JP7382724B2 - Filled tofu-like food and its manufacturing method - Google Patents
Filled tofu-like food and its manufacturing method Download PDFInfo
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- JP7382724B2 JP7382724B2 JP2019040445A JP2019040445A JP7382724B2 JP 7382724 B2 JP7382724 B2 JP 7382724B2 JP 2019040445 A JP2019040445 A JP 2019040445A JP 2019040445 A JP2019040445 A JP 2019040445A JP 7382724 B2 JP7382724 B2 JP 7382724B2
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- tofu
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- protein
- coagulant
- food
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Description
本発明は充填豆腐様食品及びその製造方法に関する。 The present invention relates to a filled tofu-like food and a method for producing the same.
豆腐は、大豆から作製した豆乳を、塩化マグネシウム、又はその他食品衛生法で認められている凝固剤によって固めた加工食品である。
豆腐製品の形態として、豆乳と凝固剤を含む原料液を容器に充填し、容器内で原料液を加熱凝固させた充填豆腐が知られている(例えば特許文献1)。
Tofu is a processed food made by solidifying soy milk made from soybeans with magnesium chloride or other coagulants approved by the Food Sanitation Act.
As a form of tofu product, filled tofu is known in which a container is filled with a raw material liquid containing soy milk and a coagulant, and the raw material liquid is heated and coagulated in the container (for example, Patent Document 1).
豆乳は、通常、大豆を長時間(例えば5時間以上)水に浸漬して吸水させた後、水を加えながら粉砕して生呉を得て、生呉を加熱して煮呉を得て、煮呉を搾って豆乳とおからを得る方法で製造される。
近年では、大豆を水に浸漬する工程を経ないで豆乳(無浸漬豆乳)を製造する装置も開発されている(特許文献2、3)。
Soy milk is usually made by soaking soybeans in water for a long time (for example, 5 hours or more) to absorb water, then crushing them while adding water to obtain raw soybeans, and heating the raw soybeans to obtain boiled soybeans. It is produced by squeezing boiled gourd to obtain soy milk and okara.
In recent years, an apparatus for producing soybean milk (non-soaked soymilk) without going through the step of soaking soybeans in water has also been developed (Patent Documents 2 and 3).
充填豆腐にあっては、容器剥離性が悪く、豆腐を容器から取り出し難い場合がある。具体的には、容器を開封して、容器内の豆腐を取り出した後に、容器内壁に豆腐が貼り付いた状態で残る場合がある。
また本発明者らは、大豆の浸漬工程を経ないで製造した豆乳(無浸漬豆乳)を用いて充填豆腐を製造すると、容器剥離性がより悪くなりやすいことを知見した。
Filled tofu has poor removability from the container and may be difficult to remove from the container. Specifically, after the container is opened and the tofu inside the container is taken out, the tofu may remain stuck to the inner wall of the container.
In addition, the present inventors have found that when filled tofu is produced using soymilk produced without going through the soybean soaking process (non-soaked soymilk), container releasability tends to be worse.
本発明は、容器剥離性に優れる充填豆腐様食品、及びその製造方法を提供することを目的とする。 An object of the present invention is to provide a filled tofu-like food product with excellent container removability, and a method for producing the same.
[1] 容器と、豆乳及び凝固剤を含む原料液が前記容器内で凝固した豆腐様組成物とを有し、前記豆腐様組成物における、タンパク質1g当たりのカルシウムの含有量が5mg超であり、かつタンパク質1g当たりのマグネシウム及びカルシウムの合計の含有量が0.6ミリモル以上である、充填豆腐様食品。
[2] タンパク質1g当たりのマグネシウムの含有量が15mg以上である、[1]の充填豆腐様食品。
[3] 前記豆腐様組成物の100g当たりの、カルシウムの含有量をCt(単位:mg)、タンパク質の含有量をPt(単位:mg)とするとき、下記式(1)で表されるCrが0超である、[1]又は[2]の充填豆腐様食品。
Cr=(Ct-0.005×Pt)/Pt・・・ (1)
[4] 前記豆腐様組成物の100g当たりの、マグネシウムの含有量をMt(単位:mg)、タンパク質の含有量をPt(単位:mg)とするとき、下記式(2)で表されるMrが0.008以上である、[1]~[3]のいずれかの充填豆腐様食品。
Mr=(Mt-0.007×Pt)/Pt ・・・ (2)
[5] 前記豆腐様組成物の100g当たりの、カルシウムの含有量をCt(単位:mg)、マグネシウムの含有量をMt(単位:mg)、タンパク質の含有量をPt(単位:mg)とするとき、下記式(3)で表されるSが0.010以上である、[1]~[4]のいずれかの充填豆腐様食品。式(3)中の、Crは前記式(1)で表され、Mrは前記式(2)で表される。
S=Mr+Cr×1.8 ・・・ (3)
[6] 前記Sが0.033以下である、[5]の充填豆腐様食品。
[7] 前記豆腐様組成物が、豆乳以外のタンパク質源、油脂、食物繊維、及びミネラルからなる群より選ばれる1以上を含む、[1]~[6]のいずれかの充填豆腐様食品。
[8] 前記充填豆腐様食品を35℃で14日間保持する保存試験において、前記豆腐様組成物中の発育し得る微生物が陰性である、[1]~[7]のいずれかの充填豆腐様食品。
[9] 豆乳を含む豆乳調製液と、カルシウムを含む凝固剤とを混合して、タンパク質1g当たりのマグネシウム及びカルシウムの合計の含有量が0.6ミリモル以上である原料液を得て、前記原料液を容器に充填し凝固させて充填豆腐様食品を得る、充填豆腐様食品の製造方法。
[10] 前記原料液における、タンパク質1g当たりのカルシウムの含有量が5mg超である、[9]の充填豆腐様食品の製造方法。
[11] 前記原料液における、タンパク質の含有量に対する、凝固剤由来のカルシウムの含有量の質量比が0.0001以上である[9]又は[10]の充填豆腐様食品の製造方法。
[12] 前記原料液における、タンパク質1g当たりのマグネシウムの含有量が15mg以上である、[9]~[11]のいずれかの充填豆腐様食品の製造方法。
[13] 前記凝固剤がさらにマグネシウムを含み、前記原料液における、タンパク質の含有量に対する、凝固剤由来のマグネシウムの含有量の質量比が0.008以上である、[9]~[12]のいずれかの充填豆腐様食品の製造方法。
[14] 前記凝固剤がさらにマグネシウムを含み、前記原料液における、タンパク質の含有量をP、凝固剤由来のカルシウムの含有量をC、凝固剤由来のマグネシウムの含有量をMとするとき、(C×1.8+M)/Pで表される質量比が0.010以上である、[9]~[13]のいずれかの充填豆腐様食品の製造方法。
[15] 前記豆乳が、大豆の浸漬工程を経ずに製造した無浸漬豆乳である、[9]~[14]のいずれかの充填豆腐様食品の製造方法。
[16] 前記豆乳調製液が、豆乳以外のタンパク質源、油脂、食物繊維、及びミネラルからなる群より選ばれる1以上を含む、[9]~[15]のいずれかの充填豆腐様食品の製造方法。
[17] 前記豆乳調製液と前記凝固剤とを混合する前に、前記豆乳調製液を加熱処理し、かつ前記凝固剤を無菌化処理し、前記原料液を前記容器に無菌的に充填する、[9]~[16]のいずれかの充填豆腐様食品の製造方法。
[1] A container comprising a container and a tofu-like composition in which a raw material liquid containing soymilk and a coagulant is coagulated in the container, and the content of calcium per gram of protein in the tofu-like composition is more than 5 mg. , and the total content of magnesium and calcium per 1 g of protein is 0.6 mmol or more.
[2] The filled tofu-like food of [1], which has a magnesium content of 15 mg or more per 1 g of protein.
[3] When the calcium content is Ct (unit: mg) and the protein content is Pt (unit: mg) per 100 g of the tofu-like composition, Cr expressed by the following formula (1) The filled tofu-like food according to [1] or [2], wherein is more than 0.
Cr=(Ct-0.005×Pt)/Pt... (1)
[4] When the magnesium content is Mt (unit: mg) and the protein content is Pt (unit: mg) per 100 g of the tofu-like composition, Mr expressed by the following formula (2) The filled tofu-like food according to any one of [1] to [3], wherein is 0.008 or more.
Mr=(Mt-0.007×Pt)/Pt... (2)
[5] Per 100 g of the tofu-like composition, the calcium content is Ct (unit: mg), the magnesium content is Mt (unit: mg), and the protein content is Pt (unit: mg). The filled tofu-like food according to any one of [1] to [4], wherein S represented by the following formula (3) is 0.010 or more. In formula (3), Cr is represented by the above formula (1), and Mr is represented by the above formula (2).
S=Mr+Cr×1.8... (3)
[6] The filled tofu-like food according to [5], wherein the S is 0.033 or less.
[7] The filled tofu-like food according to any one of [1] to [6], wherein the tofu-like composition contains one or more selected from the group consisting of a protein source other than soy milk, oil and fat, dietary fiber, and minerals.
[8] The filled tofu-like food according to any one of [1] to [7], in which microorganisms that can grow in the tofu-like composition are negative in a storage test in which the filled tofu-like food is held at 35°C for 14 days. food.
[9] Mix a soymilk preparation containing soymilk and a coagulant containing calcium to obtain a raw material solution with a total content of magnesium and calcium of 0.6 mmol or more per 1 g of protein. A method for producing a filled tofu-like food, in which a liquid is filled into a container and solidified to obtain a filled tofu-like food.
[10] The method for producing a filled tofu-like food according to [9], wherein the content of calcium per gram of protein in the raw material liquid is more than 5 mg.
[11] The method for producing a filled tofu-like food according to [9] or [10], wherein the mass ratio of the calcium content derived from the coagulant to the protein content in the raw material liquid is 0.0001 or more.
[12] The method for producing a filled tofu-like food according to any one of [9] to [11], wherein the content of magnesium per gram of protein in the raw material liquid is 15 mg or more.
[13] The coagulant further contains magnesium, and the mass ratio of the content of magnesium derived from the coagulant to the protein content in the raw material liquid is 0.008 or more, [9] to [12]. Any method for producing a filled tofu-like food.
[14] When the coagulant further contains magnesium, and the content of protein in the raw material liquid is P, the content of calcium derived from the coagulant is C, and the content of magnesium derived from the coagulant is M, The method for producing a filled tofu-like food according to any one of [9] to [13], wherein the mass ratio represented by C×1.8+M)/P is 0.010 or more.
[15] The method for producing a filled tofu-like food according to any one of [9] to [14], wherein the soymilk is unsoaked soymilk produced without going through a soybean soaking process.
[16] The production of the filled tofu-like food according to any one of [9] to [15], wherein the soy milk preparation contains one or more selected from the group consisting of a protein source other than soy milk, oil and fat, dietary fiber, and minerals. Method.
[17] Before mixing the soymilk preparation and the coagulant, heat-treating the soymilk preparation, sterilizing the coagulant, and aseptically filling the container with the raw material liquid. The method for producing a filled tofu-like food according to any one of [9] to [16].
本発明によれば、充填豆腐様食品の容器剥離性を向上できる。 According to the present invention, it is possible to improve the container releasability of a filled tofu-like food.
以下の用語の定義は、本明細書及び特許請求の範囲にわたって適用される。
固形分は、「固形分(質量%)=100-水分(質量%)」で算出した値である。水分は、常圧加熱乾燥法により測定した値である。
タンパク質の含有量は、ケルダール法(日本食品工業学会編、「食品分析法」、第102頁、株式会社光琳、昭和59年)により試料の全窒素量を測定し、窒素たんぱく質換算係数5.71を用いてタンパク質の含有量を算出した値である。
The following definitions of terms apply throughout the specification and claims.
The solid content is a value calculated by "solid content (mass %) = 100 - water (mass %)". The moisture content is a value measured by normal pressure heating drying method.
The protein content was determined by measuring the total nitrogen content of the sample using the Kjeldahl method (edited by the Japan Food Industry Association, "Food Analysis Methods", p. 102, Korin Co., Ltd., 1982), and using the nitrogen protein conversion factor of 5.71. This is the value calculated using the protein content.
[充填豆腐様食品の保存試験]
(1)恒温試験
検体(充填豆腐様食品)を容器包装のまま採取し、35.0℃(上下1.0℃の余裕を認める。)で14日間保持する。この間において容器包装の膨張の有無及び内容物の漏えいの有無を観察する。容器包装の膨張の有無は約20℃に冷却して観察する。容器包装の膨張又は漏えいを認めたものは、検体中で発育し得る微生物が陽性と判定する。
容器包装の膨張及び漏えいのいずれも認められなかったものは、恒温試験において陰性と判定し、次の細菌試験を行う。
(2)細菌試験
1.試料の調製
恒温試験において陰性であった検体について、開封部の表面をアルコール綿でよくふき、滅菌した器具を用いて開封し、内容物(内容物の全部又は一部が固形状のものである場合は、滅菌ハサミ等を用いて細切する。)の全部を無菌的に混合した後、その25gを無菌的に採り、滅菌リン酸緩衝希釈水225mLを加えて細砕する。その1mLを滅菌ピペットを用いて滅菌試験管に採り、滅菌リン酸緩衝希釈水9mLを加えてよく混和し、これを試料とする。
2.試験法
チオグリコール酸塩培養基の調製方法:L-シスチン0.5g、ブドウ糖5g、酵母エキス5g、ペプトン15g、チオグリコール酸塩0.5g、食塩2.5g、レサズリン0.001g及び粉末寒天0.8gを精製水1,000mLに加えて加温溶解し、これをpH7.0~7.2に修正し、試験管に10mLずつ分注した後、121℃で15分間滅菌する。
試料を1mLずつ5本のチオグリコール酸塩培養基に接種し、35.0℃(上下1.0℃の余裕を認める。)で48時間(前後3時間の余裕を認める。)培養する。この結果、培養基のいずれかに菌の増殖を認めたものは、陽性と判定する。いずれの培養基にも菌の増殖が認められなかったものを、検体中の発育し得る微生物が陰性であると判定する。
[Storage test of filled tofu-like food]
(1) Constant temperature test A sample (filled tofu-like food) is collected in its container and packaging and kept at 35.0°C (allowing a margin of 1.0°C above and below) for 14 days. During this time, observe whether the container or packaging has expanded or not and whether the contents have leaked. The presence or absence of expansion of the container and packaging is observed after cooling to about 20°C. If expansion or leakage of the container or packaging is observed, the sample is judged to be positive for microorganisms that can grow in the sample.
If neither expansion nor leakage of the container/package is observed, the constant temperature test will be judged as negative, and the next bacterial test will be conducted.
(2) Bacteria test 1. Sample preparation For specimens that were negative in the thermostatic test, thoroughly wipe the surface of the unsealed part with alcohol swab, open it using a sterilized instrument, and check the contents (if all or part of the contents are solid). (If necessary, cut into small pieces using sterile scissors or the like.) After aseptically mixing all of the ingredients, take 25 g of the mixture aseptically, add 225 mL of sterile phosphate buffered dilution water, and grind. Transfer 1 mL of the solution into a sterile test tube using a sterile pipette, add 9 mL of sterile phosphate buffer dilution water, mix well, and use this as a sample.
2. Test method Method for preparing thioglycolate culture medium: 0.5 g of L-cystine, 5 g of glucose, 5 g of yeast extract, 15 g of peptone, 0.5 g of thioglycolate, 2.5 g of salt, 0.001 g of resazurin, and 0.0 g of powdered agar. Add 8 g to 1,000 mL of purified water, dissolve by heating, adjust the pH to 7.0 to 7.2, dispense 10 mL into test tubes, and sterilize at 121° C. for 15 minutes.
Inoculate 1 mL of each sample into 5 tubes of thioglycolate culture medium and incubate at 35.0°C (allow 1.0°C margin above and below) for 48 hours (allow 3 hours margin before and after). As a result, if bacterial growth is observed in any of the culture media, it is determined to be positive. If no bacterial growth is observed in any of the culture media, it is determined that the sample is negative for microorganisms that can grow.
豆乳とは、日本農林規格で定義された「豆乳」を意味する。具体的には、大豆から熱水等によりタンパク質及びその他の成分を溶出させ、繊維質を除去して得られた、固形分8質量%以上の液である。
無浸漬豆乳とは、大豆の浸漬工程を経ずに製造した豆乳である。本明細書において、浸漬工程とは、大豆を少なくとも1時間以上水に浸漬させる工程を意味する。
Soy milk means "soy milk" as defined by the Japanese Agricultural Standards. Specifically, it is a liquid with a solid content of 8% by mass or more obtained by eluting proteins and other components from soybeans with hot water or the like and removing fibers.
Non-soaked soymilk is soymilk produced without soaking soybeans. As used herein, the soaking step refers to a step of soaking soybeans in water for at least one hour.
豆乳調製液は、凝固剤と混合する前の液であり、少なくとも豆乳を含む。
原料液は、豆乳調製液と凝固剤とを混合した液である。
豆腐様組成物は、原料液の凝固物である。凝固の前後において質量は変化しない。
充填豆腐様食品は、原料液が容器内で凝固して豆腐様組成物となった製品である。
The soymilk preparation liquid is a liquid before being mixed with a coagulant, and contains at least soymilk.
The raw material liquid is a mixture of a soybean milk preparation liquid and a coagulant.
The tofu-like composition is a coagulated product of the raw material liquid. The mass does not change before and after solidification.
A filled tofu-like food is a product in which a raw material liquid solidifies in a container to form a tofu-like composition.
<充填豆腐様食品>
本実施形態の充填豆腐様食品は、容器と、豆乳及び凝固剤を含む原料液が前記容器内で凝固した豆腐様組成物とを有する。
具体的には、豆乳調製液と凝固剤とを混合した原料液を容器に充填し、容器内で加熱凝固させて得られる「容器内凝固型」の豆腐製品である。
豆乳調製液は、豆乳以外のその他の成分を含んでもよい。
<Filled tofu-like food>
The filled tofu-like food of this embodiment includes a container and a tofu-like composition in which a raw material liquid containing soymilk and a coagulant is coagulated in the container.
Specifically, it is an "in-container coagulation type" tofu product obtained by filling a container with a raw material liquid that is a mixture of a soymilk preparation liquid and a coagulant, and heating and coagulating it within the container.
The soymilk preparation may contain other components other than soymilk.
[容器]
本実施形態において、容器の材質は、原料液を凝固させるための加熱処理温度に対して、耐熱性を有するものであればよい。例えば容量100~500mL程度の箱型で、材質はポリエチレン(PE)、ポリプロピレン(PP)、ポリスチレン(PS)等の樹脂単体(単層)もしくは樹脂混合物、紙、アルミニウム又はこれらの組み合わせ(複数層の積層物)が使用できる。少なくとも容器の内面の材質は、容器剥離性が得られやすい点で、ポリエチレン、紙又はアルミニウムが好ましく、ポリエチレンがより好ましい。
また、容器は気密性を有することが好ましく、さらに遮光性を有するとより好ましい。
例えば、紙層及びアルミ箔層を有し、外面及び内面がポリエチレン層である積層シートを成形した容器(例えばテトラパック社製のテトラブリックアセプティック(Tetra Brik Aseptic(登録商標))を用いることができる。又は、開口部を樹脂フィルムで密閉できる樹脂製容器を用いることができる。
[container]
In this embodiment, the material of the container may be any material as long as it has heat resistance to the heat treatment temperature for solidifying the raw material liquid. For example, it is box-shaped with a capacity of about 100 to 500 mL, and is made of resin such as polyethylene (PE), polypropylene (PP), polystyrene (PS) alone (single layer) or a resin mixture, paper, aluminum, or a combination of these (multilayer). laminate) can be used. The material for at least the inner surface of the container is preferably polyethylene, paper, or aluminum, and more preferably polyethylene, since the container can easily be peeled off.
Further, the container preferably has airtightness, and more preferably has light-blocking properties.
For example, a container formed from a laminated sheet having a paper layer and an aluminum foil layer and whose outer and inner surfaces are polyethylene layers (for example, Tetra Brik Aseptic (registered trademark) manufactured by Tetra Pak) can be used. Alternatively, a resin container whose opening can be sealed with a resin film can be used.
[豆乳]
本実施形態で用いる豆乳は特に限定されない。無浸漬豆乳は、豆乳の製造時間を短縮できる点で好ましい。また、無浸漬豆乳は、充填豆腐を製造したときに容器剥離性が悪くなりやすく、本発明を適用することによる効果が大きい点で好ましい。
無浸漬豆乳は、公知の豆乳製造装置(例えばワイエスピー社製品名、無浸漬豆乳プラント エコスター)を用いて製造できる。前記豆乳製造装置は、大豆(乾燥豆)を投入すると、大豆を計量し、粉砕し、皮を除去し、加水して撹拌し、摩砕し、煮沸釜で加熱して煮呉を得、得られた煮呉を豆乳とおからに分離して無浸漬豆乳を製造する装置である。
[Soy milk]
The soymilk used in this embodiment is not particularly limited. Non-soaked soymilk is preferable because it can shorten the production time of soymilk. In addition, non-soaked soymilk is preferred because it tends to have poor container releasability when filled tofu is produced, and the application of the present invention is highly effective.
Non-soaking soymilk can be produced using a known soymilk production apparatus (for example, No-soaking soymilk plant Ecostar manufactured by YSP Corporation). When the soybean (dried bean) is input, the soybean milk production device weighs the soybean, crushes the soybean, removes the skin, adds water, stirs, grinds, and heats it in a boiling pot to obtain boiled soybean. This equipment separates the boiled soybean paste into soy milk and okara to produce non-soaked soy milk.
[凝固剤]
本実施形態で用いる凝固剤は、少なくともカルシウムを含む。マグネシウム及びカルシウムを含むことが好ましい。塩化マグネシウムと塩化カルシウムを混合して用いることが好ましい。さらにその他の凝固剤を併用してもよい。
塩化マグネシウムとして、塩化マグネシウム・6水和物を使用してもよく、塩化マグネシウム・無水和物を使用してもよく、粗製海水塩化マグネシウムを使用してもよく、これらを併用してもよい。
塩化カルシウムとして、塩化カルシウム・2水和物を使用してもよく、塩化カルシウム・無水和物を使用してもよくこれらを併用してもよい。
塩化マグネシウム及び塩化カルシウム以外の、その他の凝固剤は、豆腐の製造において公知の凝固剤を使用できる。例えばグルコノデルタラクトンが挙げられる。その他の凝固剤は、固形分換算で、凝固剤の総質量に対して40質量%以下が好ましく、20質量%以下がより好ましい。ゼロでもよい。
[Coagulant]
The coagulant used in this embodiment contains at least calcium. Preferably, it contains magnesium and calcium. It is preferable to use a mixture of magnesium chloride and calcium chloride. Furthermore, other coagulants may be used in combination.
As magnesium chloride, magnesium chloride hexahydrate may be used, magnesium chloride anhydrate may be used, crude seawater magnesium chloride may be used, or these may be used in combination.
As calcium chloride, calcium chloride dihydrate may be used, calcium chloride anhydrate may be used, or these may be used in combination.
As the coagulant other than magnesium chloride and calcium chloride, any known coagulant in the production of tofu can be used. For example, glucono delta lactone can be mentioned. The amount of other coagulants is preferably 40% by mass or less, more preferably 20% by mass or less based on the total mass of the coagulant, in terms of solid content. It can be zero.
[その他の成分]
その他の成分として、豆乳以外のタンパク源、油脂、食物繊維、ミネラル、糖質、ビタミン、バイオジェネクス素材、トランスグルタミナーゼ、乳化剤、消泡剤、その他の添加剤が挙げられる。
豆乳又は無浸漬豆乳のタンパク質濃度は、通常3~6質量%程度であり、豆乳以外のタンパク源を用いることにより、豆腐様組成物のタンパク質含有量を高めることができる。
豆乳以外のタンパク源としては、タンパク質を40質量%以上含む材料が好ましい。例えば大豆タンパク質(以下、豆乳に添加する大豆タンパク質を添加大豆タンパク質という。)、脱脂粉乳、卵白等が挙げられる。これらは1種を用いてもよく、2種以上を併用してもよい。凝固性の点で添加大豆タンパク質が好ましい。
添加大豆タンパク質は、大豆から分離されたタンパク質であれば特に制限されないが、脱脂大豆からタンパク質を抽出し、噴霧乾燥した製品が望ましい。添加大豆タンパク質は、市販の大豆タンパク質を用いることができ、例えば、粉末状大豆タンパク質、粉状大豆タンパク質が挙げられる。具体例として、ニューフジプロSEH(不二製油社製)、プロリーナ300(不二製油社製)、フジプロCL(不二製油社製)、スプロ500E(Solae社製)等が使用できる。
[Other ingredients]
Other ingredients include protein sources other than soy milk, oils and fats, dietary fiber, minerals, carbohydrates, vitamins, Biogenex materials, transglutaminase, emulsifiers, antifoaming agents, and other additives.
The protein concentration of soy milk or non-soaked soy milk is usually about 3 to 6% by mass, and by using a protein source other than soy milk, the protein content of the tofu-like composition can be increased.
As a protein source other than soy milk, a material containing 40% by mass or more of protein is preferable. Examples include soybean protein (hereinafter, soybean protein added to soymilk is referred to as added soybean protein), skim milk powder, egg white, and the like. These may be used alone or in combination of two or more. Added soybean protein is preferred in terms of coagulability.
The added soybean protein is not particularly limited as long as it is a protein separated from soybeans, but a product obtained by extracting protein from defatted soybeans and spray-drying is desirable. Commercially available soybean proteins can be used as the added soybean protein, and examples thereof include powdered soybean protein and powdered soybean protein. As specific examples, New Fuji Pro SEH (manufactured by Fuji Oil Co., Ltd.), Prolina 300 (manufactured by Fuji Oil Co., Ltd.), Fuji Pro CL (manufactured by Fuji Oil Co., Ltd.), Supro 500E (manufactured by Solae Co., Ltd.), etc. can be used.
油脂は、食用であればいずれも使用できるが、豆腐は大豆が原料であることから、大豆油が望ましい。
食物繊維は水溶性の食物繊維が用いられる。例えばイヌリン、難消化性デキストリン、難消化性グルカン、グアガム等が挙げられる。
ミネラルは水溶性のミネラルが用いられる。例えばナトリウム、カリウム、カルシウム、リン、鉄、亜鉛、銅等が挙げられる。
糖質は、一般的な糖類であればいずれでもよいが、キシロース、ブドウ糖及び果糖などの単糖、ショ糖、乳糖、麦芽糖などの二糖、デキストリン、水飴などのでん粉分解物等が挙げられる。
ビタミン類としては、ビタミンA、ビタミンB群、ビタミンC、ビタミンD、ビタミンEが挙げられる。
バイオジェネクス素材とは、直接、あるいは腸内フローラを介して、免疫賦活効果、コレステロール低下作用、血圧降下作用、整腸作用、抗腫瘍効果、抗血栓、造血作用等、生体調節、生体防御に効く成分を意味する。例えば乳酸菌、ビフィズス菌等が挙げられるが、加熱殺菌して効能を発揮できるものが好ましい。たとえば、ラクトバチルス・パラカゼイ・MCC1849株、ラクトバチルス・パラカゼイ・MCC1375株が挙げられる。
Any edible fat or oil can be used, but since tofu is made from soybeans, soybean oil is preferred.
Water-soluble dietary fiber is used as the dietary fiber. Examples include inulin, indigestible dextrin, indigestible glucan, and guar gum.
Water-soluble minerals are used as minerals. Examples include sodium, potassium, calcium, phosphorus, iron, zinc, copper, and the like.
The carbohydrate may be any general saccharide, and examples include monosaccharides such as xylose, glucose and fructose, disaccharides such as sucrose, lactose and maltose, and starch decomposition products such as dextrin and starch syrup.
Examples of vitamins include vitamin A, vitamin B group, vitamin C, vitamin D, and vitamin E.
Biogenex materials are effective for biological regulation and biological defense, such as immunostimulating effects, cholesterol-lowering effects, blood pressure-lowering effects, intestinal regulation effects, anti-tumor effects, anti-thrombotic effects, and hematopoietic effects, either directly or through intestinal flora. means an ingredient. Examples include lactic acid bacteria and bifidobacteria, but those that can be heat sterilized to exhibit their efficacy are preferred. Examples include Lactobacillus paracasei strain MCC1849 and Lactobacillus paracasei strain MCC1375.
栄養面での付加価値を付与するために、その他の成分として、豆乳以外のタンパク源、油脂、食物繊維及びミネラルからなる群より選ばれる1以上を用いることが好ましい。油脂を含有させることにより高エネルギーの充填豆腐様食品が得られる。 In order to add nutritional value, it is preferable to use one or more other components selected from the group consisting of protein sources other than soy milk, oils and fats, dietary fiber, and minerals. By incorporating oil and fat, a high-energy filled tofu-like food can be obtained.
[豆腐様組成物]
本実施形態の豆腐様組成物は、少なくとも豆乳由来のタンパク質と、凝固剤由来のカルシウムとを含む。さらに凝固剤由来のマグネシウムを含むことが好ましい。その他の成分由来のタンパク質を含んでもよい。また豆乳由来又はその他の成分由来のマグネシウム又はカルシウムを含んでもよい。
原料液中又は豆腐様組成物中のマグネシウム含有量及びカルシウム含有量は、誘導結合プラズマ発光分析法で測定できる。
[Tofu-like composition]
The tofu-like composition of this embodiment contains at least protein derived from soy milk and calcium derived from a coagulant. Furthermore, it is preferable that magnesium derived from a coagulant is included. It may also contain proteins derived from other components. It may also contain magnesium or calcium derived from soy milk or other components.
The magnesium content and calcium content in the raw material liquid or tofu-like composition can be measured by inductively coupled plasma emission spectrometry.
豆腐様組成物において、タンパク質1g当たりのカルシウムの含有量は5mg超であり、5.5mg以上が好ましく、6mg以上がより好ましい。前記下限値以上であると容器剥離性に優れる。上限値は、食感に優れる点で28mg以下が好ましく、 24mg以下がより好ましく、20mg以下がさらに好ましい。 In the tofu-like composition, the content of calcium per gram of protein is more than 5 mg, preferably 5.5 mg or more, and more preferably 6 mg or more. When it is at least the lower limit, container removability is excellent. The upper limit is preferably 28 mg or less, more preferably 24 mg or less, and even more preferably 20 mg or less in terms of excellent texture.
豆腐様組成物において、タンパク質1g当たりのマグネシウム及びカルシウムの合計の含有量は0.6ミリモル以上であり、0.7ミリモル以上がより好ましく、0.8ミリモル以上がさらに好ましい。前記下限値以上であると凝固性に優れる。上限値は、食感に優れる点で1.4ミリモル以下が好ましく、1.3ミリモル以下がより好ましく、1.2ミリモル以下がさらに好ましい。 In the tofu-like composition, the total content of magnesium and calcium per gram of protein is 0.6 mmol or more, more preferably 0.7 mmol or more, and even more preferably 0.8 mmol or more. When it is above the lower limit value, the coagulability is excellent. The upper limit is preferably 1.4 mmol or less, more preferably 1.3 mmol or less, and even more preferably 1.2 mmol or less in terms of excellent texture.
豆腐様組成物において、タンパク質1g当たりのマグネシウムの含有量は15mg以上が好ましく、16mg以上がより好ましく、17mg以上がさらに好ましい。前記下限値以上であると凝固性に優れる。上限値は、食感に優れる点で28mg以下が好ましく、25mg以下がより好ましく、23mg以下がさらに好ましい。 In the tofu-like composition, the magnesium content per gram of protein is preferably 15 mg or more, more preferably 16 mg or more, and even more preferably 17 mg or more. When it is above the lower limit value, the coagulability is excellent. The upper limit is preferably 28 mg or less, more preferably 25 mg or less, and even more preferably 23 mg or less in terms of excellent texture.
豆腐様組成物の総質量に対して、豆乳と添加大豆タンパク質の合計の含有量が85質量%以上、好ましくは90質量%以上であるとき、豆腐様組成物の100g当たりの、カルシウムの含有量(Ct、単位:mg)のうち、豆乳及び添加大豆タンパク質に由来するカルシウムの含有量は0.005×Pt(Ptは豆腐様組成物の100g当たりのタンパク質の含有量、単位:mg)程度である。また、豆腐様組成物の100g当たりの、マグネシウムの含有量(Mt、単位:mg)のうち、豆乳及び添加大豆タンパク質に由来するマグネシウムの含有量は0.007×Pt(Ptは前記と同じ)程度である。 When the total content of soy milk and added soy protein is 85% by mass or more, preferably 90% by mass or more with respect to the total mass of the tofu-like composition, the calcium content per 100 g of the tofu-like composition. (Ct, unit: mg), the content of calcium derived from soy milk and added soy protein is about 0.005 x Pt (Pt is the protein content per 100 g of tofu-like composition, unit: mg). be. In addition, among the magnesium content (Mt, unit: mg) per 100 g of the tofu-like composition, the magnesium content derived from soy milk and added soy protein is 0.007 × Pt (Pt is the same as above) That's about it.
下記式(1)中の(Ct-0.005×Pt)は、豆腐様組成物の100g当たりの、凝固剤由来のカルシウムの含有量を表し、下記式(1)で表されるCrは、タンパク質の含有量に対する、凝固剤由来のカルシウムの含有量の質量比の目安となる。
Cr=(Ct-0.005×Pt)/Pt・・・ (1)
容器剥離性に優れる点でCrは0超が好ましく、0.0001以上がより好ましく、0.0003以上がさらに好ましく、0.0005以上が特に好ましい。Crの上限は食感の点で0.023以下が好ましく、0.020以下がより好ましく、0.017以下がさらに好ましい。
(Ct-0.005×Pt) in the following formula (1) represents the content of calcium derived from the coagulant per 100 g of the tofu-like composition, and Cr represented by the following formula (1) is: This is a guideline for the mass ratio of the content of calcium derived from the coagulant to the content of protein.
Cr=(Ct-0.005×Pt)/Pt... (1)
In terms of excellent container removability, Cr is preferably greater than 0, more preferably 0.0001 or more, even more preferably 0.0003 or more, and particularly preferably 0.0005 or more. From the viewpoint of texture, the upper limit of Cr is preferably 0.023 or less, more preferably 0.020 or less, and even more preferably 0.017 or less.
下記式(2)中の(Mt-0.007×Pt)は、豆腐様組成物の100g当たりの、凝固剤由来のマグネシウムの含有量を表し、下記式(2)で表されるMrは、タンパク質の含有量に対する、凝固剤由来のマグネシウムの含有量の質量比の目安となる。
Mr=(Mt-0.007×Pt)/Pt・・・ (2)
容器剥離性に優れる点でMrは0.008以上が好ましく、0.009以上がより好ましく、0.010以上がさらに好ましい。Mrの上限は食感の点で0.020以下が好ましく、0.018以下がより好ましく、0.016以下がさらに好ましい。
(Mt-0.007×Pt) in the following formula (2) represents the content of magnesium derived from the coagulant per 100 g of the tofu-like composition, and Mr represented by the following formula (2) is: This is a guideline for the mass ratio of the content of magnesium derived from the coagulant to the content of protein.
Mr=(Mt-0.007×Pt)/Pt... (2)
In terms of excellent container removability, Mr is preferably 0.008 or more, more preferably 0.009 or more, and even more preferably 0.010 or more. From the viewpoint of texture, the upper limit of Mr is preferably 0.020 or less, more preferably 0.018 or less, and even more preferably 0.016 or less.
カルシウムはマグネシウムよりも凝固反応が速い。容器剥離性に優れる点で、下記式(3)で表されるSが0.010以上であることが好ましく、0.011以上が好ましく、0.012以上がより好ましい。
S=Mr+Cr×1.8・・・ (3)
前記Sの上限は、食感に優れる点で、0.033以下が好ましく、0.028以下がより好ましく、0.023以下がさらに好ましい。
Calcium has a faster coagulation reaction than magnesium. In terms of excellent container removability, S represented by the following formula (3) is preferably 0.010 or more, preferably 0.011 or more, and more preferably 0.012 or more.
S=Mr+Cr×1.8... (3)
The upper limit of S is preferably 0.033 or less, more preferably 0.028 or less, and even more preferably 0.023 or less, in terms of excellent texture.
豆腐様組成物において、タンパク質の含有量は4~10質量%が好ましく、4.5~9質量%がより好ましく、5~8質量%がさらに好ましい。上記範囲の下限値以上であると、風味、食感または容器剥離性の1つ以上が不充分となりやすく、本発明を適用することによる効果が大きい。製造工程適性および風味、食感の点から上限値以下が好ましい。 In the tofu-like composition, the protein content is preferably 4 to 10% by mass, more preferably 4.5 to 9% by mass, and even more preferably 5 to 8% by mass. If it is more than the lower limit of the above range, one or more of flavor, texture, and container releasability will likely be insufficient, and the effect of applying the present invention will be large. From the viewpoint of manufacturing process suitability, flavor, and texture, the upper limit or less is preferable.
豆腐様組成物に、食物繊維又は油脂の少なくとも一方を含有させる場合、豆腐様組成物の総質量に対して、食物繊維と油脂の合計が1~10質量%であることが好ましく、1~7質量%がより好ましく、1~5質量%がさらに好ましい。上記範囲の下限値以上であると、添加効果に優れ、上限値以下であると、全体の成分バランスに優れる。 When the tofu-like composition contains at least one of dietary fiber and oil, the total amount of dietary fiber and oil is preferably 1 to 10% by mass, and 1 to 7% by mass, based on the total mass of the tofu-like composition. It is more preferably 1% by mass, and even more preferably 1 to 5% by mass. When the amount is above the lower limit of the above range, the addition effect is excellent, and when it is below the upper limit, the overall component balance is excellent.
容器内の豆腐様組成物は、一部が離水していることが好ましい。離水が生じている場合、離水で生じた分離液と残りの凝固物の合計が豆腐様組成物である。
容器から取り出した豆腐様組成物の全量を、ふるい上に載せ、30秒後にふるいの下に落ちた液の質量を、分離液の質量とする。
豆腐様組成物の総質量に対して、分離液が0超~10質量%であることが好ましく、0超~5質量%がより好ましく、0.2~3質量%がさらに好ましく、0.5~2質量%が特に好ましい。分離液の量が上記の範囲内であると、食感及び容器剥離性に優れる。
It is preferable that a portion of the tofu-like composition in the container is water-repellent. When syneresis occurs, the total of the separated liquid produced by syneresis and the remaining coagulated material is a tofu-like composition.
The entire amount of the tofu-like composition taken out from the container is placed on a sieve, and the mass of the liquid that falls under the sieve after 30 seconds is defined as the mass of the separated liquid.
Based on the total mass of the tofu-like composition, the amount of the separated liquid is preferably more than 0 to 10% by mass, more preferably more than 0 to 5% by mass, even more preferably 0.2 to 3% by mass, and 0.5% by mass. ~2% by weight is particularly preferred. When the amount of the separated liquid is within the above range, the texture and container releasability are excellent.
充填豆腐様食品は、常温で長期保存可能なロングライフ食品であることが好ましい。具体的には、充填豆腐様食品を35℃で14日間保持する保存試験において、豆腐様組成物中の発育し得る微生物が陰性であることが好ましい。
ロングライフ食品であると、常温で保存可能であり、保存期間が長く、長距離の輸送にも耐えうるという利点がある。
The filled tofu-like food is preferably a long-life food that can be stored for a long time at room temperature. Specifically, in a storage test in which the filled tofu-like food is held at 35° C. for 14 days, it is preferable that microorganisms that can grow in the tofu-like composition are negative.
Long-life foods have the advantage of being able to be stored at room temperature, having a long shelf life, and being able to withstand long-distance transportation.
<製造方法>
本実施形態の充填豆腐様食品の製造方法は、豆乳を含む豆乳調製液と、カルシウムを含む凝固剤とを混合して、タンパク質と、マグネシウムと、カルシウムとを含む原料液を得て、前記原料液を容器に充填し凝固させて充填豆腐様食品を得る方法である。凝固剤がさらにマグネシウムを含むことが好ましい。原料液と豆腐様組成物の組成は、熱による変性を除いて同じである。
<Manufacturing method>
The method for producing a filled tofu-like food according to the present embodiment includes mixing a soymilk preparation containing soymilk and a coagulant containing calcium to obtain a raw material solution containing protein, magnesium, and calcium; This method involves filling a container with a liquid and solidifying it to obtain a filled tofu-like food. Preferably, the coagulant further contains magnesium. The compositions of the raw material liquid and the tofu-like composition are the same except for denaturation due to heat.
豆腐様組成物にその他の成分を含有させる場合は、豆乳調製液に添加する。
豆乳に、必要に応じてその他の成分を添加し、撹拌して溶解させて豆乳調製液を調製することが好ましい。これらを混合した後、必要に応じて均質化処理を行ってもよい。
When the tofu-like composition contains other ingredients, they are added to the soymilk preparation.
It is preferable to prepare a soybean milk preparation by adding other ingredients to soybean milk as needed and stirring and dissolving them. After mixing these, homogenization treatment may be performed if necessary.
凝固剤は、水溶液(以下、凝固剤溶液ともいう。)の形態で用いることが好ましい。凝固剤溶液の総質量に対して、マグネシウムとカルシウムの合計の含有量は5~30質量%が好ましく、10~30質量%がより好ましい。
豆乳調製液と凝固剤溶液とを混合して原料液を調製することが好ましい。
凝固剤(凝固剤溶液)の使用量は、原料液における、タンパク質の含有量に対する、凝固剤由来のカルシウムの含有量の質量比(凝固剤由来カルシウム/タンパク質)が0.0001以上となる量が、容器剥離性に優れる点で好ましい。前記凝固剤由来カルシウム/タンパク質は0.0003以上がより好ましく、0.0005以上がさらに好ましい。上限は食感の点で0.023以下が好ましく、0.020以下がより好ましく、0.017以下がさらに好ましい。
凝固剤がさらにマグネシウムを含む場合、原料液における、タンパク質の含有量に対する、凝固剤由来のマグネシウムの含有量の質量比(凝固剤由来マグネシウム/タンパク質)は、容器剥離性に優れる点で0.008以上が好ましく、0.009以上がより好ましく、0.010以上がさらに好ましい。上限は食感の点で0.020以下が好ましく、0.018以下がより好ましく、0.016以下がさらに好ましい。
また、凝固剤がカルシウムとマグネシウムを含む場合、原料液における、タンパク質の含有量をP、凝固剤由来のカルシウムの含有量をC、凝固剤由来のマグネシウムの含有量をMとするとき、容器剥離性に優れる点で、(C×1.8+M)/Pで表される質量比が0.010以上であることが好ましく、0.011以上が好ましく、0.012以上がより好ましい。上限は、食感に優れる点で、0.033以下が好ましく、0.028以下がより好ましく、0.023以下がさらに好ましい。
The coagulant is preferably used in the form of an aqueous solution (hereinafter also referred to as coagulant solution). The total content of magnesium and calcium is preferably 5 to 30% by mass, more preferably 10 to 30% by mass, based on the total mass of the coagulant solution.
It is preferable to prepare the raw material liquid by mixing the soybean milk preparation liquid and the coagulant solution.
The amount of coagulant (coagulant solution) to be used is such that the mass ratio of the calcium content derived from the coagulant to the protein content in the raw material liquid (calcium derived from the coagulant/protein) is 0.0001 or more. , is preferable in terms of excellent container removability. The coagulant-derived calcium/protein ratio is more preferably 0.0003 or more, and even more preferably 0.0005 or more. From the viewpoint of texture, the upper limit is preferably 0.023 or less, more preferably 0.020 or less, and even more preferably 0.017 or less.
When the coagulant further contains magnesium, the mass ratio of the magnesium content derived from the coagulant to the protein content in the raw material liquid (coagulant-derived magnesium/protein) is 0.008 in terms of excellent container removability. It is preferably at least 0.009, more preferably at least 0.010, even more preferably at least 0.010. From the viewpoint of texture, the upper limit is preferably 0.020 or less, more preferably 0.018 or less, and even more preferably 0.016 or less.
In addition, when the coagulant contains calcium and magnesium, when the content of protein in the raw material liquid is P, the content of calcium derived from the coagulant is C, and the content of magnesium derived from the coagulant is M, the container peels off. In terms of excellent properties, the mass ratio represented by (C×1.8+M)/P is preferably 0.010 or more, preferably 0.011 or more, and more preferably 0.012 or more. The upper limit is preferably 0.033 or less, more preferably 0.028 or less, and even more preferably 0.023 or less, in terms of excellent texture.
原料液を容器に充填し、容器内の原料液を加熱して凝固させることが好ましい。加熱方法としては、熱湯に浸漬させる方法、スチーミング加熱槽を通過させる方法等が挙げられる。加熱槽内の温度をより均一にし易い点で熱湯に浸漬させる方法が好ましい。
原料液の加熱温度は、充分に凝固させるには、品温として70℃以上にすることが好ましく、80℃以上がより好ましい。また該加熱温度が高すぎると組織を悪化させるので95℃以下が好ましく、90℃以下がより好ましい。
加熱時間は、原料液が完全に凝固するのに足りる時間であればよく、加熱温度に応じて設定することができる。必要以上に加熱することは外観、風味を悪化させるので好ましくない。したがって加熱時間は、加熱温度にもよるが、一般的には10~120分程度が好ましく、20~60分程度がより好ましい。
加熱により原料液が凝固した後は、水冷などにより速やかに冷却することが好ましい。冷却は、容器内の豆腐様組成物の温度が均一で、2~25℃の範囲内となるように行うことが好ましい。
It is preferable to fill a container with the raw material liquid and heat and solidify the raw material liquid in the container. Examples of the heating method include immersion in hot water and passing through a steaming heating tank. The method of immersing the product in hot water is preferred because it makes it easier to make the temperature inside the heating tank more uniform.
The heating temperature of the raw material liquid is preferably 70° C. or higher, more preferably 80° C. or higher in order to sufficiently solidify the raw material liquid. Further, if the heating temperature is too high, the structure will deteriorate, so it is preferably 95°C or lower, more preferably 90°C or lower.
The heating time may be any time sufficient to completely solidify the raw material liquid, and can be set depending on the heating temperature. Heating more than necessary is undesirable because it deteriorates the appearance and flavor. Therefore, the heating time is generally preferably about 10 to 120 minutes, more preferably about 20 to 60 minutes, although it depends on the heating temperature.
After the raw material liquid is solidified by heating, it is preferable to quickly cool it by water cooling or the like. Cooling is preferably carried out so that the temperature of the tofu-like composition in the container is uniform and within the range of 2 to 25°C.
充填豆腐様食品の保存性を向上させて、常温で長期保存可能なロングライフ食品とするには、豆乳調製液と凝固剤とを混合する前に、豆乳調製液を加熱処理し、凝固剤を無菌化処理し、原料液を無菌的に容器に充填することが好ましい。容器は、無菌充填技術に適用可能な容器を用いる。 In order to improve the shelf life of a filled tofu-like food and make it a long-life food that can be stored for a long time at room temperature, the soymilk preparation should be heat-treated to remove the coagulant before mixing the soymilk preparation and the coagulant. It is preferable to perform sterilization treatment and aseptically fill the raw material liquid into a container. The container used is one that is applicable to aseptic filling technology.
豆乳調製液の加熱殺菌方法は特に限定されず、直接加熱法又は間接加熱法のいずれでもよい。タンパク質の加熱によるダメージを軽減する点からは直接加熱法が好ましい。直接加熱法としてはインジェクション殺菌あるいはインフュージョン殺菌を使用することができ、100℃から160℃で1秒から10秒程度殺菌することが好ましい。加熱殺菌は滅菌処理であることが好ましい。
豆乳調製液がその他の成分を含む場合、豆乳とその他の成分を別々に加熱殺菌した後に混合してもよく、これらを混合した後に加熱殺菌してもよい。
加熱殺菌処理の後、好ましくは均質化処理を行い、2~25℃に冷却することが好ましい。
The method of heat sterilization of the soymilk preparation is not particularly limited, and may be either a direct heating method or an indirect heating method. A direct heating method is preferable from the viewpoint of reducing damage to proteins caused by heating. As the direct heating method, injection sterilization or infusion sterilization can be used, and sterilization is preferably performed at 100° C. to 160° C. for about 1 second to 10 seconds. It is preferable that heat sterilization is sterilization treatment.
When the soymilk preparation liquid contains other components, the soymilk and the other components may be heat sterilized separately and then mixed, or they may be mixed and then heat sterilized.
After the heat sterilization treatment, it is preferable to perform a homogenization treatment and cool it to 2 to 25°C.
凝固剤の無菌化処理は非加熱処理が好ましい。例えば、凝固剤溶液をろ過滅菌法で無菌化処理すること好ましい。
加熱殺菌した豆乳調製液と、無菌化処理した凝固剤溶液とを混合して原料液を調製し、この原料液を、公知の手法により無菌的に容器に充填して密封し、容器ごと加熱して原料液を凝固させることにより、常温で長期保存可能な充填豆腐様食品が得られる。
The sterilization treatment of the coagulant is preferably non-heat treatment. For example, it is preferable to sterilize the coagulant solution by filter sterilization.
A raw material solution is prepared by mixing a heat-sterilized soymilk preparation solution and a sterilized coagulant solution, and this raw material solution is aseptically filled into a container using a known method, sealed, and heated together with the container. By coagulating the raw material liquid, a filled tofu-like food that can be stored for a long time at room temperature can be obtained.
本発明によれば、後述の実施例にも示されるように、容器剥離性に優れる充填豆腐様食品が得られる。凝固剤として、凝固反応が速いカルシウムを用いることにより、離水(分離液)を伴った凝固物が形成され、容器剥離性が向上したと考えられる。 According to the present invention, a filled tofu-like food product with excellent container releasability can be obtained, as shown in the Examples below. It is thought that by using calcium, which has a fast coagulation reaction, as a coagulant, a coagulated substance with syneresis (separated liquid) was formed, and the container releasability was improved.
以下に実施例を用いて本発明をさらに詳しく説明するが、本発明はこれら実施例に限定されるものではない。以下において「%」は特に断りの無い限り「質量%」である。
以下の原料、容器を使用した。
<原料>
豆乳(1):豆乳製造装置(ワイエスピー社製品名:無浸漬豆乳プラント エコスター)を用いて製造した全固形分12.0%の無浸漬豆乳、タンパク質含有量5.2%。
添加大豆タンパク質(1):不二製油株式会社製、商品名「プロリーナ300」、タンパク質含有量83%。
塩化マグネシウム・6水和物(1):富田製薬株式会社製、塩化マグネシウム・6水和物含有量100%。
塩化カルシウム・2水和物(1):富田製薬株式会社製、塩化カルシウム・2水和物含有量100%。
食物繊維(1):フジ日本精糖株式会社製、商品名「Fuji FF」、イヌリン含有量92%。
油脂(1):太陽油脂株式会社製、商品名「大豆白絞油」、大豆油。
<容器>
紙層及びアルミ箔層を有し、外面及び内面がポリエチレン層である積層シートを直方体に成形した容器、容量300mL、テトラブリックアセプティック(登録商標)、日本テトラパック社製。
The present invention will be explained in more detail below using Examples, but the present invention is not limited to these Examples. In the following, "%" means "% by mass" unless otherwise specified.
The following raw materials and containers were used.
<Raw materials>
Soymilk (1): Non-soaked soymilk with a total solid content of 12.0%, protein content 5.2%, produced using a soymilk manufacturing device (YSP Co., Ltd. product name: No-soaked soymilk plant Ecostar).
Added soybean protein (1): manufactured by Fuji Oil Co., Ltd., product name "Prolina 300", protein content 83%.
Magnesium chloride hexahydrate (1): Manufactured by Tomita Pharmaceutical Co., Ltd., magnesium chloride hexahydrate content 100%.
Calcium chloride dihydrate (1): Manufactured by Tomita Pharmaceutical Co., Ltd., calcium chloride dihydrate content 100%.
Dietary fiber (1): manufactured by Fuji Nippon Seito Co., Ltd., product name "Fuji FF", inulin content 92%.
Oil and fat (1): Taiyo Yushi Co., Ltd., product name "Soybean white squeezed oil", soybean oil.
<Container>
A container formed into a rectangular parallelepiped from a laminated sheet having a paper layer and an aluminum foil layer, and whose outer and inner surfaces are polyethylene layers, capacity 300 mL, Tetrabrik Aseptic (registered trademark), manufactured by Tetra Pak Japan.
以下の評価方法を用いた。
<評価方法>
[容器剥離性]
充填豆腐様食品を品温10℃に温度調整し、容器の上面を開口させ、容器の側面が外側に湾曲するように、側面の角を押して各側面の内面と内容物(豆腐様組成物)との間に空気を入れ、開口が下向きになるまで徐々に傾け、内容物(豆腐様組成物)を落下させて取り出した。取り出した後の容器内面に付着している残留物の質量を測定し、下記の評価基準で評価した。残留物が少ない方が容器剥離性に優れる。
(容器剥離性の評価基準)
A:残留物が0.5g未満。
B:残留物が0.5g以上、3.0g以下。
C:残留物が3.0g以上。
The following evaluation method was used.
<Evaluation method>
[Container removability]
The temperature of the filled tofu-like food is adjusted to 10°C, the top of the container is opened, and the corners of the sides are pressed so that the sides of the container curve outward to separate the inner surfaces of each side and the contents (tofu-like composition). Air was introduced between the container and the container was gradually tilted until the opening faced downward, allowing the contents (tofu-like composition) to fall and be taken out. After taking out the container, the mass of the residue adhering to the inner surface of the container was measured and evaluated using the following evaluation criteria. The smaller the amount of residue, the better the container removability.
(Evaluation criteria for container removability)
A: Less than 0.5g of residue.
B: Residue is 0.5 g or more and 3.0 g or less.
C: 3.0 g or more of residue.
[食感(官能評価)]
充填豆腐様食品を品温10℃に温度調整し、専門パネラー10名が試食し、食感及び風味について下記の評価基準で評価した。10名の平均値を評価結果とする。食感及び風味のいずれも平均値が高いほど良い。
(食感の評価基準)
5:なめらか感が強い。
4:なめらか感がやや強い。
3:どちらでもない。
2:ぼそぼそ感がやや強い。
1:ぼそぼそ感が強い。
[Texture (sensory evaluation)]
The temperature of the filled tofu-like food was adjusted to 10°C, and 10 expert panelists tasted it, and evaluated the texture and flavor using the following evaluation criteria. The average value of 10 people will be used as the evaluation result. The higher the average value for both texture and flavor, the better.
(Texture evaluation criteria)
5: Strong smooth feeling.
4: Slightly strong smooth feeling.
3: Neither.
2: Slightly strong feeling of dullness.
1: Strong feeling of grogginess.
[分離液の割合]
容器の内容物(豆腐様組成物)の全量を、ふるい上に載せ、30秒後にふるいの下に落ちた液の質量を測定し、分離液の質量とした。豆腐様組成物の全質量に対する分離液の割合を求めた。
[Ratio of separated liquid]
The entire content of the container (tofu-like composition) was placed on a sieve, and the mass of the liquid that fell under the sieve after 30 seconds was measured, and this was taken as the mass of the separated liquid. The ratio of the separated liquid to the total mass of the tofu-like composition was determined.
以下の例1、2、4、5は実施例、例3、6は比較例である。 Examples 1, 2, 4, and 5 below are examples, and Examples 3 and 6 are comparative examples.
(例1)
豆乳(1)97.0kgを145℃で2秒間保持して加熱殺菌し、3MPaの圧力で均質化後、10℃に冷却して豆乳調製液を得た。
一方、塩化マグネシウム・6水和物(1)0.5kg(マグネシウム約0.0598kg)、塩化カルシウム・2水和物0.04kg(カルシウム約0.0109kg)を水2.46kgに溶解し、ミリポアフィルターで無菌化して、凝固剤溶液を得た。
このようにして得られた豆乳調製液と、凝固剤溶液とを混合して原料液とし、ただちに原料液を容器に充填・密封した。その後、90℃の熱水槽に40分間浸漬することにより、密封容器内の原料液を加熱して凝固させ、充填豆腐様食品を得た。
(Example 1)
97.0 kg of soymilk (1) was heat sterilized by holding it at 145°C for 2 seconds, homogenized at a pressure of 3 MPa, and then cooled to 10°C to obtain a soymilk preparation.
Meanwhile, 0.5 kg of magnesium chloride hexahydrate (1) (approximately 0.0598 kg of magnesium) and 0.04 kg of calcium chloride dihydrate (approximately 0.0109 kg of calcium) were dissolved in 2.46 kg of water, and Millipore A coagulant solution was obtained by sterilization with a filter.
The soymilk preparation liquid thus obtained and the coagulant solution were mixed to obtain a raw material liquid, and the raw material liquid was immediately filled into a container and sealed. Thereafter, the raw material liquid in the sealed container was heated and solidified by immersion in a 90° C. hot water bath for 40 minutes to obtain a filled tofu-like food.
以下は、表1、2において共通である。
原料液及び豆腐様組成物におけるタンパク質の含有量を、原料組成と仕込み比率から求めた。なお、原料液及び豆腐様組成物中の、豆乳及び添加大豆タンパク質に由来する大豆タンパク質の合計(仕込み量)を、原料液及び豆腐様組成物中のタンパク質含有量とした。
得られた充填豆腐様食品の内容物(豆腐様組成物)におけるマグネシウム含有量(単位:mg/100g)、カルシウム含有量(単位:mg/100g)を誘導結合プラズマ発光分析法で測定した。
タンパク質1g当たりの、カルシウムの含有量、マグネシウムの含有量、マグネシウム及びカルシウムの合計の含有量を計算により求めた。
前記式(1)で表されるCr、前記式(2)で表されるMr、前記式(3)で表されるSを計算により求めた。
得られた充填豆腐様食品について、上記の方法で容器剥離性及び食感を評価した。また上記の方法で分離液の量を測定した。
これらの結果を表1、2に示す。
The following is common to Tables 1 and 2.
The protein content in the raw material liquid and tofu-like composition was determined from the raw material composition and the charging ratio. The total amount of soybean protein derived from soy milk and added soy protein in the raw material liquid and tofu-like composition was defined as the protein content in the raw material liquid and tofu-like composition.
The magnesium content (unit: mg/100g) and calcium content (unit: mg/100g) in the contents of the obtained filled tofu-like food (tofu-like composition) were measured by inductively coupled plasma emission spectrometry.
The calcium content, magnesium content, and total content of magnesium and calcium per 1 g of protein were determined by calculation.
Cr expressed by the above formula (1), Mr expressed by the above formula (2), and S expressed by the above formula (3) were determined by calculation.
The container removability and texture of the obtained filled tofu-like food were evaluated using the methods described above. In addition, the amount of separated liquid was measured using the method described above.
These results are shown in Tables 1 and 2.
(例2)
例1と同様にして豆乳調製液を得た。
一方、塩化マグネシウム・6水和物(1)0.5kg、塩化カルシウム・2水和物0.2kg(カルシウム約0.0545kg)を水2.3kgに溶解し、ミリポアフィルターで無菌化して、凝固剤溶液を得た。
このようにして得られた豆乳調製液と、凝固剤溶液とを用い、例1と同様にして充填豆腐様食品を得た。
(Example 2)
A soybean milk preparation was obtained in the same manner as in Example 1.
Meanwhile, 0.5 kg of magnesium chloride hexahydrate (1) and 0.2 kg of calcium chloride dihydrate (approximately 0.0545 kg of calcium) were dissolved in 2.3 kg of water, sterilized with a Millipore filter, and solidified. A drug solution was obtained.
A filled tofu-like food product was obtained in the same manner as in Example 1 using the thus obtained soymilk preparation and coagulant solution.
(例3)
例1と同様にして豆乳調製液を得た。
一方、塩化マグネシウム・6水和物(1)0.5kgを水2.5kgに溶解し、ミリポアフィルターで無菌化して、凝固剤溶液を得た。
このようにして得られた豆乳調製液と、凝固剤溶液とを用い、例1と同様にして充填豆腐様食品を得た。
(Example 3)
A soybean milk preparation was obtained in the same manner as in Example 1.
On the other hand, 0.5 kg of magnesium chloride hexahydrate (1) was dissolved in 2.5 kg of water and sterilized using a Millipore filter to obtain a coagulant solution.
A filled tofu-like food product was obtained in the same manner as in Example 1 using the thus obtained soymilk preparation and coagulant solution.
表1の結果に示されるように、例1、2の充填豆腐様食品は、容器剥離性に優れ、豆腐様組成物を容器からきれいに取り出すことができた。例1は食感も良好であった。
例3では、容器剥離性が低下し、豆腐様組成物が容器にはりつき、きれいに取り出すことができなかった。
As shown in the results in Table 1, the filled tofu-like foods of Examples 1 and 2 had excellent container releasability, and the tofu-like compositions could be taken out cleanly from the containers. Example 1 also had good texture.
In Example 3, the removability of the container decreased, and the tofu-like composition stuck to the container and could not be taken out cleanly.
(例4)
豆乳(1)89.8kgに添加大豆タンパク質(1)2.2kgと、食物繊維(1)1.5kgを溶解後、油脂(1)3.5kgと混合し、145℃で2秒間保持して加熱殺菌し、3MPaの圧力で均質化後、10℃に冷却して豆乳調製液を得た。
一方、塩化マグネシウム・6水和物(1)0.6kg(マグネシウム約0.0718kg)、塩化カルシウム・2水和物(1)0.05kg(カルシウム約0.0136kg)を水2.35kgに溶解し、ミリポアフィルターで無菌化して、凝固剤溶液を得た。
このようにして得られた豆乳調製液と、凝固剤溶液とを用い、例1と同様にして充填豆腐様食品を得た。
(Example 4)
After dissolving 2.2 kg of added soy protein (1) and 1.5 kg of dietary fiber (1) in 89.8 kg of soy milk (1), the mixture was mixed with 3.5 kg of oil (1) and kept at 145°C for 2 seconds. After heat sterilization and homogenization at a pressure of 3 MPa, the mixture was cooled to 10° C. to obtain a soymilk preparation.
Meanwhile, 0.6 kg of magnesium chloride hexahydrate (1) (approximately 0.0718 kg of magnesium) and 0.05 kg of calcium chloride dihydrate (1) (approximately 0.0136 kg of calcium) were dissolved in 2.35 kg of water. The mixture was sterilized using a Millipore filter to obtain a coagulant solution.
A filled tofu-like food product was obtained in the same manner as in Example 1 using the thus obtained soymilk preparation and coagulant solution.
(例5)
例4と同様にして豆乳調製液を得た。
一方、塩化マグネシウム・6水和物(1)0.6kg、塩化カルシウム・2水和物(1)0.2kgを水2.2kgに溶解し、ミリポアフィルターで無菌化して、凝固剤溶液を得た。
このようにして得られた豆乳調製液と、凝固剤溶液とを用い、例1と同様にして充填豆腐様食品を得た。
(Example 5)
A soybean milk preparation was obtained in the same manner as in Example 4.
Meanwhile, 0.6 kg of magnesium chloride hexahydrate (1) and 0.2 kg of calcium chloride dihydrate (1) were dissolved in 2.2 kg of water and sterilized with a Millipore filter to obtain a coagulant solution. Ta.
A filled tofu-like food product was obtained in the same manner as in Example 1 using the thus obtained soymilk preparation and coagulant solution.
(例6)
例4と同様にして豆乳調製液を得た。
一方、塩化マグネシウム・6水和物(1)0.6kgを水2.4kgに溶解し、ミリポアフィルターで無菌化して、凝固剤溶液を得た。
このようにして得られた豆乳調製液と、凝固剤溶液とを用い、例1と同様にして充填豆腐様食品を得た。
(Example 6)
A soybean milk preparation was obtained in the same manner as in Example 4.
On the other hand, 0.6 kg of magnesium chloride hexahydrate (1) was dissolved in 2.4 kg of water and sterilized using a Millipore filter to obtain a coagulant solution.
A filled tofu-like food product was obtained in the same manner as in Example 1 using the thus obtained soymilk preparation and coagulant solution.
表2の結果に示されるように、例4、5の充填豆腐様食品は、容器剥離性に優れ、豆腐様組成物を容器からきれいに取り出すことができた。例4は食感も良好であった。
例6は、容器剥離性が不充分であった。
As shown in the results in Table 2, the filled tofu-like foods of Examples 4 and 5 had excellent container releasability, and the tofu-like compositions could be taken out cleanly from the containers. Example 4 also had good texture.
In Example 6, the container removability was insufficient.
Claims (14)
Cr=(Ct-0.005×Pt)/Pt・・・ (1) When the calcium content is Ct (unit: mg) and the protein content is Pt (unit: mg) per 100 g of the tofu-like composition, Cr expressed by the following formula (1) is greater than 0. The filled tofu-like food according to claim 1.
Cr=(Ct-0.005×Pt)/Pt... (1)
Mr=(Mt-0.007×Pt)/Pt・・・ (2) When the magnesium content is Mt (unit: mg) and the protein content is Pt (unit: mg) per 100 g of the tofu-like composition, Mr expressed by the following formula (2) is 0. The filled tofu-like food according to claim 1 or 2, which has a molecular weight of 0.008 or higher.
Mr=(Mt-0.007×Pt)/Pt... (2)
S=Mr+Cr×1.8 ・・・ (3)
式(3)中の、Crは下記式(1)で表され、Mrは下記式(2)で表される。
Cr=(Ct-0.005×Pt)/Pt・・・ (1)
Mr=(Mt-0.007×Pt)/Pt・・・ (2) When the calcium content is Ct (unit: mg), the magnesium content is Mt (unit: mg), and the protein content is Pt (unit: mg) per 100 g of the tofu-like composition, the following The filled tofu-like food according to any one of claims 1 to 3, wherein S represented by formula (3) is 0.010 or more.
S=Mr+Cr×1.8... (3)
In formula (3), Cr is represented by the following formula (1), and Mr is represented by the following formula (2).
Cr=(Ct-0.005×Pt)/Pt... (1)
Mr=(Mt-0.007×Pt)/Pt... (2)
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Citations (3)
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JP2000102359A (en) | 1998-07-30 | 2000-04-11 | Kikkoman Corp | Production of tofu and device therefor |
JP2007274962A (en) | 2006-04-06 | 2007-10-25 | Ryoen:Kk | Method for producing bittern used for producing bean curd |
JP2008000135A (en) | 2006-06-20 | 2008-01-10 | Seong Yung Hwa | Functional bean curd and method for producing the same |
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JPS585156A (en) * | 1981-07-01 | 1983-01-12 | Asahi Kogyo Kk | Preparation of packed tofu rich in calcium and magnesium |
JPS60137257A (en) * | 1983-12-27 | 1985-07-20 | World Food Kk | Production of soybean milk fortified with food fiber |
JP2537287B2 (en) * | 1990-02-09 | 1996-09-25 | 森永乳業株式会社 | Calcium-reinforced sterile tofu manufacturing method |
JPH05236899A (en) * | 1992-02-26 | 1993-09-17 | Karasawa Tomoyoshi | Production of soybean curd capable of long-term storage |
JP3553357B2 (en) * | 1998-02-10 | 2004-08-11 | キッコーマン株式会社 | Production method of filled tofu |
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JP2000102359A (en) | 1998-07-30 | 2000-04-11 | Kikkoman Corp | Production of tofu and device therefor |
JP2007274962A (en) | 2006-04-06 | 2007-10-25 | Ryoen:Kk | Method for producing bittern used for producing bean curd |
JP2008000135A (en) | 2006-06-20 | 2008-01-10 | Seong Yung Hwa | Functional bean curd and method for producing the same |
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