JPH01139177A - Method for coating car body - Google Patents

Method for coating car body

Info

Publication number
JPH01139177A
JPH01139177A JP29857587A JP29857587A JPH01139177A JP H01139177 A JPH01139177 A JP H01139177A JP 29857587 A JP29857587 A JP 29857587A JP 29857587 A JP29857587 A JP 29857587A JP H01139177 A JPH01139177 A JP H01139177A
Authority
JP
Japan
Prior art keywords
coating
paint
film
hiding
car body
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP29857587A
Other languages
Japanese (ja)
Inventor
Katsuichi Tomonari
友斉 勝一
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyota Motor Corp
Original Assignee
Toyota Motor Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyota Motor Corp filed Critical Toyota Motor Corp
Priority to JP29857587A priority Critical patent/JPH01139177A/en
Publication of JPH01139177A publication Critical patent/JPH01139177A/en
Pending legal-status Critical Current

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Abstract

PURPOSE:To obviate lack of hiding even when the external plating is painted in a low-hiding color and a partial coating film has a dark color by applying partial coating before intermediate coating, and hiding the periphery of the overlap with an intermediate and a top coating film. CONSTITUTION:In the coating of a car body including partial black coating, etc., a polyester-melamine based black paint 3 is applied on the sash and pillar parts on the surface of the external plating 1, baked, and cured. The parts are then masked with paper, etc., and the polyester-melamine based intermediate coat 4 added with a thickner such as a stearate is applied on the whole surface of the plating 1. The polyester-melamine based top coat 5 added with the same thickner is applied thereon on a wet-on-wet basis, and both coats are simultaneously baked. As a result, lack of hiding is not caused even on the overlap of the black paint and the low-hiding paint, and a car body is coated.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は車体の塗装方法に関し、詳しくは自動車の車体
外板への部分的な黒塗装等を含む塗装方法に関するもの
である。
DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention relates to a method of painting a vehicle body, and more particularly to a method of painting an outer panel of a vehicle body, including partial black painting.

〔従来の技術〕[Conventional technology]

近年、自動車の車体の塗装において、意匠的な要求から
サンシュやピラー等に部分的な黒塗装を施す方法が採用
されている(例えば、特開昭60−48171号公報参
照)。このような部分塗装を含む一最的な車体の塗装工
程を第4図および第5図を参照して次に説明する。まず
、自動車の車体外板lの表面に電着塗装等によって下塗
り塗膜2を形成し、焼付硬化した後、該下塗り塗膜2上
に中塗り塗膜4を形成し、この中塗り塗膜4を乾燥する
ことなく、黒塗装を施す部位、例えばサツシェやピラー
等に黒塗装をウェットオンウェットで塗り重ね、この黒
塗膜3を中塗り塗膜4と同時に焼付硬化する。その後、
前記黒塗装部位をマスキング材を用いてマスキングし、
次いで上塗り塗膜5を車体外板1全体に形成し、焼付硬
化した後、マスキング材を取り除き、塗装を完了する。
BACKGROUND ART In recent years, in the painting of automobile bodies, a method of partially applying black coating to sunshades, pillars, etc. has been adopted due to design requirements (see, for example, Japanese Patent Laid-Open No. 60-48171). The most typical car body painting process including such partial painting will now be described with reference to FIGS. 4 and 5. First, an undercoat film 2 is formed on the surface of an automobile body outer panel l by electrodeposition coating, etc., and after baking and hardening, an intermediate coat film 4 is formed on the undercoat film 2, and this intermediate coat film 4 is coated wet-on-wet on parts to be coated with black, such as sachets and pillars, without drying, and this black coating film 3 is baked and cured at the same time as the intermediate coating film 4. after that,
Masking the black painted part using a masking material,
Next, a top coat film 5 is formed on the entire outer panel 1 of the vehicle body, and after hardening by baking, the masking material is removed to complete the painting.

〔発明が解決しようとする問題点] しかしながら、上記従来の方法において、外板色である
上塗り塗膜がスーパーカラー等の鮮明で冴えた低隠蔽色
の場合、該塗膜により!J!、塗装を十分に隠蔽できず
、該黒塗装部分の周辺部(第5図中、8)にスケが生じ
、見栄えを極めて悪化させるという問題があった。この
ような見栄えの悪化は、車体外板の塗装にとうて致命的
な問題であり、改善策の必要性が高まっている。
[Problems to be Solved by the Invention] However, in the above-mentioned conventional method, when the topcoat film, which is the color of the exterior panel, is a clear, bright, low-hidden color such as super color, the paint film cannot be used! J! However, there was a problem in that the paint could not be sufficiently concealed, and the area around the black painted part (8 in FIG. 5) was scratched, resulting in an extremely poor appearance. Such deterioration in appearance is a fatal problem for painting exterior panels of vehicle bodies, and there is an increasing need for improvement measures.

本発明は、このような問題点を考慮してなされたもので
あり、その目的とするところは、外板色に低隠蔽色を使
用する車体に対し、サツシュやピラ一部分にスゲ等を生
じることなく黒塗装等の暗色塗装を施す塗装方法を提供
することである。
The present invention has been made in consideration of these problems, and its purpose is to prevent the occurrence of sedges, etc. on parts of the satchel and pillar of a car body that uses a low-concealing color for the outer panel color. To provide a coating method for applying dark color coating such as black coating.

〔問題点を解決するための手段〕[Means for solving problems]

本発明の車体の塗装方法は、車体外板の表面に下塗り塗
膜を形成してこれを焼付硬化し、該下塗り塗膜表面の部
分塗装部位に塗膜を形成してこれを焼付硬化し、次に該
部分塗装部位をマスキングし、そして増粘剤を含有する
中塗り塗料を前記下塗り塗膜表面に塗布し、さらにその
上に増粘剤を含有する上塗り塗料をウェットオンウェッ
トで塗布した後に、それら中塗り塗膜および上塗り塗膜
を焼付硬化することを特徴とする。
The method for painting a car body of the present invention includes forming an undercoat film on the surface of the outer panel of the car body and curing it by baking, forming a paint film on a partially painted area of the surface of the undercoat film and curing it by baking, Next, the partial painting area is masked, an intermediate coat containing a thickener is applied to the surface of the undercoat, and a top coat containing a thickener is further applied wet-on-wet. , the intermediate coating film and the top coating film are baked and hardened.

本発明における下塗り塗膜の形成は、例えば車体外板の
表面を脱脂処理し、化成処理した後、電着塗装により行
う。
The formation of the undercoat film in the present invention is carried out, for example, by degreasing the surface of the outer panel of the vehicle body, subjecting it to chemical conversion treatment, and then performing electrodeposition coating.

また、本発明における焼付硬化は、全て慣用の方法、例
えば140ないし180°Cで10ないし30分間の条
件で行う。
Further, all bake hardening in the present invention is carried out by a conventional method, for example, at 140 to 180°C for 10 to 30 minutes.

さらに、下塗り塗膜表面への部分塗装は、例えばサツシ
ュやピラ一部位等に行うが、このとき暗色系統の塗料例
えばポリエステル−メラミン系黒塗料等も使用し得る。
Furthermore, partial coating on the surface of the undercoat film is carried out, for example, on the sash and pillar parts, and at this time, dark-colored paints such as polyester-melamine black paints can also be used.

前記部分塗装部位のマスキングは、紙、アルミ箔、テー
プ等の慣用のマスキング材を用いて行う。
Masking of the partially painted area is performed using a conventional masking material such as paper, aluminum foil, or tape.

また、中塗り塗膜および上塗り塗膜の形成は、各々増粘
剤例えばベントナイト、ステアリン酸塩、アクリル酸塩
、アルギン酸塩、メチルセルロース、トラガカントゴム
等を含有する中塗り塗料および上塗り塗料例えば、ポリ
エステル−メラミン系塗料をウェットオンウェットで塗
布して行う。
In addition, the formation of an intermediate coating film and a top coating film is carried out by forming an intermediate coating film and a top coating film each containing a thickener such as bentonite, stearate, acrylate, alginate, methylcellulose, gum tragacanth, etc., such as polyester-melamine. This is done by applying a wet-on-wet paint system.

さらに本発明の方法において、通常の車体の3コート塗
装方法において下塗り工程と中塗り工程の間に行われて
いるアンダーコート塗装、シーラー塗装およびアスファ
ルト敷設並びに上塗り工程後の特殊塗装を行うことは、
好ましい手段である。
Furthermore, in the method of the present invention, performing undercoat painting, sealer painting, and asphalt laying, which are performed between the undercoating process and intermediate coating process in the usual three-coat painting method for car bodies, and special painting after the topcoating process,
This is the preferred method.

〔作用〕[Effect]

本発明の車体の塗装方法は、部分的な塗装を中塗り塗装
の前に行うため、その部分塗膜と上塗り塗膜との重なり
部分である該部分塗膜の周辺部は、中塗り塗膜および上
塗り塗膜により隠蔽されている。このため、外板色がス
ーパーカラー等の低隠蔽色であって、しかも部分塗膜が
黒塗膜等の暗色塗膜であっても、該部分塗膜と上塗り塗
膜との重なり部分にスケ等を生じることがない。
In the car body painting method of the present invention, partial painting is performed before the intermediate coating, so that the peripheral area of the partial coating where the partial coating and the top coating overlap, is coated with the intermediate coating. and is hidden by the top coat. Therefore, even if the exterior color is a low-hidden color such as a super color and the partial coating is a dark coating such as a black coating, there will be no scaling in the overlapped area between the partial coating and the top coat. etc. will not occur.

また、中塗り塗料および上塗り塗料に増粘剤を添加して
いるため、これらをウェットオンウェットで塗布しても
、タレやワキ等の塗装欠陥が発生しない。
In addition, since a thickener is added to the intermediate and top coats, coating defects such as sagging and flaking do not occur even when these are applied wet-on-wet.

〔実施例〕〔Example〕

次に、本発明を実施例に基づいて説明するが、本発明は
これに限定されるものではない。
Next, the present invention will be explained based on Examples, but the present invention is not limited thereto.

第1図ないし第3図は、本発明の一実施例に関するもの
であり、これらを参照して以下説明する。
1 to 3 relate to one embodiment of the present invention, and will be described below with reference to these.

まず、車体外板1を弱アルカリ性脱脂剤に浸漬し、そし
て該外板1に該脱脂剤をスプレーして、該外板1表面の
汚れと防錆剤を除去する。
First, the outer panel 1 of the vehicle body is immersed in a weak alkaline degreaser, and the degreaser is sprayed onto the outer panel 1 to remove dirt and rust preventive from the surface of the outer panel 1.

次いで、リン酸亜鉛処理剤に浸漬し、化成処理を施した
後に、慣用の電着塗装を施し、これを乾燥炉内において
180°Cで20分間焼付硬化し、厚さ約15μmの下
塗り塗膜2を形成する。
Next, after being immersed in a zinc phosphate treatment agent and subjected to a chemical conversion treatment, a conventional electrodeposition coating was applied, and this was baked and cured in a drying oven at 180°C for 20 minutes to form an undercoat film with a thickness of about 15 μm. form 2.

次いで、前記外板1表面のサツシュ6およびピラー7部
分およびその周辺に、ポリエステル−メラミン系黒塗料
(関西ペイント類TP−37)を20μmの厚さに塗布
し、140°Cで20分間焼付硬化する。
Next, polyester-melamine black paint (Kansai Paints TP-37) was applied to a thickness of 20 μm on the sash 6 and pillar 7 portions on the surface of the outer panel 1 and their surroundings, and baked and cured at 140°C for 20 minutes. do.

次いで前記サツシェ6およびピラー7部分を祇等により
マスキングする。
Next, the sachet 6 and pillar 7 portions are masked with a masking agent or the like.

そして、前記外板1の表面全体に増粘剤例えばステアリ
ン酸塩を添加したポリエステル−メラミン系中塗り塗料
(グレー、関西ペイント製TP−37改)を20μmの
厚さに塗布する。
Then, a polyester-melamine intermediate coating (gray, TP-37 modified by Kansai Paint Co., Ltd.) containing a thickener such as stearate is applied to the entire surface of the outer panel 1 to a thickness of 20 μm.

次に、この上にウェットオンウェットでこれも前記と同
様の増粘剤を添加したポリエステル−メラミン系上塗り
塗料(スーパーレッド、関西ペイント製TM−13RC
)を30μmの厚さに塗布する。
Next, wet-on-wet polyester-melamine topcoat paint (Super Red, Kansai Paint Co., Ltd. TM-13RC) with the same thickener added as above was applied.
) to a thickness of 30 μm.

この後、140°Cl2O分間の条件でこれら中塗り塗
膜4および上塗り塗膜5を同時に焼付硬化する。
Thereafter, the intermediate coating film 4 and the top coating film 5 are baked and cured at the same time under conditions of 140 DEG C. Cl2O for minutes.

そして前記マスキング材を外すと、サツシュ6およびピ
ラー7のみが部分黒塗装された車体外板lへの塗装が完
成する。
Then, when the masking material is removed, the coating on the vehicle body outer panel l, in which only the sash 6 and the pillar 7 are partially painted black, is completed.

なお、上記の工程において使用した黒塗料、中塗り塗料
および上塗り塗料の組成を下記表に示す。
The compositions of the black paint, intermediate coat paint, and top coat paint used in the above steps are shown in the table below.

表  各塗料の組成(重量%) これにより形成された塗膜の部分黒塗装を行った部分を
第2図に示す、外板l上に化成処理層および電着塗装層
からなる下塗り塗膜2が形成され、そしてその上に部分
的に黒塗膜3、それ以外の部分に中塗り塗膜4そして上
塗り塗膜5が形成されている。
Table Composition of each paint (% by weight) The parts of the paint film thus formed that have been painted black are shown in Figure 2. Undercoat paint film 2 consisting of a chemical conversion treatment layer and an electrodeposition coating layer on the outer panel l. is formed thereon, and a black coating film 3 is partially formed thereon, and an intermediate coating film 4 and a top coating film 5 are formed on the other parts.

上記の工程により行われた塗装は、外板色がスーパーカ
ラーであるにも関わらず、黒塗装周辺部8にスケ等の塗
装欠陥は発生していなかった。また、本方法は中塗りお
よび上塗りをウェットオンウェットで行うが、これによ
り通常化じるタレやワキ等の欠陥もなかった。
In the painting performed by the above process, no paint defects such as scratches occurred in the black painted peripheral area 8, even though the outer panel color was a super color. In addition, in this method, the intermediate coating and top coating are performed wet-on-wet, and as a result, there were no defects such as sagging or undercoat, which normally occur.

〔発明の効果〕〔Effect of the invention〕

以上詳しく説明したように、本発明の車体の塗装方法は
、黒塗料と隠蔽性の悪い塗料との重ね合せの場合でも、
スケを発生することなく塗装することを可能としたもの
である。このため、近年外板色として需要が高まってい
るスーパーカラー等を部分黒塗装と組み合わせて使用す
ることができる。
As explained in detail above, the car body painting method of the present invention can be applied even when a black paint and a paint with poor concealment properties are overlaid.
This makes it possible to paint without causing scratches. For this reason, it is possible to use super colors, which have been in increasing demand as exterior paint colors in recent years, in combination with partial black paint.

さらに本方法は、従来の塗装設備により実施可能である
ため、特別な設備を何ら必要とすることがなく、上記の
効果が得られる。
Furthermore, since this method can be carried out using conventional coating equipment, the above-mentioned effects can be obtained without requiring any special equipment.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は、本発明の実施例における車体の塗装方法の工
程図、 第2図は、本発明の実施例において得られた塗膜の断面
図、 第3図は、本発明の実施例において使用した車体外板の
斜視図、 第4図は、従来の車体の塗装方法の工程図、第5図は、
従来の車体の塗装方法において得られた塗膜の断面図を
表す。 図中、 1・・・車体外板     2・・・下塗り塗膜3・・
・黒塗膜      4・・・中塗り塗膜5・・・上塗
り塗膜    6・・・サンシェフ・・・ピラー 第1図 第2図 第3囚
Fig. 1 is a process diagram of a car body painting method according to an embodiment of the present invention, Fig. 2 is a cross-sectional view of a coating film obtained in an embodiment of the present invention, and Fig. 3 is a process diagram of a method of painting a car body according to an embodiment of the present invention. A perspective view of the outer skin of the car body used, Figure 4 is a process diagram of the conventional car body painting method, and Figure 5 is
1 is a cross-sectional view of a coating film obtained by a conventional car body coating method. In the diagram, 1... Vehicle body outer panel 2... Undercoat film 3...
・Black paint film 4...Intermediate coating film 5...Top coating film 6...Sun Chef...Pillar Figure 1 Figure 2 Figure 3

Claims (1)

【特許請求の範囲】[Claims] 車体外板の表面に下塗り塗膜を形成してこれを焼付硬化
し、該下塗り塗膜表面の部分塗装部位に塗膜を形成して
これを焼付硬化し、次に該部分塗装部位をマスキングし
、そして増粘剤を含有する中塗り塗料を前記下塗り塗膜
表面に塗布し、さらにその上に増粘剤を含有する上塗り
塗料をウェットオンウェットで塗布した後に、それら中
塗り塗膜および上塗り塗膜を焼付硬化することを特徴と
する車体の塗装方法。
An undercoat film is formed on the surface of the outer panel of the vehicle body and cured by baking, a paint film is formed on the partially painted areas on the surface of the undercoat film and this is baked hardened, and then the partially painted areas are masked. Then, an intermediate coating containing a thickener is applied to the surface of the undercoat, and a topcoat containing a thickener is further applied wet-on-wet, and then the intermediate coating and the topcoat are applied. A car body painting method characterized by baking and hardening a film.
JP29857587A 1987-11-26 1987-11-26 Method for coating car body Pending JPH01139177A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP29857587A JPH01139177A (en) 1987-11-26 1987-11-26 Method for coating car body

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP29857587A JPH01139177A (en) 1987-11-26 1987-11-26 Method for coating car body

Publications (1)

Publication Number Publication Date
JPH01139177A true JPH01139177A (en) 1989-05-31

Family

ID=17861519

Family Applications (1)

Application Number Title Priority Date Filing Date
JP29857587A Pending JPH01139177A (en) 1987-11-26 1987-11-26 Method for coating car body

Country Status (1)

Country Link
JP (1) JPH01139177A (en)

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