JP7426274B2 - Resin composition for stereolithography - Google Patents
Resin composition for stereolithography Download PDFInfo
- Publication number
- JP7426274B2 JP7426274B2 JP2020060709A JP2020060709A JP7426274B2 JP 7426274 B2 JP7426274 B2 JP 7426274B2 JP 2020060709 A JP2020060709 A JP 2020060709A JP 2020060709 A JP2020060709 A JP 2020060709A JP 7426274 B2 JP7426274 B2 JP 7426274B2
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- JP
- Japan
- Prior art keywords
- group
- meth
- resin composition
- stereolithography
- conjugated diene
- Prior art date
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- 239000011342 resin composition Substances 0.000 title claims description 117
- -1 acrylamide compound Chemical class 0.000 claims description 143
- 229920000642 polymer Polymers 0.000 claims description 129
- 150000001993 dienes Chemical class 0.000 claims description 84
- 239000000178 monomer Substances 0.000 claims description 72
- 125000002723 alicyclic group Chemical group 0.000 claims description 57
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 56
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 claims description 51
- 239000003999 initiator Substances 0.000 claims description 19
- 125000004432 carbon atom Chemical group C* 0.000 claims description 18
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 claims description 16
- 238000004519 manufacturing process Methods 0.000 claims description 16
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 15
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 15
- 230000003287 optical effect Effects 0.000 claims description 14
- 125000002947 alkylene group Chemical group 0.000 claims description 12
- 125000003118 aryl group Chemical group 0.000 claims description 12
- 150000002430 hydrocarbons Chemical group 0.000 claims description 12
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 7
- 201000002859 sleep apnea Diseases 0.000 claims description 7
- 125000006839 xylylene group Chemical group 0.000 claims description 7
- 239000000654 additive Substances 0.000 claims description 6
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 claims description 6
- 125000000816 ethylene group Chemical group [H]C([H])([*:1])C([H])([H])[*:2] 0.000 claims description 6
- 125000001931 aliphatic group Chemical group 0.000 claims description 5
- 125000004836 hexamethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[*:1] 0.000 claims description 5
- 229910052739 hydrogen Inorganic materials 0.000 claims description 5
- 239000001257 hydrogen Substances 0.000 claims description 5
- 125000005628 tolylene group Chemical group 0.000 claims description 5
- 125000000640 cyclooctyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C([H])([H])C1([H])[H] 0.000 claims description 4
- 125000001511 cyclopentyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C1([H])[H] 0.000 claims description 4
- 125000004957 naphthylene group Chemical group 0.000 claims description 4
- 125000000843 phenylene group Chemical group C1(=C(C=CC=C1)*)* 0.000 claims description 4
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical group C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 claims description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical group OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 3
- ORILYTVJVMAKLC-UHFFFAOYSA-N adamantane Chemical group C1C(C2)CC3CC1CC2C3 ORILYTVJVMAKLC-UHFFFAOYSA-N 0.000 claims description 3
- 230000000996 additive effect Effects 0.000 claims description 3
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 3
- 125000004855 decalinyl group Chemical group C1(CCCC2CCCCC12)* 0.000 claims description 3
- 239000005548 dental material Substances 0.000 claims description 3
- YUWFEBAXEOLKSG-UHFFFAOYSA-N hexamethylbenzene Chemical group CC1=C(C)C(C)=C(C)C(C)=C1C YUWFEBAXEOLKSG-UHFFFAOYSA-N 0.000 claims description 3
- 125000006838 isophorone group Chemical group 0.000 claims description 3
- UMRZSTCPUPJPOJ-KNVOCYPGSA-N norbornane Chemical group C1C[C@H]2CC[C@@H]1C2 UMRZSTCPUPJPOJ-KNVOCYPGSA-N 0.000 claims description 3
- 125000000467 secondary amino group Chemical group [H]N([*:1])[*:2] 0.000 claims description 3
- 125000000626 sulfinic acid group Chemical group 0.000 claims description 3
- 125000000542 sulfonic acid group Chemical group 0.000 claims description 3
- 230000001225 therapeutic effect Effects 0.000 claims description 3
- 229920002587 poly(1,3-butadiene) polymer Polymers 0.000 claims description 2
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 claims 1
- 239000000047 product Substances 0.000 description 59
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- 238000000034 method Methods 0.000 description 20
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- 150000001875 compounds Chemical class 0.000 description 18
- 229920002857 polybutadiene Polymers 0.000 description 18
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- 238000005452 bending Methods 0.000 description 15
- 238000005259 measurement Methods 0.000 description 15
- 239000007788 liquid Substances 0.000 description 13
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 12
- 238000006243 chemical reaction Methods 0.000 description 11
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- 238000012360 testing method Methods 0.000 description 11
- 230000000052 comparative effect Effects 0.000 description 10
- 238000006116 polymerization reaction Methods 0.000 description 10
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 9
- 239000000945 filler Substances 0.000 description 8
- 238000005984 hydrogenation reaction Methods 0.000 description 8
- 230000015572 biosynthetic process Effects 0.000 description 7
- 238000005227 gel permeation chromatography Methods 0.000 description 7
- 238000003786 synthesis reaction Methods 0.000 description 7
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- 125000000753 cycloalkyl group Chemical group 0.000 description 6
- VFHVQBAGLAREND-UHFFFAOYSA-N diphenylphosphoryl-(2,4,6-trimethylphenyl)methanone Chemical compound CC1=CC(C)=CC(C)=C1C(=O)P(=O)(C=1C=CC=CC=1)C1=CC=CC=C1 VFHVQBAGLAREND-UHFFFAOYSA-N 0.000 description 6
- 238000006073 displacement reaction Methods 0.000 description 6
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 6
- 125000001424 substituent group Chemical group 0.000 description 6
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 5
- 238000010521 absorption reaction Methods 0.000 description 5
- 125000000217 alkyl group Chemical group 0.000 description 5
- 125000000732 arylene group Chemical group 0.000 description 5
- 125000002993 cycloalkylene group Chemical group 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 239000003112 inhibitor Substances 0.000 description 5
- 229910052740 iodine Inorganic materials 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- 239000011347 resin Substances 0.000 description 5
- 239000004793 Polystyrene Substances 0.000 description 4
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 229920001400 block copolymer Polymers 0.000 description 4
- 239000012153 distilled water Substances 0.000 description 4
- 229920001971 elastomer Polymers 0.000 description 4
- 238000007654 immersion Methods 0.000 description 4
- 239000011630 iodine Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 229920002223 polystyrene Polymers 0.000 description 4
- 239000003381 stabilizer Substances 0.000 description 4
- 125000003142 tertiary amide group Chemical group 0.000 description 4
- 238000005160 1H NMR spectroscopy Methods 0.000 description 3
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 229910052788 barium Inorganic materials 0.000 description 3
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 239000003054 catalyst Substances 0.000 description 3
- 150000002148 esters Chemical class 0.000 description 3
- 230000001771 impaired effect Effects 0.000 description 3
- 239000011256 inorganic filler Substances 0.000 description 3
- 229910003475 inorganic filler Inorganic materials 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- OTLDLKLSNZMTTA-UHFFFAOYSA-N octahydro-1h-4,7-methanoindene-1,5-diyldimethanol Chemical compound C1C2C3C(CO)CCC3C1C(CO)C2 OTLDLKLSNZMTTA-UHFFFAOYSA-N 0.000 description 3
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- 125000003003 spiro group Chemical group 0.000 description 3
- 229910052712 strontium Inorganic materials 0.000 description 3
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 description 3
- JSNRRGGBADWTMC-UHFFFAOYSA-N (6E)-7,11-dimethyl-3-methylene-1,6,10-dodecatriene Chemical compound CC(C)=CCCC(C)=CCCC(=C)C=C JSNRRGGBADWTMC-UHFFFAOYSA-N 0.000 description 2
- 125000004814 1,1-dimethylethylene group Chemical group [H]C([H])([H])C([*:1])(C([H])([H])[H])C([H])([H])[*:2] 0.000 description 2
- VNQXSTWCDUXYEZ-UHFFFAOYSA-N 1,7,7-trimethylbicyclo[2.2.1]heptane-2,3-dione Chemical compound C1CC2(C)C(=O)C(=O)C1C2(C)C VNQXSTWCDUXYEZ-UHFFFAOYSA-N 0.000 description 2
- XLPJNCYCZORXHG-UHFFFAOYSA-N 1-morpholin-4-ylprop-2-en-1-one Chemical compound C=CC(=O)N1CCOCC1 XLPJNCYCZORXHG-UHFFFAOYSA-N 0.000 description 2
- ZUZAETTVAMCNTO-UHFFFAOYSA-N 2,3-dibutylbenzene-1,4-diol Chemical compound CCCCC1=C(O)C=CC(O)=C1CCCC ZUZAETTVAMCNTO-UHFFFAOYSA-N 0.000 description 2
- SDJHPPZKZZWAKF-UHFFFAOYSA-N 2,3-dimethylbuta-1,3-diene Chemical compound CC(=C)C(C)=C SDJHPPZKZZWAKF-UHFFFAOYSA-N 0.000 description 2
- OTFAQGCBYAXPCR-UHFFFAOYSA-N CC1=C(C(=O)COP(C2=CC=CC=C2)=O)C(=CC(=C1)C)C Chemical compound CC1=C(C(=O)COP(C2=CC=CC=C2)=O)C(=CC(=C1)C)C OTFAQGCBYAXPCR-UHFFFAOYSA-N 0.000 description 2
- SXNICUVVDOTUPD-UHFFFAOYSA-N CC1=CC(C)=CC(C)=C1C(=O)P(=O)C1=CC=CC=C1 Chemical compound CC1=CC(C)=CC(C)=C1C(=O)P(=O)C1=CC=CC=C1 SXNICUVVDOTUPD-UHFFFAOYSA-N 0.000 description 2
- RBUWQEHTCBTJBF-UHFFFAOYSA-N CCCC(=C)C(=O)N(NCC)NCC Chemical compound CCCC(=C)C(=O)N(NCC)NCC RBUWQEHTCBTJBF-UHFFFAOYSA-N 0.000 description 2
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
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- 239000005058 Isophorone diisocyanate Substances 0.000 description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
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- BEUGBYXJXMVRFO-UHFFFAOYSA-N [4-(dimethylamino)phenyl]-phenylmethanone Chemical compound C1=CC(N(C)C)=CC=C1C(=O)C1=CC=CC=C1 BEUGBYXJXMVRFO-UHFFFAOYSA-N 0.000 description 2
- GUCYFKSBFREPBC-UHFFFAOYSA-N [phenyl-(2,4,6-trimethylbenzoyl)phosphoryl]-(2,4,6-trimethylphenyl)methanone Chemical compound CC1=CC(C)=CC(C)=C1C(=O)P(=O)(C=1C=CC=CC=1)C(=O)C1=C(C)C=C(C)C=C1C GUCYFKSBFREPBC-UHFFFAOYSA-N 0.000 description 2
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- RVIZJROSQMQZCG-UHFFFAOYSA-N adamantane-1,2-diol Chemical compound C1C(C2)CC3CC1C(O)C2(O)C3 RVIZJROSQMQZCG-UHFFFAOYSA-N 0.000 description 2
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- 125000003277 amino group Chemical group 0.000 description 2
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- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical group C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 2
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- 208000014674 injury Diseases 0.000 description 2
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- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 2
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 2
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- UVHXEHGUEKARKZ-UHFFFAOYSA-N 1-ethenylanthracene Chemical compound C1=CC=C2C=C3C(C=C)=CC=CC3=CC2=C1 UVHXEHGUEKARKZ-UHFFFAOYSA-N 0.000 description 1
- XCBBNTFYSLADTO-UHFFFAOYSA-N 2,3-Octanedione Chemical compound CCCCCC(=O)C(C)=O XCBBNTFYSLADTO-UHFFFAOYSA-N 0.000 description 1
- OPLCSTZDXXUYDU-UHFFFAOYSA-N 2,4-dimethyl-6-tert-butylphenol Chemical compound CC1=CC(C)=C(O)C(C(C)(C)C)=C1 OPLCSTZDXXUYDU-UHFFFAOYSA-N 0.000 description 1
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Landscapes
- Macromonomer-Based Addition Polymer (AREA)
- Dental Tools And Instruments Or Auxiliary Dental Instruments (AREA)
Description
本発明は光造形用樹脂組成物に関する。より詳細には、本発明は、光造形によって造形したときに、応力保持性、靭性及び耐水性に優れた立体造形物を得ることができる。特に歯科用マウスピースに好適である。 The present invention relates to a resin composition for stereolithography. More specifically, when the present invention is formed by stereolithography, it is possible to obtain a three-dimensional structure having excellent stress retention properties, toughness, and water resistance. It is particularly suitable for dental mouthpieces.
液状の光硬化性樹脂に必要量の制御された光エネルギーを供給して、薄層状に硬化させ、その上にさらに液状光硬化性樹脂を供給した後、制御下に光照射して薄層状に積層硬化させるという工程を繰り返すことによって立体造形物を製造する方法、いわゆる光学的立体造形法に関する多数の提案がなされている。 A necessary amount of controlled light energy is supplied to the liquid photocurable resin to cure it into a thin layer, and after further supplying the liquid photocurable resin on top of that, the liquid photocurable resin is irradiated with light in a controlled manner to form a thin layer. Many proposals have been made regarding a method of manufacturing a three-dimensional object by repeating the process of laminating and curing, a so-called optical three-dimensional modeling method.
立体造形物を光学的に製造する際の代表的な方法としては、容器に入れた液状光硬化性樹脂組成物の液面に、所望のパターンが得られるようにコンピューターで制御された紫外線レーザーを選択的に照射して所定の厚さで硬化させて硬化層を形成し、次にその硬化層の上に1層分の液状光硬化性樹脂組成物を供給して、同様に紫外線レーザーを照射して前記と同じように硬化させて連続した硬化層を形成させるという積層操作を繰り返して最終的な形状の立体造形物を製造する液槽光造形という方法が一般に採用されている。この方法による場合は、造形物の形状がかなり複雑であっても、簡単にかつ比較的短時間で精度良く目的とする立体造形物を製造することができるために近年大きな注目を集めている。 A typical method for optically manufacturing three-dimensional objects is to apply a computer-controlled ultraviolet laser to the liquid surface of a liquid photocurable resin composition placed in a container so as to obtain a desired pattern. Selectively irradiate and cure to a predetermined thickness to form a cured layer, then supply one layer of liquid photocurable resin composition on top of the cured layer, and similarly irradiate with ultraviolet laser. Generally, a method called liquid bath stereolithography is employed, in which a three-dimensional object in the final shape is manufactured by repeating the lamination operation of curing and forming a continuous hardened layer in the same manner as described above. This method has attracted a lot of attention in recent years because even if the shape of the object is quite complex, it is possible to easily and accurately manufacture a three-dimensional object in a relatively short period of time.
そして、光造形法によって得られる立体造形物が単なるコンセプトモデルから、テストモデル、試作品等へと用途が展開されるようになっており、それに伴ってその立体造形物は造形精度に優れていることが益々要求されるようになっている。しかも、そのような特性と併せて目的に合わせた特性も優れていることが求められている。とりわけ、歯科材料分野においては、歯科用マウスピースは、患者個人ごとに形状が異なり、かつ形状が複雑であることから、光造形法の応用が期待されている。 Three-dimensional objects obtained by stereolithography are now being used for purposes such as test models and prototypes, rather than mere concept models. This is becoming increasingly required. Moreover, in addition to such characteristics, there is a demand for excellent characteristics that are tailored to the purpose. In particular, in the field of dental materials, the application of stereolithography is expected because dental mouthpieces have different shapes for each individual patient and have complex shapes.
歯科用マウスピースは、歯科用アライナーと呼ばれる歯並びを矯正するために歯列に装着するもの、歯科用咬合スプリントと呼ばれる顎位を矯正するために装着するもの、睡眠時無呼吸症候群の治療のために夜間就寝中に歯列に装着するもの、歯ぎしりによる歯の摩耗を抑制するために歯列に装着するもの、コンタクトスポーツにおいて、競技中に歯牙や顎骨に大きな外力が加わることにより発生する外傷を低減し、顎口腔系及び脳を保護するために口腔内に装着するもの等である。近年、歯科矯正においては審美性の良さや外したいときに外せるため急速に利用が拡大している装置である。また、睡眠時無呼吸症候群は医療において注目されている症例であり、その治療用具として急速に利用が進んでいる。 Dental mouthpieces include dental aligners, which are worn on the teeth to correct the alignment of teeth, dental occlusal splints, which are worn to correct jaw position, and dental mouthpieces, which are used to treat sleep apnea syndrome. It is attached to the teeth at night while sleeping, and it is attached to the teeth to suppress tooth wear caused by bruxism, and it is used to prevent trauma caused by large external forces being applied to the teeth and jawbone during competitions in contact sports. These devices are worn inside the oral cavity to reduce the risk of injury and protect the stomatognathic system and brain. In recent years, the use of this device has rapidly expanded in orthodontics due to its good aesthetics and the fact that it can be removed when desired. In addition, sleep apnea syndrome is a case that is attracting attention in medical care, and its use as a treatment tool is rapidly progressing.
これら、歯科用マウスピースには、応力保持性、靭性及び耐水性が共通して要求されている。応力保持性が損なわれると矯正力や衝撃吸収性を喪失し、装着具としての機能を果たさないものになり、靭性が損なわれると装着感が悪いものとなったり、破壊しやすくなると頻繁に作り直すことが必要となってしまうといった問題がある。さらに、耐水性が損なわれると力学的特性が低下し、やはり矯正力や衝撃吸収性を喪失したり、破壊しやすくなり実用に耐えないものとなる問題がある。 These dental mouthpieces are commonly required to have stress retention properties, toughness, and water resistance. If the stress retention ability is impaired, the corrective power and shock absorption properties will be lost, and the device will no longer function as a fitting. If the toughness is impaired, it will not feel comfortable to wear, and if it is easy to break, it will have to be remade frequently. The problem is that this becomes necessary. Furthermore, if the water resistance is impaired, the mechanical properties will deteriorate, resulting in a loss of straightening power and shock absorbing properties, and the problem of being easily broken and impractical.
また、通常、歯科用マウスピース、睡眠時無呼吸症候群用治療具を作製する際には、口腔内の印象を取得することが必要となるが、その不快感から患者負担となることや、技工操作に熟練を要するといった課題が従来から指摘されていた。近年では、デジタル技術の発達から、印象取得については、光学的な口腔内スキャンを応用する試みがなされ、成形においては光学的立体造形を応用する試みがなされている。造形においては光硬化性樹脂組成物を使用するが、一般に応力保持性及び耐水性を発現する樹脂組成物ほど、低極性のモノマーを使用する傾向となるため硬化性が低くなり、硬化物の応力保持性に劣る傾向にあり、特に光学的立体造形においては、光照射時間が極端に短くかつ一層一層の造形毎に酸素に暴露されるため、特に硬化が不十分となりやすく、これまで応力保持性と靭性、耐水性を両立することが困難であった。 In addition, when manufacturing dental mouthpieces and treatment devices for sleep apnea syndrome, it is usually necessary to take an impression of the oral cavity, but this can be a burden to the patient due to discomfort, and the technical Problems have been pointed out in the past, such as the need for skill in operation. In recent years, with the development of digital technology, attempts have been made to apply optical intraoral scanning for impression acquisition, and attempts have been made to apply optical three-dimensional modeling for molding. Photocurable resin compositions are used in modeling, but in general, resin compositions that exhibit stress retention and water resistance tend to use monomers with lower polarity, resulting in lower curability and less stress in the cured product. Especially in optical three-dimensional modeling, the light irradiation time is extremely short and each layer is exposed to oxygen, so curing tends to be insufficient. It was difficult to achieve both toughness and water resistance.
このような背景の中、硬化物の靭性及び耐水性に優れ、光学的立体造形が可能な技術として、例えば、特許文献1には、重合基を有するポリブタジエンからなる光硬化性樹脂組成物が提案されている。 Against this background, for example, Patent Document 1 proposes a photocurable resin composition made of polybutadiene having a polymerizable group as a technology that has excellent toughness and water resistance of a cured product and enables optical three-dimensional modeling. has been done.
特許文献1に記載の光硬化性樹脂組成物は、歯科用アライナー、歯科用咬合スプリント及び睡眠時無呼吸症候群用治療具としては、強度が不十分であり、応力保持性については何ら記載されていない。 The photocurable resin composition described in Patent Document 1 has insufficient strength as a dental aligner, a dental occlusal splint, and a treatment device for sleep apnea syndrome, and there is no mention of stress retention. do not have.
そこで本発明は、硬化物の応力保持性、靭性及び耐水性に優れ、とりわけ光学的立体造形によって成形される、歯科用マウスピースに好適な光造形用樹脂組成物を提供することを目的とする。 Therefore, an object of the present invention is to provide a resin composition for stereolithography that is suitable for dental mouthpieces, which has excellent stress retention properties, toughness, and water resistance as a cured product, and which is particularly molded by optical stereolithography. .
すなわち、本発明は、以下の発明を提供する。
[1]末端(メタ)アクリロイル変性共役ジエン重合体(A)、(メタ)アクリルアミド化合物(B)、重合体骨格を含有しない脂環式多官能性(メタ)アクリル酸エステル系重合性単量体(C)及び光重合開始剤(D)を含有し、
前記末端(メタ)アクリロイル変性共役ジエン重合体(A)が、下記一般式(I)
で表される末端(メタ)アクリロイル変性共役ジエン重合体(a-I)、及び下記一般式(II)
で表される末端(メタ)アクリロイル変性共役ジエン重合体(a-II)からなる群から選ばれる少なくとも1種を含有する、光造形用樹脂組成物;
[2]R2及び/又はR6がエチレン基である、[1]に記載の光造形用樹脂組成物;
[3]R4及びR5の炭化水素基が、脂肪族、芳香族及び/又は脂環式の炭素数6~20の炭化水素基である、[1]又は[2]に記載の光造形用樹脂組成物;
[4]前記末端(メタ)アクリロイル変性共役ジエン重合体(A)が、一般式(II)で表される末端(メタ)アクリロイル変性共役ジエン重合体(a-II)を含有する、[1]~[3]のいずれかに記載の光造形用樹脂組成物;
[5]R5の炭化水素基が、イソホロン基、トリレン基、4,4’-ジフェニルメタン基、ナフチレン基、キシリレン基、フェニレン基、3,3’-ジクロロ-4,4’-フェニルメタン基、トルイレン基、ヘキサメチレン基、4,4’-ジシクロヘキシルメタン基、水添化キシリレン基、トリフェニレンメタン基、及びテトラメチルキシレン基からなる群から選ばれる少なくとも1種である、[1]~[4]のいずれかに記載の光造形用樹脂組成物;
[6]A1及びA2の共役ジエン化合物の重合体及び/又はその水素添加物が、ブタジエンの重合体、イソプレンの重合体、及びそれらの水素添加物からなる群から選ばれる少なくとも1種を含有する、[1]~[5]のいずれかに記載の光造形用樹脂組成物;
[7]末端(メタ)アクリロイル変性共役ジエン重合体及び/又はその水素添加物の数平均分子量が500~10,000である、[1]~[6]のいずれかに記載の光造形用樹脂組成物;
[8]R1及び/又はR3が水素原子である、[1]~[7]のいずれかに記載の光造形用樹脂組成物;
[9]前記重合体骨格を含有しない脂環式多官能性(メタ)アクリル酸エステル系重合性単量体(C)が、ヒドロキシ基、カルボキシ基、スルホン酸基、スルフィン酸基、リン酸基、1級及び2級のアミノ基、並びにウレタン結合を含有しないことを特徴とする、[1]~[8]に記載の光造形用樹脂組成物;
[10]前記重合体骨格を含有しない脂環式多官能性(メタ)アクリル酸エステル系重合性単量体(C)が、多脂環式多官能性(メタ)アクリル酸エステル系重合性単量体を含む、[1]~[9]のいずれかに記載の光造形用樹脂組成物;
[11]前記多脂環式多官能性(メタ)アクリル酸エステル系重合性単量体が、トリシクロデカン環、ノルボルナン環、アダマンタン環、及びデカヒドロナフタレン環からなる群から選ばれる少なくとも1つを含む、[10]に記載の光造形用樹脂組成物;
[12]前記重合体骨格を含有しない脂環式多官能性(メタ)アクリル酸エステル系重合性単量体(C)が、シクロペンタン環、シクロヘキサン環、及びシクロオクタン環からなる群から選ばれる少なくとも1つを含む、[1]~[9]のいずれかに記載の光造形用樹脂組成物;
[13]前記(メタ)アクリルアミド化合物(B)が、単官能性(メタ)アクリルアミド化合物を含む、[1]~[12]のいずれかに記載の光造形用樹脂組成物;
[14]前記(メタ)アクリルアミド化合物(B)が、N,N-ジエチル(メタ)アクリルアミド、N,N-ジメチルアミノエチル(メタ)アクリルアミド、N,N-ジエチルアミノエチル(メタ)アクリルアミド、N,N-ジメチルアミノプロピル(メタ)アクリルアミド、及びN,N-ジエチルアミノプロピル(メタ)アクリルアミドからなる群から選ばれる少なくとも1つを含む、[1]~[13]のいずれかに記載の光造形用樹脂組成物;
[15][1]~[14]のいずれかに記載の光造形用樹脂組成物の硬化物からなる、歯科材料;
[16][1]~[14]のいずれかに記載の光造形用樹脂組成物の硬化物からなる、歯科用アライナー;
[17][1]~[14]のいずれかに記載の光造形用樹脂組成物の硬化物からなる、歯科用咬合スプリント;
[18][1]~[14]のいずれかに記載の光造形用樹脂組成物の硬化物からなる、睡眠時無呼吸症候群用治療具;
[19][1]~[14]のいずれかに記載の光造形用樹脂組成物を用いて、光学的立体造形法によって立体造形物を製造する方法。
That is, the present invention provides the following inventions.
[1] Terminal (meth)acryloyl-modified conjugated diene polymer (A), (meth)acrylamide compound (B), alicyclic polyfunctional (meth)acrylic acid ester polymerizable monomer that does not contain a polymer skeleton (C) and a photopolymerization initiator (D),
The terminal (meth)acryloyl-modified conjugated diene polymer (A) has the following general formula (I)
A terminal (meth)acryloyl-modified conjugated diene polymer (a-I) represented by the following general formula (II)
A stereolithography resin composition containing at least one member selected from the group consisting of (meth)acryloyl-terminated conjugated diene polymers (a-II) represented by;
[2] The stereolithography resin composition according to [1], wherein R 2 and/or R 6 are ethylene groups;
[3] The stereolithography according to [1] or [2], wherein the hydrocarbon groups of R 4 and R 5 are aliphatic, aromatic and/or alicyclic hydrocarbon groups having 6 to 20 carbon atoms. Resin composition for;
[4] The terminal (meth)acryloyl-modified conjugated diene polymer (A) contains a terminal (meth)acryloyl-modified conjugated diene polymer (a-II) represented by general formula (II), [1] - The resin composition for stereolithography according to any one of [3];
[5] The hydrocarbon group of R 5 is an isophorone group, a tolylene group, a 4,4'-diphenylmethane group, a naphthylene group, a xylylene group, a phenylene group, a 3,3'-dichloro-4,4'-phenylmethane group, At least one member selected from the group consisting of toluylene group, hexamethylene group, 4,4'-dicyclohexylmethane group, hydrogenated xylylene group, triphenylenemethane group, and tetramethylxylene group, [1] to [4] The resin composition for stereolithography according to any one of;
[6] The polymer of the conjugated diene compound and/or the hydrogenated product of A 1 and A 2 is at least one selected from the group consisting of a butadiene polymer, an isoprene polymer, and a hydrogenated product thereof. The stereolithography resin composition according to any one of [1] to [5], which contains;
[7] The resin composition for stereolithography according to any one of [1] to [6], wherein the terminal (meth)acryloyl-modified conjugated diene polymer and/or its hydrogenated product has a number average molecular weight of 500 to 10,000. ;
[8] The resin composition for stereolithography according to any one of [1] to [7], wherein R 1 and/or R 3 are hydrogen atoms;
[9] The alicyclic polyfunctional (meth)acrylic acid ester polymerizable monomer (C) that does not contain a polymer skeleton contains a hydroxy group, a carboxy group, a sulfonic acid group, a sulfinic acid group, a phosphoric acid group The resin composition for stereolithography according to [1] to [8], characterized in that it does not contain a primary or secondary amino group, or a urethane bond;
[10] The alicyclic polyfunctional (meth)acrylic acid ester polymerizable monomer (C) containing no polymer skeleton is a polyalicyclic polyfunctional (meth)acrylic acid ester polymerizable monomer (C) that does not contain a polymer skeleton. The stereolithography resin composition according to any one of [1] to [9], which contains a polymer;
[11] The polyalicyclic polyfunctional (meth)acrylic acid ester polymerizable monomer is at least one selected from the group consisting of a tricyclodecane ring, a norbornane ring, an adamantane ring, and a decahydronaphthalene ring. The stereolithography resin composition according to [10], comprising;
[12] The alicyclic polyfunctional (meth)acrylic acid ester polymerizable monomer (C) that does not contain a polymer skeleton is selected from the group consisting of a cyclopentane ring, a cyclohexane ring, and a cyclooctane ring. The stereolithography resin composition according to any one of [1] to [9], containing at least one;
[13] The resin composition for stereolithography according to any one of [1] to [12], wherein the (meth)acrylamide compound (B) contains a monofunctional (meth)acrylamide compound;
[14] The (meth)acrylamide compound (B) is N,N-diethyl (meth)acrylamide, N,N-dimethylaminoethyl (meth)acrylamide, N,N-diethylaminoethyl (meth)acrylamide, N,N - The resin composition for stereolithography according to any one of [1] to [13], which contains at least one selected from the group consisting of dimethylaminopropyl (meth)acrylamide and N,N-diethylaminopropyl (meth)acrylamide. thing;
[15] A dental material comprising a cured product of the stereolithography resin composition according to any one of [1] to [14];
[16] A dental aligner comprising a cured product of the stereolithography resin composition according to any one of [1] to [14];
[17] A dental occlusal splint, comprising a cured product of the stereolithography resin composition according to any one of [1] to [14];
[18] A therapeutic device for sleep apnea syndrome, comprising a cured product of the stereolithography resin composition according to any one of [1] to [14];
[19] A method of producing a three-dimensional object by optical three-dimensional modeling using the resin composition for stereolithography according to any one of [1] to [14].
本発明の光造形用樹脂組成物は、硬化物の応力保持性、靭性及び耐水性に優れ、とりわけ光学的立体造形によって成形される、歯科用マウスピースに好適である。 The stereolithography resin composition of the present invention has excellent stress retention properties, toughness, and water resistance as a cured product, and is particularly suitable for dental mouthpieces molded by optical stereolithography.
本発明の光造形用樹脂組成物は、末端(メタ)アクリロイル変性共役ジエン重合体(A)、(メタ)アクリルアミド化合物(B)、重合体骨格を含有しない脂環式多官能性(メタ)アクリル酸エステル系重合性単量体(C)及び光重合開始剤(D)を含有する。前記末端(メタ)アクリロイル変性共役ジエン重合体(A)は、末端(メタ)アクリロイル変性共役ジエン重合体(a-I)及び(a-II)からなる群から選ばれる少なくとも1種を含む。なお、本明細書において、数値範囲(各成分の含有量、各成分から算出される値及び各物性など)の上限値及び下限値は適宜組み合わせ可能である。また、本明細書において、式中の各記号の数値も、適宜組み合わせ可能である。 The stereolithography resin composition of the present invention comprises a (meth)acryloyl-terminated conjugated diene polymer (A), a (meth)acrylamide compound (B), and an alicyclic polyfunctional (meth)acrylic acid that does not contain a polymer skeleton. Contains an acid ester polymerizable monomer (C) and a photopolymerization initiator (D). The terminal (meth)acryloyl-modified conjugated diene polymer (A) contains at least one selected from the group consisting of (meth)acryloyl-terminated conjugated diene polymers (a-I) and (a-II). In this specification, the upper and lower limits of numerical ranges (content of each component, value calculated from each component, each physical property, etc.) can be combined as appropriate. Furthermore, in this specification, the numerical values of each symbol in the formula can also be combined as appropriate.
[末端(メタ)アクリロイル変性共役ジエン重合体(A)]
末端(メタ)アクリロイル変性共役ジエン重合体(A)は、本発明の光造形用樹脂組成物において、光造形用樹脂組成物の硬化物に柔軟性及び耐水性を付与するために用いられる。また、末端(メタ)アクリロイル変性共役ジエン重合体(A)は、光で硬化した際に、造形精度に優れる。末端(メタ)アクリロイル変性共役ジエン重合体(A)は、共役ジエン重合体骨格が極めて低極性で疎水性であるため、耐水性に優れると考えられる。
[Terminal (meth)acryloyl-modified conjugated diene polymer (A)]
The (meth)acryloyl-terminated conjugated diene polymer (A) is used in the stereolithography resin composition of the present invention to impart flexibility and water resistance to the cured product of the stereolithography resin composition. Furthermore, the (meth)acryloyl-terminated conjugated diene polymer (A) has excellent modeling accuracy when cured with light. The (meth)acryloyl-terminated conjugated diene polymer (A) is considered to have excellent water resistance because the conjugated diene polymer skeleton has extremely low polarity and is hydrophobic.
末端(メタ)アクリロイル変性共役ジエン重合体(A)として、上記一般式(I)で表される末端(メタ)アクリロイル変性共役ジエン重合体(a-I)(以下、これを「末端(メタ)アクリロイル変性共役ジエン重合体(a-I)」という。)、及び上記一般式(II)で表される末端(メタ)アクリロイル変性共役ジエン重合体(a-II)(以下、これを「末端(メタ)アクリロイル変性共役ジエン重合体(a-II)」という。)について説明する。 As the terminal (meth)acryloyl-modified conjugated diene polymer (A), the terminal (meth)acryloyl-modified conjugated diene polymer (a-I) represented by the above general formula (I) (hereinafter referred to as "terminated (meth) acryloyl-modified conjugated diene polymer (a-I)"), and the terminal (meth)acryloyl-modified conjugated diene polymer (a-II) represented by the above general formula (II) (hereinafter referred to as "terminal (a-II)"). (referred to as "meth)acryloyl-modified conjugated diene polymer (a-II)") will be explained.
[末端(メタ)アクリロイル変性共役ジエン重合体(a-I)]
式(I)の各記号について説明する。R1は水素原子又はメチル基であり、水素原子が好ましい。R2は炭素数2~4のアルキレン基であり、例として、エチレン基、1,3-プロピレン基、1,2-プロピレン基、1,4-ブチレン基、2-メチル-1,3-プロピレン基、1,1-ジメチルエチレン基が挙げられ、エチレン基が好ましい。aは1又は2であり、2が好ましい。
[Terminal (meth)acryloyl-modified conjugated diene polymer (a-I)]
Each symbol in formula (I) will be explained. R 1 is a hydrogen atom or a methyl group, preferably a hydrogen atom. R 2 is an alkylene group having 2 to 4 carbon atoms, and examples thereof include ethylene group, 1,3-propylene group, 1,2-propylene group, 1,4-butylene group, and 2-methyl-1,3-propylene group. and 1,1-dimethylethylene group, with ethylene group being preferred. a is 1 or 2, preferably 2.
また、式(I)において、基A1は共役ジエン化合物の重合体及び/又はその水素添加物である。共役ジエン化合物の例としては、ブタジエン、イソプレン、2,3-ジメチル-1,3-ブタジエン、1,3-ペンタジエン、1,3-ヘキサジエン、ファルネセンなどが挙げられる。基A1は、ブタジエン及び/又はその水素添加物;イソプレン及び/又はその水素添加物;ブタジエン及びイソプレン及び/又はこれらの水素添加物から構成されていることが好ましい。 Further, in formula (I), the group A 1 is a polymer of a conjugated diene compound and/or a hydrogenated product thereof. Examples of conjugated diene compounds include butadiene, isoprene, 2,3-dimethyl-1,3-butadiene, 1,3-pentadiene, 1,3-hexadiene, farnesene, and the like. The group A 1 is preferably composed of butadiene and/or its hydrogenated product; isoprene and/or its hydrogenated product; butadiene and isoprene and/or its hydrogenated product.
基A1の共役ジエン化合物の重合体に関し、共役ジエン重合体のミクロ構造は特に制限されないが、共役ジエンがブタジエンである場合には、その1,2-結合単位の含有量が1~99モル%であることが好ましく、2.5~95モル%であることがより好ましい。また、共役ジエン化合物が、イソプレンである、又はブタジエンとイソプレンの混合物である場合は、その1,2-結合単位の含有量及び3,4-結合単位の含有量の合計が1~99モル%であることが好ましく、2.5~95モル%であることがより好ましい。 Regarding the polymer of the conjugated diene compound of group A1 , the microstructure of the conjugated diene polymer is not particularly limited, but when the conjugated diene is butadiene, the content of 1,2-bond units is 1 to 99 mol. %, more preferably 2.5 to 95 mol%. In addition, when the conjugated diene compound is isoprene or a mixture of butadiene and isoprene, the total content of 1,2-bond units and 3,4-bond units is 1 to 99 mol%. It is preferably 2.5 to 95 mol%, more preferably 2.5 to 95 mol%.
また、基A1が2種以上の共役ジエン(例えば、ブタジエンとイソプレン)を含む場合は、それらの結合形態は特に制限はなく、ランダム、テーパード、完全交互、一部ブロック状、又はブロック状であってもよく、それらの2種以上の組合せであってよい。 In addition, when the group A 1 contains two or more types of conjugated dienes (for example, butadiene and isoprene), the bonding form thereof is not particularly limited, and may be random, tapered, completely alternating, partially block-like, or block-like. or a combination of two or more thereof.
基A1の水素添加物は、通常、共役ジエン重合体を製造し、これを水素添加することによって導入される。共役ジエン重合体が水素添加された末端(メタ)アクリロイル変性共役ジエン重合体(A)は、共役ジエン重合体が水素添加されていない末端(メタ)アクリロイル変性共役ジエン重合体(A)よりも、保存安定性が高い。そこで、末端(メタ)アクリロイル変性共役ジエン重合体(A)が、共役ジエン重合体に水素添加物を含む場合には、水素添加率は50モル%以上であることが好ましく、90モル%以上であることがより好ましい。 The hydrogenated product of group A 1 is usually introduced by preparing a conjugated diene polymer and hydrogenating it. The (meth)acryloyl-terminated conjugated diene polymer (A) in which the conjugated diene polymer is hydrogenated has a higher molecular weight than the (meth)acryloyl-terminated conjugated diene polymer (A) in which the conjugated diene polymer is not hydrogenated. High storage stability. Therefore, when the terminal (meth)acryloyl-modified conjugated diene polymer (A) contains a hydrogenated substance in the conjugated diene polymer, the hydrogenation rate is preferably 50 mol% or more, and 90 mol% or more. It is more preferable that there be.
なお、基A1の水素添加物の水素添加率は、ヨウ素価測定、赤外分光測定、NMR測定などにより求めることができる。 Note that the hydrogenation rate of the hydrogenated product of group A 1 can be determined by iodine value measurement, infrared spectroscopy measurement, NMR measurement, etc.
基A1は、本発明の目的及び効果の妨げにならない限り、共役ジエン重合体以外に、その他のモノマー単位を含んでいてもよい。その他のモノマーとしては、例えば、スチレン、α-メチルスチレン、β-メチルスチレン、o-メチルスチレン、m-メチルスチレン、p-メチルスチレン、p-t-ブチルスチレン、2,4-ジメチルスチレン、ビニルナフタレン、ビニルアントラセン、メタクリル酸メチル、ビニルメチルエーテル、N-ビニルカルバゾール、β-ピネン、8,9-p-メンテン、ジペンテン、メチレンノルボルネン、2-メチレンテトラヒドロフランなどに由来する構造単位が挙げられる。基A1は、これらのモノマーを、1種を単独で含んでいてもよく、2種以上を含んでいてもよい。 The group A 1 may contain other monomer units in addition to the conjugated diene polymer, as long as the objects and effects of the present invention are not hindered. Other monomers include, for example, styrene, α-methylstyrene, β-methylstyrene, o-methylstyrene, m-methylstyrene, p-methylstyrene, pt-butylstyrene, 2,4-dimethylstyrene, vinyl Structural units derived from naphthalene, vinylanthracene, methyl methacrylate, vinyl methyl ether, N-vinylcarbazole, β-pinene, 8,9-p-menthene, dipentene, methylenenorbornene, 2-methylenetetrahydrofuran, etc. are mentioned. The group A 1 may contain one type of these monomers alone, or may contain two or more types of these monomers.
基A1の数平均分子量は、500~10,000の範囲であることが好ましく、750~5,000の範囲であることがより好ましく、1,000~3,000の範囲であることがさらに好ましい。基A1の数平均分子量が500以上である場合、光造形用樹脂組成物の硬化物が高い靭性を得やすい傾向にあり、10,000以下である場合、光造形用樹脂組成物が適切な流動性を得られる傾向にある。なお、ここでいう数平均分子量とは、ゲル浸透クロマトグラフィー(GPC)測定によって求まるポリスチレン換算の数平均分子量を意味する。 The number average molecular weight of the group A 1 is preferably in the range of 500 to 10,000, more preferably in the range of 750 to 5,000, and even more preferably in the range of 1,000 to 3,000. preferable. When the number average molecular weight of the group A 1 is 500 or more, the cured product of the stereolithography resin composition tends to have high toughness, and when it is 10,000 or less, the stereolithography resin composition has a suitable They tend to have liquidity. In addition, the number average molecular weight here means the number average molecular weight in terms of polystyrene determined by gel permeation chromatography (GPC) measurement.
本発明の基A1の分子量分布(重量平均分子量/数平均分子量:Mw/Mn)は、組成物の適切な粘度及び硬化物の高い靭性を得やすいことから、1.0~2.0であることが好ましく、1.0~1.5であることがより好ましく、1.0~1.25であることがさらに好ましい。このような分子量分布の基A1は、リビングアニオン重合法により得ることができる。重量平均分子量は、数平均分子量と同様に、GPC法により測定できる。 The molecular weight distribution (weight average molecular weight/number average molecular weight: Mw/Mn) of the group A 1 of the present invention is 1.0 to 2.0 because it is easy to obtain an appropriate viscosity of the composition and high toughness of the cured product. It is preferably from 1.0 to 1.5, even more preferably from 1.0 to 1.25. The group A 1 having such a molecular weight distribution can be obtained by a living anionic polymerization method. The weight average molecular weight can be measured by the GPC method similarly to the number average molecular weight.
末端(メタ)アクリロイル変性共役ジエン重合体(a-I)の製造方法は特に限定されず、その製法の如何に拘わらず上記一般式(I)で表される化合物、及びその化合物を含有する光造形用樹脂組成物は本発明の範囲に包含されるが、末端(メタ)アクリロイル変性共役ジエン重合体(a-I)は好ましくは以下の方法で製造できる。 The method for producing the (meth)acryloyl-terminated conjugated diene polymer (a-I) is not particularly limited, and regardless of the production method, the compound represented by the above general formula (I) and the light containing the compound can be used. Although the resin composition for modeling is included within the scope of the present invention, the terminal (meth)acryloyl-modified conjugated diene polymer (a-I) can be preferably produced by the following method.
<末端(メタ)アクリロイル変性共役ジエン重合体(a-I)の代表的な製法例>
(1)テトラヒドロフラン溶媒中で1,4-ジリチオ-1,1,4,4-テトラフェニルブタンなどのジアニオン系開始剤を用いて共役ジエン化合物を重合後に、エチレンオキシドを添加して末端リチウムオキシドに変換し、メタノールを添加して反応を完全に停止させて、下記一般式(V)
で表される末端水酸基変性共役ジエン重合体を得る。
<Typical manufacturing method example of terminal (meth)acryloyl-modified conjugated diene polymer (a-I)>
(1) After polymerizing a conjugated diene compound using a dianionic initiator such as 1,4-dilithio-1,1,4,4-tetraphenylbutane in a tetrahydrofuran solvent, ethylene oxide is added to convert it to terminal lithium oxide. Then, methanol was added to completely stop the reaction, and the following general formula (V) was obtained.
A terminal hydroxyl group-modified conjugated diene polymer is obtained.
(2)A1の骨格に相当する共役ジエン化合物の重合体が水素添加されている末端(メタ)アクリロイル変性共役ジエン重合体(A)、すなわち、共役ジエン重合体の水素添加物を含む末端(メタ)アクリロイル変性共役ジエン重合体(A)を製造するには、上記(1)の方法で得られた末端水酸基変性共役ジエン重合体を、例えば、シクロヘキサンなどの飽和炭化水素系溶媒中で、水素添加触媒の存在下で、通常、反応温度として20~100℃の範囲で、水素圧力0.1~10MPaの範囲の条件下で水素添加すればよい。前記水素添加触媒としては、例えば、ラネーニッケル触媒;Pt、Pd、Ru、Rh、Niなどの金属をカーボン、アルミナ、硅藻土などの担体に担持させた不均一触媒;ニッケル、コバルトなどの第9、10族の金属からなる有機金属化合物とトリエチルアルミニウム、トリイソブチルアルミニウムなどの有機アルミニウム化合物又は有機リチウム化合物などの組み合わせからなるチーグラー・ナッタ触媒;チタン、ジルコニウム、ハフニウムなどの遷移金属のビス(シクロペンタジエニル)化合物とリチウム、ナトリウム、カリウム、アルミニウム、亜鉛又はマグネシウムなどを含む有機金属化合物の組合せからなるメタロセン系触媒などが挙げられる。
(3)一般式(V)で表される末端水酸基変性共役ジエン重合体1モルに対して、(メタ)アクリル酸ハロゲン化物((メタ)アクリル酸クロリド等)又は(メタ)アクリル酸無水物を反応させることによって、下記一般式(I)
で表される末端(メタ)アクリロイル変性共役ジエン重合体(a-I)を製造する。
(2) A terminal (meth)acryloyl-modified conjugated diene polymer (A) in which a polymer of a conjugated diene compound corresponding to the skeleton of A 1 is hydrogenated, that is, a terminal containing a hydrogenated product of a conjugated diene polymer ( To produce the meth)acryloyl-modified conjugated diene polymer (A), the terminal hydroxyl group-modified conjugated diene polymer obtained by the method (1) above is heated with hydrogen in a saturated hydrocarbon solvent such as cyclohexane. Hydrogenation may be carried out in the presence of an added catalyst, usually at a reaction temperature of 20 to 100°C and a hydrogen pressure of 0.1 to 10 MPa. Examples of the hydrogenation catalyst include a Raney nickel catalyst; a heterogeneous catalyst in which metals such as Pt, Pd, Ru, Rh, and Ni are supported on a carrier such as carbon, alumina, and diatomaceous earth; , a Ziegler-Natta catalyst consisting of a combination of an organometallic compound consisting of a Group 10 metal and an organoaluminium compound such as triethylaluminum or triisobutylaluminum or an organolithium compound; Examples include metallocene catalysts made of a combination of a dienyl compound and an organometallic compound containing lithium, sodium, potassium, aluminum, zinc, or magnesium.
(3) A (meth)acrylic acid halide ((meth)acrylic acid chloride, etc.) or (meth)acrylic acid anhydride is added to 1 mol of the terminal hydroxyl group-modified conjugated diene polymer represented by the general formula (V). By reacting, the following general formula (I)
A (meth)acryloyl-terminated conjugated diene polymer (aI) represented by the following formula is produced.
[末端(メタ)アクリロイル変性共役ジエン重合体(a-II)]
式(II)の各記号について説明する。R3は水素原子又はメチル基であり、水素原子が好ましい。R4、R5はそれぞれ独立に、2価の非置換又は置換された炭化水素基であり、該炭化水素基が、脂肪族、芳香族及び/又は脂環式の炭素数6~20の炭化水素基であることが好ましい。R6は炭素数2~4のアルキレン基であり、例として、エチレン基、1,3-プロピレン基、1,2-プロピレン基、1,4-ブチレン基、2-メチル-1,3-プロピレン基、1,1-ジメチルエチレン基が挙げられ、エチレン基が好ましい。bは1又は2であり、2が好ましい。
[(meth)acryloyl-terminated conjugated diene polymer (a-II)]
Each symbol in formula (II) will be explained. R 3 is a hydrogen atom or a methyl group, preferably a hydrogen atom. R 4 and R 5 each independently represent a divalent unsubstituted or substituted hydrocarbon group, and the hydrocarbon group is an aliphatic, aromatic and/or alicyclic carbonated group having 6 to 20 carbon atoms. A hydrogen group is preferred. R 6 is an alkylene group having 2 to 4 carbon atoms, and examples thereof include ethylene group, 1,3-propylene group, 1,2-propylene group, 1,4-butylene group, and 2-methyl-1,3-propylene group. and 1,1-dimethylethylene group, with ethylene group being preferred. b is 1 or 2, preferably 2.
また、式(II)において、基A2は共役ジエン化合物の重合体及びその水素添加物であり、基A1と同様である。 Furthermore, in formula (II), the group A 2 is a polymer of a conjugated diene compound and its hydrogenated product, and is the same as the group A 1 .
前記R4、R5が脂肪族炭化水素基の場合、例として、直鎖状又は分岐鎖状の、アルキレン基、アルケニレン基などが挙げられる。アルキレン基としては、例えば、ヘキサメチレン基、ヘプタメチレン基、オクタメチレン基、ノナメチレン基、デカメチレン基、ウンデカメチレン基、ドデカメチレン基、トリデカメチレン基、テトラデカメチレン基、ペンタデカメチレン基、ヘキサデカメチレン基、ヘプタデカメチレン基、オクタデカメチレン基、ノナデカメチレン基、エイコサメチレン基などが挙げられる。アルケニレン基としては、例えば、1-ヘキセニレン基、2-ヘキセニレン基、3-ヘキセニレン基などが挙げられる。 When R 4 and R 5 are aliphatic hydrocarbon groups, examples include linear or branched alkylene groups and alkenylene groups. Examples of the alkylene group include hexamethylene group, heptamethylene group, octamethylene group, nonamethylene group, decamethylene group, undecamethylene group, dodecamethylene group, tridecamethylene group, tetradecamethylene group, pentadecamethylene group, and hexamethylene group. Examples include decamethylene group, heptadecamethylene group, octadecamethylene group, nonadecamethylene group, and eicosamethylene group. Examples of the alkenylene group include 1-hexenylene group, 2-hexenylene group, and 3-hexenylene group.
前記R4、R5が脂環式炭化水素基の場合、例として、シクロアルキレン基、シクロアルケニレン基などが挙げられる。シクロアルキレン基としては、例えば、シクロへキシレン基、メチルシクロへキシレン基、メチルシクロへキシレン基、ジメチルシクロへキシレン基、シクロヘプチレン基、シクロオクチレン基などが挙げられる。シクロアルケニレン基としては、例えば、シクロヘキセニレン基、シクロヘプテニレン基、シクロオクテニレン基、シクロノネニレン基、シクロデセニレン基などが挙げられる。 When R 4 and R 5 are alicyclic hydrocarbon groups, examples include a cycloalkylene group and a cycloalkenylene group. Examples of the cycloalkylene group include a cyclohexylene group, a methylcyclohexylene group, a methylcyclohexylene group, a dimethylcyclohexylene group, a cycloheptylene group, and a cyclooctylene group. Examples of the cycloalkenylene group include a cyclohexenylene group, a cycloheptenylene group, a cyclooctenylene group, a cyclononenylene group, and a cyclodecenylene group.
前記R4、R5が芳香族炭化水素基の場合、例として、アリーレン基が挙げられる。アリーレン基としては、例えば、フェニレン基、トリレン基、メチルフェニレン基、キシリレン基、ナフチレン基、アントラセニレン基、フェナントリレン基、ビフェニレン基、フルオレニレン基などが挙げられる。 When R 4 and R 5 are aromatic hydrocarbon groups, an example thereof is an arylene group. Examples of the arylene group include a phenylene group, tolylene group, methylphenylene group, xylylene group, naphthylene group, anthracenylene group, phenanthrylene group, biphenylene group, and fluorenylene group.
これらの炭化水素基は、異性体がある場合、本発明の効果を有する限り、その異性体を含む。また、前記炭化水素基は、脂肪族炭化水素基、芳香族炭化水素基、及び脂環式炭化水素基からなる群から選ばれる2種以上を組みあわせた基であってもよく、例えば、アルキレン基とアリーレン基との組み合わせ;シクロアルキレン基とアリーレン基との組み合わせ;アルキレン基とシクロアルキレン基との組み合わせ;アルキレン基とシクロアルキレン基とアリーレン基との組み合わせであってもよい。 These hydrocarbon groups include isomers, if any, as long as they have the effects of the present invention. Further, the hydrocarbon group may be a combination of two or more selected from the group consisting of an aliphatic hydrocarbon group, an aromatic hydrocarbon group, and an alicyclic hydrocarbon group, such as an alkylene group. A combination of a group and an arylene group; a combination of a cycloalkylene group and an arylene group; a combination of an alkylene group and a cycloalkylene group; a combination of an alkylene group, a cycloalkylene group, and an arylene group.
前記炭化水素基が有する置換基の数は、通常1~10個であり、1~8個が好ましく、1~6個がより好ましく、1~4個がさらに好ましい。前記炭化水素基の置換基としては、例えば、ハロゲン原子(フッ素原子、塩素原子、臭素原子、ヨウ素原子);ヒドロキシ基、アミノ基、炭素数1~12の直鎖状又は分岐鎖状のアルキル基;炭素数1~12の直鎖状又は分岐鎖状のアルコキシ基;炭素数6~14のアリール基;炭素数3~20のシクロアルキル基などが挙げられる。これらの置換基は、1種単独で含まれていてもよく、2種以上が含まれていてもよい。アルキル基としては、例えば、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、イソブチル基、sec-ブチル基、tert-ブチル基、n-ペンチル基、イソペンチル基、sec-ペンチル基、ネオペンチル基、n-ヘキシル基、イソヘキシル基、n-ヘプチル基、n-オクチル基、n-ノニル基、n-デシル基、n-ウンデシル基、n-ドデシル基などが挙げられる。アルコキシ基としては、メトキシ基、エトキシ基、n-プロポキシ基、イソプロポキシ基、n-ブトキシ基、n-ペンチルオキシ基、n-ヘキシルオキシ基、n-ヘプチルオキシ基、n-オクチルオキシ基、n-デシルオキシ基、n-ドデシルオキシ基などが挙げられる。アリール基としては、フェニル基、ビフェニル基、インデニル基、ナフチル基、アントリル基、フェナントリル基、フルオレニル基、トリル基、キシリル基、トリメチルフェニル基、エチルフェニル基、イソプロピルフェニル基、テトラメチルフェニル基などが挙げられる。シクロアルキル基としては、シクロプロピル基、シクロブチル基、シクロペンチル基、シクロヘキシル基、シクロヘプチル基、シクロオクチル基、シクロデシル基、シクロドデシル基、シクロトリデシル基、シクロテトラデシル基、シクロペンタデシル基、シクロヘキサデシル基、シクロヘプタデシル基、シクロオクタデシル基、シクロノナデシル基、シクロイコシル基などが挙げられる。なお、これらの置換基は、異性体がある場合、本発明の効果を有する限り、その異性体を含む。 The number of substituents that the hydrocarbon group has is usually 1 to 10, preferably 1 to 8, more preferably 1 to 6, and even more preferably 1 to 4. Examples of substituents for the hydrocarbon group include halogen atoms (fluorine atom, chlorine atom, bromine atom, iodine atom); hydroxy group, amino group, linear or branched alkyl group having 1 to 12 carbon atoms. ; linear or branched alkoxy groups having 1 to 12 carbon atoms; aryl groups having 6 to 14 carbon atoms; and cycloalkyl groups having 3 to 20 carbon atoms. These substituents may be contained singly or in combination of two or more. Examples of the alkyl group include methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, sec-butyl group, tert-butyl group, n-pentyl group, isopentyl group, sec-pentyl group, group, neopentyl group, n-hexyl group, isohexyl group, n-heptyl group, n-octyl group, n-nonyl group, n-decyl group, n-undecyl group, n-dodecyl group and the like. Examples of alkoxy groups include methoxy group, ethoxy group, n-propoxy group, isopropoxy group, n-butoxy group, n-pentyloxy group, n-hexyloxy group, n-heptyloxy group, n-octyloxy group, n- -decyloxy group, n-dodecyloxy group, etc. Examples of the aryl group include phenyl group, biphenyl group, indenyl group, naphthyl group, anthryl group, phenanthryl group, fluorenyl group, tolyl group, xylyl group, trimethylphenyl group, ethylphenyl group, isopropylphenyl group, tetramethylphenyl group, etc. Can be mentioned. Examples of the cycloalkyl group include cyclopropyl group, cyclobutyl group, cyclopentyl group, cyclohexyl group, cycloheptyl group, cyclooctyl group, cyclodecyl group, cyclododecyl group, cyclotridecyl group, cyclotetradecyl group, cyclopentadecyl group, and cyclohexyl group. Examples include sadecyl group, cycloheptadecyl group, cyclooctadecyl group, cyclononadecyl group, and cycloicosyl group. In addition, if these substituents have isomers, such isomers are included as long as they have the effects of the present invention.
末端(メタ)アクリロイル変性共役ジエン重合体(a-II)は、後記するように、一般式;R5-(NCO)2(R5は前記と同一意味を有する。)で表されるジイソシアネート化合物を用いて好ましく製造することができ、R5の好ましい具体例としては、イソホロン基、トリレン基、4,4’-ジフェニルメタン基、ナフチレン基、キシリレン基、フェニレン基、3,3’-ジクロロ-4,4’-フェニルメタン基、トルイレン基、ヘキサメチレン基、4,4’-ジシクロヘキシルメタン基、水添化キシリレン基、トリフェニレンメタン基、テトラメチルキシレン基などが挙げられる。 The terminal (meth)acryloyl-modified conjugated diene polymer (a-II) is a diisocyanate compound represented by the general formula: R 5 -(NCO) 2 (R 5 has the same meaning as above), as described later. Preferred specific examples of R 5 include isophorone group, tolylene group, 4,4'-diphenylmethane group, naphthylene group, xylylene group, phenylene group, 3,3'-dichloro-4 , 4'-phenylmethane group, toluylene group, hexamethylene group, 4,4'-dicyclohexylmethane group, hydrogenated xylylene group, triphenylenemethane group, and tetramethylxylene group.
末端(メタ)アクリロイル変性共役ジエン重合体(a-II)の製法は特に限定されず、その製法の如何に拘わらず上記一般式(II)で表される化合物、及びその化合物を含有する光造形用樹脂組成物は本発明の範囲に包含されるが、末端(メタ)アクリロイル変性共役ジエン重合体(a-II)は好ましくは以下の方法で製造できる。 The method for producing the terminal (meth)acryloyl-modified conjugated diene polymer (a-II) is not particularly limited, and regardless of the production method, the compound represented by the above general formula (II) and stereolithography containing the compound can be used. Although the resin composition for use in resin compositions is included within the scope of the present invention, the (meth)acryloyl-terminated conjugated diene polymer (a-II) can preferably be produced by the following method.
<末端(メタ)アクリロイル変性共役ジエン重合体(a-II)の代表的な製法例>
(4)下記一般式(VI)
で表されるジイソシアネート1モルに対して、下記一般式(VII)
で表される水酸基含有(メタ)アクリレートを、一般式(VI)の一方のイソシアネート基と反応させて、下記一般式(VIII)
で表されるイソシアネート基含有(メタ)アクリレートを生成し;次いで
<Typical manufacturing method example of terminal (meth)acryloyl-modified conjugated diene polymer (a-II)>
(4) General formula (VI) below
For 1 mole of diisocyanate represented by the following general formula (VII)
A hydroxyl group-containing (meth)acrylate represented by is reacted with one isocyanate group of general formula (VI) to form the following general formula (VIII).
to produce an isocyanate group-containing (meth)acrylate represented by;
(5)上記(4)で得られる一般式(VIII)で表されるイソシアネート基含有(メタ)アクリレートを、下記一般式:(IX)
で表される末端水酸基変性共役ジエン重合体と反応させることによって、下記一般式(II)
で表される末端(メタ)アクリロイル変性共役ジエン重合体(a-II)を製造する。
(5) The isocyanate group-containing (meth)acrylate represented by the general formula (VIII) obtained in (4) above is converted into the following general formula: (IX)
By reacting with a terminal hydroxyl group-modified conjugated diene polymer represented by the following general formula (II)
A (meth)acryloyl-terminated conjugated diene polymer (a-II) represented by is produced.
上記(4)の反応は、一般式(VII)で表される水酸基含有(メタ)アクリレートを、必要に応じて、3級アミン(例えば、トリエチルアミン、ピリジン、4-N,N-ジメチルピリジン、4-ピロリジノピリジン)、有機スズ触媒(例えば、ジラウリル酸ジ-n-ブチルスズ、ジブチルスズジアセテート、ジブチルスズマレエートなどのジブチルスズ化合物)、カチオン触媒及びアニオン触媒(例えば、スズ(Sn)、チタン(Ti)、アルミニウム(Al)、アンチモン(Sb)、ゲルマニウム(Ge)、ジルコニウム(Zr)、亜鉛(Zn)などのアルキル金属、金属の酸化物、ハロゲン化物、カルボン酸塩、アルコキシドなどの化合物など)などを用いて、一般式(VI)で表されるジイソシアネートと反応させるのが好ましく、それによって上記した一般式(VIII)で表されるイソシアネート基含有(メタ)アクリレートを円滑に得ることができる。前記反応温度としては、20~80℃が好ましい。 In the reaction (4) above, the hydroxyl group-containing (meth)acrylate represented by the general formula (VII) is optionally treated with a tertiary amine (for example, triethylamine, pyridine, 4-N,N-dimethylpyridine, -pyrrolidinopyridine), organotin catalysts (e.g. dibutyltin compounds such as di-n-butyltin dilaurate, dibutyltin diacetate, dibutyltin maleate), cationic and anionic catalysts (e.g. tin (Sn), titanium (Ti) , alkyl metals such as aluminum (Al), antimony (Sb), germanium (Ge), zirconium (Zr), and zinc (Zn), compounds such as metal oxides, halides, carboxylates, alkoxides, etc.), etc. It is preferable to react with the diisocyanate represented by the general formula (VI), thereby making it possible to smoothly obtain the isocyanate group-containing (meth)acrylate represented by the above-mentioned general formula (VIII). The reaction temperature is preferably 20 to 80°C.
上記(5)の反応は、一般式(IX)で表される末端水酸基変性共役ジエン重合体を(4)と同様に、一般式(VIII)で表されるイソシアネート基含有(メタ)アクリレートと反応させるのが好ましく、それによって上記した一般式(II)で表される末端(メタ)アクリロイル変性共役ジエン重合体(a-II)を円滑に得ることができる。前記反応温度としては、20~80℃が好ましい。 In the reaction (5) above, the terminal hydroxyl group-modified conjugated diene polymer represented by the general formula (IX) is reacted with the isocyanate group-containing (meth)acrylate represented by the general formula (VIII) in the same manner as in (4). It is preferable to do this, and thereby the terminal (meth)acryloyl-modified conjugated diene polymer (a-II) represented by the above general formula (II) can be smoothly obtained. The reaction temperature is preferably 20 to 80°C.
一般に、末端(メタ)アクリロイル変性共役ジエン重合体(a-I)及び末端(メタ)アクリロイル変性共役ジエン重合体(a-II)は、いずれも常温では低粘度の液状~高粘度の液状を呈しており、(メタ)アクリルアミド化合物(B)及び重合体骨格を含有しない脂環式多官能性(メタ)アクリル酸エステル系重合性単量体(C)として適当なものを選んで組み合わせることによって、取り扱い性に優れる低粘度の光造形用樹脂組成物を調製できる。また、末端(メタ)アクリロイル変性共役ジエン重合体(A)と(メタ)アクリルアミド化合物(B)と重合体骨格を含有しない脂環式多官能性(メタ)アクリル酸エステル系重合性単量体(C)を組み合わせることによって、光学的立体造形法で造形した際の硬化物の応力保持性、靭性及び耐水性に優れる光造形用樹脂組成物を調製できる。 Generally, both the (meth)acryloyl-terminated conjugated diene polymer (a-I) and the (meth)acryloyl-terminated conjugated diene polymer (a-II) exhibit a low-viscosity liquid to a high-viscosity liquid at room temperature. By selecting and combining appropriate ones as the (meth)acrylamide compound (B) and the alicyclic polyfunctional (meth)acrylic acid ester polymerizable monomer (C) that does not contain a polymer skeleton, A low-viscosity stereolithography resin composition that is easy to handle can be prepared. In addition, the terminal (meth)acryloyl-modified conjugated diene polymer (A), the (meth)acrylamide compound (B), and the alicyclic polyfunctional (meth)acrylic acid ester polymerizable monomer (meth) which does not contain a polymer skeleton ( By combining C), it is possible to prepare a resin composition for stereolithography that has excellent stress retention, toughness, and water resistance of a cured product when modeled by optical stereolithography.
本発明の光造形用樹脂組成物は、末端(メタ)アクリロイル変性共役ジエン重合体(A)として、末端(メタ)アクリロイル変性共役ジエン重合体(a-I)及び末端(メタ)アクリロイル変性共役ジエン重合体(a-II)のうちの1種のみを含有していてもよく、又は2種を含有していてもよい。中でも光造形用樹脂組成物の硬化性、硬化物の靭性及び耐水性がより優れる観点から、末端(メタ)アクリロイル変性共役ジエン重合体(a-II)が好ましい。末端(メタ)アクリロイル変性共役ジエン重合体(A)の数平均分子量は、500~10,000の範囲であることが好ましく、750~5,000の範囲であることが好ましく、1,000~3,000の範囲であることがさらに好ましい。末端(メタ)アクリロイル変性共役ジエン重合体(A)の数平均分子量が500以上である場合、光造形用樹脂組成物の硬化物が高い靭性を得やすい傾向にあり、10,000以下である場合、光造形用樹脂組成物が適切な流動性を得られる傾向にある。 The stereolithography resin composition of the present invention includes a terminal (meth)acryloyl-modified conjugated diene polymer (a-I) and a terminal (meth)acryloyl-modified conjugated diene polymer (A). It may contain only one type of polymer (a-II), or it may contain two types. Among these, the terminal (meth)acryloyl-modified conjugated diene polymer (a-II) is preferred from the viewpoint of better curability of the stereolithographic resin composition, toughness and water resistance of the cured product. The number average molecular weight of the (meth)acryloyl-terminated conjugated diene polymer (A) is preferably in the range of 500 to 10,000, preferably in the range of 750 to 5,000, and preferably in the range of 1,000 to 3 ,000 is more preferable. When the number average molecular weight of the terminal (meth)acryloyl-modified conjugated diene polymer (A) is 500 or more, the cured product of the stereolithography resin composition tends to have high toughness, and when it is 10,000 or less , the stereolithography resin composition tends to have appropriate fluidity.
末端(メタ)アクリロイル変性共役ジエン重合体(A)の含有量は、応力保持性、靭性及び耐水性が優れる観点から、末端(メタ)アクリロイル変性共役ジエン重合体(A)、(メタ)アクリルアミド化合物(B)、重合体骨格を含有しない脂環式多官能性(メタ)アクリル酸エステル系重合性単量体(C)及びその他の重合性単量体の総量(以下、「重合性成分の総量」ともいう。)を100質量%とした場合に、1~25質量%であることが好ましく、2.5~20質量%であることがより好ましく、5~15質量%であることがさらに好ましい。 The content of the (meth)acryloyl-terminated conjugated diene polymer (A) is determined from the viewpoint of excellent stress retention, toughness, and water resistance. (B), the total amount of the alicyclic polyfunctional (meth)acrylic acid ester polymerizable monomer (C) that does not contain a polymer skeleton, and other polymerizable monomers (hereinafter referred to as "total amount of polymerizable components") ) is 100% by mass, it is preferably 1 to 25% by mass, more preferably 2.5 to 20% by mass, and even more preferably 5 to 15% by mass. .
[(メタ)アクリルアミド化合物(B)]
(メタ)アクリルアミド化合物(B)は、本発明の光造形用樹脂組成物における粘度の低減、及び硬化物への強度の付与のために用いられる。
[(meth)acrylamide compound (B)]
The (meth)acrylamide compound (B) is used to reduce the viscosity of the stereolithography resin composition of the present invention and to impart strength to the cured product.
本発明の(メタ)アクリルアミド化合物(B)は、特に限定されないが、重合体骨格を含有しない脂環式多官能性(メタ)アクリル酸エステル系重合性単量体(C)と組み合わせた際の末端(メタ)アクリロイル変性共役ジエン重合体(A)との混和性が良く、光造形用樹脂組成物の硬化物の靭性に優れる点から、(メタ)アクリルアミド基を1個有する単官能性(メタ)アクリルアミド化合物が好ましい。また、(メタ)アクリルアミド化合物(B)は、特に限定されないが、重合体骨格を含有しない脂環式多官能性(メタ)アクリル酸エステル系重合性単量体(C)と組み合わせた際の末端(メタ)アクリロイル変性共役ジエン重合体(A)との混和性が良く、光造形用樹脂組成物の硬化性に優れる点から、アクリルアミド基を1個有する単官能性アクリルアミド化合物がより好ましい。また、(メタ)アクリルアミド化合物(B)が有する(メタ)アクリルアミド基は、3級アミド基であることが好ましい。3級アミド基が備える置換基は、直鎖状又は分岐鎖状の炭素数1~8のアルキル基が好ましい。前記アルキル基の炭素数は、1~6が好ましく、1~5がより好ましく、1~4がさらに好ましい。ある好適な実施形態では、(メタ)アクリルアミド化合物(B)は、1分子中に3級アミド基と3級アミノ基を有する(メタ)アクリルアミド化合物を含む。他の好適な実施形態では、(メタ)アクリルアミド化合物(B)は、アミノ基を有さず、3級アミド基を有する(メタ)アクリルアミド化合物を含む。 The (meth)acrylamide compound (B) of the present invention is not particularly limited, but when combined with an alicyclic polyfunctional (meth)acrylic acid ester polymerizable monomer (C) that does not contain a polymer skeleton, A monofunctional (meth)acrylamide group having one (meth)acrylamide group has good miscibility with the (meth)acryloyl-terminated conjugated diene polymer (A) and excellent toughness of the cured product of the stereolithography resin composition. ) Acrylamide compounds are preferred. In addition, the (meth)acrylamide compound (B) is not particularly limited, but when combined with an alicyclic polyfunctional (meth)acrylate-based polymerizable monomer (C) that does not contain a polymer skeleton A monofunctional acrylamide compound having one acrylamide group is more preferable because it has good miscibility with the (meth)acryloyl-modified conjugated diene polymer (A) and excellent curability of the stereolithography resin composition. Moreover, it is preferable that the (meth)acrylamide group that the (meth)acrylamide compound (B) has is a tertiary amide group. The substituent included in the tertiary amide group is preferably a linear or branched alkyl group having 1 to 8 carbon atoms. The number of carbon atoms in the alkyl group is preferably 1 to 6, more preferably 1 to 5, even more preferably 1 to 4. In a preferred embodiment, the (meth)acrylamide compound (B) includes a (meth)acrylamide compound having a tertiary amide group and a tertiary amino group in one molecule. In another preferred embodiment, the (meth)acrylamide compound (B) contains a (meth)acrylamide compound that does not have an amino group but has a tertiary amide group.
本発明の光造形用樹脂組成物で用いる(メタ)アクリルアミド化合物(B)の例としては、N,N-ジメチル(メタ)アクリルアミド、N,N-ジエチル(メタ)アクリルアミド、N,N-ジ-n-プロピル(メタ)アクリルアミド、N-イソプロピル(メタ)アクリルアミド、N,N-ジ-n-ブチル(メタ)アクリルアミド、N,N-ジ-n-ヘキシル(メタ)アクリルアミド、N,N-ジ-n-オクチル(メタ)アクリルアミド、N,N-ジ-2-エチルヘキシル(メタ)アクリルアミド、N-(2-ヒドロキシエチル)(メタ)アクリルアミド、N,N-ビス(2-ヒドロキシエチル)(メタ)アクリルアミド、N,N-ジメチルアミノエチル(メタ)アクリルアミド、N,N-ジエチルアミノエチル(メタ)アクリルアミド、N,N-ジプロピルアミノエチル(メタ)アクリルアミド、N,N-ジブチルアミノエチル(メタ)アクリルアミド、N,N-ジメチルアミノプロピル(メタ)アクリルアミド、N,N-ジエチルアミノプロピル(メタ)アクリルアミド、N,N-ジプロピルアミノプロピル(メタ)アクリルアミド、N,N-ジブチルアミノプロピル(メタ)アクリルアミド、N,N-ジメチルアミノブチル(メタ)アクリルアミド、N,N-ジエチルアミノブチル(メタ)アクリルアミド、N,N-ジプロピルアミノブチル(メタ)アクリルアミド、N,N-ジブチルアミノブチル(メタ)アクリルアミド、N-アクリロイルモルホリン等が挙げられる。(メタ)アクリルアミド化合物(B)は、1種を単独で用いてもよく、2種以上を併用してもよい。これらの中でも、光造形用樹脂組成物の硬化性及び硬化物の靭性及び耐水性が優れる点で、N,N-ジエチル(メタ)アクリルアミド、N,N-ジ-n-プロピル(メタ)アクリルアミド、N,N-ジ-n-ブチル(メタ)アクリルアミド、N,N-ジメチルアミノエチル(メタ)アクリルアミド、N,N-ジエチルアミノエチル(メタ)アクリルアミド、N,N-ジメチルアミノプロピル(メタ)アクリルアミド、N,N-ジエチルアミノプロピル(メタ)アクリルアミド、N,N-ジメチルアミノブチル(メタ)アクリルアミド、N,N-ジエチルアミノブチル(メタ)アクリルアミドがより好ましく、N,N-ジエチル(メタ)アクリルアミド、N,N-ジメチルアミノエチル(メタ)アクリルアミド、N,N-ジエチルアミノエチル(メタ)アクリルアミド、N,N-ジメチルアミノプロピル(メタ)アクリルアミド、N,N-ジエチルアミノプロピル(メタ)アクリルアミドがさらに好ましく、N,N-ジエチル(メタ)アクリルアミド、N,N-ジメチルアミノエチルアクリルアミド、N,N-ジエチルアミノエチルアクリルアミド、N,N-ジメチルアミノプロピルアクリルアミド、N,N-ジエチルアミノプロピルアクリルアミドが特に好ましく、N,N-ジエチルアクリルアミドが最も好ましい。 Examples of the (meth)acrylamide compound (B) used in the stereolithography resin composition of the present invention include N,N-dimethyl(meth)acrylamide, N,N-diethyl(meth)acrylamide, N,N-di- n-propyl (meth)acrylamide, N-isopropyl (meth)acrylamide, N,N-di-n-butyl (meth)acrylamide, N,N-di-n-hexyl (meth)acrylamide, N,N-di- n-octyl(meth)acrylamide, N,N-di-2-ethylhexyl(meth)acrylamide, N-(2-hydroxyethyl)(meth)acrylamide, N,N-bis(2-hydroxyethyl)(meth)acrylamide , N,N-dimethylaminoethyl (meth)acrylamide, N,N-diethylaminoethyl (meth)acrylamide, N,N-dipropylaminoethyl (meth)acrylamide, N,N-dibutylaminoethyl (meth)acrylamide, N , N-dimethylaminopropyl (meth)acrylamide, N,N-diethylaminopropyl (meth)acrylamide, N,N-dipropylaminopropyl (meth)acrylamide, N,N-dibutylaminopropyl (meth)acrylamide, N,N -Dimethylaminobutyl (meth)acrylamide, N,N-diethylaminobutyl (meth)acrylamide, N,N-dipropylaminobutyl (meth)acrylamide, N,N-dibutylaminobutyl (meth)acrylamide, N-acryloylmorpholine, etc. can be mentioned. One type of (meth)acrylamide compound (B) may be used alone, or two or more types may be used in combination. Among these, N,N-diethyl (meth)acrylamide, N,N-di-n-propyl (meth)acrylamide, N,N-di-n-butyl (meth)acrylamide, N,N-dimethylaminoethyl (meth)acrylamide, N,N-diethylaminoethyl (meth)acrylamide, N,N-dimethylaminopropyl (meth)acrylamide, N , N-diethylaminopropyl (meth)acrylamide, N,N-dimethylaminobutyl (meth)acrylamide, N,N-diethylaminobutyl (meth)acrylamide are more preferred, N,N-diethyl (meth)acrylamide, N,N- More preferred are dimethylaminoethyl (meth)acrylamide, N,N-diethylaminoethyl (meth)acrylamide, N,N-dimethylaminopropyl (meth)acrylamide, and N,N-diethylaminopropyl (meth)acrylamide, with N,N-diethyl (Meth)acrylamide, N,N-dimethylaminoethyl acrylamide, N,N-diethylaminoethyl acrylamide, N,N-dimethylaminopropylacrylamide, N,N-diethylaminopropylacrylamide are particularly preferred, and N,N-diethylaminopropylacrylamide is the most preferred. preferable.
(メタ)アクリルアミド化合物(B)の含有量は、重合性成分の総量を100質量%とした場合に、10~90質量%が好ましく、20~80質量%がより好ましく、30~70質量%がさらに好ましい。また、(メタ)アクリルアミド化合物(B)の含有量について、重合体骨格を含有しない脂環式多官能性(メタ)アクリル酸エステル系重合性単量体(C)と組み合わせた際の相溶性、光造形用樹脂組成物の硬化性の点から、末端(メタ)アクリロイル変性共役ジエン重合体(A)の含有量より多いことが好ましく、末端(メタ)アクリロイル変性共役ジエン重合体(A):(メタ)アクリルアミド化合物(B)の質量比として、(A):(B)1:1.1~1:20がより好ましく、1:1.5~1:15がさらに好ましい。 The content of the (meth)acrylamide compound (B) is preferably 10 to 90% by mass, more preferably 20 to 80% by mass, and 30 to 70% by mass when the total amount of polymerizable components is 100% by mass. More preferred. Regarding the content of the (meth)acrylamide compound (B), the compatibility when combined with the alicyclic polyfunctional (meth)acrylic acid ester polymerizable monomer (C) that does not contain a polymer skeleton, From the viewpoint of curability of the resin composition for stereolithography, the content is preferably higher than the content of the terminal (meth)acryloyl-modified conjugated diene polymer (A), and the content of the terminal (meth)acryloyl-modified conjugated diene polymer (A): ( The mass ratio of the meth)acrylamide compound (B) (A):(B) is more preferably 1:1.1 to 1:20, and even more preferably 1:1.5 to 1:15.
[重合体骨格を含有しない脂環式多官能性(メタ)アクリル酸エステル系重合性単量体(C)]
重合体骨格を含有しない脂環式多官能性(メタ)アクリル酸エステル系重合性単量体(C)(以下、「脂環式多官能性(メタ)アクリル酸エステル系重合性単量体(C)」又は「重合性単量体(C)」ともいう。)は、本発明の光造形用樹脂組成物において、強度及び耐水性を付与するために用いられる。また、末端(メタ)アクリロイル変性共役ジエン重合体(A)は極性が極めて低く、(メタ)アクリルアミド化合物(B)は極性が高いため、末端(メタ)アクリロイル変性共役ジエン重合体(A)と、(メタ)アクリルアミド化合物(B)では相溶しないが、脂環式多官能性(メタ)アクリル酸エステル系重合性単量体(C)によって相溶し、低粘度で均一な光造形用樹脂組成物を得ることができる。また、一般的に多官能性(メタ)アクリル酸エステル系重合性単量体を配合した場合、脆化し靭性を損ないやすい傾向となるが、脂環式多官能性(メタ)アクリル酸エステル系重合性単量体(C)は、芳香環を含有する多官能性(メタ)アクリル酸エステル系重合性単量体と比較して構造に柔軟性があるため脆化を起こしにくく、靭性を損ないにくい。さらに、脂環式多官能性(メタ)アクリル酸エステル系重合性単量体(C)は、芳香環含有化合物のようにπ電子相互作用がないため、低粘度化するため、造形性に優れた光造形用樹脂組成物が得られやすい傾向となる。ある好適な実施形態としては、芳香環を含有する多官能性(メタ)アクリル酸エステル系重合性単量体を実質的に含有しない光造形用樹脂組成物が挙げられる。「芳香環を含有する多官能性(メタ)アクリル酸エステル系重合性単量体を実質的に含有しない」とは、光造形用樹脂組成物における当該芳香環を含有する多官能性(メタ)アクリル酸エステル系重合性単量体の含有量が、5質量%未満であることが好ましく、1質量%未満であることがより好ましく、0.1質量%未満であることがさらに好ましい。芳香環を含有する多官能性(メタ)アクリル酸エステル系重合性単量体としては、特に限定されず、ビスフェノールA骨格を有するジ(メタ)アクリレート(エトキシ化ビスフェノールAジ(メタ)アクリレート等)等が挙げられる。「重合体骨格を含有しない」とは、ダイマー、トリマー、オリゴマー等を含め、単量体が重合して構成される繰り返し構造を含有しないことを意味する。例えば、ポリ(オキシアルキレン)基を含む脂環式多官能性(メタ)アクリル酸エステル系重合性単量体は、アルキレンオキシドが重合した繰り返し構造であるポリ(オキシアルキレン)基を含むため、重合性単量体(C)には含まない。一方、エチレンオキシド変性水添ビスフェノールAジメタクリレートは、酸素原子を介して各シクロヘキサン環に結合するエチレンオキシド単位を1個ずつ有する化合物については重合体骨格に相当しないため、重合性単量体(C)に含まれる。
[Alicyclic polyfunctional (meth)acrylic acid ester polymerizable monomer (C) that does not contain a polymer skeleton]
Alicyclic polyfunctional (meth)acrylic acid ester polymerizable monomer (C) that does not contain a polymer skeleton (hereinafter referred to as "alicyclic polyfunctional (meth)acrylic acid ester polymerizable monomer (C)") C)" or "polymerizable monomer (C)") is used in the stereolithography resin composition of the present invention to impart strength and water resistance. In addition, since the terminal (meth)acryloyl-modified conjugated diene polymer (A) has extremely low polarity and the (meth)acrylamide compound (B) has high polarity, the terminal (meth)acryloyl-modified conjugated diene polymer (A) and The (meth)acrylamide compound (B) is not compatible, but the alicyclic polyfunctional (meth)acrylic acid ester polymerizable monomer (C) is compatible, resulting in a low viscosity and uniform stereolithography resin composition. can get things. In general, when a polyfunctional (meth)acrylic acid ester polymerizable monomer is blended, it tends to become brittle and tend to impair toughness, but alicyclic polyfunctional (meth)acrylic acid ester polymerization The structural monomer (C) has a more flexible structure than the polyfunctional (meth)acrylic acid ester polymerizable monomer containing an aromatic ring, so it is less prone to embrittlement and less likely to impair toughness. . Furthermore, the alicyclic polyfunctional (meth)acrylic acid ester polymerizable monomer (C) has no π-electron interaction unlike aromatic ring-containing compounds, so it has a low viscosity and has excellent formability. This tends to make it easier to obtain a resin composition for stereolithography. A preferred embodiment includes a resin composition for stereolithography that does not substantially contain a polyfunctional (meth)acrylic acid ester polymerizable monomer containing an aromatic ring. "Substantially not containing a polyfunctional (meth)acrylic acid ester polymerizable monomer containing an aromatic ring" means The content of the acrylic ester polymerizable monomer is preferably less than 5% by mass, more preferably less than 1% by mass, and even more preferably less than 0.1% by mass. The polyfunctional (meth)acrylic acid ester polymerizable monomer containing an aromatic ring is not particularly limited, and includes di(meth)acrylate having a bisphenol A skeleton (such as ethoxylated bisphenol A di(meth)acrylate) etc. "Contains no polymer skeleton" means that it does not contain a repeating structure formed by polymerizing monomers, including dimers, trimers, oligomers, etc. For example, an alicyclic polyfunctional (meth)acrylic acid ester polymerizable monomer containing a poly(oxyalkylene) group contains a poly(oxyalkylene) group, which is a repeating structure of polymerized alkylene oxides, so it does not polymerize. It is not included in the sexual monomer (C). On the other hand, ethylene oxide-modified hydrogenated bisphenol A dimethacrylate is a polymerizable monomer (C) because a compound having one ethylene oxide unit bonded to each cyclohexane ring via an oxygen atom does not correspond to a polymer skeleton. included.
脂環式多官能性(メタ)アクリル酸エステル系重合性単量体(C)としては、多官能である限りその官能基の数((メタ)アクリロイルオキシ基の数)に特に制限はないが、得られる硬化物の機械的強度などの観点から、1分子中における(メタ)アクリロイルオキシ基の数は、2~10であることが好ましく、2~6であることがより好ましく、2~4であることがさらに好ましく、2又は3であることが特に好ましく、2であることが最も好ましい。 As the alicyclic polyfunctional (meth)acrylic acid ester polymerizable monomer (C), there is no particular restriction on the number of functional groups (the number of (meth)acryloyloxy groups) as long as it is polyfunctional. From the viewpoint of mechanical strength of the obtained cured product, the number of (meth)acryloyloxy groups in one molecule is preferably 2 to 10, more preferably 2 to 6, and 2 to 4. More preferably, it is 2 or 3, most preferably 2.
脂環式多官能性(メタ)アクリル酸エステル系重合性単量体(C)が有する脂環式骨格の種類に特に制限はなく、芳香環に属さない各種の脂環式骨格とすることができる。脂環式骨格は、炭素原子及び水素原子のみから構成され、炭素原子が環状に結合した化合物であり、飽和化合物であってもよく、不飽和化合物であってもよいが、飽和化合物であることが好ましい。 There is no particular restriction on the type of alicyclic skeleton possessed by the alicyclic polyfunctional (meth)acrylic acid ester polymerizable monomer (C), and various alicyclic skeletons that do not belong to aromatic rings may be used. can. An alicyclic skeleton is a compound that is composed only of carbon atoms and hydrogen atoms, and the carbon atoms are bonded in a ring, and may be a saturated compound or an unsaturated compound, but it must be a saturated compound. is preferred.
脂環式多官能性(メタ)アクリル酸エステル系重合性単量体(C)としては、例えば、脂環式骨格として単脂環構造を備える単脂環式多官能(メタ)アクリル酸エステル系重合性単量体、脂環式骨格として多脂環構造を備える多脂環式多官能性(メタ)アクリル酸エステル系重合性単量体などが挙げられる。脂環式多官能性(メタ)アクリル酸エステル系重合性単量体(C)が単脂環構造と多脂環構造とを含む場合、多脂環式多官能性(メタ)アクリル酸エステル系重合性単量体に含む。前記単脂環構造しては、例えば、シクロペンタン環、シクロヘキサン環、シクロオクタン環等のシクロアルカン環;シクロペンテン環、シクロヘキセン環、シクロオクタジエン環等のシクロアルケン環などが挙げられる。前記多脂環構造としては、例えば、トリシクロデカン環(例えば、トリシクロ[5.2.1.02,6]デカン環等)、ノルボルナン環、アダマンタン環、デカヒドロナフタレン環等のスピロ構造を含まない多環式シクロアルカン環;スピロ[3.4]オクタン環、スピロ[4.4]ノナン環、スピロ[4.5]デカン環等のスピロ環などが挙げられる。これらの脂環式骨格の中でも、得られる硬化物の応力保持性、靭性などの観点から、多脂環構造が好ましく、スピロ構造を含まない多環式シクロアルカン環がより好ましい。当該多脂環構造における環の数は、2~5であることが好ましく、2~4であることがより好ましく、2~3であることがさらに好ましい。また前記ヘテロ環式骨格の具体例としては、例えば、テトラヒドロフラン環、テトラヒドロピラン環、イミダゾリジン環、ピペリジン環、モルホリン環などが挙げられる。脂環式多官能性(メタ)アクリル酸エステル系重合性単量体(C)が、単脂環構造を有する多官能性(メタ)アクリル酸エステル系重合性単量体を含有する場合、当該重合性単量体に含まれるは、単脂環の数は1個であってもよく、2個以上(例えば、シクロアルカン環を2個)であってもよい。 The alicyclic polyfunctional (meth)acrylic acid ester polymerizable monomer (C) is, for example, a monoalicyclic polyfunctional (meth)acrylic acid ester having a monoalicyclic structure as an alicyclic skeleton. Examples include polymerizable monomers and polyalicyclic polyfunctional (meth)acrylic acid ester polymerizable monomers having a polyalicyclic structure as an alicyclic skeleton. When the alicyclic polyfunctional (meth)acrylic acid ester polymerizable monomer (C) contains a monoalicyclic structure and a polyalicyclic structure, the polyalicyclic polyfunctional (meth)acrylic acid ester type Included in polymerizable monomers. Examples of the monoalicyclic structure include cycloalkane rings such as a cyclopentane ring, cyclohexane ring, and cyclooctane ring; and cycloalkene rings such as a cyclopentene ring, cyclohexene ring, and cyclooctadiene ring. Examples of the polyalicyclic structure include spiro structures such as a tricyclodecane ring (for example, a tricyclo[5.2.1.0 2,6 ]decane ring, etc.), a norbornane ring, an adamantane ring, and a decahydronaphthalene ring. Non-containing polycyclic cycloalkane rings; examples include spiro rings such as a spiro[3.4]octane ring, a spiro[4.4]nonane ring, and a spiro[4.5]decane ring. Among these alicyclic skeletons, polyalicyclic structures are preferred, and polycyclic cycloalkane rings that do not contain a spiro structure are more preferred, from the viewpoint of stress retention, toughness, etc. of the resulting cured product. The number of rings in the polyalicyclic structure is preferably 2 to 5, more preferably 2 to 4, and even more preferably 2 to 3. Specific examples of the heterocyclic skeleton include, for example, a tetrahydrofuran ring, a tetrahydropyran ring, an imidazolidine ring, a piperidine ring, and a morpholine ring. When the alicyclic polyfunctional (meth)acrylic acid ester polymerizable monomer (C) contains a polyfunctional (meth)acrylic acid ester polymerizable monomer having a monoalicyclic structure, the The number of monoalicyclic rings contained in the polymerizable monomer may be one, or two or more (for example, two cycloalkane rings).
脂環式多官能性(メタ)アクリル酸エステル系重合性単量体(C)において、当該脂環式骨格は1価の基として存在していてもよいが、2価以上の基として存在していてもよく、2価の基として存在することが好ましい。2価以上の基として存在する場合、複数存在する結合部位(結合手)のうちの一部がアルキル基等の置換基と結合していてもよく、このような例としては、例えば、イソボルナン環などが挙げられる。 In the alicyclic polyfunctional (meth)acrylic acid ester polymerizable monomer (C), the alicyclic skeleton may exist as a monovalent group, but it may not exist as a divalent or higher group. It is preferable that it exists as a divalent group. When present as a divalent or higher group, some of the plurality of bonding sites (bonds) may be bonded to a substituent such as an alkyl group, such as an isobornane ring, etc. Examples include.
脂環式多官能性(メタ)アクリル酸エステル系重合性単量体(C)が有する脂環式骨格の数に特に制限はなく、1個のみ有していてもよいし、2個以上有していてもよい。脂環式多官能性(メタ)アクリル酸エステル系重合性単量体(C)における脂環式骨格を構成する炭素原子の総数は、本発明の効果がより顕著に優れることなどから、5~20であることが好ましく、6~18であることがより好ましく、8~12であることがさらに好ましく、9~11であることが特に好ましい。 There is no particular restriction on the number of alicyclic skeletons that the alicyclic polyfunctional (meth)acrylic acid ester polymerizable monomer (C) has, and it may have only one, or it may have two or more. You may do so. The total number of carbon atoms constituting the alicyclic skeleton in the alicyclic polyfunctional (meth)acrylic acid ester polymerizable monomer (C) is 5 to 5, since the effects of the present invention are significantly superior. It is preferably 20, more preferably 6-18, even more preferably 8-12, and particularly preferably 9-11.
脂環式多官能性(メタ)アクリル酸エステル系重合性単量体(C)は、得られる光造形用樹脂組成物の硬化物の耐水性の観点から、ウレタン結合を含有しないことが好ましく、ヒドロキシ基、カルボキシ基、スルホン酸基、スルフィン酸基、リン酸基、1級及び2級のアミノ基、並びにウレタン結合を含有しないことがより好ましい。これらの官能基はヘテロ原子に結合した水素を含有するため、極性が高く、本発明の光造形用樹脂組成物の硬化物が吸水しやすくなり、耐水性が低下する傾向となる。 The alicyclic polyfunctional (meth)acrylic acid ester polymerizable monomer (C) preferably does not contain a urethane bond, from the viewpoint of water resistance of the resulting cured product of the stereolithography resin composition, It is more preferable that it does not contain hydroxy groups, carboxy groups, sulfonic acid groups, sulfinic acid groups, phosphoric acid groups, primary and secondary amino groups, and urethane bonds. Since these functional groups contain hydrogen bonded to a heteroatom, they have high polarity, and the cured product of the stereolithography resin composition of the present invention tends to absorb water, leading to a decrease in water resistance.
本発明の脂環式多官能性(メタ)アクリル酸エステル系重合性単量体(C)としては、トリシクロデカンジメタノールジ(メタ)アクリレート、アダマンタンジオールジ(メタ)アクリレート、アダマンタントリオールジ(メタ)アクリレート、シクロヘキサンジメタノールジ(メタ)アクリレート等が挙げられるが、これらの中でも、光造形用樹脂組成物の硬化物の靭性を損なわず、強度に優れる観点から、トリシクロデカンジメタノールジ(メタ)アクリレート、アダマンタンジオールジ(メタ)アクリレートが好ましく、トリシクロデカンジメタノールジ(メタ)アクリレートがより好ましい。脂環式多官能性(メタ)アクリル酸エステル系重合性単量体(C)は、1種を単独で用いてもよく、2種以上を併用してもよい。 Examples of the alicyclic polyfunctional (meth)acrylic acid ester polymerizable monomer (C) of the present invention include tricyclodecane dimethanol di(meth)acrylate, adamantanediol di(meth)acrylate, and adamantanetriol di(meth)acrylate. meth)acrylate, cyclohexanedimethanol di(meth)acrylate, etc. Among these, tricyclodecane dimethanol di(meth)acrylate is used from the viewpoint of not impairing the toughness of the cured product of the stereolithography resin composition and having excellent strength. Preferred are meth)acrylate and adamantane diol di(meth)acrylate, and more preferred is tricyclodecane dimethanol di(meth)acrylate. The alicyclic polyfunctional (meth)acrylic acid ester polymerizable monomer (C) may be used alone or in combination of two or more.
脂環式多官能性(メタ)アクリル酸エステル系重合性単量体(C)の含有量は、重合性成分の総量を100質量%とした場合に、脂環式多官能性(メタ)アクリル酸エステル系重合性単量体(C)の含有量が1.0~60質量%が好ましく、5.0~50質量%がより好ましく、10~40質量%がさらに好ましい。重合体骨格を含有しない脂環式多官能性(メタ)アクリル酸エステル系重合性単量体(C)の含有量が50質量%以下であると、光造形用樹脂組成物の硬化物の柔軟性が良好となる。また、脂環式多官能性(メタ)アクリル酸エステル系重合性単量体(C)の含有量は、末端(メタ)アクリロイル変性共役ジエン重合体(A)と、(メタ)アクリルアミド化合物(B)との相溶性、光造形用樹脂組成物の硬化性の点から、末端(メタ)アクリロイル変性共役ジエン重合体(A)と、(メタ)アクリルアミド化合物(B)との合計質量(以下、「重合体(A)と化合物(B)との合計質量」ともいう。)より少ないことが好ましく、重合体(A)と化合物(B)との合計質量と、重合性単量体(C)との質量比として、(A)+(B):(C)=9:1~5.5:4.5がより好ましく、8.5:1.5~6:4がさらに好ましい。 The content of the alicyclic polyfunctional (meth)acrylic acid ester polymerizable monomer (C) is based on the total amount of polymerizable components being 100% by mass. The content of the acid ester polymerizable monomer (C) is preferably 1.0 to 60% by mass, more preferably 5.0 to 50% by mass, and even more preferably 10 to 40% by mass. If the content of the alicyclic polyfunctional (meth)acrylic acid ester polymerizable monomer (C) that does not contain a polymer skeleton is 50% by mass or less, the flexibility of the cured product of the stereolithography resin composition will decrease. The properties become better. In addition, the content of the alicyclic polyfunctional (meth)acrylic acid ester polymerizable monomer (C) is the content of the terminal (meth)acryloyl-modified conjugated diene polymer (A) and the (meth)acrylamide compound (B). ) and the curability of the stereolithography resin composition, the total mass of the terminal (meth)acryloyl-modified conjugated diene polymer (A) and the (meth)acrylamide compound (B) (hereinafter referred to as " The total mass of the polymer (A) and the compound (B) is preferably less than the total mass of the polymer (A) and the compound (B), and the total mass of the polymerizable monomer (C) The mass ratio of (A)+(B):(C)=9:1 to 5.5:4.5 is more preferable, and even more preferably 8.5:1.5 to 6:4.
本発明の光造形用樹脂組成物には、本発明の趣旨を損なわない範囲で(メタ)アクリルアミド化合物(B)及び重合体骨格を含有しない脂環式多官能性(メタ)アクリル酸エステル系重合性単量体(C)以外の重合性単量体を含むことができる。このような重合性単量体としては、例えば、単官能性(メタ)アクリル酸エステル、α-シアノアクリル酸、α-ハロゲン化アクリル酸、クロトン酸、桂皮酸、ソルビン酸、マレイン酸、イタコン酸などのエステル類、ビニルエステル類、ビニルエーテル類、モノ-N-ビニル誘導体、及びスチレン誘導体などが挙げられる。 The resin composition for stereolithography of the present invention includes an alicyclic polyfunctional (meth)acrylic acid ester polymer that does not contain a (meth)acrylamide compound (B) and a polymer skeleton within the scope of the invention. Polymerizable monomers other than the polymerizable monomer (C) can be included. Examples of such polymerizable monomers include monofunctional (meth)acrylic acid ester, α-cyanoacrylic acid, α-halogenated acrylic acid, crotonic acid, cinnamic acid, sorbic acid, maleic acid, and itaconic acid. Examples include esters such as, vinyl esters, vinyl ethers, mono-N-vinyl derivatives, and styrene derivatives.
本発明の光造形用樹脂組成物に含まれる重合性成分は、実質的に末端(メタ)アクリロイル変性共役ジエン重合体(A)、(メタ)アクリルアミド化合物(B)及び脂環式多官能性(メタ)アクリル酸エステル系重合性単量体(C)のみから構成されていてもよい。重合性成分が、実質的に末端(メタ)アクリロイル変性共役ジエン重合体(A)、(メタ)アクリルアミド化合物(B)及び脂環式多官能性(メタ)アクリル酸エステル系重合性単量体(C)のみから構成されるとは、末端(メタ)アクリロイル変性共役ジエン重合体(A)、(メタ)アクリルアミド化合物(B)及び脂環式多官能性(メタ)アクリル酸エステル系重合性単量体(C)以外の他の重合性成分の含有量が重合性成分の総量を100質量%とした場合に、10.0質量%未満であり、好ましくは5.0質量%未満であり、より好ましくは1.0質量%未満であり、さらに好ましくは0.1質量%未満であり、特に好ましくは0.01質量%未満であることを意味する。 The polymerizable components contained in the resin composition for stereolithography of the present invention are substantially a terminal (meth)acryloyl-modified conjugated diene polymer (A), a (meth)acrylamide compound (B), and an alicyclic polyfunctional ( It may be composed only of the meth)acrylic acid ester polymerizable monomer (C). The polymerizable components are substantially a terminal (meth)acryloyl-modified conjugated diene polymer (A), a (meth)acrylamide compound (B), and an alicyclic polyfunctional (meth)acrylic acid ester polymerizable monomer ( C) is composed only of a terminal (meth)acryloyl-modified conjugated diene polymer (A), a (meth)acrylamide compound (B), and an alicyclic polyfunctional (meth)acrylic acid ester polymerizable monomer. The content of other polymerizable components other than polymerizable components (C) is less than 10.0% by mass, preferably less than 5.0% by mass, and more It means preferably less than 1.0% by weight, more preferably less than 0.1% by weight, particularly preferably less than 0.01% by weight.
[光重合開始剤(D)]
本発明に用いられる光重合開始剤(D)は、一般工業界で使用されている重合開始剤から選択して使用でき、中でも歯科用途に用いられている光重合開始剤が好ましく用いられる。
[Photopolymerization initiator (D)]
The photopolymerization initiator (D) used in the present invention can be selected from polymerization initiators used in general industry, and among them, photopolymerization initiators used in dental applications are preferably used.
光重合開始剤(D)としては、(ビス)アシルホスフィンオキシド類、チオキサントン類又はチオキサントン類の第4級アンモニウム塩、ケタール類、α-ジケトン類、クマリン類、アントラキノン類、ベンゾインアルキルエーテル化合物類、α-アミノケトン系化合物、ゲルマニウム化合物などが挙げられる。これらは、1種を単独で用いてもよく、2種以上を併用してもよい。 As the photopolymerization initiator (D), (bis)acylphosphine oxides, thioxanthone or quaternary ammonium salts of thioxanthone, ketals, α-diketones, coumarins, anthraquinones, benzoin alkyl ether compounds, Examples include α-aminoketone compounds and germanium compounds. These may be used alone or in combination of two or more.
これらの光重合開始剤(D)の中でも、(ビス)アシルホスフィンオキシド類(塩を含む)、及びα-ジケトン類からなる群から選択される少なくとも1種を用いることが好ましい。これにより、紫外領域及び可視光領域での光硬化性に優れ、レーザー、ハロゲンランプ、発光ダイオード(LED)、及びキセノンランプのいずれの光源を用いても十分な光硬化性を示す光造形用樹脂組成物が得られる。 Among these photopolymerization initiators (D), it is preferable to use at least one selected from the group consisting of (bis)acylphosphine oxides (including salts) and α-diketones. As a result, the resin for stereolithography has excellent photocurability in the ultraviolet and visible light regions, and exhibits sufficient photocurability using any light source: laser, halogen lamp, light emitting diode (LED), or xenon lamp. A composition is obtained.
(ビス)アシルホスフィンオキシド類のうち、アシルホスフィンオキシド類としては、例えば、2,4,6-トリメチルベンゾイルジフェニルホスフィンオキシド、2,6-ジメトキシベンゾイルジフェニルホスフィンオキシド、2,6-ジクロロベンゾイルジフェニルホスフィンオキシド、2,4,6-トリメチルベンゾイルメトキシフェニルホスフィンオキシド、2,4,6-トリメチルベンゾイルエトキシフェニルホスフィンオキシド、2,3,5,6-テトラメチルベンゾイルジフェニルホスフィンオキシド、ベンゾイルジ(2,6-ジメチルフェニル)ホスホネート、2,4,6-トリメチルベンゾイルフェニルホスフィンオキシドのナトリウム塩、2,4,6-トリメチルベンゾイルジフェニルホスフィンオキシドのカリウム塩、2,4,6-トリメチルベンゾイルジフェニルホスフィンオキシドのアンモニウム塩が挙げられる。ビスアシルホスフィンオキシド類としては、例えば、ビス(2,6-ジクロロベンゾイル)フェニルホスフィンオキシド、ビス(2,6-ジクロロベンゾイル)-2,5-ジメチルフェニルホスフィンオキシド、ビス(2,6-ジクロロベンゾイル)-4-プロピルフェニルホスフィンオキシド、ビス(2,6-ジクロロベンゾイル)-1-ナフチルホスフィンオキシド、ビス(2,6-ジメトキシベンゾイル)フェニルホスフィンオキシド、ビス(2,6-ジメトキシベンゾイル)-2,4,4-トリメチルペンチルホスフィンオキシド、ビス(2,6-ジメトキシベンゾイル)-2,5-ジメチルフェニルホスフィンオキシド、ビス(2,4,6-トリメチルベンゾイル)フェニルホスフィンオキシド、ビス(2,5,6-トリメチルベンゾイル)-2,4,4-トリメチルペンチルホスフィンオキシドなどが挙げられる。さらに、特開2000-159621号公報に記載されている化合物が挙げられる。 Among the (bis)acylphosphine oxides, examples of the acylphosphine oxides include 2,4,6-trimethylbenzoyldiphenylphosphine oxide, 2,6-dimethoxybenzoyldiphenylphosphine oxide, and 2,6-dichlorobenzoyldiphenylphosphine oxide. , 2,4,6-trimethylbenzoylmethoxyphenylphosphine oxide, 2,4,6-trimethylbenzoylethoxyphenylphosphine oxide, 2,3,5,6-tetramethylbenzoyldiphenylphosphine oxide, benzoyldi(2,6-dimethylphenyl) ) phosphonate, the sodium salt of 2,4,6-trimethylbenzoyl phenylphosphine oxide, the potassium salt of 2,4,6-trimethylbenzoyldiphenylphosphine oxide, and the ammonium salt of 2,4,6-trimethylbenzoyldiphenylphosphine oxide. . Examples of bisacylphosphine oxides include bis(2,6-dichlorobenzoyl)phenylphosphine oxide, bis(2,6-dichlorobenzoyl)-2,5-dimethylphenylphosphine oxide, bis(2,6-dichlorobenzoyl) )-4-propylphenylphosphine oxide, bis(2,6-dichlorobenzoyl)-1-naphthylphosphine oxide, bis(2,6-dimethoxybenzoyl)phenylphosphine oxide, bis(2,6-dimethoxybenzoyl)-2, 4,4-trimethylpentylphosphine oxide, bis(2,6-dimethoxybenzoyl)-2,5-dimethylphenylphosphine oxide, bis(2,4,6-trimethylbenzoyl)phenylphosphine oxide, bis(2,5,6 -trimethylbenzoyl)-2,4,4-trimethylpentylphosphine oxide and the like. Further examples include compounds described in JP-A No. 2000-159621.
これらの(ビス)アシルホスフィンオキシド類の中でも、2,4,6-トリメチルベンゾイルジフェニルホスフィンオキシド、2,4,6-トリメチルベンゾイルメトキシフェニルホスフィンオキシド、ビス(2,4,6-トリメチルベンゾイル)フェニルホスフィンオキシド、及び2,4,6-トリメチルベンゾイルフェニルホスフィンオキシドのナトリウム塩を光重合開始剤(D)として用いることが特に好ましい。 Among these (bis)acylphosphine oxides, 2,4,6-trimethylbenzoyldiphenylphosphine oxide, 2,4,6-trimethylbenzoylmethoxyphenylphosphine oxide, bis(2,4,6-trimethylbenzoyl)phenylphosphine It is particularly preferable to use oxide and sodium salt of 2,4,6-trimethylbenzoylphenylphosphine oxide as the photopolymerization initiator (D).
α-ジケトン類としては、例えば、ジアセチル、ベンジル、カンファーキノン、2,3-ペンタジオン、2,3-オクタジオン、9,10-フェナントレンキノン、4,4’-オキシベンジル、アセナフテンキノンが挙げられる。これらの中でも、可視光領域の光源を使用する場合には、カンファーキノンが特に好ましい。 Examples of α-diketones include diacetyl, benzyl, camphorquinone, 2,3-pentadione, 2,3-octadione, 9,10-phenanthrenequinone, 4,4'-oxybenzyl, and acenaphthenequinone. Among these, camphorquinone is particularly preferred when a light source in the visible light region is used.
ゲルマニウム化合物としては、例えば、ベンゾイルトリメチルゲルマニウム(IV)等のモノアシルゲルマニウム化合物;ジベンゾイルジエチルゲルマニウムもしくはビス(4-メトキシベンゾイル)-ジエチルゲルマニウム等のジアシルゲルマニウム化合物が挙げられる。 Examples of germanium compounds include monoacylgermanium compounds such as benzoyltrimethylgermanium (IV); diacylgermanium compounds such as dibenzoyldiethylgermanium and bis(4-methoxybenzoyl)-diethylgermanium.
本発明の光造形用樹脂組成物における光重合開始剤(D)の含有量は特に限定されないが、得られる光造形用樹脂組成物の硬化性などの観点から、重合性成分の総量100質量部に対し、0.1~20質量部が好ましい。光重合開始剤(D)の含有量が前記総量100質量部に対し、0.1質量部未満の場合、重合が十分に進行せず、成形品が得られないおそれがある。光重合開始剤(D)の含有量は、前記総量100質量部に対し、0.5質量部以上がより好ましく、1.0質量部以上がさらに好ましい。一方、光重合開始剤(D)の含有量が前記総量100質量部に対し、20質量部を超える場合、光重合開始剤自体の溶解性が低い場合には、光造形用樹脂組成物からの光重合開始剤の析出を招くおそれがある。光重合開始剤(D)の含有量は、前記総量100質量部に対し、10質量部以下がより好ましく、7.5質量部以下がさらに好ましい。 The content of the photopolymerization initiator (D) in the stereolithography resin composition of the present invention is not particularly limited, but from the viewpoint of curability of the resulting stereolithography resin composition, the total amount of polymerizable components is 100 parts by mass. It is preferably 0.1 to 20 parts by mass. If the content of the photopolymerization initiator (D) is less than 0.1 parts by mass based on the total amount of 100 parts by mass, polymerization may not proceed sufficiently and a molded article may not be obtained. The content of the photopolymerization initiator (D) is more preferably 0.5 parts by mass or more, and even more preferably 1.0 parts by mass or more, based on 100 parts by mass of the total amount. On the other hand, if the content of the photopolymerization initiator (D) exceeds 20 parts by mass based on the total amount of 100 parts by mass, or if the photopolymerization initiator itself has low solubility, This may lead to precipitation of the photopolymerization initiator. The content of the photopolymerization initiator (D) is more preferably 10 parts by mass or less, and even more preferably 7.5 parts by mass or less, based on the total amount of 100 parts by mass.
本発明の光造形用樹脂組成物は、上記の末端(メタ)アクリロイル変性共役ジエン重合体(A)、(メタ)アクリルアミド化合物(B)、重合体骨格を含有しない脂環式多官能性(メタ)アクリル酸エステル系重合性単量体(C)及び光重合開始剤(D)を含有していれば特に限定はなく、例えば、これ以外の成分を含んでいてもよい。本発明の光造形用樹脂組成物は、公知の方法に準じて製造できる。 The stereolithography resin composition of the present invention comprises the above-mentioned terminal (meth)acryloyl-modified conjugated diene polymer (A), (meth)acrylamide compound (B), an alicyclic polyfunctional (meth) ) There is no particular limitation as long as it contains the acrylic ester polymerizable monomer (C) and the photopolymerization initiator (D), and for example, it may contain other components. The resin composition for stereolithography of the present invention can be manufactured according to a known method.
本発明の光造形用樹脂組成物は、本発明の趣旨を損なわない範囲内で、光硬化性の向上を目的として、重合促進剤を含むことができる。重合促進剤としては、例えば、4-(N,N-ジメチルアミノ)安息香酸エチル、4-(N,N-ジメチルアミノ)安息香酸メチル、4-(N,N-ジメチルアミノ)安息香酸n-ブトキシエチル、4-(N,N-ジメチルアミノ)安息香酸2-(メタクリロイルオキシ)エチル、4-(N,N-ジメチルアミノ)ベンゾフェノン、4-(N,N-ジメチルアミノ)安息香酸ブチル等のアミン系化合物等が挙げられる。これらの中でも、光造形用樹脂組成物に優れた硬化性を付与する観点から、4-(N,N-ジメチルアミノ)安息香酸エチル、4-(N,N-ジメチルアミノ)安息香酸n-ブトキシエチル、及び4-(N,N-ジメチルアミノ)ベンゾフェノンからなる群から選択される少なくとも1つが好ましく用いられる。 The resin composition for stereolithography of the present invention can contain a polymerization accelerator for the purpose of improving photocurability within a range that does not impair the spirit of the present invention. Examples of the polymerization accelerator include ethyl 4-(N,N-dimethylamino)benzoate, methyl 4-(N,N-dimethylamino)benzoate, and n-4-(N,N-dimethylamino)benzoate. butoxyethyl, 2-(methacryloyloxy)ethyl 4-(N,N-dimethylamino)benzoate, 4-(N,N-dimethylamino)benzophenone, butyl 4-(N,N-dimethylamino)benzoate, etc. Examples include amine compounds. Among these, ethyl 4-(N,N-dimethylamino)benzoate and n-butoxy 4-(N,N-dimethylamino)benzoate are used from the viewpoint of imparting excellent curability to the resin composition for stereolithography. At least one selected from the group consisting of ethyl and 4-(N,N-dimethylamino)benzophenone is preferably used.
本発明の光造形用樹脂組成物には、ペースト性状を調整するために、又は、光造形用樹脂組成物の硬化物の機械的強度を高めるために、フィラーがさらに配合されていてもよい。フィラーとして、例えば、有機フィラー、無機フィラー、有機-無機複合フィラーなどが挙げられる。フィラーは1種を単独で用いてもよく、2種以上を併用してもよい。 The stereolithography resin composition of the present invention may further contain a filler in order to adjust the paste properties or to increase the mechanical strength of the cured product of the stereolithography resin composition. Examples of fillers include organic fillers, inorganic fillers, and organic-inorganic composite fillers. One type of filler may be used alone, or two or more types may be used in combination.
有機フィラーの材料としては、例えば、ポリメタクリル酸メチル、ポリメタクリル酸エチル、メタクリル酸メチル-メタクリル酸エチル共重合体、架橋型ポリメタクリル酸メチル、架橋型ポリメタクリル酸エチル、ポリエステル、ポリアミド、ポリカーボネート、ポリフェニレンエーテル、ポリオキシメチレン、ポリ塩化ビニル、ポリスチレン、ポリエチレン、ポリプロピレン、クロロプレンゴム、ニトリルゴム、エチレン-酢酸ビニル共重合体、スチレン-ブタジエン共重合体、アクリロニトリル-スチレン共重合体、アクリロニトリル-スチレン-ブタジエン共重合体が挙げられる。これらは1種を単独で用いてもよく、2種以上を併用してもよい。有機フィラーの形状は特に限定されず、フィラーの粒子径を適宜選択して使用できる。 Examples of organic filler materials include polymethyl methacrylate, polyethyl methacrylate, methyl methacrylate-ethyl methacrylate copolymer, crosslinked polymethyl methacrylate, crosslinked polyethyl methacrylate, polyester, polyamide, polycarbonate, Polyphenylene ether, polyoxymethylene, polyvinyl chloride, polystyrene, polyethylene, polypropylene, chloroprene rubber, nitrile rubber, ethylene-vinyl acetate copolymer, styrene-butadiene copolymer, acrylonitrile-styrene copolymer, acrylonitrile-styrene-butadiene Examples include copolymers. These may be used alone or in combination of two or more. The shape of the organic filler is not particularly limited, and the particle size of the filler can be appropriately selected and used.
無機フィラーの材料としては、例えば、石英、シリカ、アルミナ、シリカ-チタニア、シリカ-チタニア-酸化バリウム、シリカ-ジルコニア、シリカ-アルミナ、ランタンガラス、ホウケイ酸ガラス、ソーダガラス、バリウムガラス、ストロンチウムガラス、ガラスセラミック、アルミノシリケートガラス、バリウムボロアルミノシリケートガラス、ストロンチウムボロアルミノシリケートガラス、フルオロアルミノシリケートガラス、カルシウムフルオロアルミノシリケートガラス、ストロンチウムフルオロアルミノシリケートガラス、バリウムフルオロアルミノシリケートガラス、ストロンチウムカルシウムフルオロアルミノシリケートガラスが挙げられる。これらもまた、1種を単独で用いてもよく、2種以上を併用してもよい。無機フィラーの形状は特に限定されず、不定形フィラー又は球状フィラーなどを適宜選択して使用できる。 Examples of inorganic filler materials include quartz, silica, alumina, silica-titania, silica-titania-barium oxide, silica-zirconia, silica-alumina, lanthanum glass, borosilicate glass, soda glass, barium glass, strontium glass, Glass ceramic, aluminosilicate glass, barium boroaluminosilicate glass, strontium boroaluminosilicate glass, fluoroaluminosilicate glass, calcium fluoroaluminosilicate glass, strontium fluoroaluminosilicate glass, barium fluoroaluminosilicate glass, strontium calcium fluoroaluminosilicate glass are listed. It will be done. These may also be used alone or in combination of two or more. The shape of the inorganic filler is not particularly limited, and an amorphous filler or a spherical filler can be appropriately selected and used.
本発明の光造形用樹脂組成物には、本発明の趣旨を損なわない範囲内で、柔軟性、流動性などの改質を目的として他の重合体を添加できる。例えば、天然ゴム、合成ポリイソプレンゴム、液状ポリイソプレンゴム及びその水素添加物、ポリブタジエンゴム、液状ポリブタジエンゴム及びその水素添加物、スチレン-ブタジエンゴム、クロロプレンゴム、エチレン-プロピレンゴム、アクリルゴム、イソプレン-イソブチレンゴム、アクリロニトリル-ブタジエンゴム、又はスチレン系エラストマーを添加できる。添加可能な他の重合体の具体例としては、ポリスチレン-ポリイソプレン-ポリスチレンブロック共重合体、ポリスチレン-ポリブタジエン-ポリスチレンブロック共重合体、ポリ(α-メチルスチレン)-ポリブタジエン-ポリ(α-メチルスチレン)ブロック共重合体、ポリ(p-メチルスチレン)-ポリブタジエン-ポリ(p-メチルスチレン)ブロック共重合体等のスチレン系ブロック共重合体、又はこれらの水素添加物などが挙げられる。ある好適な実施形態では、他の重合体(プレポリマーを含む)を実質的に含有しない光造形用樹脂組成物が挙げられる。他の重合体を「実質的に含有しない」とは、光造形用樹脂組成物における他の重合体の含有量が、5質量%未満であり、1質量%未満が好ましく、0.1質量%未満がより好ましく、0.01質量%未満であってもよい。 Other polymers can be added to the stereolithography resin composition of the present invention for the purpose of modifying flexibility, fluidity, etc. within a range that does not impair the spirit of the present invention. For example, natural rubber, synthetic polyisoprene rubber, liquid polyisoprene rubber and its hydrogenated product, polybutadiene rubber, liquid polybutadiene rubber and its hydrogenated product, styrene-butadiene rubber, chloroprene rubber, ethylene-propylene rubber, acrylic rubber, isoprene- Isobutylene rubber, acrylonitrile-butadiene rubber, or styrenic elastomer can be added. Specific examples of other polymers that can be added include polystyrene-polyisoprene-polystyrene block copolymer, polystyrene-polybutadiene-polystyrene block copolymer, poly(α-methylstyrene)-polybutadiene-poly(α-methylstyrene) ) block copolymers, styrenic block copolymers such as poly(p-methylstyrene)-polybutadiene-poly(p-methylstyrene) block copolymers, and hydrogenated products thereof. A preferred embodiment includes a stereolithography resin composition that does not substantially contain other polymers (including prepolymers). "Substantially not containing" other polymers means that the content of other polymers in the stereolithography resin composition is less than 5% by mass, preferably less than 1% by mass, and 0.1% by mass. It is more preferably less than 0.01% by mass.
本発明の光造形用樹脂組成物は、必要に応じて、軟化剤を含有していてもよい。軟化剤としては、例えば、パラフィン系、ナフテン系、芳香族系のプロセスオイルなどの石油系軟化剤、及び、パラフィン、落花生油、ロジンなどの植物油系軟化剤が挙げられる。これらの軟化剤は1種を単独で用いてもよく、2種以上を併用してもよい。軟化剤の含有量は、本発明の趣旨を損なわない限り特に制限はないが、通常、重合性成分の総量100質量部に対して200質量部以下であり、好ましくは100質量部以下である。 The stereolithography resin composition of the present invention may contain a softener, if necessary. Examples of the softener include petroleum-based softeners such as paraffinic, naphthenic, and aromatic process oils, and vegetable oil-based softeners such as paraffin, peanut oil, and rosin. These softeners may be used alone or in combination of two or more. The content of the softener is not particularly limited as long as it does not impair the spirit of the present invention, but it is usually 200 parts by mass or less, preferably 100 parts by mass or less, based on 100 parts by mass of the total amount of polymerizable components.
また、本発明の光造形用樹脂組成物には、劣化の抑制、又は光硬化性の調整を目的として、公知の安定剤を配合できる。かかる安定剤としては、例えば、重合禁止剤、紫外線吸収剤、酸化防止剤が挙げられる。安定剤は、1種を単独で用いてもよく、2種以上を併用してもよい。 Furthermore, a known stabilizer can be added to the stereolithography resin composition of the present invention for the purpose of suppressing deterioration or adjusting photocurability. Examples of such stabilizers include polymerization inhibitors, ultraviolet absorbers, and antioxidants. One type of stabilizer may be used alone, or two or more types may be used in combination.
重合禁止剤としては、例えば、ハイドロキノン、ハイドロキノンモノメチルエーテル、ジブチルハイドロキノン、ジブチルハイドロキノンモノメチルエーテル、t-ブチルカテコール、2-t-ブチル-4,6-ジメチルフェノール、2,6-ジ-t-ブチルフェノール、3,5-ジ-t-ブチル-4-ヒドロキシトルエンが挙げられる。重合禁止剤は、1種を単独で用いてもよく、2種以上を併用してもよい。重合禁止剤の含有量は、重合性成分の総量100質量部に対し、0.1~5.0質量部が好ましい。 Examples of the polymerization inhibitor include hydroquinone, hydroquinone monomethyl ether, dibutylhydroquinone, dibutylhydroquinone monomethyl ether, t-butylcatechol, 2-t-butyl-4,6-dimethylphenol, 2,6-di-t-butylphenol, 3,5-di-t-butyl-4-hydroxytoluene is mentioned. One type of polymerization inhibitor may be used alone, or two or more types may be used in combination. The content of the polymerization inhibitor is preferably 0.1 to 5.0 parts by mass based on 100 parts by mass of the total amount of polymerizable components.
また、本発明の光造形用樹脂組成物には、色調又はペースト性状の調整を目的として、公知の添加剤を配合できる。かかる添加剤としては、例えば、着色剤(顔料、染料)、有機溶媒、増粘剤が挙げられる。添加剤は、1種を単独で用いてもよく、2種以上を併用してもよい。 Furthermore, known additives can be added to the stereolithography resin composition of the present invention for the purpose of adjusting color tone or paste properties. Examples of such additives include colorants (pigments, dyes), organic solvents, and thickeners. One type of additive may be used alone, or two or more types may be used in combination.
本発明の光造形用樹脂組成物は、造形性に優れ、硬化後の応力保持性、靭性及び耐水性に優れる。従って、本発明の光造形用樹脂組成物は、このような利点が生かされる用途に適用でき、特に、歯科用アライナー、歯科用咬合スプリント及び睡眠時無呼吸症候群用治療具に最適である。本発明の光造形用樹脂組成物を用いる硬化物の形状は、各用途に応じて変更できる。また、本発明の光造形用樹脂組成物は、必要に応じて、歯科用アライナー、歯科用咬合スプリント及び睡眠時無呼吸症候群用治療具などの用途毎に、各成分(末端(メタ)アクリロイル変性共役ジエン重合体(A)、(メタ)アクリルアミド化合物(B)、重合体骨格を含有しない脂環式多官能性(メタ)アクリル酸エステル系重合性単量体(C)、重合開始剤(D)及び各種任意の成分((A)、(B)、及び(C)以外の重合性成分、重合促進剤(E)、フィラー、他の重合体、軟化剤、安定剤、添加剤など))の種類及び含有量を調整できる。本発明の光造形用樹脂組成物によって得られる硬化物の3点曲げ強さとしては、特に限定されず、30MPa以上であることが好ましく、40MPa以上であることがより好ましく、50MPa以上であることがさらに好ましい。硬化物の3点曲げ強さは、150MPa以下であってもよい。本発明の光造形用樹脂組成物によって得られる硬化物の曲げ弾性率としては、特に限定されず、0.3~3.0GPaの範囲であることが好ましく、0.5~2.5GPaの範囲であることがより好ましく、0.8~2.0GPaの範囲であることがさらに好ましい。 The stereolithography resin composition of the present invention has excellent moldability, and has excellent stress retention properties, toughness, and water resistance after curing. Therefore, the resin composition for stereolithography of the present invention can be applied to applications where such advantages can be utilized, and is particularly suitable for dental aligners, dental occlusal splints, and therapeutic devices for sleep apnea syndrome. The shape of a cured product using the stereolithography resin composition of the present invention can be changed depending on each use. In addition, the resin composition for stereolithography of the present invention may be used for each component (terminally (meth)acryloyl-modified Conjugated diene polymer (A), (meth)acrylamide compound (B), alicyclic polyfunctional (meth)acrylic acid ester polymerizable monomer containing no polymer skeleton (C), polymerization initiator (D) ) and various optional components (polymerizable components other than (A), (B), and (C), polymerization accelerator (E), filler, other polymers, softeners, stabilizers, additives, etc.)) The type and content of can be adjusted. The three-point bending strength of the cured product obtained from the stereolithography resin composition of the present invention is not particularly limited, and is preferably 30 MPa or more, more preferably 40 MPa or more, and 50 MPa or more. is even more preferable. The three-point bending strength of the cured product may be 150 MPa or less. The flexural modulus of the cured product obtained from the stereolithography resin composition of the present invention is not particularly limited, but is preferably in the range of 0.3 to 3.0 GPa, and preferably in the range of 0.5 to 2.5 GPa. More preferably, it is in the range of 0.8 to 2.0 GPa.
本発明の光造形用樹脂組成物は、硬化後の応力保持性、靭性及び耐水性に優れる成形品あるいは立体造形物、さらにはその他の硬化物が得られるという特性を活かして種々の用途に使用することができ、各種成形品の製造、被覆用、真空成形用金型などに用いることができる。 The stereolithography resin composition of the present invention can be used for various purposes by taking advantage of its properties of producing molded products or three-dimensional objects with excellent stress retention, toughness, and water resistance after curing, as well as other cured products. It can be used for manufacturing various molded products, for coating, for vacuum forming molds, etc.
本発明の光造形用樹脂組成物を用いて光学的立体造形を行うに当たっては、従来公知の光学的立体造形法(例えば、吊り上げ式液槽光造形法)及び装置(例えば、DWS社製 DigitalWax(登録商標) 028J-Plus等の光造形機)のいずれもが使用できる。そのうちでも、本発明では、樹脂を硬化させるための光エネルギーとして、活性エネルギー光線を用いるのが好ましい。「活性エネルギー光線」は、紫外線、電子線、X線、放射線、高周波などの光硬化性樹脂組成物を硬化させ得るエネルギー線を意味する。例えば、活性エネルギー光線は、300~400nmの波長を有する紫外線であってもよい。活性エネルギー光線の光源としては、Arレーザー、He-Cdレーザーなどのレーザー;ハロゲンランプ、キセノンランプ、メタルハライドランプ、LED、水銀灯、蛍光灯などの照明などが挙げられ、レーザーが特に好ましい。光源としてレーザーを用いた場合には、エネルギーレベルを高めて造形時間を短縮することが可能であり、しかもレーザー光線の良好な集光性を利用して、造形精度の高い立体造形物を得ることができる。 When performing optical stereolithography using the resin composition for stereolithography of the present invention, conventionally known optical stereolithography methods (for example, suspended liquid bath stereolithography) and devices (for example, DigitalWax (manufactured by DWS)) are used. Any stereolithography machine such as 028J-Plus (registered trademark) can be used. Among these, in the present invention, it is preferable to use active energy rays as the light energy for curing the resin. "Active energy rays" refer to energy rays capable of curing the photocurable resin composition, such as ultraviolet rays, electron beams, X-rays, radiation, and high frequency waves. For example, the active energy light may be ultraviolet light having a wavelength of 300-400 nm. Examples of the light source of the active energy beam include lasers such as Ar laser and He-Cd laser; illumination such as halogen lamps, xenon lamps, metal halide lamps, LEDs, mercury lamps, and fluorescent lamps; lasers are particularly preferred. When a laser is used as a light source, it is possible to increase the energy level and shorten the modeling time, and by taking advantage of the laser beam's good focusing ability, it is possible to obtain three-dimensional objects with high modeling accuracy. can.
上記したように、本発明の光造形用樹脂組成物を用いて光学的立体造形を行うに当たっては、従来公知の方法及び従来公知の光造形システム装置のいずれもが採用でき特に制限されないが、本発明で好ましく用いられる光学的立体造形法の代表例としては、所望のパターンを有する硬化層が得られるように、光造形用樹脂組成物に活性エネルギー光線を選択的に照射して硬化層を形成する工程、次いでその硬化層にさらに未硬化液状の光造形用樹脂組成物を供給し、同様に活性エネルギー光線を照射して前記の硬化層と連続した硬化層を新たに形成する積層する工程を繰り返すことによって、最終的に目的とする立体造形物を得る方法が挙げられる。また、それによって得られる立体造形物はそのまま用いてもよく、場合によってはさらに光照射によるポストキュアあるいは熱によるポストキュアなどを行って、その力学的特性あるいは形状安定性などを一層高いものとしてから使用するようにしてもよい。 As described above, when performing optical stereolithography using the resin composition for stereolithography of the present invention, any conventionally known method or conventionally known stereolithography system device can be employed, but there are no particular limitations. A typical example of the optical stereolithography method preferably used in the invention is to form a cured layer by selectively irradiating a stereolithography resin composition with active energy rays so as to obtain a cured layer having a desired pattern. Next, a laminating step of supplying an uncured liquid stereolithography resin composition to the cured layer and similarly irradiating active energy rays to form a new cured layer continuous with the cured layer. One example is a method of repeatedly obtaining the desired three-dimensional object. In addition, the resulting three-dimensional object may be used as is, or in some cases, it may be further subjected to post-curing by light irradiation or heat to improve its mechanical properties or shape stability. You may also use it.
本発明は、本発明の効果を奏する限り、本発明の技術的思想の範囲内において、上記の構成を種々組み合わせた実施形態を含む。 The present invention includes embodiments in which the above configurations are combined in various ways within the scope of the technical idea of the present invention as long as the effects of the present invention are achieved.
次に、実施例を挙げて本発明をさらに具体的に説明するが、本発明はこれらの実施例により何ら限定されるものではなく、本発明の技術的思想の範囲内で多くの変形が当分野において通常の知識を有する者により可能である。 Next, the present invention will be described in more detail with reference to Examples, but the present invention is not limited to these Examples in any way, and many modifications may be made within the scope of the technical idea of the present invention. This can be done by a person having ordinary knowledge in the field.
[合成例1][末端(メタ)アクリロイル変性共役ジエン重合体(a-I-1)の製造]
5LのSUSオートクレーブ中、空気雰囲気下でアクリル酸クロライド160gと、ピリジン200gと、末端を水酸基で変性した水素添加ポリブタジエン「GI-1000」(数平均分子量:1,500、Mw/Mn:1.15、1,2-結合単位の含有量:7モル%、ヨウ素価測定による水素添加率:96モル%、日本曹達株式会社製)1500gを混合し、60℃にて48時間反応させた。反応液をトルエン1Lで希釈した後、蒸留水0.5Lで3回洗浄、蒸留水/メタノールの50/50(体積比)の溶媒で再沈、減圧乾燥して、末端アクリロイル変性水素添加ポリブタジエン(a-I-1)を得た。得られた末端アクリロイル変性水素添加ポリブタジエン(a-I-1)について、IR測定を行い1735cm-1(CO)のカルボニル基の吸収を確認した。得られた末端アクリロイル変性水素添加ポリブタジエン(a-I-1)について数平均分子量(Mn)をGPC法で測定したところ、2,600であった。
[Synthesis Example 1] [Production of (meth)acryloyl-terminated conjugated diene polymer (a-I-1)]
In a 5 L SUS autoclave under an air atmosphere, 160 g of acrylic acid chloride, 200 g of pyridine, and hydrogenated polybutadiene "GI-1000" modified with a hydroxyl group at the terminal (number average molecular weight: 1,500, Mw/Mn: 1.15 , 1,2-bond unit content: 7 mol %, hydrogenation rate determined by iodine value measurement: 96 mol %, manufactured by Nippon Soda Co., Ltd.) (1500 g) and reacted at 60° C. for 48 hours. The reaction solution was diluted with 1 L of toluene, washed three times with 0.5 L of distilled water, reprecipitated with a 50/50 (volume ratio) solvent of distilled water/methanol, and dried under reduced pressure to obtain acryloyl-terminated hydrogenated polybutadiene ( aI-1) was obtained. The resulting acryloyl-terminated hydrogenated polybutadiene (a-I-1) was subjected to IR measurement, and absorption of carbonyl groups at 1735 cm -1 (CO) was confirmed. The number average molecular weight (Mn) of the obtained acryloyl-terminated hydrogenated polybutadiene (a-I-1) was measured by GPC method and found to be 2,600.
[合成例2][末端(メタ)アクリロイル変性共役ジエン重合体(a-II-1)の製造]
5LのSUSオートクレーブ中、空気雰囲気下でイソホロンジイソシアネート390gと、アルミキレートM3.5gと、2-ヒドロキシエチルアクリレート200gを混合し、60℃にて1時間反応させ、反応物Aを合成した。次に、空気雰囲気下にて、先に合成した反応物A600gと、末端を水酸基で変性した水素添加ポリブタジエン「GI-1000」(数平均分子量:1,500、Mw/Mn:1.15、1,2-結合単位の含有量:7モル%、ヨウ素価測定による水素添加率:96モル%、日本曹達株式会社製)1500gと、アルミキレートM12.0gを混合し、60℃にて2時間反応させた。残存NCOが0.1%以下であることを確認して反応を終了し、反応液をトルエン1Lで希釈した後、蒸留水0.5Lで3回洗浄、蒸留水/メタノールの50/50(体積比)の溶媒で再沈、減圧乾燥して、末端アクリロイル変性水素添加ポリブタジエン(a-II-1)を得た。得られた末端アクリロイル変性水素添加ポリブタジエン(a-II-1)について、1H-NMR測定を行い、2つのNHシグナル(4.55ppm、4.70ppm)を確認した。また、IR測定を行い1728cm-1(CO)、3339cm-1(NH)のウレタン結合の吸収を確認した。得られた末端アクリロイル変性水素添加ポリブタジエン(a-II-1)について数平均分子量(Mn)をGPC法で測定したところ、2,800であった。なお、「残存NCO(%)」とは、化合物の質量中に占めるイソシアネート部位の質量(モル数と42.02(NCO分子量)の乗数)を%で示したものである。
[Synthesis Example 2] [Production of (meth)acryloyl-terminated conjugated diene polymer (a-II-1)]
In a 5 L SUS autoclave, 390 g of isophorone diisocyanate, 3.5 g of aluminum chelate M, and 200 g of 2-hydroxyethyl acrylate were mixed in an air atmosphere and reacted at 60° C. for 1 hour to synthesize reaction product A. Next, in an air atmosphere, 600 g of the previously synthesized reactant A and hydrogenated polybutadiene "GI-1000" modified with a hydroxyl group at the terminal (number average molecular weight: 1,500, Mw/Mn: 1.15, 1 , 2-bond unit content: 7 mol%, hydrogenation rate by iodine value measurement: 96 mol%, manufactured by Nippon Soda Co., Ltd.) and 12.0 g of aluminum chelate M were mixed and reacted at 60°C for 2 hours. I let it happen. After confirming that the residual NCO was 0.1% or less, the reaction was terminated, and the reaction solution was diluted with 1 L of toluene, washed three times with 0.5 L of distilled water, and diluted with 50/50 (by volume) of distilled water/methanol. The mixture was reprecipitated with a solvent of (ratio) and dried under reduced pressure to obtain acryloyl-terminated hydrogenated polybutadiene (a-II-1). The obtained acryloyl-terminated hydrogenated polybutadiene (a-II-1) was subjected to 1 H-NMR measurement, and two NH signals (4.55 ppm, 4.70 ppm) were confirmed. Further, IR measurement was performed to confirm absorption of urethane bonds at 1728 cm -1 (CO) and 3339 cm -1 (NH). The number average molecular weight (Mn) of the obtained acryloyl-terminated hydrogenated polybutadiene (a-II-1) was measured by GPC method and found to be 2,800. Note that "residual NCO (%)" is the mass of the isocyanate moiety in the mass of the compound (the multiplier of the number of moles and 42.02 (NCO molecular weight)) expressed in %.
[合成例3][末端(メタ)アクリロイル変性共役ジエン重合体(a-II-2)の製造]
GI-1000を、末端を水酸基で変性した水素添加ポリブタジエン「GI-3000」(数平均分子量:3,100、Mw/Mn:1.12、1,2-結合単位の含有量:7モル%、ヨウ素価測定による水素添加率:96モル%、日本曹達株式会社製)に変えたこと以外、合成例2と同様に反応、洗浄を行い、末端アクリロイル変性水素添加ポリブタジエン(a-II-2)を得た。得られた末端アクリロイル変性水素添加ポリブタジエン(a-II-2)について、1H-NMR測定を行い、2つのNHシグナル(4.55ppm、4.70ppm)を確認した。また、IR測定を行い1728cm-1(CO)、3339cm-1(NH)のウレタン結合の吸収を確認した。得られた末端アクリロイル変性水素添加ポリブタジエン(a-II-2)について数平均分子量(Mn)をGPC法で測定したところ、4,200であった。
[Synthesis Example 3] [Production of (meth)acryloyl-terminated conjugated diene polymer (a-II-2)]
Hydrogenated polybutadiene "GI-3000" which modified GI-1000 with a hydroxyl group at the end (number average molecular weight: 3,100, Mw/Mn: 1.12, content of 1,2-bonding units: 7 mol%, Hydrogenation rate determined by iodine value measurement: 96 mol% (manufactured by Nippon Soda Co., Ltd.) was carried out in the same manner as in Synthesis Example 2, except that the hydrogenation rate was changed to 96 mol% (manufactured by Nippon Soda Co., Ltd.), and the reaction and washing were carried out in the same manner as in Synthesis Example 2. Obtained. The obtained acryloyl-terminated hydrogenated polybutadiene (a-II-2) was subjected to 1 H-NMR measurement, and two NH signals (4.55 ppm, 4.70 ppm) were confirmed. Further, IR measurement was performed to confirm absorption of urethane bonds at 1728 cm -1 (CO) and 3339 cm -1 (NH). The number average molecular weight (Mn) of the obtained acryloyl-terminated hydrogenated polybutadiene (a-II-2) was measured by GPC method and found to be 4,200.
[合成例4][末端(メタ)アクリロイル変性共役ジエン重合体(a-II-3)の製造]
GI-1000を、末端を水酸基で変性した未水添ポリブタジエン「G-1000」(数平均分子量:1,400、Mw/Mn:1.15、1,2-結合単位の含有量:85モル%、日本曹達株式会社製)に変えたこと及びイソホロンジイソシアネートをトリレンジイソシアネートに変えたこと以外、合成例2と同様に反応、洗浄を行い、末端アクリロイル変性未水添ポリブタジエン(a-II-3)を得た。得られた末端アクリロイル変性未水添ポリブタジエン(a-II-3)について、1H-NMR測定を行い、2つのNHシグナル(4.55ppm、4.70ppm)を確認した。また、IR測定を行い1728cm-1(CO)、3339cm-1(NH)のウレタン結合の吸収を確認した。得られた末端アクリロイル変性水素添加ポリブタジエン(a-II-3)について数平均分子量(Mn)をGPC法で測定したところ、2,900であった。
[Synthesis Example 4] [Production of (meth)acryloyl-terminated conjugated diene polymer (a-II-3)]
Unhydrogenated polybutadiene "G-1000", which is GI-1000 modified with a hydroxyl group at the end (number average molecular weight: 1,400, Mw/Mn: 1.15, content of 1,2-bonding units: 85 mol% , manufactured by Nippon Soda Co., Ltd.) and isophorone diisocyanate was changed to tolylene diisocyanate, the reaction and washing were carried out in the same manner as in Synthesis Example 2 to obtain acryloyl-terminated unhydrogenated polybutadiene (a-II-3). I got it. The obtained acryloyl-terminated unhydrogenated polybutadiene (a-II-3) was subjected to 1 H-NMR measurement, and two NH signals (4.55 ppm, 4.70 ppm) were confirmed. Further, IR measurement was performed to confirm absorption of urethane bonds at 1728 cm -1 (CO) and 3339 cm -1 (NH). The number average molecular weight (Mn) of the obtained acryloyl-terminated hydrogenated polybutadiene (a-II-3) was measured by GPC method and found to be 2,900.
実施例又は比較例に係る光造形用樹脂組成物に用いた各成分を略号とともに以下に説明する。 Each component used in the resin composition for stereolithography according to an example or a comparative example will be explained below along with its abbreviations.
[(メタ)アクリルアミド化合物(B)]
DEAA:N,N-ジエチルアクリルアミド(KJケミカルズ株式会社製)
NIPAM:N-イソプロピルアクリルアミド(KJケミカルズ株式会社製)
ACMO:N-アクリロイルモルホリン(KJケミカルズ株式会社製)
[重合体骨格を含有しない脂環式多官能性(メタ)アクリル酸エステル系重合性単量体(C)]
TCDDMA:トリシクロ[5.2.1.02,6]デカンジメタノールジメタクリレート(共栄社化学株式会社製)
ADDA:アダマンタンジオールジアクリレート(三菱ガス化学株式会社製)
CHDDMA:1,4-シクロヘキサンジオールジメタクリレート(新中村化学工業株式会社製)
[(meth)acrylamide compound (B)]
DEAA: N,N-diethylacrylamide (manufactured by KJ Chemicals Co., Ltd.)
NIPAM: N-isopropylacrylamide (manufactured by KJ Chemicals Co., Ltd.)
ACMO: N-acryloylmorpholine (manufactured by KJ Chemicals Co., Ltd.)
[Alicyclic polyfunctional (meth)acrylic acid ester polymerizable monomer (C) that does not contain a polymer skeleton]
TCDDMA: Tricyclo[5.2.1.0 2,6 ]decane dimethanol dimethacrylate (manufactured by Kyoeisha Chemical Co., Ltd.)
ADDA: Adamantane diol diacrylate (manufactured by Mitsubishi Gas Chemical Co., Ltd.)
CHDDMA: 1,4-cyclohexanediol dimethacrylate (manufactured by Shin Nakamura Chemical Co., Ltd.)
[光重合開始剤(D)]
TPO:2,4,6-トリメチルベンゾイルジフェニルホスフィンオキシド
BAPO:ビス(2,4,6-トリメチルベンゾイル)フェニルホスフィンオキシド
[Photopolymerization initiator (D)]
TPO: 2,4,6-trimethylbenzoyldiphenylphosphine oxide BAPO: Bis(2,4,6-trimethylbenzoyl)phenylphosphine oxide
[重合禁止剤]
BHT:3,5-ジ-t-ブチル-4-ヒドロキシトルエン
[Polymerization inhibitor]
BHT: 3,5-di-t-butyl-4-hydroxytoluene
[実施例1~11及び比較例1~4]
表1及び表2に示す分量で各成分を常温(20℃±15℃、JIS(日本工業規格) Z 8703:1983)下で混合して、実施例1~11及び比較例1~4に係る光造形用樹脂組成物としてのペーストを調製した。
[Examples 1 to 11 and Comparative Examples 1 to 4]
Each component was mixed in the amounts shown in Tables 1 and 2 at room temperature (20°C ± 15°C, JIS (Japanese Industrial Standards) Z 8703:1983), and the ingredients according to Examples 1 to 11 and Comparative Examples 1 to 4 were prepared. A paste was prepared as a resin composition for stereolithography.
<応力保持性>
各実施例及び各比較例に係る光造形用樹脂組成物の硬化物について、光造形機(DWS社製 DIGITALWAX(登録商標) 020D)を用いて、長さ60mm、幅20mm、厚さ1.0mmのシート状の硬化物を作製し、JIS K 6251:2010(加硫ゴム及び熱可塑性ゴム-引張特性の求め方)ダンベル状8号形の打抜き刃形で打ち抜き、引張試験片を作製した(n=5)。得られた試験片を用いて、応力保持性(永久歪み)を評価した。具体的には、万能試験機(株式会社島津製作所製、EZ Test EZ-SX 500N)を用いて、治具間距離10mmでクロスヘッドスピード20mm/minで0.5mm引張った後、そのまま24時間保持し、応力の減衰挙動を観察した。この試験で、初期の応力に対する24時間保持後の応力が、50%以上であることが好ましく、60%以上であることがより好ましい。
応力保持率(%)=(24時間保持後の応力/初期の応力)×100
<Stress retention>
The cured products of the resin compositions for stereolithography according to each example and each comparative example were measured using a stereolithography machine (DIGITALWAX (registered trademark) 020D manufactured by DWS) to have a length of 60 mm, a width of 20 mm, and a thickness of 1.0 mm. A sheet-like cured product was prepared and punched using a dumbbell-shaped No. 8 punching blade according to JIS K 6251:2010 (Vulcanized rubber and thermoplastic rubber - How to determine tensile properties) to prepare a tensile test piece (n =5). Stress retention (permanent strain) was evaluated using the obtained test piece. Specifically, using a universal testing machine (manufactured by Shimadzu Corporation, EZ Test EZ-SX 500N), the material was pulled by 0.5 mm at a jig distance of 10 mm and a crosshead speed of 20 mm/min, and then held for 24 hours. We then observed the stress decay behavior. In this test, the stress after 24 hours of initial stress is preferably 50% or more, more preferably 60% or more.
Stress retention rate (%) = (stress after 24 hours retention/initial stress) x 100
<靭性(曲げ弾性率、曲げ強さ、破断点変位)>
各実施例及び各比較例に係る光造形用樹脂組成物の硬化物について、JIS T 6501:2012(義歯床用アクリル系レジン)に記載の寸法の試験片(長さ64.0mm、幅10.0mm、厚さ3.3mm)を作製し、空気中で1日保管後、曲げ強さ試験を行って評価し、これを初期値とした。すなわち、万能試験機(株式会社島津製作所製、オートグラフAG-I 100kN)を用いて、クロスヘッドスピード5mm/minで曲げ強さ試験を実施した(n=5)。試験片の曲げ弾性率としては、0.3~3.0GPaの範囲が好ましく、0.5~2.5GPaの範囲がより好ましく、0.8~2.0GPaの範囲がさらに好ましい。曲げ強さ(3点曲げ強さ)としては、30MPa以上が好ましく、40MPa以上がより好ましく、50MPa以上がさらに好ましい。破断点変位としては、破断しないことが好ましい。破断点変位について、最後まで破断しない、又は変位20mm以上で破断した場合を靭性が良好「○」とし、変位10mm超20mm未満で破断した場合を靭性が中程度「△」とし、変位10mm以下で破断した場合を靭性が悪い「×」とし、△以上を合格とした。
<Toughness (flexural modulus, bending strength, displacement at break)>
Regarding the cured products of the resin compositions for stereolithography according to each Example and each Comparative Example, test pieces having the dimensions described in JIS T 6501:2012 (acrylic resin for denture bases) (length 64.0 mm, width 10.0 mm) were prepared. 0 mm, thickness 3.3 mm) was prepared, and after being stored in the air for one day, a bending strength test was conducted and evaluated, and this was used as the initial value. That is, a bending strength test was conducted using a universal testing machine (manufactured by Shimadzu Corporation, Autograph AG-I 100 kN) at a crosshead speed of 5 mm/min (n=5). The flexural modulus of the test piece is preferably in the range of 0.3 to 3.0 GPa, more preferably in the range of 0.5 to 2.5 GPa, and even more preferably in the range of 0.8 to 2.0 GPa. The bending strength (3-point bending strength) is preferably 30 MPa or more, more preferably 40 MPa or more, and even more preferably 50 MPa or more. As for the displacement at the breaking point, it is preferable that there is no breaking. Regarding the displacement at the breaking point, the toughness is judged to be good if it does not break until the end or breaks at a displacement of 20 mm or more, and the toughness is judged to be fair if it breaks at a displacement of more than 10 mm but less than 20 mm, and the toughness is judged to be fair if the break occurs at a displacement of 10 mm or less. A case where the toughness was broken was evaluated as "x", and a case of △ or higher was evaluated as "pass".
<耐水性>
靭性の測定で作製した硬化物と同様にして作製した、各実施例及び各比較例に係る光造形用樹脂組成物の硬化物について、空気中で1日保管後さらに37℃の水中に168時間浸漬後、上記曲げ強さ試験と同様に、曲げ強さを測定した(n=5)。上記靭性における曲げ強さの測定結果(空気中で1日保管後)を「初期の曲げ強さ」とし、初期の曲げ強さに対する、37℃の水中に168時間浸漬後の曲げ強さ(以下、「水中浸漬168時間後の曲げ強さ」という。)の変化率(低下率)が10%以下であれば耐水性に優れ、7%以下であればより耐水性に優れる。
曲げ強さの変化率(低下率)(%)=〔{初期の曲げ強さ(MPa)-水中浸漬168時間後の曲げ強さ(MPa)}/初期の曲げ強さ(MPa)〕×100
<Water resistance>
The cured products of the resin compositions for stereolithography according to each Example and each Comparative Example, which were prepared in the same manner as the cured products prepared in the toughness measurement, were stored in air for 1 day and then placed in water at 37°C for 168 hours. After immersion, the bending strength was measured in the same manner as the above bending strength test (n=5). The bending strength measurement result for the above toughness (after storage in air for 1 day) is defined as the "initial bending strength", and the bending strength after 168 hours immersion in water at 37°C (hereinafter referred to as "initial bending strength") , referred to as "bending strength after 168 hours of immersion in water") is excellent in water resistance if it is 10% or less, and even more excellent in water resistance if it is 7% or less.
Rate of change (decrease rate) in bending strength (%) = [{Initial bending strength (MPa) - bending strength after 168 hours of immersion in water (MPa)}/initial bending strength (MPa)] x 100
表1及び表2に示す通り、実施例1~11における光造形用樹脂組成物は、硬化物の応力保持率、靭性及び耐水性に優れていた。特に、実施例1~11に係る光造形用樹脂組成物の硬化物の応力保持性は、比較例1、3、4の樹脂組成物より優れていた。また、実施例1~11に係る光造形用樹脂組成物の硬化物の強度は、比較例1及び3、4に係る樹脂組成物の硬化物のものに比べて優れていた。実施例1~11に係る光造形用樹脂組成物の硬化物の靭性は、比較例3の硬化物のものに比べて優れていた。実施例1~11の光造形用樹脂組成物の硬化物の耐水性は、比較例1、3、4の硬化物のものに比べて優れていた。 As shown in Tables 1 and 2, the resin compositions for stereolithography in Examples 1 to 11 were excellent in stress retention, toughness, and water resistance of cured products. In particular, the stress retention properties of the cured products of the resin compositions for stereolithography according to Examples 1 to 11 were superior to those of the resin compositions of Comparative Examples 1, 3, and 4. Furthermore, the strength of the cured products of the stereolithography resin compositions according to Examples 1 to 11 was superior to that of the cured products of the resin compositions according to Comparative Examples 1, 3, and 4. The toughness of the cured products of the stereolithography resin compositions according to Examples 1 to 11 was superior to that of the cured product of Comparative Example 3. The water resistance of the cured products of the stereolithography resin compositions of Examples 1 to 11 was superior to that of the cured products of Comparative Examples 1, 3, and 4.
本発明の光造形用樹脂組成物は、硬化物の応力保持性、靭性及び耐水性に優れるため、歯科用マウスピースに特に適している。 The stereolithography resin composition of the present invention is particularly suitable for dental mouthpieces because the cured product has excellent stress retention properties, toughness, and water resistance.
Claims (19)
前記末端(メタ)アクリロイル変性共役ジエン重合体(A)が、下記一般式(I)
で表される末端(メタ)アクリロイル変性共役ジエン重合体(a-I)、及び下記一般式(II)
で表される末端(メタ)アクリロイル変性共役ジエン重合体(a-II)からなる群から選ばれる少なくとも1種を含有する、光造形用樹脂組成物。 Terminal (meth)acryloyl-modified conjugated diene polymer (A), (meth)acrylamide compound (B), alicyclic polyfunctional (meth)acrylic acid ester polymerizable monomer (C) that does not contain a polymer skeleton and a photopolymerization initiator (D),
The terminal (meth)acryloyl-modified conjugated diene polymer (A) has the following general formula (I)
A terminal (meth)acryloyl-modified conjugated diene polymer (a-I) represented by the following general formula (II)
A resin composition for stereolithography containing at least one member selected from the group consisting of (meth)acryloyl-terminated conjugated diene polymers (a-II) represented by:
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