JPH01163278A - Anticorrosion coating composition - Google Patents

Anticorrosion coating composition

Info

Publication number
JPH01163278A
JPH01163278A JP32226187A JP32226187A JPH01163278A JP H01163278 A JPH01163278 A JP H01163278A JP 32226187 A JP32226187 A JP 32226187A JP 32226187 A JP32226187 A JP 32226187A JP H01163278 A JPH01163278 A JP H01163278A
Authority
JP
Japan
Prior art keywords
resin
weight
parts
pts
coating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP32226187A
Other languages
Japanese (ja)
Inventor
Hiroshi Kishikawa
浩史 岸川
Tetsuzo Arai
新井 哲三
Kunitoshi Taniguchi
谷口 邦利
Hirotoshi Yuasa
湯浅 浩俊
Takashi Yamauchi
山内 孝志
Meiji Moriguchi
森口 明治
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Shinto Paint Co Ltd
Original Assignee
Shinto Paint Co Ltd
Sumitomo Metal Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shinto Paint Co Ltd, Sumitomo Metal Industries Ltd filed Critical Shinto Paint Co Ltd
Priority to JP32226187A priority Critical patent/JPH01163278A/en
Publication of JPH01163278A publication Critical patent/JPH01163278A/en
Pending legal-status Critical Current

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  • Paints Or Removers (AREA)
  • Laminated Bodies (AREA)

Abstract

PURPOSE:To obtain the title composition producible at a low cost, free from bituminous substance and suitable for the coating of the inner surface of a water pipe, by compounding a mixture of a thermosetting resin and a petroleum resin with a hardener and a specific magnesium silicate at specific ratios. CONSTITUTION:The objective composition can be produced by compounding (A) 100 pts.wt. of a resin composition obtained by mixing a mixture of (i) a thermosetting resin (e.g., epoxy resin) and (ii) a petroleum resin with (iii) a hardener with (B) 50-100 pts.wt. of flaky magnesium silicate surface-treated with a silane coupling agent. The amount of the component (ii) is preferably 40-150 pts.wt. per 100 pts.wt. of the component (i).

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、金属材料の防食被覆材に係り、低コストでか
つ人体に有害な瀝青質を含まないため、特に水道用中太
径管の内面被覆材に適したものである6 〔従来の技術〕 一般に水道用鋼管の内面防食被覆には、タールエポキシ
樹脂被覆やポリエチレン粉体被覆、塩化ビニールライニ
ング等が使用されている。このうちクールエポキシ樹脂
被覆は、エポキシ樹脂の耐久性と瀝青質タールのto水
性による優れた耐食性を有し、しかも低コストであるこ
とから、従来主として中太径の水道用鋼管に使用されて
いる。
Detailed Description of the Invention [Field of Industrial Application] The present invention relates to an anti-corrosion coating material for metal materials, which is low cost and does not contain bituminous substances harmful to the human body, and is particularly suitable for medium-sized diameter pipes for water supply. It is suitable as an inner surface coating material 6. [Prior Art] In general, tar epoxy resin coating, polyethylene powder coating, vinyl chloride lining, etc. are used for anticorrosion coating on the inner surface of steel pipes for water service. Among these, cool epoxy resin coating has the durability of epoxy resin and excellent corrosion resistance due to the water resistance of bituminous tar, and is low cost, so it has traditionally been used mainly for medium-sized diameter steel pipes for water supply. .

〔発明が解決しようとする問題点〕[Problem that the invention seeks to solve]

しかしながら、タールエポキシ樹脂は、必須成分として
瀝青質のタールを含んでおり、そのタール中には発ガン
物質であるペンツピレン等人体に有害な物質が含まれて
いる。このタール分は撥水性であるため、水中にはほと
んど溶出しないが、極微量は溶出していくと考えられ、
人体への影響が問題視されている。
However, tar epoxy resin contains bituminous tar as an essential component, and the tar contains substances harmful to the human body, such as pentsupyrene, which is a carcinogen. Because this tar is water-repellent, it hardly dissolves into water, but it is thought that a very small amount will elute.
The effect on the human body is considered a problem.

〔問題点を解決するための手段〕[Means for solving problems]

本発明者らはこのような問題を解決すべくタール等の瀝
青質を全く含まない被覆組成物について鋭意研究を重ね
た結果、次のような事実を見出した。
In order to solve these problems, the present inventors have conducted extensive research on coating compositions that do not contain any bituminous substances such as tar, and have discovered the following facts.

瀝青質の代わりにノンタール系樹脂(石油樹脂、クマロ
ンインデン樹脂、キシレン樹脂、ケトン樹脂など)を使
用したものは、瀝青質に比べると金属素地に対する透水
性が大きいため、耐水性に劣る。この透水性を改善する
には、一般に透水性の小さな樹脂の選定とともに鱗片(
フレーク)状顔料を配合する事による迷走効果が有効と
されている。しかし、石油樹脂等のノンタール系樹脂に
単に鱗片状顔料を配合しただけでは顔料と樹脂との界面
の濡れ性があまり良くない事から、界面を通じて水の浸
透が生じ易く、透水性を大幅に改善することは望めない
Products using non-tal resins (petroleum resin, coumaron indene resin, xylene resin, ketone resin, etc.) instead of bituminous material have greater water permeability through metal substrates than bituminous material, so they are inferior in water resistance. In order to improve this water permeability, it is generally necessary to select a resin with low water permeability and scales (
It is said that the stray effect created by blending flake pigments is effective. However, simply adding a scale-like pigment to a non-tar-based resin such as petroleum resin does not provide very good wettability at the interface between the pigment and the resin, so water tends to penetrate through the interface, significantly improving water permeability. I can't hope to.

しかるに、鱗片状顔料の表面にシランカップリング処理
を施してノンタール系樹脂に配合した場合には、樹脂と
鱗片状顔料との界面接着性が著しく向上し、透水性が大
幅に改善されるのである。
However, when the surface of a scaly pigment is subjected to silane coupling treatment and blended with a non-tar resin, the interfacial adhesion between the resin and the scaly pigment is significantly improved, and water permeability is greatly improved. .

こうして得られた無瀝青質のノンタール系樹脂液lit
組成物は、種々の実験の結果、従来のタール系樹脂被覆
材と同等もしくはそれ以上の耐久性と防食性を存してい
ることが判明した。
The thus obtained non-bituminous, non-tar based resin liquid lit
As a result of various experiments, the composition was found to have durability and anticorrosion properties equal to or greater than those of conventional tar-based resin coating materials.

すなわち、本発明は、熱硬化性樹脂と石油樹脂の混合物
およびその硬化材を含む樹脂総量100重量部に対し、
シランカップリング剤で表面処理した鱗片状ケイ酸マグ
ネシウム50〜lOO重量部からなる事を特徴とする防
食被覆組成物を要旨とする。
That is, in the present invention, for 100 parts by weight of the total amount of resin including the mixture of thermosetting resin and petroleum resin and its curing agent,
The gist of the present invention is an anticorrosive coating composition comprising 50 to 100 parts by weight of flaky magnesium silicate surface-treated with a silane coupling agent.

本発明において、熱硬化性樹脂にはエポキシ樹脂、フェ
ノール樹脂、ウレタン樹脂、ポリエステル樹脂等を用い
る事ができる。
In the present invention, epoxy resin, phenol resin, urethane resin, polyester resin, etc. can be used as the thermosetting resin.

〔作  用〕[For production]

石油樹脂を混合するのは、耐湿性の改善のためであり、
熱硬化性樹脂100重量部に対し、石油樹脂を40〜1
50重量部の割合で混合することが推奨される。石油樹
脂が40重量部に満たない場合は、耐水性が劣化し、1
50重瞳部を超えた場合は、金属素地に対する密着性が
劣化して(るからである。
The purpose of mixing petroleum resin is to improve moisture resistance.
40 to 1 part of petroleum resin per 100 parts by weight of thermosetting resin
It is recommended to mix in a proportion of 50 parts by weight. If the amount of petroleum resin is less than 40 parts by weight, water resistance will deteriorate and
This is because if it exceeds the 50-fold pupil area, the adhesion to the metal base deteriorates.

鱗片状顔料としてケイ酸マグネシウム(以下タルクとい
う)を選定したのは、マイカやガラスフレークに比べ安
価なこと、化学的にも安定していること等の理由による
Magnesium silicate (hereinafter referred to as talc) was selected as the flaky pigment because it is cheaper than mica or glass flakes, and is chemically stable.

タルクの混合量を樹脂総N100重量部に対して50〜
100重量部に決定したのは、50重量部に満たない場
合は、耐水性が劣化し、100重量部を超えると、樹脂
不足による顔料間の接触が生じて水分が透過し易くなる
からである。
The mixing amount of talc is 50 to 100 parts by weight of total resin N.
The reason for deciding on 100 parts by weight is that if it is less than 50 parts by weight, water resistance will deteriorate, and if it exceeds 100 parts by weight, contact between pigments will occur due to lack of resin, making it easier for water to permeate. .

またタルクの表面処理に用いるシランカップリング剤と
してはビニルオキシシラン、アミノオキシシラン、エポ
キシオキシシラン、メルカプトオキシシラン等を用いる
事が出来る。
Further, as the silane coupling agent used for surface treatment of talc, vinyloxysilane, aminooxysilane, epoxyoxysilane, mercaptoxysilane, etc. can be used.

〔実施例〕〔Example〕

以下、実施例について記載する。 Examples will be described below.

熱硬化性樹脂であるエポキシ樹脂(エピコート#100
1、分子量900〜1000、不揮発分75% シェル
化学!M)と、ノンタール系樹脂であるシクロペンタジ
ェン系石油樹脂(フィントン#1500、日本ゼオン製
)とを混合してワニスを作り、これに予めシランカップ
リング剤溶液(アミノオキシシラン)でニーグーにより
分散吸着させたケイ酸マグネシウム(タルク)及び酸化
チタン(CR−80、石原産業製)を配合した。
Epoxy resin (Epicote #100) is a thermosetting resin
1. Molecular weight 900-1000, non-volatile content 75% Shell Chemical! M) and a cyclopentadiene petroleum resin (Finton #1500, manufactured by Nippon Zeon), which is a non-tal resin, are mixed to make a varnish, and a silane coupling agent solution (aminooxysilane) is dispersed in advance using a Ni-Goo. Adsorbed magnesium silicate (talc) and titanium oxide (CR-80, manufactured by Ishihara Sangyo) were blended.

これらの混合物を3本ロール混練機でよく混練した後、
さらに硬化剤として変性ポリアミドアミン(サンマイド
x−2700.アミン価120、不揮発分60%、三相
化学製)をエポキシ樹脂100重量部に対して40重量
部の割合で添加して、第1表に示す各種の被覆組成物を
得た。
After thoroughly kneading these mixtures with a three-roll kneader,
Furthermore, as a curing agent, modified polyamide amine (Sanmide Various coating compositions shown were obtained.

寧0従来のタールエポキシ慣4 第1表中、ll&L1〜5の被覆組成物は、変形ポリア
ミドアミンを含むエポキシ樹脂とシクロペンダジエン系
石油樹脂との樹脂総量100重量部に対し、鱗片状硅酸
マグネシウム(タルク)の混合割合を50〜100重量
に調整した本発明例、隘6〜10の被覆組成物は、上記
の混合割合を本発明範囲外に調整した比較例、隘11の
被覆組成物は従来のタール系エポキシ樹脂である。
0 Conventional Tar Epoxy Conventional 4 In Table 1, the coating compositions ll & L 1 to 5 contain scaly silicic acid based on 100 parts by weight of the total amount of the epoxy resin containing the modified polyamide amine and the cyclopendadiene petroleum resin. The coating compositions of Examples of the present invention, Nos. 6 to 10, in which the mixing ratio of magnesium (talc) was adjusted to 50 to 100 weight, are the coating compositions of Comparative Examples, No. 11, in which the above mixing ratio was adjusted outside the range of the present invention. is a conventional tar-based epoxy resin.

これらの各被覆組成物を、1501m(長)X70鰭(
幅)X3.21m(Iソ)のサンドブラスト鋼板(Sa
≧2+A)にエアレススプレー法にて乾燥膜厚300μ
mとなるように塗装し、7日間の乾燥後、温度勾配試験
とSST試験(塩水噴霧試験)を実施して耐食性並びに
耐久性を評価した。
Each of these coating compositions was applied to a 1501 m (length) x 70 fin (
Width) x 3.21m (I) sandblasted steel plate (Sa)
≧2+A) Dry film thickness 300μ by airless spray method
After drying for 7 days, a temperature gradient test and an SST test (salt spray test) were conducted to evaluate corrosion resistance and durability.

なお、温度勾配試験は、第1図に示すように、片面に被
lW組成物lを塗装したサンドブラスト鋼板2を水槽3
内に垂直に浸漬し、その塗膜(被覆組成物)1面に、ヒ
ーター4で50℃に加熱した温水を接触させ、鋼板2面
に、冷却装置5で25℃に冷却した水槽6内の水をポン
プ7と配管8゜9で循環供給して接触させるようにした
ものである。10日間の試験期間経過後、外観(ブリス
ター発生状況)下地の錆発生状況、密着力について評価
を行った。外観、下地については優良◎、良0、可△、
不良×のランク付は評価を行った。密着力は、突き合わ
せ接着法で行ない皮膜凝集破壊が30kg/−以上で生
じたものを〉30で示し、鋼面剥離を生じたものは、そ
の付加力で示した。
In addition, in the temperature gradient test, as shown in FIG.
One side of the coating film (coating composition) was brought into contact with hot water heated to 50°C by a heater 4, and two sides of the steel plate were soaked vertically in a water tank 6 cooled to 25°C by a cooling device 5. Water is circulated and brought into contact with the pump 7 and piping 8°9. After the 10-day test period had passed, the appearance (blister occurrence), rust occurrence on the base, and adhesion were evaluated. Appearance and base are excellent ◎, good 0, fair △,
Evaluation was performed with a rank of "defective". Adhesion strength was determined by the butt adhesion method, and those in which film cohesive failure occurred at 30 kg/- or more were indicated as >30, and those in which peeling from the steel surface occurred were indicated by the additional force.

SST試験は、被覆組成物の塗膜にクロスカットを入れ
、これに塩水を噴霧して2000時間経過後のクロスカ
ット部からの腐食の幅を測定し、0〜1.5−f−優良
◎、2〜3龍を良○、3〜4自−を可Δ、41以上を不
良×としてランク付は評価を行った。
In the SST test, crosscuts are made in the coating film of the coating composition, salt water is sprayed onto the crosscuts, and the width of corrosion from the crosscuts is measured after 2000 hours. , 2 to 3 dragons were evaluated as good, 3 to 4 dragons were evaluated as acceptable, and 41 or more were evaluated as poor.

結果は第2表に示すとおり、本発明例■〜■は温度勾配
試験、SST試験ともに極めて良好であり、総合評価で
も優良◎と評価することができた。
As shown in Table 2, Examples 1 to 2 of the present invention performed extremely well in both the temperature gradient test and the SST test, and were rated excellent in the overall evaluation.

これに対して比較例■〜[相]は、温度勾配試験または
SST試験のいずれかで可△または不良×と判定される
ものが多く、総合評価でも本発明例に劣るものであった
。また本発明例■〜■はタール系の従来例0と比べても
、より優れた耐食性と耐久性を存していることが判明し
た。
On the other hand, Comparative Examples 1 to [Phase] were often judged as acceptable or poor in either the temperature gradient test or the SST test, and were inferior to the examples of the present invention in the overall evaluation. Furthermore, it was found that Examples ① to ② of the present invention had better corrosion resistance and durability than the tar-based Conventional Example 0.

〔発明の効果〕〔Effect of the invention〕

以上に説明したとおり、本発明の被覆組成物は、人体に
有害なタール等の瀝青質を全く含むことな〈従来の瀝青
質を含んだ被覆組成物と同等以上の優れた防食性と耐久
性を有している。しかも安価である。したがって、水道
用鋼管とくに中大径水道用鋼管の内面被覆材として最適
であり、この種の鋼管の品質を著しく向上させることが
できる。
As explained above, the coating composition of the present invention does not contain any bituminous substances such as tar that are harmful to the human body. have. Moreover, it is inexpensive. Therefore, it is most suitable as an inner coating material for steel pipes for water supply, especially medium- and large-diameter steel pipes for water supply, and the quality of this type of steel pipe can be significantly improved.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は温度勾配A置の説明図である。 3.6:水槽、4:ヒーター、5:冷却装置、7:ポン
プ、8,9:配管。 出 願 人  住友金属工業株式会社 第1図
FIG. 1 is an explanatory diagram of the temperature gradient at position A. 3.6: Water tank, 4: Heater, 5: Cooling device, 7: Pump, 8, 9: Piping. Applicant: Sumitomo Metal Industries, Ltd. Figure 1

Claims (2)

【特許請求の範囲】[Claims] (1)熱硬化性樹脂と石油樹脂の混合物およびその硬化
剤を含む樹脂総量100重量部に対し、シランカップリ
ング剤で表面処理した鱗片状ケイ酸マグネシウム50〜
100重量部からなることを特徴とする防食被覆組成物
(1) 50 to 50 parts by weight of flaky magnesium silicate surface-treated with a silane coupling agent to 100 parts by weight of the total amount of resin including a mixture of thermosetting resin and petroleum resin and its curing agent.
An anticorrosive coating composition comprising 100 parts by weight.
(2)樹脂総量が熱硬化性樹脂100重量部に対し、石
油樹脂を40〜150重量部配合することを特徴とする
特許請求の範囲第1項記載の防食被覆組成物。
(2) The anticorrosive coating composition according to claim 1, wherein the total amount of resin is 40 to 150 parts by weight of petroleum resin based on 100 parts by weight of thermosetting resin.
JP32226187A 1987-12-18 1987-12-18 Anticorrosion coating composition Pending JPH01163278A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP32226187A JPH01163278A (en) 1987-12-18 1987-12-18 Anticorrosion coating composition

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP32226187A JPH01163278A (en) 1987-12-18 1987-12-18 Anticorrosion coating composition

Publications (1)

Publication Number Publication Date
JPH01163278A true JPH01163278A (en) 1989-06-27

Family

ID=18141677

Family Applications (1)

Application Number Title Priority Date Filing Date
JP32226187A Pending JPH01163278A (en) 1987-12-18 1987-12-18 Anticorrosion coating composition

Country Status (1)

Country Link
JP (1) JPH01163278A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2660319A1 (en) * 1990-03-27 1991-10-04 Intevep Sa CORROSION - RESISTANT COATING BASED ON OIL COKE AND EPOXY RESIN AND PROCESS FOR PREPARING THE SAME.
KR100341617B1 (en) * 2000-08-08 2002-06-22 홍종윤 Manufacturing method of polyester coating woven
WO2014087939A1 (en) * 2012-12-04 2014-06-12 Nok株式会社 Metal surface processing agent

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2660319A1 (en) * 1990-03-27 1991-10-04 Intevep Sa CORROSION - RESISTANT COATING BASED ON OIL COKE AND EPOXY RESIN AND PROCESS FOR PREPARING THE SAME.
KR100341617B1 (en) * 2000-08-08 2002-06-22 홍종윤 Manufacturing method of polyester coating woven
WO2014087939A1 (en) * 2012-12-04 2014-06-12 Nok株式会社 Metal surface processing agent
CN104812940A (en) * 2012-12-04 2015-07-29 Nok株式会社 Metal surface processing agent
US10421864B2 (en) 2012-12-04 2019-09-24 Nok Corporation Metal surface processing agent
US10421865B2 (en) 2012-12-04 2019-09-24 Nok Corporation Rubber-metal adhesive

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