JPH01167381A - Heat-resistant coating compound composition - Google Patents

Heat-resistant coating compound composition

Info

Publication number
JPH01167381A
JPH01167381A JP32555787A JP32555787A JPH01167381A JP H01167381 A JPH01167381 A JP H01167381A JP 32555787 A JP32555787 A JP 32555787A JP 32555787 A JP32555787 A JP 32555787A JP H01167381 A JPH01167381 A JP H01167381A
Authority
JP
Japan
Prior art keywords
aluminum
weight
heat
silicate
chromium oxide
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP32555787A
Other languages
Japanese (ja)
Inventor
Toshiya Sakai
堺 俊哉
Shigeo Omote
表 重夫
Tokuji Iwasaki
岩崎 徳治
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
IWASAKI TAINETSU KAGAKU KENKYUSHO KK
Yokohama Rubber Co Ltd
Original Assignee
IWASAKI TAINETSU KAGAKU KENKYUSHO KK
Yokohama Rubber Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by IWASAKI TAINETSU KAGAKU KENKYUSHO KK, Yokohama Rubber Co Ltd filed Critical IWASAKI TAINETSU KAGAKU KENKYUSHO KK
Priority to JP32555787A priority Critical patent/JPH01167381A/en
Publication of JPH01167381A publication Critical patent/JPH01167381A/en
Pending legal-status Critical Current

Links

Abstract

PURPOSE:To obtain the title composition providing a coating film having excellent corrosion resistance and rust prevention through application to the surface of metal, containing potassium silicate, colloidal silica, hydrous aluminum silicate, aluminum polyphosphate, strontium sulfate and chromium oxide in a specific ratio. CONSTITUTION:The aimed composition consisting of (A) 42-65wt.% potassium silicate [K2O.nSiO2.xH2O (n is 2-3.8)], (B) 8-14wt.% colloidal silica (ultrafine powder of silicic acid anhydride), (C) 1-2wt.% hydrous aluminum silicate, (D) 5.0-12.0wt.% aluminum polyphosphate (preferably aluminum tripolyphosphate or aluminum metaphosphate), (E) 2-8wt.% strontium sulfate and (F) 0. 5-7wt.% chromium oxide.

Description

【発明の詳細な説明】 〔発明の技術分野〕 本発明は、珪酸カリウムを主成分とする水分散型耐熱性
塗料組成物に関し、さらに詳しくは、金属表面に塗布し
た場合に耐熱性、防錆性、耐蝕性、さらには密着性に優
れた塗膜を形成する塗料組成物に関する。
Detailed Description of the Invention [Technical Field of the Invention] The present invention relates to a water-dispersed heat-resistant paint composition containing potassium silicate as a main component, and more specifically, it exhibits heat resistance and rust prevention properties when applied to metal surfaces. The present invention relates to a coating composition that forms a coating film with excellent properties, corrosion resistance, and adhesion.

〔従来技術〕[Prior art]

従来、耐熱塗料としぞ広く知られているものとして、有
機系のシリコーン系塗料があげられる。これは、光沢等
の外観に優れていることから各種熱器具、プラント配管
などの耐熱塗料として利用され、汎用性が高い。しかし
、高温における熱分解を考えると常用耐熱温度は200
℃レベルであり、しかも塗膜硬度が低いため外部からの
衝撃に対し傷がつきやすく耐久性に劣る。
Conventionally, organic silicone-based paints are widely known as heat-resistant paints. Due to its excellent gloss and appearance, it is used as a heat-resistant paint for various heating appliances, plant piping, etc., and is highly versatile. However, considering thermal decomposition at high temperatures, the normal heat-resistant temperature is 200
℃ level, and the coating film hardness is low, so it is easily scratched by external impact and has poor durability.

一方、無機系耐熱性塗料は、一般に「セラミックコーテ
ィング剤」として広く知られており、形態も粉末状、ロ
ンド状、水分散状などがあり、施工方法も多種多様であ
る。工業的には、ガラス質コーティングやほうろう引き
等が汎用で、その他セラミック素材を溶融し、スプレー
法により基材に密着させるいわゆる“溶射法”やあるい
はP V D (Physical Vapor De
position)やCV D (Chemical 
Vapor Deposition)等があげられるが
、いずれも装置の高価なことと処理に高温を要すること
から工業的には問題が多く、大規模に使用されるに至っ
ていない。
On the other hand, inorganic heat-resistant paints are generally widely known as "ceramic coating agents" and come in powder, rond, water dispersion, etc. forms, and have a wide variety of application methods. Industrially, vitreous coatings and enameled coatings are commonly used, and other methods include the so-called "thermal spraying method" in which ceramic materials are melted and adhered to the base material by spraying, and PVD (Physical Vapor Deposition).
position) and CV D (Chemical
Vapor Deposition), etc., but all of them have many problems industrially because the equipment is expensive and the processing requires high temperatures, and they have not been used on a large scale.

これに対し、水分散型のセラミック系塗料は、−船釣に
有機塗料と同様にスプレーやハケ塗り等の簡便な方法で
施工でき、装置面においても安価なことから各種用途へ
の汎用性は高い。しかし、この水分散型の塗料は、問題
点として塗布した後の処理に高温を必要としたり、基材
面への付着性を確実なものとするために繁雑でしかも厳
密な前処理を必要としていた。
On the other hand, water-dispersible ceramic paints can be applied to boat fishing using simple methods such as spraying or brushing, just like organic paints, and the equipment is inexpensive, making them less versatile for various uses. expensive. However, problems with this water-dispersed paint include that it requires high temperatures for treatment after application, and that it requires complicated and rigorous pretreatment to ensure adhesion to the substrate surface. there was.

〔発明の目的〕[Purpose of the invention]

本発明は、上述した問題点を解消するためになされたも
ので、金属面に対する付着性が向上し、しかも耐熱性、
耐酸化性等価れた耐久性を有する皮膜を形成し得る耐熱
性塗料組成物を提供することを目的とする。この耐熱性
塗料組成物は、自動車、機械、造船、電気、電子、建材
等の広範な分野へ利用される。
The present invention has been made to solve the above-mentioned problems, and has improved adhesion to metal surfaces, as well as heat resistance and
The object of the present invention is to provide a heat-resistant coating composition capable of forming a film having durability equivalent to oxidation resistance. This heat-resistant coating composition is used in a wide range of fields such as automobiles, machinery, shipbuilding, electricity, electronics, and building materials.

〔発明の構成〕[Structure of the invention]

このため、本発明は、珪酸カリウム42〜65重量%、
コロイダルシリカ8〜14重量%、含水珪酸アルミニウ
ム1〜2重量%、ポリリン酸アルミニウム5.0〜12
.0重量%、硫酸ストロンチウム2〜8重量%、および
酸化クロム0.5〜7重量%からなることを特徴とする
耐熱性塗料組成物を要旨とするものである。
Therefore, the present invention provides 42 to 65% by weight of potassium silicate,
Colloidal silica 8-14% by weight, hydrated aluminum silicate 1-2% by weight, aluminum polyphosphate 5.0-12%
.. The gist of the present invention is a heat-resistant coating composition characterized by comprising 0% by weight of strontium sulfate, 2 to 8% by weight of strontium sulfate, and 0.5 to 7% by weight of chromium oxide.

以下、本発明の構成につき詳しく説明する。Hereinafter, the configuration of the present invention will be explained in detail.

(11珪酸カリウム。(Potassium 11 silicate.

珪酸カリウムは、K、O・n5iOz ・xH2Oの化
学式で表わされ、現在、工業的に生産されているものは
、n=2〜3.8の珪酸カリウム水溶液である。本発明
において珪酸カリウムを42〜65重吋%用いることに
より塗膜の硬度向上および耐摩耗性の向上、白華性の防
止に効果がある。
Potassium silicate is represented by the chemical formula K,O.n5iOz.xH2O, and the one currently produced industrially is an aqueous potassium silicate solution with n=2 to 3.8. In the present invention, by using 42 to 65 weight percent of potassium silicate, it is effective to improve the hardness and abrasion resistance of the coating film, and to prevent efflorescence.

(2)  コロイダルシリカ。(2) Colloidal silica.

コロイダルシリカは、無水珪酸超微粉末であって、内部
にシロキサン構造をもち、負に帯電しており、水中に分
散してコロイド状になる物質である。本発明においてコ
ロイダルシリカを8〜14重量%用いることにより、脱
水後、金属表面への強固な付着と皮膜形成がなされ、珪
酸カリウムと相俟って焼成温度(600℃)以下でも強
固な塗膜となる。
Colloidal silica is an ultrafine powder of silicic anhydride, has a siloxane structure inside, is negatively charged, and is a substance that becomes colloidal when dispersed in water. By using 8 to 14% by weight of colloidal silica in the present invention, after dehydration, strong adhesion to the metal surface and film formation are achieved, and together with potassium silicate, a strong coating film is formed even below the firing temperature (600°C). becomes.

(3)含水珪酸アルミニウム。(3) Hydrous aluminum silicate.

本発明において用いる含水珪酸アルミニウムとしては、
コロイド性を有するものが適当である。含水珪酸アルミ
ニウムは、天然の膨潤性粘度から抽出過程を経て得られ
る高純度のソジウムモンモリロナイトでベントナイトの
主成分として知られており、それ自体極めて大きな内部
表面積、高いカチオン交換能、さらに高度の水和力をも
った無機コロイド粒子であるため、水中で著しく膨潤し
、分散することにより安定な水素コロイドを形成し、配
合物に対しビンガム塑性粘性(チクソトロピー)を付与
する。
The hydrated aluminum silicate used in the present invention includes:
Those having colloidal properties are suitable. Hydrous aluminum silicate is a highly purified sodium montmorillonite obtained through an extraction process from its natural swelling viscosity and is known as the main component of bentonite. Because it is an inorganic colloidal particle with a hydrating force, it swells significantly in water and forms a stable hydrogen colloid by dispersing, imparting Bingham plastic viscosity (thixotropy) to the formulation.

本発明では、含水珪酸アルミニウム1〜2重積%を用い
ることにより上述したような特性を発揮することから、
この含水珪酸アルミニウムは増粘剤1、固体粒子の沈降
防止剤の働きをする。
In the present invention, by using 1 to 2% by volume of hydrated aluminum silicate, the above-mentioned characteristics are exhibited.
This hydrated aluminum silicate acts as a thickener 1 and an anti-settling agent for solid particles.

(4)  ポリリン酸アルミニウム化合物。(4) Aluminum polyphosphate compound.

本発明において用いるポリリン酸アルミニウム化合物と
しては、例えば、トリポリリン酸アルミニウムやメタリ
ン酸アルミニウム、および特開昭52−138500号
公報に例示されているようなポリリン酸アルミニウム等
が適当である。これらのリン酸化合物は、珪酸塩と低温
(室温〜200℃)で反応し、塗膜を硬化させ、基材に
対し良好な接着性を付与す北ことができる。さらに、前
記の含水珪酸アルミニウムとともにカチオン交換能を有
するため、水ガラス系塗料で見られる白華現象の原因と
なるカリウムイオンと錯体形成を行わせることができる
Suitable aluminum polyphosphate compounds used in the present invention include, for example, aluminum tripolyphosphate, aluminum metaphosphate, and aluminum polyphosphate as exemplified in JP-A-52-138500. These phosphoric acid compounds can react with silicates at low temperatures (room temperature to 200° C.) to cure the coating and provide good adhesion to the substrate. Furthermore, since it has a cation exchange ability together with the above-mentioned hydrous aluminum silicate, it can form a complex with potassium ions, which are the cause of the efflorescence phenomenon observed in water glass paints.

本発明では、このポリリン酸アルミニウム化合物を5.
0〜12.0重量%用いる。
In the present invention, this aluminum polyphosphate compound is used in 5.
Used in an amount of 0 to 12.0% by weight.

(5)  硫酸ストロンチウムおよび酸化クロム。(5) Strontium sulfate and chromium oxide.

本発明においては、硫酸ストロンチウムおよび酸化クロ
ムは耐蝕性を向上させるものとして添加され、どちらか
が欠けている場合には耐蝕性が悪い。このため、硫酸ス
トロンチウムは2〜8重聾%、酸化クロム(Crz(h
)については0.5〜7重量%必要である。
In the present invention, strontium sulfate and chromium oxide are added to improve corrosion resistance, and if either one is lacking, corrosion resistance is poor. For this reason, strontium sulfate is 2 to 8% deaf, chromium oxide (Crz (h
) is required in an amount of 0.5 to 7% by weight.

本発明においては、このように上記(11〜(5)から
なる配合物20〜45重世部に対し、水55〜80重量
部を配合する。水が55重量部未満では得られる塗料組
成物の粘度上昇が激しいため貯蔵安定性に問題がおこり
、好ましくない。また、水が80重量部を越えた場合に
は、硬化剤として用いるポリリン酸アルミニウム化合物
の濃度が低下するので耐熱性に問題を生じ、高温時の皮
膜形成能が失われ、塗料としての効果を示し得ない。
In the present invention, 55 to 80 parts by weight of water is blended to 20 to 45 parts by weight of the above-mentioned formulation (11 to (5)).If the water content is less than 55 parts by weight, the resulting coating composition This is not preferable because the viscosity increases sharply, causing problems with storage stability.Also, if the amount of water exceeds 80 parts by weight, the concentration of the aluminum polyphosphate compound used as a hardening agent decreases, causing problems with heat resistance. This results in loss of film-forming ability at high temperatures, making it ineffective as a paint.

このようにしてなる本発明の組成物には、美粧性を与え
る等の観点から着色顔料等を添加してもよい。
Coloring pigments and the like may be added to the composition of the present invention thus obtained from the viewpoint of imparting cosmetic properties.

本発明の塗料組成物により基材表面に形成された塗膜は
、比較的低温(200℃程度)処理のみで、高温焼きつ
け等の処理を行うことなしに800℃程度の耐熱性を有
し、耐蝕性、耐衝撃性等にも優れた特性を示す。
The coating film formed on the surface of the substrate with the coating composition of the present invention has heat resistance of about 800°C with only relatively low temperature treatment (about 200°C) and without high-temperature baking or other treatments. It also exhibits excellent properties such as corrosion resistance and impact resistance.

以下に実施例、比較例を示す。なお、配合量、固型分は
重量部を表わす。
Examples and comparative examples are shown below. In addition, the blending amount and solid content represent parts by weight.

(本頁以下余白) 実施例、比較例 (al  実施例10 下記の配合内容の配合物をボールミルにより1時間混合
し、塗料組成物を得た。
(Margins below this page) Examples, Comparative Examples (al) Example 10 The following formulations were mixed in a ball mill for 1 hour to obtain a coating composition.

ポリリン酸アルミニウム    19.4      
19.4     12.0硫酸ストυンチウム   
   9.0       9.0      5.6
酸化クロム         10.0      1
0.0       ?、0(bl  実施例2゜ 下記の配合内容の配合物を実施例1におけると同様に混
合し、塗料組成物を得た。
Aluminum polyphosphate 19.4
19.4 12.0 Strontium sulfate
9.0 9.0 5.6
Chromium oxide 10.0 1
0.0? , 0 (bl Example 2゜The following formulations were mixed in the same manner as in Example 1 to obtain a coating composition.

ポリリン酸アルミニウム    20        
20        8.5硫酸ストυンチウム   
  12        12        5.1
酸化クロム         2        2 
      0.5顔料(黒)  80  80  3
3.3(45χン (C1実施例3゜ 下記の配合内容の配合物を実施例1におけると同様に混
合し、塗料組成物を得た。
Aluminum polyphosphate 20
20 8.5 Strontium sulfate
12 12 5.1
Chromium oxide 2 2
0.5 pigment (black) 80 80 3
3.3 (45xn) (C1 Example 3) The following formulations were mixed in the same manner as in Example 1 to obtain a coating composition.

(成  分) (配合量)(固型分) (固型分配合率
(χ)) 含水珪酸アルミニウム  80         3.
2      2.14χ水溶液 ポリリン酸アルミニウム    12        
12        7.8硫酸ストロンチウム   
  12        12        7.8
酸化クロム          5.6       
5.6      3.7計       649.6
   153.8   100(24χ) (dl  比較例1゜ 下記の配合内容の配合物を実施例1におけると同様に混
合し、塗料組成物を得た。
(Ingredients) (Amount) (Solid content) (Solid content ratio (χ)) Hydrous aluminum silicate 80 3.
2 2.14χ aqueous solution polyaluminum phosphate 12
12 7.8 Strontium sulfate
12 12 7.8
Chromium oxide 5.6
5.6 3.7 total 649.6
153.8 100(24χ) (dl Comparative Example 1° The following formulations were mixed in the same manner as in Example 1 to obtain a coating composition.

ポリリン酸アルミニウム     8        
 8        6.0水       200 
     −     −(el  比較例2゜ 下記の配合内容の配合物を実施例1におけると同様に混
合し、塗料組成物を得た。
Aluminum polyphosphate 8
8 6.0 water 200
- - (el Comparative Example 2゜The following formulations were mixed in the same manner as in Example 1 to obtain a coating composition.

ポリリン酸アルミニウム    10        
10.0       ?、2酸化クリり      
    3.3       3.3      2.
4(f)  比較例3゜ 下記の配合内容の配合物を実施例1におけると同様に混
合し、塗料組成物を得た。
Aluminum polyphosphate 10
10.0? , chestnut dioxide
3.3 3.3 2.
4(f) Comparative Example 3 The following formulations were mixed in the same manner as in Example 1 to obtain a coating composition.

ポリリン酸アルミニウム    20        
20        8.5酸化クロム       
 21.3      21.3      9.0顔
 料(黒)    71.7    ?1.7  29
.9上記(a)〜(f)の組成物につき、その物性を評
価した。この結果を下記表1に示す。
Aluminum polyphosphate 20
20 8.5 Chromium oxide
21.3 21.3 9.0 Pigment (black) 71.7 ? 1.7 29
.. 9 The physical properties of the compositions (a) to (f) above were evaluated. The results are shown in Table 1 below.

注) 皮膜の緒特性は、次の方法により測定した。note) The properties of the film were measured by the following method.

■ 初期付着性。■ Initial adhesion.

スプレー塗布後の基材への濡れ性を目視により評価。Visually evaluate the wettability of the substrate after spray application.

■ 密着性。■ Adhesion.

鋼板(JIS G3141.150 X 100 X 
0.8mm)および耐熱鋼板(JIS G4312.1
50 X 100 X O,8mm)の片面をメチルエ
チルケトン脱脂により清浄にした後、スプレーにより塗
布し、常温で10分間乾燥後、200℃×15分間加熱
、し、冷却後、室温、400℃×1時間加熱後、800
℃×1時間加熱後の塗膜の付着性をゴバン目ハクリ試験
により判定した。
Steel plate (JIS G3141.150 x 100 x
0.8mm) and heat-resistant steel plate (JIS G4312.1
After cleaning one side of 50 x 100 After heating, 800
The adhesion of the coating film after heating for 1 hour at ℃ was determined by a peel-off test.

■ 塩水噴霧試験(JIS Z 2371準拠)。■ Salt spray test (based on JIS Z 2371).

前項■と同様に鋼板(G 3141.150 X 10
0 xO,8mm)にスプレーにより塗布、乾燥、加熱
硬化させた試験片を、JIS Z 2371に準拠して
塗装面にクロスカットを入れ、96時間後、クロスカッ
ト部の錆の進行程度を調べた。判定基準は、錆の成長が
クロスカット部より2111以内を良好とし、それより
も大きい場合を不良とした。
Similar to the previous section ■, prepare a steel plate (G 3141.150 x 10
A cross-cut was made on the painted surface of a test piece that was applied by spraying, dried, and heat-cured (0 x O, 8 mm) in accordance with JIS Z 2371, and after 96 hours, the degree of rust progression in the cross-cut portion was examined. . The evaluation criteria were that rust growth within 2111 points from the cross-cut portion was considered good, and when it was larger than that, it was considered poor.

■ 皮膜硬度。■ Film hardness.

200℃X15分処理して室温冷却いた皮膜について、
鉛筆硬度計を用いて測定した(JISK 5400準拠
)。
Regarding the film treated at 200°C for 15 minutes and cooled to room temperature,
Measured using a pencil hardness meter (based on JISK 5400).

〔発明の効果〕〔Effect of the invention〕

以上説明したように本発明の耐熱性塗料組成物は、比較
的低温(200℃)でしかも短時間の処理で高温域(8
00℃)まで耐熱性、耐蝕性にすぐれた特性を発揮し、
かつ基材面から見ても簡単な表面処理で済み、付着性の
良好な強固な皮膜を形成するもので、作業性、省エネル
ギーの観点からも工業的に幅広い用途展開が可能である
As explained above, the heat-resistant coating composition of the present invention can be applied at a relatively low temperature (200°C) and in a short time in a high temperature range (88°C).
Demonstrates excellent heat resistance and corrosion resistance up to 00℃),
In addition, it requires only a simple surface treatment from the perspective of the substrate, forms a strong film with good adhesion, and can be used in a wide range of industrial applications from the viewpoint of workability and energy saving.

このため特に、自動車エンジン廻りの防錆塗料として用
いることができる。
Therefore, it can be used particularly as a rust-preventing paint for areas around automobile engines.

代理人 弁理士 小 川 信 −Agent: Patent Attorney Nobuo Kogawa -

Claims (1)

【特許請求の範囲】[Claims] 珪酸カリウム42〜65重量%、コロイダルシリカ8〜
14重量%、含水珪酸アルミニウム1〜2重量%、ポリ
リン酸アルミニウム5.0〜12.0重量%、硫酸スト
ロンチウム2〜8重量%、および酸化クロム0.5〜7
重量%からなることを特徴とする耐熱性塗料組成物。
Potassium silicate 42-65% by weight, colloidal silica 8-8%
14% by weight, 1-2% by weight of hydrated aluminum silicate, 5.0-12.0% by weight of aluminum polyphosphate, 2-8% by weight of strontium sulfate, and 0.5-7% by weight of chromium oxide.
% by weight.
JP32555787A 1987-12-24 1987-12-24 Heat-resistant coating compound composition Pending JPH01167381A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP32555787A JPH01167381A (en) 1987-12-24 1987-12-24 Heat-resistant coating compound composition

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP32555787A JPH01167381A (en) 1987-12-24 1987-12-24 Heat-resistant coating compound composition

Publications (1)

Publication Number Publication Date
JPH01167381A true JPH01167381A (en) 1989-07-03

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Family Applications (1)

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Country Link
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5439957A (en) * 1992-09-02 1995-08-08 Nippon Paint Co., Ltd. Thermosetting coating composition
US9023145B2 (en) 2008-02-12 2015-05-05 Bunge Amorphic Solutions Llc Aluminum phosphate or polyphosphate compositions
US9801385B2 (en) 2012-04-16 2017-10-31 Bunge Amorphic Solutions Llc Antimicrobial chemical compositions
US9840625B2 (en) 2010-10-15 2017-12-12 Bunge Amorphic Solutions Llc Coating compositions with anticorrosion properties
US9955700B2 (en) 2013-03-15 2018-05-01 Bunge Amorphic Solutions Llc Antimicrobial chemical compositions

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5439957A (en) * 1992-09-02 1995-08-08 Nippon Paint Co., Ltd. Thermosetting coating composition
US9023145B2 (en) 2008-02-12 2015-05-05 Bunge Amorphic Solutions Llc Aluminum phosphate or polyphosphate compositions
US9840625B2 (en) 2010-10-15 2017-12-12 Bunge Amorphic Solutions Llc Coating compositions with anticorrosion properties
US9801385B2 (en) 2012-04-16 2017-10-31 Bunge Amorphic Solutions Llc Antimicrobial chemical compositions
US9955700B2 (en) 2013-03-15 2018-05-01 Bunge Amorphic Solutions Llc Antimicrobial chemical compositions

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