JPH01231286A - Silica tube heater - Google Patents
Silica tube heaterInfo
- Publication number
- JPH01231286A JPH01231286A JP5518988A JP5518988A JPH01231286A JP H01231286 A JPH01231286 A JP H01231286A JP 5518988 A JP5518988 A JP 5518988A JP 5518988 A JP5518988 A JP 5518988A JP H01231286 A JPH01231286 A JP H01231286A
- Authority
- JP
- Japan
- Prior art keywords
- inorganic fiber
- heating wire
- heater element
- wire
- fiber body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 title claims description 18
- 239000000377 silicon dioxide Substances 0.000 title 1
- 238000010438 heat treatment Methods 0.000 claims abstract description 34
- 239000012784 inorganic fiber Substances 0.000 claims abstract description 30
- 239000010453 quartz Substances 0.000 claims description 16
- 239000011295 pitch Substances 0.000 abstract description 6
- 239000000835 fiber Substances 0.000 abstract description 3
- 230000010355 oscillation Effects 0.000 abstract 1
- 230000000717 retained effect Effects 0.000 abstract 1
- 230000000630 rising effect Effects 0.000 abstract 1
- 238000004804 winding Methods 0.000 abstract 1
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Abstract
Description
【発明の詳細な説明】
産業上の利用分野
本発明は無機繊維体に赤熱用電熱線を保持させ、無機繊
維体を支持することにより縦使用を可能ならしめた石英
管ヒータに関するものである。DETAILED DESCRIPTION OF THE INVENTION Field of the Invention The present invention relates to a quartz tube heater which can be used vertically by supporting the inorganic fiber body by holding a red-hot heating wire in the inorganic fiber body.
従来の技術
従来、この種の石英管ヒータは、第3図に示すような構
成であった。第3図において、1o1は表面に絶縁被膜
を生成させ、密着巻で巻回したヒータエレメントで、こ
のヒータエレメント101を石英管102に納め、石英
管102の両端をエンドキャップ103により支持した
ものであった。BACKGROUND OF THE INVENTION Conventionally, this type of quartz tube heater has had a configuration as shown in FIG. In FIG. 3, 1o1 is a heater element with an insulating film formed on its surface and tightly wound. This heater element 101 is housed in a quartz tube 102, and both ends of the quartz tube 102 are supported by end caps 103. there were.
発明が解決しようとする課題
このような従来の構成では、ヒータエレメント1o1が
赤熱状態になるまで時間がかかることと、通電初期電磁
音が発生すること、およびヒータエレメント1o1は密
着巻で、線間短絡が生じない桟表面絶縁被膜生成処理を
するため、ヒータ線重量がかさみ、かつ表面絶縁被膜生
成のだめの加工費もかかシ、コスト的に高くつくという
課題があった。Problems to be Solved by the Invention In such a conventional configuration, it takes time for the heater element 1o1 to become red-hot, electromagnetic noise is generated during the initial energization, and the heater element 1o1 is tightly wound and there is no space between the wires. In order to generate an insulating coating on the surface of the crosspiece that does not cause short circuits, the weight of the heater wire increases, and the processing costs required to generate the insulating coating on the surface are also high, resulting in high costs.
本発明はこのような課題を解決するもので、立上り時間
が早く、通電音も生じず、経済的な縦使用可能な石英管
ヒータを提供することを目的とするものである。The present invention solves these problems, and aims to provide a quartz tube heater that has a quick start-up time, does not generate energization noise, and is economical and can be used vertically.
課題を解決するための手段
本発明はこのような課題を解決するもので、赤熱用電熱
線よりなるヒータエレメントと、このヒータエレメント
を納める石英管と、この石英管の両端に設けられ前記ヒ
ータエレメントを支持するエンドキャップよシなり、前
記ヒータエレメントは螺旋状に巻加工した赤熱用電熱線
の中に無機繊維体を挿入し、もう−木の保持用無機繊維
体を赤熱用電熱線線間ピッチ間より巻き、両無機繊維体
間で赤熱用電熱線を保持させ、両無機繊維体をヒータエ
レメント端部にて固定したものである。Means for Solving the Problems The present invention solves the above problems, and consists of a heater element made of a red-hot heating wire, a quartz tube housing the heater element, and a heater element provided at both ends of the quartz tube. The heater element has an inorganic fiber body inserted into a spirally wound red-hot heating wire, and the inorganic fiber body for holding the wood is inserted into the end cap to support the heating element. The inorganic fibers are twisted together, a red-hot heating wire is held between both inorganic fibers, and both inorganic fibers are fixed at the ends of the heater element.
作 用
この構成により、質量の少い赤熱用電熱線を縦使用して
も線間ピッチは一定に保持でき、また、通電時における
電磁振動力も繊維体に吸収され、しかも質量を軽くする
ことにより赤熱立上シを早くした縦使用可能な石英管ヒ
ータが得られることとなる。Function: With this configuration, the pitch between the wires can be maintained constant even when the red-hot heating wires with low mass are used vertically, and the electromagnetic vibration force when energized is absorbed by the fibers.Moreover, by reducing the mass, This results in a quartz tube heater that can be used vertically and has a faster red-hot start-up time.
実施例
以下、本発明の一実施例を第1図および第2図にもとづ
き説明する。図において、1はヒータエレメントで、赤
熱用電熱線(以降電熱線と称す)2を螺旋状に巻加工し
た後、その円径側に無機繊維体3を挿入し、その後、保
持用無機繊維体4を電熱線2の線間ピッチ間で螺旋状に
巻き付け、無機繊維体3と保持用無機繊維体4で電熱線
2を保持したものである。さらに、電熱線端部(直線部
)5と無機繊維体3.保持用無機繊維体4は端子A6で
固定されている。また、ヒータエレメント1をカバーす
るものが石英管7であって、この石英管7の両端にはエ
ンドキャップ8が設けられている。そして電熱線20両
端は、リード線9と共に端子B10で固定されている。EXAMPLE An example of the present invention will be described below with reference to FIGS. 1 and 2. In the figure, reference numeral 1 denotes a heater element, in which a red-hot heating wire (hereinafter referred to as heating wire) 2 is wound into a spiral shape, an inorganic fiber body 3 is inserted on the circular diameter side, and then an inorganic fiber body for holding 4 is wound spirally between the wire pitches of the heating wire 2, and the heating wire 2 is held by the inorganic fiber body 3 and the holding inorganic fiber body 4. Further, a heating wire end portion (straight portion) 5 and an inorganic fiber body 3. The holding inorganic fiber body 4 is fixed with a terminal A6. Furthermore, a quartz tube 7 covers the heater element 1, and end caps 8 are provided at both ends of the quartz tube 7. Both ends of the heating wire 20 are fixed together with the lead wire 9 by terminals B10.
上記構成において、電熱線2は質量を減らすため線径を
細くするか、帯状電熱線を使用し放熱表面積を従来の密
着巻電熱線と同一にする。従って電圧印加後は電熱線2
の質量が少い分だけ熱量の内部蓄積も必要とせず、電熱
線2は早く赤熱安定状態に達する。そして、赤熱安定時
の電熱線2の螺旋部110線温度は900℃〜1000
℃程度Kまで上昇させているため引張り強さは冷時の約
1/1oに低下しており、前記軽質量の電熱線2でも支
持体が無ければ形状維持ができない。この電熱線2の支
持体が無機繊維体3と保持用無機繊維体4であって、電
熱線2は各線間ピッチ間で保持されているため、変形短
絡する恐れもなく、電熱線2の表面に通電的絶縁被膜を
生成さす必要がない。また無機繊維体に電熱線2を保持
させているため通電初期に発生する電磁振動力も繊維体
に吸収され、電磁音は人の耳に聴こえるレベルては達し
ない。そして、電熱線端部(直線部)5で無機繊維体3
.保持用無機繊維体4が端子へ〇で固定されているため
、電熱線2の螺旋部11VCは張力がかからず、縦使用
が可能となる。In the above configuration, the diameter of the heating wire 2 is reduced to reduce mass, or a band-shaped heating wire is used to make the heat dissipation surface area the same as that of a conventional tightly wound heating wire. Therefore, after applying voltage, heating wire 2
Since the mass of the heating wire 2 is small, there is no need for internal storage of heat, and the heating wire 2 quickly reaches a red-hot stable state. The temperature of the spiral portion 110 of the heating wire 2 when the heat is stable is 900°C to 1000°C.
Since the temperature is raised to about .degree. C., the tensile strength is reduced to about 1/1 of that of cold, and even the light heating wire 2 cannot maintain its shape without a support. The heating wire 2 is supported by an inorganic fiber body 3 and a holding inorganic fiber body 4, and the heating wire 2 is held between each wire pitch, so there is no risk of deformation and short circuit, and the surface of the heating wire 2 There is no need to create an electrically conductive insulating film. Furthermore, since the heating wire 2 is held in the inorganic fiber body, the electromagnetic vibration force generated at the initial stage of energization is also absorbed by the fiber body, and the electromagnetic sound does not reach a level that can be heard by the human ear. Then, at the heating wire end portion (straight portion) 5, the inorganic fiber body 3
.. Since the holding inorganic fiber body 4 is fixed to the terminal with a circle, no tension is applied to the spiral portion 11VC of the heating wire 2, and vertical use is possible.
発明の効果
以上のように本発明によれば、通電初期の電磁音も無く
、立上りが速く、しかもコスト的にも安価だできまた無
機縁、惟体をヒータエレメント端部で支持することによ
り縦使用ができるという効果が得られる。Effects of the Invention As described above, according to the present invention, there is no electromagnetic noise at the initial stage of energization, the start-up is quick, and the cost is low. The effect is that it can be used.
第1図は本発明の一実施例における石英管ヒータの縦断
面図、第2図は同ヒータエレメント部の横断面図、第3
図は従来例における石英管ヒータの縦断面図である。
1・・・・・・ヒータエレメント、2・・・・・・赤熱
用電熱線、3・・・・・・無機繊維体、4・・・・・・
保持用無機繊維体、5・・・・・・電熱線端部、7・・
・・・・石英管、8・・・・・・エンドキャップ〇
代理人の氏名 弁理士 中 尾 敏 男 ほか1名第
2 図
第3図FIG. 1 is a longitudinal cross-sectional view of a quartz tube heater according to an embodiment of the present invention, FIG. 2 is a cross-sectional view of the heater element, and FIG.
The figure is a longitudinal sectional view of a conventional quartz tube heater. 1... Heater element, 2... Red-hot heating wire, 3... Inorganic fiber body, 4...
Holding inorganic fiber body, 5... Heating wire end, 7...
...Quartz tube, 8...End cap〇Name of agent: Patent attorney Toshio Nakao and 1 other person
2 Figure 3
Claims (1)
エレメントを納める石英管と、この石英管の両端に設け
られ前記ヒータエレメントを支持するエンドキャップよ
りなり、前記ヒータエレメントは螺旋状に巻加工した赤
熱用電熱線の中に無機繊維体を挿入し、もう一本の保持
用無機繊維体を赤熱用電熱線線間ピッチ間より巻き、両
無機繊維体間で赤熱用電熱線を保持させ、両無機繊維体
をヒータエレメント端部にて固定した石英管ヒータ。It consists of a heater element made of an electric heat source for red heat, a quartz tube that houses this heater element, and an end cap provided at both ends of the quartz tube to support the heater element, and the heater element is spirally wound for red heat. An inorganic fiber body is inserted into the heating wire, another inorganic fiber body for holding is wound around the pitch between the red-hot heating wires, the red-hot heating wire is held between both inorganic fiber bodies, and both inorganic fibers are A quartz tube heater whose body is fixed at the end of the heater element.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5518988A JPH01231286A (en) | 1988-03-09 | 1988-03-09 | Silica tube heater |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5518988A JPH01231286A (en) | 1988-03-09 | 1988-03-09 | Silica tube heater |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH01231286A true JPH01231286A (en) | 1989-09-14 |
Family
ID=12991753
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP5518988A Pending JPH01231286A (en) | 1988-03-09 | 1988-03-09 | Silica tube heater |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH01231286A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105934004A (en) * | 2016-06-27 | 2016-09-07 | 镇江市春鹏电器有限公司 | Electric heating tube |
-
1988
- 1988-03-09 JP JP5518988A patent/JPH01231286A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105934004A (en) * | 2016-06-27 | 2016-09-07 | 镇江市春鹏电器有限公司 | Electric heating tube |
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