JP7481674B2 - Developer layer regulating member, developing device and image forming apparatus - Google Patents

Developer layer regulating member, developing device and image forming apparatus Download PDF

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JP7481674B2
JP7481674B2 JP2020119295A JP2020119295A JP7481674B2 JP 7481674 B2 JP7481674 B2 JP 7481674B2 JP 2020119295 A JP2020119295 A JP 2020119295A JP 2020119295 A JP2020119295 A JP 2020119295A JP 7481674 B2 JP7481674 B2 JP 7481674B2
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mounting portion
regulating
developing device
developer
developer layer
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JP2022016037A (en
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晋太郎 山田
博秋 加藤
明博 河▲崎▼
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Ricoh Co Ltd
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Ricoh Co Ltd
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Description

本発明は、現像剤層規制部材および現像装置に関する。 The present invention relates to a developer layer regulating member and a developing device.

従来から、画像形成装置に配設される現像装置として、一成分現像剤としてのトナーを使用して現像工程をおこなう一成分現像方式のものが広く知られている。
現像装置は、例えば、現像剤担持体(現像ローラ)、供給部材(供給ローラ)、現像剤層規制部材(ブレード)、現像剤撹拌部材等を備えている。
さらに、トナーが収容された収容部を備え、収容部内のトナーが不足しないよう、トナー容器からトナーが補給口を介して適宜補給される。収容部に補給されたトナーは、収容部に既に収容されているトナーとともに、現像剤撹拌部材によって撹拌される。
2. Description of the Related Art Conventionally, as a developing device arranged in an image forming apparatus, a one-component developing type device that performs a developing process using toner as a one-component developer has been widely known.
The developing device includes, for example, a developer carrier (developing roller), a supplying member (supply roller), a developer layer regulating member (blade), a developer stirring member, and the like.
The toner container is adapted to receive the toner from the toner storage unit through a toner supply port so that the toner in the toner storage unit does not run short. The toner supplied to the toner storage unit is stirred by a developer stirring member together with the toner already stored in the toner storage unit.

そして、現像ローラに摺接する供給ローラによって、収容部内に収容されたトナーが現像ローラ上に供給され、現像剤層規制部材によって現像ローラ上に担持されたトナーが適量に薄層化される。
現像ローラ上において薄層化されたトナーは、感光体ドラム上の潜像に供給され、感光体ドラム上にトナー像が形成されることになる。
The toner contained in the container is supplied onto the developing roller by a supply roller that is in sliding contact with the developing roller, and the toner carried on the developing roller is made into an appropriate thin layer by a developer layer regulating member.
The toner formed into a thin layer on the developing roller is supplied to the latent image on the photosensitive drum, forming a toner image on the photosensitive drum.

近年、画像形成プロセスにおいて、高画質化、高速度化が求められている。そのために、現像ローラ上の現像剤層も所望の現像剤厚分布で担持され、その現像剤厚が高精度に規制されることが要求される。これを実現するために、現像剤層規制部材についても高い寸法精度及び表面性を備えた高精度な部材であることが求められている。 In recent years, there has been a demand for higher image quality and higher speeds in image formation processes. To achieve this, the developer layer on the developing roller must be carried with the desired developer thickness distribution, and the developer thickness must be regulated with high precision. To achieve this, the developer layer regulating member must also be a high-precision member with high dimensional accuracy and surface properties.

例えば、特許文献1には、高精度な電子写真用ブレード部材を得るために、良好な剥離性、脱型性を長期に渡って継続できる成形型として、エラストマー成形体製造用の成形型が開示されている。 For example, Patent Document 1 discloses a mold for producing elastomer molded bodies as a mold that can maintain good peelability and demoldability over a long period of time in order to obtain high-precision electrophotographic blade members.

現像剤層規制部材としては、例えば、弾性材料を切断して先端部分に曲げ加工を施し、別の材質のパーツを接合することでばね性と荷電性を確保する技術が知られている。
しかしながら、曲げ加工においてRを均一にすることが難しく、また加工による損傷や歪みの発生が避けられないという課題がある。さらに、加工された部材を組付けるために、板金ホルダに溶着する工程、もしくはカシメなどの手段で固定する工程が必要となる。板金ホルダへの組付けは、現像剤層規制部材の弾性材料が薄い(例えば、0.1mm以下)ため、歪みが発生するおそれがある。
As a developer layer regulating member, for example, a technique is known in which an elastic material is cut, the tip portion is bent, and a part made of a different material is joined to ensure springiness and chargeability.
However, there are problems in that it is difficult to make the radius of curvature uniform in the bending process, and damage and distortion due to the bending process are unavoidable. Furthermore, in order to assemble the processed member, a process of welding the member to a sheet metal holder or a process of fixing the member by means of caulking or the like is required. When assembling the member to the sheet metal holder, distortion may occur because the elastic material of the developer layer regulating member is thin (for example, 0.1 mm or less).

加工や組付けの工程において現像剤層規制部材に歪みが生じると、現像ローラ上に付着する現像剤の量が変動し、現像剤層厚を高精度に規制することが困難となり、現像装置に適用したとき画像の濃度ムラの原因となる。 If the developer layer regulating member is distorted during the processing or assembly process, the amount of developer adhering to the developing roller will fluctuate, making it difficult to regulate the developer layer thickness with high precision, which will cause uneven image density when applied to a developing device.

そこで本発明は、加工や組付けの工程に起因した歪みの発生が抑制され、現像剤層厚を高精度に規制することができる現像剤層規制部材を提供することを目的とする。 The present invention aims to provide a developer layer regulating member that can regulate the developer layer thickness with high precision while suppressing the occurrence of distortion caused by the processing and assembly processes.

上記課題を解決するために、本発明の現像剤層規制部材は、一成分現像方式の画像形成装置の現像装置に用いられる現像剤層規制部材であって、前記現像装置の被取付部と当接する面を有し、取付部材が挿通される貫通孔を有する平板状の取付部と、前記取付部から突出し、自由端である短手方向先端側において前記現像装置の現像剤担持体との間を通過する現像剤を規制する規制部とを有し、前記取付部と前記規制部とが境目無く一体的に金属で形成され、前記取付部の平均厚みは、前記規制部の平均厚みよりも厚く、前記規制部は前記取付部から湾曲して突出し、前記規制部と前記取付部とが対向する対向領域を有し、前記対向領域に弾性部材が配設されていることを特徴とする。 In order to solve the above problems, the developer layer regulating member of the present invention is a developer layer regulating member used in a developing device of an image forming apparatus using a single-component development method, and has a flat mounting portion having a surface that abuts against the mounting portion of the developing device and a through hole through which the mounting member is inserted, and a regulating portion that protrudes from the mounting portion and regulates the developer passing between the developing device and the developer carrier of the developing device at the short-side tip side which is the free end, the mounting portion and the regulating portion are formed integrally from metal without any seams, the average thickness of the mounting portion is thicker than the average thickness of the regulating portion, the regulating portion protrudes curvedly from the mounting portion, has an opposing area where the regulating portion and the mounting portion face each other, and an elastic member is arranged in the opposing area .

また、本発明の現像剤層規制部材は、一成分現像方式の画像形成装置の現像装置に用いられる現像剤層規制部材であって、前記現像装置の被取付部と当接する面を有し、取付部材が挿通される貫通孔を有する平板状の取付部と、前記取付部から突出し、自由端である短手方向先端側において前記現像装置の現像剤担持体との間を通過する現像剤を規制する規制部とを有し、前記取付部と前記規制部とが境目無く一体的に樹脂で形成され、前記規制部の短手方向先端側は金属鍍金処理が施され、前記取付部の平均厚みは、前記規制部の平均厚みよりも厚く、前記規制部は前記取付部から湾曲して突出し、前記規制部と前記取付部とが対向する対向領域を有し、前記対向領域に弾性部材が配設されていることを特徴とする。 In addition, the developer layer regulating member of the present invention is a developer layer regulating member used in a developing device of an image forming apparatus using a single-component development method, and has a flat mounting portion having a surface that abuts against the mounting portion of the developing device and a through hole through which the mounting member is inserted, and a regulating portion that protrudes from the mounting portion and regulates the developer passing between the developer carrier of the developing device and the flat mounting portion at the short-side tip side which is the free end, the mounting portion and the regulating portion are formed integrally from resin without any seams, the short-side tip side of the regulating portion is metal plated, the average thickness of the mounting portion is thicker than the average thickness of the regulating portion, the regulating portion protrudes curvedly from the mounting portion, has an opposing region where the regulating portion and the mounting portion face each other, and an elastic member is arranged in the opposing region .

本発明によれば、加工や組付けの工程に起因した歪みの発生が抑制され、現像剤層厚を高精度に規制することができる現像剤層規制部材を提供することができる。 The present invention provides a developer layer regulating member that can suppress the occurrence of distortion caused by the processing and assembly processes and regulate the developer layer thickness with high precision.

(A)は現像装置を備えたプロセスカートリッジの概略構成図であり、(B)は現像剤層規制部材が取付けられた部位の部分拡大図である。FIG. 2A is a schematic diagram of a process cartridge equipped with a developing device, and FIG. 2B is a partially enlarged view of a portion where a developer layer regulating member is attached. 現像剤層規制部材の一例を示す側面図(A)及び斜視図(B)である。5A and 5B are a side view and a perspective view showing an example of a developer layer regulating member. 現像剤層規制部材の弾性部材の接着を説明する図である。6A and 6B are diagrams illustrating adhesion of an elastic member of a developer layer regulating member. 現像剤層規制部材の規制部の厚みを説明する図である。6A and 6B are diagrams illustrating the thickness of a regulating portion of a developer layer regulating member. 現像剤層規制部材の一例を示す斜視図である。FIG. 4 is a perspective view illustrating an example of a developer layer regulating member. 現像剤層規制部材の一例を示す斜視図である。FIG. 4 is a perspective view illustrating an example of a developer layer regulating member. 現像剤層規制部材の長手方向の一方端の部分拡大図である。4 is a partial enlarged view of one end in the longitudinal direction of the developer layer regulating member; FIG. 現像剤層規制部材の貫通孔の配設例を示す説明図である。6A to 6C are explanatory diagrams showing examples of arrangement of through holes in a developer layer regulating member; 現像剤層規制部材の被取付部に対する固定の例を示す説明図である。10A to 10C are explanatory diagrams showing examples of fixing the developer layer regulating member to a mounting portion. 現像剤層規制部材の一例を示す側面図である。FIG. 4 is a side view illustrating an example of a developer layer regulating member. 現像剤層規制部材の一例を示す側面図である。FIG. 4 is a side view illustrating an example of a developer layer regulating member. 現像剤層規制部材の一例を示す側面図である。FIG. 4 is a side view illustrating an example of a developer layer regulating member.

以下、本発明に係る現像剤層規制部材および現像装置について図面を参照しながら説明する。なお、本発明は以下に示す実施形態に限定されるものではなく、他の実施形態、追加、修正、削除など、当業者が想到することができる範囲内で変更することができ、いずれの態様においても本発明の作用・効果を奏する限り、本発明の範囲に含まれるものである。 The developer layer regulating member and developing device according to the present invention will be described below with reference to the drawings. Note that the present invention is not limited to the embodiments shown below, and can be modified within the scope of what a person skilled in the art can imagine, including other embodiments, additions, modifications, deletions, etc., and any aspect is within the scope of the present invention as long as it achieves the functions and effects of the present invention.

〔現像装置〕
図1に基づき、本発明に係る現像剤層規制部材が適用される現像装置の一例について説明する。現像装置は、例えば、プロセスカートリッジとして他の作像部材とともに画像形成装置に対して着脱可能(交換可能)に設置される。
図1(A)はプロセスカートリッジの概略構成図であり、図1(B)は現像剤層規制部材が取付けられた部位の部分拡大図である。
[Developing device]
An example of a developing device to which a developer layer regulating member according to the present invention is applied will be described with reference to Fig. 1. The developing device is detachably (replaceably) installed in an image forming apparatus together with other image forming members as a process cartridge, for example.
FIG. 1A is a schematic diagram of a process cartridge, and FIG. 1B is a partially enlarged view of a portion where a developer layer regulating member is attached.

現像装置5は、一成分現像方式の現像装置であって、現像装置5に補給するための現像剤(トナー)が収容された現像剤容器60が着脱可能に設置されている。
現像装置5は、現像剤担持体(以下、「現像ローラ」ともいう)51、供給部材(以下、「供給ローラ」ともいう)53、現像剤層規制部材30、撹拌部材(以下、「撹拌パドル」ともいう)54、搬送部材(以下、「搬送スクリュ」ともいう)55、現像剤容器60から現像剤が補給される補給口57、現像剤が収容される収容部61、等で構成されている。
The developing device 5 is a one-component developing device, and a developer container 60 that contains developer (toner) to be replenished to the developing device 5 is detachably installed.
The developing device 5 is composed of a developer carrier (hereinafter also referred to as the "developing roller") 51, a supply member (hereinafter also referred to as the "supply roller") 53, a developer layer regulating member 30, an agitating member (hereinafter also referred to as the "agitating paddle") 54, a transport member (hereinafter also referred to as the "transport screw") 55, a supply port 57 through which developer is replenished from a developer container 60, and a storage section 61 in which the developer is stored.

現像剤担持体としての現像ローラ51は、感光体ドラム1に接触するように収容部61に配設されていて、現像剤を担持しながら所定方向(図1の矢印で示す反時計方向))に回転する。 The developing roller 51, which serves as a developer carrier, is disposed in the storage section 61 so as to be in contact with the photosensitive drum 1, and rotates in a predetermined direction (counterclockwise as indicated by the arrow in Figure 1) while carrying the developer.

供給部材としての供給ローラ53は、現像ローラ51に摺接するように収容部61に配設されていて、現像ローラ51に現像剤を供給する。また、供給ローラ53は、感光体ドラム1との現像領域において現像工程に供されなかった現像ローラ51上の現像剤を、現像ローラ51から除去する機能も有している。 The supply roller 53, which serves as a supply member, is disposed in the storage section 61 so as to be in sliding contact with the developing roller 51, and supplies developer to the developing roller 51. The supply roller 53 also has the function of removing from the developing roller 51 any developer on the developing roller 51 that has not been used in the developing process in the development area with the photosensitive drum 1.

現像剤層規制部材30は、図1(B)に示すように、現像装置の被取付部52に取付けられ、先端部が現像ローラ51の外周面に所定の圧力にて所定角度で当接するように配設されていて、現像ローラ51に担持された現像剤の量を規制する。
本発明に係る現像剤層規制部材30の詳細は後述する。
As shown in FIG. 1B, the developer layer regulating member 30 is attached to the mounting portion 52 of the developing device and is arranged so that its tip abuts against the outer peripheral surface of the developing roller 51 at a predetermined angle with a predetermined pressure, thereby regulating the amount of developer carried by the developing roller 51.
The developer layer regulating member 30 according to the present invention will be described in detail later.

撹拌部材としての撹拌パドル54は、供給ローラ53の上方に位置するように収容部61に配設されていて、収容部61内の現像剤を撹拌する。撹拌パドル54は、供給ローラ53の上方で現像剤を撹拌して、現像剤の流動性を高めた状態で供給ローラ53上に現像剤を供給する。 The stirring paddle 54, which serves as a stirring member, is disposed in the storage section 61 so as to be positioned above the supply roller 53, and stirs the developer in the storage section 61. The stirring paddle 54 stirs the developer above the supply roller 53, and supplies the developer onto the supply roller 53 in a state in which the developer has high fluidity.

搬送部材としての搬送スクリュ55は、撹拌パドル54の上方に位置するように収容部61に配設されている。 The conveying screw 55, which serves as a conveying member, is disposed in the storage section 61 so as to be positioned above the stirring paddle 54.

現像ローラ51、供給ローラ53、撹拌パドル54、搬送スクリュ55の各軸部にはギアが設置されていて、アイドラギアをも含めたギア列が形成されている。そして、これらのギア列に駆動モータ(駆動手段)から駆動力が入力されて、現像ローラ51、供給ローラ53、撹拌パドル54、搬送スクリュ55が回転する。なお、各回転部材の回転方向は、図1の矢印で示した回転方向に限定されるものではない。 Gears are installed on the shafts of the developing roller 51, the supply roller 53, the stirring paddle 54, and the transport screw 55, forming a gear train that also includes an idler gear. A driving force is input from a drive motor (driving means) to these gear trains, causing the developing roller 51, the supply roller 53, the stirring paddle 54, and the transport screw 55 to rotate. Note that the direction of rotation of each rotating member is not limited to the direction of rotation indicated by the arrow in FIG. 1.

現像剤としては、例えば、粉砕法又は重合法により製造されたトナーであって、荷電補助や流動性確保を目的としてナノサイズのシリカ、チタン、樹脂ビーズなどの微粒子が外添剤として塗布されたものが挙げられる。 Developers include, for example, toners manufactured by pulverization or polymerization methods, to which nano-sized particles such as silica, titanium, and resin beads are applied as external additives to assist charging and ensure fluidity.

ここで、現像ローラ51や供給ローラ53や現像剤層規制部材30には、電源部から所定の電圧が印加されていて、現像ローラ51上における現像剤の移動が促進されている。
例えば、現像ローラ51に対して、現像領域において現像ローラ51と感光体ドラム1との間で現像剤が往復運動するように、交番電圧を印加することができる。なお、現像ローラ51に印加する電圧(現像バイアス)は、これに限定されることなく、現像ローラ51に直流バイアスを印加することもできる。
Here, a predetermined voltage is applied from a power source to the developing roller 51 , the supply roller 53 and the developer layer regulating member 30 , and the movement of the developer on the developing roller 51 is promoted.
For example, an AC voltage can be applied to the developing roller 51 so that the developer reciprocates in the development area between the developing roller 51 and the photosensitive drum 1. Note that the voltage (developing bias) applied to the developing roller 51 is not limited to this, and a DC bias can also be applied to the developing roller 51.

このように構成された現像装置5は、次のように動作する。
まず、現像剤容器60から補給口57、63を介して収容部61内に適宜に補給された現像剤は、収容部61内に既に収容されている現像剤とともに、撹拌パドル54によって撹拌・混合される。そして、その一部が供給ローラ53に供給され担持される。供給ローラ53に担持された現像剤は、現像ローラ51との圧接部(当接位置)で摩擦帯電された後に、現像ローラ51上に移動して担持される。その後、現像ローラ51上に担持された現像剤は、現像剤層規制部材30との当接位置で、薄層化・均一化された後に、感光体ドラム1との対向位置(現像領域)に達する。そして、この位置で、現像領域に形成された電界(現像電界)によって、感光体ドラム1上に形成された潜像に現像剤が吸着される。
The developing device 5 configured in this manner operates as follows.
First, the developer appropriately supplied from the developer container 60 to the storage section 61 through the supply ports 57 and 63 is stirred and mixed by the stirring paddle 54 together with the developer already contained in the storage section 61. Then, a part of it is supplied to the supply roller 53 and carried by it. The developer carried by the supply roller 53 is frictionally charged at the pressure contact portion (contact position) with the development roller 51, and then moves onto the development roller 51 and is carried by it. After that, the developer carried on the development roller 51 is thinned and uniformed at the contact position with the developer layer regulating member 30, and then reaches the position facing the photosensitive drum 1 (development area). Then, at this position, the developer is attracted to the latent image formed on the photosensitive drum 1 by the electric field (development electric field) formed in the development area.

〔現像剤層規制部材〕
本発明の一実施形態に係る現像剤層規制部材30を、図1及び図2に基づき説明する。
本実施形態の現像剤層規制部材30は、一成分現像方式の画像形成装置の現像装置5に用いられる現像剤層規制部材30であって、現像装置の被取付部52と当接する面を有し、取付部材が挿通される貫通孔35を有する平板状の取付部31と、取付部31から突出し、自由端である短手方向先端側において現像装置5の現像剤担持体51との間を通過する現像剤を規制する規制部32とを有し、取付部31と規制部32とが境目無く一体的に金属または樹脂で形成されている。なお、樹脂で形成されている態様においては、規制部32の短手方向先端側は金属鍍金処理が施されている。
また、取付部31の平均厚み(図2(A)中、T2で示す厚みの平均値)は、規制部32の平均厚み(図2(A)中、T1で示す厚みの平均値)よりも厚い。
[Developer Layer Regulating Member]
A developer layer restricting member 30 according to an embodiment of the present invention will be described with reference to FIGS.
The developer layer regulating member 30 of this embodiment is used in a developing device 5 of an image forming apparatus using a one-component development method, and has a flat mounting portion 31 having a surface that contacts an attached portion 52 of the developing device and a through hole 35 through which the mounting member is inserted, and a regulating portion 32 that protrudes from the mounting portion 31 and regulates the developer passing between the developer carrier 51 of the developing device 5 and the lateral tip side, which is the free end, and the mounting portion 31 and the regulating portion 32 are formed integrally from metal or resin without any boundary. In addition, in a mode formed from resin, the lateral tip side of the regulating portion 32 is metal plated.
The average thickness of the attachment portion 31 (the average thickness indicated by T2 in FIG. 2A) is greater than the average thickness of the restriction portion 32 (the average thickness indicated by T1 in FIG. 2A).

本実施形態の現像剤層規制部材30は、一体的に形成された部材であることにより、複数部材を組み立てる加工や組付けの工程に起因した歪みの発生が抑制され、長手方向の寸法精度が高く、均一な現像剤層を形成することができる。
なお、規制部32の先端形状や厚みT1は、現像剤や現像剤担持体(現像ローラ)52の特性に応じて適宜設計することができる。
Since the developer layer regulating member 30 of this embodiment is an integrally formed member, the occurrence of distortion caused by the processing and assembly process of assembling multiple members is suppressed, and the dimensional accuracy in the longitudinal direction is high, enabling the formation of a uniform developer layer.
The tip shape and thickness T1 of the regulating portion 32 can be appropriately designed according to the characteristics of the developer and the developer carrier (developing roller) 52.

現像剤層規制部材30は、一体的に金属で形成される態様において、例えば、金属3D造形装置により形成することができる。
また、一体的に樹脂で形成される態様において、例えば、3D造形装置や金型を使った射出成型により形成することができる。
さらに、必要に応じてこれらの方法で形成した現像剤層規制部材30の現像剤層規制部側先端に研磨或いは研削等の二次加工を施すことにより、高精度な規制面を得ることが可能となる。
In a mode in which the developer layer regulating member 30 is integrally formed from metal, it can be formed, for example, by a metal 3D modeling apparatus.
In addition, in a form in which the component is integrally formed from resin, the component can be formed, for example, by injection molding using a 3D modeling device or a mold.
Furthermore, if necessary, a secondary process such as polishing or grinding may be performed on the tip of the developer layer regulating portion side of the developer layer regulating member 30 formed by these methods, thereby making it possible to obtain a highly accurate regulating surface.

規制部32は、取付部31から湾曲して突出している。突出した規制部32と取付部31とが対向する対向領域を有し、対向領域には弾性部材33が配設されている。
弾性部材33を配設することにより規制部32の弾性を確保することができる。
弾性部材33としては、例えば、板ばね、ゴム、スポンジ、マイクロセルポリマーシート等が挙げられる。これらのうち、圧縮残留ひずみが小さいことや適度な弾性係数を有する等の観点から、特にマイクロセルポリマーシートが好ましい。
The restricting portion 32 is curved and protrudes from the mounting portion 31. The protruding restricting portion 32 and the mounting portion 31 have an opposing region where they face each other, and an elastic member 33 is disposed in the opposing region.
By providing the elastic member 33, the elasticity of the restricting portion 32 can be ensured.
Examples of the elastic member 33 include a leaf spring, rubber, a sponge, a microcellular polymer sheet, etc. Among these, a microcellular polymer sheet is particularly preferable from the viewpoints of small residual compression set and an appropriate elastic modulus.

弾性部材33は、規制部32及び取付部31に当接する。
取付部との当接は、図3に示すように取付部31と直接当接する部位、及び接着部材40を介して当接する部位40aを有する。
接着部材40を介して当接する部位40aは、取付部31の短手方向において、現像剤装置に配設された状態において現像剤担持体51に近い端部側に設けられていることが好ましい。
このような接着方法をとることにより、弾性部材33の取付作業性を向上させることができる。
接着部材40としては、例えば、接着剤、両面テープ等が挙げられる。これらのうち、組立作業効率の観点から、特に両面テープが好ましい。
The elastic member 33 abuts against the restricting portion 32 and the mounting portion 31 .
As shown in FIG. 3, the contact with the mounting portion includes a portion that directly contacts the mounting portion 31 and a portion 40 a that contacts the mounting portion 31 via an adhesive member 40 .
The portion 40a that comes into contact via the adhesive member 40 is preferably provided on the end side in the lateral direction of the attachment portion 31 that is close to the developer carrier 51 when the attachment portion 31 is disposed in the developer device.
By using such an adhesive method, the workability of attaching the elastic member 33 can be improved.
Examples of the adhesive member 40 include an adhesive agent, a double-sided tape, etc. Among these, from the viewpoint of assembly efficiency, a double-sided tape is particularly preferable.

規制部32の厚みT1を適宜調整、最適化することにより、現像剤担持体(現像ローラ)52に加わる圧力を均一にすることができる。また、規制部32の自由端である短手方向先端の形状を調整することにより、現像剤に対するシール性や厚みT1を微調整することができる。 By appropriately adjusting and optimizing the thickness T1 of the regulating portion 32, it is possible to make the pressure applied to the developer carrier (developing roller) 52 uniform. In addition, by adjusting the shape of the short-side tip, which is the free end of the regulating portion 32, it is possible to fine-tune the sealing ability against the developer and the thickness T1.

現像剤担持体の撓み等の影響を考えると、規制部32の厚みT1は、長手方向の中央部と端部側とで異なることが好ましい。
図4に示す例において、図4(A)のbで示す規制部32の長手方向の中央部における厚みT1(図4(B)参照)は、a及びcで示す長手方向の両端部における厚みT1よりも薄くなっている。
また、規制部32の自由端である短手方向先端の厚みも同様に、長手方向の中央部と端部側とで異なることが好ましい。
さらに、規制部32の自由端である短手方向先端を、長手方向の中央部と端部側とで異なる形状とすることができる。
Considering the influence of bending of the developer carrier, it is preferable that the thickness T1 of the regulating portion 32 be different between the central portion and the end portions in the longitudinal direction.
In the example shown in Figure 4, the thickness T1 (see Figure 4(B)) at the longitudinal center of the regulating portion 32 indicated by b in Figure 4(A) is thinner than the thickness T1 at both longitudinal ends indicated by a and c.
Similarly, it is preferable that the thickness of the free end of the restricting portion 32 in the lateral direction be different between the central portion and the end portions in the longitudinal direction.
Furthermore, the free end of the restricting portion 32, that is, the tip in the lateral direction, can have different shapes at the center and the end sides in the longitudinal direction.

一方、取付部31の厚みT2を適宜調整、最適化することにより、現像剤担持体(現像ローラ)52に加わる圧力を均一にすることができる。また、現像剤層規制部材30としての歪み剛性を向上させることができる。 On the other hand, by appropriately adjusting and optimizing the thickness T2 of the mounting portion 31, the pressure applied to the developer carrier (developing roller) 52 can be made uniform. In addition, the distortion rigidity of the developer layer regulating member 30 can be improved.

例えば、図5に示すように、取付部31の規制部32が突出する面に、規制部32と干渉しない位置に、長手方向にわたって突出するリブ34を設けることができる。リブ34を含む取付部31の厚みT2は、bで示す長手方向の中央部における厚みが、a及びcで示す長手方向の両端部における厚みよりも厚くなっている。
このようにリブ34を設け、さらに中央部の厚みを両端部よりも厚くすることにより、現像剤層規制部材30の歪み剛性を向上させることができる。
5, a rib 34 protruding in the longitudinal direction can be provided on the surface of the mounting portion 31 from which the restricting portion 32 protrudes, at a position that does not interfere with the restricting portion 32. The thickness T2 of the mounting portion 31 including the rib 34 is greater at the longitudinal center indicated by b than at both longitudinal ends indicated by a and c.
By providing the ribs 34 in this manner and further making the thickness of the central portion greater than the thickness of both end portions, the distortion rigidity of the developer layer restricting member 30 can be improved.

また、図6に示すように、取付部31の厚みT2は、長手方向の中央部と端部側とで異なるように形成することができる。
図6に示す例において、bで示す取付部31の長手方向の中央部における厚みT2は、a及びcで示す長手方向の両端部における厚みT2よりも厚くなっている。
これにより、現像剤担持体(現像ローラ)52に加わる圧力を均一にすることができる。
As shown in FIG. 6, the thickness T2 of the attachment portion 31 can be formed to be different between the central portion and the end portions in the longitudinal direction.
In the example shown in FIG. 6, the thickness T2 at the longitudinal center of the attachment portion 31 indicated by b is greater than the thickness T2 at both longitudinal ends indicated by a and c.
This makes it possible to make the pressure applied to the developer carrier (developing roller) 52 uniform.

本実施形態の現像剤層規制部材30は、取付部31の貫通孔35に取付部材が挿通され、該取付部材により現像装置5の被取付部52に取り付けられる。
取付部材としては、例えば、ねじ等の締結部材や、ボス等が挙げられる。取付部材がボスの態様では、被取付部に形成されたボスを貫通孔35に通し、その先端を超音波や熱で溶着することにより取り付けられる。
取付部31の貫通孔35は、取付部31の長手方向の径よりも、取付部31の短手方向の径が大きい形状であることが好ましい。これにより、取付けられた状態において短手方向の位置を調整することができ、規制部32の現像剤担持体(現像ローラ)52に対する位置が適切となるように調整することができる。
The developer layer restricting member 30 of this embodiment is attached to the attachment portion 52 of the developing device 5 by an attachment member that is inserted into the through hole 35 of the attachment portion 31 .
Examples of the mounting member include fastening members such as screws, bosses, etc. When the mounting member is a boss, the boss formed on the mounting portion is passed through the through hole 35, and the tip of the boss is welded by ultrasonic waves or heat to mount the mounting member.
It is preferable that the through hole 35 of the mounting portion 31 has a shape in which the diameter in the short side direction of the mounting portion 31 is larger than the diameter in the long side direction of the mounting portion 31. This allows the position in the short side direction to be adjusted in the mounted state, and the position of the regulating portion 32 with respect to the developer carrier (developing roller) 52 to be appropriately adjusted.

さらに、取付けられた現像剤層規制部材30の位置の微調整を可能とする位置調整手段を備えていることが好ましい。
位置調整手段としては、例えば、図7の例に示すような現像装置5の被取付部52に取り付けられた扁平ねじ44が挙げられる。
現像剤層規制部材30は、取付部31の長手方向の径よりも短手方向の径が大きい長穴形状の貫通孔35にねじ等の取付部材36を挿通させ、ねじ穴36aにおいて締結することにより現像装置5の被取付部52に固定される。図7に示す被取付部52に取り付けられた扁平ねじ44を緩めることにより、取付部31を図中矢印で示す長穴の範囲で動かすことが可能となり、位置を微調整することができる。すなわち、現像剤層規制部材30を長穴の可動範囲で位置調整した後、扁平ねじ44を締めることにより固定する。
Furthermore, it is preferable to provide a position adjustment means that enables fine adjustment of the position of the attached developer layer regulating member 30.
An example of the position adjustment means is a flat screw 44 attached to an attachment portion 52 of the developing device 5 as shown in the example of FIG.
The developer layer regulating member 30 is fixed to the mounting portion 52 of the developing device 5 by inserting a mounting member 36 such as a screw through an elongated through hole 35 whose short-side diameter is larger than the long-side diameter of the mounting portion 31 and fastening it at a screw hole 36a. By loosening the flat screw 44 attached to the mounting portion 52 shown in Figure 7, it becomes possible to move the mounting portion 31 within the range of the elongated hole indicated by the arrow in the figure, and the position can be finely adjusted. In other words, after the position of the developer layer regulating member 30 is adjusted within the movable range of the elongated hole, the flat screw 44 is tightened to fix it.

貫通孔35の配置の例を図8に示す。
例えば、図8(A)に示すように、取付部31は長手方向両端に規制部32が突出しない領域を有し、貫通孔35が、長手方向両端の規制部32が突出しない領域(貫通孔35が取付部31の長手方向両端側の規制部32と対向しない領域)に1つずつ設けられている態様が挙げられる。
また、図8(B)に示すように、取付部31は長手方向両端に規制部32が突出しない領域を有し、貫通孔35が、長手方向両端の規制部32が突出しない領域に1つずつ、及び長手方向両端の間にあって突出した規制部32と対向しない領域に少なくとも1つ以上(図8(B)の例では3つ)設けられている態様が挙げられる。
図8(B)のように、貫通孔35の配設数を増やすことにより、現像剤層規制部材30が撓むことを抑制し、撓みによる層厚規制精度の悪化や、現像剤規制部材30と被取付部52との間に隙間ができて現像剤が漏れること、等を防止することができる。
An example of the arrangement of the through holes 35 is shown in FIG.
For example, as shown in Figure 8 (A), the mounting portion 31 has areas at both longitudinal ends where the regulating portions 32 do not protrude, and one through hole 35 is provided in each of the areas at both longitudinal ends where the regulating portions 32 do not protrude (areas where the through holes 35 do not face the regulating portions 32 at both longitudinal ends of the mounting portion 31).
Furthermore, as shown in Figure 8 (B), there is an embodiment in which the mounting portion 31 has an area at both longitudinal ends where the regulating portion 32 does not protrude, and a through hole 35 is provided in each of the longitudinal ends in the areas where the regulating portion 32 does not protrude, and in an area between the longitudinal ends which does not face the protruding regulating portion 32 (three in the example of Figure 8 (B)).
As shown in Figure 8 (B), by increasing the number of through holes 35, bending of the developer layer regulating member 30 can be suppressed, and it is possible to prevent a deterioration in the layer thickness regulation accuracy due to bending, a gap being generated between the developer regulating member 30 and the mounting portion 52, which would cause developer leakage, etc.

現像剤層規制部材30の現像装置5の被取付部52に対する取り付けの他の例を図9に示す。
上述のように貫通孔35にねじ等の取付部材36を挿通させ、現像装置に取付けることに加え、図9の例では、取付部31と被取付部52との当接面の少なくとも一部を溶着により接合している。図9中、溶着された部位を溶着部41として示している。
溶着を併用することにより、取付部31と被取付部52との間の現像剤の漏れを防止することができる。
Another example of the attachment of the developer layer regulating member 30 to the attachment portion 52 of the developing device 5 is shown in FIG.
As described above, the developing device is attached to the developing device by inserting the attachment member 36 such as a screw through the through hole 35, and in addition, in the example of Fig. 9, at least a part of the contact surface between the attachment portion 31 and the attached portion 52 is joined by welding. In Fig. 9, the welded portion is shown as a welded portion 41.
By using welding in combination, leakage of developer between the mounting portion 31 and the mounted portion 52 can be prevented.

現像剤層規制部材30が樹脂製である態様において、材料の樹脂は、電気抵抗値が10Ω以下の導電性樹脂であることが好ましい。
導電性樹脂としては、例えば、カーボンや金属などの導電性フィラーを樹脂内に含ませた合成樹脂などが挙げられる。
In the embodiment in which the developer layer restricting member 30 is made of resin, the resin material is preferably a conductive resin having an electric resistance value of 10 5 Ω or less.
The conductive resin may be, for example, a synthetic resin containing a conductive filler such as carbon or metal.

また、現像剤層規制部材30は、図10に示すように、現像剤担持体51と対向する面に、電気抵抗値が10Ω以下の導電性材料を塗布することにより形成された導電層42を有することが好ましい。
導電性材料の塗布としては、例えば、銀、銅、パラジウム、ニッケルなどの金属メッキ処理や導電性インクや導電性接着剤を3Dプリンタ等で塗布する方法などが挙げられ、接着強度の観点から金属メッキ処理が好ましい。
As shown in FIG. 10, the developer layer regulating member 30 preferably has a conductive layer 42 formed by applying a conductive material having an electrical resistance value of 10 5 Ω or less on the surface facing the developer carrier 51.
Examples of the application of a conductive material include metal plating treatment using silver, copper, palladium, nickel, etc., and a method of applying a conductive ink or a conductive adhesive using a 3D printer or the like. From the viewpoint of adhesive strength, metal plating treatment is preferred.

現像剤層規制部材30は、難燃性を有する材料からなるか、難燃性を付与されることが好ましい。
図11に示すように、現像剤層規制部材30が樹脂製である態様において、規制部32の現像装置5の被取付部52と当接する面から離れた側の面(現像装置5の外側に露出する表面)に、難燃性塗料を塗布することや難燃性テープの貼付により形成された難燃層43を有することが好ましい。図中、矢印56は現像装置の外側方向を示している。
難燃性塗料や難燃性テープとしては特に限定されず、公知のものを使用することができ、例えば、難燃性マグネシウム合金の塗装、メッキ処理、難燃性ポリイミドや難燃性ポリエステルを使用したテープ等が挙げられる。
The developer layer restricting member 30 is preferably made of a material having flame retardancy or is provided with flame retardancy.
11, in a mode in which the developer layer regulating member 30 is made of resin, it is preferable that the surface of the regulating portion 32 away from the surface that abuts against the attached portion 52 of the developing device 5 (the surface exposed to the outside of the developing device 5) has a flame-retardant layer 43 formed by applying a flame-retardant paint or attaching a flame-retardant tape. In the figure, an arrow 56 indicates the outward direction of the developing device.
The flame-retardant paint or flame-retardant tape is not particularly limited, and any known material can be used. Examples of the flame-retardant paint or tape include flame-retardant magnesium alloy paint, plating treatment, and tapes made of flame-retardant polyimide or flame-retardant polyester.

また、図12に示すように、現像剤層規制部材30は燃焼防止のための保護部を備えた形状とすることができる。図中、矢印56は現像装置の外側方向を示している。
図12の現像剤層規制部材30は、現像装置5の被取付部52と当接する面と反対側(現像装置5の外側に露出する表面)に突出し、所定の厚みを有する保護部37を有し、材料の樹脂は、保護部37の厚みにおいて難燃性UL94規格におけるV1以上の難燃性を有する樹脂である。
12, the developer layer restricting member 30 may be provided with a protective portion for preventing combustion. In the figure, an arrow 56 indicates the outside direction of the developing device.
The developer layer regulating member 30 in Figure 12 protrudes on the opposite side to the surface that abuts against the attached portion 52 of the developing device 5 (the surface exposed to the outside of the developing device 5) and has a protective portion 37 with a predetermined thickness, and the resin material is a resin that has flame retardancy of V1 or higher according to the UL94 flame retardancy standard at the thickness of the protective portion 37.

現像剤層規制部材30が樹脂からなる態様において、現像剤担持体51と規制部32の金属鍍金処理が施された部位との間には、現像剤を現像剤担持体51側に移動させるための電位差が生じるように電圧が印加される。すなわち、上述の現像剤層規制部材30と、現像剤担持体51と、を有する現像装置5において、規制部32の金属鍍金処理が施された部位と現像剤担持体51との間に、電位差が生じるように電圧が印加される。
印加される電圧は、現像剤の種類に応じて適宜調整される。
In a mode in which the developer layer regulating member 30 is made of resin, a voltage is applied between the developer carrier 51 and the metal-plated portion of the regulating portion 32 so as to generate a potential difference for moving the developer toward the developer carrier 51. That is, in the developing device 5 having the above-mentioned developer layer regulating member 30 and the developer carrier 51, a voltage is applied between the metal-plated portion of the regulating portion 32 and the developer carrier 51 so as to generate a potential difference.
The voltage to be applied is appropriately adjusted depending on the type of developer.

5 現像装置
30 現像剤層規制部材
31 取付部
32 規制部
32 鍍金
33 弾性部材
34 リブ
35 貫通孔
36 取付部材
37 保護部
40 接着部材
41 溶着部
42 導電層
43 難燃層
44 位置調整部材(扁平ねじ)
51 現像剤担持体(現像ローラ)
52 被取付部
5 Developing device 30 Developer layer regulating member 31 Mounting portion 32 Regulating portion 32 Plating 33 Elastic member 34 Rib 35 Through hole 36 Mounting member 37 Protective portion 40 Adhesive member 41 Welded portion 42 Conductive layer 43 Flame retardant layer 44 Position adjustment member (flat screw)
51 Developer carrier (developing roller)
52 Mounting portion

特許第5055047号公報Japanese Patent No. 5055047

Claims (19)

一成分現像方式の画像形成装置の現像装置に用いられる現像剤層規制部材であって、
前記現像装置の被取付部と当接する面を有し、取付部材が挿通される貫通孔を有する平板状の取付部と、
前記取付部から突出し、自由端である短手方向先端側において前記現像装置の現像剤担持体との間を通過する現像剤を規制する規制部とを有し、
前記取付部と前記規制部とが境目無く一体的に金属で形成され、
前記取付部の平均厚みは、前記規制部の平均厚みよりも厚く、
前記規制部は前記取付部から湾曲して突出し、前記規制部と前記取付部とが対向する対向領域を有し、前記対向領域に弾性部材が配設されていることを特徴とする現像剤層規制部材。
A developer layer regulating member used in a developing device of an image forming apparatus using a one-component development method,
a flat-plate-shaped mounting portion having a surface that comes into contact with a mounting portion of the developing device and a through hole through which a mounting member is inserted;
a regulating portion protruding from the mounting portion and configured to regulate developer passing between the mounting portion and a developer carrier of the developing device at a free end of the regulating portion on a lateral direction tip side,
The mounting portion and the restricting portion are seamlessly formed integrally from metal,
The average thickness of the mounting portion is greater than the average thickness of the restricting portion,
A developer layer regulating member, characterized in that the regulating portion protrudes in a curved manner from the mounting portion, has an opposing area where the regulating portion and the mounting portion face each other, and an elastic member is disposed in the opposing area.
一成分現像方式の画像形成装置の現像装置に用いられる現像剤層規制部材であって、
前記現像装置の被取付部と当接する面を有し、取付部材が挿通される貫通孔を有する平板状の取付部と、
前記取付部から突出し、自由端である短手方向先端側において前記現像装置の現像剤担持体との間を通過する現像剤を規制する規制部とを有し、
前記取付部と前記規制部とが境目無く一体的に樹脂で形成され、前記規制部の短手方向先端側は金属鍍金処理が施され、
前記取付部の平均厚みは、前記規制部の平均厚みよりも厚く、
前記規制部は前記取付部から湾曲して突出し、前記規制部と前記取付部とが対向する対向領域を有し、前記対向領域に弾性部材が配設されていることを特徴とする現像剤層規制部材。
A developer layer regulating member used in a developing device of an image forming apparatus using a one-component development method,
a flat-plate-shaped mounting portion having a surface that comes into contact with a mounting portion of the developing device and a through hole through which a mounting member is inserted;
a regulating portion protruding from the mounting portion and configured to regulate developer passing between the mounting portion and a developer carrier of the developing device at a free end of the regulating portion on a lateral direction tip side,
The mounting portion and the restricting portion are seamlessly formed of resin as a single unit, and a front end of the restricting portion in the lateral direction is metal-plated.
The average thickness of the mounting portion is greater than the average thickness of the restricting portion,
A developer layer regulating member, characterized in that the regulating portion protrudes in a curved manner from the mounting portion, has an opposing area where the regulating portion and the mounting portion face each other, and an elastic member is disposed in the opposing area.
前記弾性部材は、前記取付部と直接当接する部位、及び接着部材を介して当接する部位を有し、
前記接着部材を介して当接する部位は、前記取付部の短手方向において前記規制部が前記取付部から湾曲して突出する方向の端部側に設けられていることを特徴とする請求項1または2に記載の現像剤層規制部材。
the elastic member has a portion that directly contacts the mounting portion and a portion that contacts the mounting portion via an adhesive member,
The developer layer regulating member according to claim 1 or 2, characterized in that the portion that abuts via the adhesive member is provided on the end side of the mounting portion in the short direction in the direction in which the regulating portion curves and protrudes from the mounting portion.
一成分現像方式の画像形成装置の現像装置に用いられる現像剤層規制部材であって、
前記現像装置の被取付部と当接する面を有し、取付部材が挿通される貫通孔を有する平板状の取付部と、
前記取付部から突出し、自由端である短手方向先端側において前記現像装置の現像剤担持体との間を通過する現像剤を規制する規制部とを有し、
前記取付部と前記規制部とが境目無く一体的に金属で形成され、
前記取付部の平均厚みは、前記規制部の平均厚みよりも厚く、
前記取付部の前記規制部が突出する面に、前記規制部と干渉しない位置に、長手方向にわたって突出するリブを有することを特徴とする現像剤層規制部材。
A developer layer regulating member used in a developing device of an image forming apparatus using a one-component development method,
a flat-plate-shaped mounting portion having a surface that comes into contact with a mounting portion of the developing device and a through hole through which a mounting member is inserted;
a regulating portion protruding from the mounting portion and configured to regulate developer passing between the mounting portion and a developer carrier of the developing device at a free end of the regulating portion on a lateral direction tip side,
The mounting portion and the restricting portion are seamlessly formed integrally from metal,
The average thickness of the mounting portion is greater than the average thickness of the restricting portion,
a rib protruding in a longitudinal direction from a surface of said attachment portion from which said regulating portion protrudes, said rib being located at a position not interfering with said regulating portion;
一成分現像方式の画像形成装置の現像装置に用いられる現像剤層規制部材であって、
前記現像装置の被取付部と当接する面を有し、取付部材が挿通される貫通孔を有する平板状の取付部と、
前記取付部から突出し、自由端である短手方向先端側において前記現像装置の現像剤担持体との間を通過する現像剤を規制する規制部とを有し、
前記取付部と前記規制部とが境目無く一体的に樹脂で形成され、前記規制部の短手方向先端側は金属鍍金処理が施され、
前記取付部の平均厚みは、前記規制部の平均厚みよりも厚く、
前記取付部の前記規制部が突出する面に、前記規制部と干渉しない位置に、長手方向にわたって突出するリブを有することを特徴とする現像剤層規制部材。
A developer layer regulating member used in a developing device of an image forming apparatus using a one-component development method,
a flat-plate-shaped mounting portion having a surface that comes into contact with a mounting portion of the developing device and a through hole through which a mounting member is inserted;
a regulating portion protruding from the mounting portion and configured to regulate developer passing between the mounting portion and a developer carrier of the developing device at a free end of the regulating portion on a lateral direction tip side,
The mounting portion and the restricting portion are seamlessly formed of resin as a single unit, and a front end of the restricting portion in the lateral direction is metal-plated.
The average thickness of the mounting portion is greater than the average thickness of the restricting portion,
a rib protruding in a longitudinal direction from a surface of said attachment portion from which said regulating portion protrudes, said rib being located at a position not interfering with said regulating portion;
一成分現像方式の画像形成装置の現像装置に用いられる現像剤層規制部材であって、
前記現像装置の被取付部と当接する面を有し、取付部材が挿通される貫通孔を有する平板状の取付部と、
前記取付部から湾曲して突出し、自由端である短手方向先端側において前記現像装置の現像剤担持体との間を通過する現像剤を規制する規制部とを有し、
前記取付部と前記規制部とが境目無く一体的に金属で形成され、
前記取付部の平均厚みは、前記規制部の平均厚みよりも厚く、
前記取付部は長手方向両端に前記規制部が突出しない領域を有するとともに、突出した前記規制部と対向する領域を有し、
前記貫通孔は、前記長手方向両端の前記規制部が突出しない領域に1つずつ、及び前記長手方向両端の間にあって突出した前記規制部と対向しない領域に少なくとも1つ以上設けられていることを特徴とする現像剤層規制部材。
A developer layer regulating member used in a developing device of an image forming apparatus using a one-component development method,
a flat-plate-shaped mounting portion having a surface that comes into contact with a mounting portion of the developing device and a through hole through which a mounting member is inserted;
a regulating portion that protrudes from the mounting portion in a curved manner and that regulates developer passing between the mounting portion and a developer carrier of the developing device at a free end of the regulating portion in a lateral direction;
The mounting portion and the restricting portion are seamlessly formed integrally from metal,
The average thickness of the mounting portion is greater than the average thickness of the restricting portion,
the mounting portion has regions at both ends in a longitudinal direction where the restricting portion does not protrude, and has regions facing the protruding restricting portion,
A developer layer regulating member characterized in that the through holes are provided in one area at each of the longitudinal ends where the regulating portion does not protrude, and in at least one area between the longitudinal ends where the regulating portion does not face the protruding regulating portion.
一成分現像方式の画像形成装置の現像装置に用いられる現像剤層規制部材であって、
前記現像装置の被取付部と当接する面を有し、取付部材が挿通される貫通孔を有する平板状の取付部と、
前記取付部から湾曲して突出し、自由端である短手方向先端側において前記現像装置の現像剤担持体との間を通過する現像剤を規制する規制部とを有し、
前記取付部と前記規制部とが境目無く一体的に樹脂で形成され、前記規制部の短手方向先端側は金属鍍金処理が施され、
前記取付部の平均厚みは、前記規制部の平均厚みよりも厚く、
前記取付部は長手方向両端に前記規制部が突出しない領域を有するとともに、突出した前記規制部と対向する領域を有し、
前記貫通孔は、前記長手方向両端の前記規制部が突出しない領域に1つずつ、及び前記長手方向両端の間にあって突出した前記規制部と対向しない領域に少なくとも1つ以上設けられていることを特徴とする現像剤層規制部材。
A developer layer regulating member used in a developing device of an image forming apparatus using a one-component development method,
a flat-plate-shaped mounting portion having a surface that comes into contact with a mounting portion of the developing device and a through hole through which a mounting member is inserted;
a regulating portion that protrudes from the mounting portion in a curved manner and that regulates developer passing between the mounting portion and a developer carrier of the developing device at a free end of the regulating portion in a lateral direction;
The mounting portion and the restricting portion are seamlessly formed of resin as a single unit, and a front end of the restricting portion in the lateral direction is metal-plated.
The average thickness of the mounting portion is greater than the average thickness of the restricting portion,
the mounting portion has regions at both ends in a longitudinal direction where the restricting portion does not protrude, and has regions facing the protruding restricting portion,
A developer layer regulating member characterized in that the through holes are provided in one area at each of the longitudinal ends where the regulating portion does not protrude, and in at least one area between the longitudinal ends where the regulating portion does not face the protruding regulating portion.
前記規制部の厚みが、長手方向の中央部と端部側とで異なることを特徴とする請求項1からのいずれかに記載の現像剤層規制部材。 8. The developer layer regulating member according to claim 1, wherein the thickness of the regulating portion is different between a central portion and an end portion in the longitudinal direction. 前記規制部の自由端である短手方向先端の厚みが、長手方向の中央部と端部側とで異なることを特徴とする請求項1からのいずれかに記載の現像剤層規制部材。 9. The developer layer regulating member according to claim 1, wherein a thickness of a free end of the regulating portion in a lateral direction is different between a central portion and an end portion in a longitudinal direction. 前記取付部の厚みが、長手方向の中央部と端部側とで異なることを特徴とする請求項1からのいずれかに記載の現像剤層規制部材。 10. The developer layer restricting member according to claim 1, wherein the thickness of the attachment portion is different between a central portion and an end portion in the longitudinal direction. 前記取付部の前記貫通孔は、前記取付部の長手方向の径よりも、前記取付部の短手方向の径が大きいことを特徴とする請求項1から10のいずれかに記載の現像剤層規制部材。 11. The developer layer restricting member according to claim 1, wherein the through hole of the attachment portion has a diameter in a lateral direction of the attachment portion larger than a diameter in a longitudinal direction of the attachment portion. 前記樹脂が、電気抵抗値が10Ω以下の導電性樹脂であることを特徴とする請求項2、5または7のいずれかに記載の現像剤層規制部材。 8. The developer layer restricting member according to claim 2, 5 or 7 , wherein the resin is a conductive resin having an electric resistance value of 10 5 Ω or less. 前記現像剤担持体と対向する面に、電気抵抗値が10Ω以下の導電性材料を塗布することにより形成された導電層を有することを特徴とする請求項2、5または7のいずれかに記載の現像剤層規制部材。 8. The developer layer regulating member according to claim 2, further comprising a conductive layer formed by applying a conductive material having an electric resistance value of 10 5 Ω or less on a surface facing the developer carrying member. 前記規制部の現像装置の被取付部と当接する面から離れた側の面に、難燃層を有することを特徴とする請求項2、5または7のいずれかに記載の現像剤層規制部材。 8. The developer layer regulating member according to claim 2, further comprising a flame-retardant layer on a surface of said regulating portion away from a surface of said regulating portion that abuts against the mounting portion of the developing device. 前記現像装置の被取付部と当接する面と反対側に突出し所定の厚みを有する保護部を有し、
前記樹脂が、前記保護部の厚みにおいて難燃性UL94規格におけるV1以上の難燃性を有する樹脂であることを特徴とする請求項2、5または7のいずれかに記載の現像剤層規制部材。
a protective portion having a predetermined thickness protruding from a surface of the developing device that is in contact with the mounting portion,
8. The developer layer restricting member according to claim 2 , wherein the resin has a flame retardancy of V1 or higher according to the UL94 flame retardancy standard at the thickness of the protective portion.
請求項1から15のいずれかに記載の現像剤層規制部材を備えたことを特徴とする現像装置。 A developing device comprising the developer layer regulating member according to claim 1 . 請求項2、5または7のいずれかに記載の現像剤層規制部材と、前記現像剤担持体と、を有する現像装置であって、前記規制部の金属鍍金処理が施された部位と前記現像剤担持体との間に、電位差が生じるように電圧が印加されることを特徴とする現像装置。 8. A developing device comprising the developer layer regulating member according to claim 2, 5 or 7 , and the developer carrier, wherein a voltage is applied so as to generate a potential difference between the developer carrier and a metal-plated portion of the regulating portion. 請求項1から15のいずれかに記載の現像剤層規制部材を備えたことを特徴とする画像形成装置。 16. An image forming apparatus comprising the developer layer regulating member according to claim 1. 請求項16に記載の現像装置を備えたことを特徴とする画像形成装置。 An image forming apparatus comprising the developing device according to claim 16 .
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