JPH01110553A - Oil-containing acetal resin composition - Google Patents

Oil-containing acetal resin composition

Info

Publication number
JPH01110553A
JPH01110553A JP26622087A JP26622087A JPH01110553A JP H01110553 A JPH01110553 A JP H01110553A JP 26622087 A JP26622087 A JP 26622087A JP 26622087 A JP26622087 A JP 26622087A JP H01110553 A JPH01110553 A JP H01110553A
Authority
JP
Japan
Prior art keywords
oil
acetal resin
weight
resin
resin composition
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP26622087A
Other languages
Japanese (ja)
Other versions
JPH0826208B2 (en
Inventor
Katsutoshi Ishioka
石岡 克敏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nok Corp
Original Assignee
Nok Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nok Corp filed Critical Nok Corp
Priority to JP26622087A priority Critical patent/JPH0826208B2/en
Publication of JPH01110553A publication Critical patent/JPH01110553A/en
Publication of JPH0826208B2 publication Critical patent/JPH0826208B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PURPOSE:To obtain the above composition having improved sliding characteristics in the high load area, by blending a specific oil-containing resin with a glass fiber at a specific amount. CONSTITUTION:10-30wt.% oil-containing resin obtained by absorbing a liquid oil into (A) polyacetal resin and (B) porous styrene-divinylbenzene copolymer and having 1.1-1.2ml/g oil content and flow properties expressed by the angle of repose of 45 deg. is blended with (C) 2-10wt.% glass fiber having >=500mum fiber length.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、含油アセタール樹脂組成物に関する。[Detailed description of the invention] [Industrial application field] TECHNICAL FIELD The present invention relates to an oleoresinous acetal resin composition.

更に詳しくは、高荷重域における摺動特性を向上せしめ
た含油アセタール樹脂組成物に関する。
More specifically, the present invention relates to an oil-containing acetal resin composition that has improved sliding properties in a high load range.

〔従来の技術〕[Conventional technology]

アセタール樹脂に油を含浸させた含油アセタール樹脂は
、一般に摺動特性にすぐれていることが知られている。
Oil-impregnated acetal resins, which are acetal resins impregnated with oil, are generally known to have excellent sliding properties.

含油アセタール樹脂は、アセタール樹脂に直接油を含浸
させる方法、油と相溶性の良い樹脂に一旦含油され、そ
れをマスターバッチとしてアセタール樹脂とブレンドす
る方法あるいはアセタール樹脂の融点以上に加熱された
大過剰の油中でアセタール樹脂と混合し、その後冷却し
て沈殿させる方法などによって製造されている。
Oil-impregnated acetal resin can be produced by directly impregnating the acetal resin with oil, by impregnating a resin with good compatibility with oil and then blending it with the acetal resin as a masterbatch, or by heating it above the melting point of the acetal resin. It is manufactured by mixing it with acetal resin in oil and then cooling and precipitating it.

しかしながら、これらの方法の白道も一般的な方法であ
る樹脂に液状油を添加する方法の場合、マトリックス樹
脂と液状油との混合物をスクリュー押出機などを用いて
混練しようとすると、マトリックス樹脂に付着した油の
ため、押出機のホッパ口で空滑りして押出機中に喰い込
まれないという不具合がみられ、実質的に含油樹脂が得
られないのである。
However, in the case of the method of adding liquid oil to the resin, which is a common method among these methods, if you try to knead the mixture of matrix resin and liquid oil using a screw extruder etc., it will stick to the matrix resin. Because of this oil, the oil slips at the hopper mouth of the extruder and is not absorbed into the extruder, resulting in virtually no oleoresin being obtained.

また、マスターバッチ法としては、平均分子量50万以
上の超高分子量ポリエチレンを焼結して製造した多孔質
体に潤滑油を含浸したものを用いる方法が知られている
が(特公昭47−29374号公報)、アセタール樹脂
は油との親和性を有していないため、含油ポリエチレン
焼結体をアセタール樹脂に190℃以上の温度で練り込
むと、焼結体から分離した油が油と親和性を有しないア
セタール樹脂中に分散し、所望の摺動材料が得られなく
なる。
Furthermore, as a masterbatch method, a method is known in which a porous body produced by sintering ultra-high molecular weight polyethylene with an average molecular weight of 500,000 or more is impregnated with lubricating oil (Japanese Patent Publication No. 47-29374). Since acetal resin has no affinity with oil, when an oil-impregnated polyethylene sintered body is kneaded into acetal resin at a temperature of 190°C or higher, the oil separated from the sintered body has an affinity with oil. It will be dispersed in the acetal resin that does not have the desired sliding material.

〔発明が解決しようとする問題点〕[Problem that the invention seeks to solve]

そこで、本出願人は先に、液状油を多孔質スチレン−ジ
ビニルベンゼン共重合体に吸着せしめた含油樹脂を提案
し、それが上記のような欠点をもたらすことなく、それ
が添加されたアセタール樹脂などの摺動特性を大幅に改
善せしめるものであることを見出している(特願昭62
−110,979号)。
Therefore, the present applicant has previously proposed an oleoresin in which liquid oil is adsorbed on a porous styrene-divinylbenzene copolymer, and the acetal resin to which it is added does not have the above-mentioned drawbacks. (Patent application No. 62).
-110,979).

しかるに、ここで調製された含油樹脂組成物は、多量の
液状油を含んでいるため、油の種類によってはアセター
ル樹脂が柔軟となり、高荷重域では摺動特性が低下する
場合もあることがその後判明した。
However, since the oleoresin composition prepared here contains a large amount of liquid oil, the acetal resin may become flexible depending on the type of oil, and the sliding properties may deteriorate in a high load range. found.

そこで、次にこれの対策についての検討を行なった結果
、−船釣には摺動特性を低下させるとされているガラス
繊維においても、ある範囲内の充填量であれば効果のあ
ることが判明したため、この廉価なガラス繊維を充填す
ることにより、高荷重域でも摺動特性にすぐれた材料が
得られることを見出した。
Therefore, as a result of considering countermeasures for this, it was found that even glass fiber, which is said to reduce the sliding characteristics for boat fishing, is effective if the filling amount is within a certain range. Therefore, it was discovered that by filling this inexpensive glass fiber, a material with excellent sliding properties even in a high load range could be obtained.

〔問題点を解決するための手段〕[Means for solving problems]

従って、本発明は含油アセタール樹脂組成物に係り、こ
の含油アセタール樹脂組成物は、多孔質スチレン−ジビ
ニルベンゼン共重合体に液状油を吸着せしめた、45°
以下の安息角で示される流動性を有する含油樹脂約10
〜30重量%、ガラス繊維約2〜lO重量%を含み、残
りがアセタール樹脂で構成される。
Therefore, the present invention relates to an oil-containing acetal resin composition, which comprises a porous styrene-divinylbenzene copolymer having a liquid oil adsorbed thereon.
Approximately 10 oleoresin with fluidity indicated by the following angle of repose
-30% by weight, about 2-10% by weight of glass fibers, and the remainder made up of acetal resin.

液状油を吸着させる多孔質スチレン−ジビニルベンゼン
共重合体は、ジビニルベンゼン部分がスチレン基体の架
橋点として作用する樹脂であり、見掛上細孔を有するも
のと有しないものとがある。
The porous styrene-divinylbenzene copolymer that adsorbs liquid oil is a resin in which the divinylbenzene portion acts as a crosslinking point for the styrene base, and some have apparent pores and others do not.

これらの樹脂は、三菱化成工業製品ダイヤイオンとして
市販されているが、見掛上の細孔を有するもの(ダイヤ
イオンHPシリーズ)16〜aooo人の孔径および0
.1+aQ/g以上の細孔容積の細孔を有しており、吸
着性は強いものの細孔容積が大きいので、完全に細孔に
水が入った状態で販売されている製品を水切りすると、
細孔中に空気が入り被処理液と接触しなくなるとされて
いる。
These resins are commercially available as the Mitsubishi Chemical Industries product Diaion, but those with apparent pores (Diaion HP series) have a pore size of 16 to aooo and 0.
.. It has pores with a pore volume of 1+aQ/g or more, and although it has strong adsorption, the pore volume is large, so when a product sold with water completely in its pores is drained,
It is said that air enters the pores and does not come into contact with the liquid to be treated.

本発明で用いられる含油樹脂においては、マイクロポー
ラス型イオン交換樹脂の前駆体として、水溶液中の不純
物を吸着除去するなどの作用をするかかる含水合成吸着
剤の粉体または粒体を、約80〜150℃の温度に約3
〜15時間加熱して完全に乾燥させた後、そこの細孔部
分に粘度約5〜70000センチストークス(40℃)
の液状油を吸着させることが行われる。
In the oleoresin used in the present invention, as a precursor of the microporous ion exchange resin, powder or granules of such a water-containing synthetic adsorbent, which acts to adsorb and remove impurities in an aqueous solution, are used as a precursor of the microporous ion exchange resin. Approximately 3 to a temperature of 150℃
After heating for ~15 hours and completely drying, the pores have a viscosity of approximately 5~70,000 centistokes (40℃).
Adsorption of liquid oil is carried out.

その吸着を完全ならしめるために、液状油を有機溶剤溶
液としてまず含浸させると、その溶液は乾燥合成吸着剤
たる多孔質スチレン−ジビニルベンゼン共重合体粉体ま
たは粒体の細孔内の空気を追い出しながら浸透して行く
In order to achieve complete adsorption, the liquid oil is first impregnated as an organic solvent solution, and the solution absorbs the air in the pores of the dry synthetic adsorbent, porous styrene-divinylbenzene copolymer powder or granules. It penetrates while expelling it.

また、見掛上細孔を有しない共重合体樹脂でも、トルエ
ンなど後記するような有機溶剤に浸漬すると膨潤し、そ
の状態を電子顕微鏡でa察すると、細孔が開くことが判
明した。従って、かかる共重合体樹脂もまた、多孔質体
の一種といえる。
Furthermore, even copolymer resins that apparently do not have pores swell when immersed in an organic solvent such as toluene as described below, and when the state is observed using an electron microscope, it has been found that pores open. Therefore, such a copolymer resin can also be said to be a type of porous material.

このような細孔を利用して、共重合体樹脂に液状油を含
浸させることもできるが、そのままでは含浸速度が遅い
ため、上記の如く有機溶剤を利用し、膨潤により開いた
微細孔中に液状油を有機溶剤溶液として含浸せしめる方
法が好んで用いら九る。
It is also possible to impregnate copolymer resin with liquid oil using such pores, but the impregnation rate is slow if it is left as is, so an organic solvent is used as described above to impregnate the copolymer resin into the micropores opened by swelling. A method of impregnating liquid oil as a solution in an organic solvent is preferably used.

液状油の有機溶剤溶液としては、例えばベンゼン、トル
エン、キシレンなどの芳香族炭化水素類に溶解させた鉱
物油またはシリコーン油、アセトン、メチルエチルケト
ンなどのケトン類に溶解させたエステル油、メタノール
、エタノールなどのアルコール類またはアセトンなどの
ケトン類に溶解させたポリグリコール油、トリクロルト
リフルオロエタンまたはそれと塩化メチレンとの混合溶
剤、テトラクロルジフルオロエタンなどのハロゲン化炭
化水素類に溶解させたフッ素油などが、−般に約20重
量石以上の濃度の溶液として用いられる。
Examples of liquid oil solutions in organic solvents include mineral oil or silicone oil dissolved in aromatic hydrocarbons such as benzene, toluene, and xylene, ester oil dissolved in ketones such as acetone and methyl ethyl ketone, methanol, ethanol, etc. Polyglycol oil dissolved in alcohols or ketones such as acetone, trichlorotrifluoroethane or a mixed solvent of it and methylene chloride, fluorine oil dissolved in halogenated hydrocarbons such as tetrachlorodifluoroethane, etc. It is generally used as a solution with a concentration of about 20 kg by weight or more.

これらの有機溶剤溶液中で多孔質共重合体粉体または粒
体を攪拌することにより含浸を行なった後、有機溶剤を
約50〜150℃に加熱および/または減圧することに
より蒸発除去させ、多孔質体のもつ細孔容積以下の油を
共重合体中に吸着させ、含油樹脂を得る。
After impregnation is performed by stirring the porous copolymer powder or granules in these organic solvent solutions, the organic solvent is evaporated and removed by heating to about 50 to 150°C and/or under reduced pressure, and the porous copolymer powder or granules are impregnated. An oleoresin is obtained by adsorbing oil in the copolymer in an amount less than the pore volume of the particle.

このようにして得られた含油樹脂は、例えば約1.1〜
1.2mQ/gという大きな含油量を示していながらお
互いに付着し合わず、さらさらした状態を示しており、
また安息角で示される流動性試験方法(細用ミクロン製
パウダーテスター使用)で45″′以下の安息角を示す
、流動性の良好な樹脂である。
The oleoresin obtained in this way has, for example, about 1.1 to
Although it shows a large oil content of 1.2 mQ/g, it does not stick to each other and shows a free flowing state.
In addition, it is a resin with good fluidity, showing an angle of repose of 45'' or less in a fluidity test method (using a micron powder tester).

即ち、安息角45°以下では、多孔質体の細孔容積以下
の油が吸着されており、この状態ではアセタール樹脂の
粉体または粒体との混合、分散が容易となる。
That is, when the angle of repose is 45° or less, oil is adsorbed in an amount less than the pore volume of the porous body, and in this state, it is easy to mix and disperse the acetal resin powder or granules.

ガラス繊維としては、一般にその繊維長が約500μm
以上のものが用いられる。
Glass fibers generally have a fiber length of about 500 μm.
The above are used.

これらの含油樹脂およびガラス繊維は、これらとアセタ
ール樹脂とから構成される組成物中、含油樹脂が約10
〜30重量%、好ましくは約15〜25重量2の割合で
、またガラス繊維が約2〜10重量2、好ましくは約3
〜7重量%の割合でそれぞれ用いられる。ガラス繊維の
使用割合がこれ以下では、本発明の目的とする効果が得
られず、一方これ以上の割合で用いると、摺動特性が悪
化するようになる。
These oleoresins and glass fibers contain about 10% of the oleoresin in the composition composed of these and the acetal resin.
-30% by weight, preferably about 15-25% by weight2, and glass fibers in a proportion of about 2-10% by weight2, preferably about 3% by weight2.
Each is used in a proportion of ~7% by weight. If the proportion of glass fiber used is less than this, the desired effect of the present invention cannot be obtained, while if it is used in a proportion greater than this, the sliding properties will deteriorate.

組成物の調製は、リボン型ミキサー、V型混合機などの
混合機で攪拌混合することによって行われ、更にスクリ
ュー押出機で混練してベレット化したものは、それの操
作性、成形性などを損なうことなく、射出成形機、熱圧
縮成形機などで成形することができる。
The composition is prepared by stirring and mixing with a mixer such as a ribbon mixer or a V-type mixer.The composition is then kneaded with a screw extruder to form pellets, and its operability, moldability, etc. It can be molded using an injection molding machine, a thermocompression molding machine, etc. without damaging it.

〔発明の効果〕〔Effect of the invention〕

アセタール樹脂は、最も剛い樹脂であり、疲労寿命が長
く、レジリエンスが良く、感湿性が小さく、耐溶剤性お
よび耐薬品性が良く、電気絶縁性の点でもすぐれている
という特性を有しているため、ブツシュ、ボールシート
、ギアなどの用途に有効に使用されており、特に本発明
で用いられる含油樹脂と混合して用いることにより、成
形品の摺動特性の改善を図ることができるが、その際に
ガラス繊維を併用することにより、含油樹脂の混合によ
って柔軟となったアセタール樹脂の剛性の低下を補ない
、高荷重域においてもすぐれた摺動特性を発揮させるよ
うになる。
Acetal resin is the stiffest resin, has long fatigue life, good resilience, low moisture sensitivity, good solvent and chemical resistance, and has excellent electrical insulation properties. Therefore, it is effectively used in applications such as bushings, ball seats, gears, etc. In particular, by mixing it with the oleoresin used in the present invention, it is possible to improve the sliding characteristics of molded products. At this time, by using glass fiber in combination, it compensates for the decrease in rigidity of the acetal resin, which has become flexible due to the mixing of the oleoresin, and exhibits excellent sliding characteristics even in a high load range.

〔実施例〕〔Example〕

次に、実施例について本発明を説明する。 Next, the present invention will be explained with reference to examples.

実施例 スチレン−ジビニルベンゼン共重合体(三菱化成工業製
品ダイヤイオンMP−A) 1 g当り1.25gの鉱
油(NOKクリユーバー製品、40℃における粘度30
cst)を含浸させた含油樹脂19重量Xおよびガラス
繊維(日本電気硝子製品EC303T−651、繊維長
3mm、 繊維径13μm)5重量%を、アセタール樹
脂(ポリプラスチックス製品ジュラコンM90−00フ
レークス)76重量部と共に、ミキサーで混合した後、
押出機でペレタイズし、このペレットを射出成形して所
定のサンプルを成形した。
Example: Styrene-divinylbenzene copolymer (Diaion MP-A manufactured by Mitsubishi Chemical Industries, Ltd.) 1.25 g per 1 g of mineral oil (product of NOK Cleuber, viscosity 30 at 40°C)
76% by weight of an oleoresin impregnated with oleoresin (Nippon Electric Glass Products EC303T-651, fiber length 3 mm, fiber diameter 13 μm) and 5% by weight of acetal resin (Polyplastics products Duracon M90-00 flakes). After mixing in a mixer with parts by weight,
The pellets were pelletized using an extruder, and the pellets were injection molded to form predetermined samples.

比較例 実施例で用いられた含油樹脂20重量2およびアセター
ル樹脂80重量%から、同様のサンプルを射出成形した
Comparative Examples Similar samples were injection molded from 20% by weight of the oleoresin and 80% by weight of the acetal resin used in the Examples.

以上の実施例および比較例でそれぞれ得られたサンプル
について1次の試験条件下での銘木式摩擦摩耗試験を行
なった。
A precious wood friction and wear test was conducted on the samples obtained in each of the above Examples and Comparative Examples under primary test conditions.

環    境:室温、無潤滑 面      圧: 150kgf/ad周    速
: 0.01m/秒 相  手  材: 545C 相手材粗さ: i、ss 時    間:24時間 測定結果は、次の表に示される。
Environment: Room temperature, non-lubricated surface Pressure: 150 kgf/ad Circumferential speed: 0.01 m/sec Mating material: 545C Mating material roughness: i, ss Time: 24 hours The measurement results are shown in the following table.

table

Claims (1)

【特許請求の範囲】 1、多孔質スチレン−ジビニルベンゼン共重合体に液状
油を吸着せしめた、45゜以下の安息角で示される流動
性を有する含油樹脂約10〜30重量%、ガラス繊維約
2〜10重量%を含み、残りがアセタール樹脂である含
油アセタール樹脂組成物。 2、繊維長が約500μm以上のガラス繊維が用いられ
た特許請求の範囲第1項記載の含油アセタール樹脂組成
物。
[Scope of Claims] 1. Approximately 10 to 30% by weight of an oleoresin having liquid oil adsorbed to a porous styrene-divinylbenzene copolymer and having fluidity indicated by an angle of repose of 45° or less, and approximately 10% by weight of glass fibers. An oil-impregnated acetal resin composition containing 2 to 10% by weight, with the remainder being acetal resin. 2. The oil-containing acetal resin composition according to claim 1, wherein glass fibers having a fiber length of about 500 μm or more are used.
JP26622087A 1987-10-23 1987-10-23 Oil-containing acetal resin composition Expired - Fee Related JPH0826208B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP26622087A JPH0826208B2 (en) 1987-10-23 1987-10-23 Oil-containing acetal resin composition

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP26622087A JPH0826208B2 (en) 1987-10-23 1987-10-23 Oil-containing acetal resin composition

Publications (2)

Publication Number Publication Date
JPH01110553A true JPH01110553A (en) 1989-04-27
JPH0826208B2 JPH0826208B2 (en) 1996-03-13

Family

ID=17427929

Family Applications (1)

Application Number Title Priority Date Filing Date
JP26622087A Expired - Fee Related JPH0826208B2 (en) 1987-10-23 1987-10-23 Oil-containing acetal resin composition

Country Status (1)

Country Link
JP (1) JPH0826208B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008521969A (en) * 2004-11-24 2008-06-26 イー・アイ・デュポン・ドウ・ヌムール・アンド・カンパニー Thermoplastic resin composition containing mesoporous powder absorbed with lubricating oil

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008521969A (en) * 2004-11-24 2008-06-26 イー・アイ・デュポン・ドウ・ヌムール・アンド・カンパニー Thermoplastic resin composition containing mesoporous powder absorbed with lubricating oil

Also Published As

Publication number Publication date
JPH0826208B2 (en) 1996-03-13

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