JP7371919B2 - dog clutch - Google Patents

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JP7371919B2
JP7371919B2 JP2020110423A JP2020110423A JP7371919B2 JP 7371919 B2 JP7371919 B2 JP 7371919B2 JP 2020110423 A JP2020110423 A JP 2020110423A JP 2020110423 A JP2020110423 A JP 2020110423A JP 7371919 B2 JP7371919 B2 JP 7371919B2
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clutch
clutch member
engagement
tooth
teeth
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JP2021025658A (en
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健太郎 湯谷
優介 木村
雅教 石川
康司 大原
正顕 河野
茂徳 市瀬
哲也 原
浩 頼田
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Denso Corp
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Denso Corp
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  • Hydraulic Clutches, Magnetic Clutches, Fluid Clutches, And Fluid Joints (AREA)

Description

本発明は、噛み合いクラッチに関する。 The present invention relates to a dog clutch.

従来、2つのクラッチ部材の回転位相を検出し、係合歯を衝突させることなく噛み合わせるための技術が知られている。例えば、特許文献1には、回転位相を検出する手段としてホールセンサを使用し、2つの係合歯に別々のホールセンサを設けたり、2つの係合歯を跨ぐように1つのホールセンサを設けたりして、センサ出力の交流成分より両方のクラッチ部材の回転位相差を求め、所要のタイミングで噛み合い動作を開始する技術が提案されている。 Conventionally, a technique is known for detecting the rotational phases of two clutch members and meshing the engaging teeth without causing collision. For example, in Patent Document 1, a Hall sensor is used as a means for detecting the rotational phase, and separate Hall sensors are provided for two engaging teeth, or one Hall sensor is provided so as to straddle the two engaging teeth. A technique has been proposed in which the rotational phase difference between both clutch members is determined from the alternating current component of the sensor output, and the engagement operation is started at a required timing.

特表2013-513766号公報Special Publication No. 2013-513766

ところで、係合歯を衝突なく噛み合わせるためには、2つのクラッチ部材の回転位相差に加え、クラッチの作動遅れ時間を考慮し、過去の噛み合いタイミングから将来の噛み合いタイミングを予測して制御する必要がある。また、クラッチ制御には、噛み合い完了、未完了または噛み合いミスを判断したり、2つのクラッチ部材の回転数を個別に検出したりするなどの必要性もある。 By the way, in order to mesh the engagement teeth without collision, it is necessary to take into account the rotational phase difference between the two clutch members as well as the clutch activation delay time, and to predict and control the future engagement timing from the past engagement timing. There is. Further, in clutch control, there is also a need to determine whether engagement is complete, incomplete, or an engagement error, and to individually detect the rotational speed of the two clutch members.

本発明は、こうした必要性に着目してなされたものであり、その目的は、2つのクラッチ部材の回転位相差を検出する信号の汎用性を高めることが可能な検出装置を備えた噛み合いクラッチを提供することにある。 The present invention has been made in view of these needs, and its purpose is to provide a dog clutch equipped with a detection device capable of increasing the versatility of a signal for detecting the rotational phase difference between two clutch members. It is about providing.

上記課題を解決するために、本発明の噛み合いクラッチは、複数の第1係合歯(13,53)がクラッチ回転方向に配列された第1クラッチ部材(11)と、第1係合歯に解放可能に噛み合う複数の第2係合歯(14,54)がクラッチ回転方向に配列された第2クラッチ部材(12)と、第1クラッチ部材および第2クラッチ部材をクラッチ軸線方向に相対移動して、第1係合歯および第2係合歯を噛み合わせるアクチュエータ(5)と、第1クラッチ部材および第2クラッチ部材の回転位相差を検出する検出装置(6,6A,6B,52)と、検出された回転位相差に基づいてアクチュエータを制御する制御装置(7)と、を備え、検出装置は、検出範囲(16)内に含まれた第1係合歯および第2係合歯の面積に応じて変化する信号により第1クラッチ部材および第2クラッチ部材の回転位相差を検出する。
本発明の一態様では、検出装置は、第1クラッチ部材および第2クラッチ部材の噛み合い状態において、検出範囲に含まれた第1係合歯および第2係合歯の面積に応じて最大一定値の信号を出力する。
In order to solve the above problems, the dog clutch of the present invention includes a first clutch member (11) in which a plurality of first engaging teeth (13, 53) are arranged in the clutch rotation direction, and a first engaging tooth (13, 53) arranged in the clutch rotation direction. A second clutch member (12) in which a plurality of second engaging teeth (14, 54) that releasably engage are arranged in the clutch rotation direction, and the first clutch member and the second clutch member are moved relative to each other in the clutch axial direction. an actuator (5) that engages the first engagement tooth and the second engagement tooth; and a detection device (6, 6A, 6B, 52) that detects a rotational phase difference between the first clutch member and the second clutch member. , a control device (7) that controls the actuator based on the detected rotational phase difference, and the detection device detects the first engagement tooth and the second engagement tooth included in the detection range (16). A rotational phase difference between the first clutch member and the second clutch member is detected using a signal that changes depending on the area.
In one aspect of the present invention, the detection device detects a maximum constant value according to the area of the first engagement tooth and the second engagement tooth included in the detection range in the engaged state of the first clutch member and the second clutch member. Outputs the signal.

上記構成によれば、検出装置が検出範囲内に含まれた第1係合歯および第2係合歯の面積を示す信号を出力するので、検出装置の出力に基づいて制御装置は2つのクラッチ部材の回転位相差に加え、実際に噛み合う一組の係合歯の相対位置を判断して、クラッチを多様に制御することができる。 According to the above configuration, since the detection device outputs a signal indicating the area of the first engagement tooth and the second engagement tooth included in the detection range, the control device controls the two clutches based on the output of the detection device. In addition to the rotational phase difference of the members, the clutch can be controlled in various ways by determining the relative positions of a set of engagement teeth that actually engage.

本発明の第1実施形態を示す噛み合いクラッチの概略図である。1 is a schematic diagram of a dog clutch showing a first embodiment of the present invention. 図1の噛み合いクラッチにおいて、(a)は噛み合い可能な状態を示し、(b)はそのときのセンサ出力を示す。In the dog clutch shown in FIG. 1, (a) shows a state where it can be engaged, and (b) shows the sensor output at that time. 図1の噛み合いクラッチにおいて、(a)は噛み合い不可の状態を示し、(b)はそのときのセンサ出力を示す。In the dog clutch shown in FIG. 1, (a) shows a state in which meshing is not possible, and (b) shows the sensor output at that time. 図1の噛み合いクラッチにおいて、(a)は回転数差がある状態を示し、(b)はそのときのセンサ出力を示す。In the dog clutch shown in FIG. 1, (a) shows a state where there is a rotational speed difference, and (b) shows the sensor output at that time. センサの出力波形から将来の噛み合いタイミングを予測する方法を示す特性図である。FIG. 7 is a characteristic diagram showing a method of predicting future engagement timing from a sensor output waveform. 図1の噛み合いクラッチにおいて、(a)は噛み合い完了状態を示し、(b)はそのときのセンサ出力を示す。In the dog clutch shown in FIG. 1, (a) shows a fully engaged state, and (b) shows the sensor output at that time. 本発明の第2実施形態を示す噛み合いクラッチにおいて、(a)は2つのクラッチ部材の回転位相差を示し、(b)は回転位相差に応じて変化する信号波形を示す。In a dog clutch showing a second embodiment of the present invention, (a) shows a rotational phase difference between two clutch members, and (b) shows a signal waveform that changes depending on the rotational phase difference. 図7の噛み合いクラッチにおいて、(a)は凹凸部が設けられた係合歯を示し、(b)凹凸部によって変形した信号波形を示す。In the dog clutch shown in FIG. 7, (a) shows an engaging tooth provided with an uneven portion, and (b) shows a signal waveform deformed by the uneven portion. 本発明の第3実施形態において、(a)は外歯クラッチ部材の歯形状を示し、(b)は(a)のb-b線に沿う断面図を示す。In the third embodiment of the present invention, (a) shows the tooth shape of an externally toothed clutch member, and (b) shows a cross-sectional view taken along line bb in (a). 本発明の第4実施形態を示す噛み合いクラッチの概略図である。It is a schematic diagram of a dog clutch showing a fourth embodiment of the present invention. 本発明の第5実施形態を示す噛み合いクラッチの概略図である。It is a schematic diagram of a dog clutch showing a fifth embodiment of the present invention. 図11のXII-XII線断面図である。12 is a sectional view taken along the line XII-XII in FIG. 11. FIG. 図11のXIII-XIII線断面図である。12 is a sectional view taken along the line XIII-XIII in FIG. 11. FIG. 噛み合いクラッチのスプライン嵌合部を示す斜視図である。It is a perspective view showing a spline fitting part of a dog clutch. 位相調整部の作用を示す波形図である。FIG. 3 is a waveform diagram showing the action of the phase adjustment section. 噛み合わせタイミングを求める処理を示すフローチャートである。It is a flowchart which shows the process of calculating|requiring the meshing timing. 位相調整部の別の作用を示す波形図である。FIG. 7 is a waveform diagram showing another effect of the phase adjustment section. 位相調整部のさらに別の作用を示す波形図である。FIG. 7 is a waveform diagram showing still another action of the phase adjustment section.

以下、本発明の複数の実施形態による噛み合いクラッチを図面に基づいて説明する。なお、各実施形態において、実質的に同一の構成要素には同一の符号を付し、説明を省略する。 Hereinafter, dog clutches according to a plurality of embodiments of the present invention will be described based on the drawings. Note that in each embodiment, substantially the same components are given the same reference numerals, and description thereof will be omitted.

<第1実施形態>
図1に示すように、第1実施形態の噛み合いクラッチ1は、クラッチ軸線Aが延びる方向(以下、軸方向と略す)に駆動側の第1クラッチ部材11と従動側の第2クラッチ部材12とを備えている。第1クラッチ部材11は、モータ等の動力装置2により駆動軸3を介して回転される。第2クラッチ部材12は、第1クラッチ部材11と噛み合った状態で、従動軸4を介して動力装置2の動力を被駆動部材(図示略)に伝達する。
<First embodiment>
As shown in FIG. 1, the dog clutch 1 of the first embodiment has a first clutch member 11 on the driving side and a second clutch member 12 on the driven side in the direction in which the clutch axis A extends (hereinafter referred to as the axial direction). It is equipped with The first clutch member 11 is rotated via a drive shaft 3 by a power device 2 such as a motor. The second clutch member 12 transmits the power of the power device 2 to a driven member (not shown) via the driven shaft 4 while being engaged with the first clutch member 11 .

第1クラッチ部材11および第2クラッチ部材12の相対向する端面には、それぞれ複数の第1係合歯13と第2係合歯14とがクラッチ部材の全周にわたって形成されている。係合歯13,14は、互いに解放可能に噛み合う凹凸形状に形成されている。そして、第1クラッチ部材11および第2クラッチ部材12は、アクチュエータ5によって軸方向に相対移動され、第1係合歯13および第2係合歯14が噛み合う噛み合い位置と、両者が離間する解放位置とに配置される。 A plurality of first engagement teeth 13 and a plurality of second engagement teeth 14 are formed on opposing end surfaces of the first clutch member 11 and the second clutch member 12, respectively, over the entire circumference of the clutch members. The engaging teeth 13 and 14 are formed in an uneven shape that releasably engages with each other. The first clutch member 11 and the second clutch member 12 are moved relative to each other in the axial direction by the actuator 5, and the first clutch member 11 and the second clutch member 12 are moved to a meshing position where the first engagement tooth 13 and the second engagement tooth 14 engage, and a release position where the two are separated. and will be placed.

第1クラッチ部材11および第2クラッチ部材12の外周近傍には、両クラッチ部材11,12の回転位相差を検出する検出装置6がクラッチ軸線Aに対して垂直に設置されている。検出装置6には、互いに噛み合うそれぞれ一つの第1係合歯13および第2係合歯14が部分的に含まれる面積の検出範囲16(図2参照)が画定されている。そして、検出装置6は、検出範囲16内に含まれた係合歯13,14の面積に応じて変化する信号をクラッチ部材11,12の回転位相差を示す信号として制御装置7に出力する。 A detection device 6 that detects a rotational phase difference between the first clutch member 11 and the second clutch member 12 is installed perpendicularly to the clutch axis A near the outer periphery of the first clutch member 11 and the second clutch member 12. A detection range 16 (see FIG. 2) is defined in the detection device 6. The detection range 16 (see FIG. 2) partially includes one first engagement tooth 13 and one second engagement tooth 14 that engage with each other. Then, the detection device 6 outputs a signal that changes depending on the area of the engagement teeth 13 and 14 included in the detection range 16 to the control device 7 as a signal indicating the rotational phase difference between the clutch members 11 and 12.

検出装置6が出力する信号は、第1クラッチ部材11および第2クラッチ部材12それぞれの回転位相と回転数とに応じた2つの波形の合成波である。このため、制御装置7は、検出装置6が出力した信号波形に基づいて第1クラッチ部材11および第2クラッチ部材12の回転位相差に加え、両者の相対位置を判別して、動力装置2およびアクチュエータ5を制御することができる。なお、検出装置6としては、例えば、測距データから面積を検出する距離センサや撮像データの画像処理により面積を検出可能なカメラなどを使用できる。 The signal output by the detection device 6 is a composite wave of two waveforms corresponding to the rotational phase and rotational speed of the first clutch member 11 and the second clutch member 12, respectively. Therefore, the control device 7 determines the rotational phase difference between the first clutch member 11 and the second clutch member 12 as well as their relative positions based on the signal waveform output by the detection device 6, and determines the relative positions of the first clutch member 11 and the second clutch member 12. Actuator 5 can be controlled. Note that as the detection device 6, for example, a distance sensor that detects an area from distance measurement data or a camera that can detect an area by image processing of imaged data can be used.

また、検出装置6の検出範囲16は、クラッチ部材11,12の回転方向の長さ(円形の検出範囲の場合、その直径)が係合歯13,14の歯幅の1倍以上であれば、出力波形がサイン波となりフィルタなどの波形処理が容易となる。一方、検出範囲16の回転方向長さが歯幅の2倍を超えると、出力波形の振幅が小さくなるため、噛み合い可能な状態を判断することが難しくなる。そこで、検出範囲16の回転方向長さを係合歯13,14の歯幅の1倍以上2倍以下とすることで、噛み合い可能な状態を検出することが容易となる。 Further, the detection range 16 of the detection device 6 is defined as long as the length of the clutch members 11 and 12 in the rotational direction (in the case of a circular detection range, the diameter thereof) is one or more times the tooth width of the engagement teeth 13 and 14. , the output waveform becomes a sine wave, which facilitates waveform processing by filters and the like. On the other hand, if the length of the detection range 16 in the rotational direction exceeds twice the tooth width, the amplitude of the output waveform becomes small, making it difficult to determine whether or not meshing is possible. Therefore, by setting the length of the detection range 16 in the rotational direction to at least one time and at most twice the tooth width of the engaging teeth 13 and 14, it becomes easy to detect a state in which engagement is possible.

上記のように構成された第1実施形態の噛み合いクラッチ1によれば、検出装置6が出力した面積検出信号を用いて多様な制御を行うことができる。例えば、図2(a)に示すように、2つのクラッチ部材11,12が噛み合い可能な回転位相にあり、同じ回転数で同じ方向に回転するときには、検出範囲16内に含まれる係合歯13,14の面積が周方向のどの位置でも一定であるから、図2(b)に示すように、検出装置6の面積出力(センサ出力)は時間変化に対して一定の値となる。したがって、制御装置7はアクチュエータ5を作動させ、一組の係合歯13,14を失敗なくスムーズに噛み合わせることができる。 According to the dog clutch 1 of the first embodiment configured as described above, various controls can be performed using the area detection signal outputted by the detection device 6. For example, as shown in FIG. 2(a), when the two clutch members 11 and 12 are in a rotational phase in which they can be engaged and rotate in the same direction at the same rotation speed, the engagement teeth 13 included in the detection range 16 , 14 is constant at any position in the circumferential direction, the area output (sensor output) of the detection device 6 has a constant value over time, as shown in FIG. 2(b). Therefore, the control device 7 can operate the actuator 5 to smoothly engage the pair of engagement teeth 13 and 14 without failure.

一方、図3(a)に示すように、クラッチ部材11,12が噛み合い不可の位相関係で同じ回転数で回転する場合は、第1係合歯13と第2係合歯14があたかも一体であるかのように回転するため、図3(b)に示すように、検出装置6は係合歯ひとつ分を周期とするサイン波形の信号を出力する。この状態では、どれだけ時間をかけて押し付けても係合歯13,14は噛み合うことがない。したがって、制御装置7は、フェール状態を判断し、それに対処するための指令を動力装置2、アクチュエータ5および警報装置(図示略)に出力し、クラッチ部材11,12の軸方向移動を停止させた状態で、少なくとも一方のクラッチ部材の回転位相を変更したり、アラームを発生させたりするなどの制御を行うことができる。 On the other hand, as shown in FIG. 3(a), when the clutch members 11 and 12 rotate at the same rotation speed with a phase relationship that prevents them from engaging, the first engagement tooth 13 and the second engagement tooth 14 appear to be integral. Since the detection device 6 rotates as if it were a single engagement tooth, as shown in FIG. 3(b), the detection device 6 outputs a signal with a sine waveform having a period equal to one engagement tooth. In this state, the engaging teeth 13 and 14 will not mesh with each other no matter how long the pressing takes. Therefore, the control device 7 determines the fail state, outputs a command to deal with it to the power unit 2, the actuator 5, and the alarm device (not shown), and stops the axial movement of the clutch members 11 and 12. In this state, control such as changing the rotational phase of at least one clutch member or generating an alarm can be performed.

また、実際の制御にあたっては、2つのクラッチ部材11,12を完全に同じ回転数で駆動することは困難であるから、回転数差がある状態でも噛み合い可能なタイミングを判別できることが望ましい。回転数差がある場合は、噛み合い可能な状態を示す一定のセンサ出力(図2b参照)と噛み合い不可の状態を示すサイン波形の出力(図3b参照)とが係合歯ひとつ分ずれた周期で繰り返され、図4(b)に示すように、うなりを伴った波形の信号が出力される。この場合、うなりの節となる部分が噛み合い可能なタイミングを示しているので、制御装置7は、センサ出力の振幅が一定値以下になった時点を判別し、それよりクラッチ作動遅れ時間だけ早いタイミングでアクチュエータ5に動作指令を出力することができる。 Furthermore, in actual control, it is difficult to drive the two clutch members 11 and 12 at exactly the same rotational speed, so it is desirable to be able to determine the timing at which engagement is possible even when there is a difference in rotational speed. If there is a difference in rotational speed, the constant sensor output indicating a state in which meshing is possible (see Figure 2b) and the output of a sine waveform indicating a state in which meshing is not possible (see Figure 3b) are shifted by one engaging tooth at a period. This is repeated, and a waveform signal with beats is output as shown in FIG. 4(b). In this case, since the beat node indicates the timing at which engagement is possible, the control device 7 determines the point in time when the amplitude of the sensor output becomes less than a certain value, and determines the timing earlier by the clutch actuation delay time. An operation command can be output to the actuator 5.

ところで、噛み合いクラッチ1の作動遅れ時間には、アクチュエータ5への通電遅れや、クラッチ部材11,12の慣性、機械摩擦、軸方向移動速度などにより、アクチュエータ5に動作指令を出してから実際に係合歯13,14が噛み合うまでのタイムラグが含まれている。そのため、回転数差がある場合に係合可能な状態を検知してから噛み合い指令を出すと、係合歯13,14が実際に噛み合うタイミングが噛み合い不可の期間に含まれ、係合歯同士の衝突を招くおそれがある。そこで、制御装置7がクラッチ作動遅れ時間だけ早く噛み合い指令を出すために、過去の噛み合いタイミングに基づいて将来の噛み合い可能なタイミングを予測する必要がある。 By the way, the activation delay time of the dog clutch 1 is due to the delay in energization to the actuator 5, the inertia of the clutch members 11 and 12, mechanical friction, axial movement speed, etc., and the delay time after the actuator 5 is actually engaged after the operation command is issued. This includes a time lag until the teeth 13 and 14 mesh with each other. Therefore, if a meshing command is issued after detecting a state in which engagement is possible when there is a difference in rotational speed, the timing at which the engaging teeth 13 and 14 actually engage will be included in the period during which engagement is not possible, and the timing between the engaging teeth will be There is a risk of a collision. Therefore, in order for the control device 7 to issue an engagement command earlier by the clutch actuation delay time, it is necessary to predict possible future engagement timings based on past engagement timings.

噛み合い可能な状態となるタイミングは周期的に訪れるが、そのタイミング周期は2つのクラッチ部材11,12の回転数差によって異なる。このため、例えば、車両の車軸とモータ軸を噛み合わせるクラッチの場合は、ある速度で回転する車軸にモータ軸の回転数を近付けて噛み合わせる制御が行われる。ここで、モータの回転数制御は瞬間的に行われるため、車軸側の回転数の変化を無視することができ、回転数差の変化はモータ軸の回転数変化に依存する。そして、モータ軸の回転数変化は、モータの制御特性によって決まるため、クラッチ部材11,12の回転数差の時間変化は動力装置2ごとに決まったものとなる。 The timing at which the two clutch members 11 and 12 become engaged occurs periodically, but the timing period differs depending on the difference in rotational speed between the two clutch members 11 and 12. For this reason, for example, in the case of a clutch that engages a vehicle axle and a motor shaft, control is performed to bring the rotational speed of the motor shaft closer to the axle rotating at a certain speed so that the clutch engages. Here, since the rotational speed control of the motor is performed instantaneously, changes in the rotational speed on the axle side can be ignored, and changes in the rotational speed difference depend on changes in the rotational speed of the motor shaft. Since the change in the rotational speed of the motor shaft is determined by the control characteristics of the motor, the change over time in the difference in the rotational speed between the clutch members 11 and 12 is determined for each power unit 2.

よって、使用する動力装置2の制御特性を事前に把握しておくことで、制御装置7は、図5に示すように、過去の噛み合いタイミングに基づいて将来の噛み合いタイミングを算出可能である。具体的には、過去の噛み合いタイミングを制御装置7のメモリに記憶させることで、過去の噛み合いタイミングをメモリから複数読み出して、将来の噛み合いタイミングをより高精度に予測することも可能である。そして、予測したタイミングと現時刻との差がクラッチ作動遅れ時間と等しくなった時点にアクチュエータ5に動作指令を出力することで、係合歯同士を衝突させることなくスムーズに噛み合わせることができる。 Therefore, by understanding the control characteristics of the power plant 2 to be used in advance, the control device 7 can calculate future meshing timings based on past meshing timings, as shown in FIG. Specifically, by storing past meshing timings in the memory of the control device 7, it is also possible to read a plurality of past meshing timings from the memory and predict future meshing timings with higher accuracy. Then, by outputting an operation command to the actuator 5 when the difference between the predicted timing and the current time becomes equal to the clutch activation delay time, it is possible to smoothly mesh the engaging teeth without causing them to collide with each other.

また、図6(a)に示すように、係合歯13,14が互いに噛み合った状態では、2つのクラッチ部材11,12の回転数が同じになり、第1係合歯13と第2係合歯14との間の空隙部が最小となるため、図6(b)に示すように、検出装置6の面積出力が最大の一定値を示す。したがって、制御装置7は、最大値を示す面積検出信号からクラッチ部材11,12が噛み合い動作を完了した状態にあることを確認できる。また、係合歯13,14の間に異物が介在するなどして、面積検出信号から噛み合い完了を所定時間確認できない場合は、制御装置7が噛み合い未完了を判断して、それに対処するための制御を行うこともできる。 Further, as shown in FIG. 6(a), when the engaging teeth 13 and 14 are in mesh with each other, the rotational speeds of the two clutch members 11 and 12 are the same, and the first engaging tooth 13 and the second engaging tooth Since the gap between the teeth 14 is minimized, the area output of the detection device 6 exhibits a maximum constant value, as shown in FIG. 6(b). Therefore, the control device 7 can confirm that the clutch members 11 and 12 have completed the engagement operation from the area detection signal indicating the maximum value. In addition, if it is not possible to confirm the completion of engagement from the area detection signal for a predetermined period of time due to a foreign object intervening between the engagement teeth 13 and 14, the control device 7 determines that the engagement is incomplete and takes appropriate measures to deal with the situation. It can also be controlled.

<第2実施形態>
図7(a),(b)は本発明の第2実施形態を示す。第2実施形態では、図7(a)に示すように、検出範囲16の回転方向長さが係合歯13,14の歯幅wの2分の1以下に設定されている。このため、クラッチ部材11,12の回転位相差に伴い、検出装置6の出力が図7(b)に示すように変化する。ここにおいて、第1波形W1は第1クラッチ部材11の回転位相を示し、第2波形W2が第2クラッチ部材12の回転位相を示す。そして、第1波形W1および第2波形W2の合成波形W3が、第1実施形態のようなサイン波形ではなく、3段階の矩形波となっている。
<Second embodiment>
FIGS. 7(a) and 7(b) show a second embodiment of the present invention. In the second embodiment, as shown in FIG. 7(a), the length of the detection range 16 in the rotational direction is set to be equal to or less than half the width w of the engagement teeth 13 and 14. Therefore, the output of the detection device 6 changes as shown in FIG. 7(b) in accordance with the rotational phase difference between the clutch members 11 and 12. Here, the first waveform W1 indicates the rotational phase of the first clutch member 11, and the second waveform W2 indicates the rotational phase of the second clutch member 12. The composite waveform W3 of the first waveform W1 and the second waveform W2 is not a sine waveform like the first embodiment, but a three-stage rectangular wave.

この矩形波は、検出範囲16内に第1係合歯13および第2係合歯14のどちらも含まれない1段目と、一方の係合歯のみが含まれる2段目と、両方の係合歯13,14が含まれる3段目とからなっている。矩形波の3段目は、回転位相差により一組の係合歯13,14の山と山が向き合い、噛み合い不可となる位相範囲を示している。このため、検出装置6の出力を矩形波形とすることで、3段目の時間幅以外の時点、例えば、2段目が一定時間以上続いた時点を噛み合い可能なタイミングとして特定することができる。 This rectangular wave is generated in the first stage in which neither the first engaging tooth 13 nor the second engaging tooth 14 is included in the detection range 16, in the second stage in which only one of the engaging teeth is included, and in both stages. It consists of a third stage that includes engaging teeth 13 and 14. The third stage of the rectangular wave indicates a phase range in which the peaks of the pair of engagement teeth 13 and 14 face each other due to the rotational phase difference, and meshing is impossible. Therefore, by making the output of the detection device 6 into a rectangular waveform, it is possible to specify a time point other than the time width of the third stage, for example, a time point when the second stage has continued for a certain period of time or more, as a timing when engagement is possible.

<第2実施形態の変形例>
図8(a),(b)に示す第2実施形態の変形例では、図8(a)に示すように検出範囲16の回転方向長さが係合歯13,14の歯幅wの2分の1以下に設定されていることに加え、検出範囲16に含まれる係合歯13,14の歯先に凹凸部131,141が設けられている。この歯形状によれば、図8(b)に示すように、一方の係合歯のみが検出範囲16内に含まれたときに、矩形波の2段目において凹凸部131,141により波形が周期的に変化するので、その周波数よりクラッチ部材11,12の回転数を検出することができる。また、2つの係合歯13,14の凹凸部131,141を異なるピッチで形成することにより、2つのクラッチ部材11,12の回転数を別々に検出することも可能となる。
<Modified example of second embodiment>
In the modified example of the second embodiment shown in FIGS. 8(a) and 8(b), as shown in FIG. 8(a), the length of the detection range 16 in the rotational direction is 2 In addition to being set to one-fold or less, uneven portions 131 and 141 are provided at the tips of the engaging teeth 13 and 14 included in the detection range 16. According to this tooth shape, when only one engaging tooth is included in the detection range 16, as shown in FIG. Since the frequency changes periodically, the number of rotations of the clutch members 11 and 12 can be detected from the frequency. Furthermore, by forming the uneven portions 131 and 141 of the two engaging teeth 13 and 14 at different pitches, it is also possible to detect the rotational speeds of the two clutch members 11 and 12 separately.

<第3実施形態>
図9(a),(b)に示す第3実施形態の噛み合いクラッチ31では、外歯型の第1クラッチ部材11と内歯型の第2クラッチ部材12が用いられている。第1クラッチ部材11の外周には複数の第1係合歯13が形成され、第2クラッチ部材12の内周に複数の第2係合歯14が形成されている。そして、検出装置6がクラッチ軸線Aと平行に配置され、その検出範囲16内に一つの第1係合歯13と一つの第2係合歯14とのそれぞれ一部が含まれるようになっている。
<Third embodiment>
In the dog clutch 31 of the third embodiment shown in FIGS. 9A and 9B, an externally toothed first clutch member 11 and an internally toothed second clutch member 12 are used. A plurality of first engagement teeth 13 are formed on the outer circumference of the first clutch member 11, and a plurality of second engagement teeth 14 are formed on the inner circumference of the second clutch member 12. The detection device 6 is arranged parallel to the clutch axis A, and the detection range 16 includes a portion of each of one first engagement tooth 13 and one second engagement tooth 14. There is.

ここで、2つの係合歯13,14のうちどちらか一方の係合歯において、検出範囲16に含まれる被検出部32がトルク伝達部33と異なる形状で形成されている。具体的には、第1係合歯13の歯先部分が被検出部32となっていて、この部分の軸方向の厚みがトルク伝達部33よりも薄く形成されている。こうすることで、第1係合歯13の被検出部32を第2係合歯14に接近させ、検出装置6の検出軸線方向の長さを短くし、検出装置6の搭載性を高めることができる。 Here, in one of the two engaging teeth 13 and 14, the detected portion 32 included in the detection range 16 is formed in a shape different from the torque transmitting portion 33. Specifically, the tooth tip portion of the first engaging tooth 13 serves as the detected portion 32, and the thickness of this portion in the axial direction is formed to be thinner than the torque transmitting portion 33. By doing this, the detected portion 32 of the first engagement tooth 13 is brought closer to the second engagement tooth 14, the length of the detection device 6 in the detection axis direction is shortened, and the mountability of the detection device 6 is improved. I can do it.

また、第1係合歯13の被検出部32は、トルク伝達に関与しない部分であるから、薄肉化に加えて、破損防止を目的とした任意の形状で形成することも可能である。その他、どちらか一方の係合歯に、検出装置6によって検出される部分とトルク伝達用の部分とを別々に設けることで、検出装置6の設置位置や性能に自由度を持たせることもできる。 Further, since the detected portion 32 of the first engaging tooth 13 is a portion that does not participate in torque transmission, in addition to being thinned, it can also be formed in any shape for the purpose of preventing damage. In addition, by separately providing a portion detected by the detection device 6 and a portion for torque transmission on one of the engaging teeth, it is possible to provide flexibility in the installation position and performance of the detection device 6. .

<第4実施形態>
図10に示す第4実施形態の噛み合いクラッチ41では、2つの検出装置6A,6Bがクラッチ部材11,12の回転方向に180度離れた位置で係合歯13,14と対向するように配置されている。この配置によれば、どちらの検出装置6A,6Bも自身の検出範囲内に第1クラッチ部材11および第2クラッチ部材12の係合歯13,14が共に含まれるので、2つの検出装置6が出力した信号の合成波形に基づいて噛み合いクラッチ41の軸ブレによる誤差を検出することができる。また、一方の検出装置が破損した場合に、他方の検出装置を上記各実施形態のように機能させることができるという利点もある。
<Fourth embodiment>
In the dog clutch 41 of the fourth embodiment shown in FIG. 10, two detection devices 6A and 6B are arranged so as to face the engagement teeth 13 and 14 at positions 180 degrees apart in the rotational direction of the clutch members 11 and 12. ing. According to this arrangement, since the engagement teeth 13 and 14 of the first clutch member 11 and the second clutch member 12 are both included in the detection range of both the detection devices 6A and 6B, the two detection devices 6 are Errors due to shaft vibration of the dog clutch 41 can be detected based on the composite waveform of the output signals. There is also an advantage that if one of the detection devices is damaged, the other detection device can function as in each of the above embodiments.

<第5実施形態>
続いて、本発明の第5実施形態を図11~図18に基づいて説明する。図11、図12に示すように、第5実施形態の噛み合いクラッチ51では、第1クラッチ部材11が相対的に小径の筒形に形成され、その外周面に第1係合歯として複数の外歯53が設けられている。第2クラッチ部材12は相対的に大径の筒形に形成され、その内周面に第2係合歯として複数の内歯54が設けられている。
<Fifth embodiment>
Next, a fifth embodiment of the present invention will be described based on FIGS. 11 to 18. As shown in FIGS. 11 and 12, in the dog clutch 51 of the fifth embodiment, the first clutch member 11 is formed into a cylindrical shape with a relatively small diameter, and has a plurality of outer teeth as first engaging teeth on its outer peripheral surface. Teeth 53 are provided. The second clutch member 12 is formed into a cylindrical shape with a relatively large diameter, and has a plurality of internal teeth 54 as second engagement teeth on its inner peripheral surface.

第1クラッチ部材11は動力装置2により回転され、第2クラッチ部材12が外歯53および内歯54の噛み合いを介して回転される。第1クラッチ部材11および第2クラッチ部材12は、アクチュエータ5によってクラッチ軸線Aが延びる方向に相対移動され、外歯53および内歯54が互いにスプライン嵌合する噛み合い位置と、両者が離間する解放位置(図14参照)と、に配置される。 The first clutch member 11 is rotated by the power unit 2, and the second clutch member 12 is rotated through engagement of external teeth 53 and internal teeth 54. The first clutch member 11 and the second clutch member 12 are relatively moved by the actuator 5 in the direction in which the clutch axis A extends, and have an engaged position where the external teeth 53 and internal teeth 54 are spline-fitted to each other, and a released position where both are separated. (See FIG. 14).

第1クラッチ部材11および第2クラッチ部材12は共に磁性体であり、検出装置にホールICセンサ52が使用されている。ホールICセンサ52は、第1クラッチ部材11の径外方において、クラッチ軸線Aと平行な方向から外歯53および内歯54の端面と対向するように配置されている。そして、ホールICセンサ52は、内歯54の歯幅と略同じ直径の検出範囲56(図13参照)を画定し、ここに含まれる磁性体の面積に応じて変化する磁束密度を検出し、電圧に変換し、クラッチ部材11,12の回転位相差を示す検出信号を制御装置7に出力する。 Both the first clutch member 11 and the second clutch member 12 are made of magnetic material, and a Hall IC sensor 52 is used as a detection device. The Hall IC sensor 52 is arranged on the radially outer side of the first clutch member 11 so as to face the end surfaces of the outer teeth 53 and the inner teeth 54 from a direction parallel to the clutch axis A. The Hall IC sensor 52 defines a detection range 56 (see FIG. 13) having a diameter that is approximately the same as the tooth width of the internal teeth 54, and detects a magnetic flux density that changes depending on the area of the magnetic material included therein. It is converted into a voltage and outputs a detection signal indicating the rotational phase difference between the clutch members 11 and 12 to the control device 7.

図12、図13に示すように、ホールICセンサ52の検出範囲56には、外歯53および内歯54に加え、被検出部としての被検出歯55が含まれている。被検出歯55は、第2クラッチ部材12と同じ材質の磁性体であり、内歯54と同数が等ピッチで第2クラッチ部材12の回転方向に配列されている。そして、内歯54と異なる位相において、被検出歯55が第2クラッチ部材12の端面からクラッチ軸線方向へ突出し、その突端面が第1クラッチ部材11の外歯53と同じ距離d(図12参照)を隔ててホールICセンサ52に対向している。 As shown in FIGS. 12 and 13, the detection range 56 of the Hall IC sensor 52 includes, in addition to the external teeth 53 and the internal teeth 54, a detected tooth 55 as a detected portion. The detected teeth 55 are made of a magnetic material made of the same material as the second clutch member 12, and the same number as the internal teeth 54 are arranged at equal pitches in the rotational direction of the second clutch member 12. Then, in a phase different from that of the internal teeth 54, the detected tooth 55 protrudes from the end surface of the second clutch member 12 in the clutch axial direction, and its protruding end surface is at the same distance d as the external tooth 53 of the first clutch member 11 (see FIG. 12). ) across from the Hall IC sensor 52.

図14に示すように、ホールICセンサ52は、第1クラッチ部材11および第2クラッチ部材12が解放位置にあり、外歯53と内歯54が噛み合う前の状態で2つのクラッチ部材11,12の回転位相差を検出する。例えば、図15(a)に示すように、外歯53および内歯54が同じ回転位相にあるときには、検出範囲56に被検出歯55のみが含まれ、ホールICセンサ52の出力電圧が最低になり、制御装置7は、クラッチ部材11,12が噛み合い不能な状態にあると判断する。 As shown in FIG. 14, the Hall IC sensor 52 detects when the first clutch member 11 and the second clutch member 12 are in the release position and the outer teeth 53 and the inner teeth 54 are not engaged. Detects the rotational phase difference. For example, as shown in FIG. 15(a), when the external teeth 53 and the internal teeth 54 are in the same rotational phase, only the detected tooth 55 is included in the detection range 56, and the output voltage of the Hall IC sensor 52 is at the lowest level. Therefore, the control device 7 determines that the clutch members 11 and 12 are in a state where they cannot be engaged.

2つのクラッチ部材11,12の間に回転位相差が発生すると、図15(b)に示すように、回転位相差によって検出範囲56に含まれる磁性体の面積が変化し、それに応じてセンサ出力が昇降する。回転位相差がさらに大きくなると、図15(c)に示すように、検出範囲56に被検出歯55と外歯53の略全体が含まれ、出力波形Vwが節部wnを生成し、制御装置7は、クラッチ部材11,12が噛み合い可能な状態にあると判断する。 When a rotational phase difference occurs between the two clutch members 11 and 12, as shown in FIG. 15(b), the area of the magnetic body included in the detection range 56 changes due to the rotational phase difference, and the sensor output changes accordingly. goes up and down. When the rotational phase difference further increases, as shown in FIG. 15(c), the detection range 56 includes almost the entirety of the detected tooth 55 and the external tooth 53, the output waveform Vw generates a node wn, and the control device No. 7 determines that the clutch members 11 and 12 are in a state where they can be engaged.

図15の波形図に示されているように、2つのクラッチ部材11,12が異なる回転数で回転しているとき、ホールICセンサ52は、図4と同様、振幅が周期的に変化する合成波形の信号を出力する。そして、被検出歯55は、外歯53と同じ位相にあるとき、外歯53による電圧成分を打ち消し、ホールICセンサ52の出力波形Vwに節部wnを生成する。したがって、制御装置7は、節部wnの位相に基づいてクラッチ部材11,12の噛み合わせタイミングを演算により求めることができる。 As shown in the waveform diagram of FIG. 15, when the two clutch members 11 and 12 are rotating at different rotation speeds, the Hall IC sensor 52 generates a signal whose amplitude changes periodically, as in FIG. Outputs a waveform signal. When the detected tooth 55 is in the same phase as the external tooth 53, the detected tooth 55 cancels the voltage component due to the external tooth 53, and generates a node wn in the output waveform Vw of the Hall IC sensor 52. Therefore, the control device 7 can calculate the engagement timing of the clutch members 11 and 12 based on the phase of the node wn.

図16は、制御装置7による演算処理の一例を示す。制御装置7は、クラッチ部材11,12の回転中、まず、ホールICセンサ52の出力を読み込み(S61)、出力波形Vwの振幅を演算する(S62)。次に、振幅を予め定められた規定値αと比較し(S63)、振幅が規定値α以下になる位相、つまり出力波形Vwに節部wnが生成される位相をクラッチ部材11,12の噛み合わせタイミングとして決定する(S64)。 FIG. 16 shows an example of calculation processing by the control device 7. While the clutch members 11 and 12 are rotating, the control device 7 first reads the output of the Hall IC sensor 52 (S61), and calculates the amplitude of the output waveform Vw (S62). Next, the amplitude is compared with a predetermined value α (S63), and the phase at which the amplitude is equal to or less than the specified value α, that is, the phase at which the node wn is generated in the output waveform Vw, is determined by the engagement of the clutch members 11 and 12. This is determined as the matching timing (S64).

このように、クラッチ部材11,12の回転数が相違するとき、出力波形の節部に基づいてクラッチ部材11,12の噛み合わせタイミングを求めることができる。また、被検出歯55は、外歯53および内歯54と共にホールICセンサ52の検出範囲56に含まれる被検出部であるから、ホールICセンサの出力特性によって被検出歯55と外歯53との相対位相を調整することで、出力波形Vwの節部wnを任意の位相に生成することができる。 In this way, when the rotational speeds of the clutch members 11 and 12 are different, the engagement timing of the clutch members 11 and 12 can be determined based on the node of the output waveform. Further, since the detected tooth 55 is a detected part included in the detection range 56 of the Hall IC sensor 52 together with the external tooth 53 and the internal tooth 54, the detected tooth 55 and the external tooth 53 are different depending on the output characteristics of the Hall IC sensor. By adjusting the relative phase of the output waveform Vw, the node wn of the output waveform Vw can be generated at an arbitrary phase.

例えば、図17に示すように、被検出歯55が内歯54と同じ位相に設けられている場合、ホールICセンサの出力特性により、外歯53が検出範囲56に含まれない位相、つまり図17(c)に示す位相で被検出歯55と相対するように調整することで、出力波形Vwの節部wnを図15と同じ位相に生成することができる。 For example, as shown in FIG. 17, when the detected teeth 55 are provided in the same phase as the internal teeth 54, the output characteristics of the Hall IC sensor cause the external teeth 53 to be in a phase that is not included in the detection range 56, that is, the By adjusting so as to face the detected tooth 55 at the phase shown in FIG. 17(c), the node wn of the output waveform Vw can be generated to have the same phase as that in FIG. 15.

また、図18に示すように、制御装置7に応答遅れや通信遅れ等の信号遅れがある場合、被検出歯55と外歯53との相対位相を調整することで、実際の出力波形(破線で示す波形)よりも遅れ時間dtだけ進ませた波形(実線で示す波形)に節部wnを生成させ、その節部wnが示す位相に基づいて噛み合わせタイミングを求めることができる。 Further, as shown in FIG. 18, if the control device 7 has a signal delay such as a response delay or a communication delay, by adjusting the relative phase between the detected tooth 55 and the external tooth 53, the actual output waveform (broken line It is possible to generate a node wn in a waveform (waveform shown by a solid line) that is advanced by a delay time dt than the waveform shown by , and determine the meshing timing based on the phase indicated by the node wn.

以上詳述したように、第5実施形態の噛み合いクラッチ51によれば、振幅が周期的に変化する波形Vwに生成された節部wnの位相に基づいて、2つのクラッチ部材11,12の噛み合わせタイミングを求めることができる。噛み合わせタイミングは、出力波形Vwの腹部wb(図15参照)に含まれる位相群から求めることもできるが、この場合、制御装置7の演算処理が複雑になり、演算結果に誤差を含みやすい。これに対し、本実施形態によれば、図16に示したような簡易な演算処理で噛み合わせタイミングを正確に求めることができる。 As described in detail above, according to the dog clutch 51 of the fifth embodiment, the engagement of the two clutch members 11 and 12 is determined based on the phase of the node wn generated in the waveform Vw whose amplitude changes periodically. You can find the matching timing. The meshing timing can also be determined from the phase group included in the abdomen wb (see FIG. 15) of the output waveform Vw, but in this case, the calculation process of the control device 7 becomes complicated and the calculation result is likely to include errors. On the other hand, according to the present embodiment, the meshing timing can be accurately determined by simple arithmetic processing as shown in FIG.

加えて、図12に示すように、被検出歯55が外歯53と同じ距離dを隔ててホールICセンサ52に対向しているため、被検出面の高低差を解消し、検出範囲56内の磁束密度を正確に検出して、ホールICセンサ52の信号精度を高めることが可能である。また、被検出歯55と外歯53または内歯54との相対位相を調整することで、節部wnを任意の位相に生成可能であるので、組付誤差、信号遅れ、異物の噛み込み等の種々の変動要因に的確に対処し、検出装置の汎用性を高め、噛み合いクラッチ51を多様に制御することができる。 In addition, as shown in FIG. 12, since the detected tooth 55 faces the Hall IC sensor 52 at the same distance d as the external tooth 53, the difference in height of the detected surface is eliminated and the detection range 56 is It is possible to accurately detect the magnetic flux density of , thereby increasing the signal accuracy of the Hall IC sensor 52. In addition, by adjusting the relative phase between the detected tooth 55 and the external tooth 53 or the internal tooth 54, the node wn can be generated at an arbitrary phase, so that problems such as assembly errors, signal delays, and biting of foreign objects can be avoided. It is possible to accurately deal with various fluctuation factors of , increase the versatility of the detection device, and control the dog clutch 51 in a variety of ways.

なお、図15、図17、図18は、凸形の被検出歯55が第2クラッチ部材12に設けられた場合を例示しているが、被検出部の設置部位は図示例に限定されず、被検出部を第1クラッチ部材11側に設けるなど、検出範囲56内において外歯53および内歯54と異なる部位に設けることができる。また、被検出部は凸形に限定されず、凹形であってもよく、同一平面内に磁性体と非磁性体とを交互に配列した構成としてもよく、検出装置にカメラを使用する場合は、被検出部を異なる色で着色したり、光反射率の異なる材質で形成したりすることも可能である。 15, FIG. 17, and FIG. 18 illustrate the case where the convex detection target tooth 55 is provided on the second clutch member 12, but the location where the detection target part is installed is not limited to the illustrated example. , the detected portion may be provided at a different location from the external teeth 53 and internal teeth 54 within the detection range 56, such as by providing the detected portion on the first clutch member 11 side. In addition, the detected part is not limited to a convex shape, but may be concave, or may have a configuration in which magnetic and non-magnetic materials are alternately arranged in the same plane, and when a camera is used as the detection device. It is also possible to color the detected portion with a different color or to form it with a material having a different light reflectance.

その他、本発明は、上記各実施形態に限定されるものではなく、例えば、2つの検出装置を軸方向に並設したり、検出範囲の面積を適宜増減したりするなど、発明の趣旨を逸脱しない範囲で、各部の形状や構成を任意に変更して実施することも可能である。 In addition, the present invention is not limited to the above-mentioned embodiments; for example, it is possible to deviate from the spirit of the invention, such as by arranging two detection devices in parallel in the axial direction, or by appropriately increasing or decreasing the area of the detection range. It is also possible to arbitrarily change the shape and configuration of each part to the extent that it is not necessary.

1,31,41,51・・・噛み合いクラッチ、5・・・アクチュエータ、
6,6A,6B,52・・・検出装置、7・・・制御装置、
11・・・第1クラッチ部材、12・・・第2クラッチ部材、
13,53・・・第1係合歯、14,54・・・第2係合歯、
16,56・・・検出範囲、55・・・被検出歯(被検出部)、
Vw・・・出力波形、wn・・・節部。
1, 31, 41, 51... dog clutch, 5... actuator,
6, 6A, 6B, 52...detection device, 7...control device,
11... First clutch member, 12... Second clutch member,
13,53...first engaging tooth, 14,54...second engaging tooth,
16, 56... Detection range, 55... Tooth to be detected (portion to be detected),
Vw...output waveform, wn...node.

Claims (11)

複数の第1係合歯(13)がクラッチ回転方向に配列された第1クラッチ部材(11)と、
前記第1係合歯に解放可能に噛み合う複数の第2係合歯(14)がクラッチ回転方向に配列された第2クラッチ部材(12)と、
前記第1クラッチ部材および前記第2クラッチ部材をクラッチ軸線方向に相対移動して、前記第1係合歯および前記第2係合歯を噛み合わせるアクチュエータ(5)と、
前記第1クラッチ部材および前記第2クラッチ部材の回転位相差を検出する1つ以上の検出装置(6)と、
検出された回転位相差に基づいて前記アクチュエータを制御する制御装置(7)と、
を備え、
前記検出装置は、検出範囲(16)内に含まれた前記第1係合歯および前記第2係合歯の面積に応じて変化する信号により前記第1クラッチ部材および前記第2クラッチ部材の回転位相差を検出し、
前記検出装置は、前記第1クラッチ部材および前記第2クラッチ部材の噛み合い状態において、前記検出範囲に含まれた前記第1係合歯および前記第2係合歯の面積に応じて最大一定値の信号を出力する噛み合いクラッチ。
a first clutch member (11) in which a plurality of first engagement teeth (13) are arranged in the clutch rotation direction;
a second clutch member (12) in which a plurality of second engagement teeth (14) releasably meshing with the first engagement teeth are arranged in the clutch rotation direction;
an actuator (5) that relatively moves the first clutch member and the second clutch member in the clutch axial direction to engage the first engagement teeth and the second engagement teeth;
one or more detection devices (6) that detect a rotational phase difference between the first clutch member and the second clutch member;
a control device (7) that controls the actuator based on the detected rotational phase difference;
Equipped with
The detection device detects rotation of the first clutch member and the second clutch member by a signal that changes according to the area of the first engagement tooth and the second engagement tooth included in a detection range (16). Detects the phase difference ,
The detection device is configured to detect a maximum constant value according to an area of the first engagement tooth and the second engagement tooth included in the detection range when the first clutch member and the second clutch member are engaged. A dog clutch that outputs a signal .
複数の第1係合歯(13)がクラッチ回転方向に配列された第1クラッチ部材(11)と、
前記第1係合歯に解放可能に噛み合う複数の第2係合歯(14)がクラッチ回転方向に配列された第2クラッチ部材(12)と、
前記第1クラッチ部材および前記第2クラッチ部材をクラッチ軸線方向に相対移動して、前記第1係合歯および前記第2係合歯を噛み合わせるアクチュエータ(5)と、
前記第1クラッチ部材および前記第2クラッチ部材の回転位相差を検出する1つ以上の検出装置(6)と、
検出された回転位相差に基づいて前記アクチュエータを制御する制御装置(7)と、
を備え、
前記検出装置は、検出範囲(16)内に含まれた前記第1係合歯および前記第2係合歯の面積に応じて変化する信号により前記第1クラッチ部材および前記第2クラッチ部材の回転位相差を検出し、
前記第1係合歯および前記第2係合歯は、それぞれの歯先に前記検出範囲に含まれる凹凸部(131,141)を備え、
前記検出装置は、前記凹凸部を含む前記第1係合歯および前記第2係合歯の面積に応じた波形の信号を出力する噛み合いクラッチ。
a first clutch member (11) in which a plurality of first engagement teeth (13) are arranged in the clutch rotation direction;
a second clutch member (12) in which a plurality of second engagement teeth (14) releasably mesh with the first engagement teeth are arranged in the clutch rotation direction;
an actuator (5) that relatively moves the first clutch member and the second clutch member in the clutch axial direction to engage the first engagement teeth and the second engagement teeth;
one or more detection devices (6) that detect a rotational phase difference between the first clutch member and the second clutch member;
a control device (7) that controls the actuator based on the detected rotational phase difference;
Equipped with
The detection device detects the rotation of the first clutch member and the second clutch member by a signal that changes according to the area of the first engagement tooth and the second engagement tooth included in a detection range (16). Detects the phase difference ,
The first engaging tooth and the second engaging tooth each have an uneven portion (131, 141) included in the detection range on the tip of each tooth,
The detection device is a dog clutch that outputs a waveform signal according to the area of the first engagement tooth and the second engagement tooth including the uneven portion.
前記凹凸部は、前記第1係合歯と前記第2係合歯とで異なるピッチで形成されている請求項に記載の噛み合いクラッチ。 The dog clutch according to claim 2 , wherein the uneven portions are formed at different pitches between the first engagement teeth and the second engagement teeth. 複数の第1係合歯(13)がクラッチ回転方向に配列された第1クラッチ部材(11)と、
前記第1係合歯に解放可能に噛み合う複数の第2係合歯(14)がクラッチ回転方向に配列された第2クラッチ部材(12)と、
前記第1クラッチ部材および前記第2クラッチ部材をクラッチ軸線方向に相対移動して、前記第1係合歯および前記第2係合歯を噛み合わせるアクチュエータ(5)と、
前記第1クラッチ部材および前記第2クラッチ部材の回転位相差を検出する1つ以上の検出装置(6)と、
検出された回転位相差に基づいて前記アクチュエータを制御する制御装置(7)と、
を備え、
前記検出装置は、検出範囲(16)内に含まれた前記第1係合歯および前記第2係合歯の面積に応じて変化する信号により前記第1クラッチ部材および前記第2クラッチ部材の回転位相差を検出し、
前記第1係合歯および前記第2係合歯のうち少なくとも一方の係合歯は、前記検出範囲に含まれる被検出部(32)が、前記第1係合歯と前記第2係合歯との間でトルクを伝達するトルク伝達部(33)と異なる形状で形成されている噛み合いクラッチ。
a first clutch member (11) in which a plurality of first engagement teeth (13) are arranged in the clutch rotation direction;
a second clutch member (12) in which a plurality of second engagement teeth (14) releasably meshing with the first engagement teeth are arranged in the clutch rotation direction;
an actuator (5) that relatively moves the first clutch member and the second clutch member in the clutch axial direction to engage the first engagement teeth and the second engagement teeth;
one or more detection devices (6) that detect a rotational phase difference between the first clutch member and the second clutch member;
a control device (7) that controls the actuator based on the detected rotational phase difference;
Equipped with
The detection device detects rotation of the first clutch member and the second clutch member by a signal that changes according to the area of the first engagement tooth and the second engagement tooth included in a detection range (16). Detects the phase difference ,
At least one of the first engaging tooth and the second engaging tooth is such that a detected portion (32) included in the detection range is located between the first engaging tooth and the second engaging tooth. A dog clutch that is formed in a different shape from the torque transmission part (33) that transmits torque between the two .
前記被検出部は、前記トルク伝達部よりも前記検出装置の軸線方向に薄く形成されている請求項に記載の噛み合いクラッチ。 The dog clutch according to claim 4 , wherein the detected portion is formed thinner in the axial direction of the detection device than the torque transmission portion. 複数の第1係合歯(13)がクラッチ回転方向に配列された第1クラッチ部材(11)と、
前記第1係合歯に解放可能に噛み合う複数の第2係合歯(14)がクラッチ回転方向に配列された第2クラッチ部材(12)と、
前記第1クラッチ部材および前記第2クラッチ部材をクラッチ軸線方向に相対移動して、前記第1係合歯および前記第2係合歯を噛み合わせるアクチュエータ(5)と、
前記第1クラッチ部材および前記第2クラッチ部材の回転位相差を検出する2つの検出装置(6A,6B)と、
検出された回転位相差に基づいて前記アクチュエータを制御する制御装置(7)と、
を備え、
2つの前記検出装置は、前記第1係合歯および前記第2係合歯と対向するクラッチ軸線方向の位置において、クラッチ回転方向へ180度の角度を離して設置されており、検出範囲(16)内に含まれた前記第1係合歯および前記第2係合歯の面積に応じて変化する信号により前記第1クラッチ部材および前記第2クラッチ部材の回転位相差を検出する噛み合いクラッチ。
a first clutch member (11) in which a plurality of first engagement teeth (13) are arranged in the clutch rotation direction;
a second clutch member (12) in which a plurality of second engagement teeth (14) releasably meshing with the first engagement teeth are arranged in the clutch rotation direction;
an actuator (5) that relatively moves the first clutch member and the second clutch member in the clutch axial direction to engage the first engagement teeth and the second engagement teeth;
two detection devices (6A, 6B) that detect a rotational phase difference between the first clutch member and the second clutch member;
a control device (7) that controls the actuator based on the detected rotational phase difference;
Equipped with
The two detection devices are installed at positions in the clutch axis direction opposite to the first engagement tooth and the second engagement tooth, separated by an angle of 180 degrees in the clutch rotation direction, and have a detection range (16 ) A dog clutch that detects a rotational phase difference between the first clutch member and the second clutch member based on a signal that changes according to the areas of the first engagement teeth and the second engagement teeth included in the range.
前記検出範囲は、クラッチ回転方向の長さが一つの前記第1係合歯または前記第2係合歯のクラッチ回転方向の歯幅(w)の1倍以上2倍以下である請求項1~6の何れか一項に記載の噛み合いクラッチ。 The detection range is such that the length in the clutch rotation direction is between 1 and 2 times the tooth width (w) of one of the first engaging tooth or the second engaging tooth in the clutch rotation direction. 6. The dog clutch according to any one of Item 6 . 前記検出範囲は、クラッチ回転方向の長さが一つの前記第1係合歯または前記第2係合歯のクラッチ回転方向の歯幅(w)の2分の1以下である請求項1~6の何れか一項に記載の噛み合いクラッチ。 Claims 1 to 6 , wherein the detection range is such that the length in the clutch rotation direction is equal to or less than half the tooth width (w) of one of the first engaging tooth or the second engaging tooth in the clutch rotation direction. The dog clutch described in any one of the above . 複数の第1係合歯(53)がクラッチ回転方向に配列された第1クラッチ部材(11)と、
前記第1係合歯に解放可能に噛み合う複数の第2係合歯(54)がクラッチ回転方向に配列された第2クラッチ部材(12)と、
前記第1クラッチ部材および前記第2クラッチ部材をクラッチ軸線方向に相対移動して、前記第1係合歯および前記第2係合歯を噛み合わせるアクチュエータ(5)と、
前記第1クラッチ部材および前記第2クラッチ部材の回転位相差を検出する1つ以上の検出装置(52)と、
検出された回転位相差に基づいて前記アクチュエータを制御する制御装置(7)と、
を備え、
前記検出装置は、検出範囲(56)内に含まれた前記第1係合歯および前記第2係合歯の面積に応じて変化する信号により前記第1クラッチ部材および前記第2クラッチ部材の回転位相差を検出し、
前記第1クラッチ部材または前記第2クラッチ部材の少なくとも一方は、前記第1係合歯および前記第2係合歯と別の部位で前記検出範囲に含まれる被検出部(55)を備え、
前記検出装置は、前記検出範囲に含まれた前記被検出部、前記第1係合歯または前記第2係合歯の面積に応じた信号を出力し、
前記制御装置は、前記検出装置が出力した波形の節部に基づいて前記第1クラッチ部材および前記第2クラッチ部材の噛み合わせタイミングを求める噛み合いクラッチ(51)。
a first clutch member (11) in which a plurality of first engaging teeth (53) are arranged in the clutch rotation direction;
a second clutch member (12) in which a plurality of second engagement teeth (54) releasably mesh with the first engagement teeth are arranged in the clutch rotation direction;
an actuator (5) that relatively moves the first clutch member and the second clutch member in the clutch axial direction to engage the first engagement teeth and the second engagement teeth;
one or more detection devices (52) that detect a rotational phase difference between the first clutch member and the second clutch member;
a control device (7) that controls the actuator based on the detected rotational phase difference;
Equipped with
The detection device detects the rotation of the first clutch member and the second clutch member by a signal that changes depending on the area of the first engagement tooth and the second engagement tooth included in a detection range (56). Detects the phase difference ,
At least one of the first clutch member and the second clutch member includes a detected portion (55) included in the detection range at a site different from the first engagement tooth and the second engagement tooth,
The detection device outputs a signal according to the area of the detected portion, the first engaging tooth, or the second engaging tooth included in the detection range,
The control device is a dog clutch (51) that determines the engagement timing of the first clutch member and the second clutch member based on the nodes of the waveform output by the detection device.
前記検出装置は、前記被検出部と前記第1係合歯または前記第2係合歯との相対位相を調整することにより前記出力波形の任意の位相に前記節部を生成可能である請求項に記載の噛み合いクラッチ。 The detection device is capable of generating the node portion at an arbitrary phase of the output waveform by adjusting a relative phase between the detected portion and the first engaging tooth or the second engaging tooth. 9. The dog clutch described in 9 . 前記被検出部は、前記第1係合歯または前記第2係合歯と同じ距離を隔てて前記検出装置に対向するように設けられている請求項または10に記載の噛み合いクラッチ。 The dog clutch according to claim 9 or 10 , wherein the detected portion is provided so as to face the detection device at the same distance as the first engagement tooth or the second engagement tooth.
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