JPH0123735Y2 - - Google Patents

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Publication number
JPH0123735Y2
JPH0123735Y2 JP1984072963U JP7296384U JPH0123735Y2 JP H0123735 Y2 JPH0123735 Y2 JP H0123735Y2 JP 1984072963 U JP1984072963 U JP 1984072963U JP 7296384 U JP7296384 U JP 7296384U JP H0123735 Y2 JPH0123735 Y2 JP H0123735Y2
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JP
Japan
Prior art keywords
grinding
thickness
layer
explosive
ultra
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP1984072963U
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Japanese (ja)
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JPS60186164U (en
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Priority to JP7296384U priority Critical patent/JPS60186164U/en
Publication of JPS60186164U publication Critical patent/JPS60186164U/en
Application granted granted Critical
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Description

【考案の詳細な説明】 〔産業上の利用分野〕 本考案は、折り曲げ自在研削具に係り、より詳
細には、被研削具の形状に適合できるように安定
した状態に折り曲げることができると共に、目の
密な状態の研削を行え、その研削表面を滑らかに
した折り曲げ自在研削具に関する。
[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to a bendable grinding tool, and more specifically, it is capable of being bent into a stable state so as to adapt to the shape of the tool to be ground, and This invention relates to a bendable grinding tool that can perform close grinding and has a smooth grinding surface.

〔考案の技術的背景〕[Technical background of the invention]

研削具としては、従来より種々のものが知られ
ている。そして、これらを分類すると、超硬質
粉体等の研削材を結合剤でもつて固形化して得た
研削具(研削砥石)、研削材を接着剤等によつ
て布・紙等の基材表面に接着して得た研削具(研
摩布紙)、棒状鋼製身材の表面にタガネ等で凹
洞を形成して得た研削具(鑢)、の三種類に分け
られる。
Various types of grinding tools have been known in the past. These can be classified into grinding tools (grinding wheels) obtained by solidifying abrasive materials such as ultra-hard powder with a binder, and grinding tools (grinding wheels) obtained by solidifying abrasive materials such as ultra-hard powder with a binder, and grinding tools (grinding wheels) obtained by solidifying abrasive materials such as ultra-hard powders with adhesives, etc.; There are three types of grinding tools: grinding tools obtained by gluing (abrasive cloth paper), and grinding tools obtained by forming concave holes with a chisel or the like on the surface of a bar-shaped steel body material (grinding tools).

ところで、近年、被研削物の表面等が複雑形状
化したりしていることに対処し、研削具の形状も
該被研削物に応じて種々の形状のものが要求され
ている。しかし、これらの研削具は、前述した研
摩布紙を除き、固定形状であるため種々の被研削
物に対処できないのが実情である。このような場
合、研摩布紙を用いることで、ある程度、対応す
ることも可能であるが、該研摩布紙は、基材が
布、紙であるため、安定性が悪く、他の保持部材
で保持する必要があると共に、基材と研削材とが
接着材でもつて結合させた構成であるので、折り
曲げによりクラツクを多く生じ寿命の点で問題が
ある。
Incidentally, in recent years, in response to the fact that the surfaces of objects to be ground, etc. have become more complex, grinding tools are required to have various shapes depending on the objects to be ground. However, the reality is that these grinding tools, with the exception of the above-mentioned coated abrasive paper, have a fixed shape and cannot be applied to various objects to be ground. In such cases, it is possible to deal with this situation to some extent by using coated abrasive paper, but since the base material of coated abrasive paper is cloth or paper, it has poor stability and cannot be used with other holding members. In addition, since the base material and the abrasive material are bonded together using an adhesive, many cracks occur due to bending, which poses a problem in terms of service life.

そこで、かかる問題を解消したものとして、近
年、〓金属シート(金属性板体)の表面に、超硬
砥粒(超硬質粉体)を電着して電着研削層を形成
した研削具〓が提案されている(実開昭55−
111759号参照)。そして、この研削具によれば、
基材が金属シートであるため、〓折り曲げ〓を自
在に行えると共に、形状安定性を付与できるとい
う利点を有している。
In order to solve this problem, in recent years, a grinding tool has been developed in which an electrodeposited grinding layer is formed by electrodepositing carbide abrasive grains (superhard powder) on the surface of a metal sheet (metallic plate). has been proposed (1977-
111759). And according to this grinding tool,
Since the base material is a metal sheet, it has the advantage of being able to be bent freely and having shape stability.

〔考案が解決しようとする問題点〕[Problem that the invention attempts to solve]

しかし、上述した研削具の場合、電着によつて
電着研削層を形成している構成であるため、次ぎ
のような問題がある。
However, in the case of the above-mentioned grinding tool, since the electrodeposited grinding layer is formed by electrodeposition, there are the following problems.

電着研削層は、電気分解や電気泳動によつて
金属シートの表面に定着させて形成するもので
あるので、荷電粒子の隣接定着となり、その気
孔率が大きくなると共に、表面の凹凸度が大き
くなり、目の細かい研削に適しない。
Since the electrodeposited grinding layer is formed by fixing it on the surface of the metal sheet by electrolysis or electrophoresis, charged particles become fixed adjacent to each other, increasing its porosity and increasing the roughness of the surface. Therefore, it is not suitable for fine grinding.

電着研削層は、その厚みが大きくなると、固
着性が低下するおそれが大きくなる。
As the thickness of the electrodeposited grinding layer increases, there is a greater possibility that the adhesion will decrease.

本考案は、上述した点に対処して創案したもの
であつて、その目的とする処は、目の密な状態の
研削を行えると共に、研削層の厚みを厚くしても
安定した状態で基材に固定でき、かつその研削表
面を滑らかにした折り曲げ自在研削具を提供する
ことにある。
The present invention was devised in response to the above-mentioned points, and its purpose is to enable close grinding and to maintain a stable base even when the thickness of the grinding layer is increased. To provide a bendable grinding tool which can be fixed to a material and has a smooth grinding surface.

〔問題点を解決するための手段〕[Means for solving problems]

そして、上記目的を達成するための手段として
の本考案の折り曲げ自在研削具は、厚みが0.3〜
1mm程度の折り曲げ自在の金属板の表面に、超硬
質粉体を複数回、繰り返し爆発溶射して厚みが
0.2〜0.5mm程度、気孔率が3%(体積%)以下の
密状態の爆発溶射研削層を形成した構成よりな
る。
The bendable grinding tool of the present invention as a means to achieve the above object has a thickness of 0.3~
The surface of a bendable metal plate of approximately 1 mm is coated with ultra-hard powder several times by repeated explosive spraying to increase its thickness.
It consists of a dense explosive sprayed abrasive layer of about 0.2 to 0.5 mm and a porosity of 3% (volume %) or less.

ここで、上記構成において、通常、超硬質粉体
としては、セラミツクスまたはタングステンカー
バイドを用いている。
Here, in the above configuration, ceramics or tungsten carbide is usually used as the ultra-hard powder.

〔作用〕[Effect]

そして、上記構成に基づく、本考案の折り曲げ
自在研削具は、基材として、厚みが0.3〜1mm程
度の金属板を用いているので、折り曲げ自在であ
ると共に、折り曲げ安定性が保持されるように作
用し、また、その表面に3%(体積%)以下の気
孔率の爆発溶射研削層を、爆発溶射を複数回繰り
返して行い、金属板の表面に遂次積層し、その表
面を溶かしながら一体化して形成するので、該爆
発溶射研削層が金属表面に確実に固着すると共
に、その気孔率が低いので、その研削表面が緻密
となつて、目の細かい研削が行えるように作用す
る。
The bendable grinding tool of the present invention based on the above structure uses a metal plate with a thickness of about 0.3 to 1 mm as the base material, so it is bendable and maintains bending stability. In addition, an explosive thermal sprayed abrasive layer with a porosity of 3% (volume %) or less is applied to the surface of the metal plate by repeating the explosive thermal spraying several times, and is successively laminated on the surface of the metal plate, melting the surface and melting it into one piece. Since the explosive sprayed abrasive layer is formed by oxidation, the detonation sprayed abrasive layer reliably adheres to the metal surface, and since its porosity is low, the abrasive surface becomes dense and allows fine grinding to be performed.

以上のように、本考案の折り曲げ自在研削具
は、金属板として厚みが0.3〜1mm程度の金属板
を用い、その表面に厚みが0.2〜0.5mm、気孔率が
3%(体積%)以下の爆発溶射研削層を形成した
点に特徴を有し、これによつて、金属板と研削層
との一体化強度を増加させ得ると共に、表面滑面
状とし、目の細かい研削を行えるという格別な作
用を奏するものである。
As described above, the bendable grinding tool of the present invention uses a metal plate with a thickness of about 0.3 to 1 mm, and has a surface with a thickness of 0.2 to 0.5 mm and a porosity of 3% (volume %) or less. It is characterized by the formation of an explosive thermal sprayed grinding layer, which increases the strength of the integration of the metal plate and the grinding layer, and also makes the surface smooth, making it possible to perform fine grinding. It is something that works.

〔実施例〕〔Example〕

以下、図面を参照しながら、本考案を具体化し
た実施例について説明する。
Hereinafter, embodiments embodying the present invention will be described with reference to the drawings.

ここに、第1,2図は、本考案の実施例を示
し、第1図は断面図、第2図は部分拡大図であ
る。
Here, FIGS. 1 and 2 show an embodiment of the present invention, with FIG. 1 being a sectional view and FIG. 2 being a partially enlarged view.

本実施例の折り曲げ自在研削具は、概略する
と、金属板の表面に、超硬質粉体(粉末材料)を
爆発溶射により爆発溶射研削層2を形成した構成
よりなる。
Briefly, the bendable grinding tool of this embodiment has a structure in which an explosive thermal sprayed grinding layer 2 is formed on the surface of a metal plate by explosive thermal spraying of ultra-hard powder (powder material).

金属板1は、厚みが、0.3〜1mm程度の鉄板・
軟鋼板・銅板等を用いている。ここで、厚みを
0.3〜1mm程度としたのは、0.3mm厚以下の場合は
安定性が劣ることになり、また1mm以上になると
折り曲げ・加工が困難となるというこに対処した
ことによる。そして、この表面に爆発溶射研削層
2を形成するようにしている。
The metal plate 1 is an iron plate with a thickness of about 0.3 to 1 mm.
Mild steel plates, copper plates, etc. are used. Here, the thickness
The reason for setting the thickness to about 0.3 to 1 mm is to address the problem that if the thickness is less than 0.3 mm, the stability will be poor, and if the thickness is more than 1 mm, it will be difficult to bend and process. Then, an explosive sprayed grinding layer 2 is formed on this surface.

爆発溶射研削層2は、セラミツクスやタングス
テンカーバイド等の超硬質粉体を爆発溶射によつ
て形成した研削層である。ここで、超硬質粉体と
して、セラミツクスやタングステンカーバイドを
用いたのは、折り曲げによるクラツクの発生が少
ないという実験の結果に基づく。そして、爆発溶
射研削層2は、超硬質粉体の爆発溶射を複数回、
繰り返して行つて形成され、その厚みが、0.2〜
0.5mm、気孔率が3%(体積%)以下で、拡大表
面に凹凸形状が認められる密状態のの研削層とさ
れている。なお、爆発溶射とは、アセチレンと酸
素の混合ガスの爆発によつて生じる高速燃焼エネ
ルギーを利用して、超硬質粉末材料を半溶融状態
とし、これを基材に衝突させることで、溶射被膜
を形成させるものである。ここで、研削層2の厚
みを0.2〜0.5mmとしたのは、実験の結果より、0.2
mm厚以下の場合、研削力が十分でなく、また0.5
mm厚以上の場合は、金属板1との折り曲げの細の
追随性に問題が生じるおそれのあることを考慮し
たものである。
The explosive thermal spray grinding layer 2 is a grinding layer formed by explosive thermal spraying of ultra-hard powder such as ceramics or tungsten carbide. The reason for using ceramics or tungsten carbide as the ultra-hard powder is based on the experimental results that show that there are few cracks caused by bending. The explosive thermal spraying grinding layer 2 is formed by explosive thermal spraying of ultra-hard powder multiple times.
It is formed by repeated steps, and its thickness is 0.2~
It is considered to be a dense grinding layer with a diameter of 0.5 mm and a porosity of 3% (volume %) or less, with an uneven shape observed on the enlarged surface. Explosive thermal spraying uses high-speed combustion energy generated by the explosion of a mixed gas of acetylene and oxygen to turn ultra-hard powder material into a semi-molten state, and then collides with the base material to form a thermally sprayed coating. It is something that is made to form. Here, the thickness of the grinding layer 2 was set to 0.2 to 0.5 mm based on the experimental results.
If the thickness is less than 0.5 mm, the grinding force is not sufficient and
This is done in consideration of the fact that if the thickness is more than mm, there may be a problem in the ability to follow the bending details with the metal plate 1.

そして、金属板1と爆発溶射研削層2とは、強
固に一体化された状態となり、通常、ASTMの
Method c633−69で、3.5Kg/mm2以上の接着強度
を有した構成とされている。
Then, the metal plate 1 and the explosive thermal spray abrasive layer 2 are firmly integrated, and normally the ASTM
According to Method c633-69, the structure has an adhesive strength of 3.5 Kg/mm 2 or more.

次ぎに、上述した実施例に基づき、本考案の折
り曲げ研削具の作用について説明する。
Next, the operation of the bending grinding tool of the present invention will be explained based on the above-mentioned embodiments.

まず、金属板1として、厚さ0.5mmの鉄板を用
い、この表面に、酸化アルミニウム60(重量%)、
酸化チタン40(重量%)の割合で配合した超硬質
粉末を、6回の繰り返し爆発溶射し、0.2mm厚の
爆発溶射研削層2を形成した研削具を得て、これ
について調べた処、研削層の気孔率が1(体積%)
で、また、接着強度が、ASTMのMethod c633
−69で、6.3Kg/mm2であつた。また、任意の形状
にも変形できると共に、密な研削が十分に行え、
かつ円板等の加工も容易に行えた。
First, an iron plate with a thickness of 0.5 mm is used as the metal plate 1, and aluminum oxide 60 (weight%),
A grinding tool with a 0.2 mm thick explosive sprayed grinding layer 2 was obtained by repeatedly explosive spraying an ultra-hard powder containing 40% titanium oxide (wt%), and it was found that the grinding The porosity of the layer is 1 (volume%)
Also, the adhesive strength conforms to ASTM Method c633.
-69 and 6.3Kg/ mm2 . In addition, it can be deformed into any shape, and it can be ground finely.
Moreover, it was easy to process disks, etc.

さらに、金属板1として、厚さ0.5mmの銅板
を用い、この表面に、炭化チタン83(重量%)、ニ
ツケル17(重量%)の割合で配合した超硬質粉末
を、12回の繰り返し爆発溶射し、0.5mm厚の爆発
溶射研削層2を形成した研削具、金属板1とし
て、厚さ0.5mmの鉄板を用い、この表面に、セラ
ミツクスよりなる超硬質粉末を、12回の繰り返し
爆発溶射し、0.5mm厚の爆発溶射研削層2を形成
した研削具、金属板1として、厚さ0.5mmの鉄
板を用い、この表面に、タングステンカーバイド
よりなる超硬質粉末を、6回の繰り返し爆発溶射
し、0.2mm厚の爆発溶射研削層2を形成した研削
具、についても上述したものと同様の試験を行つ
た結果、同様の結果を得た。
Furthermore, a copper plate with a thickness of 0.5 mm was used as the metal plate 1, and ultra-hard powder mixed with titanium carbide 83 (wt%) and nickel 17 (wt%) was applied to the surface by repeated explosive spraying 12 times. A 0.5 mm thick iron plate was used as the grinding tool and the metal plate 1, on which a 0.5 mm thick explosive thermal sprayed grinding layer 2 was formed, and ultra-hard powder made of ceramics was repeatedly explosively sprayed 12 times on this surface. A 0.5 mm thick iron plate was used as the metal plate 1, and ultra-hard powder made of tungsten carbide was repeatedly explosively sprayed 6 times on the surface of the metal plate 1. , a grinding tool with a 0.2 mm thick explosive thermal sprayed grinding layer 2 was also subjected to the same test as described above, and similar results were obtained.

そして、以上の結果より、爆発溶射により金属
板に爆発溶射によつて爆発溶射形成層を形成した
ものにあつては、両者間の接着強度が強化される
と共に、密な研削が十分に行えることを確認でき
た。これは、研削層が、爆発溶射によつて形成さ
れていること、すなわち、超硬質粉末が複数回繰
り返して爆発溶射されるため、該超硬質粉末が容
赦の都度、層を形成すると共に、次ぎの溶射でも
つて、溶融一体化され、0.2〜0.5mmの厚みに形成
でき、かつこの気孔率を3%以下に低下させて、
その接着強度を強化させ、拡大表面において凹凸
形状を形成させ得ることによるものと考えられ
る。
From the above results, it has been found that when an explosive spray forming layer is formed on a metal plate by explosive spraying, the adhesive strength between the two is strengthened, and dense grinding can be performed satisfactorily. I was able to confirm. This is because the grinding layer is formed by explosive thermal spraying, in other words, the ultra-hard powder is repeatedly explosively sprayed multiple times, so the ultra-hard powder forms a layer each time, and the next layer is formed. Even with thermal spraying, it can be melted and integrated into a thickness of 0.2 to 0.5 mm, and the porosity can be reduced to 3% or less,
This is thought to be due to the fact that the adhesive strength is strengthened and an uneven shape can be formed on the enlarged surface.

なお、本考案は、上述した実施例に限定される
ものでなく、本考案の要旨を変更しない範囲内で
変形実施できるものを含む。
It should be noted that the present invention is not limited to the embodiments described above, and includes modifications that can be made without changing the gist of the present invention.

〔考案の効果〕[Effect of idea]

以上の説明より明らかなように、本考案の折り
曲げ自在研削具によれば、基材として、厚みが
0.3〜1mm程度の金属板を用い、安定性のよい折
り曲げ自在とし、その表面に3%(体積%)以下
の気孔率の爆発溶射研削層を、爆発溶射を複数回
繰り返して行い、金属板の表面に遂次積層し、そ
の表面を溶かしながら一体化して形成するように
しているので、該爆発溶射研削層が金属表面に確
実に固着すると共に、その気孔率が低いので、そ
の研削表面が緻密となつて、目の細かい研削が行
えるという効果を有する。
As is clear from the above explanation, according to the bendable grinding tool of the present invention, the thickness of the base material is
A metal plate with a diameter of approximately 0.3 to 1 mm is used to make it stable and bendable, and an explosive thermal spray abrasion layer with a porosity of 3% (volume %) or less is applied to the surface of the metal plate by repeating the explosive thermal spraying several times. Since the explosive sprayed abrasive layer is successively laminated on the surface and integrated while melting the surface, the explosive sprayed abrasive layer reliably adheres to the metal surface, and its low porosity makes the abrasive surface dense. This has the effect of allowing fine grinding to be performed.

【図面の簡単な説明】[Brief explanation of the drawing]

第1,2図は、本考案の実施例を示し、第1図
は断面図、第2図は部分拡大図である。 1……金属板、2……爆発溶射研削層。
1 and 2 show an embodiment of the present invention, with FIG. 1 being a sectional view and FIG. 2 being a partially enlarged view. 1... Metal plate, 2... Explosive sprayed grinding layer.

Claims (1)

【実用新案登録請求の範囲】 (1) 厚みが0.3〜1mm程度の折り曲げ自在の金属
板の表面に、超硬質粉体を複数回、繰り返し爆
発溶射して厚みが0.2〜0.5mm程度、気孔率が3
%(体積%)以下の密状態の爆発溶射研削層を
形成してなることを特徴とする折り曲げ自在研
削具。 (2) 超硬質粉体が、セラミツクスまたはタングス
テンカーバイドである実用新案登録請求の範囲
第1項に記載の折り曲げ自在研削具。
[Scope of Claim for Utility Model Registration] (1) Ultra-hard powder is repeatedly explosively sprayed multiple times on the surface of a bendable metal plate with a thickness of about 0.3 to 1 mm, resulting in a thickness of about 0.2 to 0.5 mm and a porosity. is 3
A bendable grinding tool characterized by forming a dense explosive thermal sprayed grinding layer of less than % (volume %). (2) The bendable grinding tool according to claim 1, wherein the ultra-hard powder is ceramics or tungsten carbide.
JP7296384U 1984-05-17 1984-05-17 Flexible grinding tool Granted JPS60186164U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP7296384U JPS60186164U (en) 1984-05-17 1984-05-17 Flexible grinding tool

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP7296384U JPS60186164U (en) 1984-05-17 1984-05-17 Flexible grinding tool

Publications (2)

Publication Number Publication Date
JPS60186164U JPS60186164U (en) 1985-12-10
JPH0123735Y2 true JPH0123735Y2 (en) 1989-07-20

Family

ID=30611871

Family Applications (1)

Application Number Title Priority Date Filing Date
JP7296384U Granted JPS60186164U (en) 1984-05-17 1984-05-17 Flexible grinding tool

Country Status (1)

Country Link
JP (1) JPS60186164U (en)

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JPS55111759U (en) * 1979-01-30 1980-08-06

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JPS60186164U (en) 1985-12-10

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