JPH01145106A - Manufacture of ceramic fiber cloth - Google Patents
Manufacture of ceramic fiber clothInfo
- Publication number
- JPH01145106A JPH01145106A JP30663987A JP30663987A JPH01145106A JP H01145106 A JPH01145106 A JP H01145106A JP 30663987 A JP30663987 A JP 30663987A JP 30663987 A JP30663987 A JP 30663987A JP H01145106 A JPH01145106 A JP H01145106A
- Authority
- JP
- Japan
- Prior art keywords
- fiber cloth
- ceramic
- same
- viscous liquid
- ceramic fiber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000919 ceramic Substances 0.000 title claims abstract description 33
- 239000000835 fiber Substances 0.000 title claims abstract description 30
- 239000004744 fabric Substances 0.000 title claims abstract description 23
- 238000004519 manufacturing process Methods 0.000 title claims description 3
- 239000000843 powder Substances 0.000 claims abstract description 7
- 229920001807 Urea-formaldehyde Polymers 0.000 claims abstract description 3
- 229920001187 thermosetting polymer Polymers 0.000 claims abstract description 3
- 239000007788 liquid Substances 0.000 claims description 5
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 abstract description 12
- 238000000465 moulding Methods 0.000 abstract description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 abstract description 4
- 229920000742 Cotton Polymers 0.000 abstract description 3
- 238000001035 drying Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 abstract description 3
- 235000015073 liquid stocks Nutrition 0.000 abstract 3
- 244000025254 Cannabis sativa Species 0.000 abstract 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 abstract 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 abstract 1
- 235000009120 camo Nutrition 0.000 abstract 1
- 235000005607 chanvre indien Nutrition 0.000 abstract 1
- 238000010276 construction Methods 0.000 abstract 1
- 239000003085 diluting agent Substances 0.000 abstract 1
- 238000007598 dipping method Methods 0.000 abstract 1
- 238000001704 evaporation Methods 0.000 abstract 1
- 230000008020 evaporation Effects 0.000 abstract 1
- 238000010438 heat treatment Methods 0.000 abstract 1
- 239000011487 hemp Substances 0.000 abstract 1
- 239000002994 raw material Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 3
- 229920000715 Mucilage Polymers 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- 239000005696 Diammonium phosphate Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000005422 blasting Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- MNNHAPBLZZVQHP-UHFFFAOYSA-N diammonium hydrogen phosphate Chemical compound [NH4+].[NH4+].OP([O-])([O-])=O MNNHAPBLZZVQHP-UHFFFAOYSA-N 0.000 description 1
- 229910000388 diammonium phosphate Inorganic materials 0.000 description 1
- 235000019838 diammonium phosphate Nutrition 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 230000007721 medicinal effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Abstract
Description
【発明の詳細な説明】
本発明は、従来市販されているセラミックス成形体では
なく、繊維の持っているその柔軟性を失わず、繊維をセ
ラミックス化した、セラミックス繊維に関するものであ
る。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a ceramic fiber, which is not a conventionally commercially available ceramic molded body, but is made of ceramic without losing its flexibility.
まず最初に、熱硬化性ユリア樹脂の溶液体に、防炎剤と
して燐酸ジアンモニウムを加え、さらに揮釈材としてメ
タノールアルコール液を加えその温材に、セラミックス
のパウダー状粉末を溶かし込み、粘液体原料を作る。そ
の粘液体原料を、セラミックス化しようとする繊維布に
充分しみ込ませ、余分のものをローラーにて取り除き、
揮釈材として混入したメタノールアルコール液を、定温
乾爆炉にて温度を加えて蒸発させ、その乾燥後に高圧下
、高温加熱させる。このようにしてセラミックス繊維布
を作る。一方、原料となるセラミックスパウダーは、現
在セラミックスの色々の製品を作っている過程で、変形
、割れ等の不良品として出てくるものを、粉砕機で粒状
にし、さらにその粒状物を、粉末生成機にてパウダー状
にするものを使用して、不良品として出てくる廃棄物を
再利用するものである。このセラミックス繊維布の作り
方を図面により説明する。First, diammonium phosphate is added as a flame retardant to a thermosetting urea resin solution, methanol alcohol is added as a volatilization agent, ceramic powder is dissolved in the hot material, and a viscous liquid is added. Make raw materials. The viscous liquid raw material is thoroughly soaked into the fiber cloth to be made into ceramics, and the excess is removed with a roller.
The methanol alcohol solution mixed as a volatilization agent is heated and evaporated in a fixed-temperature dry blasting furnace, and after drying, it is heated at a high temperature under high pressure. Ceramic fiber cloth is produced in this way. On the other hand, ceramic powder, which is a raw material, is produced through the process of currently manufacturing various ceramic products, which results in defects such as deformation and cracking. The product is made into a powder using a machine, and the waste produced as defective products is reused. How to make this ceramic fiber cloth will be explained with reference to the drawings.
第１図の１は、セラミックス粉体を含浸させるに必要な
繊維布で、この繊維布は、高温加熱をするために、材質
は綿、もしくは麻が望ましく、さらに柔軟性を持たせる
ために網状のものが条件である。しかし、セラミックス
繊維布の色々の使用も考えられ、その網状のセラミック
ス繊維布を片面、もしくは両面に成形加工した繊維布等
も作ることができる。1 in Figure 1 is a fiber cloth required for impregnating the ceramic powder. This fiber cloth is preferably made of cotton or linen in order to be heated at a high temperature, and is made of reticulated material to give it flexibility. The conditions are as follows. However, various uses of ceramic fiber cloth can be considered, and fiber cloth etc. can be made by molding the reticulated ceramic fiber cloth on one or both sides.
この１の綿、もしくは麻の繊維布を、粘液体原料２の中
に浸して充分粘液体原料２をしみ込ませる。それを、３
のローラーにて余分のものを取り除いたあと、４の定温
乾燥炉にて揮釈材として混入したメタノールアルコール
を蒸発させる。このことによって、成形時のガスの発散
量を少なくし、成形時による変形、破れ等を防ぐことが
できる。そのあと、５のホットプレスにて高圧を加える
と同時に、高温加熱して６のセラミックス繊維布を作る
。The cotton or linen fiber cloth 1 is dipped into the mucilage liquid raw material 2 to allow it to be sufficiently soaked in the mucilage liquid raw material 2. That, 3
After removing excess material with a roller, methanol alcohol mixed as a volatilization agent is evaporated in a constant temperature drying oven in step 4. This reduces the amount of gas released during molding and prevents deformation, tearing, etc. during molding. After that, high pressure is applied using the hot press in step 5, and at the same time, the material is heated at high temperature to produce the ceramic fiber cloth in step 6.
第２図は、そのセラミックス繊維布のでき上がりの色々
の成形の様子の図面であります。説明しますと、７のイ
は、全面がセラミックス繊維化された成形品の断面図で
あり、７のＡは、その斜視図であります。次に、８め口
は、片面がセラミックス繊維化された成形品の断面図で
あり、８のＢは、その斜視図であります。９のハは、内
部がセラミックス繊維化された成形品の断面図であり、
９のＣは、その斜視図であります。Figure 2 is a drawing of various molding states of the finished ceramic fiber cloth. To explain, 7-A is a cross-sectional view of a molded product whose entire surface is made of ceramic fiber, and 7-A is a perspective view of it. Next, number 8 is a cross-sectional view of a molded product with one side made of ceramic fiber, and number 8B is its perspective view. 9C is a cross-sectional view of a molded product whose interior is made of ceramic fibers,
9C is its perspective view.
このように、用途に応じて色々のセラミックス繊維布を
作ることができます。その他、セラミックス化しようと
する繊維布の厚さ、繊維布の織り方などに合せて、ホッ
トプレスの温度と圧力と時間との調整により、さらに色
々のセラミックス繊維布を作ることができる。このセラ
ミックス繊維布の特長は、従来のようにセラミックスは
固いというイメージではなく、繊維布の持っている柔軟
性の性質を失わず、強度もあり、成形後のセラミックス
の粉体の脱落もなく、切断も容易であり、接着性もあり
広い用途があります。さらに、セラミックスが持つ遠赤
外線の輻射熱の作用で、保温効果があり、寝具や寒冷地
の防寒具などへの利用も広く、その遠赤外線の効果によ
る医療効果も期待できる。In this way, various ceramic fiber cloths can be made depending on the purpose. In addition, various ceramic fiber cloths can be made by adjusting the temperature, pressure, and time of the hot press according to the thickness of the fiber cloth to be made into ceramics, the weaving method of the fiber cloth, etc. The features of this ceramic fiber cloth are that instead of the conventional image that ceramics are hard, it does not lose the flexibility of fiber cloth, is strong, and does not cause the ceramic powder to fall off after molding. It is easy to cut, has adhesive properties, and has a wide range of uses. Furthermore, ceramics have a heat retention effect due to the radiant heat of far-infrared rays, and are widely used in bedding and cold-weather clothing in cold regions, and the effect of far-infrared rays can also be expected to have medical effects.
第１図は、本発明になるセラミックス繊維布の作り方を
示すブロック図であります。
第２図は、そのセラミックス繊維布の完成後の種々の断
面図と斜視図であります。
＃！１図
第２図Figure 1 is a block diagram showing how to make the ceramic fiber cloth according to the present invention. Figure 2 shows various cross-sectional views and perspective views of the completed ceramic fiber cloth. #! Figure 1 Figure 2
Claims (1)
混合撹拌し、粘液体セラミックスを作り、成形加工する
繊維布に充分浸み込ませて高温加熱し、同時に高圧を加
えてセラミックスの繊維布の成形体を作る。 この製造方法に関するもの。[Claims] A thermosetting urea resin solution and ceramic powder are mixed and stirred to produce a viscous liquid ceramic, which is sufficiently soaked into a fiber cloth to be molded, heated at high temperature, and simultaneously subjected to high pressure. In addition, ceramic fiber cloth molded bodies are made. Regarding this manufacturing method.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP30663987A JPH01145106A (en) | 1987-12-01 | 1987-12-01 | Manufacture of ceramic fiber cloth |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP30663987A JPH01145106A (en) | 1987-12-01 | 1987-12-01 | Manufacture of ceramic fiber cloth |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH01145106A true JPH01145106A (en) | 1989-06-07 |
Family
ID=17959519
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP30663987A Pending JPH01145106A (en) | 1987-12-01 | 1987-12-01 | Manufacture of ceramic fiber cloth |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH01145106A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100381104B1 (en) * | 2001-02-28 | 2003-04-23 | 신현규 | A method to put the ceramics into the pore of natural fiber using the supercritical fluids |
| KR100428245B1 (en) * | 2001-05-14 | 2004-04-27 | 김성기 | a mineral coating process for woven fabrics |
| CN105088785A (en) * | 2014-12-16 | 2015-11-25 | 铜陵翔宇商贸有限公司 | Preparation method of floor sun-proof heat-insulating cloth |
-
1987
- 1987-12-01 JP JP30663987A patent/JPH01145106A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100381104B1 (en) * | 2001-02-28 | 2003-04-23 | 신현규 | A method to put the ceramics into the pore of natural fiber using the supercritical fluids |
| KR100428245B1 (en) * | 2001-05-14 | 2004-04-27 | 김성기 | a mineral coating process for woven fabrics |
| CN105088785A (en) * | 2014-12-16 | 2015-11-25 | 铜陵翔宇商贸有限公司 | Preparation method of floor sun-proof heat-insulating cloth |
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