JPH01244818A - Storing method of monitored data - Google Patents

Storing method of monitored data

Info

Publication number
JPH01244818A
JPH01244818A JP7180688A JP7180688A JPH01244818A JP H01244818 A JPH01244818 A JP H01244818A JP 7180688 A JP7180688 A JP 7180688A JP 7180688 A JP7180688 A JP 7180688A JP H01244818 A JPH01244818 A JP H01244818A
Authority
JP
Japan
Prior art keywords
data
condition setting
group
operating condition
setting data
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP7180688A
Other languages
Japanese (ja)
Other versions
JPH0694152B2 (en
Inventor
Teruyuki Uchida
内田　輝幸
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ube Corp
Original Assignee
Ube Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ube Industries Ltd filed Critical Ube Industries Ltd
Priority to JP63071806A priority Critical patent/JPH0694152B2/en
Publication of JPH01244818A publication Critical patent/JPH01244818A/en
Publication of JPH0694152B2 publication Critical patent/JPH0694152B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17—Component parts, details or accessories; Auxiliary operations
    • B29C45/76—Measuring, controlling or regulating
    • B29C45/766—Measuring, controlling or regulating the setting or resetting of moulding conditions, e.g. before starting a cycle

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

PURPOSE:To constitute the title method so that misreference is not generated at the time of reproduction, by a method wherein monitored data of actual operation in case of performance of operation of a machine by making use of an operation condition setting data group is stored along with the operation condition setting data group. CONSTITUTION:Monitored data group Ma, Mb, Mc corresponding to a product whose quality is most excellent are applied to an operation condition setting data storing/reproducing device 15 from a monitored data storing/reproducing device 14. The monitored data groups are stored into the operation condition setting data storing/reproducing device 15 along with operation condition setting data A, B, C, D, DT, E corresponding to the monitored data groups. Past monitored data to the fixed operation condition setting data and present monitored data can be compared with each other simply and without having misreference by displaying monitored data V1, P1 stored along with the operation condition setting data and the monitored data Vm, Pm of a actual operation in the operation condition setting data.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、射出成形機およびその付属装置の運転条件設
定データ群を製品毎に一括記憶・再生するデータ設定装
置におけるモニタデータ記憶方法に関するものである。[Detailed Description of the Invention] [Field of Industrial Application] The present invention relates to a monitor data storage method in a data setting device that collectively stores and reproduces a group of operating condition setting data for an injection molding machine and its auxiliary devices for each product. It is.

〔従来の技術〕[Conventional technology]

一般的なデータ設定装置を第２図に示す。第２図におい
て、１はデータ設定装置、２はマシンコントローラ、３
はマシン、１１はＣＲＴ、１２はマイクロコンピュータ
、１３はキーボード、１４はモニタデータ記憶・再生装
置、１５は運転条件設定データ記憶・再生装置である。A general data setting device is shown in FIG. In FIG. 2, 1 is a data setting device, 2 is a machine controller, and 3 is a data setting device.
1 is a machine, 11 is a CRT, 12 is a microcomputer, 13 is a keyboard, 14 is a monitor data storage/playback device, and 15 is an operating condition setting data storage/playback device.

データ設定装置１におけるモニタデータの例として、最
高良品率モニタデータ群、初期状態モニタデータ群、限
界値モニタデータ群などがある。Examples of monitor data in the data setting device 1 include a maximum non-defective rate monitor data group, an initial state monitor data group, a limit value monitor data group, and the like.

最高良品率モニタデータ群は良品率最高を目的として過
去の運転条件設定データ群を解析して求めた標準的な運
転条件設定データ群により運転した場合に実際得られる
ものであり、初期状態モニタデータ群は上記標準的な運
転条件設定データ群でマシン運転した場合の初期状態（
例えば１〜１０シヨツト）で得られるものであり、限界
値モニタデータ群は良品の限界値に相当するものである
。The highest quality product rate monitor data group is actually obtained when operating with a standard operating condition setting data group obtained by analyzing past operating condition setting data groups with the aim of achieving the highest quality product rate, and is the initial state monitor data. group is the initial state (
For example, the limit value monitor data group corresponds to the limit value of a non-defective product.

従来、これらのモニタデータ群は、第４図に示すｍ１〜
ｍｎの部分に記憶されていた。第４図は第２図に示すモ
ニタデータ記憶・再生装置１４のデータ構成を示し、Ｍ
１〜Ｍｎはフレーム番号であり、Ｆ１〜Ｆｎはショット
番号、０１〜Ｇｎは金型番号・マシン番号を示す。Conventionally, these monitor data groups are m1 to m1 shown in FIG.
It was stored in the mn part. FIG. 4 shows the data structure of the monitor data storage/reproduction device 14 shown in FIG.
1 to Mn are frame numbers, F1 to Fn are shot numbers, and 01 to Gn are mold numbers and machine numbers.

〔発明が解決しようとする課題〕[Problem to be solved by the invention]

このようなデータ構成において、最も品質の優れた製品
に対応する最高良品率モニタデータ群、初期状態モニタ
データ群、限界値モニタデータ群の選択表示は、大量の
データが記憶されたフロッピィ群の中から、上記最も品
質の優れた製品に対応するショット番号のものを検索し
、その後にそのショット番号の内容を選択表示していた
。従って、上記最も品質の優れた製品に対応する運転条
件設定データに対応するモニタデータを検索する場合に
は、フロッピィの検索、ショット番号の検索という手間
が必要であり、誤検索の可能性もあった。In such a data structure, the highest quality product rate monitor data group, initial state monitor data group, and limit value monitor data group corresponding to the highest quality products can be selectively displayed in the floppy group that stores a large amount of data. , the shot number corresponding to the product of the highest quality is searched, and then the contents of that shot number are selectively displayed. Therefore, when searching for monitor data corresponding to operating condition setting data for the above-mentioned products of the highest quality, it is necessary to search for floppies and shot numbers, and there is also the possibility of erroneous searches. Ta.

〔課題を解決するための手段〕[Means to solve the problem]

このような課題を解決するために本発明は、運転条件設
定データ群を用いてマシン運転を行なった場合の実運転
のモニタデータを運転条件設定データ群とペアで記憶す
るようにしたものである。In order to solve such problems, the present invention stores monitor data of actual operation when a machine is operated using a group of operating condition setting data in a pair with a group of operating condition setting data. .

また、運転条件設定データ群を用いてマシン運転を行な
った場合の実運転のモニタデータを標準データとして運
転条件設定データ群とペアで記憶し、標準データをＣＲ
Ｔ上に再生し、運転条件設定データ群を用いた他の実運
転におけるモニタデータと重ね合わせ表示するようにし
たものである。In addition, monitor data of actual operation when the machine is operated using the operating condition setting data group is stored as standard data in a pair with the operating condition setting data group, and the standard data is stored in CR.
This data is reproduced on the T and displayed in a superimposed manner with monitor data from other actual operations using the operating condition setting data group.

さらに、すでに入力したモニタデータとマシン実運転中
に採集した任意のモニタデータとを選択記憶するように
したものである。Furthermore, monitor data that has already been input and arbitrary monitor data collected during actual operation of the machine are selectively stored.

〔作用〕[Effect]

本発明によるモニタデータ記憶方法においては、再生時
の誤検索が生じない。In the monitor data storage method according to the present invention, erroneous searches do not occur during playback.

〔実施例〕〔Example〕

第１図は、本発明に係わるモニタデータ記憶方法の一実
施例を説明するためのデータ構成で、第２図に示す運転
条件設定データ記憶・再生装置１５におけるデータ構成
である。第１図において、Ｎ１〜Ｎｎはフレーム番号で
あり、Ａ１〜Ａｎ。FIG. 1 shows a data structure for explaining an embodiment of the monitor data storage method according to the present invention, and is a data structure in the operating condition setting data storage/reproduction device 15 shown in FIG. In FIG. 1, N1 to Nn are frame numbers, A1 to An.

Ｂ１〜Ｂｎ、Ｃ１〜Ｃｎ、Ｄ１〜Ｄｎ、ＤＴ１〜ＤＴｎ
、Ｅｌ−Ｅｎは運転条件設定データ、Ｍａ１〜Ｍａｎは
最高良品率モニタデータ群、Ｍｂｌ〜Ｍｂｎは初期状態
モニタデータ群、ＭｃＬ〜Ｍｃｎは限界値モニタデータ
群であり、Ａ１〜Ａｎは整理番号、Ｂ１〜Ｂｎは金型番
号・マシン番号、Ｃ１〜Ｃｎは主に金型の形状から定ま
るマシン動作に関する運転条件設定データ群、Ｄ１〜Ｄ
ｎは定常時における品質特性に関する制御用の運転条件
設定データ群、ＤＴＩ〜ＤＴｎは定常時および過渡期に
おける品質特性に関する制御用のデータの内でオペレー
タが製品の特性を目視等により判断して比較的頻繁に変
更し目的の品質特性の確保にあたる制御用の運転条件設
定データ群、Ｅ１〜Ｅｎは運転スタート時等の過渡期の
運転に関する制御用の運転条件設定データ群を示す。B1~Bn, C1~Cn, D1~Dn, DT1~DTn
, El-En are operating condition setting data, Ma1 to Man are highest yield rate monitor data group, Mbl to Mbn are initial state monitor data groups, McL to Mcn are limit value monitor data groups, A1 to An are serial numbers, B1-Bn are mold numbers/machine numbers, C1-Cn are operating condition setting data groups related to machine operation mainly determined by the shape of the mold, D1-D
n is a group of operating condition setting data for control regarding quality characteristics during steady state, and DTI to DTn are data for control regarding quality characteristics during steady state and transient period, among which the operator visually judges and compares product characteristics. E1 to En indicate a group of operating condition setting data for control that is frequently changed to ensure the desired quality characteristics, and E1 to En indicate a group of operating condition setting data for control related to operation during a transitional period such as at the start of operation.

従来は、最高良品率モニタデータ群Ｍａ、初期状態モニ
タデータ群Ｍｂ、限界値モニタデータ群Ｍｃは、モニタ
データ記録・再生装置１４に記憶されているだけであっ
たが、本方法においては、第１図に示すように、最も品
質の優れた製品に対応するモニタデータ群Ｍａ、Ｍｂ、
Ｍｃをモニタデータ記憶・再生装置１４から運転条件設
定データ記憶・再生装置１５に入力し、このモニタデー
タ群と、このモニタデータ群に対応する運転条件設定デ
ータＡ、Ｂ、Ｃ，Ｄ、ＤＴ、Ｅとをペアで運転条件設定
データ記憶・再生装置１５に記憶するようにしたもので
ある。Conventionally, the maximum good product rate monitor data group Ma, the initial state monitor data group Mb, and the limit value monitor data group Mc were only stored in the monitor data recording/reproducing device 14, but in this method, the As shown in Figure 1, the monitor data groups Ma, Mb, corresponding to the product with the highest quality are
Mc is input from the monitor data storage/reproduction device 14 to the operating condition setting data storage/reproduction device 15, and this monitor data group and the operating condition setting data A, B, C, D, DT, corresponding to this monitor data group are input. E is stored as a pair in the operating condition setting data storage/reproduction device 15.

第３図は、運転条件設定データとペアで記憶したモニタ
データＶｌ、ＰＬと上記運転条件設定デ−タにおける実
運転のモニタデータＶｍ、Ｐｍとを表示した場合を示す
表示図である。このように、本方法を用いれば、簡単に
且つ誤検索無く、所定の運転条件設定データに対する過
去のモニタデータと現在のモニタデータとを表示するこ
とができる。また、過去のモニタデータと現在のモニタ
データとを比較して、現在のモニタデータの方がより良
品率が高い場合は、モニタデータの選択機能を付加する
ことにより、過去のモニタデータを現在のモニタデータ
で置き換えるようにすればよい。FIG. 3 is a display diagram showing a case where monitor data Vl, PL stored in pairs with the operating condition setting data and monitor data Vm, Pm of actual operation in the operating condition setting data are displayed. In this manner, by using this method, past monitor data and current monitor data for predetermined operating condition setting data can be displayed easily and without erroneous searches. In addition, by comparing past monitor data and current monitor data, if the current monitor data has a higher quality product rate, by adding a monitor data selection function, past monitor data can be compared to the current monitor data. All you have to do is replace it with monitor data.

〔発明の効果〕〔Effect of the invention〕

以上説明したように本発明は、運転条件設定データ群を
用いてマシン運転を行なった場合の実運転のモニタデー
タを運転条件設定データ群とペアで記憶することにより
、簡単且つ誤検索無くモニタデータを表示できる効果が
ある。As explained above, the present invention stores monitor data of actual operation when a machine is operated using a group of operating condition setting data in a pair with a group of operating condition setting data, so that monitor data can be retrieved easily and without erroneous retrieval. It has the effect of displaying.

また、運転条件設定データ群を用いてマシン運転を行な
った場合の実運転のモニタデータを標準データとして運
転条件設定データ群とペアで記憶し、標準データをＣＲ
Ｔ上に再生し、上記運転条件設定データ群を用いた他の
実運転におけるモニタデータと重ね合わせ表示すること
により、運転条件設定データ群の良否を早期に判断でき
、また射出成形機等の装置の不具合を早期に発見できる
効果がある。In addition, monitor data of actual operation when the machine is operated using the operating condition setting data group is stored as standard data in a pair with the operating condition setting data group, and the standard data is stored in CR.
By reproducing it on the T and superimposing it on monitor data from other actual operations using the above operating condition setting data group, it is possible to quickly judge whether the operating condition setting data group is good or bad, and also to improve the quality of equipment such as injection molding machines. This has the effect of allowing early detection of defects.

さらに、すでに入力したモニタデータとマシン実運転中
に採集した任意のモニタデータとを選択記憶するように
したことに゛より、運転条件設定データ群とペアのモニ
タデータを、より良品率の高いモニタデータに置き換え
ることができる効果がある。Furthermore, by selectively storing the monitor data that has already been input and arbitrary monitor data collected during actual machine operation, the monitor data paired with the operating condition setting data group can be used to monitor data with a higher rate of non-defective products. It has an effect that can be replaced with data.

【図面の簡単な説明】[Brief explanation of the drawing]

第１図は本発明に係わ４モニタデータ記憶方法の一実施
例を説明するためのデータ構成図、第２図は一般的なデ
ータ設定装置を示す構成図、第３図はモニタデータの表
示例を示す表示図、第４図は従来のモニタデータ記憶方
法を説明するためのデータ構成図である。 特許出願人　　　　宇部興産株式会社FIG. 1 is a data configuration diagram for explaining an embodiment of the four-monitor data storage method according to the present invention, FIG. 2 is a configuration diagram showing a general data setting device, and FIG. 3 is a table of monitor data. FIG. 4, a display diagram showing an example, is a data configuration diagram for explaining a conventional monitor data storage method. Patent applicant: Ube Industries, Ltd.

Claims (3)

【特許請求の範囲】[Claims] （１）射出成形機およびその付属装置の運転条件設定デ
ータ群を製品毎に一括記憶・再生するデータ設定装置に
おいて、前記運転条件設定データ群を用いてマシン運転
を行なった場合の実運転のモニタデータを前記運転条件
設定データ群とペアで記憶するモニタデータ記憶方法。(1) In a data setting device that collectively stores and reproduces a group of operating condition setting data for an injection molding machine and its auxiliary equipment for each product, monitoring of actual operation when the machine is operated using the operating condition setting data group. A monitor data storage method for storing data in pairs with the operating condition setting data group. （２）射出成形機およびその付属装置の運転条件設定デ
ータ群を製品毎に一括記憶・再生するデータ設定装置に
おいて、前記運転条件設定データ群を用いてマシン運転
を行なった場合の実運転のモニタデータを標準データと
して前記運転条件設定データ群とペアで記憶し、前記標
準データをＣＲＴ上に再生し、前記運転条件設定データ
群を用いた他の実運転におけるモニタデータと重ね合わ
せ表示するモニタデータ記憶方法。(2) In a data setting device that collectively stores and reproduces a group of operating condition setting data for an injection molding machine and its auxiliary equipment for each product, monitoring of actual operation when the machine is operated using the aforementioned operating condition setting data group. Monitor data in which data is stored as standard data in a pair with the operating condition setting data group, the standard data is reproduced on a CRT, and the data is superimposed and displayed on other actual operation monitor data using the operating condition setting data group. Memorization method. （３）射出成形機およびその付属装置の運転条件設定デ
ータ群を製品毎に一括記憶・再生するデータ設定装置に
おいて、すでに入力したモニタデータとマシン実運転中
に採集した任意のモニタデータとを選択記憶するモニタ
データ記憶方法。(3) In a data setting device that collectively stores and reproduces a group of operating condition setting data for an injection molding machine and its auxiliary equipment for each product, select already input monitor data and arbitrary monitor data collected during actual machine operation. How to store monitor data.
JP63071806A 1988-03-28 1988-03-28 Monitor data storage method Expired - Lifetime JPH0694152B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP63071806A JPH0694152B2 (en) 1988-03-28 1988-03-28 Monitor data storage method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP63071806A JPH0694152B2 (en) 1988-03-28 1988-03-28 Monitor data storage method

Publications (2)

Publication Number Publication Date
JPH01244818A true JPH01244818A (en) 1989-09-29
JPH0694152B2 JPH0694152B2 (en) 1994-11-24

Family

ID=13471181

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
JP (1) JPH0694152B2 (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0451298A1 (en) * 1989-11-02 1991-10-16 Fanuc Ltd. Method of setting molding condition in injection molding machine
WO1991019601A1 (en) * 1990-06-18 1991-12-26 Fanuc Ltd Method of monitoring operating conditions of injection molding machine
JPH04249128A (en) * 1991-02-06 1992-09-04 Fanuc Ltd Monitor data and molding condition printing method for injection molding machine
US5550744A (en) * 1991-09-12 1996-08-27 Engel Maschinenbau Gesselschaft Mbh Method of controlling a machine for the manufacture of products, in particular for controlling an injection molding machine
JP2016036964A (en) * 2014-08-07 2016-03-22 ファナック株式会社 Molding condition file management device of injection molder

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57212042A (en) * 1981-06-24 1982-12-27 Toshiba Mach Co Ltd Molding data collector for injection molding machine
JPS59224323A (en) * 1983-06-03 1984-12-17 Tekunopurasu:Kk Monitoring method by in-mold pressure wave form
JPS60247536A (en) * 1984-05-22 1985-12-07 Nissei Plastics Ind Co Quality recorder for molding machine

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57212042A (en) * 1981-06-24 1982-12-27 Toshiba Mach Co Ltd Molding data collector for injection molding machine
JPS59224323A (en) * 1983-06-03 1984-12-17 Tekunopurasu:Kk Monitoring method by in-mold pressure wave form
JPS60247536A (en) * 1984-05-22 1985-12-07 Nissei Plastics Ind Co Quality recorder for molding machine

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0451298A1 (en) * 1989-11-02 1991-10-16 Fanuc Ltd. Method of setting molding condition in injection molding machine
EP0451298A4 (en) * 1989-11-02 1991-11-27 Fanuc Ltd. Method of setting molding condition in injection molding machine
WO1991019601A1 (en) * 1990-06-18 1991-12-26 Fanuc Ltd Method of monitoring operating conditions of injection molding machine
EP0487740A1 (en) * 1990-06-18 1992-06-03 Fanuc Ltd. Method of monitoring operating conditions of injection molding machine
EP0487740A4 (en) * 1990-06-18 1992-07-08 Fanuc Ltd. Method of monitoring operating conditions of injection molding machine
JPH04249128A (en) * 1991-02-06 1992-09-04 Fanuc Ltd Monitor data and molding condition printing method for injection molding machine
US5550744A (en) * 1991-09-12 1996-08-27 Engel Maschinenbau Gesselschaft Mbh Method of controlling a machine for the manufacture of products, in particular for controlling an injection molding machine
JP2016036964A (en) * 2014-08-07 2016-03-22 ファナック株式会社 Molding condition file management device of injection molder

Also Published As

Publication number Publication date
JPH0694152B2 (en) 1994-11-24

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