JP7438043B2 - Stripping method, stripping device, conducting wire, rotating electrical machine, and manufacturing method of rotating electrical machine - Google Patents

Stripping method, stripping device, conducting wire, rotating electrical machine, and manufacturing method of rotating electrical machine Download PDF

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JP7438043B2
JP7438043B2 JP2020117469A JP2020117469A JP7438043B2 JP 7438043 B2 JP7438043 B2 JP 7438043B2 JP 2020117469 A JP2020117469 A JP 2020117469A JP 2020117469 A JP2020117469 A JP 2020117469A JP 7438043 B2 JP7438043 B2 JP 7438043B2
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健一郎 吉井
浩司 川村
浩之 安田
恭輔 山口
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Mitsubishi Electric Corp
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本願は、剥離方法、剥離装置、導線、回転電機、および、回転電機の製造方法に関するものである。 The present application relates to a peeling method, a peeling device, a conducting wire, a rotating electrical machine, and a method for manufacturing a rotating electrical machine.

従来、回転電機の導体線として、断面形状が長方形で銅またはアルミ等で構成される導体と、導体の外周を包む絶縁被膜で構成される平角導線を用いる。平角導線を巻線に用いる場合、導体部の端部間を電気的に接続する。この際、2つの平角導線を電気的に接続するため、部分的に絶縁被膜を剥離した剥離部が形成される。平角導線に剥離部を形成する方法として、平角導線を送り出す毎に、絶縁被膜の剥離および導線材を切断し、コイルセグメントを製造する装置が知られている。この装置において、平角導線の断面視で平行な位置関係を有する2面の絶縁被膜を、平行する一対の剥離刃によるせん断で剥離している。これを平角導線の断面視に垂直方向および水平方向に計2度行うことで、平角導線の絶縁被膜部を剥離している(例えば、特許文献1参照)。 Conventionally, as a conductor wire for a rotating electric machine, a rectangular conductor wire is used, which is composed of a conductor having a rectangular cross-sectional shape and made of copper, aluminum, or the like, and an insulating coating surrounding the outer periphery of the conductor. When using a rectangular conducting wire for winding, the ends of the conductor portion are electrically connected. At this time, in order to electrically connect the two rectangular conductive wires, a peeled portion is formed by partially peeling off the insulation coating. As a method for forming a peeled portion in a rectangular conducting wire, there is known an apparatus that peels off an insulating coating and cuts the conducting wire material each time the rectangular conducting wire is sent out to produce coil segments. In this device, two insulating coatings having a parallel positional relationship in a cross-sectional view of a rectangular conducting wire are peeled off by shearing with a pair of parallel peeling blades. By performing this process twice in total, once in a direction perpendicular to the cross-sectional view of the rectangular conductor and in a horizontal direction, the insulating coating portion of the rectangular conductor is peeled off (see, for example, Patent Document 1).

特開2018-50369号公報(図3)JP 2018-50369 (Figure 3)

従来の剥離方法、剥離装置、導線、回転電機、および、回転電機の製造方法は、平角導線の断面視において、第1剥離加工でパンチがせん断を開始した箇所にダレ部が発生する。また平角導線の断面のパンチがせん断を終了した箇所にバリ部が発生する。第2剥離加工を第1剥離加工と直交する方向に剥離する場合、一対のパンチはそれぞれダレ部、バリ部に接触することとなる。ダレ部では第1剥離加工前より導体部および絶縁被膜部が第4側面の方向、すなわち第1剥離加工においてパンチが移動する方向に変形するため、第2剥離加工ではダレ部に絶縁被膜が残る恐れがある。そして、絶縁被膜を剥離した平角導線を、溶接などで電気的に接続する際、剥離箇所に絶縁被膜が残っていると溶接品質が悪化するという問題点があった。 In conventional peeling methods, peeling devices, conducting wires, rotating electric machines, and methods for manufacturing rotating electric machines, a sagging portion occurs in a cross-sectional view of a rectangular conducting wire at a location where the punch starts shearing in the first peeling process. In addition, burrs are generated at locations where the punch has finished shearing the cross section of the rectangular conducting wire. When the second peeling process is performed in a direction perpendicular to the first peeling process, the pair of punches comes into contact with the sagging part and the burr part, respectively. In the sag part, the conductor part and the insulating coating part are deformed in the direction of the fourth side surface, that is, in the direction in which the punch moves in the first peeling process, before the first peeling process, so the insulating coating remains in the sag part in the second peeling process. There is a fear. Then, when electrically connecting rectangular conductive wires from which the insulation coating has been peeled off by welding or the like, there is a problem in that if the insulation coating remains at the peeled portion, the welding quality deteriorates.

本願は、上記のような課題を解決するための技術を開示するものであり、導体の絶縁被膜の残留を抑制できる剥離方法、剥離装置、導線、回転電機、および、回転電機の製造方法を提供することを目的とする。 The present application discloses a technique for solving the above-mentioned problems, and provides a stripping method, a stripping device, a conducting wire, a rotating electrical machine, and a method for manufacturing a rotating electrical machine that can suppress the residual insulation coating of a conductor. The purpose is to

本願に開示される剥離方法は、
絶縁被膜により被覆された導体により構成される導線の前記絶縁被膜を剥離する剥離方法であって、
前記導体は、断面形状が長方形を有し、長方形の第1方向の一組の対辺である第1側面および第2側面、前記第1方向に直交する第2方向の一組の対辺である第3側面および第4側面を有し、
前記導体の前記第1側面および前記第2側面の前記絶縁被膜を、前記第1側面および前記第2側面に沿って前記第1方向の一方向に向けて剥離する第1剥離工程と、
前記導体の前記第3側面および前記第4側面の前記絶縁被膜を、前記第3側面および前記第4側面に沿って前記第2方向に向けて剥離する第2剥離工程と、
前記第1剥離工程と前記第2剥離工程との間に、前記第1剥離工程にて変形した前記導体の断面形状を修正する修正工程を備え、
前記第1剥離工程は、前記第1方向の一方向が前記第3側面から前記第4側面に向かう方向であって、
前記修正工程は、前記第4側面において押される前記第2方向の両端に対向する前記第3側面の前記第2方向の両端を避けて前記第3側面側を支持した状態で、前記第4側面における前記第2方向の両端を前記第1方向の他方向側に押して、前記第1剥離工程で前記導体の前記第4側面に発生したバリ部を前記第4側面から前記第3側面の方向へ移動し、前記第1剥離工程で前記導体の前記第3側面に発生したダレ部を、前記第4側面から前記第3側面の方向へ移動するものである
また、本願に開示される剥離方法は、
絶縁被膜により被覆された導体により構成される導線の前記絶縁被膜を剥離する剥離方法であって、
前記導体は、断面形状が長方形を有し、長方形の第1方向の一組の対辺である第1側面および第2側面、前記第1方向に直交する第2方向の一組の対辺である第3側面および第4側面を有し、
前記導体の前記第1側面および前記第2側面の前記絶縁被膜を、前記第1側面および前記第2側面に沿って前記第1方向の一方向に向けて剥離する第1剥離工程と、
前記導体の前記第3側面および前記第4側面の前記絶縁被膜を、前記第3側面および前記第4側面に沿って前記第2方向に向けて剥離する第2剥離工程と、
前記第1剥離工程と前記第2剥離工程との間に、前記第1剥離工程にて変形した前記導体の断面形状を修正する修正工程を備え、
前記第1剥離工程は、前記第1方向の一方向が前記第3側面から前記第4側面に向かう方向であって、
前記修正工程は、前記第1側面、前記第2側面および前記第3側面を支持しながら、前記導体の前記第1側面および前記第2側面に前記第2方向に凹んだ凹部を形成し、前記第1剥離工程で前記導体の前記第3側面に発生したダレ部を、前記第4側面から前記第3側面の方向へ移動するものである。
また、本願に開示される剥離方法は、
絶縁被膜により被覆された導体により構成される導線の前記絶縁被膜を剥離する剥離方法であって、
前記導体は、断面形状が長方形を有し、長方形の第1方向の一組の対辺である第1側面および第2側面、前記第1方向に直交する第2方向の一組の対辺である第3側面および第4側面を有し、
前記導体の前記第1側面および前記第2側面の前記絶縁被膜を、前記第1側面および前記第2側面に沿って前記第1方向の一方向に向けて剥離する第1剥離工程と、
前記導体の前記第3側面および前記第4側面の前記絶縁被膜を、前記第3側面および前記第4側面に沿って前記第2方向に向けて剥離する第2剥離工程と、
前記第1剥離工程と前記第2剥離工程との間に、前記第1剥離工程にて変形した前記導体の断面形状を修正する修正工程を備え、
前記第1剥離工程は、前記第1方向の一方向が前記第3側面から前記第4側面に向かう方向であって、
前記修正工程は、前記第1側面および前記第2側面を支持しながら、前記導体の前記第1側面および前記第2側面を前記第2方向において互いに近づく方向に押圧して、前記第1剥離工程で前記導体の前記第3側面に発生したダレ部を、前記第4側面から前記第3側面の方向へ移動するものである
また、本願に開示される剥離装置は、
絶縁被膜により被覆された導体により構成される導線の前記絶縁被膜を剥離する剥離装置であって、
前記導体は、断面形状が長方形を有し、長方形の第1方向の一組の対辺である第1側面および第2側面、前記第1方向に直交する第2方向の一組の対辺である第3側面および第4側面を有し、
前記導体の前記第1側面および前記第2側面の前記絶縁被膜を、前記第1側面および前記第2側面に沿って前記第1方向の一方向に向けて剥離する第1剥離部と、
前記導体の前記第3側面および前記第4側面の前記絶縁被膜を、前記第3側面および前記第4側面に沿って前記第2方向に向けて剥離する第2剥離部と、
前記第1剥離部にて変形した前記導体の断面形状を修正する修正部とを備え、
前記第1剥離部は、前記第1方向の一方向が前記第3側面から前記第4側面に向かう方向であって、
前記修正部は、前記第4側面において押される前記第2方向の両端に対向する前記第3側面の前記第2方向の両端を避けて前記第3側面側を支持した状態で、前記第4側面における前記第2方向の両端を前記第1方向の他方向側に押して、前記第1剥離部で前記導体の前記第4側面に発生したバリ部を前記第4側面から前記第3側面の方向へ移動し、前記第1剥離部で前記導体の前記第3側面に発生したダレ部を、前記第4側面から前記第3側面の方向へ移動するものである。
また、本願に開示される剥離装置は、
絶縁被膜により被覆された導体により構成される導線の前記絶縁被膜を剥離する剥離装置であって、
前記導体は、断面形状が長方形を有し、長方形の第1方向の一組の対辺である第1側面および第2側面、前記第1方向に直交する第2方向の一組の対辺である第3側面および第4側面を有し、
前記導体の前記第1側面および前記第2側面の前記絶縁被膜を、前記第1側面および前記第2側面に沿って前記第1方向の一方向に向けて剥離する第1剥離部と、
前記導体の前記第3側面および前記第4側面の前記絶縁被膜を、前記第3側面および前記第4側面に沿って前記第2方向に向けて剥離する第2剥離部と、
前記第1剥離部にて変形した前記導体の断面形状を修正する修正部とを備え、
前記第1剥離部は、前記第1方向の一方向が前記第3側面から前記第4側面に向かう方向であって、
前記修正部は、前記第1側面、前記第2側面および前記第3側面を支持しながら、前記導体の前記第1側面および前記第2側面に前記第2方向に凹んだ凹部を形成し、前記第1剥離部で前記導体の前記第3側面に発生したダレ部を、前記第4側面から前記第3側面の方向へ移動するものである。
また、本願に開示される剥離装置は、
絶縁被膜により被覆された導体により構成される導線の前記絶縁被膜を剥離する剥離装置であって、
前記導体は、断面形状が長方形を有し、長方形の第1方向の一組の対辺である第1側面および第2側面、前記第1方向に直交する第2方向の一組の対辺である第3側面および第4側面を有し、
前記導体の前記第1側面および前記第2側面の前記絶縁被膜を、前記第1側面および前記第2側面に沿って前記第1方向の一方向に向けて剥離する第1剥離部と、
前記導体の前記第3側面および前記第4側面の前記絶縁被膜を、前記第3側面および前記第4側面に沿って前記第2方向に向けて剥離する第2剥離部と、
前記第1剥離部にて変形した前記導体の断面形状を修正する修正部とを備え、
前記第1剥離部は、前記第1方向の一方向が前記第3側面から前記第4側面に向かう方向にであって、
前記修正部は、前記第1側面および前記第2側面を支持しながら、前記導体の前記第1側面および前記第2側面を前記第2方向において互いに近づく方向に押圧して、前記第1剥離部で前記導体の前記第3側面に発生したダレ部を、前記第4側面から前記第3側面の方向へ移動するものである。
また、本願に開示される導線は、
前記第1剥離工程は、前記第1方向の一方向が前記第3側面から前記第4側面に向かう方向であって、
前記修正工程は、前記第1側面、前記第2側面および前記第3側面を支持しながら、前記導体の前記第1側面および前記第2側面に前記第2方向に凹んだ凹部を形成し、前記第1剥離工程で前記導体の前記第3側面に発生したダレ部を、前記第4側面から前記第3側面の方向へ移動する剥離方法を用いた導線において、
前記絶縁被膜が被覆されていない前記導体の露出部を有し、
前記露出部の前記第1側面および前記第2側面には、前記第2方向に凹んだ凹部を備えたものである。
また、本願に開示される導線は、
前記第1剥離工程は、前記第1方向の一方向が前記第3側面から前記第4側面に向かう方向であって、
前記修正工程は、前記第1側面および前記第2側面を支持しながら前記第1側面および前記第2側面を前記第2方向において互いに近づく方向に押圧して、前記第1剥離工程で前記導体の前記第3側面に発生したダレ部を、前記第4側面から前記第3側面の方向へ移動し、
前記修正工程は、前記導体の前記第1側面および前記第2側面に前記第2方向に突出する凸部を形成する剥離方法を用いた導線において、
前記絶縁被膜が被覆されていない前記導体の露出部を有し、
前記露出部の前記第1側面および前記第2側面には、前記第2方向に突出する凸部を備えたものである。
また、本願に開示される回転電機は、
前記導線を巻回した固定子と、前記固定子に空隙を介して対向配置された回転子とを備えたものである。
また、本願に開示される回転電機の製造方法は、
前記記載の剥離方法により、一部の前記絶縁被膜を剥離された前記導線を巻回した固定子に空隙を介して回転子を対向配置したものである。
The peeling method disclosed in this application includes:
A peeling method for peeling off the insulation coating of a conductor made of a conductor covered with an insulation coating, the method comprising:
The conductor has a rectangular cross-sectional shape, a first side surface and a second side surface which are a pair of opposite sides in a first direction of the rectangle, and a first side surface and a second side surface which are a pair of opposite sides in a second direction perpendicular to the first direction. having three sides and a fourth side,
a first peeling step of peeling off the insulating coating on the first side surface and the second side surface of the conductor in one direction of the first direction along the first side surface and the second side surface;
a second peeling step of peeling off the insulating coating on the third side surface and the fourth side surface of the conductor in the second direction along the third side surface and the fourth side surface;
Between the first peeling step and the second peeling step, a correction step of correcting the cross-sectional shape of the conductor deformed in the first peeling step ,
In the first peeling step, one direction of the first direction is from the third side surface to the fourth side surface,
In the modification step, the fourth side surface is supported while avoiding both ends in the second direction of the third side surface that are opposite to both ends in the second direction pushed on the fourth side surface. Pushing both ends of the second direction in the other direction of the first direction, the burr portion generated on the fourth side surface of the conductor in the first peeling step is moved from the fourth side surface toward the third side surface. The sagging portion generated on the third side surface of the conductor in the first peeling step is moved from the fourth side surface toward the third side surface .
Furthermore, the peeling method disclosed in this application includes:
A peeling method for peeling off the insulation coating of a conductor made of a conductor covered with an insulation coating, the method comprising:
The conductor has a rectangular cross-sectional shape, a first side surface and a second side surface which are a pair of opposite sides in a first direction of the rectangle, and a first side surface and a second side surface which are a pair of opposite sides in a second direction perpendicular to the first direction. having three sides and a fourth side,
a first peeling step of peeling off the insulating coating on the first side surface and the second side surface of the conductor in one direction of the first direction along the first side surface and the second side surface;
a second peeling step of peeling off the insulating coating on the third side surface and the fourth side surface of the conductor in the second direction along the third side surface and the fourth side surface;
Between the first peeling step and the second peeling step, a correction step of correcting the cross-sectional shape of the conductor deformed in the first peeling step,
In the first peeling step, one direction of the first direction is from the third side surface to the fourth side surface,
The modification step includes forming recesses recessed in the second direction on the first side surface and the second side surface of the conductor while supporting the first side surface, the second side surface, and the third side surface; The sagging portion generated on the third side surface of the conductor in the first peeling step is moved from the fourth side surface toward the third side surface.
Furthermore, the peeling method disclosed in this application includes:
A peeling method for peeling off the insulation coating of a conductor made of a conductor covered with an insulation coating, the method comprising:
The conductor has a rectangular cross-sectional shape, a first side surface and a second side surface which are a pair of opposite sides in a first direction of the rectangle, and a first side surface and a second side surface which are a pair of opposite sides in a second direction perpendicular to the first direction. having three sides and a fourth side,
a first peeling step of peeling off the insulating coating on the first side surface and the second side surface of the conductor in one direction of the first direction along the first side surface and the second side surface;
a second peeling step of peeling off the insulating coating on the third side surface and the fourth side surface of the conductor in the second direction along the third side surface and the fourth side surface;
Between the first peeling step and the second peeling step, a correction step of correcting the cross-sectional shape of the conductor deformed in the first peeling step,
In the first peeling step, one direction of the first direction is from the third side surface to the fourth side surface,
In the modification step, while supporting the first side surface and the second side surface, the first side surface and the second side surface of the conductor are pressed in a direction toward each other in the second direction, and the first peeling step is performed. The sagging portion generated on the third side surface of the conductor is moved from the fourth side surface toward the third side surface .
Further, the peeling device disclosed in this application includes:
A peeling device for peeling off the insulation coating of a conductor made of a conductor covered with an insulation coating,
The conductor has a rectangular cross-sectional shape, a first side surface and a second side surface which are a pair of opposite sides in a first direction of the rectangle, and a first side surface and a second side surface which are a pair of opposite sides in a second direction perpendicular to the first direction. having three sides and a fourth side,
a first peeling section that peels off the insulating coating on the first side surface and the second side surface of the conductor in one direction of the first direction along the first side surface and the second side surface;
a second peeling section that peels off the insulating coating on the third side surface and the fourth side surface of the conductor in the second direction along the third side surface and the fourth side surface;
a correction part that corrects the cross-sectional shape of the conductor deformed at the first peeling part ,
The first peeling portion is such that one direction of the first direction is from the third side surface to the fourth side surface,
The correction portion supports the third side while avoiding both ends in the second direction of the third side that are opposite to both ends in the second direction that are pushed on the fourth side. Pushing both ends of the second direction in the other direction of the first direction, the burr portion generated on the fourth side surface of the conductor at the first peeling portion is moved from the fourth side surface toward the third side surface. The sagging portion generated on the third side surface of the conductor by the first peeling section is moved from the fourth side surface toward the third side surface .
Further, the peeling device disclosed in this application includes:
A peeling device for peeling off the insulation coating of a conductor made of a conductor covered with an insulation coating,
The conductor has a rectangular cross-sectional shape, a first side surface and a second side surface which are a pair of opposite sides in a first direction of the rectangle, and a first side surface and a second side surface which are a pair of opposite sides in a second direction perpendicular to the first direction. having three sides and a fourth side,
a first peeling section that peels off the insulating coating on the first side surface and the second side surface of the conductor in one direction of the first direction along the first side surface and the second side surface;
a second peeling section that peels off the insulating coating on the third side surface and the fourth side surface of the conductor in the second direction along the third side surface and the fourth side surface;
a correction part that corrects the cross-sectional shape of the conductor deformed at the first peeling part,
The first peeling portion is such that one direction of the first direction is from the third side surface to the fourth side surface,
The modification portion forms a concave portion recessed in the second direction on the first side surface and the second side surface of the conductor while supporting the first side surface, the second side surface, and the third side surface, and A sagging portion generated on the third side surface of the conductor at the first peeling portion is moved from the fourth side surface toward the third side surface.
Further, the peeling device disclosed in this application includes:
A peeling device for peeling off the insulation coating of a conductor made of a conductor covered with an insulation coating,
The conductor has a rectangular cross-sectional shape, a first side surface and a second side surface which are a pair of opposite sides in a first direction of the rectangle, and a first side surface and a second side surface which are a pair of opposite sides in a second direction perpendicular to the first direction. having three sides and a fourth side,
a first peeling section that peels off the insulating coating on the first side surface and the second side surface of the conductor in one direction of the first direction along the first side surface and the second side surface;
a second peeling section that peels off the insulating coating on the third side surface and the fourth side surface of the conductor in the second direction along the third side surface and the fourth side surface;
a correction part that corrects the cross-sectional shape of the conductor deformed at the first peeling part,
The first peeling part is such that one direction of the first direction is in a direction from the third side surface to the fourth side surface,
The modifying section presses the first side surface and the second side surface of the conductor in a direction toward each other in the second direction while supporting the first side surface and the second side surface, thereby forming the first peeling section. The sagging portion generated on the third side surface of the conductor is moved from the fourth side surface toward the third side surface.
Further, the conductive wire disclosed in this application is
In the first peeling step, one direction of the first direction is from the third side surface to the fourth side surface,
The modification step includes forming recesses recessed in the second direction on the first side surface and the second side surface of the conductor while supporting the first side surface, the second side surface, and the third side surface; In a conductive wire using a peeling method in which a sagging portion generated on the third side surface of the conductor in the first peeling step is moved from the fourth side surface to the third side surface,
having an exposed portion of the conductor that is not covered with the insulating coating;
The first side surface and the second side surface of the exposed portion are provided with a recessed portion recessed in the second direction.
Further, the conductive wire disclosed in this application is
In the first peeling step, one direction of the first direction is from the third side surface to the fourth side surface,
In the modification step, the first side surface and the second side surface are pressed toward each other in the second direction while supporting the first side surface and the second side surface, and the conductor is removed in the first peeling step. moving the sagging portion that has occurred on the third side surface from the fourth side surface toward the third side surface;
In the conductive wire, the modification step is performed using a peeling method in which a convex portion protruding in the second direction is formed on the first side surface and the second side surface of the conductor.
having an exposed portion of the conductor that is not covered with the insulating coating;
The first side surface and the second side surface of the exposed portion are provided with a protrusion projecting in the second direction.
Furthermore, the rotating electrical machine disclosed in this application is
The rotor includes a stator around which the conductive wire is wound, and a rotor that is disposed opposite to the stator with a gap interposed therebetween.
Furthermore, the method for manufacturing a rotating electric machine disclosed in the present application includes:
A rotor is disposed opposite to a stator wound with the conductive wire from which a portion of the insulating coating has been peeled off by the peeling method described above, with a gap interposed therebetween.

本願に開示される剥離方法、剥離装置、導線、回転電機、および、回転電機の製造方法によれば、
導体の絶縁被膜の残留を抑制できる。
According to the peeling method, peeling device, conducting wire, rotating electrical machine, and method for manufacturing a rotating electrical machine disclosed in the present application,
It is possible to suppress the residual insulation coating on the conductor.

実施の形態1における剥離方法を示すフローチャートである。3 is a flowchart showing a peeling method in Embodiment 1. FIG. 図1に用いられる導線の構成を示す外形図である。FIG. 2 is an outline diagram showing the configuration of a conducting wire used in FIG. 1. FIG. 図1に用いられる導線の構成を示す断面図である。FIG. 2 is a cross-sectional view showing the configuration of a conducting wire used in FIG. 1. FIG. 図1に示した剥離方法の導線の状態および剥離装置の構成を示す図である。FIG. 2 is a diagram showing the state of conductive wires and the configuration of a peeling device in the peeling method shown in FIG. 1; 図1に示した剥離方法の導線の状態および剥離装置の構成を示す図である。FIG. 2 is a diagram showing the state of conductive wires and the configuration of a peeling device in the peeling method shown in FIG. 1; 図1に示した剥離方法の導線の状態および剥離装置の構成を示す図である。FIG. 2 is a diagram showing the state of conductive wires and the configuration of a peeling device in the peeling method shown in FIG. 1; 図1に示した剥離方法の導線の状態および剥離装置の構成を示す図である。FIG. 2 is a diagram showing the state of conductive wires and the configuration of a peeling device in the peeling method shown in FIG. 1; 図1に示した剥離方法の導線の状態および剥離装置の構成を示す図である。FIG. 2 is a diagram showing the state of conductive wires and the configuration of a peeling device in the peeling method shown in FIG. 1; 図1に示した剥離方法の導線の状態および剥離装置の構成を示す図である。FIG. 2 is a diagram showing the state of conductive wires and the configuration of a peeling device in the peeling method shown in FIG. 1; 図1に示した剥離方法の導線の状態および剥離装置の構成を示す図である。FIG. 2 is a diagram showing the state of conductive wires and the configuration of a peeling device in the peeling method shown in FIG. 1; 図1に示した剥離方法の導線の状態および剥離装置の構成を示す図である。FIG. 2 is a diagram showing the state of conductive wires and the configuration of a peeling device in the peeling method shown in FIG. 1; 図1に示した剥離方法の導線による溶接前の接合構成を示す平面図である。FIG. 2 is a plan view showing a joining configuration before welding using a conducting wire in the peeling method shown in FIG. 1; 図1に示した剥離方法の導線による溶接前の接合構成を示す斜視図である。FIG. 2 is a perspective view showing a joining configuration before welding using a conducting wire in the peeling method shown in FIG. 1; 図7に示した導線の溶接後の接合構成を示す平面図である。FIG. 8 is a plan view showing a joined structure of the conducting wire shown in FIG. 7 after welding. 図7に示した導線の溶接後の接合構成を示す斜視図である。FIG. 8 is a perspective view showing a joined structure of the conducting wire shown in FIG. 7 after welding. 実施の形態2における剥離方法の導線の状態および剥離装置の構成を示す図である。FIG. 7 is a diagram illustrating the state of conductive wires and the configuration of a peeling device in a peeling method in Embodiment 2; 実施の形態2における剥離方法の導線の状態および剥離装置の構成を示す図である。FIG. 7 is a diagram illustrating the state of conductive wires and the configuration of a peeling device in a peeling method in Embodiment 2; 実施の形態2における剥離方法の導線の状態および剥離装置の構成を示す図である。FIG. 7 is a diagram illustrating the state of conductive wires and the configuration of a peeling device in a peeling method in Embodiment 2; 実施の形態2における剥離方法の導線の状態および剥離装置の構成を示す図である。FIG. 7 is a diagram illustrating the state of conductive wires and the configuration of a peeling device in a peeling method in Embodiment 2; 実施の形態2における剥離方法の導線の状態および剥離装置の構成を示す図である。FIG. 7 is a diagram illustrating the state of conductive wires and the configuration of a peeling device in a peeling method in Embodiment 2; 実施の形態2における剥離方法の導線の状態および剥離装置の構成を示す図である。FIG. 7 is a diagram illustrating the state of conductive wires and the configuration of a peeling device in a peeling method in Embodiment 2; 実施の形態2における剥離方法の導線の状態および剥離装置の構成を示す図である。FIG. 7 is a diagram illustrating the state of conductive wires and the configuration of a peeling device in a peeling method in Embodiment 2; 図9から図11に示した剥離方法の導線による溶接前の接合構成を示す平面図である。FIG. 12 is a plan view showing a joining configuration before welding using a conducting wire in the peeling method shown in FIGS. 9 to 11. FIG. 図9から図11に示した剥離方法の導線による溶接前の接合構成を示す斜視図である。FIG. 12 is a perspective view showing a joining configuration before welding using a conducting wire in the peeling method shown in FIGS. 9 to 11; 実施の形態3における剥離方法の導線の状態および剥離装置の構成を示す図である。FIG. 7 is a diagram showing the state of a conductor and the configuration of a peeling device in a peeling method in Embodiment 3; 実施の形態3における剥離方法の導線の状態および剥離装置の構成を示す図である。FIG. 7 is a diagram showing the state of a conductor and the configuration of a peeling device in a peeling method in Embodiment 3; 実施の形態3における剥離方法の導線の状態および剥離装置の構成を示す図である。FIG. 7 is a diagram showing the state of a conductor and the configuration of a peeling device in a peeling method in Embodiment 3; 実施の形態3における剥離方法の導線の状態および剥離装置の構成を示す図である。FIG. 7 is a diagram showing the state of a conductor and the configuration of a peeling device in a peeling method in Embodiment 3; 実施の形態3における剥離方法の導線の状態および剥離装置の構成を示す図である。FIG. 7 is a diagram showing the state of a conductor and the configuration of a peeling device in a peeling method in Embodiment 3; 実施の形態3における剥離方法の導線の状態および剥離装置の構成を示す図である。FIG. 7 is a diagram showing the state of a conductor and the configuration of a peeling device in a peeling method in Embodiment 3; 実施の形態3における剥離方法の導線の状態および剥離装置の構成を示す図である。FIG. 7 is a diagram showing the state of a conductor and the configuration of a peeling device in a peeling method in Embodiment 3; 図13から図15に示した剥離方法の導線による溶接前の接合構成を示す平面図である。FIG. 16 is a plan view showing a joining configuration before welding using a conducting wire in the peeling method shown in FIGS. 13 to 15; 図13から図15に示した剥離方法の導線による溶接前の接合構成を示す斜視図である。FIG. 16 is a perspective view showing a joining configuration before welding using a conducting wire in the peeling method shown in FIGS. 13 to 15; 実施の形態4における回転電機の製造方法を示すフローチャートである。7 is a flowchart showing a method for manufacturing a rotating electrical machine in Embodiment 4. FIG. 図17に示した回転電機の製造方法にて形成された回転電機の構成を示す断面図である。18 is a cross-sectional view showing the configuration of a rotating electrical machine formed by the method for manufacturing the rotating electrical machine shown in FIG. 17. FIG. 比較例における剥離方法の導線の状態および剥離装置の構成を示す図である。It is a figure which shows the state of the conductor of the peeling method in a comparative example, and the structure of a peeling apparatus. 比較例における剥離方法の導線の状態および剥離装置の構成を示す図である。It is a figure which shows the state of the conductor of the peeling method in a comparative example, and the structure of a peeling apparatus. 比較例における剥離方法の導線の状態および剥離装置の構成を示す図である。It is a figure which shows the state of the conductor of the peeling method in a comparative example, and the structure of a peeling apparatus. 比較例における剥離方法の導線の状態および剥離装置の構成を示す図である。It is a figure which shows the state of the conductor of the peeling method in a comparative example, and the structure of a peeling apparatus. 比較例における剥離方法の導線の状態および剥離装置の構成を示す図である。It is a figure which shows the state of the conductor of the peeling method in a comparative example, and the structure of a peeling apparatus. 比較例における剥離方法の導線の状態および剥離装置の構成を示す図である。It is a figure which shows the state of the conductor of the peeling method in a comparative example, and the structure of a peeling apparatus.

実施の形態1.
図1は実施の形態1における剥離方法を示すフローチャートである。図2Aは図1に用いられる導線の構成を示す外形図である。図2Bは図1に用いられる導線の構成を示す断面図である。図3から図6は図1に示した剥離方法の導線の状態および剥離装置の構成を示す図である。
Embodiment 1.
FIG. 1 is a flowchart showing a peeling method in the first embodiment. FIG. 2A is an outline diagram showing the configuration of the conducting wire used in FIG. 1. FIG. 2B is a cross-sectional view showing the structure of the conducting wire used in FIG. 1. 3 to 6 are diagrams showing the state of the conducting wire and the configuration of the peeling device in the peeling method shown in FIG. 1.

図7Aは図1に示した剥離方法の導線による溶接前の接合構成を示す平面図である。図7Bは図1に示した剥離方法の導線による溶接前の接合構成を示す斜視図である。図8Aは図7に示した導線の溶接後の接合構成を示す平面図である。図8Bは図7に示した導線の溶接後の接合構成を示す斜視図である。図19から図22は比較例における剥離方法の導線の状態および剥離装置の構成を示す図である。 FIG. 7A is a plan view showing a joining configuration before welding using a conducting wire in the peeling method shown in FIG. 1. FIG. 7B is a perspective view showing the joining structure before welding using the conducting wire in the peeling method shown in FIG. 1. FIG. 8A is a plan view showing a joined structure of the conductor shown in FIG. 7 after welding. FIG. 8B is a perspective view showing a joined structure of the conductor shown in FIG. 7 after welding. FIGS. 19 to 22 are diagrams showing the state of the conducting wire and the configuration of the peeling device in a peeling method in a comparative example.

本実施の形態1において用いられる、導線1について図2に基づいて説明する。尚、以下の実施の形態においても、素材として用いる導線1の構成は同一であるため、その説明は適宜省略する。図において、導線1は、導体2と、導体2の外周を覆う絶縁被膜3とにて構成される。導線1の導体2の部分は、金属板材からなり、その角部が丸く面取り(R面取り)された、一般的に平角導線と称されるものである。 The conducting wire 1 used in the first embodiment will be explained based on FIG. 2. In addition, since the structure of the conducting wire 1 used as a material is the same in the following embodiments, the description thereof will be omitted as appropriate. In the figure, a conductive wire 1 is composed of a conductor 2 and an insulating coating 3 that covers the outer periphery of the conductor 2. The conductor 2 portion of the conductive wire 1 is made of a metal plate material, and its corners are rounded (R-chamfered), and is generally referred to as a rectangular conductive wire.

導体2は、例えば、銅またはアルミなどの電気伝導率の良い材料を用いるのが望ましい。また、絶縁被膜3は、例えば、ポリウレタン、ポリエステル、シリコン、ポリイミド、エポキシ樹脂、フッ素樹脂など絶縁性を有し、導体2への密着性が良い材料を用いるのが望ましい。尚、導線1は、長手方向Zの全体に、導体2の外周を絶縁被膜3にて覆われる。当該導線1は様々な製品を複数個製造可能な長さを有する素材であるが、便宜上、製造された製品および素材のいずれにおいても導線1と同一の符号を付して説明する。 For the conductor 2, it is desirable to use a material with good electrical conductivity, such as copper or aluminum. Further, it is desirable to use a material for the insulating coating 3 that has insulating properties and has good adhesion to the conductor 2, such as polyurethane, polyester, silicone, polyimide, epoxy resin, or fluororesin. In addition, the outer periphery of the conductor 2 of the conducting wire 1 is covered with an insulating coating 3 over the entire length in the longitudinal direction Z. The conductive wire 1 is made of a material having a length that allows a plurality of various products to be manufactured, but for convenience, the same reference numerals as the conductive wire 1 will be used for both manufactured products and materials.

導線1は、図2AのQ-Q線断面図である図2Bに示すように、導体2の断面形状が長方形を有する。導体2の長方形の第1方向Xの一組の対辺に第1側面16および第2側面17を有し、第1方向Xに直交する第2方向Yの一組の対辺に第3側面18および第4側面19を有する。尚、ここで言う長方形とは、2組の平行関係にある対辺を有するものとし、必ずしも、角が直角でない場合も含むものとする。 As shown in FIG. 2B, which is a cross-sectional view taken along the line QQ in FIG. 2A, the conductor 2 of the conductor 1 has a rectangular cross-sectional shape. The rectangular conductor 2 has a first side surface 16 and a second side surface 17 on a pair of opposite sides in the first direction It has a fourth side surface 19. Note that the rectangle referred to herein has two sets of parallel opposite sides, and includes cases where the corners are not necessarily right angles.

そして、第1方向Xの第3側面18から第4側面19に向かう一方の方向を一方向X1、他方の方向を他方向X2とする。また、第2方向Yの第1側面16から第2側面17に向かう一方の方向を一方向Y1、他方の方向を他方向Y2としてそれぞれ説明する。また、素材としての導線1、すなわち加工する前の導体2の第1方向Xの長さH1、第2方向Yの長さW1として説明する。 One direction from the third side surface 18 to the fourth side surface 19 in the first direction X is defined as one direction X1, and the other direction is defined as the other direction X2. Further, one direction from the first side surface 16 to the second side surface 17 in the second direction Y will be described as one direction Y1, and the other direction will be described as the other direction Y2. Further, the length H1 in the first direction X and the length W1 in the second direction Y of the conductive wire 1 as a raw material, that is, the conductor 2 before processing, will be explained.

実施の形態1における、導線1の絶縁被膜3の剥離方法は、図1に示すように、第1剥離工程(図1のステップST1)、修正工程(図1のステップST2)、および第2剥離工程(図1のステップST3)を備える。第1剥離工程は、導体2の第1側面16および第2側面17の絶縁被膜3を、第1側面16および第2側面17に沿って第1方向Xの一方向に向けて剥離する。次の修正工程は、第1剥離工程にて変形した導体2の断面形状を修正する。次の第2剥離工程は、導体2の第3側面18および第4側面19の絶縁被膜3を、第3側面18および第4側面19に沿って第2方向Yに向けて剥離する。尚、以下の実施の形態においても、上記に示したような、第1剥離工程、第2剥離工程、第1剥離工程と第2剥離工程との間に修正工程を備える点は同一であるため、その説明は適宜省略する。 As shown in FIG. 1, the method for peeling off the insulating coating 3 of the conductive wire 1 in the first embodiment includes a first peeling step (step ST1 in FIG. 1), a repair step (step ST2 in FIG. 1), and a second peeling step. The process (step ST3 in FIG. 1) is provided. In the first peeling step, the insulating coating 3 on the first side surface 16 and the second side surface 17 of the conductor 2 is peeled off in the first direction X along the first side surface 16 and the second side surface 17. In the next correction process, the cross-sectional shape of the conductor 2 deformed in the first peeling process is corrected. In the next second peeling step, the insulating coating 3 on the third side surface 18 and the fourth side surface 19 of the conductor 2 is peeled off in the second direction Y along the third side surface 18 and the fourth side surface 19. Note that the following embodiments are the same in that they include a first peeling process, a second peeling process, and a correction process between the first peeling process and the second peeling process, as shown above. , the explanation thereof will be omitted as appropriate.

そして、このような各工程を行う、導線1の絶縁被膜3の剥離装置を、図3から図5を用いて説明する。図3に示すように、第1剥離部101は、第1支持部51および一対の第1パンチ41を備える。第1剥離部101は、導線1の第1側面16および第2側面17の絶縁被膜3を、第1側面16および第2側面17に沿って第1方向Xの一方向X1に向けて剥離する。 An apparatus for stripping the insulating coating 3 of the conductive wire 1, which performs each of these steps, will be described with reference to FIGS. 3 to 5. As shown in FIG. 3, the first peeling section 101 includes a first support section 51 and a pair of first punches 41. The first peeling unit 101 peels off the insulating coating 3 on the first side surface 16 and the second side surface 17 of the conductive wire 1 in the first direction X1 along the first side surface 16 and the second side surface 17. .

図4に示すように、修正部131は、修正治具81および修正金型91を備える。修正部131は、第1剥離工程にて変形した導体2の断面形状を修正する。具体的には、修正部131は、第1剥離部101で導体2の第4側面19に発生したバリ部7を第4側面19から第3側面18の方向、第1方向Xの他方向X2へ移動し、第1剥離工程で導体2の第3側面18に発生したダレ部6を第4側面19から第3側面18の方向、第1方向Xの他方向X2へ移動する。尚、ダレ部6およびバリ部7の詳細は後述する。 As shown in FIG. 4, the modification section 131 includes a modification jig 81 and a modification mold 91. The correction unit 131 corrects the cross-sectional shape of the conductor 2 that has been deformed in the first peeling process. Specifically, the correction section 131 removes the burr 7 generated on the fourth side surface 19 of the conductor 2 by the first peeling section 101 in the direction from the fourth side surface 19 to the third side surface 18, in the other direction X2 of the first direction. The sagging portion 6 generated on the third side surface 18 of the conductor 2 in the first peeling step is moved from the fourth side surface 19 to the third side surface 18, in the other direction X2 of the first direction X. Note that details of the sagging portion 6 and the burr portion 7 will be described later.

図5に示すように、第2剥離部102は、第2支持部52および一対の第2パンチ42を備える。第2剥離部102は、導線1の第3側面18および第4側面19の絶縁被膜3を、第3側面18および第4側面19に沿って第2方向Yに向けて剥離する。 As shown in FIG. 5, the second peeling section 102 includes a second support section 52 and a pair of second punches 42. The second peeling unit 102 peels off the insulating coating 3 on the third side surface 18 and the fourth side surface 19 of the conducting wire 1 in the second direction Y along the third side surface 18 and the fourth side surface 19.

上記のように構成された実施の形態1の剥離装置を用いた導線1の絶縁被膜3の剥離方法について、図3から図6を用いて説明する。まず、図3Aに示すように、第1支持部51に、導線1の第4側面19側を載置して支持する。次に、第1支持部51に載置した導線1の、第3側面18から第4側面19へ向かう第1方向Xの一方向X1へ、一対の第1パンチ41を移動して、第1側面16および第2側面17に沿って絶縁被膜3を剥離する。これにより図3Bに示すように、導線1の第1側面16および第2側面17の絶縁被膜3が同時に剥離される第1剥離工程が行われる(図1のステップST1)。 A method for peeling off the insulating coating 3 of the conductive wire 1 using the peeling apparatus of Embodiment 1 configured as described above will be described with reference to FIGS. 3 to 6. First, as shown in FIG. 3A, the fourth side surface 19 side of the conducting wire 1 is placed and supported on the first support portion 51. Next, the pair of first punches 41 are moved in one direction The insulating coating 3 is peeled off along the side surface 16 and the second side surface 17. As a result, as shown in FIG. 3B, a first peeling step is performed in which the insulating coating 3 on the first side surface 16 and the second side surface 17 of the conductive wire 1 is simultaneously peeled off (step ST1 in FIG. 1).

この際、剥離により除去される範囲は、導線1の導体2の一部を含む範囲で、導線1の導体2の一部の断面が持つ、角部が丸く面取り(R面取り)された形状の一部もしくは全てを含む。よって、一対の第1パンチ41の第2方向Yの長さW2は、導体2の第2方向Yの長さW1より短い。そして、図3Bに示すように、導体2の第2方向Yの長さW2は第1パンチ41の長さW2とほぼ同一になる。また、この際、第1剥離工程時の最初に、第1パンチ41が導体2の第3側面18の第2方向Yの両端の接触した2か所にダレ部6が形成される。さらに、第1剥離工程時の最後に、第1パンチ41により導体2の第4側面19の第2方向Yの両端の接触した2か所にバリ部7が形成される。 At this time, the area to be removed by peeling includes a part of the conductor 2 of the conducting wire 1, and the cross section of the part of the conductor 2 of the conducting wire 1 has a rounded corner (R-chamfered) shape. Including part or all. Therefore, the length W2 of the pair of first punches 41 in the second direction Y is shorter than the length W1 of the conductor 2 in the second direction Y. As shown in FIG. 3B, the length W2 of the conductor 2 in the second direction Y is approximately the same as the length W2 of the first punch 41. Further, at this time, sagging portions 6 are formed at two locations where the first punch 41 contacts both ends of the third side surface 18 of the conductor 2 in the second direction Y at the beginning of the first peeling step. Furthermore, at the end of the first peeling process, burrs 7 are formed by the first punch 41 at two contacting locations on both ends of the fourth side surface 19 of the conductor 2 in the second direction Y.

第3側面18に形成されたダレ部6は、第3側面18と第1剥離工程で導体2の一部が露出した第1側面16および第2側面17を繋ぐ、丸く面取りされた形状(円弧形状)を有する。さらに、ダレ部6には、第1側面16および第2側面17の第1方向Xの他方向X2側に、第1方向Xの一方向X1に移動した絶縁被膜3が形成される。また、第4側面19に形成されたバリ部7は、第4側面19と第1剥離工程で導体2の一部が露出した第1側面16および第2側面17を繋ぐ、第1方向Xの一方向X1に突出した形状(突起形状)を有する。さらに、バリ部7には、第1側面16および第2側面17の第1方向Xの一方向X1側に、第1方向Xの一方向X1に移動した絶縁被膜3が形成される。 The sagging portion 6 formed on the third side surface 18 has a rounded chamfered shape (arc shape) connecting the third side surface 18 and the first side surface 16 and the second side surface 17 where a part of the conductor 2 is exposed in the first peeling process. shape). Further, in the sagging portion 6, the insulating coating 3 that has moved in one direction X1 of the first direction X is formed on the first side surface 16 and the second side surface 17 on the other direction X2 side of the first direction X. Further, the burr portion 7 formed on the fourth side surface 19 is formed in the first direction It has a shape (protrusion shape) that protrudes in one direction X1. Further, on the burr portion 7, the insulating coating 3 that has moved in the first direction X1 of the first side surface 16 and the second side surface 17 in the first direction X is formed.

次に、図4Aに示すように、導線1の第3側面18側を修正治具81にて支持した状態で、図4Bに示すように、第4側面19における第2方向Yの両端を修正金型91により一定量、第1方向Xの他方向X2側に押す。これにより、第1剥離工程にて変形した導体2の断面形状を修正する修正工程が行われる(図1のステップST2)。この際の押し量は、ダレ部6が第1方向Xの他方向X2に移動することを目的として設定する。 Next, as shown in FIG. 4A, while the third side surface 18 side of the conducting wire 1 is supported by the correction jig 81, as shown in FIG. 4B, both ends of the fourth side surface 19 in the second direction Y are corrected. The mold 91 pushes the first direction X toward the other direction X2 by a certain amount. As a result, a correction process is performed to correct the cross-sectional shape of the conductor 2 that has been deformed in the first peeling process (step ST2 in FIG. 1). The pressing amount at this time is set with the purpose of moving the sagging portion 6 in the first direction X and the other direction X2.

そして、当該修正工程にて、第1剥離工程にて第1方向Xの一方向X1の第3側面18から第4側面19の方向へ発生していたダレ部6が、第1方向Xの他方向X2へ移動するとともに絶縁被膜3も合わせて第1方向Xの他方向X2へ移動する修正箇所61が形成される。すなわちこれは、第1剥離工程で導体2の第4側面19に発生したバリ部7を第4側面19から第3側面18の方向、第1方向Xの他方向X2へ移動し修正箇所71が形成されることに起因する。尚、修正治具81は、当該変形を妨害しないために、第3側面18の第2方向Yの修正金型91が押圧する両端を避けて、第3側面18を支持している。 Then, in the correction step, the sagging portion 6 that was generated in the first peeling step from the third side surface 18 in one direction X1 of the first direction X to the fourth side surface 19 is A correction location 61 is formed that moves in the direction X2 and also moves the insulating coating 3 in the other direction X2 of the first direction. That is, this moves the burr 7 generated on the fourth side surface 19 of the conductor 2 in the first peeling process from the fourth side surface 19 toward the third side surface 18, in the other direction X2 of the first direction This is due to the fact that it is formed. Note that the correction jig 81 supports the third side surface 18 while avoiding both ends of the third side surface 18 pressed by the correction mold 91 in the second direction Y so as not to interfere with the deformation.

次に、図5Aに示すように、修正部131を待避させる。次に、図5Bに示すように、導体2の第2側面17を第2支持部52にて支持する。次に、導体2の第3側面18および第4側面19の絶縁被膜3を、一対の第2パンチ42を用いて第3側面18および第4側面19に沿って第2方向Yの一方向Y1に向けて剥離する。これにより、図5Cに示すように、導線1は、導体2の「修正工程」でバリ部7が修正された第4側面19および「修正工程」でダレ部6が修正された第3側面18の絶縁被膜3が同時に剥離される第2剥離工程が行われる(図1のステップST3)。 Next, as shown in FIG. 5A, the correction unit 131 is retracted. Next, as shown in FIG. 5B, the second side surface 17 of the conductor 2 is supported by the second support portion 52. Next, the insulation coating 3 on the third side surface 18 and the fourth side surface 19 of the conductor 2 is removed in one direction Y1 in the second direction Y along the third side surface 18 and the fourth side surface 19 using a pair of second punches 42. Peel it toward the As a result, as shown in FIG. 5C, the conductor 1 has a fourth side surface 19 on which the burr portion 7 has been corrected in the "correction process" of the conductor 2, and a third side surface 18 on which the sag portion 6 has been corrected in the "correction process". A second peeling process is performed in which the insulating coating 3 is peeled off at the same time (step ST3 in FIG. 1).

この際、図6に示すように剥離により除去する範囲70は、導線1の導体2を含む範囲で、修正工程で修正されたダレ部6の全てに加えて導線1の導体2の断面が持つ、角部が丸く面取り(R面取り)された形状の一部を含む。よって、一対の第2パンチ42の第1方向Xの長さH2は、導体2の第1方向Xの長さH1より短い。そして、第2剥離工程により得られた導体2の第1方向Xの長さH2は第2パンチ42の長さH2とはほぼ同一に形成される。 At this time, as shown in FIG. 6, the range 70 to be removed by peeling is the range that includes the conductor 2 of the conductor 1, and in addition to all the sagging parts 6 corrected in the repair process, the cross section of the conductor 2 of the conductor 1 has , including a part of the shape where the corners are rounded (R-chamfered). Therefore, the length H2 of the pair of second punches 42 in the first direction X is shorter than the length H1 of the conductor 2 in the first direction X. The length H2 of the conductor 2 in the first direction X obtained by the second peeling process is formed to be substantially the same as the length H2 of the second punch 42.

次に、絶縁被膜3の一部が剥離され、導体2の露出部200が形成された導線1を用いた配線方法について説明する。図7Aおよび図7Bに示すように、2本の当該導線1の導体2の露出部200同士を当接させる。次に、当該露出部200同士を当接させた箇所を溶接加工する。溶接工程では、導体2の露出部200同士を中心として溶接することで、溶接部を形成し、当接する露出部200の導体2同士を接合する。次に、図8Aおよび図8Bに示すように、導線1の導体2の露出部200の溶接部を、短絡を防止する目的で絶縁樹脂13にて加工する。絶縁樹脂13は熱可塑性を用いた流動と固着により各導線1の溶接部と、導体2の端面と、導体2の露出部200および絶縁被膜3を覆っている。 Next, a wiring method using the conducting wire 1 in which a portion of the insulating coating 3 is peeled off and an exposed portion 200 of the conductor 2 is formed will be described. As shown in FIGS. 7A and 7B, the exposed portions 200 of the conductors 2 of the two conductive wires 1 are brought into contact with each other. Next, the locations where the exposed portions 200 are in contact with each other are welded. In the welding process, the exposed portions 200 of the conductors 2 are welded together to form a welded portion, and the conductors 2 of the exposed portions 200 that are in contact with each other are joined. Next, as shown in FIGS. 8A and 8B, the welded portion of the exposed portion 200 of the conductor 2 of the conducting wire 1 is processed with an insulating resin 13 for the purpose of preventing short circuits. The insulating resin 13 covers the welded portion of each conducting wire 1, the end face of the conductor 2, the exposed portion 200 of the conductor 2, and the insulating coating 3 by flowing and fixing using thermoplasticity.

ここで、本願の修正工程がない比較例について図19から図22を用いて説明する。図19に示すように、上記に示した場合と同様に第1剥離工程を行う。そして、ダレ部が同様に形成される。この状態にて、図20に示すように第2剥離工程を行う。この場合、ダレ部の部分を考慮して行わないと、導体の長さH5は確保できるものの、図20Bおよび図21に示すように導体に絶縁被膜が残存する箇所Tが発生する。 Here, a comparative example without the modification process of the present application will be described using FIGS. 19 to 22. As shown in FIG. 19, the first peeling step is performed in the same manner as in the case shown above. Then, a sagging portion is formed in the same manner. In this state, a second peeling step is performed as shown in FIG. In this case, if the sag portion is not taken into account, the length H5 of the conductor can be secured, but a portion T where the insulating film remains on the conductor will occur as shown in FIGS. 20B and 21.

ダレ部の部分を考慮して第2剥離工程が行われると、先に示した箇所Tに絶縁被膜が残存することはなくなるものの、図22に示すように、導体の長さH6が薄くなり、導体の断面積が減少する。 If the second peeling step is performed with the sagging portion taken into consideration, the insulating film will not remain at the location T shown above, but as shown in FIG. 22, the length H6 of the conductor will become thinner. The cross-sectional area of the conductor decreases.

これに対し、本願の場合には、導体2の断面積を極力減少させることなく、導体2の露出部200を形成することが可能となる。これにより、導線1の電気抵抗を低下できる。さらに導線1の機械強度の低下を減少でき、配線が行い易くなる。 In contrast, in the case of the present application, the exposed portion 200 of the conductor 2 can be formed without reducing the cross-sectional area of the conductor 2 as much as possible. Thereby, the electrical resistance of the conducting wire 1 can be reduced. Furthermore, the decrease in mechanical strength of the conducting wire 1 can be reduced, making wiring easier.

上記のように構成された実施の形態1の剥離方法および剥離装置によれば、
絶縁被膜により被覆された導体により構成される導線の前記絶縁被膜を剥離する剥離方法であって、
前記導体は、断面形状が長方形を有し、長方形の第1方向の一組の対辺である第1側面および第2側面、前記第1方向に直交する第2方向の一組の対辺である第3側面および第4側面を有し、
前記導体の前記第1側面および前記第2側面の前記絶縁被膜を、前記第1側面および前記第2側面に沿って前記第1方向の一方向に向けて剥離する第1剥離工程と、
前記導体の前記第3側面および前記第4側面の前記絶縁被膜を、前記第3側面および前記第4側面に沿って前記第2方向に向けて剥離する第2剥離工程と、
前記第1剥離工程と前記第2剥離工程との間に、前記第1剥離工程にて変形した前記導体の断面形状を修正する修正工程を備えたので、
また、絶縁被膜により被覆された導体により構成される導線の前記絶縁被膜を剥離する剥離装置であって、
前記導体は、断面形状が長方形を有し、長方形の第1方向の一組の対辺である第1側面および第2側面、前記第1方向に直交する第2方向の一組の対辺である第3側面および第4側面を有し、
前記導体の前記第1側面および前記第2側面の前記絶縁被膜を、前記第1側面および前記第2側面に沿って前記第1方向の一方向に向けて剥離する第1剥離部と、
前記導体の前記第3側面および前記第4側面の前記絶縁被膜を、前記第3側面および前記第4側面に沿って前記第2方向に向けて剥離する第2剥離部と、
前記第1剥離部にて変形した前記導体の断面形状を修正する修正部とを備えたので、
導体に絶縁被膜の残留を抑制でき、導体の断面積を確保できる。
According to the peeling method and peeling apparatus of Embodiment 1 configured as described above,
A peeling method for peeling off the insulation coating of a conductor made of a conductor covered with an insulation coating, the method comprising:
The conductor has a rectangular cross-sectional shape, a first side surface and a second side surface which are a pair of opposite sides in a first direction of the rectangle, and a first side surface and a second side surface which are a pair of opposite sides in a second direction perpendicular to the first direction. having three sides and a fourth side,
a first peeling step of peeling off the insulating coating on the first side surface and the second side surface of the conductor in one direction of the first direction along the first side surface and the second side surface;
a second peeling step of peeling off the insulating coating on the third side surface and the fourth side surface of the conductor in the second direction along the third side surface and the fourth side surface;
Between the first peeling step and the second peeling step, a correction step is provided for correcting the cross-sectional shape of the conductor deformed in the first peeling step.
Further, there is provided a peeling device for peeling off the insulation coating of a conductor formed of a conductor covered with an insulation coating,
The conductor has a rectangular cross-sectional shape, a first side surface and a second side surface which are a pair of opposite sides in a first direction of the rectangle, and a first side surface and a second side surface which are a pair of opposite sides in a second direction perpendicular to the first direction. having three sides and a fourth side,
a first peeling section that peels off the insulating coating on the first side surface and the second side surface of the conductor in one direction of the first direction along the first side surface and the second side surface;
a second peeling section that peels off the insulating coating on the third side surface and the fourth side surface of the conductor in the second direction along the third side surface and the fourth side surface;
and a correction section for correcting the cross-sectional shape of the conductor deformed at the first peeling section,
It is possible to suppress the residual insulation film on the conductor and ensure the cross-sectional area of the conductor.

さらに、前記第1剥離工程は、前記導体の前記第1側面および前記第2側面の前記絶縁被膜の剥離を同時に行う、
前記第2剥離工程は、前記導体の前記第3側面および前記第4側面の前記絶縁被膜の剥離を同時に行うので、
また、前記第1剥離部は、前記導体の前記第1側面および前記第2側面の前記絶縁被膜の剥離を同時に行う、
前記第2剥離部は、前記導体の前記第3側面および前記第4側面の前記絶縁被膜の剥離を同時に行うので、
導線の絶縁被膜の剥離の効率が向上する。
Furthermore, in the first peeling step, the insulating coatings on the first side surface and the second side surface of the conductor are simultaneously peeled off.
In the second peeling step, the insulation coatings on the third side surface and the fourth side surface of the conductor are simultaneously peeled off,
Further, the first peeling section simultaneously peels off the insulating coating on the first side surface and the second side surface of the conductor.
Since the second peeling section simultaneously peels off the insulating coating on the third side surface and the fourth side surface of the conductor,
The efficiency of peeling off the insulation coating of the conductor wire is improved.

さらに、前記第1剥離工程は、前記第1方向の一方向が前記第3側面から前記第4側面に向かう方向であって、
前記修正工程は、前記第1剥離工程で前記導体の前記第4側面に発生したバリ部を前記第4側面から前記第3側面の方向へ移動し、前記第1剥離工程で前記導体の前記第3側面に発生したダレ部を、前記第4側面から前記第3側面の方向へ移動するので、
また、前記第1剥離部は、前記第1方向の一方向が前記第3側面から前記第4側面に向かう方向であって、
前記修正部は、前記第1剥離部で前記導体の前記第4側面に発生したバリ部を前記第4側面から前記第3側面の方向へ移動し、前記第1剥離部で前記導体の前記第3側面に発生したダレ部を、前記第4側面から前記第3側面の方向へ移動するので、
導体に発生したダレ部が、導体に発生したバリ部を用いて修正され、
導体の絶縁被膜の残留を確実に抑制でき、導体の断面積を確実に確保できる。
Furthermore, in the first peeling step, one direction of the first direction is a direction from the third side surface to the fourth side surface,
The correction step includes moving the burr generated on the fourth side surface of the conductor in the first peeling step from the fourth side surface toward the third side surface, and moving the burr portion generated on the fourth side surface of the conductor in the first peeling step. Since the sagging portion that has occurred on the third side is moved from the fourth side to the third side,
Further, the first peeling portion is such that one direction of the first direction is a direction from the third side surface to the fourth side surface,
The correction section moves the burr generated on the fourth side surface of the conductor from the fourth side surface toward the third side surface using the first peeling section, and moves the burr generated on the fourth side surface of the conductor using the first peeling section. Since the sagging portion that has occurred on the third side is moved from the fourth side to the third side,
The sagging part that occurred on the conductor is corrected using the burr part that occurred on the conductor.
It is possible to reliably suppress the residual insulation coating of the conductor, and it is possible to reliably secure the cross-sectional area of the conductor.

実施の形態2.
図9から図11は実施の形態2における剥離方法の導線の状態および剥離装置の構成を示す図である。図12Aは図9から図11に示した剥離方法の導線による溶接前の接合構成を示す平面図である。図12Bは図9から図11に示した剥離方法の導線による溶接前の接合構成を示す斜視図である。
Embodiment 2.
9 to 11 are diagrams showing the state of the conducting wire and the configuration of the peeling device in the peeling method in the second embodiment. FIG. 12A is a plan view showing the joining structure before welding using the conducting wire in the peeling method shown in FIGS. 9 to 11. FIG. 12B is a perspective view showing the joining structure before welding using the conducting wire in the peeling method shown in FIGS. 9 to 11.

図において、上記実施の形態1と同様の部分は同一符号を付して説明を省略する。尚、本実施の形態2における上記実施の形態1と異なる点は、修正工程および修正部であり、その部分を主に説明する。また、上記実施の形態1と同様の部分は同一符号を付して説明を省略する。 In the figures, the same parts as in the first embodiment are given the same reference numerals, and the explanation will be omitted. The difference between the second embodiment and the first embodiment is the modification process and the modification section, and these parts will be mainly explained. Further, the same parts as those in the first embodiment are given the same reference numerals, and the description thereof will be omitted.

図10に示すように、修正部132は、修正治具82および一対の修正金型92を備えており、第1剥離工程にて変形した導体2の断面形状を修正する。具体的には、修正部132は、第1側面16、第2側面17および第3側面18を支持しながら、第1側面16および第2側面17に第2方向Yに凹んだ凹部12を形成し、第1剥離工程で導体2の第3側面18に発生したダレ部6を、第4側面19から第3側面18の方向、第1方向Xの他方向X2へ移動する。一対の修正金型92は凹部12を形成する凸部920を有する。 As shown in FIG. 10, the correction unit 132 includes a correction jig 82 and a pair of correction molds 92, and corrects the cross-sectional shape of the conductor 2 deformed in the first peeling process. Specifically, the correction part 132 forms a recessed part 12 recessed in the second direction Y on the first side surface 16 and the second side surface 17 while supporting the first side surface 16, the second side surface 17, and the third side surface 18. Then, the sagging portion 6 generated on the third side surface 18 of the conductor 2 in the first peeling step is moved from the fourth side surface 19 to the third side surface 18, in the other direction X2 of the first direction X. The pair of correction molds 92 have a convex portion 920 that forms the concave portion 12 .

上記のように構成された実施の形態2の剥離装置を用いた導線1の絶縁被膜3の剥離方法について、図9から図11を用いて説明する。まず、上記実施の形態1と同様に、図9Aに示すように、第1支持部51に、導線1の第4側面19を載置して支持する。次に、第1支持部51に載置した導線1の、第3側面18から第4側面19へ向かう第1方向Xの一方向X1へ、一対の第1パンチ41を移動して、第1側面16および第2側面17に沿って絶縁被膜3を剥離する。これにより、図9Bに示すように、導線1の第1側面16および第2側面17の絶縁被膜3が同時に剥離される第1剥離工程が行われる(図1のステップST1)。 A method of peeling off the insulating coating 3 of the conductive wire 1 using the peeling apparatus of the second embodiment configured as described above will be described with reference to FIGS. 9 to 11. First, as in the first embodiment, as shown in FIG. 9A, the fourth side surface 19 of the conducting wire 1 is placed and supported on the first support portion 51. Next, the pair of first punches 41 are moved in one direction The insulating coating 3 is peeled off along the side surface 16 and the second side surface 17. Thereby, as shown in FIG. 9B, a first peeling step is performed in which the insulating coating 3 on the first side surface 16 and the second side surface 17 of the conductive wire 1 is simultaneously peeled off (step ST1 in FIG. 1).

次に、図10Aに示すように、導線1の第3側面18を修正治具82にて支持した状態で、修正金型92にて第1側面16および第2側面17を支持しながら第2方向Yにおいて互いに近づく方向に押圧する。そして、修正金型92にて凸部920を導体2の第1側面16および第2側面17に押圧する。すると、図10Bに示すように、第1側面16および第2側面17に第2方向Yに凹んだ凹部12が形成される。これにより、第1剥離工程で導体2の第3側面18に発生したダレ部6を、第4側面19から第3側面18の方向、第1方向Xの他方向X2へ移動する。 Next, as shown in FIG. 10A, with the third side surface 18 of the conducting wire 1 supported by the correction jig 82, the second side surface 16 and the second side surface 17 are supported by the correction mold 92. They are pressed toward each other in direction Y. Then, the convex portion 920 is pressed against the first side surface 16 and the second side surface 17 of the conductor 2 using the correction mold 92. Then, as shown in FIG. 10B, a recess 12 recessed in the second direction Y is formed on the first side surface 16 and the second side surface 17. As a result, the sagging portion 6 generated on the third side surface 18 of the conductor 2 in the first peeling step is moved from the fourth side surface 19 to the third side surface 18, in the other direction X2 of the first direction.

図10Bに示すように、第1剥離工程にて第1方向Xの一方向X1の第3側面18から第4側面19の方向へ発生していたダレ部6が、第1方向Xの他方向X2へ移動するとともに絶縁被膜3も合わせて第1方向Xの他方向X2へ移動する。すなわち、修正工程で導体2の第1側面16および第2側面17に形成された凹部12により、凹部12の部分の導体2の一部が第4側面19から第3側面18の方向、第1方向Xの他方向X2へ移動し、第1剥離工程で導体2の第3側面18に発生したダレ部6が第4側面19から第3側面18の方向、第1方向Xの他方向X2へ移動する修正箇所62が形成される。尚、修正治具82は、凹部12の部分の当該変形分がダレ部6以外の他の箇所に逃げてしまわないために、第3側面18の第2方向Yの全面を拘束するように、第3側面18を支持している。 As shown in FIG. 10B, in the first peeling step, the sagging portion 6 that was generated in the direction from the third side surface 18 in one direction X1 of the first direction X to the fourth side surface 19 is While moving in the direction X2, the insulating coating 3 also moves in the other direction X2 of the first direction X. That is, due to the recess 12 formed in the first side surface 16 and the second side surface 17 of the conductor 2 in the modification process, a part of the conductor 2 in the recess 12 is moved in the direction from the fourth side surface 19 to the third side surface 18, and in the direction from the first side surface 18. The sagging portion 6 generated on the third side surface 18 of the conductor 2 in the first peeling step moves in the other direction X2 of the first direction X, from the fourth side surface 19 to the third side surface 18. A moving correction location 62 is formed. Note that the correction jig 82 is configured to restrain the entire surface of the third side surface 18 in the second direction Y so that the deformation of the recessed portion 12 does not escape to other locations other than the sagging portion 6. The third side surface 18 is supported.

次に、図11Aに示すように、修正部132を待避させる。次に、図11Bに示すように、上記実施の形態1と同様に、導体2の第2側面17を第2支持部52にて支持する。次に、導体2の第3側面18および第4側面19の絶縁被膜3を、一対の第2パンチ42を用いて第3側面18および第4側面19に沿って第2方向Yの一方向Y1に向けて剥離する。これにより、図11Cに示すように、導線1は、導体2の第4側面19および「修正工程」でダレ部6が修正された第3側面18の絶縁被膜3が同時に剥離される第2剥離工程が行われる。そして、導体2の第1側面16および第2側面17には凹部12が存在する(図1のステップST3)。 Next, as shown in FIG. 11A, the correction unit 132 is retracted. Next, as shown in FIG. 11B, the second side surface 17 of the conductor 2 is supported by the second support portion 52, as in the first embodiment. Next, the insulation coating 3 on the third side surface 18 and the fourth side surface 19 of the conductor 2 is removed in one direction Y1 in the second direction Y along the third side surface 18 and the fourth side surface 19 using a pair of second punches 42. Peel it toward the As a result, as shown in FIG. 11C, the conductive wire 1 undergoes a second peeling process in which the fourth side surface 19 of the conductor 2 and the insulating coating 3 on the third side surface 18 whose sagging portion 6 has been corrected in the "correction step" are simultaneously removed. The process is carried out. A recess 12 is present on the first side surface 16 and the second side surface 17 of the conductor 2 (step ST3 in FIG. 1).

次に、絶縁被膜3の一部が剥離され、導体2の露出部200が形成された導線1を用いた配線方法について説明する。図12Aおよび図12Bに示すように、2本の当該導線1の導体2の露出部200同士を当接させる。次に、当該露出部200同士を当接させた箇所を溶接加工する。溶接工程では、導体2の露出部200同士を中心として溶接することで、溶接部を形成し、当接する露出部200の導体2同士を接合する。この異なる導線1間を溶接する工程において、溶接部近傍の導体2に凹部12が存在するため、溶接後の冷却性が向上し加工時間短縮が可能となる。また、凹部12がない場合よりも後述する絶縁樹脂13が脱落するのを抑制できる。 Next, a wiring method using the conducting wire 1 in which a portion of the insulating coating 3 is peeled off and an exposed portion 200 of the conductor 2 is formed will be described. As shown in FIGS. 12A and 12B, the exposed portions 200 of the conductors 2 of the two conductive wires 1 are brought into contact with each other. Next, the locations where the exposed portions 200 are in contact with each other are welded. In the welding process, the exposed portions 200 of the conductors 2 are welded together to form a welded portion, and the conductors 2 of the exposed portions 200 that are in contact with each other are joined. In the process of welding the different conducting wires 1, since the concave portion 12 exists in the conductor 2 near the welding portion, cooling performance after welding is improved and processing time can be shortened. Moreover, falling of the insulating resin 13, which will be described later, can be suppressed more than in the case where the recess 12 is not provided.

次に、上記実施の形態1と同様に、図8Aおよび図8Bに示すように、導線1の導体2の露出部200の溶接部を、短絡を防止する目的で絶縁樹脂13にて加工する。絶縁樹脂13は熱可塑性を用いた流動と固着により各導線1の溶接部と、導体2の端面と、導体2の露出部200および絶縁被膜3を覆っている。 Next, as in the first embodiment, as shown in FIGS. 8A and 8B, the welded portion of the exposed portion 200 of the conductor 2 of the conducting wire 1 is processed with insulating resin 13 for the purpose of preventing short circuits. The insulating resin 13 covers the welded portion of each conducting wire 1, the end face of the conductor 2, the exposed portion 200 of the conductor 2, and the insulating coating 3 by flowing and fixing using thermoplasticity.

上記のように構成された実施の形態2の剥離方法および剥離装置によれば、上記実施の形態1と同様の効果を奏するのはもちろんのこと、
前記第1剥離工程は、前記第1方向の一方向が前記第3側面から前記第4側面に向かう方向であって、
前記修正工程は、前記第1側面、前記第2側面および前記第3側面を支持しながら、前記導体の前記第1側面および前記第2側面に前記第2方向に凹んだ凹部を形成し、前記第1剥離工程で前記導体の前記第3側面に発生したダレ部を、前記第4側面から前記第3側面の方向へ移動するので、
また、第1剥離部は、前記第1方向の一方向が前記第3側面から前記第4側面に向かう方向であって、
前記修正部は、前記第1側面、前記第2側面および前記第3側面を支持しながら、前記導体の前記第1側面および前記第2側面に前記第2方向に凹んだ凹部を形成し、前記第1剥離部で前記導体の前記第3側面に発生したダレ部を、前記第4側面から前記第3側面の方向へ移動するので、
導体に発生したダレ部が、導体に形成された凹部を用いて修正され、
導体の絶縁被膜の残留を確実に抑制でき、導体の断面積を確実に確保できるとともに、導線の配線の精度が向上する。
According to the peeling method and peeling apparatus of the second embodiment configured as described above, not only can the same effects as those of the first embodiment described above be obtained, but also
In the first peeling step, one direction of the first direction is from the third side surface to the fourth side surface,
The modification step includes forming recesses recessed in the second direction on the first side surface and the second side surface of the conductor while supporting the first side surface, the second side surface, and the third side surface; Since the sagging portion generated on the third side surface of the conductor in the first peeling step is moved from the fourth side surface toward the third side surface,
Further, the first peeling part is such that one direction of the first direction is a direction from the third side surface to the fourth side surface,
The modification portion forms a concave portion recessed in the second direction on the first side surface and the second side surface of the conductor while supporting the first side surface, the second side surface, and the third side surface, and Since the sagging portion generated on the third side surface of the conductor is moved from the fourth side surface to the third side surface in the first peeling section,
The sagging part that occurred in the conductor is corrected using the recess formed in the conductor,
It is possible to reliably suppress the residual insulating coating of the conductor, ensure the cross-sectional area of the conductor, and improve the accuracy of wiring of the conductor.

さらに、上記のように構成された実施の形態2の導線によれば、
上記剥離方法を用いた導線において、
前記絶縁被膜が被覆されていない前記導体の露出部を有し、
前記露出部の前記第1側面および前記第2側面には、前記第2方向に凹んだ凹部を備えたので、
導線の配線の精度が向上する。
Furthermore, according to the conducting wire of the second embodiment configured as described above,
In the conductor using the above peeling method,
having an exposed portion of the conductor that is not covered with the insulating coating;
Since the first side surface and the second side surface of the exposed part are provided with a recessed part recessed in the second direction,
The accuracy of conductor wiring is improved.

実施の形態3.
図13から図15は実施の形態3における剥離方法の導線の状態および剥離装置の構成を示す図である。図16Aは図13から図15に示した剥離方法の導線による溶接前の接合構成を示す平面図である。図16Bは図13から図15に示した剥離方法の導線による溶接前の接合構成を示す斜視図である。尚、本実施の形態3における上記各実施の形態と異なる点は、修正工程および修正部であり、その部分を主に説明する。また、上記各実施の形態と同様の部分は同一符号を付して説明を省略する。
Embodiment 3.
13 to 15 are diagrams showing the state of the conducting wire and the configuration of the stripping device in the stripping method according to the third embodiment. FIG. 16A is a plan view showing the joining structure before welding using the conducting wire in the peeling method shown in FIGS. 13 to 15. FIG. 16B is a perspective view showing a joining structure before welding using a conducting wire in the peeling method shown in FIGS. 13 to 15. Note that the third embodiment differs from each of the above embodiments in the modification process and modification section, and these parts will be mainly described. Further, the same parts as those in each of the above embodiments are given the same reference numerals, and the description thereof will be omitted.

図14に示すように、修正部133は、一対の修正金型93を備えており、第1剥離工程にて変形した導体2の断面形状を修正する。さらに、第1側面16および第2側面17に第2方向Yに突出する凸部15を形成する。具体的には、修正部133は、第1側面16および第2側面17を支持しながら、第1側面16および第2側面17を第2方向Yにおいて互いに近づく方向に押圧して、第1剥離工程で導体2の第3側面18に発生したダレ部6を、第4側面19から第3側面18の方向、第1方向Xの他方向X2へ移動する。さらに、一対の修正金型93は凸部15を形成する凹部930を有する。 As shown in FIG. 14, the correction unit 133 includes a pair of correction molds 93, and corrects the cross-sectional shape of the conductor 2 deformed in the first peeling process. Furthermore, a convex portion 15 protruding in the second direction Y is formed on the first side surface 16 and the second side surface 17. Specifically, the correction unit 133 supports the first side surface 16 and the second side surface 17 while pressing the first side surface 16 and the second side surface 17 in a direction toward each other in the second direction Y, and performs the first peeling. The sagging portion 6 generated on the third side surface 18 of the conductor 2 in the process is moved from the fourth side surface 19 toward the third side surface 18, in the other direction X2 of the first direction X. Furthermore, the pair of correction molds 93 have a recess 930 that forms the protrusion 15 .

図15に示すように、第2剥離部103は、第2支持部522および一対の第2パンチ42を備える。第2剥離部103は、導線1の第3側面18および第4側面19の絶縁被膜3を、第3側面18および第4側面19に沿って第2方向Yに向けて剥離する。第2支持部522は導体2の凸部15を支持する凹部220を有する。 As shown in FIG. 15, the second peeling section 103 includes a second support section 522 and a pair of second punches 42. The second peeling unit 103 peels off the insulating coating 3 on the third side surface 18 and the fourth side surface 19 of the conducting wire 1 in the second direction Y along the third side surface 18 and the fourth side surface 19. The second support portion 522 has a recess 220 that supports the convex portion 15 of the conductor 2 .

上記のように構成された実施の形態3の剥離装置を用いた導線1の絶縁被膜3の剥離方法について、図13から図15を用いて説明する。まず、上記各実施の形態と同様に、図13Aに示すように、第1支持部51に、導線1の第4側面19を載置して支持する。次に、第1支持部51に載置した導線1を、第3側面18から第4側面19へ向かう第1方向Xの一方向X1へ、一対の第1パンチ41を移動して、第1側面16および第2側面17に沿って絶縁被膜3を剥離する。これにより、図13Bに示すように、導線1の第1側面16および第2側面17の絶縁被膜3が同時に剥離される第1剥離工程が行われる(図1のステップST1)。 A method for peeling off the insulating coating 3 of the conductive wire 1 using the peeling apparatus of the third embodiment configured as described above will be described with reference to FIGS. 13 to 15. First, as in each of the above embodiments, as shown in FIG. 13A, the fourth side surface 19 of the conducting wire 1 is placed and supported on the first support portion 51. Next, the pair of first punches 41 are moved in the first direction The insulating coating 3 is peeled off along the side surface 16 and the second side surface 17. Thereby, as shown in FIG. 13B, a first peeling step is performed in which the insulating coating 3 on the first side surface 16 and the second side surface 17 of the conductive wire 1 is simultaneously peeled off (step ST1 in FIG. 1).

次に、図14Aに示すように、一対の修正金型93にて第1側面16および第2側面17を支持しながら、第2方向Yにおいて互いに近づく方向に押圧する。そして、図14Bに示すように、修正金型93にて凹部930内に、導体2の第1側面16および第2側面17から第2方向Yに突出した凸部15を形成する。さらに、第1剥離工程で導体2の第3側面18に発生したダレ部6を、第4側面19から第3側面18の方向、第1方向Xの他方向X2へ移動する。 Next, as shown in FIG. 14A, the first side surface 16 and the second side surface 17 are supported by a pair of correction molds 93 and pressed in a direction toward each other in the second direction Y. Then, as shown in FIG. 14B, a convex portion 15 protruding in the second direction Y from the first side surface 16 and second side surface 17 of the conductor 2 is formed in the concave portion 930 using the modification mold 93. Further, the sagging portion 6 generated on the third side surface 18 of the conductor 2 in the first peeling step is moved from the fourth side surface 19 to the third side surface 18, in the other direction X2 of the first direction X.

図14Bに示すように、第1剥離工程にて第1方向Xの一方向X1の第3側面18から第4側面19の方向へ発生していたダレ部6が、第1方向Xの他方向X2へ移動するとともに絶縁被膜3も合わせて第1方向Xの他方向X2へ移動する。すなわち、修正工程で導体2の第2方向Yの長さW2を、第1剥離工程で導体2の第3側面18に発生したダレ部6が第4側面19から第3側面18の方向、第1方向Xの他方向X2へ移動して修正箇所63が形成される程度まで短くなる長さW3(凸部15を除いた長さ)まで押圧する。 As shown in FIG. 14B, in the first peeling step, the sagging portion 6 that was generated in the direction from the third side surface 18 in one direction X1 of the first direction X to the fourth side surface 19 is While moving in the direction X2, the insulating coating 3 also moves in the other direction X2 of the first direction X. That is, the length W2 of the conductor 2 in the second direction Y in the repair process is changed so that the sagging part 6 generated on the third side surface 18 of the conductor 2 in the first peeling process is It moves from one direction X to the other direction X2 and presses down to a length W3 (length excluding the convex portion 15) that is short enough to form a correction location 63.

次に、図15Aに示すように、修正部132を待避させる。次に、図15Bに示すように、上記実施の形態1と同様に、導体2の第2側面17を、第2側面17に形成された凸部15を凹部220内に収納して第2支持部522にて支持する。次に、導体2の第3側面18および第4側面19の絶縁被膜3を、一対の第2パンチ42を用いて第3側面18および第4側面19に沿って第2方向Yの一方向Y1に向けて剥離する。これにより、図14Cに示すように、導線1は、導体2の第4側面19および「修正工程」でダレ部6が修正された第3側面18の絶縁被膜3が同時に剥離される第2剥離工程が行われる。そして、導体2の第1側面16および第2側面17には凸部15が存在する(図1のステップST3)。 Next, as shown in FIG. 15A, the correction unit 132 is retracted. Next, as shown in FIG. 15B, similarly to the first embodiment, the second side surface 17 of the conductor 2 is provided with a second support by housing the convex portion 15 formed on the second side surface 17 in the concave portion 220. It is supported at part 522. Next, the insulation coating 3 on the third side surface 18 and the fourth side surface 19 of the conductor 2 is removed in one direction Y1 in the second direction Y along the third side surface 18 and the fourth side surface 19 using a pair of second punches 42. Peel it toward the As a result, as shown in FIG. 14C, the conductive wire 1 undergoes a second peeling process in which the fourth side surface 19 of the conductor 2 and the insulating coating 3 on the third side surface 18 whose sagging portion 6 has been corrected in the "correction step" are simultaneously removed. The process is carried out. Convex portions 15 are present on the first side surface 16 and the second side surface 17 of the conductor 2 (step ST3 in FIG. 1).

次に、絶縁被膜3の一部が剥離され、導体2の露出部200が形成された導線1を用いた配線方法について説明する。図16Aおよび図16Bに示すように、2本の当該導線1の導体2の露出部200同士を当接させる。次に、当該露出部200同士を当接させた箇所を溶接加工する。溶接工程では、導体2の露出部200同士を中心として溶接することで、溶接部を形成し、当接する露出部200の導体2同士を接合する。この異なる導線1間を溶接する工程において、溶接部近傍の導体2に凸部15が存在するため、溶接後の冷却性が向上し加工時間短縮が可能となる。また、凸部15がない場合よりも後述する絶縁樹脂13が脱落するのを抑制できる。 Next, a wiring method using the conducting wire 1 in which a portion of the insulating coating 3 is peeled off and an exposed portion 200 of the conductor 2 is formed will be described. As shown in FIGS. 16A and 16B, the exposed portions 200 of the conductors 2 of the two conductive wires 1 are brought into contact with each other. Next, the locations where the exposed portions 200 are in contact with each other are welded. In the welding process, the exposed portions 200 of the conductors 2 are welded together to form a welded portion, and the conductors 2 of the exposed portions 200 that are in contact with each other are joined. In the process of welding the different conducting wires 1 together, since the convex portion 15 is present on the conductor 2 near the welding portion, cooling performance after welding is improved and processing time can be shortened. Further, it is possible to suppress the insulating resin 13, which will be described later, from falling off more than in the case where the convex portion 15 is not provided.

次に、上記各実施の形態と同様に、図8Aおよび図8Bに示すように、導線1の導体2の露出部200の溶接部を、短絡を防止する目的で絶縁樹脂13にて加工する。絶縁樹脂13は熱可塑性を用いた流動と固着により各導線1の溶接部と、導体2の端面と、導体2の露出部200および絶縁被膜3を覆っている。 Next, as in each of the above embodiments, as shown in FIGS. 8A and 8B, the welded portion of the exposed portion 200 of the conductor 2 of the conducting wire 1 is processed with insulating resin 13 for the purpose of preventing short circuits. The insulating resin 13 covers the welded portion of each conducting wire 1, the end face of the conductor 2, the exposed portion 200 of the conductor 2, and the insulating coating 3 by flowing and fixing using thermoplasticity.

上記のように構成された実施の形態3の剥離方法によれば、上記各実施の形態と同様の効果を奏するのはもちろんのこと、
前記第1剥離工程は、前記第1方向の一方向が前記第3側面から前記第4側面に向かう方向であって、
前記修正工程は、前記第1側面および前記第2側面を支持しながら、前記導体の前記第1側面および前記第2側面を前記第2方向において互いに近づく方向に押圧して、前記第1剥離工程で前記導体の前記第3側面に発生したダレ部を、前記第4側面から前記第3側面の方向へ移動するので、
また、前記第1剥離部は、前記第1方向の一方向が前記第3側面から前記第4側面に向かう方向であって、
前記修正部は、前記第1側面および前記第2側面を支持しながら、前記導体の前記第1側面および前記第2側面を前記第2方向において互いに近づく方向に押圧して、前記第1剥離部で前記導体の前記第3側面に発生したダレ部を、前記第4側面から前記第3側面の方向へ移動するので、
導体に発生したダレ部が、導体の変形により修正され、
導体の絶縁被膜の残留を確実に抑制でき、導体の断面積を確実に確保できる。
According to the peeling method of Embodiment 3 configured as above, not only the same effects as those of the above embodiments are achieved, but also
In the first peeling step, one direction of the first direction is from the third side surface to the fourth side surface,
In the modification step, while supporting the first side surface and the second side surface, the first side surface and the second side surface of the conductor are pressed in a direction toward each other in the second direction, and the first peeling step is performed. Since the sagging portion generated on the third side surface of the conductor is moved from the fourth side surface toward the third side surface,
Further, the first peeling portion is such that one direction of the first direction is a direction from the third side surface to the fourth side surface,
The modifying section presses the first side surface and the second side surface of the conductor in a direction toward each other in the second direction while supporting the first side surface and the second side surface, thereby forming the first peeling section. Since the sagging portion generated on the third side surface of the conductor is moved from the fourth side surface toward the third side surface,
The sagging part that occurred in the conductor is corrected by deforming the conductor,
It is possible to reliably suppress the residual insulation coating of the conductor, and it is possible to reliably secure the cross-sectional area of the conductor.

さらに、前記修正工程は、前記導体の前記第1側面および前記第2側面に前記第2方向に突出する凸部を形成するので、
また、前記修正部は、前記導体の前記第1側面および前記第2側面に前記第2方向に突出する凸部を形成するので、
導体に凸部が形成され、
導線の配線の精度が向上する。
Furthermore, in the modification step, a convex portion protruding in the second direction is formed on the first side surface and the second side surface of the conductor.
Further, the modification portion forms a convex portion protruding in the second direction on the first side surface and the second side surface of the conductor;
A convex portion is formed on the conductor,
The accuracy of conductor wiring is improved.

さらに、上記のように構成された実施の形態3の導線によれば、
上記剥離方法を用いた導線において、
前記絶縁被膜が被覆されていない前記導体の露出部を有し、
前記露出部の前記第1側面および前記第2側面には、前記第2方向に突出する凸部を備えたので、
導線の配線の精度が向上する。
Furthermore, according to the conducting wire of Embodiment 3 configured as described above,
In the conductor using the above peeling method,
having an exposed portion of the conductor that is not covered with the insulating coating;
Since the first side surface and the second side surface of the exposed portion are provided with a convex portion protruding in the second direction,
The accuracy of conductor wiring is improved.

実施の形態4.
本実施の形態においては、上記各実施の形態にて形成された導線1を用いる、回転電機および回転電機の製造方法について説明する。図17は実施の形態4における回転電機の製造方法を示すフローチャートである。図18は図17に示した回転電機の製造方法にて形成された回転電機の構成を示す断面図である。
Embodiment 4.
In this embodiment, a rotating electrical machine and a method of manufacturing the rotating electrical machine using the conducting wire 1 formed in each of the above embodiments will be described. FIG. 17 is a flowchart showing a method for manufacturing a rotating electric machine according to the fourth embodiment. FIG. 18 is a sectional view showing the structure of a rotating electrical machine formed by the method for manufacturing a rotating electrical machine shown in FIG. 17.

図18において、回転電機21は、導線1が巻回された固定子コイル26を備えた固定子コア24を有する固定子22と、永久磁石29が外周に固定された回転子コア28、および回転子コア28が外周面に固定された回転軸27を有する。そして、固定子22に空隙Gを介して径方向に対向して配置された回転子23と、固定子22を内周面に固定するフレーム25と、フレーム25に対して回転自在に回転軸を支持する軸受(図示せず)とを備える。 In FIG. 18, a rotating electric machine 21 includes a stator 22 having a stator core 24 having a stator coil 26 around which a conducting wire 1 is wound, a rotor core 28 having a permanent magnet 29 fixed to the outer periphery, and a rotating The child core 28 has a rotating shaft 27 fixed to its outer peripheral surface. A rotor 23 is arranged to face the stator 22 in the radial direction through a gap G, a frame 25 fixes the stator 22 to the inner circumferential surface, and a rotating shaft is rotatably attached to the frame 25. and a supporting bearing (not shown).

次に、上記のように構成された回転電機の製造方法について、図17を交えて説明する。まず、所定の展開長を有する、絶縁被膜3で覆われた導体2(導線1)を準備する(図17のステップST11)。次に、導線1の両端部から所定の距離にかけて絶縁被膜3を剥離する(図17のステップST12)。当該ステップST12は、上記各実施の形態のいずれかの剥離方法および剥離装置が用いて、絶縁被膜3の剥離が行われ、導線1の導体2に露出部200が形成される。 Next, a method for manufacturing the rotating electric machine configured as described above will be described with reference to FIG. 17. First, a conductor 2 (conducting wire 1) having a predetermined developed length and covered with an insulating coating 3 is prepared (step ST11 in FIG. 17). Next, the insulating coating 3 is peeled off at a predetermined distance from both ends of the conductive wire 1 (step ST12 in FIG. 17). In step ST12, the insulating coating 3 is peeled off using the peeling method and peeling apparatus of any of the above embodiments, and the exposed portion 200 is formed on the conductor 2 of the lead wire 1.

次に、導線1に所定の曲げ加工を行い、固定子コイル26の形状に成型する(図17のステップST13)。次に、固定子コア24に前記ステップにて形成された固定子コイルを複数挿入する(図17のステップST14)。次に、所定の導線1の端子同士を例えば、TIG(Tungsten Inert Gas)溶接、MIG(Metal Inert Gas Welding)溶接、レーザ溶接、またはろう付けを用いて接合し、溶接部を形成し、固定子コイル回路を形成する(図17のステップST15)。尚、上記実施の形態1にて示した図7の工程に相当する。 Next, the conducting wire 1 is subjected to a predetermined bending process and molded into the shape of the stator coil 26 (step ST13 in FIG. 17). Next, a plurality of stator coils formed in the above step are inserted into the stator core 24 (step ST14 in FIG. 17). Next, the terminals of the predetermined conducting wires 1 are joined using, for example, TIG (Tungsten Inert Gas) welding, MIG (Metal Inert Gas Welding) welding, laser welding, or brazing to form a welded part, and the stator A coil circuit is formed (step ST15 in FIG. 17). Note that this corresponds to the step in FIG. 7 shown in the first embodiment.

次に、固定子コア24から突出した導線1の前記ステップの接合部に熱硬化性の絶縁材を用いた絶縁処理を施し絶縁樹脂13を設置する(図17のステップST16)。尚、上記実施の形態1にて示した図8の工程に相当する。次に、固定子22に空隙Gを介して回転子23を対向配置し回転電機21を形成する。 Next, the joint portion of the step of the conducting wire 1 protruding from the stator core 24 is subjected to an insulation treatment using a thermosetting insulating material, and the insulating resin 13 is installed (step ST16 in FIG. 17). Note that this corresponds to the step in FIG. 8 shown in the first embodiment. Next, the rotor 23 is arranged to face the stator 22 with the gap G interposed therebetween to form the rotating electric machine 21.

上記のように構成された実施の形態4の回転電機および回転電機の製造方法によれば、上記各実施の形態と同様の効果を奏するのはもちろんのこと、
前記記載の前記導線を巻回した固定子と、前記固定子に空隙を介して対向配置された回転子とを備えたので、
また、前記記載の剥離方法により、一部の前記絶縁被膜を剥離された前記導線を巻回した固定子に空隙を介して回転子を対向配置したので、
精度に優れた回転電機を得ることができる。
According to the rotating electrical machine and the method for manufacturing the rotating electrical machine of the fourth embodiment configured as described above, not only can the same effects as those of the above embodiments be achieved, but also
Since the stator includes a stator wound with the conductive wire described above and a rotor disposed opposite to the stator with a gap in between,
Further, since the rotor is disposed opposite to the stator, which is wound with the conductive wire from which part of the insulating coating has been peeled off by the peeling method described above, with a gap in between,
A rotating electric machine with excellent accuracy can be obtained.

本開示は、様々な例示的な実施の形態および実施例が記載されているが、1つ、または複数の実施の形態に記載された様々な特徴、態様、および機能は特定の実施の形態の適用に限られるのではなく、単独で、または様々な組み合わせで実施の形態に適用可能である。
従って、例示されていない無数の変形例が、本願明細書に開示される技術の範囲内において想定される。例えば、少なくとも1つの構成要素を変形する場合、追加する場合または省略する場合、さらには、少なくとも1つの構成要素を抽出し、他の実施の形態の構成要素と組み合わせる場合が含まれるものとする。
Although this disclosure describes various exemplary embodiments and examples, the various features, aspects, and functions described in one or more embodiments may differ from those of a particular embodiment. The invention is not limited to application, and can be applied to the embodiments alone or in various combinations.
Accordingly, countless variations not illustrated are envisioned within the scope of the technology disclosed herein. For example, this includes cases where at least one component is modified, added, or omitted, and cases where at least one component is extracted and combined with components of other embodiments.

1 導線、101 第1剥離部、102 第2剥離部、103 第2剥離部、
12 凹部、13 絶縁樹脂、131 修正部、132 修正部、133 修正部、
15 凸部、16 第1側面、17 第2側面、18 第3側面、19 第4側面、
2 導体、200 露出部、21 回転電機、22 固定子、220 凹部、
23 回転子、24 固定子コア、25 フレーム、26 固定子コイル、
27 回転軸、28 回転子コア、29 永久磁石、3 絶縁被膜、41 第1パンチ、42 第2パンチ、51 第1支持部、52 第2支持部、522 第2支持部、
6 ダレ部、61 修正箇所、62 修正箇所、63 修正箇所、7 バリ部、
70 範囲、71 修正箇所、81 修正治具、82 修正治具、91 修正金型、
92 修正金型、920 凸部、93 修正金型、930 凹部、G 空隙、
H1 長さ、H2 長さ、H5 長さ、H6 長さ、T 箇所、W1 長さ、
W2 長さ、W3 長さ、X 第1方向、X1 一方向、X2 他方向、Y 第2方向、Y1 一方向、Y2 他方向、Z 長手方向。
1 conductive wire, 101 first peeled part, 102 second peeled part, 103 second peeled part,
12 recessed part, 13 insulating resin, 131 correction part, 132 correction part, 133 correction part,
15 convex portion, 16 first side surface, 17 second side surface, 18 third side surface, 19 fourth side surface,
2 conductor, 200 exposed part, 21 rotating electric machine, 22 stator, 220 recessed part,
23 rotor, 24 stator core, 25 frame, 26 stator coil,
27 rotating shaft, 28 rotor core, 29 permanent magnet, 3 insulating coating, 41 first punch, 42 second punch, 51 first support section, 52 second support section, 522 second support section,
6 sag part, 61 correction part, 62 correction part, 63 correction part, 7 burr part,
70 range, 71 correction location, 81 correction jig, 82 correction jig, 91 correction mold,
92 correction mold, 920 convex portion, 93 correction mold, 930 recess, G void,
H1 length, H2 length, H5 length, H6 length, T location, W1 length,
W2 length, W3 length, X first direction, X1 one direction, X2 other direction, Y second direction, Y1 one direction, Y2 other direction, Z longitudinal direction.

Claims (14)

絶縁被膜により被覆された導体により構成される導線の前記絶縁被膜を剥離する剥離方法であって、
前記導体は、断面形状が長方形を有し、長方形の第1方向の一組の対辺である第1側面および第2側面、前記第1方向に直交する第2方向の一組の対辺である第3側面および第4側面を有し、
前記導体の前記第1側面および前記第2側面の前記絶縁被膜を、前記第1側面および前記第2側面に沿って前記第1方向の一方向に向けて剥離する第1剥離工程と、
前記導体の前記第3側面および前記第4側面の前記絶縁被膜を、前記第3側面および前記第4側面に沿って前記第2方向に向けて剥離する第2剥離工程と、
前記第1剥離工程と前記第2剥離工程との間に、前記第1剥離工程にて変形した前記導体の断面形状を修正する修正工程を備え
前記第1剥離工程は、前記第1方向の一方向が前記第3側面から前記第4側面に向かう方向であって、
前記修正工程は、前記第4側面において押される前記第2方向の両端に対向する前記第3側面の前記第2方向の両端を避けて前記第3側面側を支持した状態で、前記第4側面における前記第2方向の両端を前記第1方向の他方向側に押して、前記第1剥離工程で前記導体の前記第4側面に発生したバリ部を前記第4側面から前記第3側面の方向へ移動し、前記第1剥離工程で前記導体の前記第3側面に発生したダレ部を、前記第4側面から前記第3側面の方向へ移動する剥離方法。
A peeling method for peeling off the insulation coating of a conductor made of a conductor covered with an insulation coating, the method comprising:
The conductor has a rectangular cross-sectional shape, a first side surface and a second side surface which are a pair of opposite sides in a first direction of the rectangle, and a first side surface and a second side surface which are a pair of opposite sides in a second direction perpendicular to the first direction. having three sides and a fourth side,
a first peeling step of peeling off the insulating coating on the first side surface and the second side surface of the conductor in one direction of the first direction along the first side surface and the second side surface;
a second peeling step of peeling off the insulating coating on the third side surface and the fourth side surface of the conductor in the second direction along the third side surface and the fourth side surface;
Between the first peeling step and the second peeling step, a correction step of correcting the cross-sectional shape of the conductor deformed in the first peeling step ,
In the first peeling step, one direction of the first direction is from the third side surface to the fourth side surface,
In the modification step, the fourth side surface is supported while avoiding both ends in the second direction of the third side surface that are opposite to both ends in the second direction pushed on the fourth side surface. Pushing both ends of the second direction in the other direction of the first direction, the burr portion generated on the fourth side surface of the conductor in the first peeling step is moved from the fourth side surface toward the third side surface. and moving a sagging portion generated on the third side surface of the conductor in the first peeling step from the fourth side surface to the third side surface .
前記第1剥離工程は、前記導体の前記第1側面および前記第2側面の前記絶縁被膜の剥離を同時に行う、
前記第2剥離工程は、前記導体の前記第3側面および前記第4側面の前記絶縁被膜の剥離を同時に行う請求項1項に記載の剥離方法。
The first peeling step involves simultaneously peeling off the insulating coating on the first side surface and the second side surface of the conductor.
2. The peeling method according to claim 1, wherein in the second peeling step, the insulating coatings on the third side surface and the fourth side surface of the conductor are simultaneously peeled off.
絶縁被膜により被覆された導体により構成される導線の前記絶縁被膜を剥離する剥離方法であって、
前記導体は、断面形状が長方形を有し、長方形の第1方向の一組の対辺である第1側面および第2側面、前記第1方向に直交する第2方向の一組の対辺である第3側面および第4側面を有し、
前記導体の前記第1側面および前記第2側面の前記絶縁被膜を、前記第1側面および前記第2側面に沿って前記第1方向の一方向に向けて剥離する第1剥離工程と、
前記導体の前記第3側面および前記第4側面の前記絶縁被膜を、前記第3側面および前記第4側面に沿って前記第2方向に向けて剥離する第2剥離工程と、
前記第1剥離工程と前記第2剥離工程との間に、前記第1剥離工程にて変形した前記導体の断面形状を修正する修正工程を備え、
前記第1剥離工程は、前記第1方向の一方向が前記第3側面から前記第4側面に向かう方向であって、
前記修正工程は、前記第1側面、前記第2側面および前記第3側面を支持しながら、前記導体の前記第1側面および前記第2側面に前記第2方向に凹んだ凹部を形成し、前記第1剥離工程で前記導体の前記第3側面に発生したダレ部を、前記第4側面から前記第3側面の方向へ移動する剥離方法。
A peeling method for peeling off the insulation coating of a conductor made of a conductor covered with an insulation coating, the method comprising:
The conductor has a rectangular cross-sectional shape, a first side surface and a second side surface which are a pair of opposite sides in a first direction of the rectangle, and a first side surface and a second side surface which are a pair of opposite sides in a second direction perpendicular to the first direction. having three sides and a fourth side,
a first peeling step of peeling off the insulating coating on the first side surface and the second side surface of the conductor in one direction of the first direction along the first side surface and the second side surface;
a second peeling step of peeling off the insulating coating on the third side surface and the fourth side surface of the conductor in the second direction along the third side surface and the fourth side surface;
Between the first peeling step and the second peeling step, a correction step of correcting the cross-sectional shape of the conductor deformed in the first peeling step,
In the first peeling step, one direction of the first direction is from the third side surface to the fourth side surface,
The modification step includes forming recesses recessed in the second direction on the first side surface and the second side surface of the conductor while supporting the first side surface, the second side surface, and the third side surface; A peeling method in which a sagging portion generated on the third side surface of the conductor in the first peeling step is moved from the fourth side surface toward the third side surface.
絶縁被膜により被覆された導体により構成される導線の前記絶縁被膜を剥離する剥離方法であって、
前記導体は、断面形状が長方形を有し、長方形の第1方向の一組の対辺である第1側面および第2側面、前記第1方向に直交する第2方向の一組の対辺である第3側面および第4側面を有し、
前記導体の前記第1側面および前記第2側面の前記絶縁被膜を、前記第1側面および前記第2側面に沿って前記第1方向の一方向に向けて剥離する第1剥離工程と、
前記導体の前記第3側面および前記第4側面の前記絶縁被膜を、前記第3側面および前記第4側面に沿って前記第2方向に向けて剥離する第2剥離工程と、
前記第1剥離工程と前記第2剥離工程との間に、前記第1剥離工程にて変形した前記導体の断面形状を修正する修正工程を備え、
前記第1剥離工程は、前記第1方向の一方向が前記第3側面から前記第4側面に向かう方向であって、
前記修正工程は、前記第1側面および前記第2側面を支持しながら、前記導体の前記第1側面および前記第2側面を前記第2方向において互いに近づく方向に押圧して、前記第1剥離工程で前記導体の前記第3側面に発生したダレ部を、前記第4側面から前記第3側面の方向へ移動する剥離方法。
A peeling method for peeling off the insulation coating of a conductor made of a conductor covered with an insulation coating, the method comprising:
The conductor has a rectangular cross-sectional shape, a first side surface and a second side surface which are a pair of opposite sides in a first direction of the rectangle, and a first side surface and a second side surface which are a pair of opposite sides in a second direction perpendicular to the first direction. having three sides and a fourth side,
a first peeling step of peeling off the insulating coating on the first side surface and the second side surface of the conductor in one direction of the first direction along the first side surface and the second side surface;
a second peeling step of peeling off the insulating coating on the third side surface and the fourth side surface of the conductor in the second direction along the third side surface and the fourth side surface;
Between the first peeling step and the second peeling step, a correction step of correcting the cross-sectional shape of the conductor deformed in the first peeling step,
In the first peeling step, one direction of the first direction is from the third side surface to the fourth side surface,
In the modification step, while supporting the first side surface and the second side surface, the first side surface and the second side surface of the conductor are pressed in a direction toward each other in the second direction, and the first peeling step is performed. A peeling method in which a sagging portion generated on the third side surface of the conductor is moved from the fourth side surface toward the third side surface.
前記修正工程は、前記導体の前記第1側面および前記第2側面に前記第2方向に突出する凸部を形成する請求項に記載の剥離方法。 5. The peeling method according to claim 4 , wherein in the modification step, a convex portion protruding in the second direction is formed on the first side surface and the second side surface of the conductor. 絶縁被膜により被覆された導体により構成される導線の前記絶縁被膜を剥離する剥離装置であって、
前記導体は、断面形状が長方形を有し、長方形の第1方向の一組の対辺である第1側面および第2側面、前記第1方向に直交する第2方向の一組の対辺である第3側面および第4側面を有し、
前記導体の前記第1側面および前記第2側面の前記絶縁被膜を、前記第1側面および前記第2側面に沿って前記第1方向の一方向に向けて剥離する第1剥離部と、
前記導体の前記第3側面および前記第4側面の前記絶縁被膜を、前記第3側面および前記第4側面に沿って前記第2方向に向けて剥離する第2剥離部と、
前記第1剥離部にて変形した前記導体の断面形状を修正する修正部とを備え
前記第1剥離部は、前記第1方向の一方向が前記第3側面から前記第4側面に向かう方向であって、
前記修正部は、前記第4側面において押される前記第2方向の両端に対向する前記第3側面の前記第2方向の両端を避けて前記第3側面側を支持した状態で、前記第4側面における前記第2方向の両端を前記第1方向の他方向側に押して、前記第1剥離部で前記導体の前記第4側面に発生したバリ部を前記第4側面から前記第3側面の方向へ移動し、前記第1剥離部で前記導体の前記第3側面に発生したダレ部を、前記第4側面から前記第3側面の方向へ移動する剥離装置。
A peeling device for peeling off the insulation coating of a conductor made of a conductor covered with an insulation coating,
The conductor has a rectangular cross-sectional shape, a first side surface and a second side surface which are a pair of opposite sides in a first direction of the rectangle, and a first side surface and a second side surface which are a pair of opposite sides in a second direction perpendicular to the first direction. having three sides and a fourth side,
a first peeling section that peels off the insulating coating on the first side surface and the second side surface of the conductor in one direction of the first direction along the first side surface and the second side surface;
a second peeling section that peels off the insulating coating on the third side surface and the fourth side surface of the conductor in the second direction along the third side surface and the fourth side surface;
a correction part that corrects the cross-sectional shape of the conductor deformed at the first peeling part ,
The first peeling portion is such that one direction of the first direction is from the third side surface to the fourth side surface,
The correction portion supports the third side while avoiding both ends in the second direction of the third side that are opposite to both ends in the second direction that are pushed on the fourth side. Pushing both ends of the second direction in the other direction of the first direction, the burr portion generated on the fourth side surface of the conductor at the first peeling portion is moved from the fourth side surface toward the third side surface. A peeling device that moves and moves a sagging portion generated on the third side surface of the conductor in the first peeling section from the fourth side surface to the third side surface .
前記第1剥離部は、前記導体の前記第1側面および前記第2側面の前記絶縁被膜の剥離を同時に行
前記第2剥離部は、前記導体の前記第3側面および前記第4側面の前記絶縁被膜の剥離を同時に行う請求項に記載の剥離装置。
The first peeling unit simultaneously peels off the insulating coating on the first side surface and the second side surface of the conductor,
The peeling device according to claim 6 , wherein the second peeling section simultaneously peels off the insulating coating on the third side surface and the fourth side surface of the conductor.
絶縁被膜により被覆された導体により構成される導線の前記絶縁被膜を剥離する剥離装置であって、
前記導体は、断面形状が長方形を有し、長方形の第1方向の一組の対辺である第1側面および第2側面、前記第1方向に直交する第2方向の一組の対辺である第3側面および第4側面を有し、
前記導体の前記第1側面および前記第2側面の前記絶縁被膜を、前記第1側面および前記第2側面に沿って前記第1方向の一方向に向けて剥離する第1剥離部と、
前記導体の前記第3側面および前記第4側面の前記絶縁被膜を、前記第3側面および前記第4側面に沿って前記第2方向に向けて剥離する第2剥離部と、
前記第1剥離部にて変形した前記導体の断面形状を修正する修正部とを備え、
前記第1剥離部は、前記第1方向の一方向が前記第3側面から前記第4側面に向かう方向であって、
前記修正部は、前記第1側面、前記第2側面および前記第3側面を支持しながら、前記導体の前記第1側面および前記第2側面に前記第2方向に凹んだ凹部を形成し、前記第1剥離部で前記導体の前記第3側面に発生したダレ部を、前記第4側面から前記第3側面の方向へ移動する剥離装置。
A peeling device for peeling off the insulation coating of a conductor made of a conductor covered with an insulation coating,
The conductor has a rectangular cross-sectional shape, a first side surface and a second side surface which are a pair of opposite sides in a first direction of the rectangle, and a first side surface and a second side surface which are a pair of opposite sides in a second direction perpendicular to the first direction. having three sides and a fourth side,
a first peeling section that peels off the insulating coating on the first side surface and the second side surface of the conductor in one direction of the first direction along the first side surface and the second side surface;
a second peeling section that peels off the insulating coating on the third side surface and the fourth side surface of the conductor in the second direction along the third side surface and the fourth side surface;
a correction part that corrects the cross-sectional shape of the conductor deformed at the first peeling part,
The first peeling portion is such that one direction of the first direction is from the third side surface to the fourth side surface,
The modification portion forms a concave portion recessed in the second direction on the first side surface and the second side surface of the conductor while supporting the first side surface, the second side surface, and the third side surface, and A peeling device that moves a sagging portion generated on the third side surface of the conductor in a direction from the fourth side surface to the third side surface in a first peeling section.
絶縁被膜により被覆された導体により構成される導線の前記絶縁被膜を剥離する剥離装置であって、
前記導体は、断面形状が長方形を有し、長方形の第1方向の一組の対辺である第1側面および第2側面、前記第1方向に直交する第2方向の一組の対辺である第3側面および第4側面を有し、
前記導体の前記第1側面および前記第2側面の前記絶縁被膜を、前記第1側面および前記第2側面に沿って前記第1方向の一方向に向けて剥離する第1剥離部と、
前記導体の前記第3側面および前記第4側面の前記絶縁被膜を、前記第3側面および前記第4側面に沿って前記第2方向に向けて剥離する第2剥離部と、
前記第1剥離部にて変形した前記導体の断面形状を修正する修正部とを備え、
前記第1剥離部は、前記第1方向の一方向が前記第3側面から前記第4側面に向かう方向にであって、
前記修正部は、前記第1側面および前記第2側面を支持しながら、前記導体の前記第1側面および前記第2側面を前記第2方向において互いに近づく方向に押圧して、前記第1剥離部で前記導体の前記第3側面に発生したダレ部を、前記第4側面から前記第3側面の方向へ移動する剥離装置。
A peeling device for peeling off the insulation coating of a conductor made of a conductor covered with an insulation coating,
The conductor has a rectangular cross-sectional shape, a first side surface and a second side surface which are a pair of opposite sides in a first direction of the rectangle, and a first side surface and a second side surface which are a pair of opposite sides in a second direction perpendicular to the first direction. having three sides and a fourth side,
a first peeling section that peels off the insulating coating on the first side surface and the second side surface of the conductor in one direction of the first direction along the first side surface and the second side surface;
a second peeling section that peels off the insulating coating on the third side surface and the fourth side surface of the conductor in the second direction along the third side surface and the fourth side surface;
a correction part that corrects the cross-sectional shape of the conductor deformed at the first peeling part,
The first peeling part is such that one direction of the first direction is in a direction from the third side surface to the fourth side surface,
The modifying section presses the first side surface and the second side surface of the conductor in a direction toward each other in the second direction while supporting the first side surface and the second side surface, thereby forming the first peeling section. A peeling device that moves a sagging portion generated on the third side surface of the conductor from the fourth side surface toward the third side surface.
前記修正部は、前記導体の前記第1側面および前記第2側面に前記第2方向に突出する凸部を形成する請求項に記載の剥離装置。 The peeling device according to claim 9 , wherein the modification section forms a convex portion protruding in the second direction on the first side surface and the second side surface of the conductor. 請求項に記載の剥離方法を用いた導線において、
前記絶縁被膜が被覆されていない前記導体の露出部を有し、
前記露出部の前記第1側面および前記第2側面には、前記第2方向に凹んだ凹部を備えた導線。
A conductive wire using the peeling method according to claim 3 ,
having an exposed portion of the conductor that is not covered with the insulating coating;
The conducting wire includes a concave portion recessed in the second direction on the first side surface and the second side surface of the exposed portion.
請求項に記載の剥離方法を用いた導線において、
前記絶縁被膜が被覆されていない前記導体の露出部を有し、
前記露出部の前記第1側面および前記第2側面には、前記第2方向に突出する凸部を備えた導線。
A conductive wire using the peeling method according to claim 5 ,
having an exposed portion of the conductor that is not covered with the insulating coating;
The conductive wire includes a convex portion protruding in the second direction on the first side surface and the second side surface of the exposed portion.
請求項11または請求項12に記載の前記導線を巻回した固定子と、前記固定子に空隙を介して対向配置された回転子とを備えた回転電機。 A rotating electric machine comprising: a stator wound with the conducting wire according to claim 11 or 12 ; and a rotor disposed opposite to the stator with a gap therebetween. 請求項1から請求項のいずれか1項に記載の剥離方法により、一部の前記絶縁被膜を剥離された前記導線を巻回した固定子に空隙を介して回転子を対向配置した回転電機の製造方法。 A rotating electrical machine in which a rotor is disposed opposite to a stator wound with the conductive wire from which a portion of the insulating coating has been peeled off by the peeling method according to any one of claims 1 to 5, with a gap interposed therebetween. manufacturing method.
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