JPH01192871A - Non woven fabric - Google Patents

Non woven fabric

Info

Publication number
JPH01192871A
JPH01192871A JP63012394A JP1239488A JPH01192871A JP H01192871 A JPH01192871 A JP H01192871A JP 63012394 A JP63012394 A JP 63012394A JP 1239488 A JP1239488 A JP 1239488A JP H01192871 A JPH01192871 A JP H01192871A
Authority
JP
Japan
Prior art keywords
nonwoven fabric
woven fabric
corona discharge
non woven
discharge treatment
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP63012394A
Other languages
Japanese (ja)
Inventor
Naohide Nonoguchi
野々口 直秀
Kenji Hiratsuka
平塚 憲二
Masaji Asano
浅野 正司
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kuraray Co Ltd
Original Assignee
Kuraray Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kuraray Co Ltd filed Critical Kuraray Co Ltd
Priority to JP63012394A priority Critical patent/JPH01192871A/en
Publication of JPH01192871A publication Critical patent/JPH01192871A/en
Pending legal-status Critical Current

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  • Absorbent Articles And Supports Therefor (AREA)
  • Orthopedics, Nursing, And Contraception (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)

Abstract

PURPOSE:To obtain non woven fabric having remarkably improved absorbed water diffusing properties, water absorption and liquid retaining properties, by applying corona discharge treatment on the at least one side of non woven fabric mainly consisting of a hydrophobic fiber. CONSTITUTION:A non woven fabric mainly consisting of hydrophobic fiber such as polyethylene, polypropylene, polyester, polyacrylonitrile or polyamide is formed. Corona discharge treatment having 1mm clearance between electrodes, 6kV voltage and about 5m/min line speed is applied to at least one face of the above-mentioned non woven fabric using a corona discharge treatment apparatus to provide the non woven fabric having washing resistance and hydrophilic properties and endurance.

Description

【発明の詳細な説明】 〈産業上の利用分野〉 本発明は親水性の付与された不織布に関するものである
。更に詳しくは紙おむつ、生理用ナプキン、失禁音用ハ
ソドなどのフェーシング、セカンドシート吸水層、メデ
ィカルガウン、シーツ、ラッズ湿布薬ベース材、農業用
資材または電池セパレーター材などの用途に好適な不織
布に関するものである。
DETAILED DESCRIPTION OF THE INVENTION <Industrial Application Field> The present invention relates to a nonwoven fabric imparted with hydrophilic properties. More specifically, it relates to non-woven fabrics suitable for uses such as disposable diapers, sanitary napkins, facings for incontinence pads, second sheet water absorption layers, medical gowns, sheets, rads poultice base materials, agricultural materials, and battery separator materials. be.

く従来の技術〉 合成繊維はその高強力性、耐酸性、耐アルカリ性、耐油
性、耐水性などの1以上の特徴を生かして不織布素材と
して重用されていたが、疎水性樹脂繊維を主体として構
成された不織布は親水性不足のために用途分野が制限さ
れており、この不織布に親水性を付与する方法が切望さ
れていた。
Conventional technology> Synthetic fibers have been used as nonwoven fabric materials due to their high strength, acid resistance, alkali resistance, oil resistance, water resistance, etc., but synthetic fibers are mainly composed of hydrophobic resin fibers. The field of use of the nonwoven fabrics produced by this method is limited due to their lack of hydrophilicity, and a method for imparting hydrophilicity to these nonwoven fabrics has been desired.

従来不織布に親水性を付与する方法としては、疎水性繊
維の表面を表面活性剤(油剤)加工処理すること、疎水
性素材に親水性基をグラフト共重合もしくはブロック共
重合により導入した素材を用いること、親水性樹脂と疎
水性樹脂とを適当な割合に混合紡糸して用いることまた
は疎水性繊維素材に親水性繊維素材をブレンドすること
が行なわれている。
Conventional methods for imparting hydrophilicity to nonwoven fabrics include treating the surface of hydrophobic fibers with a surfactant (oil agent), and using materials in which hydrophilic groups are introduced into hydrophobic materials through graft copolymerization or block copolymerization. In particular, a hydrophilic resin and a hydrophobic resin are mixed and spun in an appropriate ratio, or a hydrophilic fiber material is blended with a hydrophobic fiber material.

く本発明が解決しようとする課題〉 疎水性繊維素材に親水性の官能基を導入するため油剤処
理する場合、繊維と油剤との結合力が弱いため耐洗濯性
のある親水性を有するに至らない。
Problems to be Solved by the Present Invention When hydrophobic fiber materials are treated with an oil agent to introduce hydrophilic functional groups, the binding force between the fibers and the oil agent is weak, making it difficult to obtain hydrophilic properties that are resistant to washing. do not have.

即ち油剤処理した不織布を洗濯するとき、親水性を付与
していた油剤が疎水性繊維から洗浄除去されてしまう。
That is, when a nonwoven fabric treated with an oil agent is washed, the oil agent that imparts hydrophilicity is washed away from the hydrophobic fibers.

また疎水性樹脂に共重合によって親水性基を導入する場
合、または親水性樹脂と疎水性樹脂とを混合使用する場
合には、十分に目的を達するが、高価な不織布とならざ
るを得ない。更に疎水性繊維素材に親水性素材を混合す
る場合、疎水性繊維の部分が疎水性を残すという欠点が
あった。本発明は疎水性樹脂を主体として構成された不
織布に簡単な後処理を施すことにより、耐洗濯性の良好
な親水性を付与せしめた不織布を提供することを目的と
する。
In addition, when a hydrophilic group is introduced into a hydrophobic resin by copolymerization, or when a hydrophilic resin and a hydrophobic resin are mixed and used, the purpose is sufficiently achieved, but the result is an expensive nonwoven fabric. Furthermore, when a hydrophilic material is mixed with a hydrophobic fiber material, there is a drawback that the hydrophobic fiber portion remains hydrophobic. An object of the present invention is to provide a nonwoven fabric that is mainly composed of a hydrophobic resin and has been given hydrophilicity with good washing resistance by subjecting the nonwoven fabric to simple post-treatment.

〈課題解決のための手段〉 上記本発明の目的は本発明に従って疎水性繊維を主体と
して構成された不織布の少なくとも片面にコロナ放電処
理したことを特徴とする不織布を提供することにより達
成される。即ち本発明者らは不織布にコロナ放電処理を
施すことにより、親水性を付与することが可能であるこ
と、しかもコロナ放電処理による繊維の表面的改質で耐
洗濯性のある親水耐久性が得られることを見い出し、本
発明を完成するに至った。
<Means for Solving the Problems> The above object of the present invention is achieved by providing a nonwoven fabric mainly composed of hydrophobic fibers, characterized in that at least one side of the nonwoven fabric is subjected to a corona discharge treatment. That is, the present inventors found that it is possible to impart hydrophilicity to nonwoven fabrics by subjecting them to corona discharge treatment, and that surface modification of fibers by corona discharge treatment can provide hydrophilic durability with washing resistance. The present invention was completed based on the discovery that the present invention can be achieved.

本発明の疎水性繊維よりなる不織布がコロナ放電処理さ
れることにより親水性を有するに至る理由は、明確には
わからないが次のように推考される。コロナ放電の起こ
っている場所を不織布が通過するとさ、電極からの荷電
粒子の衝撃作用1局部的発熱作用または放電空間におけ
る生成物質もしくは不織布表面における生成物により、
不織布のポリマー炭化水素の表面で空気中の酸素が関与
し、酸化反応が進行する。その際にポリマー炭化水素の
表面に親水基のカルボニル基、カルボキシ基、ヒドロキ
シ基などが生成導入されることにより親水性が付与され
るものと考えられる。
The reason why the nonwoven fabric made of the hydrophobic fibers of the present invention becomes hydrophilic when subjected to the corona discharge treatment is not clearly understood, but it is thought to be as follows. When the nonwoven fabric passes through a place where corona discharge is occurring, the impact of charged particles from the electrodes, the local heat generation effect, or the generated substances in the discharge space or the products on the surface of the nonwoven fabric cause
An oxidation reaction progresses on the surface of the polymer hydrocarbon of the nonwoven fabric with the involvement of oxygen in the air. At that time, it is thought that hydrophilicity is imparted to the surface of the polymer hydrocarbon by the generation and introduction of hydrophilic groups such as carbonyl groups, carboxy groups, hydroxy groups, and the like.

本発明に用いる疎水性繊維を主体として構成された不織
布とは疎水性繊維を50重量96〜100重量%含み、
要求品質またはコストの点から必要に応シてビニロン、
レーヨン、綿、麻、アセテートなどの親水性繊維を50
重量%未満含むものを意味する。
The nonwoven fabric mainly composed of hydrophobic fibers used in the present invention contains 50% by weight to 96% to 100% by weight of hydrophobic fibers,
Vinylon, depending on the required quality or cost.
50% of hydrophilic fibers such as rayon, cotton, linen, acetate, etc.
Means containing less than % by weight.

本発明に使用される疎水性繊維としては、ポリエチレン
、ポリプロピレン、ポリエステル、ポリアクリロニトリ
ル、ポリアミドなどの繊維よりなる群から選ばれた1種
または2種以上よりなるステープルまたはフィラメント
が好適である。
The hydrophobic fiber used in the present invention is preferably a staple or filament made of one or more fibers selected from the group consisting of polyethylene, polypropylene, polyester, polyacrylonitrile, polyamide, and the like.

また不織布の製造方法としては、ゴムラテックスまたは
エラストマーエマルジョンなどの少量のバインダーと共
に水中に繊維を分散させ抄紙して不織布を得る湿式抄造
法、乾式でカードなどによりウェッブを形成した後、ゴ
ムラテックスまたはエラストマーエマルジョンの分散液
に浸漬し、凝結処理することによりバインダー接着不織
布を得るバインダー接着法、低融点熱可塑性合成繊維を
10〜30重量%含むウェッブを形成して加熱圧着して
不織布を得る熱融着法、繊維ウェッブをニードルパンチ
ング法および/甲たは高速流体噴射法によって処理して
繊維を絡合させた繊維絡合不織布、溶融紡糸された合成
繊維のフィラメントを無秩序に分散配置しマット状にし
た後、圧縮熱処理してフィラメント間を結合し不織布化
するスノくンボンド法、溶融したポリマーを多孔ノズル
から高温高速(音速)の気流によって吹き出させ繊維形
成をしながら同時に集合体ウェッブを形成し不織布化す
るメルトブロー法、たとえば窒素、ヘリウム、ブタン、
プロパンなどの発泡性物質を含む溶融ポリマーを間隙0
.2〜1.0謳のスリットを有するダイから押し出し、
ダイから押し出された溶融ポリマーにダイ出口直後にお
いて冷却用気体を吹き付けつつ、ドラフト率30〜12
0として引き取り不織布化するバーストファイバー法が
ある。
In addition, methods for producing nonwoven fabrics include wet papermaking, in which fibers are dispersed in water with a small amount of binder such as rubber latex or elastomer emulsion, and paper is made to obtain nonwoven fabric; Binder bonding method to obtain a binder-bonded nonwoven fabric by dipping it in an emulsion dispersion and coagulating it, and heat fusion to obtain a nonwoven fabric by forming a web containing 10 to 30% by weight of low-melting thermoplastic synthetic fibers and bonding them under heat. method, fiber entangled nonwoven fabric in which the fibers are entangled by processing the fiber web by needle punching method and/or high-speed fluid jetting method, and fiber entangled nonwoven fabric in which filaments of melt-spun synthetic fibers are randomly dispersed and arranged to form a mat. After that, the sno-kun bond method uses compression heat treatment to bond the filaments and create a non-woven fabric.The molten polymer is blown out from a porous nozzle using a high-temperature, high-speed (sonic) air stream to form fibers and at the same time form an aggregate web to create a non-woven fabric. Melt blowing methods such as nitrogen, helium, butane,
A molten polymer containing an expandable material such as propane is
.. Extruded through a die with 2 to 1.0 slits,
While blowing cooling gas onto the molten polymer extruded from the die immediately after the die exit, the draft rate is 30 to 12.
There is a burst fiber method in which fibers are taken as zero and made into a nonwoven fabric.

本発明に使用される不織布はいずれの方法で製造された
ものでもよい。本発明に従う不織布のコ紙おむつ、生理
用ナプキンのフェーシング、セカンドシート吸水層など
においては、速やかに水を伝播する機能が要求されるが
、本発明のコロナ放電処理した不織布はこの要求特性を
満たすものである。また、バッテリーセパレーター材に
は耐酸、耐アルカリ性を要求されており、それにはたと
えばポリオレフィン系不織布が適しているが、その疎水
性のために保液性、吸液性が不十分であるという欠点を
有していた。このポリオレフィン系不織布にコロナ放電
処理を施すとぎ、前記欠点が解消され良好なバッテリー
セパレーター材が得られる。
The nonwoven fabric used in the present invention may be manufactured by any method. The nonwoven fabric of the present invention, such as disposable diapers, sanitary napkin facings, and second sheet water absorption layers, is required to have the ability to quickly transmit water, and the corona discharge treated nonwoven fabric of the present invention satisfies this required property. It is. In addition, battery separator materials are required to have acid and alkali resistance, and polyolefin nonwoven fabrics, for example, are suitable for this purpose, but they have the drawback of insufficient liquid retention and absorption properties due to their hydrophobic nature. had. When this polyolefin nonwoven fabric is subjected to a corona discharge treatment, the above-mentioned drawbacks are eliminated and a good battery separator material can be obtained.

更にワイパーにおいてポリオレフィン等の不織布にコロ
ナ放電処理を行なうことにより親油性を保持しつつ水も
ひきとることが出来るという特徴を持たすことが可能と
なった。メディカルガウン、シーン、ドレープなどにお
いて親水性素材を体に接する面を使用し、バクテリアバ
リア性の見地から外部を疎水性にすることが好ましいが
、これを接着する際に同一素材の方が有利である。
Furthermore, by applying a corona discharge treatment to a nonwoven fabric made of polyolefin or the like in a wiper, it has become possible to provide the wiper with the characteristic of being able to absorb water while retaining its lipophilic properties. In medical gowns, scenes, drapes, etc., it is preferable to use hydrophilic material on the surface that comes into contact with the body and make the outside hydrophobic from the standpoint of bacterial barrier properties, but it is more advantageous to use the same material when bonding these materials. be.

例えばコロナ放電処理を行なったポリオレフィン不織布
とコロナ放電処理を行なわないポリオレフィン不織布を
熱接着等により貼り合わせたもので、着心地が良くバク
テリアバリア性を有するメディカルガウン、シーツ、ド
レープを製造することができる。
For example, medical gowns, sheets, and drapes that are comfortable to wear and have bacteria barrier properties can be manufactured by bonding polyolefin nonwoven fabrics that have undergone corona discharge treatment and polyolefin nonwoven fabrics that have not undergone corona discharge treatment by thermal bonding. .

〈実 施 例〉 次に実施例によって本発明を具体的に説明するが、本発
明はそれらによって何ら限定されるものではない。
<Examples> Next, the present invention will be specifically explained with reference to Examples, but the present invention is not limited thereto.

実施例1 疎水性芯鞘型熱融着ポリエステル繊維、繊度2デニール
、繊維長51叫より成る重量20 ct/dの不織布に
コロナ放電処理装置(春日電機抹製)により、電極間ク
リアランス1胸、電圧6KV、加エラインスピード5m
/分、不織布幅30αの条件でコロナ放電処理を行なっ
た。コロナ放電処理シタ不織布について添付図面(第1
図)に示すようにして吸水テストを行なった。即ち水吸
収高分子体(市販の紙おむつからフェーシングを除いた
水膜水層を20Cm角に切ったもの)の上に同形に切っ
た前記不織布を重ねビーカー1にはいった水50g2を
(1zsoy/lri J注いだ後、1分後に該不縁布
表面を観察した。4回(り返しのテスト結果においても
コロナ放電処理不織布3は親水性を有し、水を速やかに
下の水吸収高分子体4に通すため表面が濡れていすサラ
ンとしていた。
Example 1 A nonwoven fabric with a weight of 20 ct/d consisting of hydrophobic core-sheath type heat-sealed polyester fibers, a fineness of 2 denier, and a fiber length of 51 mm was treated with a corona discharge treatment device (manufactured by Kasuga Denki Co., Ltd.) to give an interelectrode clearance of 1 cm, Voltage 6KV, cutting line speed 5m
The corona discharge treatment was carried out under the following conditions: /min, nonwoven fabric width 30α. Attached drawings (first
A water absorption test was conducted as shown in Figure). That is, the nonwoven fabric cut into the same shape was layered on a water-absorbing polymer (a commercially available disposable diaper, with the facing removed and the water layer cut into 20cm squares), and 50g2 of water was added to the beaker 1 (1zsoy/lri). The surface of the nonwoven fabric was observed 1 minute after pouring J. The test results of 4 times (repetition) showed that the corona discharge treated nonwoven fabric 3 had hydrophilic properties, and water was quickly absorbed by the water-absorbing polymer underneath. 4, the surface was wet and was used as a saran.

比較例1 コロナ放電処理しない実施例1のポリエステル不繊布を
用いる以外は実施例と同様にして、吸水テストを行なっ
た結果、該不織布表面は注水2回目から濡れたママであ
った。
Comparative Example 1 A water absorption test was conducted in the same manner as in Example except that the polyester nonwoven fabric of Example 1, which was not subjected to corona discharge treatment, was used. As a result, the surface of the nonwoven fabric was wet from the second water injection.

このように疎水性繊維より構成される不織布表面をコロ
ナ放電処理することにより、飛躍的に吸水伝播性が向上
することがわかる。
It can be seen that by subjecting the surface of the nonwoven fabric composed of hydrophobic fibers to the corona discharge treatment, the water absorption and propagation properties are dramatically improved.

O・・・1分後不織布表面濡れていない。O: The surface of the nonwoven fabric is not wet after 1 minute.

△・・・1分径不織布表面少し需れている。△...1 minute diameter nonwoven fabric surface is in slight demand.

×・・何分後不織布表面温れている。×...After several minutes, the surface of the nonwoven fabric becomes warm.

〈本発明の効果〉 このように本発明により耐酸性、耐アルカリ、高強力性
の疎水性繊維よりなる不織布にコロナ放電処理すること
により、吸水伝播性、吸水性、保液性が顕著に改良され
る。コロナ放電処理された不織布は生理用ナプキンのフ
ェーシング、セカンドシート吸水層、バッテリーセパレ
ーター材などに好適に使用される素材となる。
<Effects of the present invention> As described above, by subjecting a nonwoven fabric made of acid-resistant, alkali-resistant, and high strength hydrophobic fibers to corona discharge treatment according to the present invention, water absorption propagation, water absorption, and liquid retention properties are significantly improved. be done. The nonwoven fabric treated with corona discharge becomes a material suitable for use in sanitary napkin facings, second sheet water absorption layers, battery separator materials, etc.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は吸水テストの模式図である。図中において1.
2.3.4はそれぞれ下記のものを示す。 1 ・・・ ビーカー 2・・・水 3 ・・・ 不繊布 4 ・・・ 高分子吸収体
FIG. 1 is a schematic diagram of the water absorption test. In the figure, 1.
2.3.4 respectively indicate the following. 1...Beaker 2...Water 3...Nonwoven fabric 4...Polymer absorber

Claims (1)

【特許請求の範囲】[Claims]  疎水性繊維を主体として構成された不織布の少なくと
も片面をコロナ放電処理したことを特徴とする不織布。
A nonwoven fabric comprising a nonwoven fabric mainly composed of hydrophobic fibers, and at least one side of the nonwoven fabric is subjected to a corona discharge treatment.
JP63012394A 1988-01-21 1988-01-21 Non woven fabric Pending JPH01192871A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP63012394A JPH01192871A (en) 1988-01-21 1988-01-21 Non woven fabric

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP63012394A JPH01192871A (en) 1988-01-21 1988-01-21 Non woven fabric

Publications (1)

Publication Number Publication Date
JPH01192871A true JPH01192871A (en) 1989-08-02

Family

ID=11804054

Family Applications (1)

Application Number Title Priority Date Filing Date
JP63012394A Pending JPH01192871A (en) 1988-01-21 1988-01-21 Non woven fabric

Country Status (1)

Country Link
JP (1) JPH01192871A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5658268A (en) * 1995-10-31 1997-08-19 Kimberly-Clark Worldwide, Inc. Enhanced wet signal response in absorbent articles
US5702377A (en) * 1994-09-01 1997-12-30 Kimberly-Clark Worldwide, Inc. Wet liner for child toilet training aid
EP0978584A1 (en) * 1998-08-06 2000-02-09 L'air Liquide, Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude Fibrous structure and absorbent article including such a fibrous structure
CN1322197C (en) * 2005-05-18 2007-06-20 东华大学 Process for grafting hydrophilic group on chemical fiber, yarn and fabrics thereof by corona activation

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5444800A (en) * 1977-09-16 1979-04-09 Toshiba Corp Electric insulating member
JPS62161841A (en) * 1986-01-11 1987-07-17 Hiraoka & Co Ltd Method for maintaining treatment effect of processing substrate treated with corona discharge
JPS6310638A (en) * 1986-07-01 1988-01-18 Mitsubishi Petrochem Co Ltd Production of water-absorbing composite material

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5444800A (en) * 1977-09-16 1979-04-09 Toshiba Corp Electric insulating member
JPS62161841A (en) * 1986-01-11 1987-07-17 Hiraoka & Co Ltd Method for maintaining treatment effect of processing substrate treated with corona discharge
JPS6310638A (en) * 1986-07-01 1988-01-18 Mitsubishi Petrochem Co Ltd Production of water-absorbing composite material

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5702377A (en) * 1994-09-01 1997-12-30 Kimberly-Clark Worldwide, Inc. Wet liner for child toilet training aid
US5658268A (en) * 1995-10-31 1997-08-19 Kimberly-Clark Worldwide, Inc. Enhanced wet signal response in absorbent articles
EP0978584A1 (en) * 1998-08-06 2000-02-09 L'air Liquide, Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude Fibrous structure and absorbent article including such a fibrous structure
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