JPH01145110A - Manufacture of polyurethane/polyurea molded product - Google Patents

Manufacture of polyurethane/polyurea molded product

Info

Publication number
JPH01145110A
JPH01145110A JP62256780A JP25678087A JPH01145110A JP H01145110 A JPH01145110 A JP H01145110A JP 62256780 A JP62256780 A JP 62256780A JP 25678087 A JP25678087 A JP 25678087A JP H01145110 A JPH01145110 A JP H01145110A
Authority
JP
Japan
Prior art keywords
molded product
polyurethane
making use
catalyst
composition
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP62256780A
Other languages
Japanese (ja)
Other versions
JPH07115374B2 (en
Inventor
Takanori Chiba
千葉 孝憲
Hideaki Nagai
永易 秀明
Shinichi Murakami
伸一 村上
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sumika Covestro Urethane Co Ltd
Original Assignee
Sumitomo Bayer Urethane Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Bayer Urethane Co Ltd filed Critical Sumitomo Bayer Urethane Co Ltd
Priority to JP62256780A priority Critical patent/JPH07115374B2/en
Publication of JPH01145110A publication Critical patent/JPH01145110A/en
Publication of JPH07115374B2 publication Critical patent/JPH07115374B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

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  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Polyurethanes Or Polyureas (AREA)

Abstract

PURPOSE:To obtain a molded product which does not deteriorate reactivity with polyisocyanate, improves initial strength and has little discoloration in a coating, by making use of dimethyl tindilaurate as a catalyst of a composition containing activated hydrogen obtained by performing gas loading with gas containing oxygen by making use of a hindered phenolic stabilizer. CONSTITUTION:A polyurethane/polyurea molded product is obtained by a reactive injection molding method by making use of a composition containing activated hydrogen obtained by performing gas loading of gas containing oxygen and a modified diphenylmethane diisocyanate composition by adding dimethyl tindilaurate as a catalyst to a mixture comprised of polyester polyol, aromatic polyamine and hindered phenolic stabilizer whose molecular weight is 1,800-12,000 and terminal primary radical rate of 90% and the other auxiliary agent at need.

Description

【発明の詳細な説明】 [産業上の利用分野] 本発明は、自動車用バンパー、ウィンドガスケットなど
に用いられるポリウレタン/ポリウレア成形品を製造す
る方法である。
DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention is a method for manufacturing polyurethane/polyurea molded products used for automobile bumpers, window gaskets, and the like.

[従来の技術] 従来、ポリウレタン成形品は、活性水素含有組成物中の
鎖延長剤として多価アルコールを用いて反応射出成形法
(以下RIM法と略す)によって成形されているが、硬
化時間が長く、生産効率が悪い。この為、多価アルコー
ルの代りに芳香族ポリアミンを用いる方法が提案されて
いる(特公昭54−17359号公報参照)。芳香族ポ
リアミンを用いると、成形時間が短縮され、生産効率が
極めて高くなるが、ポリイソシアネートとの反応が急激
であり、ハロゲン化炭化水素による発泡の制御が困難と
なる。この為、活性水素含有組成物に気体を強制的に吹
き込み分散溶解させる(以下ガスローディングと略す)
方法がとられ、一般に気体としては空気などの酸素を含
有する気体が用いられている。
[Prior Art] Conventionally, polyurethane molded products have been molded by reaction injection molding (hereinafter referred to as RIM method) using polyhydric alcohol as a chain extender in an active hydrogen-containing composition, but the curing time is Long and inefficient production. For this reason, a method has been proposed in which an aromatic polyamine is used instead of a polyhydric alcohol (see Japanese Patent Publication No. 17359/1983). When aromatic polyamines are used, molding time is shortened and production efficiency is extremely high, but the reaction with polyisocyanates is rapid, making it difficult to control foaming caused by halogenated hydrocarbons. For this purpose, gas is forcibly blown into the active hydrogen-containing composition to disperse and dissolve it (hereinafter abbreviated as gas loading).
Generally, a gas containing oxygen such as air is used as the gas.

[発明が解決しようとする問題点] 酸素含有気体でガスローディングした活性水素含有組成
物を長時間貯蔵すると、ポリイソシアネートとの反応性
が低下し、得られる成形品の初期強度が不十分である。
[Problems to be solved by the invention] When an active hydrogen-containing composition loaded with an oxygen-containing gas is stored for a long time, the reactivity with polyisocyanate decreases, and the initial strength of the resulting molded product is insufficient. .

このような成形品は脱型時に破損したり貯蔵中に変形し
たりする。
Such molded products may be damaged during demolding or deformed during storage.

この傾向はヒンダードフェノール系安定剤を用いると特
に著しい。しかしながら成形品は美観上あるいは耐候性
向上のために塗装されるが、成形品中にヒンダードフェ
ノール系安定剤が存在していないとその塗膜の変色性が
著しい。そのためにヒンダードフェノール系安定剤は不
可欠である。
This tendency is particularly remarkable when using hindered phenol stabilizers. However, molded products are painted for aesthetic reasons or to improve weather resistance, but if the hindered phenol stabilizer is not present in the molded product, the paint film will be significantly discolored. For this purpose, hindered phenol stabilizers are essential.

従って、週末や連体前には、成形機のタンク内の原料を
抜取っておき、休み明けに新たに活性水素含有組成物を
調製して充填しなおさなければならない等の問題があっ
た。
Therefore, there were problems such as having to drain the raw material in the tank of the molding machine on weekends or before the assembly, and then having to prepare a new active hydrogen-containing composition and refill it after the holidays.

本発明者らは、ガスローディングした状態で長時間貯蔵
してもポリイソシアネートとの反応性が低下せず、初期
強度が高く、かつ塗膜の変色が少ない成形品が得られる
活性水素含有組成物中二ついて鋭意検討を重ねた結果、
触媒としてジメチルチンジラウレートを用いることによ
り、上記問題点が解決されることを見い出し、本発明を
完成した。
The present inventors have developed an active hydrogen-containing composition that does not reduce its reactivity with polyisocyanate even when stored for a long time under gas loading, and can provide molded products with high initial strength and little discoloration of the coating film. As a result of careful consideration while in middle school,
The inventors have discovered that the above problems can be solved by using dimethyltin dilaurate as a catalyst, and have completed the present invention.

[問題点を解決するための手段] 本発明は、 (a)分子量が1800ないし 12000であり末端
1級化率が90%以上のポリエーテルポリオール(b)
芳香族ポリアミン (c)ヒンダードフェノール系安定剤 および(d)必
要に応じてその他の助剤 からなる混合物に触媒としてジメチルチンジラウレート
を加え、酸素含有気体をガスローディングした活性水素
含有組成物と、変性ジフェニルメタンジイソシアネート
組成物(以下変性MDI組成物と略す)とを用いてRI
M法により成形することによりポリウレタン/ポリウレ
ア成形品を製造する方法である。
[Means for Solving the Problems] The present invention provides (a) a polyether polyol having a molecular weight of 1,800 to 12,000 and a terminal primaryization rate of 90% or more;
An active hydrogen-containing composition obtained by adding dimethyltin dilaurate as a catalyst to a mixture consisting of an aromatic polyamine (c) a hindered phenol stabilizer and (d) other auxiliary agents as necessary, and gas-loading with an oxygen-containing gas; RI using a modified diphenylmethane diisocyanate composition (hereinafter abbreviated as modified MDI composition)
This is a method for producing polyurethane/polyurea molded products by molding using the M method.

本発明で用いられる活性水素含有組成物中のポリエーテ
ルポリオールは、プロピレングリコール、グリセリンな
どの出発物質にエチレンオキシドおよびプロピレンオキ
シドを付加させた分子量が1800ないし 1200G
であり、末端1級化率が90%以上のものである。通常
プロピレンオキシドを付加させると末端水酸基は2級と
なりイソシアネート基との反応性が低くなり、エチレン
オキシドを付加させると末端水酸基は1級となりイソシ
アネート基との反応性が高い。出発Iff、エチレンオ
キシドとプロピレンオキシドとの比率、分子量などが異
るポリエーテルポリオールを混合して用いることもでき
る。
The polyether polyol in the active hydrogen-containing composition used in the present invention is obtained by adding ethylene oxide and propylene oxide to a starting material such as propylene glycol or glycerin and has a molecular weight of 1800 to 1200G.
The terminal primaryization rate is 90% or more. Usually, when propylene oxide is added, the terminal hydroxyl group becomes secondary and has low reactivity with isocyanate groups, and when ethylene oxide is added, the terminal hydroxyl group becomes primary and has high reactivity with isocyanate groups. It is also possible to use a mixture of polyether polyols having different starting Iff, ratio of ethylene oxide to propylene oxide, molecular weight, etc.

鎖延長剤として用いられる芳香族ポリアミンとしては、
1,3.5−1−ジエチル−2,6−ジアミツベンゼン
、3,3°、5.5’−テトラエチル −4゜4°−ジ
アミノジフェニルメタン、1−メチル−3,5−ジエチ
ル−2,4−ジアミノベンゼン、1−メチル −3,5
−ジエチル −2,6−ジアミノベンゼン、モノ −t
art−ブチルトルエンジアミンなどが用いられるが、
1−メチル −3,5−ジエチル −2,4−ジアミノ
ベンゼン、1−メチル−3,5−ジエチル−2,6−ジ
アミノベンゼンが好ましい。また、その使用量は通常ポ
リエーテルポリオール 100重量部′当り1ないし 
100重量部である。
Aromatic polyamines used as chain extenders include:
1,3.5-1-diethyl-2,6-diamitbenzene, 3,3°,5.5'-tetraethyl-4°4°-diaminodiphenylmethane, 1-methyl-3,5-diethyl-2, 4-diaminobenzene, 1-methyl-3,5
-diethyl-2,6-diaminobenzene, mono-t
art-butyltoluenediamine etc. are used,
1-methyl-3,5-diethyl-2,4-diaminobenzene and 1-methyl-3,5-diethyl-2,6-diaminobenzene are preferred. The amount used is usually 1 to 100 parts by weight of polyether polyol.
It is 100 parts by weight.

触媒としては、ジメチルチンジラウレートが用いられる
。従来触媒として知られているトリエチルアミン、N−
メチルモルホリン、N−エチルモルホリン、ビス(M、
N−ジメチルアミノエチル)エーテル、1,4−ジメチ
ルピペラジン、トリエチレンジアミン、に、N、N’、
N’−テトラメチル −1,3−ブタンジアミンなどの
第3級アミンやジブチルチンジラウレート、スタナスオ
フテートなどと混合して用いてもよい。
Dimethyltin dilaurate is used as the catalyst. Triethylamine, N-, which is conventionally known as a catalyst
Methylmorpholine, N-ethylmorpholine, bis(M,
N-dimethylaminoethyl) ether, 1,4-dimethylpiperazine, triethylenediamine, N, N',
It may be used in combination with a tertiary amine such as N'-tetramethyl-1,3-butanediamine, dibutyltin dilaurate, stannathoftate, or the like.

ヒンダードフェノール系安定剤としては、市販のIrg
anox 1010 (チバガイギー社品) Sumi
−1izer GW (住友化学社品)、2,6−ジ 
−tert−オクチルフェノール、2.6−ジイツブチ
ルフエノール、2,6−ジ −tart−ブチル −4
−メチルフェノール(以下BHTと略す)が用いられる
が、Irganox 1010.  B I Tが好ま
しい。
As a hindered phenol stabilizer, commercially available Irg
anox 1010 (Ciba Geigy product) Sumi
-1izer GW (Sumitomo Chemical), 2,6-di
-tert-octylphenol, 2,6-dibutylphenol, 2,6-di-tart-butyl-4
-Methylphenol (hereinafter abbreviated as BHT) is used, and Irganox 1010. BIT is preferred.

また、その使用量は通常ポリエーテルポリオール 10
0重量部当り0.1ないし2−.0重量部である。
In addition, the amount used is usually polyether polyol 10
0.1 to 2-.0 parts by weight. It is 0 parts by weight.

その他の助剤としては、必要に応じて着色剤、有機ある
いは無機充填剤、有機シリコーンなどの整泡剤、ステア
リン酸亜鉛などの内部離型剤、水、ハロゲン化炭化水素
などの発泡剤などが用いられる。
Other auxiliary agents include colorants, organic or inorganic fillers, foam stabilizers such as organic silicones, internal mold release agents such as zinc stearate, water, and foaming agents such as halogenated hydrocarbons, etc., as necessary. used.

酸素含有気体としては、空気が好ましいが、酸素と他の
不活性な気体との混合気体を用いてもよい。
As the oxygen-containing gas, air is preferred, but a mixed gas of oxygen and other inert gases may also be used.

変性MDI組成物としては、MDIを多価アルコールや
多価アミンと反応させたウレタン結合やウレア結合を含
有するMDI組成物、MDIを触媒の存在下あるいは加
熱下に反応させたイソシアヌレート、カルボジイミド、
ウレトニミンなどの結合を含有するMDI組成物または
これらの混合物が用いられる。変性MDI組成物のイソ
シアネート基と活性水素含有組成物の活性水素含有基と
の比率(以下イソシアネートインデックスと略す)が、
0.8ないし1.5になるようにして使用される。
Examples of modified MDI compositions include MDI compositions containing urethane bonds and urea bonds obtained by reacting MDI with polyhydric alcohols and polyvalent amines, isocyanurates and carbodiimides obtained by reacting MDI in the presence of a catalyst or under heating,
MDI compositions containing linkages such as uretonimine or mixtures thereof are used. The ratio of the isocyanate groups of the modified MDI composition to the active hydrogen-containing groups of the active hydrogen-containing composition (hereinafter abbreviated as isocyanate index) is
It is used so that it becomes 0.8 to 1.5.

上記の活性水素含有組成物と変性MDI組成物とを用い
て、RIM用高圧発泡機を用いてRIM法によって製造
されるポリウレタン/ポリウレア成形品は自動車用バン
パー、ウィンドガスケットなどに用いることができる。
Polyurethane/polyurea molded products produced by the RIM method using the above active hydrogen-containing composition and modified MDI composition using a high-pressure foaming machine for RIM can be used for automobile bumpers, window gaskets, and the like.

この様にして得られる成形品は、そのままあるいはウレ
タン系などの塗料で塗装して実用に供される。
The molded product obtained in this way is put into practical use as it is or after being painted with a urethane-based paint or the like.

[実施例および比較例] グリセリンにエチレンオキシドとプロピレンオキシドを
付加させた分子量が6000であり末端1級化率が95
%のポリエーテルポリオール79重量部と、1−メチル
−3,5−ジエチル−2,4−ジアミノベンゼンおよび
 1−メチル−3,5−ジエチル −2,6−ジアミツ
ベンゼンの混合物21重量部を均一に混合し、これに第
1表に記載の重量部数の安定剤および触媒を加えた。空
気を用いて比重が 0.6になるまでガスローディング
し、2kg/crrrの加圧下に撹拌しながら40℃で
3日間タンク内に貯蔵した。この活性水素含有組成物を
RIM用高圧発泡機を用いて、イソシアネートインデッ
クスが lOフとなるようにウレタン変性MDI組成物
(イソシアネート含有量23%)54重量部と混合し、
70℃に加温された板形状の金型に注入した。20秒後
金型を開け、縦、横、厚みが100 cm、30cm、
IC閣の板形状の成形品を脱型した。この成形品をただ
ちに180度折り曲げ、折り曲げた所にクラックが起こ
るかどうかを調べ初期強度の評価を行った。さらに、こ
の様にして得られた成形品にウレタン系塗料(フレキセ
ン101: 日本ペイント社品)をスプレーガンで塗装
し120°Cの乾燥室で20分間乾燥した。
[Examples and Comparative Examples] The molecular weight of glycerin with ethylene oxide and propylene oxide added is 6000 and the terminal primaryization rate is 95.
% polyether polyol and 21 parts by weight of a mixture of 1-methyl-3,5-diethyl-2,4-diaminobenzene and 1-methyl-3,5-diethyl-2,6-diamitbenzene. Mixed homogeneously, to which were added the parts by weight of stabilizer and catalyst listed in Table 1. Gas loading was performed using air until the specific gravity reached 0.6, and the product was stored in a tank at 40° C. for 3 days while stirring under a pressure of 2 kg/crrr. This active hydrogen-containing composition was mixed with 54 parts by weight of a urethane-modified MDI composition (isocyanate content 23%) so that the isocyanate index was 10% using a high-pressure foaming machine for RIM.
The mixture was poured into a plate-shaped mold heated to 70°C. After 20 seconds, the mold was opened and the length, width and thickness were 100 cm, 30 cm,
The plate-shaped molded product of the IC cabinet was demolded. This molded product was immediately bent by 180 degrees, and the initial strength was evaluated by examining whether or not cracks occurred at the bent portion. Further, the molded article thus obtained was coated with a urethane paint (Flexene 101, manufactured by Nippon Paint Co., Ltd.) using a spray gun and dried for 20 minutes in a drying room at 120°C.

その後90℃の換気付のオープンに入れて加熱し、40
日徨に取り出した。8Mカラーコンピューター(スガ試
験機社品)を用いて、加熱前の色調を基準として加熱後
の塗1!表面の色差値ΔEを測定し塗膜の変色の評価を
行った。
After that, heat it in a ventilated open room at 90℃ and heat it for 40℃.
I took it out on a daily basis. Using an 8M color computer (manufactured by Suga Test Instruments Co., Ltd.), the color tone before heating was used as a reference, and the color tone after heating was 1! The color difference value ΔE of the surface was measured to evaluate the discoloration of the coating film.

比較例4として1日間タンク内に貯蔵した活性水素含有
組成物を用いて同様に行った。結果を第1−!tに示す
As Comparative Example 4, the same procedure was carried out using an active hydrogen-containing composition stored in a tank for one day. First result! Shown at t.

〔発明の効果〕〔Effect of the invention〕

実施例および比較例から明らかなように、ヒンダードフ
ェノール系安定剤を用い酸素含有気体でガスローディン
グした活性水素含有組成物の触媒としてジメチルチンジ
ラウレートを用いることにより、長時間貯蔵した後にお
いても変性MDI組成物と反応させて得られた成形品の
初期強度は充分であり、塗膜の熱による変色も少なかっ
た。
As is clear from the Examples and Comparative Examples, by using dimethyltin dilaurate as a catalyst for an active hydrogen-containing composition gas-loaded with an oxygen-containing gas using a hindered phenol stabilizer, denaturation can be achieved even after long-term storage. The initial strength of the molded product obtained by reacting with the MDI composition was sufficient, and there was little discoloration of the coating film due to heat.

Claims (1)

【特許請求の範囲】 1(a)分子量が1800ないし12000であり末端
1級化率が90%以上のポリエーテルポリオール (b)芳香族ポリアミン (c)ヒンダードフェノール系安定剤および (d)必要に応じてその他の助剤 からなる混合物に触媒としてジメチルチンジラウレート
を加え、酸素含有気体でガスローディングした活性水素
含有組成物と、変性ジフェニルメタンジイソシアネート
組成物とを用いて反応射出成形法によりポリウレタン/
ポリウレア成形品を製造する方法 2、芳香族ポリアミンが1−メチル−3,5−ジエチル
−2,4−ジアミノベンゼンおよび/または1−メチル
−3,5−ジエチル−2,6−ジアミノベンゼンである
ことを特徴とする特許請求の範囲第1項記載のポリウレ
タン/ポリウレア成形品を製造する方法
[Scope of Claims] 1 (a) a polyether polyol having a molecular weight of 1,800 to 12,000 and a terminal primaryization rate of 90% or more, (b) an aromatic polyamine, (c) a hindered phenol stabilizer, and (d) necessary. Polyurethane /
Method 2 for producing a polyurea molded article, the aromatic polyamine is 1-methyl-3,5-diethyl-2,4-diaminobenzene and/or 1-methyl-3,5-diethyl-2,6-diaminobenzene A method for producing a polyurethane/polyurea molded article according to claim 1, characterized in that:
JP62256780A 1987-10-12 1987-10-12 Method for producing polyurethane / polyurea molded article Expired - Lifetime JPH07115374B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP62256780A JPH07115374B2 (en) 1987-10-12 1987-10-12 Method for producing polyurethane / polyurea molded article

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP62256780A JPH07115374B2 (en) 1987-10-12 1987-10-12 Method for producing polyurethane / polyurea molded article

Publications (2)

Publication Number Publication Date
JPH01145110A true JPH01145110A (en) 1989-06-07
JPH07115374B2 JPH07115374B2 (en) 1995-12-13

Family

ID=17297343

Family Applications (1)

Application Number Title Priority Date Filing Date
JP62256780A Expired - Lifetime JPH07115374B2 (en) 1987-10-12 1987-10-12 Method for producing polyurethane / polyurea molded article

Country Status (1)

Country Link
JP (1) JPH07115374B2 (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0408317A2 (en) * 1989-07-11 1991-01-16 LOCTITE (IRELAND) Ltd. Method of forming gaskets by injection and compositions for use therein
WO1998032580A1 (en) * 1997-01-23 1998-07-30 Sunstar Giken Kabushiki Kaisha Two-pack urethane foam composition, and two-pack urethane foam composition packing apparatus and method
JP2004502814A (en) * 2000-07-05 2004-01-29 ビーエーエスエフ アクチェンゲゼルシャフト Stabilizers especially for thermoplastic polyurethanes
JP2011040599A (en) * 2009-08-12 2011-02-24 Tdk Corp Method of manufacturing coil component
JP2018095875A (en) * 2016-12-15 2018-06-21 東ソー株式会社 Allophanate group-containing polyisocyanate prepolymer

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0408317A2 (en) * 1989-07-11 1991-01-16 LOCTITE (IRELAND) Ltd. Method of forming gaskets by injection and compositions for use therein
US5116558A (en) * 1989-07-11 1992-05-26 Loctite (Ireland) Limited Method of forming gaskets by injection and compositions for use therein
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