JPH01237057A - Belt deformation preventing method for twin belt caster - Google Patents
Belt deformation preventing method for twin belt casterInfo
- Publication number
- JPH01237057A JPH01237057A JP6339488A JP6339488A JPH01237057A JP H01237057 A JPH01237057 A JP H01237057A JP 6339488 A JP6339488 A JP 6339488A JP 6339488 A JP6339488 A JP 6339488A JP H01237057 A JPH01237057 A JP H01237057A
- Authority
- JP
- Japan
- Prior art keywords
- belt
- protection plate
- casting
- molten metal
- cast billet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims description 6
- 238000005266 casting Methods 0.000 claims abstract description 20
- 239000002184 metal Substances 0.000 claims abstract description 19
- 229910052751 metal Inorganic materials 0.000 claims abstract description 19
- 239000000463 material Substances 0.000 claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- 230000001681 protective effect Effects 0.000 claims description 6
- 210000005069 ears Anatomy 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 8
- 238000001816 cooling Methods 0.000 description 3
- 239000000498 cooling water Substances 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000010583 slow cooling Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/06—Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars
- B22D11/0605—Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars formed by two belts, e.g. Hazelett-process
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Continuous Casting (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、ツインベルトキャスターにおけるベルト変形
防止法に関するものである。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a method for preventing belt deformation in a twin belt caster.
周知のとおり、−aのツインベルトキャスターは、次の
ごとく構成されている。すなわち、ツインキャスターの
概念図を示した第5図のごとく、ツインベルトキャスタ
ー1の主要部は、上、下ベルト2.3と、これらのベル
ト2.3の耳部で挟まれ、かつ平行になった1対のダム
ブロック6と、上ベルト用の下駆動プーリ4および上テ
ンシッンブーリ8と、下ベルト用の下駆動ブー175お
よび下テンションプーリ9と、これらのベルト2.3を
長手方向に緊張するためのベルトテンション装置10.
10と、ダムブロックガイド7と、から構成されている
。As is well known, the -a twin belt caster is constructed as follows. That is, as shown in Fig. 5, which shows a conceptual diagram of twin casters, the main part of the twin belt caster 1 is sandwiched between the upper and lower belts 2.3 and the ears of these belts 2.3, and runs parallel to each other. The pair of dam blocks 6, the lower drive pulley 4 and upper tension pulley 8 for the upper belt, the lower drive pulley 175 and lower tension pulley 9 for the lower belt, and the belt 2.3 are tensioned in the longitudinal direction. Belt tension device 10.
10 and a dam block guide 7.
そして、給湯樋(第1図参照)により、ツインベルトキ
ャスター1の給湯部Aへ溶融金属11を給湯し、ツイン
ベルトキャスターlの1次冷却スプレー帯(第1図参照
)で冷却して鋳片12を鋳込むようになっている。Then, the molten metal 11 is supplied to the hot water supply part A of the twin belt caster 1 through the hot water supply gutter (see Figure 1), cooled by the primary cooling spray zone (see Figure 1) of the twin belt caster L, and then turned into a slab. It is designed to cast 12.
ここにおいて、給湯部Aへ溶融金属11を給湯するに際
し、苛酷な熱負荷により上、下ベルト2゜3は熱変形を
生じる。Here, when the molten metal 11 is supplied to the hot water supply section A, the upper and lower belts 2.degree. 3 are thermally deformed due to severe thermal load.
すなわち、水冷されている上、下ベルト2,3(以下、
下ベルト3についてのみ単にベルトとして説明する)が
高温(例えば、溶鋼であれば約1550℃)の溶融金属
11と接触すると、ベルトにはベルトの厚み方向および
平面内において温度差が生じ、第6図のごとく熱変形1
3が発生する。なお、第6図中、Xは長手方向の伸び、
Yは幅方向の伸び、Wlは鋳片12の幅、Fはベルト引
張力を示す。That is, the water-cooled upper and lower belts 2 and 3 (hereinafter referred to as
When the lower belt 3 (which will be described simply as a belt) comes into contact with the molten metal 11 at a high temperature (for example, about 1550°C in the case of molten steel), a temperature difference occurs in the belt in the thickness direction and in the plane, and the sixth Thermal deformation 1 as shown in the figure
3 occurs. In addition, in Fig. 6, X is the elongation in the longitudinal direction,
Y is the elongation in the width direction, Wl is the width of the slab 12, and F is the belt tensile force.
この熱変形13は次のごとく発生する。すなわち、水冷
されたベルトが溶融金[11に接触する面は、ベルト背
面の水冷面よりも約100〜200°C高温になるため
、高温側を上部とした反り返りや、ベルト平面内におい
て溶融金属11と接触しない部分が、溶融金属11と接
触する部分の熱膨張を拘束するために発生する。This thermal deformation 13 occurs as follows. In other words, the surface of the water-cooled belt that contacts the molten metal [11] is approximately 100 to 200°C hotter than the water-cooled surface on the back of the belt. The portion that does not come into contact with the molten metal 11 is generated in order to restrain the thermal expansion of the portion that comes into contact with the molten metal 11.
したがって、かかるベルト変形(かつ変動)により、鋳
片12は凝固の初期、すなわち凝固シェルの薄い(例え
ば2−醜程度)段階において、外力を受け、割れや凹み
、特に苛酷な状況では局部的岐れを生じ、鋳片の表面の
品賀を低下させている。Therefore, due to such belt deformation (and fluctuation), the slab 12 is subjected to external force at the early stage of solidification, that is, at the stage where the solidified shell is thin (for example, about 2 - ugliness), resulting in cracks, dents, and, in particularly severe conditions, local fractures. This results in a decrease in the quality of the surface of the slab.
かかる問題を解決するため、従来技術においては、例え
ば特開昭50−89218号公報では、ベルトを長手方
向に引伸してコールドフレームfを降伏させることによ
り、中央熱影響部(第6図中、熱変形13)にX方向の
伸びを与える方法を提案している。また、特開昭59−
174254号公報では緩冷却を行うため、ベルトの表
面(溶融金属と接する面)にアルミナ等の溶射被膜を形
成する方法を提案している。In order to solve this problem, in the prior art, for example, in Japanese Patent Application Laid-Open No. 50-89218, the belt is stretched in the longitudinal direction to yield the cold frame f, thereby reducing the central heat affected zone (in FIG. We have proposed a method of giving elongation in the X direction to deformation 13). Also, JP-A-59-
In order to perform slow cooling, Japanese Patent No. 174254 proposes a method of forming a sprayed coating of alumina or the like on the surface of the belt (the surface in contact with the molten metal).
しかしながら、これらの提案は、安定鋳込中に生じるベ
ルトの熱変形防止には有効であるものの、ダミーバーを
用いて溶融金属を給湯する、鋳込スタート時における下
ベルト3の熱変形防止には、必ずしも有効でない。However, although these proposals are effective in preventing thermal deformation of the belt that occurs during stable pouring, they are not effective in preventing thermal deformation of the lower belt 3 at the start of casting when molten metal is supplied using a dummy bar. Not necessarily valid.
すなわち、本発明者らは、ベルトの熱変形を詳しく分析
したところ、第4図示の、縦軸にベルト変形量、横軸に
鋳込スタートよりの時間を表したグラフに示すごとく、
ベルトの熱変形はベルトの1回転毎に周期的に表れ、か
つ鋳込スタート時には比較的大きな変形が発生し、これ
が永久変形となって、1回転毎に繰返されることを発見
したのである。この現象は、ベルトに内在するベルト製
造時の残留応力が、熱負荷の程度により、ベルトの熱変
形の大きさとなって表れるものと考えられる。That is, the present inventors analyzed the thermal deformation of the belt in detail, and as shown in the graph shown in Figure 4, where the vertical axis represents the amount of belt deformation and the horizontal axis represents the time from the start of casting.
They discovered that thermal deformation of the belt appears periodically with each rotation of the belt, and that a relatively large deformation occurs at the start of casting, which becomes permanent deformation and is repeated every rotation. This phenomenon is thought to be due to the fact that the residual stress inherent in the belt during belt manufacture manifests itself in the degree of thermal deformation of the belt depending on the degree of thermal load.
そこで本発明は、かかる鋳込スタート時のベルトの熱変
形を防止するために創作されたもので、その要旨とする
ところは、若干傾斜された上・下ベルトと、これらのベ
ルトの耳部で挟まれ、かつ平行になった1対のダムブロ
ックと、これらのベルトの間へ溶融金属を給湯するため
給湯樋と、からなるツインベルトキャスターにあって、
前記した下ヘルドの給湯部に、保護板を覆設して鋳込を
開始した後、該保護板を鋳片のフロント材に鋳ぐるむこ
とを特徴とするツインベルトキャスターのベルト変形防
止法にある。Therefore, the present invention was created in order to prevent such thermal deformation of the belt at the start of casting. A twin belt caster consisting of a pair of dam blocks sandwiched in parallel and a hot water supply gutter for supplying molten metal between these belts.
A method for preventing belt deformation of a twin-belt caster, which is characterized in that a protective plate is placed over the hot water supply part of the lower heald and casting is started, and then the protective plate is cast around the front material of the slab. be.
本発明の構成を作用とともに、添付図面に示す実施例に
より詳細に説明する。第1図は本発明の実施例の鋳込ス
タート時における概念図、第2図は第1図の安定鋳込時
における概念図、第3図は本実施例によるベルト熱変形
状態のグラフを示す。DESCRIPTION OF THE PREFERRED EMBODIMENTS The structure and operation of the present invention will be explained in detail with reference to embodiments shown in the accompanying drawings. Fig. 1 is a conceptual diagram of the embodiment of the present invention at the start of casting, Fig. 2 is a conceptual diagram of Fig. 1 at the time of stable casting, and Fig. 3 is a graph of the thermal deformation state of the belt according to this embodiment. .
なお、第5図に示す従来例と同一部分は同一符号で示し
、その説明を省略する。Note that the same parts as those in the conventional example shown in FIG. 5 are indicated by the same reference numerals, and the explanation thereof will be omitted.
第1図および第2図において、溶融金属11は小タンデ
イツシュ14より給?1l15を介して、ツインベルト
キャスター1の給湯部Aに給湯され、鋳込スタートする
。In FIGS. 1 and 2, the molten metal 11 is supplied from the small tundish 14. Molten metal is supplied to the hot water supply section A of the twin belt caster 1 via 1l15, and casting starts.
なお、第1図および第2図中、16.16は駆動用上、
下プーリ4,5に巻架された第1の冷却ノズル、17.
17・・・は上、下ベルト2.3の上面に設けられ、ベ
ルトに向け、かつベルト走行方向に冷却水を噴出する第
2の冷却水ノズル、18゜18・・・は冷却水を回収す
るための掻取りヘッド、19.19はバックアップロー
ル、20はダムブロック冷却室を示す。In addition, in Fig. 1 and Fig. 2, 16.16 is for driving,
17. a first cooling nozzle wound around the lower pulleys 4 and 5;
17... is a second cooling water nozzle that is provided on the upper surface of the upper and lower belts 2.3 and spouts cooling water toward the belt and in the belt running direction, 18° 18... collects cooling water 19 is a back-up roll, and 20 is a dam block cooling chamber.
ここにおいて、鋳込スタート時には上、下ベルト2.3
間にダミーバーヘッド21を挿入し、溶融金tillを
必要量貯存してダミーバーを下流側に引き抜いて行く、
かかる際、溶融金属11は、小タンデイツシュ14から
下ベルト3上に、給湯樋15と下ベルト3の給湯部Aと
の間の落差でもって流下するが、ベルトに潤滑剤がコー
ティングしてあったり、アルミナ等の溶射層が形成して
あっても、溶融金TI&llは下ベルト3に直接衝突す
ることからベルトには多大の熱負荷を与えることになる
。したがって、下ベルト3には鋳込スタート時に永久変
形が生じる。Here, at the start of casting, the upper and lower belts 2.3
Insert the dummy bar head 21 between them, store the required amount of molten gold, and pull out the dummy bar downstream.
At this time, the molten metal 11 flows down from the small tundish 14 onto the lower belt 3 due to the head difference between the hot water supply gutter 15 and the hot water supply section A of the lower belt 3, but the belt may be coated with lubricant. Even if a sprayed layer of , alumina or the like is formed, the molten metal TI&ll directly collides with the lower belt 3, resulting in a large thermal load being applied to the belt. Therefore, permanent deformation occurs in the lower belt 3 at the start of casting.
そこで、本実施例では、鋳込スタート時の熱負荷を低減
するため、保護板22を下駆動プーリ5上に覆設してい
る。この保護板22の一端はダミーバーヘッド21に連
結され、他端は所定の長さを確保するため、下駆動プー
リ5より垂れ下がらせている。この保護板22は、厚さ
0.5〜0.8m−程度の非鉄、ガラス繊維などの板体
または布状で、可撓性を存し、ベルトの曲げに追随する
材料で構成され、その幅は小タンデイツシュ14の滝幅
よりも広く、ダムブロック6.6間よりも小とし、しか
も保護板22の長さは、鋳込スタート時の立上り速度3
〜4m/箇in2およびダミーバーヘッド21で貯有量
が確保される迄の約30秒を考慮して、1.5〜2m以
上3mも有ればよい。Therefore, in this embodiment, a protection plate 22 is placed over the lower drive pulley 5 in order to reduce the thermal load at the start of casting. One end of this protection plate 22 is connected to the dummy bar head 21, and the other end is allowed to hang down from the lower drive pulley 5 to ensure a predetermined length. The protection plate 22 is made of a plate made of non-ferrous metal, glass fiber, etc., or cloth-like, with a thickness of about 0.5 to 0.8 m, and is made of a flexible material that follows the bending of the belt. The width is wider than the waterfall width of the small tandaitsu 14 and smaller than the width between the dam blocks 6.
Considering ~4 m/in2 and approximately 30 seconds until the storage amount is secured by the dummy bar head 21, it is sufficient to have a length of 1.5 to 2 m or more and 3 m.
そして、鋳込が開始され、溶融金属11がダミーバーヘ
ッド21でもって所定量貯存されると、保護板22はダ
ミーバーと共に引き抜かれて行く。Then, when casting is started and a predetermined amount of molten metal 11 is stored in the dummy bar head 21, the protection plate 22 is pulled out together with the dummy bar.
その後、鋳片12に鋳込まれた保護板22は、鋳片12
のフロント材(4〜5m)として切断されて破棄される
。After that, the protection plate 22 cast into the slab 12
The front material (4 to 5 m) is cut and discarded.
(発明の効果)
本発明によれば、下ベルト上に保護板を用いたから、鋳
込スタート時の給湯による熱衝撃を緩和するので、下ベ
ルトの永久変形が減少される。これを第3図のグラフで
示すが、この第3図のグラフと第4図のグラフとの熱変
形を比べれば明白なごとく、熱変形量は大幅に低減され
た。(Effects of the Invention) According to the present invention, since the protection plate is used on the lower belt, the thermal shock caused by hot water supply at the start of casting is alleviated, so that permanent deformation of the lower belt is reduced. This is shown in the graph of FIG. 3, and as is clear from comparing the thermal deformation between the graph of FIG. 3 and the graph of FIG. 4, the amount of thermal deformation has been significantly reduced.
ひいては、鋳片が均一に冷却され、かつ鋳片表面の品質
を向上することができる。しかも、保護板は鋳片のフロ
ント材として切断破棄されるので、製品化される鋳片に
は何ら悪影響を与えない。As a result, the slab can be cooled uniformly and the quality of the slab surface can be improved. Furthermore, since the protective plate is cut and discarded as a front material of the slab, it does not have any adverse effect on the slab that is manufactured into a product.
第1図は本発明の実施例の鋳込スタート時における概念
図、第2図は第1図の安定鋳込時における概念図、第3
図は本実施例によるベルト熱変形状態のグラフ、第4図
は従来例によるベルト熱変形状態のグラフ、第5図は一
般のツインベルトキャスターの概念図、第6図はベルト
熱変形説明図を示す。
1・・・ツインベルトキャスター、2,3・・・上、下
ベルト、6・・・ダムブロック、11・・・溶融金属、
12・・・鋳片、15・・・給湯樋、22・・・保護板
、A・・・給湯部。
代理人 弁理士 加 藤 正 信
(ばか1名)
16図Fig. 1 is a conceptual diagram of the embodiment of the present invention at the start of casting, Fig. 2 is a conceptual diagram of Fig. 1 at the time of stable casting, and Fig. 3 is a conceptual diagram of the embodiment of the present invention at the time of stable casting.
The figure is a graph of the thermal deformation state of the belt according to this embodiment, FIG. 4 is a graph of the thermal deformation state of the belt according to the conventional example, FIG. 5 is a conceptual diagram of a general twin belt caster, and FIG. 6 is an explanatory diagram of belt thermal deformation. show. 1... Twin belt caster, 2, 3... Upper and lower belts, 6... Dam block, 11... Molten metal,
12... Slab, 15... Hot water supply gutter, 22... Protective plate, A... Hot water supply section. Agent Patent Attorney Masanobu Kato (1 idiot) Figure 16
Claims (1)
の耳部で挟まれ、かつ平行になった1対のダムブロック
と、これらのベルトの間へ溶融金属を給湯するため給湯
樋と、からなるツインベルトキャスターにあって、 前記した下ベルトの給湯部に、保護板を覆設して鋳込を
開始した後、該保護板を鋳片のフロント材に鋳ぐるむこ
とを特徴とするツインベルトキャスターのベルト変形防
止法。(1) Slightly inclined upper and lower belts, a pair of parallel dam blocks sandwiched between the ears of these belts, and a water supply gutter for supplying molten metal between these belts. The twin belt caster is characterized in that, after a protective plate is placed over the hot water supply part of the lower belt and casting is started, the protective plate is cast around the front material of the slab. A method to prevent belt deformation of twin belt casters.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP6339488A JPH01237057A (en) | 1988-03-18 | 1988-03-18 | Belt deformation preventing method for twin belt caster |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP6339488A JPH01237057A (en) | 1988-03-18 | 1988-03-18 | Belt deformation preventing method for twin belt caster |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH01237057A true JPH01237057A (en) | 1989-09-21 |
Family
ID=13228048
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP6339488A Pending JPH01237057A (en) | 1988-03-18 | 1988-03-18 | Belt deformation preventing method for twin belt caster |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH01237057A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5826640A (en) * | 1996-01-11 | 1998-10-27 | Larex A.G. | Cooling system for a belt caster and associated methods |
-
1988
- 1988-03-18 JP JP6339488A patent/JPH01237057A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5826640A (en) * | 1996-01-11 | 1998-10-27 | Larex A.G. | Cooling system for a belt caster and associated methods |
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