JPH0123151B2 - - Google Patents
Info
- Publication number
- JPH0123151B2 JPH0123151B2 JP12275181A JP12275181A JPH0123151B2 JP H0123151 B2 JPH0123151 B2 JP H0123151B2 JP 12275181 A JP12275181 A JP 12275181A JP 12275181 A JP12275181 A JP 12275181A JP H0123151 B2 JPH0123151 B2 JP H0123151B2
- Authority
- JP
- Japan
- Prior art keywords
- outer cutter
- outer blade
- pattern
- etching
- corrosion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000000463 material Substances 0.000 claims description 43
- 238000005530 etching Methods 0.000 claims description 25
- 238000000034 method Methods 0.000 claims description 13
- 230000007797 corrosion Effects 0.000 claims description 12
- 238000005260 corrosion Methods 0.000 claims description 12
- 239000011347 resin Substances 0.000 claims description 9
- 229920005989 resin Polymers 0.000 claims description 9
- 238000010894 electron beam technology Methods 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000006187 pill Substances 0.000 description 2
- 239000012779 reinforcing material Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 229910021578 Iron(III) chloride Inorganic materials 0.000 description 1
- -1 acrylic ester Chemical class 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- RBTARNINKXHZNM-UHFFFAOYSA-K iron trichloride Chemical compound Cl[Fe](Cl)Cl RBTARNINKXHZNM-UHFFFAOYSA-K 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229920002120 photoresistant polymer Polymers 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
Landscapes
- Dry Shavers And Clippers (AREA)
Description
【発明の詳細な説明】
この発明は電気かみそりや電動毛玉取り器に使
用される網目スクリーン状の外刃を、エツチング
法で製造する方法の改良に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to an improvement in a method for manufacturing a mesh screen-like outer cutter used in an electric shaver or an electric pill remover by an etching method.
従来、この種外刃をエツチング法で製造するに
際しては、まず、第７図に示すように45〜90μ
厚の外刃素材１の表面および裏面に、外刃の毛導
入孔に相当する多数の開口部２を有する耐蝕膜
３，３を形成する。しかる後、この外刃素材１を
エツチング液に浸漬し、同図，のように外刃
素材１の前記開口部２に該当する部分を腐蝕させ
て多数の毛導入孔４を作成する。耐蝕膜３，３は
エツチング処理後、外刃素材１の表裏面から剥ぎ
とる。 Conventionally, when manufacturing this type of outer cutter using the etching method, first, as shown in Figure 7, a 45 to 90μ
Corrosion-resistant films 3, 3 having a large number of openings 2 corresponding to the hair introduction holes of the outer cutter are formed on the front and back surfaces of a thick outer cutter material 1. Thereafter, this outer cutter material 1 is immersed in an etching solution, and the portions of the outer cutter material 1 corresponding to the openings 2 are corroded to form a large number of hair introduction holes 4, as shown in the figure. After the etching process, the corrosion-resistant films 3, 3 are peeled off from the front and back surfaces of the outer blade material 1.
そして、この外刃は、使用に際し、その表面が
皮膚の当て面となり、裏面が内刃との摺接面にな
るが、このとき皮膚の当て面側になる外刃素材１
の表面側において、エツチングにより毛導入孔４
の孔縁にエツジ５ができたままになつていると、
皮膚を傷める。従つて、エツチング処理後にその
エツジ５をバフ研摩して図中、破線Ａで示すよう
にアールをつける作業が必要であり、これが面倒
であつた。 When this outer cutter is used, its front surface becomes the skin contact surface, and the back surface becomes the sliding contact surface with the inner cutter. At this time, the outer cutter material 1 becomes the skin contact surface.
Hair introduction holes 4 are formed by etching on the surface side of the
If the edge 5 remains on the hole edge,
damage the skin. Therefore, after the etching process, it is necessary to buff the edge 5 and round it as shown by the broken line A in the figure, which is troublesome.
また、外刃素材１の厚みｔは、振動式電気かみ
そりの平型外刃において45〜65μ、回転式電気か
みそりや回転式毛玉取り器に使用されるドーム型
外刃においては75〜90μを強度確保上必要とされ
ているが、かかる重みｔを持つ外刃素材１ではエ
ツチング処理に費やす時間が長くかかり過ぎると
いう難点があつた。 In addition, the thickness t of the outer blade material 1 is 45 to 65μ for the flat outer blade of a vibrating electric shaver, and 75 to 90μ for the dome type outer blade used for a rotary electric shaver or rotary pill remover. Although this is necessary for security reasons, the outer cutter material 1 having such a weight t has the disadvantage that the etching process takes too long.
この発明は、かかる事実に着目して、外刃素材
をエツチングするに際し、外刃素材の表面に、エ
ツチング液に耐えられて耐蝕膜になるとともに外
刃リブの補強材にもなる紫外線もしくは電子線硬
化性樹脂によるパターンを塗着形成することによ
り、バフ研摩を省くことができ、しかも外刃素材
を薄肉化することもできてエツチング時間の短縮
化を図ることのできる電気かみそりの外刃の製造
方法を提供しようとするものであり、その特徴と
するところは、外刃素材の表面に、多数の毛導入
口と毛導入口間の補助リブを有する紫外線もしく
は電子線硬化性樹脂によるパターンを一体的に塗
着形成し、かつ外刃素材の裏面に耐蝕膜を形成
し、その後、この外刃素材の前記毛導入口に該当
する部分をエツチング液で腐蝕させて該毛導入口
に連通する毛導入孔を作成して外刃素材の表面に
前記パターンを有する外刃を得る点にある。 This invention focuses on this fact, and when etching the outer cutter material, the surface of the outer cutter material is coated with ultraviolet rays or electron beams, which can withstand the etching solution and become a corrosion-resistant film, and also serve as a reinforcing material for the outer cutter ribs. Manufacture of outer blades for electric shavers that can omit buffing by coating and forming a pattern with a curable resin, and can also reduce the thickness of the outer blade material and shorten etching time. The main feature of this method is that a pattern made of ultraviolet or electron beam curable resin is integrated on the surface of the outer blade material, which has a large number of bristle inlets and auxiliary ribs between the bristle inlets. A corrosion-resistant film is formed on the back surface of the outer blade material, and then a portion of the outer blade material corresponding to the hair inlet is etched with an etching solution to remove the bristles that communicate with the hair inlet. The point is to create an introduction hole to obtain an outer cutter having the pattern on the surface of the outer cutter material.
以下、この発明の実施例を図面に基づき説明す
る。 Embodiments of the present invention will be described below based on the drawings.
第１図は振動式電気かみそりの外刃を展開状態
で例示しており、この外刃６は第６図にその拡大
断面図を示すように、多数の毛導入孔７と毛導入
孔７，７間のリブ８を有する極薄の外刃素材９
と、この外刃素材９の表面に一体的に塗着形成さ
れた紫外線もしくは電子線硬化性樹脂によるパタ
ーン１０とからなり、パターン１０は外刃素材９
の毛導入孔７およびリブ８にそれぞれ合致する毛
導入口１１と補助リブ１２を有する。 FIG. 1 shows an example of the outer blade of a vibrating electric shaver in an unfolded state, and as shown in an enlarged cross-sectional view in FIG. Ultra-thin outer blade material 9 with ribs 8 between 7
and a pattern 10 made of ultraviolet or electron beam curable resin integrally coated and formed on the surface of the outer cutter material 9.
It has a hair introduction port 11 and an auxiliary rib 12 that correspond to the hair introduction hole 7 and rib 8, respectively.
かかる構造の外刃の具体的製造例を説明すれ
ば、まず、エツチング処理可能な金属、例えば
SUS420J2の外刃素材９の表面に、第２図および
第４図に示すように毛導入口１１と補助リブ１２
を有するパターン１０を一体的に塗着形成する。
このパターン１０の材料は耐エツチング液性に優
れた紫外線もしくは電子線硬化性樹脂、例えばア
クリルエステル系樹脂に柔軟性をもたせるための
ウレタン樹脂を含んでなる硬化性樹脂であつて、
この材料は外刃素材９の表面に対してホトレジス
ト方式などで塗着し硬化させる。 To explain a specific manufacturing example of an outer cutter having such a structure, first, we will start by using a metal that can be etched, such as a metal that can be etched.
On the surface of the outer blade material 9 of SUS420J2, a hair inlet 11 and an auxiliary rib 12 are provided as shown in FIGS.
A pattern 10 having the following is integrally formed by coating.
The material of this pattern 10 is an ultraviolet or electron beam curable resin having excellent resistance to etching liquids, such as a curable resin containing urethane resin to impart flexibility to an acrylic ester resin.
This material is applied to the surface of the outer blade material 9 using a photoresist method or the like and is hardened.
外刃素材９としては10〜20μの厚みt1を有する
極薄のシートを使用し、そして外刃全体としての
厚みｔが、前述のように振動式電気かみそりの平
型外刃の場合は45〜65μに、回転式電気かみそり
のドーム型外刃の場合は75〜90μになるように、
パターン１０の厚み寸法を設定する。 As the outer blade material 9, an extremely thin sheet with a thickness t1 of 10 to 20μ is used, and the thickness t of the outer blade as a whole is 45 in the case of a flat outer blade of a vibrating electric shaver as described above. ~65μ, and 75~90μ for the dome-shaped outer blade of a rotary electric shaver.
The thickness dimension of the pattern 10 is set.
そして外刃素材９の裏面側には耐蝕膜１３を形
成する。 A corrosion-resistant film 13 is formed on the back side of the outer cutter material 9.
次に、この外刃素材９を塩化第二鉄などのエツ
チング液に浸漬する。この浸漬により第５図のよ
うに外刃素材９の表面におけるパターン１０の毛
導入口１１に該当する部分を腐蝕させてパターン
１０の毛導入口１１と連通する毛導入孔７を外刃
素材９に作成する。最後に、耐蝕膜１３を溶剤で
除去する。この溶剤による耐蝕膜１３の除去は任
意であり、電気かみそりに組付け後、内刃を数回
転させてこの刃先で耐蝕膜１３をすり落とすこと
もできる。 Next, this outer cutter material 9 is immersed in an etching solution such as ferric chloride. As shown in FIG. 5, this immersion corrodes the portion of the surface of the outer cutter material 9 that corresponds to the hair introduction ports 11 of the pattern 10, and the hair introduction holes 7 communicating with the hair introduction ports 11 of the pattern 10 are removed from the outer cutter material 9. Create to. Finally, the corrosion-resistant film 13 is removed using a solvent. Removal of the corrosion-resistant film 13 with this solvent is optional, and the corrosion-resistant film 13 can be scraped off with the cutting edge by rotating the inner cutter several times after the electric shaver is assembled.
このように、この発明では外刃をエツチングす
るに際し外刃素材９の表面側に耐蝕膜として施こ
される紫外線もしくは電子線硬化性樹脂によるパ
ターン１０は、エツチング後、外刃素材９に塗着
させたままリブ８の補強材として用いるようにし
てあるので、エツチング後における外刃素材９の
表面側の耐蝕膜除去作業が省略されるばかりか、
外刃素材９の厚みt1は10〜20μ程度にまで極めて
薄くすることができるに到つた。従つて、エツチ
ング時間を著しく短縮できるという一大特色を有
する。また、かかる外刃素材９の薄肉化、言い換
えればエツチングする対象物である外刃素材９の
材料の減少によつて、エツチング液の濃度管理、
公害対策処理などが容易になる。 In this way, in this invention, when etching the outer cutter, the pattern 10 made of ultraviolet or electron beam curable resin is applied as a corrosion-resistant film on the surface side of the outer cutter material 9, and the pattern 10 is applied to the outer cutter material 9 after etching. Since it is used as a reinforcing material for the rib 8 as it is, not only the work of removing the corrosion-resistant film on the surface side of the outer cutter material 9 after etching is omitted, but also
The thickness t1 of the outer cutter material 9 can be made extremely thin to about 10 to 20μ. Therefore, a major feature is that the etching time can be significantly shortened. In addition, by thinning the outer cutter material 9, in other words, by reducing the material of the outer cutter material 9, which is the object to be etched, it is possible to control the concentration of the etching solution.
Pollution control treatments will become easier.
またパターン１０の材料として紫外線もしくは
電子線硬化性樹脂を用いることにより、上記した
耐蝕およびリブ８の補強機能を充分に達成できる
のみならず、外刃素材９の表面に対する硬化処理
時間が短時間ですみ、しかも殆んど熱の加わらな
い硬化処理のため、外刃素材９に結晶肥大化など
の熱影響を及ぼすようなことがない。 Furthermore, by using ultraviolet or electron beam curable resin as the material for the pattern 10, not only can the above-mentioned corrosion resistance and reinforcing function of the ribs 8 be sufficiently achieved, but also the curing time for the surface of the outer blade material 9 is shortened. Furthermore, since the curing process involves hardly any heat being applied, there is no possibility of thermal effects such as crystal enlargement on the outer blade material 9.
さらに、エツチングにより外刃素材９の表面側
にできるエツジ１４（第６図参照）はパターン１
０で被覆され、皮膚はこのパターン１０の表面に
当てられるので、エツチング後、殊更そのエツジ
１４をバフ研摩しなくてすみ、加工コストの削減
をはかることができる等の利点がある。 Furthermore, the edges 14 (see Fig. 6) formed on the surface side of the outer cutter material 9 by etching are pattern 1.
0 and the skin is applied to the surface of this pattern 10, so there is no need to buff the edges 14 after etching, which has the advantage of reducing processing costs.
第１図は振動式電気かみそりの外刃の展開平面
図、第２図はこの発明の方法によりエツチングす
る前の外刃を示す一部斜視図、第３図はエツチン
グ後の外刃を示す一部斜視図、第４図ないし第６
図は外刃のエツチング過程を示す拡大断面図、第
７図ないしは従来の外刃のエツチング過程を
示す拡大断面図である。
６……外刃、７……外刃素材の毛導入孔、８…
…外刃素材のリブ、９……外刃素材、１０……パ
ターン、１１……パターンの毛導入口、１２……
パターンの補助リブ。
Fig. 1 is a developed plan view of the outer cutter of a vibrating electric shaver, Fig. 2 is a partial perspective view showing the outer cutter before being etched by the method of the present invention, and Fig. 3 is a partial perspective view showing the outer cutter after etching. Partial perspective view, Figures 4 to 6
The figure is an enlarged sectional view showing the etching process of the outer cutter, and FIG. 7 is an enlarged sectional view showing the etching process of the conventional outer cutter. 6... Outer blade, 7... Hair introduction hole of outer blade material, 8...
...Rib of outer blade material, 9... Outer blade material, 10... Pattern, 11... Hair inlet of pattern, 12...
Auxiliary ribs in the pattern.
Claims (1)
毛導入口１１，１１間の補助リブ１２を有する紫
外線もしくは電子線硬化性樹脂によるパターン１
０を一体的に塗着形成し、かつ外刃素材９の裏面
に耐蝕膜１３を形成し、その後、この外刃素材９
の前記毛導入口１１に該当する部分をエツチング
液で腐蝕させて該毛導入口１１に連通する毛導入
孔７を作成して外刃素材９の表面に前記パターン
１０を有する外刃を得ることを特徴とする外刃の
製造方法。1 Pattern 1 made of ultraviolet or electron beam curable resin on the surface of the outer blade material 9, having a large number of bristle inlets 11 and auxiliary ribs 12 between the bristle inlets 11, 11.
0 is integrally applied and formed, and a corrosion-resistant film 13 is formed on the back surface of the outer cutter material 9, and then this outer cutter material 9 is coated.
To obtain an outer blade having the pattern 10 on the surface of the outer blade material 9 by etching a portion corresponding to the hair introduction port 11 with an etching solution to create a hair introduction hole 7 communicating with the hair introduction port 11. A method for manufacturing an outer blade characterized by:
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP12275181A JPS5825187A (en) | 1981-08-04 | 1981-08-04 | Production of outer blade of electric razor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP12275181A JPS5825187A (en) | 1981-08-04 | 1981-08-04 | Production of outer blade of electric razor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5825187A JPS5825187A (en) | 1983-02-15 |
| JPH0123151B2 true JPH0123151B2 (en) | 1989-05-01 |
Family
ID=14843694
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP12275181A Granted JPS5825187A (en) | 1981-08-04 | 1981-08-04 | Production of outer blade of electric razor |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5825187A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4919279B2 (en) * | 2007-02-01 | 2012-04-18 | 九州日立マクセル株式会社 | Electric razor with a rotary inner blade |
-
1981
- 1981-08-04 JP JP12275181A patent/JPS5825187A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5825187A (en) | 1983-02-15 |
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