JP7469950B2 - Vehicle parts and vehicle headlights - Google Patents

Vehicle parts and vehicle headlights Download PDF

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JP7469950B2
JP7469950B2 JP2020085100A JP2020085100A JP7469950B2 JP 7469950 B2 JP7469950 B2 JP 7469950B2 JP 2020085100 A JP2020085100 A JP 2020085100A JP 2020085100 A JP2020085100 A JP 2020085100A JP 7469950 B2 JP7469950 B2 JP 7469950B2
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ball bearing
bearing member
lamp housing
elastic deformation
connecting portion
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JP2021180114A (en
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秀樹 原
幸司 内田
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Koito Manufacturing Co Ltd
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Description

本発明は、光軸調整機構に用いられる車輌用部品及びこれを有する車輌用前照灯についての技術分野に関する。 The present invention relates to the technical field of vehicle parts used in optical axis adjustment mechanisms and vehicle headlamps having the same.

車輌用前照灯には、例えば、カバーとランプハウジングによって構成された灯具外筐の内部に光源等を有するランプユニットが配置されたものがあり、このような車輌用前照灯には、光軸の向きの初期調整であるエイミング調整を行うエイミング調整機構が設けられている(例えば、特許文献1参照)。 Some vehicle headlamps, for example, have a lamp unit with a light source etc. arranged inside a lamp housing that is made up of a cover and a lamp housing, and such vehicle headlamps are provided with an aiming adjustment mechanism that performs aiming adjustment, which is the initial adjustment of the direction of the light axis (see, for example, Patent Document 1).

ランプユニットはエイミング調整機構を介してランプハウジングに支持され、エイミング調整機構の動作によってランプユニットがランプハウジングに対して回動(傾動)される。 The lamp unit is supported on the lamp housing via an aiming adjustment mechanism, and the lamp unit is rotated (tilted) relative to the lamp housing by the operation of the aiming adjustment mechanism.

エイミング調整はランプユニットを灯具外筐に対して上下方向へ回動させると共に左右方向へ回動させることにより直交する2方向において行われる。これらの上下方向と左右方向のエイミング調整には前後方向に延びる二つのアジャスティングスクリューが用いられ、一方のアジャスティングスクリューを軸回り方向へ回転することによりランプユニットが上下方向へ回動され、他方のアジャスティングスクリューを軸回り方向へ回転することによりランプユニットが左右方向へ回動される。 Aiming adjustments are performed in two perpendicular directions by rotating the lamp unit vertically and horizontally relative to the lamp housing. Two adjusting screws extending in the front-to-rear direction are used for these vertical and horizontal aiming adjustments; rotating one adjusting screw around the axis rotates the lamp unit vertically, and rotating the other adjusting screw around the axis rotates the lamp unit horizontally.

エイミング調整を行うための車輌用部品には球軸受(球軸受部材)やナット部材等の各種の部品が存在するが、車輌用部品にはランプハウジングに対して回動(傾動)されるランプユニットのリフレクター等に設けられた連結部に各種の手段によって連結されるものがある。 Vehicle parts for performing aiming adjustments include various parts such as ball bearings (ball bearing members) and nut members, but some vehicle parts are connected by various means to a connecting part provided on the reflector of the lamp unit, which rotates (tilts) relative to the lamp housing.

このような連結の手段として、例えば、球軸受部材等の車輌用部品が連結部にバヨネット結合によって連結されるものがある(例えば、特許文献2参照)。バヨネット結合は複数の係合突部(バヨネット爪)を連結部に形成された連結孔の溝部にそれぞれ挿通し、車輌用部品を連結部に対して回転させて係合突部を連結部に係合させることにより行われる。 One such connection method is to connect a vehicle part such as a ball bearing member to a connecting part by a bayonet connection (see, for example, Patent Document 2). The bayonet connection is performed by inserting multiple engagement protrusions (bayonet claws) into the grooves of a connecting hole formed in the connecting part, and rotating the vehicle part relative to the connecting part to engage the engagement protrusions with the connecting part.

特開2007-55600号公報JP 2007-55600 A 実開平2-23236号公報Japanese Utility Model Application Publication No. 2-23236

ところで、車輌用前照灯においては、上記したように、ランプユニットがエイミング調整機構を介してランプハウジングに支持されているため、エイミング調整機構を構成する車輌用部品の連結部に対する連結状態が不安定である場合には、車輌用部品の連結部に対するガタ付き等が生じ易くなり、ランプユニットのランプハウジングに対する安定した支持状態を確保することができなくなる。 However, in vehicle headlamps, as described above, the lamp unit is supported on the lamp housing via the aiming adjustment mechanism. If the connection state of the vehicle parts that make up the aiming adjustment mechanism to the connecting parts is unstable, rattling or the like is likely to occur in the connecting parts of the vehicle parts, and it becomes impossible to ensure a stable support state of the lamp unit to the lamp housing.

このようなエイミング調整機構の連結部に対する連結状態が不安定である場合には、車輌用前照灯に不必要な振動が生じ易くなったり、ランプユニットの光源からの出射時に予め設定された配光パターンが形成されなくなる等の不具合を生じるおそれがある。 If the connection state of the aiming adjustment mechanism to the connecting part is unstable, there is a risk of problems such as unnecessary vibrations being generated in the vehicle headlamp or the preset light distribution pattern not being formed when the light is emitted from the light source of the lamp unit.

そこで、本発明車輌用部品及び車輌用前照灯は、ランプユニットの連結部に対する球軸受部材の安定した連結状態を確保することを目的とする。 The vehicle component and vehicle headlamp of the present invention aim to ensure a stable connection state of the ball bearing member to the connecting portion of the lamp unit.

第1に、本発明に係る車輌用部品は、ランプハウジングに対して回転されるアジャスティングスクリューが螺合され前記アジャスティングスクリューの回転方向に応じて前記ランプハウジングに対して前後方向へ移動されるナット部材と、前記ランプハウジングに対して回動可能なランプユニットの連結部に連結され前記ナット部材の前後方向への移動に応じて前記ナット部材に対して変位される球軸受部材とを備え、前記球軸受部材には前記連結部に形成された連結孔に挿通される挿通部が設けられ、前記挿通部の外周面には外周側に突出され前記連結孔の開口縁に押し当てられる押当部が形成され、前記球軸受部材における前記押当部の前後には周方向に離隔して位置された複数の受け部と前後方向において変形可能な弾性変形部とが設けられ、前記弾性変形部が弾性変形され前記連結部が前記受け部と前記弾性変形部によって前後から挟持された状態で前記球軸受部材が前記連結部に連結されるものである。 First, the vehicle part of the present invention comprises a nut member into which an adjusting screw that rotates relative to a lamp housing is screwed and which moves in a front-to-rear direction relative to the lamp housing depending on the rotation direction of the adjusting screw, and a ball bearing member that is connected to a connecting portion of a lamp unit that is rotatable relative to the lamp housing and is displaced relative to the nut member in accordance with the front-to-rear movement of the nut member, the ball bearing member is provided with an insertion portion that is inserted into a connecting hole formed in the connecting portion, and a pressing portion that protrudes outwardly from the outer circumferential surface of the insertion portion and is pressed against the opening edge of the connecting hole , and the ball bearing member is provided with a plurality of receiving portions positioned circumferentially spaced apart and an elastic deformation portion that is deformable in the front-to-rear direction in front of and behind the pressing portion, and the ball bearing member is connected to the connecting portion in a state in which the elastic deformation portion is elastically deformed and the connecting portion is clamped from the front and rear by the receiving portion and the elastic deformation portion .

これにより、挿通部に形成された押当部が連結部に押し当てられた状態で球軸受部材が連結部に連結される。また、弾性変形された弾性変形部が連結部に押し付けられて受け部と弾性変形部が連結部を挟持した状態で球軸受部材が連結部に連結される。 As a result, the ball bearing member is connected to the connecting portion with the pressing portion formed on the insertion portion pressed against the connecting portion, and the ball bearing member is connected to the connecting portion with the elastically deformed elastic portion pressed against the connecting portion and the receiving portion and the elastically deformable portion sandwiching the connecting portion.

第2に、上記した本発明に係る車輌用部品においては、前記押当部が周方向に離隔して複数形成されることが望ましい。 Secondly, in the vehicle component according to the present invention described above, it is preferable that the pressing portion is formed in a plurality of portions spaced apart in the circumferential direction.

これにより、複数の押当部が連結孔の開口縁の周方向に離隔した位置に押し当てられる。 This causes multiple pressing parts to be pressed against positions spaced apart circumferentially around the opening edge of the connecting hole.

記した本発明に係る車輌用部品においては、前記弾性変形部が環状に形成されることが望ましい。 In the vehicle component according to the present invention described above , it is preferable that the elastic deformation portion is formed in an annular shape.

これにより、弾性変形された弾性変形部が連結孔の周囲の全体に押し付けられるため、弾性変形部の連結部に対する接触面積が大きくなる。 This causes the elastically deformed elastic portion to be pressed against the entire periphery of the connecting hole, increasing the contact area of the elastic portion with the connecting portion.

記した本発明に係る車輌用部品においては、前記連結部に係合凹部が形成され、前記受け部には前記弾性変形部側に突出され前記係合凹部に挿入される係合突部が設けられることが望ましい。 In the vehicle component according to the present invention described above , it is preferable that an engagement recess is formed in the connecting portion, and an engagement protrusion is provided in the receiving portion, protruding toward the elastically deforming portion and inserted into the engagement recess.

これにより、受け部と弾性変形部が連結部を挟持して球軸受部材が連結部に連結された状態において係合凹部に係合突部が挿入されるため、球軸受部材が連結部に連結された状態において球軸受部材の連結部に対する回転が規制される。 As a result, when the receiving portion and the elastic deformation portion sandwich the connecting portion and the ball bearing member is connected to the connecting portion, the engaging protrusion is inserted into the engaging recess, so that when the ball bearing member is connected to the connecting portion, rotation of the ball bearing member relative to the connecting portion is restricted.

発明に係る車輌用前照灯は、少なくとも一方に開口を有するランプハウジングと、連結孔が形成された連結部を有し前記ランプハウジングに対して回動可能にされたランプユニットと、前記ランプハウジングに対して回転されるアジャスティングスクリューと、前記アジャスティングスクリューが螺合され前記アジャスティングスクリューの回転方向に応じて前記ランプハウジングに対して前後方向へ移動されるナット部材と、前記連結部に連結され前記ナット部材の前後方向への移動に応じて前記ナット部材に対して変位される球軸受部材とを備え、前記球軸受部材には前記連結孔に挿通される挿通部が設けられ、前記挿通部の外周面には外周側に突出され前記連結孔の開口縁に押し当てられる押当部が形成され、前記球軸受部材における前記押当部の前後には周方向に離隔して位置された複数の受け部と前後方向において変形可能な弾性変形部とが設けられ、前記弾性変形部が弾性変形され前記連結部が前記受け部と前記弾性変形部によって前後から挟持された状態で前記球軸受部材が前記連結部に連結されるものである。 The vehicle headlamp of the present invention comprises a lamp housing having an opening on at least one side, a lamp unit having a connecting part with a connecting hole formed therein and rotatable relative to the lamp housing, an adjusting screw that rotates relative to the lamp housing, a nut member into which the adjusting screw is screwed and which moves in a front-to-rear direction relative to the lamp housing depending on the rotation direction of the adjusting screw, and a ball bearing member that is connected to the connecting part and displaced relative to the nut member in accordance with the front-to-rear movement of the nut member, wherein the ball bearing member is provided with an insertion part that is inserted into the connecting hole, and an abutment part that protrudes outwardly from the outer circumferential surface of the insertion part and is pressed against the opening edge of the connecting hole, and a plurality of receiving parts positioned circumferentially spaced apart and an elastic deformation part that is deformable in the front-to-rear direction are provided in front of and behind the abutment part of the ball bearing member, and the ball bearing member is connected to the connecting part in a state in which the elastic deformation part is elastically deformed and the connecting part is clamped from the front and rear by the receiving part and the elastic deformation part ,

これにより、挿通部に形成された押当部が連結部に押し当てられた状態で球軸受部材が連結部に連結される。また、弾性変形された弾性変形部が連結部に押し付けられて受け部と弾性変形部が連結部を挟持した状態で球軸受部材が連結部に連結される。 As a result, the ball bearing member is connected to the connecting portion with the pressing portion formed on the insertion portion pressed against the connecting portion, and the ball bearing member is connected to the connecting portion with the elastically deformed elastic portion pressed against the connecting portion and the receiving portion and the elastically deformable portion sandwiching the connecting portion.

本発明によれば、挿通部に形成された押当部が連結部に押し当てられた状態で球軸受部材が連結部に連結されるため、球軸受部材の連結部に対するガタ付きが防止され、ランプユニットの連結部に対する球軸受部材の安定した連結状態を確保することができる。 According to the present invention, the ball bearing member is connected to the connecting portion with the pressing portion formed on the insertion portion pressed against the connecting portion, preventing the ball bearing member from rattling against the connecting portion and ensuring a stable connection state of the ball bearing member to the connecting portion of the lamp unit.

図2乃至図11と共に本発明車輌用部品及び車輌用前照灯の実施の形態を示すものであり、本図は、車輌用前照灯の断面図である。2 to 11 show an embodiment of a vehicle part and a vehicle headlamp according to the present invention, and this figure is a cross-sectional view of the vehicle headlamp. 結合構造体とアジャスティングスクリューの一部とを連結部とともに示す斜視図である。FIG. 13 is a perspective view showing a connecting structure and a part of an adjusting screw together with a connecting portion. 球軸受部材とナット部材を分離した状態で連結部とともに示す斜視図である。FIG. 2 is a perspective view showing a ball bearing member and a nut member in a separated state together with a connecting portion. 球軸受部材とナット部材を図3とは異なる方向から見た状態で示す斜視図である。4 is a perspective view showing the ball bearing member and the nut member as viewed from a different direction than in FIG. 3 . 結合構造体が連結部に連結された状態を示す断面図である。11 is a cross-sectional view showing a state in which the joint structure is connected to the connecting portion. FIG. 第1の部分と第2の部分を開いた状態で示す球軸受部材の斜視図である。FIG. 2 is a perspective view of the ball bearing member showing the first and second parts in an open state. 球軸受部材の斜視図である。FIG. 球軸受部材が連結部の連結孔に後方から挿入された状態を示す正面図である。13 is a front view showing a state in which the ball bearing member is inserted into the connecting hole of the connecting portion from the rear. FIG. 球軸受部材が連結部の連結孔に後方から挿入された状態を球軸受部材の突状部が設けられた位置で切断した断面図である。13 is a cross-sectional view taken at a position where a protrusion of the ball bearing member is provided, showing a state in which the ball bearing member is inserted into a connecting hole of a connecting portion from behind. FIG. 連結部の連結孔に挿入された球軸受部材が回転されて連結部に連結された状態を示す正面図である。13 is a front view showing a state in which the ball bearing member inserted into the connecting hole of the connecting portion is rotated and connected to the connecting portion. FIG. 連結部の連結孔に挿入された球軸受部材が回転されて連結部に連結された状態を球軸受部材の突状部が設けられた位置で切断した断面図である。13 is a cross-sectional view taken at a position where a protrusion of the ball bearing member is provided, showing a state in which the ball bearing member inserted into the connecting hole of the connecting portion is rotated and connected to the connecting portion. FIG.

以下に、本発明車輌用部品及び車輌用前照灯を実施するための形態について添付図面を参照して説明する。 Below, the vehicle part and vehicle headlamp of the present invention will be described with reference to the attached drawings.

車輌用前照灯1は、それぞれ車体の前端部における左右両端部に取り付けられて配置されている。 The vehicle headlights 1 are mounted on both the left and right ends of the front end of the vehicle body.

車輌用前照灯1は前方に開口された凹部を有するランプハウジング2とランプハウジング2の開口を閉塞するカバー3とを備えている(図1参照)。ランプハウジング2とカバー3によって灯具外筐4が構成され、灯具外筐4の内部空間が灯室5として形成されている。 The vehicle headlamp 1 comprises a lamp housing 2 with a recess that opens forward, and a cover 3 that closes the opening of the lamp housing 2 (see Figure 1). The lamp housing 2 and the cover 3 form a lamp housing 4, and the internal space of the lamp housing 4 is formed as a lamp chamber 5.

ランプハウジング2には、例えば、上面部2aから後面部2bに亘る部分に支持突部6が設けられている。支持突部6には前方に開口され前後に延びる案内スリット6aが形成されている。ランプハウジング2には、例えば、一方の側面部にも図示はしないが支持突部が設けられている。ランプハウジング2には後面部2bに前後に貫通された軸挿通孔7、7が形成されている(図1に一方の軸挿通孔7のみを示す。)。ランプハウジング2には後面部2bに軸取付部8が設けられている。軸取付部8は支持突部6の下方に位置されている。他方の軸挿通孔7は軸取付部8の側方に位置されている。 The lamp housing 2 is provided with a support protrusion 6, for example, extending from the upper surface portion 2a to the rear surface portion 2b. The support protrusion 6 is formed with a guide slit 6a that opens forward and extends back and forth. The lamp housing 2 is also provided with a support protrusion, for example, on one side surface portion, although this is not shown. The lamp housing 2 is formed with shaft insertion holes 7, 7 that penetrate back and forth on the rear surface portion 2b (only one of the shaft insertion holes 7 is shown in FIG. 1). The lamp housing 2 is provided with a shaft attachment portion 8 on the rear surface portion 2b. The shaft attachment portion 8 is located below the support protrusion 6. The other shaft insertion hole 7 is located to the side of the shaft attachment portion 8.

軸取付部8にはピボット軸9が取り付けられている。ピボット軸9は前後に延びる被取付軸部9aと被取付軸部9aの前端部に連続された球状部9bとを有し、被取付軸部9aが軸取付部8に取り付けられ、球状部9bが灯室5において軸取付部8の前側に位置されている。 A pivot shaft 9 is attached to the shaft mounting part 8. The pivot shaft 9 has a mounting shaft part 9a that extends forward and backward and a spherical part 9b that is connected to the front end of the mounting shaft part 9a. The mounting shaft part 9a is attached to the shaft mounting part 8, and the spherical part 9b is located in front of the shaft mounting part 8 in the lamp chamber 5.

灯室5にはランプユニット10が配置されている。ランプユニット10は、例えば、リフレクター11と図示しない光源を有する構成にされている。尚、ランプユニット10はリフレクター11と光源を有する構成に限られることはなく、例えば、投影レンズやシェード等の他の部材を有する構成にされていてもよい。ランプユニット10において光源から出射された光はリフレクター11で反射され、平行光にされてカバー3を透過されて前方へ向けて照射される。 A lamp unit 10 is disposed in the lamp chamber 5. The lamp unit 10 is configured to have, for example, a reflector 11 and a light source (not shown). Note that the lamp unit 10 is not limited to having a reflector 11 and a light source, and may have other components, such as a projection lens or a shade. In the lamp unit 10, light emitted from the light source is reflected by the reflector 11, made into parallel light, transmitted through the cover 3, and irradiated forward.

リフレクター11にはそれぞれ後方に突出された取付部12と連結部13、13が設けられている(図1に一方の連結部13のみを示す。)。一方の連結部13は取付部12の上方に位置され、他方の連結部13は取付部12の側方に位置されている。 The reflector 11 is provided with an attachment portion 12 and connecting portions 13, 13 that protrude rearward (only one connecting portion 13 is shown in FIG. 1). One connecting portion 13 is positioned above the attachment portion 12, and the other connecting portion 13 is positioned to the side of the attachment portion 12.

取付部12にはピボットホルダー14が取り付けられ、ピボットホルダー14には保持部14aが設けられている。ピボットホルダー14の保持部14aにはアジャスティングスクリュー9の球状部9bが保持され、ピボットホルダー14が球状部9bを支点として任意の方向へ回転可能にされている。ピボットホルダー14とピボット軸9はエイミング調整機構の一部を構成する部品であり、リフレクター11がエイミング調整機構を構成するピボットホルダー14とピボット軸9を介してランプハウジング2に支持され、球状部9bを支点としてピボットホルダー14と一体になってランプハウジング2に対して回動(傾動)可能にされている。 A pivot holder 14 is attached to the mounting portion 12, and the pivot holder 14 is provided with a holding portion 14a. The holding portion 14a of the pivot holder 14 holds the spherical portion 9b of the adjusting screw 9, and the pivot holder 14 can rotate in any direction with the spherical portion 9b as a fulcrum. The pivot holder 14 and the pivot shaft 9 are components that constitute part of the aiming adjustment mechanism, and the reflector 11 is supported by the lamp housing 2 via the pivot holder 14 and the pivot shaft 9 that constitute the aiming adjustment mechanism, and is integral with the pivot holder 14 and can rotate (tilt) relative to the lamp housing 2 with the spherical portion 9b as a fulcrum.

連結部13は後端部が略前後方向を向く連結面部15として設けられ、連結面部15には前後に貫通された連結孔16が形成されている(図2参照)。連結孔16は円形状に形成された貫通部16aと貫通部16aの径方向における外側に位置された溝部16b、16b、16bとから成り、溝部16b、16b、16bが周方向に離隔して位置されている。 The connecting portion 13 is provided as a connecting surface portion 15 whose rear end faces approximately in the front-rear direction, and a connecting hole 16 is formed in the connecting surface portion 15, penetrating from front to rear (see FIG. 2). The connecting hole 16 is composed of a circular through portion 16a and groove portions 16b, 16b, 16b positioned radially outward of the through portion 16a, and the groove portions 16b, 16b, 16b are positioned at a distance from each other in the circumferential direction.

連結面部15には溝部16b、16b、16bの前側開口縁のうち周方向における一端部にそれぞれ案内傾斜面15a、15a、15aが形成されている。案内傾斜面15aは周方向へ行くに従って前後に変位するように傾斜されている。連結面部15の前面側には係合凹部15bが形成され、係合凹部15bは前方及び貫通部16a側に開口されている。 Guide inclined surfaces 15a, 15a, 15a are formed on the front opening edges of the grooves 16b, 16b, 16b at one end in the circumferential direction. The guide inclined surfaces 15a are inclined so as to displace forward and backward as they go in the circumferential direction. An engagement recess 15b is formed on the front side of the connection surface 15, and the engagement recess 15b opens forward and toward the through portion 16a.

連結面部15には貫通部16aの周囲に規制突部17、17、17が周方向に離隔して設けられている。規制突部17は前方に突出され、周方向において溝部16bに隣接する位置に設けられている。 The connecting surface portion 15 has restricting protrusions 17, 17, 17 spaced apart in the circumferential direction around the through portion 16a. The restricting protrusions 17 protrude forward and are located adjacent to the groove portion 16b in the circumferential direction.

連結部13、13の連結面部15、15にはそれぞれ結合構造体18、18が連結される(図1参照)。結合構造体18は何れも樹脂材料によって形成された球軸受部材19とナット部材20が結合されて構成されている(図2乃至図4参照)。 Connecting structures 18, 18 are connected to the connecting surfaces 15, 15 of the connecting parts 13, 13, respectively (see Figure 1). Each connecting structure 18 is composed of a ball bearing member 19 made of a resin material and a nut member 20 (see Figures 2 to 4).

球軸受部材19は第1の部分21と第2の部分22がヒンジ部23、23を支点にして開閉可能にされ、ヒンジ部23、23を支点にして第1の部分21と第2の部分22が閉じられることにより両者が結合されて構成される(図3、図4及び図6参照)。第1の部分21と第2の部分22は球軸受部材19が構成された状態において上下に位置され、ヒンジ部23、23が前端部において左右に離隔した状態で位置される(図3乃至図5参照)。 The ball bearing member 19 is constructed such that the first part 21 and the second part 22 can be opened and closed with the hinge parts 23, 23 as a fulcrum, and the first part 21 and the second part 22 are connected by closing the first part 21 and the second part 22 with the hinge parts 23, 23 as a fulcrum (see Figures 3, 4 and 6). The first part 21 and the second part 22 are positioned above and below when the ball bearing member 19 is constructed, and the hinge parts 23, 23 are positioned at the front end apart from each other on the left and right (see Figures 3 to 5).

第1の部分21と第2の部分22にはそれぞれ結合用の各部が設けられている(図6参照)。第1の部分21には係止突部21a、21aと位置決めピン21b、21bと係合爪部21c、21cがそれぞれ左右に離隔して位置され、第2の部分22には係止爪部22a、22aと位置決め穴22b、22bと係合縁部22c、22cがそれぞれ左右に離隔して位置されている。 The first part 21 and the second part 22 are each provided with various parts for connection (see FIG. 6). The first part 21 has locking protrusions 21a, 21a, positioning pins 21b, 21b, and engaging claws 21c, 21c, each positioned at a distance from the left and right, while the second part 22 has locking claws 22a, 22a, positioning holes 22b, 22b, and engaging edges 22c, 22c, each positioned at a distance from the left and right.

第1の部分21と第2の部分22が閉じられた状態において、係止突部21a、21aがそれぞれ係止爪部22a、22aに係止され、位置決めピン21b、21bがそれぞれ位置決め穴22b、22bに挿入されて位置決めされ、係合爪部21c、21cがそれぞれ係合縁部22c、22cに係合されて球軸受部材19が構成される(図3乃至図5参照)。 When the first part 21 and the second part 22 are closed, the locking protrusions 21a, 21a are locked to the locking claws 22a, 22a, respectively, the positioning pins 21b, 21b are inserted into the positioning holes 22b, 22b, respectively, and positioned, and the engaging claws 21c, 21c are engaged with the engaging edges 22c, 22c, respectively, to form the ball bearing member 19 (see Figures 3 to 5).

球軸受部材19は略円筒状に形成されたベース筒部24とベース筒部24の前端寄りの位置から径方向において外側に突出された受け部25、25、25と受け部25、25、25の後側においてベース筒部24から径方向において外側に張り出された弾性変形部26とを有している。 The ball bearing member 19 has a base tube portion 24 formed in a substantially cylindrical shape, receiving portions 25, 25, 25 protruding radially outward from a position near the front end of the base tube portion 24, and elastic deformation portions 26 protruding radially outward from the base tube portion 24 on the rear side of the receiving portions 25, 25, 25.

ベース筒部24は略後半部における内側の空間が挿入空間24aとして形成され、挿入空間24aを形成する壁面が球面状に形成されている。ベース筒部24の内部における下端部には上方に開口された規制穴24bが形成され、規制穴24bが挿入空間24aに連通されている。 The inner space in the rear half of the base cylinder 24 is formed as the insertion space 24a, and the wall surface that forms the insertion space 24a is formed in a spherical shape. A restriction hole 24b that opens upward is formed at the lower end inside the base cylinder 24, and the restriction hole 24b is connected to the insertion space 24a.

ベース筒部24における受け部25、25、25と弾性変形部26の間の部分は挿通部27として設けられている。挿通部27には径方向において他の部分より外方に僅かに突出された突状部28、28、28が周方向に離隔して設けられている(図4、図5及び図7参照)。突状部28の外面は、周方向における両側の部分がそれぞれ傾斜部28a、28aとして形成され、傾斜部28a、28aの間の部分が押当部28bとして形成されている。傾斜部28a、28aは周方向において互いに近づくに従って挿通部27の径方向における外側に変位するように傾斜され、押当部28bはベース筒部24の中心軸を基準とした緩やかな円弧面に形成されている。従って、押当部28bは挿通部27において最も外周側に位置されている。 The portion between the receiving portion 25, 25, 25 and the elastic deformation portion 26 in the base tube portion 24 is provided as the insertion portion 27. The insertion portion 27 is provided with protruding portions 28, 28, 28 that protrude slightly outward in the radial direction from other portions and are spaced apart in the circumferential direction (see Figures 4, 5, and 7). The outer surface of the protruding portion 28 is formed with inclined portions 28a, 28a on both sides in the circumferential direction, and the portion between the inclined portions 28a, 28a is formed as a pressing portion 28b. The inclined portions 28a, 28a are inclined so as to be displaced radially outward of the insertion portion 27 as they approach each other in the circumferential direction, and the pressing portion 28b is formed as a gentle arc surface based on the central axis of the base tube portion 24. Therefore, the pressing portion 28b is located on the outermost side of the insertion portion 27.

受け部25は後面のうち周方向における中央部が真後ろを向く平面状の受け面25aとして形成されている。受け部25、25、25のうち一つの受け部25には後方に突出された係合突部25bが設けられている。 The receiving portion 25 is formed as a flat receiving surface 25a with the central portion in the circumferential direction of the rear surface facing directly rearward. One of the receiving portions 25, 25, 25, is provided with an engagement protrusion 25b that protrudes rearward.

弾性変形部26は皿バネとして設けられ、ベース筒部24に連続された張出部26aと張出部26aの外周に連続された押さえ部26bとから成る。弾性変形部26は、張出部26aが外周側へ行くに従って前方に変位するように傾斜され、張出部26aが前後方向において弾性変形可能にされている。 The elastic deformation portion 26 is provided as a disc spring, and is composed of a protruding portion 26a connected to the base tube portion 24 and a pressing portion 26b connected to the outer periphery of the protruding portion 26a. The elastic deformation portion 26 is inclined so that the protruding portion 26a displaces forward as it approaches the outer periphery, and the protruding portion 26a is elastically deformable in the front-rear direction.

ナット部材20は前後方向が軸方向にされた筒状の挿通支持部29と挿通支持部29の後半部から上方に突出された中間部30と中間部30の上端に連続された被支持部31とから成る(図2乃至図5参照)。 The nut member 20 is composed of a cylindrical support portion 29 with the axial direction in the front-to-rear direction, an intermediate portion 30 protruding upward from the rear half of the support portion 29, and a supported portion 31 connected to the upper end of the intermediate portion 30 (see Figures 2 to 5).

挿通支持部29の内部空間はスクリュー挿通孔32として形成されている。挿通支持部29は前半部が回動支点部33として設けられ後半部が挿入部34として設けられている。 The internal space of the insertion support part 29 is formed as a screw insertion hole 32. The front half of the insertion support part 29 is provided as a pivot point part 33, and the rear half is provided as an insertion part 34.

回動支点部33は前面を除き外面が球面状に形成されている。回動支点部33には下方に突出された被規制軸33aが設けられ、被規制軸33aは外径が球軸受部材19のベース筒部24に形成された規制穴24bの径より小さくされている。挿入部34は後方へ行くに従って径が大きくなる形状に形成されている。 The outer surface of the pivot point 33 is formed spherically, except for the front surface. The pivot point 33 is provided with a regulated shaft 33a that protrudes downward, and the outer diameter of the regulated shaft 33a is smaller than the diameter of the regulated hole 24b formed in the base cylinder portion 24 of the ball bearing member 19. The insertion portion 34 is formed in a shape that increases in diameter toward the rear.

スクリュー挿通孔32には回動支点部33の内部に最も径が小さくされた部分が形成され、この最も径が小さくされた部分を形成する壁面に螺溝32aが形成されている。 The screw insertion hole 32 has a portion with the smallest diameter inside the pivot point 33, and a screw groove 32a is formed on the wall surface that forms this portion with the smallest diameter.

被支持部31は上下方向を向く平板状のベース面部31aとベース面部31aの左右方向における中央部から上方に突出された仕切部31bと仕切部31bの左右に位置された板バネ部31c、31cとベース面部31aの左右両端寄りの位置からそれぞれ下方に突出された被案内突部31d、31dとを有している。板バネ部31c、31cは左右方向における外側の端部がそれぞれベース面部31aの左右両端部に連続され、上方に凸の円弧面状に形成されている。板バネ部31c、31cは上下方向において弾性変形可能にされている。被案内突部31dは前後に延びる形状に形成されている。 The supported portion 31 has a flat base surface portion 31a facing the vertical direction, a partition portion 31b protruding upward from the center in the horizontal direction of the base surface portion 31a, leaf spring portions 31c, 31c positioned on the left and right of the partition portion 31b, and guided protrusions 31d, 31d protruding downward from positions near both the left and right ends of the base surface portion 31a. The outer ends of the leaf spring portions 31c, 31c in the horizontal direction are connected to both the left and right ends of the base surface portion 31a, and are formed into an upwardly convex arc surface. The leaf spring portions 31c, 31c are elastically deformable in the vertical direction. The guided protrusions 31d are formed in a shape that extends forward and backward.

ナット部材20は回動支点部33が挿入空間24aに挿入されて球軸受部材19に連結される(図2及び図5参照)。回動支点部33の挿入空間24aへの挿入は、第1の部分21と第2の部分22が開かれた状態において回動支点部33が第2の部分22に配置され、第1の部分21と第2の部分22が閉じられることにより行われる。 The nut member 20 is connected to the ball bearing member 19 by inserting the pivot point portion 33 into the insertion space 24a (see Figures 2 and 5). The pivot point portion 33 is inserted into the insertion space 24a by placing the pivot point portion 33 on the second part 22 while the first part 21 and the second part 22 are open, and then closing the first part 21 and the second part 22.

ナット部材20が球軸受部材19に連結された状態においては、ベース筒部24の後端側の部分が回動支点部33に対して摺動可能にされ、球軸受部材19が回動支点部33を支点として任意の方向へ回転可能にされる。ナット部材20が球軸受部材19に連結された状態において、ナット部材20の被規制軸33aは球軸受部材19の規制穴24bに挿入される。従って、球軸受部材19が回動支点部33を支点として回転されたときに、被規制軸33aが規制穴24bを形成する壁面に接することにより球軸受部材19のナット部材20に対する過度の回転が規制される。 When the nut member 20 is connected to the ball bearing member 19, the rear end portion of the base tube portion 24 is allowed to slide relative to the pivot fulcrum portion 33, and the ball bearing member 19 is allowed to rotate in any direction with the pivot fulcrum portion 33 as a fulcrum. When the nut member 20 is connected to the ball bearing member 19, the regulated shaft 33a of the nut member 20 is inserted into the regulated hole 24b of the ball bearing member 19. Therefore, when the ball bearing member 19 is rotated with the pivot fulcrum portion 33 as a fulcrum, the regulated shaft 33a comes into contact with the wall surface that forms the regulated hole 24b, thereby restricting excessive rotation of the ball bearing member 19 relative to the nut member 20.

結合構造体18は球軸受部材19がバヨネット結合によりリフレクター11の連結部13に設けられた連結面部15に、以下のようにして連結される(図5、図8、図9、図10及び図11参照)。 The ball bearing member 19 of the connecting structure 18 is connected to the connecting surface portion 15 provided on the connecting portion 13 of the reflector 11 by a bayonet connection as follows (see Figures 5, 8, 9, 10, and 11).

先ず、球軸受部材19における弾性変形部26より前側の部分が連結孔16に後方から挿入される(図8及び図9参照)。このときベース筒部24は貫通部16aに挿入され受け部25、25、25がそれぞれ溝部16b、16b、16bに挿入される。球軸受部材19における弾性変形部26より前側の部分が連結孔16に挿入された状態においては、受け部25、25、25の略全体が連結面部15の前側に位置され、弾性変形部26が連結面部15の後面に接した状態にされる。 First, the portion of the ball bearing member 19 in front of the elastic deformation portion 26 is inserted into the connecting hole 16 from the rear (see Figures 8 and 9). At this time, the base tube portion 24 is inserted into the through portion 16a, and the receiving portions 25, 25, 25 are inserted into the grooves 16b, 16b, 16b, respectively. When the portion of the ball bearing member 19 in front of the elastic deformation portion 26 is inserted into the connecting hole 16, almost the entire receiving portions 25, 25, 25 are positioned in front of the connecting surface portion 15, and the elastic deformation portion 26 is in contact with the rear surface of the connecting surface portion 15.

次に、球軸受部材19が連結面部15に対して軸回り方向における一方向へ回転される(図10及び図11参照)。球軸受部材19が連結面部15に対して回転されるときには、球軸受部材19は受け部25、25、25の傾斜部28a、28a、28aがそれぞれ案内傾斜面15a、15a、15aに摺動されて僅かに前方に変位され、受け部25、25、25が連結面部15の前面に乗り上げられる。 Next, the ball bearing member 19 is rotated in one direction around the axis relative to the connecting surface portion 15 (see Figures 10 and 11). When the ball bearing member 19 is rotated relative to the connecting surface portion 15, the inclined portions 28a, 28a, 28a of the receiving portions 25, 25, 25 slide against the guide inclined surfaces 15a, 15a, 15a, respectively, displacing the ball bearing member 19 slightly forward, and the receiving portions 25, 25, 25 ride up onto the front surface of the connecting surface portion 15.

このように球軸受部材19の連結面部15に対する回転時には、球軸受部材19は傾斜部28aが案内傾斜面15aに摺動されて僅かに前方に変位されて受け部25が連結面部15の前面に乗り上げられ、球軸受部材19が案内傾斜面15aに案内されて連結面部15に対して回転される。従って、球軸受部材19の連結面部15に対する連結作業を容易かつ正確に行うことができる。 In this way, when the ball bearing member 19 rotates relative to the connecting surface portion 15, the inclined portion 28a of the ball bearing member 19 slides along the guide inclined surface 15a, displacing it slightly forward, causing the receiving portion 25 to ride up onto the front surface of the connecting surface portion 15, and the ball bearing member 19 is guided by the guide inclined surface 15a and rotates relative to the connecting surface portion 15. Therefore, the operation of connecting the ball bearing member 19 to the connecting surface portion 15 can be performed easily and accurately.

球軸受部材19は受け部25、25、25が規制突部17、17、17に接する位置まで回転され、受け部25、25、25がそれぞれ規制突部17、17、17に接することにより、球軸受部材19の連結面部15に対する回転が規制される(図10参照)。受け部25が規制突部17に接した状態においては、受け部25の係合突部25bが連結面部15の係合凹部15bに挿入されて係合される(図5参照)。 The ball bearing member 19 is rotated to a position where the receiving portions 25, 25, 25 contact the restricting protrusions 17, 17, 17, and the rotation of the ball bearing member 19 relative to the connecting surface portion 15 is restricted by the receiving portions 25, 25, 25 contacting the restricting protrusions 17, 17, 17 (see FIG. 10). When the receiving portions 25 contact the restricting protrusions 17, the engaging protrusions 25b of the receiving portions 25 are inserted into and engaged with the engaging recesses 15b of the connecting surface portion 15 (see FIG. 5).

このように連結部13には係合凹部15bが形成され、受け部25には弾性変形部26側に突出され係合凹部15bに挿入される係合突部25bが設けられている。 In this way, an engagement recess 15b is formed in the connecting portion 13, and an engagement protrusion 25b is provided in the receiving portion 25, which protrudes toward the elastic deformation portion 26 and is inserted into the engagement recess 15b.

従って、受け部25と弾性変形部26が連結部13を挟持して球軸受部材19が連結部13に連結された状態において係合凹部15bに係合突部25bが挿入されるため、球軸受部材19が連結部13に連結された状態において球軸受部材19の連結部13に対する回転が規制され、振動等による球軸受部材19の連結部13からの脱落を防止することができる。 Therefore, when the receiving portion 25 and the elastic deformation portion 26 sandwich the connecting portion 13 and the ball bearing member 19 is connected to the connecting portion 13, the engaging protrusion 25b is inserted into the engaging recess 15b, so that when the ball bearing member 19 is connected to the connecting portion 13, the rotation of the ball bearing member 19 relative to the connecting portion 13 is restricted, and it is possible to prevent the ball bearing member 19 from falling off the connecting portion 13 due to vibration, etc.

また、球軸受部材19が連結面部15に対して軸回り方向における一方向へ回転されたときには、突状部28、28、28の傾斜部28a、28a、28aが連結孔16を形成する壁面(連結孔16の開口縁)に摺動され押当部28b、28b、28bがこの壁面に押し当てられる(図11参照)。従って、押当部28b、28b、28bが連結孔16側から連結面部15に密着される。 When the ball bearing member 19 is rotated in one direction around the axis relative to the connecting surface portion 15, the inclined portions 28a, 28a, 28a of the protrusions 28, 28, 28 slide against the wall surface (the opening edge of the connecting hole 16) that forms the connecting hole 16, and the pressing portions 28b, 28b, 28b are pressed against this wall surface (see FIG. 11). Therefore, the pressing portions 28b, 28b, 28b are in close contact with the connecting surface portion 15 from the connecting hole 16 side.

上記のように球軸受部材19が連結面部15に対して回転されるときには、球軸受部材19が僅かに前方に変位されるため、弾性変形部26が弾性変形されて押さえ部26bが連結面部15の後面に押し当てられ受け部25、25、25の受け面25a、25a、25aが連結面部15の前面に密着される。 When the ball bearing member 19 is rotated relative to the connecting surface portion 15 as described above, the ball bearing member 19 is displaced slightly forward, so that the elastic deformation portion 26 is elastically deformed and the pressing portion 26b is pressed against the rear surface of the connecting surface portion 15, and the receiving surfaces 25a, 25a, 25a of the receiving portions 25, 25, 25 are tightly attached to the front surface of the connecting surface portion 15.

このように球軸受部材19における押当部28bの前後には周方向に離隔して位置された複数の受け部25と前後方向において変形可能な弾性変形部26とが設けられ、弾性変形部26が弾性変形され連結部13が受け部25と弾性変形部26によって前後から挟持された状態で球軸受部材19が連結部13に連結される。 In this way, a plurality of receiving portions 25 positioned at a distance in the circumferential direction and an elastic deformation portion 26 that can deform in the front-rear direction are provided in front of and behind the pressing portion 28b of the ball bearing member 19, and the ball bearing member 19 is connected to the connecting portion 13 in a state in which the elastic deformation portion 26 is elastically deformed and the connecting portion 13 is sandwiched from the front and rear by the receiving portions 25 and the elastic deformation portion 26.

従って、弾性変形された弾性変形部26が連結部13に押し付けられて受け部25と弾性変形部26が連結部13を挟持した状態で球軸受部材19が連結部13に連結されるため、球軸受部材19の連結部13に対するガタ付きが防止され球軸受部材19を連結部13に安定した状態で連結することができる。 As a result, the elastically deformed elastic deformation portion 26 is pressed against the connecting portion 13, and the ball bearing member 19 is connected to the connecting portion 13 in a state in which the receiving portion 25 and the elastic deformation portion 26 sandwich the connecting portion 13. This prevents the ball bearing member 19 from rattling relative to the connecting portion 13, and allows the ball bearing member 19 to be stably connected to the connecting portion 13.

また、弾性変形部26が環状に形成されているため、弾性変形された弾性変形部26が連結孔16の周囲の全体に押し付けられるため、弾性変形部26の連結部13に対する接触面積が大きく球軸受部材19を連結部13に一層安定した状態で連結することができる。 In addition, because the elastically deformable portion 26 is formed in a ring shape, the elastically deformed elastically deformable portion 26 is pressed against the entire periphery of the connecting hole 16, so the contact area of the elastically deformable portion 26 with the connecting portion 13 is large, allowing the ball bearing member 19 to be connected to the connecting portion 13 in a more stable state.

球軸受部材19が連結部13に連結された結合構造体18は、ナット部材20がランプハウジング2の支持突部6に前後方向へ移動可能な状態で支持される(図1参照)。 The connecting structure 18, in which the ball bearing member 19 is connected to the connecting portion 13, is supported by the nut member 20 on the support protrusion 6 of the lamp housing 2 in a state in which it can move in the forward and backward directions (see FIG. 1).

ナット部材20は被支持部31が、例えば、ランプハウジング2の上面部2aと支持突部6の間に前方から挿入され、板バネ部31c、31cが上面部2aの下面に接した状態にされ、被案内突部31d、31dが支持突部6に形成された案内スリット6aの左右の開口縁に接した状態又は近接した状態にされる。従って、板バネ部31c、31cによってランプハウジング2に対するガタ付きが防止され被案内突部31d、31dが支持突部6に案内されることにより、ナット部材20が支持突部6に対して前後方向へ円滑に移動可能にされる。 The supported portion 31 of the nut member 20 is inserted, for example, from the front between the upper surface 2a of the lamp housing 2 and the support protrusion 6, the leaf spring portions 31c, 31c are in contact with the underside of the upper surface 2a, and the guided protrusions 31d, 31d are in contact with or close to the left and right opening edges of the guide slit 6a formed in the support protrusion 6. Therefore, the leaf spring portions 31c, 31c prevent rattling with respect to the lamp housing 2, and the guided protrusions 31d, 31d are guided by the support protrusion 6, allowing the nut member 20 to move smoothly in the forward and backward directions relative to the support protrusion 6.

結合構造体18にはアジャスティングスクリュー35が挿通されて組み付けられる(図1、図2及び図6参照)。アジャスティングスクリュー35は前後に延びる軸部36と軸部36の後端部から外方に張り出されたフランジ部37とを有している。軸部36は前半部が螺合部36aとして設けられている。 An adjusting screw 35 is inserted into the connecting structure 18 and assembled (see Figures 1, 2, and 6). The adjusting screw 35 has a shaft portion 36 that extends forward and backward and a flange portion 37 that protrudes outward from the rear end of the shaft portion 36. The front half of the shaft portion 36 is provided as a screw-in portion 36a.

アジャスティングスクリュー35は軸部36がランプハウジング2の後面部2bに形成された軸挿通孔7に後方から挿入され、フランジ部37が後面部2bに突き当てられた状態にされる(図1参照)。アジャスティングスクリュー35はランプハウジング2に対して軸方向(前後方向)へ移動不能かつ軸回り方向へ回転可能な状態にされる。アジャスティングスクリュー35は軸部36がナット部材20の挿通支持部29と球軸受部材19のベース筒部24に挿通され、螺合部36aが挿通支持部29に形成された螺溝32aに螺合される。 The adjusting screw 35 has its shaft portion 36 inserted from the rear into the shaft insertion hole 7 formed in the rear surface portion 2b of the lamp housing 2, with the flange portion 37 abutting against the rear surface portion 2b (see FIG. 1). The adjusting screw 35 is immovable in the axial direction (front-to-back direction) relative to the lamp housing 2, but rotatable about the axis. The adjusting screw 35 has its shaft portion 36 inserted into the insertion support portion 29 of the nut member 20 and the base tube portion 24 of the ball bearing member 19, and the threaded portion 36a is threaded into the screw groove 32a formed in the insertion support portion 29.

結合構造体18、18とアジャスティングスクリュー35、35はピボットホルダー14とピボット軸9とともにエイミング調整機構の一部を構成する部品であり、リフレクター11がエイミング調整機構を構成する結合構造体18、18とアジャスティングスクリュー35、35を介してランプハウジング2に支持される。 The connecting structures 18, 18 and the adjusting screws 35, 35 are components that, together with the pivot holder 14 and the pivot shaft 9, form part of the aiming adjustment mechanism, and the reflector 11 is supported on the lamp housing 2 via the connecting structures 18, 18 and the adjusting screws 35, 35 that form the aiming adjustment mechanism.

一方のアジャスティングスクリュー35が回転されると、アジャスティングスクリュー35の回転に伴って螺溝32aが送られて結合構造体18が支持突部6に対して前後方向へ移動され、結合構造体18の前後方向への移動に伴ってリフレクター11がピボット軸9の球状部9bを支点として上下方向へ回動(傾動)されて上下方向におけるエイミング調整が行われる。このとき球軸受部材19が回動支点部33を支点としてナット部材20に対して回転され、ナット部材20の移動に伴って球軸受部材19に付与される負荷が吸収され、リフレクター11が円滑に回動される。 When one of the adjusting screws 35 is rotated, the screw groove 32a is advanced with the rotation of the adjusting screw 35, and the connecting structure 18 is moved in the front-to-rear direction relative to the support protrusion 6, and with the forward-to-rear movement of the connecting structure 18, the reflector 11 is rotated (tilted) in the vertical direction around the spherical portion 9b of the pivot shaft 9 as a fulcrum, and aiming adjustment in the vertical direction is performed. At this time, the ball bearing member 19 is rotated relative to the nut member 20 with the rotation fulcrum portion 33 as a fulcrum, and the load applied to the ball bearing member 19 with the movement of the nut member 20 is absorbed, and the reflector 11 is rotated smoothly.

また、他方のアジャスティングスクリュー35が回転されると、アジャスティングスクリュー35の回転に伴って螺溝32aが送られて結合構造体18が支持突部6に対して前後方向へ移動され、結合構造体18の前後方向への移動に伴ってリフレクター11がピボット軸9の球状部9bを支点として左右方向へ回動(傾動)されて左右方向におけるエイミング調整が行われる。このとき球軸受部材19が回動支点部33を支点としてナット部材20に対して回転(回動)され、ナット部材20の移動に伴って球軸受部材19に付与される負荷が吸収され、リフレクター11が円滑に回動される。 When the other adjusting screw 35 is rotated, the screw groove 32a is advanced with the rotation of the adjusting screw 35, and the connecting structure 18 is moved in the front-rear direction relative to the support protrusion 6, and the reflector 11 is rotated (tilted) in the left-right direction around the spherical portion 9b of the pivot shaft 9 as a fulcrum with the connecting structure 18 moving in the front-rear direction, and aiming adjustment in the left-right direction is performed. At this time, the ball bearing member 19 is rotated (pivoted) relative to the nut member 20 with the rotation fulcrum portion 33 as a fulcrum, and the load applied to the ball bearing member 19 with the movement of the nut member 20 is absorbed, and the reflector 11 is rotated smoothly.

以上に記載した通り、車輌用前照灯1にあっては、球軸受部材19には連結部13に形成された連結孔16に挿通される挿通部27が設けられ、挿通部27の外周面には外周側に突出され連結孔16の開口縁に押し当てられる押当部28bが形成されている。 As described above, in the vehicle headlamp 1, the ball bearing member 19 is provided with an insertion portion 27 that is inserted into the connecting hole 16 formed in the connecting portion 13, and the outer peripheral surface of the insertion portion 27 is formed with a pressing portion 28b that protrudes outward and is pressed against the opening edge of the connecting hole 16.

従って、挿通部27に形成された押当部28bが連結部13に押し当てられた状態で球軸受部材19が連結部13に連結されるため、球軸受部材19の連結部13に対するガタ付きが防止され、ランプユニット10の連結部13に対する球軸受部材19の安定した連結状態を確保することができる。 As a result, the ball bearing member 19 is connected to the connecting portion 13 with the pressing portion 28b formed on the insertion portion 27 pressed against the connecting portion 13, preventing the ball bearing member 19 from rattling relative to the connecting portion 13 and ensuring a stable connection state of the ball bearing member 19 to the connecting portion 13 of the lamp unit 10.

また、押当部28bが周方向に離隔して複数形成されているため、複数の押当部28bが連結孔16の開口縁の周方向に離隔した位置に押し当てられるため、球軸受部材19が安定した状態で連結部13に連結され球軸受部材19の連結部13に対するガタ付きを確実に防止することができる。 In addition, since the pressing portions 28b are formed at intervals in the circumferential direction, the pressing portions 28b are pressed against the opening edge of the connecting hole 16 at positions spaced apart in the circumferential direction, so that the ball bearing member 19 is connected to the connecting portion 13 in a stable state, and rattling of the ball bearing member 19 relative to the connecting portion 13 can be reliably prevented.

尚、球軸受部材19に設けられる押当部28bの数は任意であるが、球軸受部材19の連結部13に対する安定した連結状態を確保するために周方向に離隔して複数が設けられることが望ましい。 The number of pressing parts 28b provided on the ball bearing member 19 is arbitrary, but it is preferable to provide multiple pressing parts spaced apart in the circumferential direction to ensure a stable connection state of the ball bearing member 19 to the connecting part 13.

1…車輌用前照灯、2…ランプハウジング、10…ランプユニット、14…連結部、15b…係合凹部、16…連結孔、19…球軸受部材、20…ナット部材、25…受け部、25b…係合突部、26…弾性変形部、27…挿通部、28b…押当部、35…アジャスティングスクリュー 1...vehicle headlamp, 2...lamp housing, 10...lamp unit, 14...connecting portion, 15b...engagement recess, 16...connecting hole, 19...ball bearing member, 20...nut member, 25...receiving portion, 25b...engagement protrusion, 26...elastic deformation portion, 27...insertion portion, 28b...pressing portion, 35...adjusting screw

Claims (5)

ランプハウジングに対して回転されるアジャスティングスクリューが螺合され前記アジャスティングスクリューの回転方向に応じて前記ランプハウジングに対して前後方向へ移動されるナット部材と、
前記ランプハウジングに対して回動可能なランプユニットの連結部に連結され前記ナット部材の前後方向への移動に応じて前記ナット部材に対して変位される球軸受部材とを備え、
前記球軸受部材には前記連結部に形成された連結孔に挿通される挿通部が設けられ、
前記挿通部の外周面には外周側に突出され前記連結孔の開口縁に押し当てられる押当部が形成され
前記球軸受部材における前記押当部の前後には周方向に離隔して位置された複数の受け部と前後方向において変形可能な弾性変形部とが設けられ、
前記弾性変形部が弾性変形され前記連結部が前記受け部と前記弾性変形部によって前後から挟持された状態で前記球軸受部材が前記連結部に連結される
車輌用部品。
a nut member into which an adjusting screw that is rotated relative to a lamp housing is screwed and which is moved in a forward and backward direction relative to the lamp housing in accordance with a rotation direction of the adjusting screw;
a ball bearing member connected to a connecting portion of a lamp unit that is rotatable relative to the lamp housing and displaced relative to the nut member in response to movement of the nut member in the forward and backward directions,
The ball bearing member is provided with an insertion portion that is inserted into a connection hole formed in the connection portion,
a pressing portion is formed on an outer peripheral surface of the insertion portion so as to protrude outward and be pressed against an opening edge of the connection hole ;
A plurality of receiving portions spaced apart from each other in a circumferential direction and an elastic deformation portion deformable in a front-rear direction are provided in front and rear of the pressing portion of the ball bearing member,
The elastic deformation portion is elastically deformed, and the ball bearing member is connected to the connecting portion in a state in which the connecting portion is sandwiched from the front and rear by the receiving portion and the elastic deformation portion.
Vehicle parts.
前記押当部が周方向に離隔して複数形成された
請求項1に記載の車輌用部品。
The vehicle component according to claim 1 , wherein the pressing portion is formed in a plurality of portions spaced apart from each other in a circumferential direction.
前記弾性変形部が環状に形成された
請求項1又は請求項2に記載の車輌用部品。
The elastic deformation portion is formed in an annular shape.
The vehicle part according to claim 1 or 2 .
前記連結部に係合凹部が形成され、
前記受け部には前記弾性変形部側に突出され前記係合凹部に挿入される係合突部が設けられた
請求項1、請求項2又は請求項3に記載の車輌用部品。
An engagement recess is formed in the connecting portion,
The receiving portion is provided with an engaging protrusion that protrudes toward the elastically deforming portion and is inserted into the engaging recess.
The vehicle part according to claim 1, claim 2 or claim 3 .
少なくとも一方に開口を有するランプハウジングと、
連結孔が形成された連結部を有し前記ランプハウジングに対して回動可能にされたランプユニットと、
前記ランプハウジングに対して回転されるアジャスティングスクリューと、
前記アジャスティングスクリューが螺合され前記アジャスティングスクリューの回転方向に応じて前記ランプハウジングに対して前後方向へ移動されるナット部材と、
前記連結部に連結され前記ナット部材の前後方向への移動に応じて前記ナット部材に対して変位される球軸受部材とを備え、
前記球軸受部材には前記連結孔に挿通される挿通部が設けられ、
前記挿通部の外周面には外周側に突出され前記連結孔の開口縁に押し当てられる押当部が形成され
前記球軸受部材における前記押当部の前後には周方向に離隔して位置された複数の受け部と前後方向において変形可能な弾性変形部とが設けられ、
前記弾性変形部が弾性変形され前記連結部が前記受け部と前記弾性変形部によって前後から挟持された状態で前記球軸受部材が前記連結部に連結される
車輌用前照灯。
a lamp housing having an opening on at least one side;
a lamp unit having a connecting portion with a connecting hole formed therein and being rotatable with respect to the lamp housing;
an adjusting screw that is rotated relative to the lamp housing;
a nut member into which the adjusting screw is screwed and which is moved in a forward and backward direction with respect to the lamp housing in accordance with a rotation direction of the adjusting screw;
a ball bearing member connected to the connecting portion and displaced relative to the nut member in response to movement of the nut member in the front-rear direction,
the ball bearing member is provided with an insertion portion that is inserted into the connecting hole,
a pressing portion is formed on an outer peripheral surface of the insertion portion so as to protrude outward and be pressed against an opening edge of the connection hole ;
A plurality of receiving portions spaced apart from each other in a circumferential direction and an elastic deformation portion deformable in a front-rear direction are provided in front and rear of the pressing portion of the ball bearing member,
The elastic deformation portion is elastically deformed, and the ball bearing member is connected to the connecting portion in a state in which the connecting portion is sandwiched from the front and rear by the receiving portion and the elastic deformation portion.
Vehicle headlights.
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Citations (1)

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Publication number Priority date Publication date Assignee Title
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Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005513744A (en) 2002-01-02 2005-05-12 コーニンクレッカ フィリップス エレクトロニクス エヌ ヴィ Lamps and headlights

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