JPH01249837A - Laminated board - Google Patents

Laminated board

Info

Publication number
JPH01249837A
JPH01249837A JP7774888A JP7774888A JPH01249837A JP H01249837 A JPH01249837 A JP H01249837A JP 7774888 A JP7774888 A JP 7774888A JP 7774888 A JP7774888 A JP 7774888A JP H01249837 A JPH01249837 A JP H01249837A
Authority
JP
Japan
Prior art keywords
resin
melamine
impregnated
formaldehyde
weight
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP7774888A
Other languages
Japanese (ja)
Inventor
Akinori Hanawa
塙 明徳
Terutake Kondo
近藤 輝武
Mitsuo Yokota
横田 光雄
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Resonac Corp
Original Assignee
Hitachi Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Chemical Co Ltd filed Critical Hitachi Chemical Co Ltd
Priority to JP7774888A priority Critical patent/JPH01249837A/en
Publication of JPH01249837A publication Critical patent/JPH01249837A/en
Pending legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/03Use of materials for the substrate
    • H05K1/0313Organic insulating material
    • H05K1/0353Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement
    • H05K1/0366Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement reinforced, e.g. by fibres, fabrics

Landscapes

  • Reinforced Plastic Materials (AREA)

Abstract

PURPOSE:To obtain a laminated board for electric use having excellent impact resistance, by impregnating a cellulosic fiber substrate with a melamine resin produced by the reaction of melamine and formaldehyde, drying the resin, further impregnating the substrate with a resin having unsaturated bond and curing the resin. CONSTITUTION:A cellulosic fiber substrate such as craft paper or linter paper is impregnated with a melamine resin produced by mixing 1mol of melamine with 1-2.5mol (preferably 1.2-2mol) of formaldehyde and, as necessary, 0.1mol of p-toluenesulfonamide as a plasticizer and a <=5C lower alcohol, etc., and subjecting the mixture to thermal reaction. The impregnated substrate is further impregnated with a resin having copolymerizable unsaturated bond on main chain, side chain or terminal of main chain and, as necessary, with a halogen- based addition-type or reaction-type flame-retardant, and the resin is cured to obtain the objective laminated board.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、耐衝撃性に勝れた電気用積層板(積N絶縁板
、印刷回路用銅張積層板)に関する。
DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention relates to an electrical laminate (N-laminated insulation board, copper-clad laminate for printed circuits) with excellent impact resistance.

〔従来の技術〕[Conventional technology]

積層板は、樹脂を含浸した基材を積層し樹脂を硬化させ
たものである。この樹脂としては、プリプレグ化が容易
でありかつ乾式積層によって大量生産が可能なフェノー
ル樹脂又はエポキシ樹脂が用いられ、湿式積層による場
合は、不飽和ポリエステル樹脂などが用いられる。
A laminate is made by laminating base materials impregnated with resin and curing the resin. As this resin, a phenol resin or an epoxy resin is used, which is easy to prepare into a prepreg and can be mass-produced by dry lamination, and in the case of wet lamination, an unsaturated polyester resin or the like is used.

不飽和ポリエステル樹脂を用いる場合は、不飽和ポリエ
ステル樹脂の含浸に先立ち、セルロース系基材にメラミ
ン樹脂を含浸させ、積層板の電気特性、耐湿性を向上さ
せている。
When using an unsaturated polyester resin, the cellulose base material is impregnated with a melamine resin prior to impregnation with the unsaturated polyester resin to improve the electrical properties and moisture resistance of the laminate.

従来メラミン樹脂は、貯蔵安定性を考慮して。Traditionally, melamine resin was used in consideration of storage stability.

メラミン1モルに対して、ホルムアルデヒド3モルを反
応せさせたものを使用していた。
A product in which 1 mole of melamine was reacted with 3 moles of formaldehyde was used.

〔発明が解決しようとする課題〕[Problem to be solved by the invention]

ところが、このようなメラミン樹脂をセルロース系基材
に含浸させると、積層板の電気特性、耐湿性は向上する
ものの、耐衝撃性等の機械強度が低下する。
However, when such a melamine resin is impregnated into a cellulose base material, although the electrical properties and moisture resistance of the laminate are improved, mechanical strength such as impact resistance is reduced.

これを解決するために種々の方法が提案されているが、
未だに耐衝撃性並びに電気特性及び耐湿性のいずれもを
満足させるに至っていない。
Various methods have been proposed to solve this problem, but
It has not yet been possible to satisfy all of impact resistance, electrical properties, and moisture resistance.

本発明は、耐衝撃性、電気特性及び耐湿性いずれも良好
な積層板を提供することを目的とするものである。
An object of the present invention is to provide a laminate having good impact resistance, electrical properties, and moisture resistance.

〔課題を解決するための手段〕[Means to solve the problem]

本発明は、セルロース系基材に、メラミン1モルに対し
てホルムアルデヒド1〜2.5モル好ましくは1.2〜
2モルを加熱反応させて得られたメラミン樹脂を含浸処
理し、その後さらに不飽和結合を有する樹脂を含浸し、
該樹脂を硬化させた積層板である。
In the present invention, formaldehyde is added to the cellulose base material in an amount of 1 to 2.5 mol, preferably 1.2 to 2.5 mol, per 1 mol of melamine.
The melamine resin obtained by heating and reacting 2 moles is impregnated, and then further impregnated with a resin having unsaturated bonds,
This is a laminate made of hardened resin.

本発明に係るメラミン樹脂は5通常の方法により製造す
る。しかしながら、ホルムアルデヒドのモル数が少なく
なるにしたがってメラミン樹脂の保存安定性が悪くなる
から、必要に応して炭素数5以下の低級アルコールを添
加するか、あるいは低級アルコールを用いてメラミン樹
脂のメチロール基の一部または全部をエーテル化する。
The melamine resin according to the present invention is produced by a conventional method. However, as the number of moles of formaldehyde decreases, the storage stability of the melamine resin deteriorates, so if necessary, a lower alcohol having 5 or less carbon atoms may be added, or a lower alcohol may be used to remove the methylol groups in the melamine resin. to etherify part or all of it.

また、メラミン樹脂の可撓性を増すためには必要により
、可望剤としてパラトルエンスルホンアミドを添加する
。添加量はメラミン1モルに対して0.1モル以上が適
当である。
Furthermore, in order to increase the flexibility of the melamine resin, para-toluenesulfonamide is added as a desensitizer, if necessary. The addition amount is suitably 0.1 mol or more per 1 mol of melamine.

本発明に用いる不飽和結合を有する樹脂としては、アク
リル酸アルキルエステル、メタクリル酸アルキルエステ
ルあるいはスチレン等により重合体を得、その側鎖に不
飽和二重結合を導入したもの、ビニルエステル樹脂等の
ように分子末端に不飽和二重結合を持つもの、或いは主
鎖中に不飽和二重結合を有する不飽和ポリエステル樹脂
など及びこれらの混合物がある。
Examples of resins having unsaturated bonds used in the present invention include polymers obtained from acrylic acid alkyl esters, methacrylic acid alkyl esters, styrene, etc., and unsaturated double bonds introduced into the side chains, vinyl ester resins, etc. There are unsaturated polyester resins having an unsaturated double bond at the end of the molecule, unsaturated double bonds in the main chain, and mixtures thereof.

樹脂中に必要に応じてハロゲン系の添加型又は反応型の
難燃剤、りん系難燃剤、三酸化アンチモン、水酸化アル
ミニウム等の無機難燃剤を加えて使用する。
Inorganic flame retardants such as halogen-based additive or reactive flame retardants, phosphorus-based flame retardants, antimony trioxide, and aluminum hydroxide are added to the resin as needed.

セルロース系基材としては、クラフト紙、リンター祇等
のセルロース系紙基材及びガラス繊維混抄紙がある。
Examples of the cellulose base material include cellulose paper base materials such as kraft paper and linter paper, and glass fiber mixed paper.

〔作用〕[Effect]

本発明の作用は詳らかでないが、メラミンに反応させる
ホルムアルデヒドの量を少なくしたので。
Although the effect of the present invention is not clear, the amount of formaldehyde reacted with melamine was reduced.

得られたメラミン樹脂が軟らかくなり、その結果耐!J
撃性が向上するものと思われる。
The resulting melamine resin becomes soft and therefore durable! J
It is thought that the attack performance will be improved.

〔実施例〕〔Example〕

10  メラミン樹脂の合成 1、メラミン樹脂■ 37%ホルマリン405重量部、メラミン420重量部
、水250重量部を80℃で40分間撹拌混合してメラ
ミンを溶解させ、さらにメタノール260重量部を添加
し冷却してメラミン樹脂Iを得た。
10 Synthesis of melamine resin 1, melamine resin ■ 405 parts by weight of 37% formalin, 420 parts by weight of melamine, and 250 parts by weight of water were stirred and mixed at 80°C for 40 minutes to dissolve the melamine, and then 260 parts by weight of methanol was added and cooled. Melamine resin I was obtained.

この樹脂はメラミン1モルに対してホルムアルデヒド1
.5モルの結合比である。
This resin contains 1 mole of melamine and 1 mole of formaldehyde.
.. The binding ratio is 5 moles.

ii、メラミン樹脂■ メラミン樹脂■の合成方法において、ホルマリンの量を
変えた他は同じにしてメラミン1モルに対してホルムア
ルデヒド3.0モルの結合比ヲ持つメラミン樹脂■を得
た。
ii. Melamine resin (2) Melamine resin (2) was obtained using the same method for synthesizing melamine resin (2) except that the amount of formalin was changed, and having a binding ratio of 3.0 moles of formaldehyde to 1 mole of melamine.

(2)  不飽和樹脂の合成 i、アクリル酸エチル10!1ffi部、アクリル酸ブ
チル70重量部、アクリル酸メタグリシジル20重量部
を30%溶液中で溶液重合を行い、溶剤を除いて共重合
体を得た。さらに、この共重合体にアクリル酸10重量
部を添加反応させて側鎖に二重結合を付与した。次いで
スチレンを加えて不揮発分60%の不飽和樹脂を得た。
(2) Synthesis of unsaturated resin i, 10!1 ffi parts of ethyl acrylate, 70 parts by weight of butyl acrylate, and 20 parts by weight of metaglycidyl acrylate were subjected to solution polymerization in a 30% solution, and the copolymer was obtained by removing the solvent. I got it. Furthermore, 10 parts by weight of acrylic acid was added to this copolymer to cause a reaction, thereby imparting double bonds to the side chains. Styrene was then added to obtain an unsaturated resin with a nonvolatile content of 60%.

11、スチレン30重量部、メタクリル酸−2ヒドロキ
シ工チル40重量部、アクリル酸にブチル40重量部を
30%溶液中で溶液重合を行い、さらにこれに無水マレ
イン酸を付加反応させて側鎖に二重結合を付与し、スチ
レンを加えて不揮発分60%の不飽和樹脂を得た。
11. Solution polymerization was carried out in a 30% solution of 30 parts by weight of styrene, 40 parts by weight of 2-hydroxyl methacrylate, and 40 parts by weight of butyl in acrylic acid, and this was further subjected to an addition reaction with maleic anhydride to form side chains. Double bonds were added and styrene was added to obtain an unsaturated resin with a nonvolatile content of 60%.

iii 、テトラブロモビスフェノールAプリンジルエ
ーテル(エポキシ当量395〜410) 100重量部
に対し、ダイマー酸35.7ベンジルジメチルアミン1
.3、スチレン62.ハイドロキノン0.05各重量部
を配合し、酸価が6以下となるまで反応を続け、さらに
メタクリル酸9重量部を配合し、酸価2.3のダイマー
酸変性エポキシメタクリレート樹脂を得た。
iii, 35.7 parts of dimer acid, 1 part of benzyldimethylamine per 100 parts by weight of tetrabromobisphenol A purindyl ether (epoxy equivalent: 395-410)
.. 3. Styrene 62. 0.05 parts by weight of each hydroquinone was blended and the reaction was continued until the acid value became 6 or less, and 9 parts by weight of methacrylic acid was further blended to obtain a dimer acid-modified epoxy methacrylate resin with an acid value of 2.3.

Iv、ジエチレングリコール89重量部、無水マレイン
酸37重量部、イソフタル酸63重量部、ハイドロキノ
ン0.02重量部を配合し、窒素ガスを吹込みながら1
90〜220℃で酸価が19となるまで加熱を続け、不
飽和ポリエステル樹脂を得た。
IV, 89 parts by weight of diethylene glycol, 37 parts by weight of maleic anhydride, 63 parts by weight of isophthalic acid, and 0.02 parts by weight of hydroquinone, and 1
Heating was continued at 90 to 220°C until the acid value reached 19 to obtain an unsaturated polyester resin.

(3)  銅張積層板の製造 メラミン樹脂Iを140gのクラフト紙に含浸乾燥した
。クラフト紙の重量は15.1%増加した。
(3) Production of copper-clad laminate 140 g of kraft paper was impregnated with melamine resin I and dried. The weight of kraft paper increased by 15.1%.

次にこの含浸紙に、ヘンシルパーオキサイド1重量部を
配合した不飽和樹脂((i)(ii) (iii)(i
v)) 4種をそれぞれ含浸させ5各6枚を重ねた後、
それぞれにエポキシ系接着剤を塗布した厚さ35μmの
電解銅箔をラミネートして、130℃。
Next, this impregnated paper was mixed with an unsaturated resin ((i) (ii) (iii) (i
v)) After impregnating each of the 4 types and stacking 5 each of 6 pieces,
Each layer was laminated with 35 μm thick electrolytic copper foil coated with epoxy adhesive and heated to 130°C.

15kg/adで20分間加圧加熱して樹脂を硬化させ
厚さ1.6■論の銅張積層板を得た。
The resin was cured by heating under pressure at 15 kg/ad for 20 minutes to obtain a copper-clad laminate having a thickness of 1.6 mm.

〔比較例〕[Comparative example]

メラミン樹脂■を用い、実施例(3)と同様にして。 Using melamine resin ■, in the same manner as in Example (3).

銅張積層板を得た。A copper-clad laminate was obtained.

実施例及び比較例によって得た銅張積層板の衝撃強さ及
び煮沸絶縁抵抗を測定した。衝撃強さは。
The impact strength and boiling insulation resistance of the copper-clad laminates obtained in Examples and Comparative Examples were measured. Impact strength.

落下衝撃試験機を用い140 gの重りを落下させ破壊
したときの高さで示す。煮沸絶縁抵抗はJISC648
1に依った。試験結果を第1表に示す。
It is indicated by the height when a 140 g weight is dropped using a drop impact tester and the product breaks. Boiling insulation resistance is JISC648
It depended on 1. The test results are shown in Table 1.

第1表 (以下全b) 〔発明の効果〕Table 1 (All b below) 〔Effect of the invention〕

Claims (1)

【特許請求の範囲】 1、セルロース系繊維基材に、メラミン1モルにホルム
アルデヒド1〜2.5モルを反応させて得られたメラミ
ン樹脂を含浸乾燥した後、不飽和結合を有する樹脂を含
浸硬化してなる積層板。 2、メラミン樹脂に可塑剤としてパラトルエンスルホン
アミドを加えてなる請求項1記載の積層板。 3、不飽和結合を有する樹脂が、主鎖、側鎖又は主鎖の
末端に共重合可能な不飽和結合を有する請求項1記載の
積層板。
[Claims] 1. A cellulose fiber base material is impregnated with a melamine resin obtained by reacting 1 mole of melamine with 1 to 2.5 moles of formaldehyde and dried, and then impregnated with a resin having unsaturated bonds and cured. Laminated board made of 2. The laminate according to claim 1, wherein para-toluenesulfonamide is added as a plasticizer to the melamine resin. 3. The laminate according to claim 1, wherein the unsaturated bond-containing resin has a copolymerizable unsaturated bond in the main chain, side chain, or end of the main chain.
JP7774888A 1988-03-30 1988-03-30 Laminated board Pending JPH01249837A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP7774888A JPH01249837A (en) 1988-03-30 1988-03-30 Laminated board

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP7774888A JPH01249837A (en) 1988-03-30 1988-03-30 Laminated board

Publications (1)

Publication Number Publication Date
JPH01249837A true JPH01249837A (en) 1989-10-05

Family

ID=13642537

Family Applications (1)

Application Number Title Priority Date Filing Date
JP7774888A Pending JPH01249837A (en) 1988-03-30 1988-03-30 Laminated board

Country Status (1)

Country Link
JP (1) JPH01249837A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4029987A1 (en) * 2021-01-13 2022-07-20 Fritz Egger GmbH & Co. OG Flame-retardant impregnate and laminate, panel with flame retardant impregnate, method for producing the impregnate and panel

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4029987A1 (en) * 2021-01-13 2022-07-20 Fritz Egger GmbH & Co. OG Flame-retardant impregnate and laminate, panel with flame retardant impregnate, method for producing the impregnate and panel

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