JPH01169842A - Fluorescent substance coating device for color cathode-ray tube - Google Patents
Fluorescent substance coating device for color cathode-ray tubeInfo
- Publication number
- JPH01169842A JPH01169842A JP32691087A JP32691087A JPH01169842A JP H01169842 A JPH01169842 A JP H01169842A JP 32691087 A JP32691087 A JP 32691087A JP 32691087 A JP32691087 A JP 32691087A JP H01169842 A JPH01169842 A JP H01169842A
- Authority
- JP
- Japan
- Prior art keywords
- carrier head
- panel
- carrier
- coating machine
- fluorescent substance
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000011248 coating agent Substances 0.000 title claims abstract description 30
- 238000000576 coating method Methods 0.000 title claims abstract description 30
- 239000000126 substance Substances 0.000 title abstract 3
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 35
- 230000004087 circulation Effects 0.000 abstract description 15
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000000034 method Methods 0.000 description 16
- 238000010276 construction Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000011144 upstream manufacturing Methods 0.000 description 3
- 238000009826 distribution Methods 0.000 description 2
- 238000011143 downstream manufacturing Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000969 carrier Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 238000007581 slurry coating method Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
Abstract
Description
【発明の詳細な説明】 〔産業上の利用分野〕 本発明はカラーブラウン管の螢光体塗布装置に関する。[Detailed description of the invention] [Industrial application field] The present invention relates to a phosphor coating device for color cathode ray tubes.
、従来、螢光体塗布装置として、例えば特開昭57−1
03232号が知られている。この構造は、緑、青、赤
3色の螢光体のプロセスととに螢光体塗布機を有し、こ
れらの3台の螢光体塗布機間1こ露光台と移載装置を配
置している。Conventionally, as a fluorescent coating device, for example, Japanese Patent Application Laid-Open No. 57-1
No. 03232 is known. This structure has three phosphor processes for green, blue, and red, and a phosphor coating machine, and an exposure table and transfer device are placed between these three phosphor coating machines. are doing.
上記従来技術は、品種への対応は考慮されているが、前
提は大量生産である。Although the above-mentioned conventional technology takes into consideration compatibility with product types, it is based on mass production.
しかしながら、近年、小形管の大量生産から大形管の小
量生産へ移行する状況において、上記従来装置は小量生
産Eこも最適な構成とは言い難い。However, in recent years, with the shift from mass production of small pipes to small volume production of large pipes, the above-mentioned conventional apparatus cannot be said to have an optimal configuration for small volume production.
即ち、着工数の縮小lこ伴い螢光体塗布機の加工ポジシ
ョン数の削減を図った場合、同一プロセスが連続的に配
置されている加工ポジションの削減は可能であるが、既
Eこ1プロセスが1ポジシヨンで構成されている場合は
、各ポジションの統合、削減は困難であり、効率的な生
産数が自ら限定される。また螢光体塗布機の最小ポジシ
ョン数が決定された場合、装置の大きさは着工するブラ
ウン管の外形寸法lこ比例して大形化し、空間利用率の
悪化を招いていた。In other words, if we try to reduce the number of processing positions of the phosphor coater in conjunction with a reduction in the number of work starts, it is possible to reduce the number of processing positions where the same process is consecutively arranged. If it consists of one position, it is difficult to integrate or reduce each position, and the efficient production number is self-limited. Furthermore, when the minimum number of positions for a phosphor coating machine is determined, the size of the apparatus increases in proportion to the external dimensions of the cathode ray tube to be constructed, leading to a deterioration in space utilization.
本発明の目的は、小量生産においても空間利用効率が高
く、かつ製品品質の安定したカラーブラウン管の螢光体
塗布装置を提供すること1こある。An object of the present invention is to provide a phosphor coating device for color cathode ray tubes that has high space utilization efficiency even in small-volume production and has stable product quality.
ところで、螢光体プロセスは、■螢光体スラリー塗布、
■乾燥、■露光、■現像、■乾燥等の組合せであるが、
この順序は緑、青、赤3色の螢光体に共通であり、螢光
体スラリーの注入を螢光体ごとに切換えるだけで他のプ
ロセスは共用可能である。By the way, the phosphor process consists of ■ phosphor slurry coating,
It is a combination of ■Drying, ■Exposure, ■Development, ■Drying, etc.
This order is common to the three color phosphors of green, blue, and red, and other processes can be shared by simply switching the injection of the phosphor slurry for each phosphor.
従って、これらの5つのプロセスの必要最小数を塗布機
(こ加工ポジションとして配置し、最大3回までパネル
を循環させることが考えられる。このようにすれば、小
量生産でも稼動率が低下することは無い。しかし、これ
等の条件を第3図に示すような形で単純に実現した場合
、第4図のタイミング図で示すようtこ、上流及び下流
の工程の物流(こ連続性がなく、プロセス条件からは不
安定要因となり、製品品質の低下をきたすことEこなる
。Therefore, it is conceivable to place the minimum number of coating machines required for these five processes as processing positions and circulate the panel up to three times.In this way, the operating rate will be reduced even in small-scale production. However, if these conditions are simply realized as shown in Figure 3, the logistics of upstream and downstream processes (this continuity However, due to the process conditions, it becomes an unstable factor and causes a decline in product quality.
なお、第3図及び第4図において、1〜6はバネ1ルの
品種、10はキャリアヘッド11を有する螢光体塗布機
、12は投入移載機、13は取出し移載機、14は投入
搬送コンベア、15は取出し搬送コンベアを示す。In addition, in FIGS. 3 and 4, 1 to 6 are types of spring 1, 10 is a phosphor coating machine with a carrier head 11, 12 is a loading transfer machine, 13 is an unloading transfer machine, and 14 is a Reference numeral 15 indicates an input conveyor and a take-out conveyor.
上記目的は、キャリアヘッド総数を循環回数と同時着工
品種数の公倍数に設定し、かつ各キャリアヘッドに品種
と循環回数とを識別するキャリアヘッド番号を付したキ
ャリアヘッドを有する螢光体塗布機と、前記キャリアヘ
ッド上に投入されたパネルの循環が1回完了するごと1
こ、所定の循環回数1こ達しないキャリアヘッド番号上
のパネルを該キャリアヘッド番号より1だけ循環回数の
多い同品種のキャリアヘッド番号のキャリアヘッドに移
し換える移載装置とを備えた構成により達成される。The above purpose is to provide a phosphor coating machine that has a carrier head in which the total number of carrier heads is set to a common multiple of the number of cycles and the number of products that can be simultaneously started, and each carrier head is assigned a carrier head number that identifies the product type and the number of cycles. , 1 for every cycle of panels loaded onto the carrier head.
This is achieved by a configuration including a transfer device that transfers a panel on a carrier head number that does not reach the predetermined number of circulations by 1 to a carrier head of the same type with a carrier head number that has a number of circulations one more than the carrier head number. be done.
螢光体塗布機には、循環回数と着工品種数の公倍数のキ
ャ11アヘッドが搭載されている。またキャリアヘッド
は、着工8鍾と循環回数lこ対応したキャリアヘッド番
号を持っている。そして、パネルの投入はパネル自体の
品種と螢光体塗布機のキャリアヘッド番号を照合しなが
ら行うため、物流は同じ順列の繰返しとなる。従って、
キャリアヘッド番号の割付けにより、比較的簡単なシス
テム構成で、多品種の同時着工が可能となる。The phosphor coating machine is equipped with 11 carriers that are a common multiple of the number of cycles and the number of products to be manufactured. Further, the carrier head has a carrier head number corresponding to the start of construction 8 and the number of circulations l. Since panels are loaded while checking the type of panel itself and the carrier head number of the phosphor coating machine, the same sequence of logistics is repeated. Therefore,
By assigning carrier head numbers, it is possible to start work on a wide variety of products at the same time with a relatively simple system configuration.
即ち、螢光体塗布機上を1巡したパネルは取り出し移載
機で取出され、次の循環用キャリアヘッドに再投入され
る。最終循環を完了したパネルは、取出し後次工程へ搬
送される。この結果、螢光体塗布機前後の工程は、螢光
体塗布機のタクトタイムtこ循環数を乗じた値を、それ
等のタクトタイムとして動作することになり、プロセス
条件の安定化が図れる。即ち、螢光体塗布機内において
は各循環数のパネルの数と分布が均一であり、螢光体塗
布機前後の工程lこおいてもパネルの品種構成と分布が
均一なためである。That is, the panel that has passed once on the phosphor coater is taken out by the take-out transfer machine and then reinserted into the next circulating carrier head. The panels that have completed the final circulation are taken out and then transported to the next process. As a result, the processes before and after the phosphor coating machine operate as their takt time, which is the value obtained by multiplying the takt time of the phosphor coating machine by the number of cycles, thereby stabilizing the process conditions. . That is, the number and distribution of panels of each circulation number are uniform within the phosphor coating machine, and the composition and distribution of panel types are also uniform in the processes before and after the phosphor coating machine.
以下、本発明の一実施例を第1図及び第2図により説明
する。第1図に示すように、カラーブラウン管の螢光体
塗布機20には、投入ポジション21から取出しポジシ
ョン22までに個のキャリアヘッド23が搭載されてお
り、キャリアヘッド23はタクトタイムごとに1ポジシ
ヨンずつ加工ポジションを移動する。キャリアヘッド2
3の総数には、パネルを螢光体塗布機20に循環させる
循環回数をL(Lは2以上の任意の整数)とし、同時着
工品種数をM(Mは任意の整数)とすると。An embodiment of the present invention will be described below with reference to FIGS. 1 and 2. As shown in FIG. 1, the phosphor coating machine 20 for color cathode ray tubes is equipped with carrier heads 23 from an input position 21 to an output position 22, and each carrier head 23 moves one position per takt time. Move the machining position step by step. carrier head 2
For the total number of 3, let the number of times the panels are circulated through the phosphor coater 20 be L (L is any integer greater than or equal to 2), and the number of products that can be started at the same time is M (M is any integer).
LとMの公倍数だけ設けられている。即ち、M−LxM
xN(Nは任意の整数)である。ここで、同時着工品種
数Mは螢光体塗布機20の最大能力であり、例えば3品
種A、B、Ctこ対応する能力のある螢光体塗布機20
を、通常2品種で稼動する゛場合には、A%A%B’P
B、B、Cの組合せを採用すれば良く、1品種への対応
も、A、A、AやB、B、Bの組合せの採用により可能
である。Only common multiples of L and M are provided. That is, M-LxM
xN (N is any integer). Here, the number M of products that can be simultaneously started is the maximum capacity of the phosphor coating machine 20, and for example, a phosphor coating machine 20 that has the ability to handle three types A, B, and Ct.
When operating normally with two types, A%A%B'P
It is sufficient to adopt a combination of B, B, and C, and it is also possible to deal with one type of product by adopting a combination of A, A, A or B, B, and B.
今、具体的な1例として、緑、青、赤3色の螢光体を塗
布するとすれば、循環回数りは3である。Now, as a specific example, if phosphors of three colors, green, blue, and red are to be applied, the number of cycles is three.
またA、B、C3種のパネルを同時着工させると、同時
着工品種数Mは3である。そこで、Nを2に設定すると
、キャリアヘッド23の総数に=3×3X2=18とな
る。以下、この具体例を用いて説明する。Furthermore, if construction of three types of panels A, B, and C is started simultaneously, the number of types of panels M that can be started simultaneously is three. Therefore, if N is set to 2, the total number of carrier heads 23 becomes =3x3x2=18. This specific example will be explained below.
前記各キャリアヘッド23)こは、品種A%B、Cと循
環回数1.2.3を識別するキャリアヘッド番号A1、
A2、A3、Bl、B2、B3、C1、C2、C3が付
されている。例えば、キャリアヘッド番号B2は、品種
Bで2巡目のパネルを搭載するキャリアヘッド23を示
す。Each carrier head 23) is a carrier head number A1 that identifies the type A%B, C and the number of circulation 1.2.3.
A2, A3, Bl, B2, B3, C1, C2, and C3 are attached. For example, carrier head number B2 indicates the carrier head 23 that mounts the second panel of type B.
投入搬送コンベア245こよって搬送された3品種A、
B、Cのパネルは、螢光体塗布機20の1巡目(こ投入
されるワークであるので、直交移載機25及び投入移載
機261こよって投入ポジション21からキャリアヘッ
ド番号A1、B1、C1のキャリアヘッド23iこ投入
される。ここで、直交移載機25及び投入移載機26は
、パネルの品種A、B、Cと投入ポジション21に位置
するキャリアヘッド番号A1、A2、A3−・を照合し
て投入するようlこなっている。第1図の状態では、投
入ポジション211こはキャリアヘッド番号A1のキャ
リアヘッド23が位置しているので、投入搬送コンベア
24上の品種Aのパネルが投入される。The three types A transported by the input transport conveyor 245,
Panels B and C are the workpieces that are fed into the phosphor coating machine 20 for the first round (this is the workpiece that is fed into the phosphor coating machine 20, so the orthogonal transfer machine 25 and the feeding transfer machine 261 are used to transfer the carrier head numbers A1 and B1 from the feeding position 21). , C1.Here, the orthogonal transfer machine 25 and the loading transfer machine 26 load the carrier head numbers A1, A2, and A3 located at the panel types A, B, and C and the loading position 21. In the state shown in FIG. 1, the carrier head 23 with the carrier head number A1 is located at the input position 211, so the product type A on the input conveyor 24 is placed. panel will be introduced.
キク1フヘツド23が回転して取出しポジション22に
位置すると、総てのパネルは取出し移載機27#こより
取出され、直交移載機28へ送られる。ここで、取出し
移載機27及び直交移載機28は取出しポジション22
のキャリアヘット番号A1、A2、A3・・・・を解析
するようになっている。When the front panel head 23 is rotated to the take-out position 22, all the panels are taken out from the take-out transfer machine 27# and sent to the orthogonal transfer machine 28. Here, the take-out transfer machine 27 and the orthogonal transfer machine 28 are at the take-out position 22.
The carrier head numbers A1, A2, A3, etc. are analyzed.
そこで、最終の循環回数L(実施例の場合はL=3)を
完了したパネル、即ちキャリアヘッド番号A3%B3、
C3上のパネルが取出しポジション22に位置すると、
取出し移載機27はそのパネルを取出すと共lこそのキ
ャリアヘッド番号を解析し、そのパネルは直交移載機2
8を経由して取出し搬送コンベア29へ送られ、更に取
出し搬送コンベア29より次工程に送られる。Therefore, the panel that has completed the final circulation number L (L=3 in the example), that is, the carrier head number A3%B3,
When the panel on C3 is located at the take-out position 22,
The take-out transfer machine 27 takes out the panel, analyzes the carrier head number, and transfers the panel to the orthogonal transfer machine 2.
8 to the take-out transport conveyor 29, and further sent from the take-out transport conveyor 29 to the next process.
最終の循環回数Llこ達しないノぐネル、即ちキャリア
ヘッド番号A1、A2、B1、B2、C1、C2のパネ
ルが取出しポジション22tこ位[ス6と、そのX6ネ
ルは取出し移載機27で取出され直交移載機28を経由
して戻し移載機30)こ送られると同時に、循環回数が
1回加算される。そして、このパネルは、該パネルが取
出されたキャリアヘッド番号より循環回数が1多いキャ
リアヘッド番号のキャリアヘッド23が投入ポジション
21に位置することを直交移載機25が解析すると、投
入移載機2Gより該キャリアヘッド番号のキャリアヘッ
ド23に投入される。第1図の状態では、取出しポジシ
ョン2’21こキャリアヘッド番号A2が位置している
ので、このパネルが取出し移載機271こよって取出さ
れた場合は、直交移載機28、戻し移載機30及び直交
移載機25を経由し、キャリアヘッド番号A3のキャリ
アヘッド23が投入ポジション21に位置した時lこ、
容入移載機26より該キャリアヘッド番号A3のキャリ
アヘッド231こ投入される。The panels with carrier head numbers A1, A2, B1, B2, C1, and C2 that have not reached the final circulation number Ll are moved to the take-out position 22t [S6 and its X6 channel are removed by the take-out transfer machine 27. At the same time as it is taken out and sent back to the transfer machine 30 via the orthogonal transfer machine 28, the number of circulations is added by one. Then, when the orthogonal transfer machine 25 analyzes that the carrier head 23 whose circulation number is one more than the carrier head number from which the panel was taken out is located at the input position 21, the input transfer machine From 2G, the carrier head 23 of the carrier head number is loaded. In the state shown in FIG. 1, the carrier head number A2 is located at the take-out position 2'21, so if this panel is taken out by the take-out transfer machine 271, the orthogonal transfer machine 28, the return transfer machine 30 and the orthogonal transfer machine 25, when the carrier head 23 with the carrier head number A3 is located at the loading position 21,
The carrier head 231 with the carrier head number A3 is loaded from the container transfer machine 26.
このように、螢光体塗布機20には循環回数りと着工品
種数Mの公倍数L x M x Nのキャリアヘッド2
3が搭載され、またキャリアヘッド23は着工品種A、
B、Cと循環回数1.2.31こ対応したキャリアヘッ
ト番号A1、A2、A3、B1、B2、B3、CI、C
2、C3を持っており、パネルの投入はパネル自体の品
種と螢光体塗布機20のキャリアヘッド番号を照合しな
がら行うので、物流は同じ順列の繰返しとなる。従って
、キャリアヘッド番号の割付けにより、比較的簡単なシ
ステム構成で空間利用効率が高く、多品種の同時着工が
行える。In this way, the phosphor coating machine 20 has a carrier head 2 with a common multiple of L x M x N of the number of circulations and the number of products to be coated M.
3 is installed, and the carrier head 23 is of the starting type A,
Carrier head numbers A1, A2, A3, B1, B2, B3, CI, C corresponding to B, C and circulation number 1.2.31
2, C3, and the panels are loaded while checking the type of panel itself and the carrier head number of the phosphor coating machine 20, so the logistics are repeated in the same permutation. Therefore, by assigning carrier head numbers, space utilization efficiency is high with a relatively simple system configuration, and construction of a wide variety of products can be started simultaneously.
また投入搬送コンベア24より上流の工程と取出し搬送
コンベア29より下流の工程は、第2図に示すように螢
光体塗布機20の動作を基準とすれば、基準タクトに循
環回数りを乗じた値をタクトタイムとして動作する。こ
の動作では、第3図及び第4図の場合と比較して、上流
と下流の工程で設備能力を基準タクトの最大能力に合せ
ず平均能力で設計でき、また物流を平均化するためのバ
ッファ等の設置も不要となる。また物流が平均化してい
ることにより、工程間でのパネルの待機時間も均一化し
、結果的(こプロセス条件の安定と製品品質の安定化が
図れる。In addition, the process upstream from the input conveyor 24 and the process downstream from the take-out conveyor 29 are based on the operation of the phosphor coater 20 as shown in FIG. Operates using the value as takt time. In this operation, compared to the cases shown in Figures 3 and 4, the equipment capacity in upstream and downstream processes can be designed based on the average capacity rather than the maximum capacity of the standard tact, and a buffer for equalizing logistics can be used. etc. installation is also unnecessary. Furthermore, by equalizing logistics, the waiting time for panels between processes is also equalized, resulting in stable process conditions and product quality.
本発明によれば、小量生産においても空間利用率が高く
、かつ製品品質の安定したカラーブラウン管の螢光体塗
布装置が得られる。According to the present invention, it is possible to obtain a phosphor coating apparatus for color cathode ray tubes that has a high space utilization rate and stable product quality even in small-volume production.
第1図は本発明の一実施例を示す螢光体塗布装置の概略
システム構成図、第2図は第1図の場合の前後工程の動
作を示すタイムチャート図、第3図は小量生産用として
考えられる螢光体塗布装置の概略システム構成図、第4
図は第3図の場合の前後工程の動作を示すタイムチャー
ト図である。Fig. 1 is a schematic system configuration diagram of a phosphor coating device showing an embodiment of the present invention, Fig. 2 is a time chart showing the operation of the before and after processes in the case of Fig. 1, and Fig. 3 is a small-volume production Schematic system configuration diagram of a phosphor coating device considered for use, No. 4
The figure is a time chart diagram showing the operation of the preceding and following steps in the case of FIG. 3.
Claims (1)
公倍数に設定し、かつ各キャリアヘッドに品種と循環回
数とを識別するキャリアヘッド番号を付したキャリアヘ
ッドを有する螢光体塗布機と、前記キャリアヘッド上に
投入されたパネルの循環が1回完了するごとに、所定の
循環回数基に達しないキャリアヘッド番号上のパネルを
該キャリアヘッド番号より1だけ循環回数の多い同品種
のキャリアヘッド番号のキャリアヘッドに移し換える移
載装置とを備えたことを特徴とするカラーブラウン管の
螢光体塗布装置。1. A phosphor coating machine having a carrier head in which the total number of carrier heads is set to a common multiple of the number of cycles and the number of products simultaneously started, and each carrier head is assigned a carrier head number to identify the product type and number of cycles; Each time a cycle of panels placed on a carrier head is completed, a panel on a carrier head number that does not reach a predetermined number of cycles is replaced by a carrier head number of the same type that has a cycle number one greater than the carrier head number. 1. A phosphor coating device for a color cathode ray tube, comprising a transfer device for transferring the phosphor to a carrier head.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP32691087A JPH01169842A (en) | 1987-12-25 | 1987-12-25 | Fluorescent substance coating device for color cathode-ray tube |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP32691087A JPH01169842A (en) | 1987-12-25 | 1987-12-25 | Fluorescent substance coating device for color cathode-ray tube |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH01169842A true JPH01169842A (en) | 1989-07-05 |
Family
ID=18193117
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP32691087A Pending JPH01169842A (en) | 1987-12-25 | 1987-12-25 | Fluorescent substance coating device for color cathode-ray tube |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH01169842A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5781725A (en) * | 1995-05-23 | 1998-07-14 | Nec Corporation | Computer network system having a small of amount of data in a network |
US7006496B2 (en) | 1990-11-30 | 2006-02-28 | Hitachi, Ltd. | System for and method of exchanging server data in packet unit |
-
1987
- 1987-12-25 JP JP32691087A patent/JPH01169842A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7006496B2 (en) | 1990-11-30 | 2006-02-28 | Hitachi, Ltd. | System for and method of exchanging server data in packet unit |
US7236487B2 (en) | 1990-11-30 | 2007-06-26 | Hitachi, Ltd. | System for and method of exchanging server data in packet unit |
US5781725A (en) * | 1995-05-23 | 1998-07-14 | Nec Corporation | Computer network system having a small of amount of data in a network |
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