JPH01149950A - Flame spraying material for sliding member - Google Patents
Flame spraying material for sliding memberInfo
- Publication number
- JPH01149950A JPH01149950A JP30802087A JP30802087A JPH01149950A JP H01149950 A JPH01149950 A JP H01149950A JP 30802087 A JP30802087 A JP 30802087A JP 30802087 A JP30802087 A JP 30802087A JP H01149950 A JPH01149950 A JP H01149950A
- Authority
- JP
- Japan
- Prior art keywords
- powder
- alloy
- sprayed layer
- cr3c2
- proportion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000463 material Substances 0.000 title claims abstract description 32
- 238000010285 flame spraying Methods 0.000 title abstract 2
- 239000000843 powder Substances 0.000 claims abstract description 41
- 229910000881 Cu alloy Inorganic materials 0.000 claims abstract description 28
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 27
- 239000000956 alloy Substances 0.000 claims abstract description 27
- 239000002131 composite material Substances 0.000 claims abstract description 16
- 239000000203 mixture Substances 0.000 claims abstract description 6
- 238000005245 sintering Methods 0.000 claims description 4
- 229910003470 tongbaite Inorganic materials 0.000 abstract description 12
- WAIPAZQMEIHHTJ-UHFFFAOYSA-N [Cr].[Co] Chemical compound [Cr].[Co] WAIPAZQMEIHHTJ-UHFFFAOYSA-N 0.000 abstract description 6
- 229910052742 iron Inorganic materials 0.000 abstract description 3
- 230000015572 biosynthetic process Effects 0.000 abstract 1
- 239000013618 particulate matter Substances 0.000 abstract 1
- 239000007921 spray Substances 0.000 description 12
- 239000002184 metal Substances 0.000 description 8
- 229910052751 metal Inorganic materials 0.000 description 8
- 239000011159 matrix material Substances 0.000 description 4
- 238000007751 thermal spraying Methods 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 3
- 230000013011 mating Effects 0.000 description 3
- 238000007750 plasma spraying Methods 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 238000010998 test method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 239000010419 fine particle Substances 0.000 description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 2
- -1 04-0.15% Inorganic materials 0.000 description 1
- 241000972773 Aulopiformes Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000010953 base metal Substances 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 229910000856 hastalloy Inorganic materials 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 235000019515 salmon Nutrition 0.000 description 1
- 238000010186 staining Methods 0.000 description 1
Landscapes
- Coating By Spraying Or Casting (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明は母材の表面に主としてプラズマ溶射によって摺
動部材用の溶射層を形成するための粉末溶射材に関する
ものである。DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to a powder sprayed material for forming a sprayed layer for a sliding member on the surface of a base material mainly by plasma spraying.
(従来の技術及びその問題点)
摺動部材、例えば滑り軸受は用合金は軸受は面に潤滑油
の膜を固着させ、軸面を滑らかに摺動させる機能が要求
される。(Prior Art and its Problems) Sliding members, such as sliding bearings, are required to have the ability to adhere a film of lubricating oil to the surface of the alloy bearing surface and allow smooth sliding on the shaft surface.
この油膜が切れると軸受面と軸面とが直接接触して摩擦
を増し、摩耗が激しくなり、焼き付けを来すようになる
。When this oil film breaks, the bearing surface and shaft surface come into direct contact, increasing friction, resulting in severe wear and seizure.
軸受台金は、耐摩耗性、耐焼付は性、疲労強さ、抗圧強
さ、耐食性等が要求されるが、中でも耐摩耗性は前記の
如く焼き付けと大きな関係がある。Bearing base metals are required to have wear resistance, seizure resistance, fatigue strength, compressive strength, corrosion resistance, etc. Among them, wear resistance has a large relationship with seizure resistance as described above.
従来は軸受は合金は^LBC3、PBC3等のCu合金
が用いられているが、これらCu合金は高価であり、軸
受は部材全体をこれらCu合金で形成することは、コス
ト高を招来する。Conventionally, Cu alloys such as LBC3 and PBC3 have been used for bearings, but these Cu alloys are expensive, and forming the entire bearing member from these Cu alloys results in high costs.
又、Cu合金単体では、耐摩耗性について十分満足出来
るとは言い難く、品質の改善が求められていた。In addition, it is difficult to say that the Cu alloy itself is sufficiently satisfactory in terms of wear resistance, and there has been a demand for improvement in quality.
(問題点を解決する為の手段)
本発明は、耐摩耗性に優れた金属粉末にて母材に溶射層
を形成することによってコストを低減でき、且つ耐摩耗
性を向上出来る摺動部材用溶射材を明らかにするもので
ある。(Means for Solving the Problems) The present invention provides a material for sliding members that can reduce costs and improve wear resistance by forming a sprayed layer on a base material using metal powder with excellent wear resistance. This clarifies the thermal spray material.
本発明の溶射材は、Cr、C2とNi基基金金粉末はC
r5C2とCo基き金粉末を混合してvi焼結した複合
粉末とCu合金粉末とを混合したものである。The thermal spray material of the present invention has Cr, C2 and Ni based gold powder.
This is a mixture of composite powder obtained by vi-sintering a mixture of r5C2 and Co-based gold powder and Cu alloy powder.
(作用及び効果)
仮に母材には、摺動部材として要求される特性が劣って
いても、母材の表面に溶射層を形成して、摺動部材とし
ての特性を付与でき、又、母材の選択によっては、従来
のCu合金では得られない強じんな摺動部材が得られる
。(Function and Effect) Even if the base material is inferior in the properties required for a sliding member, a sprayed layer can be formed on the surface of the base material to impart the properties as a sliding member. Depending on the selection of materials, a strong sliding member that cannot be obtained with conventional Cu alloys can be obtained.
溶射層にCu合金が含まれるため、耐焼付性は良好で、
Ni基合金粉末とCrtC2又はCo基合金粉末とCr
3C2との複合金属によって耐摩耗性を向上できる。Since the thermal spray layer contains Cu alloy, it has good seizure resistance.
Ni-based alloy powder and CrtC2 or Co-based alloy powder and Cr
Wear resistance can be improved by composite metal with 3C2.
(実施例) 以下の説明で%表示及び混合比率は総て重量%による。(Example) In the following explanation, all percentages and mixing ratios are based on weight percentages.
第1図は、溶射材中に占めるCu合金粉末の割合を30
%とし、残り70%中のCr−C2と金属マトリックス
であるNi基合金の混合割合を変えて、母材に溶射層を
形成し、この溶射層と^LBC3単体との比摩耗量をグ
ラフに表したものである。Figure 1 shows that the proportion of Cu alloy powder in the thermal spray material is 30%.
%, and by changing the mixing ratio of Cr-C2 in the remaining 70% and Ni-based alloy that is the metal matrix, a sprayed layer was formed on the base material, and the specific wear amount of this sprayed layer and ^LBC3 alone was graphed. It is expressed.
Cr:+CzとNi基合金を混合した後、仮焼結して、
50μ程度の丸みのある微細な粒体に形成する。After mixing Cr:+Cz and Ni-based alloy, pre-sintering
Form into round fine particles of about 50μ.
プラズマ溶射においては、溶射材の送給性が溶射の成否
を決定する重要な要因であって、丸味のある直径50μ
m程度の微細な粒体は極めて送給性が良い。In plasma spraying, the feedability of the spraying material is an important factor that determines the success or failure of the spraying process.
Fine particles on the order of m in size have extremely good feedability.
又、仮焼結する理由はCr3C2と金属マトリックスと
のな染みを良くし、溶射層にCr、C2を均一に分布さ
せるためである。Further, the reason for pre-sintering is to improve the staining between Cr3C2 and the metal matrix and to uniformly distribute Cr and C2 in the sprayed layer.
グラフの横軸はCu合金粉末を除いた複合粉末中に占め
るCr、C2の割合である。The horizontal axis of the graph is the proportion of Cr and C2 in the composite powder excluding the Cu alloy powder.
縦軸は^LBC3単体での* it mを1としたとき
の溶射層の摩耗量を体積比で表している。The vertical axis represents the amount of wear of the sprayed layer in terms of volume ratio when *it m of ^LBC3 alone is set to 1.
Ni基合金は、ハステロイC(商品名;米国、ハステロ
イ スチール社製)であって、Ni54.5〜59.5
%、Mo15〜19%、CO,04〜0.15%、Fe
4〜7%、C「13〜16%、W3.5〜5.5%から
なる。The Ni-based alloy is Hastelloy C (trade name; manufactured by Hastelloy Steel Co., Ltd., USA), and has a Ni value of 54.5 to 59.5.
%, Mo15-19%, CO, 04-0.15%, Fe
It consists of 4 to 7%, C'13 to 16%, and W3.5 to 5.5%.
Cu合金粉末は^LBC3である。The Cu alloy powder is ^LBC3.
試験方法は、第3図に示す如く、直径10mm。The test method was as shown in Figure 3, using a diameter of 10 mm.
長さ30mmのテストピース(1)の先端に厚み200
μ…の溶射層(2)を形成し、回転する相手部材(2)
に対し2 kgfの荷重をかけて溶射N(2)を押圧す
る。Thickness 200mm at the tip of test piece (1) with length 30mm
A rotating mating member (2) forming a sprayed layer (2) of μ...
Apply a load of 2 kgf to press the thermal spray N (2).
溶射方法は、プラズマ溶射(使用機種メチコアMP)、
溶射条件は、電流800A、電圧52Vである。The spraying method is plasma spraying (model used: Meticore MP),
The thermal spraying conditions were a current of 800 A and a voltage of 52 V.
相手部材(3)は直径1001の5UJ2材であって、
周速1111/秒で回転している。The mating member (3) is a 5UJ2 material with a diameter of 1001 mm,
It rotates at a circumferential speed of 1111/sec.
押圧時間は60秒である。The pressing time was 60 seconds.
本発明では、後記の理由により、比摩耗量の目標を0.
35以下とした。In the present invention, the target specific wear amount is set to 0.0 for the reasons described later.
It was set to 35 or less.
Cr3C2の割合が50%以下であると、高価な金属マ
トリックスであるハステロイCの混合割合が増え、コス
ト高を招来し、経済効果が小さい。If the proportion of Cr3C2 is less than 50%, the proportion of Hastelloy C, which is an expensive metal matrix, increases, resulting in high costs and small economic effects.
Cr3C2の割合が90%を越えると、他の金属粉末と
の密着性が悪く、溶射出来ないことが判った。It has been found that when the proportion of Cr3C2 exceeds 90%, adhesion with other metal powders is poor and thermal spraying cannot be performed.
従って、本発明では、Cr3C2の割合が50%以上で
、溶射可能な上限である90%以下の範囲に限定した。Therefore, in the present invention, the proportion of Cr3C2 is limited to a range of 50% or more and 90% or less, which is the upper limit of thermal spraying.
Cr、C2の割合が50%以上、90%以下の範囲での
比摩耗量が0.35であった。The specific wear amount was 0.35 when the proportions of Cr and C2 were in the range of 50% or more and 90% or less.
第2図は、溶射材中のCu合金粉末の占める割きを変え
て、母材に溶射層を形成し、この溶射層と^LBC3単
体との比摩耗量をグラフに表したものである。FIG. 2 is a graph showing the specific wear amount of the sprayed layer and LBC3 when the proportion of the Cu alloy powder in the sprayed material is changed to form a sprayed layer on the base material.
グラフの横軸は溶射材中に占めるCu合金粉末の割合で
ある。The horizontal axis of the graph is the proportion of Cu alloy powder in the thermal spray material.
縦軸は^LBC3単体での摩耗量を1としたときの溶射
層の摩耗量を体積比で表している。The vertical axis represents the amount of wear of the sprayed layer as a volume ratio, assuming that the amount of wear of LBC3 alone is 1.
C「合金粉末は^L[lC3である。C “Alloy powder is ^L[lC3.
試験方法は前記と同様である。The test method is the same as above.
溶射材中のCu合金粉末10〜50%の範囲であれば、
比摩耗量が0.35の範囲に収まった。If the Cu alloy powder in the thermal spray material is in the range of 10 to 50%,
The specific wear amount fell within the range of 0.35.
Cu合金粉末の割合が10%以下又は50%を越えると
比摩耗量が0.35以上になり目標の値に達しない。If the proportion of Cu alloy powder is less than 10% or more than 50%, the specific wear amount will be more than 0.35 and will not reach the target value.
次に具体例を数値を挙げて示す。Next, a specific example will be shown with numerical values.
第ユ」ul]−
Cr 3 C2とNi基合金を仮焼結した複合粉末にC
u合金粉末を70:30の割合で混合した溶射材。[ul]-Cr3C2 and Ni-based alloy are pre-sintered into a composite powder.
A thermal spray material mixed with u alloy powder at a ratio of 70:30.
複合粉末に占めるC r3C2とNi基合金の割合は7
0:30である。The proportion of Cr3C2 and Ni-based alloy in the composite powder is 7
It was 0:30.
Ni基合金は、ハステロイC,Cu合金粉末は^LBC
3である。The Ni-based alloy is Hastelloy C, and the Cu alloy powder is ^LBC.
It is 3.
この溶射材による比摩耗量は0.2であった。The specific wear amount due to this thermal spray material was 0.2.
11及1鮭
Cr5C2とNi基合金を仮焼結な複合粉末にCu合金
を50:50の割合で混合した溶射材。11 and 1 A thermal spray material made by mixing a pre-sintered composite powder of salmon Cr5C2 and a Ni-based alloy with a Cu alloy at a ratio of 50:50.
複合粉末に占めるCr5CzとNi基合金の割合は70
:30である。The proportion of Cr5Cz and Ni-based alloy in the composite powder is 70
:30.
Ni基合金は、ハステロイCである。The Ni-based alloy is Hastelloy C.
Cu合金粉末は^LBC3である。The Cu alloy powder is ^LBC3.
この溶射材による溶射層の比摩耗量は0.35であった
。The specific wear amount of the sprayed layer by this sprayed material was 0.35.
第」j11億−
CrzC2とNi基合金を仮焼結な複合粉末にCu合金
を70 :30の割合で混合した溶射材。11th Billion - A thermal spray material made by mixing a pre-sintered composite powder of CrzC2 and Ni-based alloy with a Cu alloy at a ratio of 70:30.
複合粉末に占めるCr3C2とNi基合金の割きは70
:jOである。The proportion of Cr3C2 and Ni-based alloy in the composite powder is 70
:jO.
Ni基合金は、ハステロイCである。The Ni-based alloy is Hastelloy C.
Cu合金粉末はpBc3である。The Cu alloy powder has pBc3.
この溶射材による溶射層の比摩耗量は0.25であった
。The specific wear amount of the sprayed layer by this sprayed material was 0.25.
第」」q1画−
Cr3C2とCo基合金を仮焼結な複合粉末にCu合金
を7Q:30の割合(u+t%)で混合した溶射材。1st picture - A thermal spraying material made by mixing a pre-sintered composite powder of Cr3C2 and a Co-based alloy with a Cu alloy at a ratio of 7Q:30 (u+t%).
複合粉末に占めるC r y C2とNi基合金の割合
は70:30である。The ratio of C ry C2 and Ni-based alloy in the composite powder was 70:30.
Co基合金は、Co80%、CrlO%、F elO%
からなる。Co-based alloy is Co80%, CrlO%, FelO%
Consisting of
Cu合金粉末は^LI3C3である。The Cu alloy powder is ^LI3C3.
この溶射材による溶射層の比摩耗量は0.2であった。The specific wear amount of the sprayed layer by this sprayed material was 0.2.
本発明は上記実施例の構成に限定されることはなく、特
許請求の範囲に記載の範囲で種々の変形が可能である。The present invention is not limited to the configuration of the above embodiment, and various modifications can be made within the scope of the claims.
第1図はCr3C2とNi基合金の混合割合を変えて、
母材に溶射層を形成し、この溶射層と^LBC3単体と
の比摩耗量を表したグラフ、第2図は溶射材中のCu合
金粉末の占める割合を変えて、母材に溶射層を形成し、
この溶射層と^LBC3単体との比摩耗量を表したグラ
フ、第3図は試験方法の説明図である。
(1)・・・テストピース (2)・・・溶射層(3)
・・・相手部材
出願人 久保田鉄工株式会社
試験時間:60sec
Load 2kgf
C・)C2とマトリ・2クス金属との複合金属中の (
”tS)Cr3C2量と非摩耗量の関係
(相手材5IIJ2)
Cu合金 切しL(Total)
Cu合合金含有上非摩耗量の関係Figure 1 shows that by changing the mixing ratio of Cr3C2 and Ni-based alloy,
A thermal sprayed layer is formed on the base material, and the graph showing the specific wear amount of this thermal sprayed layer and ^LBC3 alone is shown in Figure 2. The thermal sprayed layer is formed on the base material by changing the proportion of Cu alloy powder in the thermal sprayed material. form,
A graph showing the specific wear amount of this thermal sprayed layer and LBC3 alone, and FIG. 3 is an explanatory diagram of the test method. (1)...Test piece (2)...Thermal spray layer (3)
...Applicant for the other part: Kubota Iron Works Co., Ltd.Test time: 60sec Load 2kgf C.) In a composite metal of C2 and matrix/2x metal (
”tS) Relationship between Cr3C2 amount and non-wear amount (Mating material 5IIJ2) Cu alloy cutting L (Total) Relationship between non-wear amount due to Cu alloy content
Claims (1)
とCo基合金を混合して仮焼結した複合粉末と、Cu合
金粉末とを混合したものであって、複合粉末に占めるC
r_3C_2の割合は50〜90wt%、全量に占める
Cu合金粉末の割合は10〜50wt%である摺動部材
用溶射材。(1) Cr_3C_2 and Ni-based alloy or Cr_3C_2
It is a mixture of a composite powder obtained by mixing and pre-sintering a Co-based alloy and a Cu alloy powder, and the C content in the composite powder is
A thermal sprayed material for sliding members in which the proportion of r_3C_2 is 50 to 90 wt% and the proportion of Cu alloy powder to the total amount is 10 to 50 wt%.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP30802087A JPH0739625B2 (en) | 1987-12-04 | 1987-12-04 | Thermal spray material for sliding members |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP30802087A JPH0739625B2 (en) | 1987-12-04 | 1987-12-04 | Thermal spray material for sliding members |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH01149950A true JPH01149950A (en) | 1989-06-13 |
JPH0739625B2 JPH0739625B2 (en) | 1995-05-01 |
Family
ID=17975919
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP30802087A Expired - Lifetime JPH0739625B2 (en) | 1987-12-04 | 1987-12-04 | Thermal spray material for sliding members |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0739625B2 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5839880A (en) * | 1992-03-18 | 1998-11-24 | Hitachi, Ltd. | Bearing unit, drainage pump and hydraulic turbine each incorporating the bearing unit, and method of manufacturing the bearing unit |
US6779159B2 (en) | 2001-06-08 | 2004-08-17 | Sumitomo Mitsubishi Silicon Corporation | Defect inspection method and defect inspection apparatus |
WO2008026800A1 (en) * | 2006-08-29 | 2008-03-06 | Korea Institute Of Science And Technology | Medium temperature coating material for oil-free bearings and method of coating thereof |
-
1987
- 1987-12-04 JP JP30802087A patent/JPH0739625B2/en not_active Expired - Lifetime
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5839880A (en) * | 1992-03-18 | 1998-11-24 | Hitachi, Ltd. | Bearing unit, drainage pump and hydraulic turbine each incorporating the bearing unit, and method of manufacturing the bearing unit |
US6779159B2 (en) | 2001-06-08 | 2004-08-17 | Sumitomo Mitsubishi Silicon Corporation | Defect inspection method and defect inspection apparatus |
WO2008026800A1 (en) * | 2006-08-29 | 2008-03-06 | Korea Institute Of Science And Technology | Medium temperature coating material for oil-free bearings and method of coating thereof |
KR100849075B1 (en) * | 2006-08-29 | 2008-07-30 | 한국과학기술연구원 | Medium temperature coating material of oil-free bearings for high speed turbumachinery and method of coating thereof |
US8070873B2 (en) | 2006-08-29 | 2011-12-06 | Korea Institute Of Science And Technology | Medium temperature coating material for high speed turbomachinery and method of coating same |
Also Published As
Publication number | Publication date |
---|---|
JPH0739625B2 (en) | 1995-05-01 |
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