JP7354335B2 - polymer particles - Google Patents
polymer particles Download PDFInfo
- Publication number
- JP7354335B2 JP7354335B2 JP2022053078A JP2022053078A JP7354335B2 JP 7354335 B2 JP7354335 B2 JP 7354335B2 JP 2022053078 A JP2022053078 A JP 2022053078A JP 2022053078 A JP2022053078 A JP 2022053078A JP 7354335 B2 JP7354335 B2 JP 7354335B2
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- JP
- Japan
- Prior art keywords
- meth
- acrylate
- polymer particles
- mass
- monomer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000002245 particle Substances 0.000 title claims description 83
- 229920000642 polymer Polymers 0.000 title claims description 64
- 239000000178 monomer Substances 0.000 claims description 75
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 25
- 238000010438 heat treatment Methods 0.000 claims description 8
- 239000012298 atmosphere Substances 0.000 claims description 7
- 230000004580 weight loss Effects 0.000 claims description 7
- 239000012299 nitrogen atmosphere Substances 0.000 claims description 5
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 claims description 4
- DBCAQXHNJOFNGC-UHFFFAOYSA-N 4-bromo-1,1,1-trifluorobutane Chemical group FC(F)(F)CCCBr DBCAQXHNJOFNGC-UHFFFAOYSA-N 0.000 claims description 3
- STVZJERGLQHEKB-UHFFFAOYSA-N ethylene glycol dimethacrylate Substances CC(=C)C(=O)OCCOC(=O)C(C)=C STVZJERGLQHEKB-UHFFFAOYSA-N 0.000 claims description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 97
- 239000003963 antioxidant agent Substances 0.000 description 27
- 235000006708 antioxidants Nutrition 0.000 description 27
- -1 methacryloyl Chemical group 0.000 description 21
- 230000003078 antioxidant effect Effects 0.000 description 19
- 238000004519 manufacturing process Methods 0.000 description 18
- 238000006116 polymerization reaction Methods 0.000 description 14
- DHCDFWKWKRSZHF-UHFFFAOYSA-N sulfurothioic S-acid Chemical compound OS(O)(=O)=S DHCDFWKWKRSZHF-UHFFFAOYSA-N 0.000 description 14
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 11
- 238000000034 method Methods 0.000 description 11
- 238000004383 yellowing Methods 0.000 description 11
- 239000003505 polymerization initiator Substances 0.000 description 9
- 238000005979 thermal decomposition reaction Methods 0.000 description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 8
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 8
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 6
- 125000002723 alicyclic group Chemical group 0.000 description 6
- 125000004183 alkoxy alkyl group Chemical group 0.000 description 6
- 125000003118 aryl group Chemical group 0.000 description 6
- 125000000524 functional group Chemical group 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 5
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 5
- 239000000654 additive Substances 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 238000000465 moulding Methods 0.000 description 5
- 229920000058 polyacrylate Polymers 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- 239000011347 resin Substances 0.000 description 5
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 4
- 239000012986 chain transfer agent Substances 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- DMBHHRLKUKUOEG-UHFFFAOYSA-N diphenylamine Chemical compound C=1C=CC=CC=1NC1=CC=CC=C1 DMBHHRLKUKUOEG-UHFFFAOYSA-N 0.000 description 4
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 4
- 239000001294 propane Substances 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 3
- 239000007983 Tris buffer Substances 0.000 description 3
- LXEKPEMOWBOYRF-UHFFFAOYSA-N [2-[(1-azaniumyl-1-imino-2-methylpropan-2-yl)diazenyl]-2-methylpropanimidoyl]azanium;dichloride Chemical compound Cl.Cl.NC(=N)C(C)(C)N=NC(C)(C)C(N)=N LXEKPEMOWBOYRF-UHFFFAOYSA-N 0.000 description 3
- 125000000217 alkyl group Chemical group 0.000 description 3
- 239000012736 aqueous medium Substances 0.000 description 3
- 125000004432 carbon atom Chemical group C* 0.000 description 3
- 239000002537 cosmetic Substances 0.000 description 3
- 238000000354 decomposition reaction Methods 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- 239000003973 paint Substances 0.000 description 3
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 3
- 229910052698 phosphorus Inorganic materials 0.000 description 3
- 239000011574 phosphorus Substances 0.000 description 3
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 3
- AKHNMLFCWUSKQB-UHFFFAOYSA-L sodium thiosulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=S AKHNMLFCWUSKQB-UHFFFAOYSA-L 0.000 description 3
- 235000019345 sodium thiosulphate Nutrition 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- YXIWHUQXZSMYRE-UHFFFAOYSA-N 1,3-benzothiazole-2-thiol Chemical compound C1=CC=C2SC(S)=NC2=C1 YXIWHUQXZSMYRE-UHFFFAOYSA-N 0.000 description 2
- DCTOHCCUXLBQMS-UHFFFAOYSA-N 1-undecene Chemical compound CCCCCCCCCC=C DCTOHCCUXLBQMS-UHFFFAOYSA-N 0.000 description 2
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 2
- YHYCMHWTYHPIQS-UHFFFAOYSA-N 2-(2-hydroxyethoxy)-1-methoxyethanol Chemical compound COC(O)COCCO YHYCMHWTYHPIQS-UHFFFAOYSA-N 0.000 description 2
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 description 2
- JWAZRIHNYRIHIV-UHFFFAOYSA-N 2-naphthol Chemical compound C1=CC=CC2=CC(O)=CC=C21 JWAZRIHNYRIHIV-UHFFFAOYSA-N 0.000 description 2
- SSADPHQCUURWSW-UHFFFAOYSA-N 3,9-bis(2,6-ditert-butyl-4-methylphenoxy)-2,4,8,10-tetraoxa-3,9-diphosphaspiro[5.5]undecane Chemical compound CC(C)(C)C1=CC(C)=CC(C(C)(C)C)=C1OP1OCC2(COP(OC=3C(=CC(C)=CC=3C(C)(C)C)C(C)(C)C)OC2)CO1 SSADPHQCUURWSW-UHFFFAOYSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- LSDPWZHWYPCBBB-UHFFFAOYSA-N Methanethiol Chemical compound SC LSDPWZHWYPCBBB-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 2
- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 description 2
- 125000003545 alkoxy group Chemical group 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 239000001273 butane Substances 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 2
- 229910001873 dinitrogen Inorganic materials 0.000 description 2
- 238000002845 discoloration Methods 0.000 description 2
- 239000002612 dispersion medium Substances 0.000 description 2
- 230000004927 fusion Effects 0.000 description 2
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 2
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical group [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 description 2
- 239000003999 initiator Substances 0.000 description 2
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 2
- 125000005395 methacrylic acid group Chemical group 0.000 description 2
- QYZFTMMPKCOTAN-UHFFFAOYSA-N n-[2-(2-hydroxyethylamino)ethyl]-2-[[1-[2-(2-hydroxyethylamino)ethylamino]-2-methyl-1-oxopropan-2-yl]diazenyl]-2-methylpropanamide Chemical compound OCCNCCNC(=O)C(C)(C)N=NC(C)(C)C(=O)NCCNCCO QYZFTMMPKCOTAN-UHFFFAOYSA-N 0.000 description 2
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 2
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 2
- 150000001451 organic peroxides Chemical class 0.000 description 2
- NWVVVBRKAWDGAB-UHFFFAOYSA-N p-methoxyphenol Chemical compound COC1=CC=C(O)C=C1 NWVVVBRKAWDGAB-UHFFFAOYSA-N 0.000 description 2
- 150000002978 peroxides Chemical class 0.000 description 2
- JRKICGRDRMAZLK-UHFFFAOYSA-L persulfate group Chemical group S(=O)(=O)([O-])OOS(=O)(=O)[O-] JRKICGRDRMAZLK-UHFFFAOYSA-L 0.000 description 2
- 239000002530 phenolic antioxidant Substances 0.000 description 2
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 description 2
- 229920001515 polyalkylene glycol Polymers 0.000 description 2
- 229920005668 polycarbonate resin Polymers 0.000 description 2
- 239000004431 polycarbonate resin Substances 0.000 description 2
- 229920001223 polyethylene glycol Polymers 0.000 description 2
- 230000000379 polymerizing effect Effects 0.000 description 2
- 239000012321 sodium triacetoxyborohydride Substances 0.000 description 2
- 239000011593 sulfur Substances 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 2
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 2
- HVLLSGMXQDNUAL-UHFFFAOYSA-N triphenyl phosphite Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)OC1=CC=CC=C1 HVLLSGMXQDNUAL-UHFFFAOYSA-N 0.000 description 2
- RSJKGSCJYJTIGS-UHFFFAOYSA-N undecane Chemical compound CCCCCCCCCCC RSJKGSCJYJTIGS-UHFFFAOYSA-N 0.000 description 2
- GVJHHUAWPYXKBD-IEOSBIPESA-N α-tocopherol Chemical compound OC1=C(C)C(C)=C2O[C@@](CCC[C@H](C)CCC[C@H](C)CCCC(C)C)(C)CCC2=C1C GVJHHUAWPYXKBD-IEOSBIPESA-N 0.000 description 2
- WGVKWNUPNGFDFJ-DQCZWYHMSA-N β-tocopherol Chemical compound OC1=CC(C)=C2O[C@@](CCC[C@H](C)CCC[C@H](C)CCCC(C)C)(C)CCC2=C1C WGVKWNUPNGFDFJ-DQCZWYHMSA-N 0.000 description 2
- DTGKSKDOIYIVQL-WEDXCCLWSA-N (+)-borneol Chemical group C1C[C@@]2(C)[C@@H](O)C[C@@H]1C2(C)C DTGKSKDOIYIVQL-WEDXCCLWSA-N 0.000 description 1
- BEQKKZICTDFVMG-UHFFFAOYSA-N 1,2,3,4,6-pentaoxepane-5,7-dione Chemical compound O=C1OOOOC(=O)O1 BEQKKZICTDFVMG-UHFFFAOYSA-N 0.000 description 1
- LOMJGCFEVIUZMW-UHFFFAOYSA-N 1,3,7,9-tetratert-butyl-11-(2-ethylhexoxy)-5h-benzo[d][1,3,2]benzodioxaphosphocine Chemical compound C1C2=CC(C(C)(C)C)=CC(C(C)(C)C)=C2OP(OCC(CC)CCCC)OC2=C1C=C(C(C)(C)C)C=C2C(C)(C)C LOMJGCFEVIUZMW-UHFFFAOYSA-N 0.000 description 1
- 229940058015 1,3-butylene glycol Drugs 0.000 description 1
- YHMYGUUIMTVXNW-UHFFFAOYSA-N 1,3-dihydrobenzimidazole-2-thione Chemical compound C1=CC=C2NC(S)=NC2=C1 YHMYGUUIMTVXNW-UHFFFAOYSA-N 0.000 description 1
- ALVZNPYWJMLXKV-UHFFFAOYSA-N 1,9-Nonanediol Chemical compound OCCCCCCCCCO ALVZNPYWJMLXKV-UHFFFAOYSA-N 0.000 description 1
- WGYZMNBUZFHYRX-UHFFFAOYSA-N 1-(1-methoxypropan-2-yloxy)propan-2-ol Chemical compound COCC(C)OCC(C)O WGYZMNBUZFHYRX-UHFFFAOYSA-N 0.000 description 1
- PYYCVJQREOKYDO-UHFFFAOYSA-N 1-[(1-carboxycyclohexyl)diazenyl]cyclohexane-1-carboxylic acid Chemical compound C1CCCCC1(C(O)=O)N=NC1(C(=O)O)CCCCC1 PYYCVJQREOKYDO-UHFFFAOYSA-N 0.000 description 1
- SDXHBDVTZNMBEW-UHFFFAOYSA-N 1-ethoxy-2-(2-hydroxyethoxy)ethanol Chemical compound CCOC(O)COCCO SDXHBDVTZNMBEW-UHFFFAOYSA-N 0.000 description 1
- CYLVUSZHVURAOY-UHFFFAOYSA-N 2,2-dibromoethenylbenzene Chemical compound BrC(Br)=CC1=CC=CC=C1 CYLVUSZHVURAOY-UHFFFAOYSA-N 0.000 description 1
- OPLCSTZDXXUYDU-UHFFFAOYSA-N 2,4-dimethyl-6-tert-butylphenol Chemical compound CC1=CC(C)=C(O)C(C(C)(C)C)=C1 OPLCSTZDXXUYDU-UHFFFAOYSA-N 0.000 description 1
- DKCPKDPYUFEZCP-UHFFFAOYSA-N 2,6-di-tert-butylphenol Chemical compound CC(C)(C)C1=CC=CC(C(C)(C)C)=C1O DKCPKDPYUFEZCP-UHFFFAOYSA-N 0.000 description 1
- LCPVQAHEFVXVKT-UHFFFAOYSA-N 2-(2,4-difluorophenoxy)pyridin-3-amine Chemical compound NC1=CC=CN=C1OC1=CC=C(F)C=C1F LCPVQAHEFVXVKT-UHFFFAOYSA-N 0.000 description 1
- STMDPCBYJCIZOD-UHFFFAOYSA-N 2-(2,4-dinitroanilino)-4-methylpentanoic acid Chemical compound CC(C)CC(C(O)=O)NC1=CC=C([N+]([O-])=O)C=C1[N+]([O-])=O STMDPCBYJCIZOD-UHFFFAOYSA-N 0.000 description 1
- AVTLBBWTUPQRAY-UHFFFAOYSA-N 2-(2-cyanobutan-2-yldiazenyl)-2-methylbutanenitrile Chemical compound CCC(C)(C#N)N=NC(C)(CC)C#N AVTLBBWTUPQRAY-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- LDQYWNUWKVADJV-UHFFFAOYSA-N 2-[(1-amino-2-methyl-1-oxopropan-2-yl)diazenyl]-2-methylpropanamide;dihydrate Chemical compound O.O.NC(=O)C(C)(C)N=NC(C)(C)C(N)=O LDQYWNUWKVADJV-UHFFFAOYSA-N 0.000 description 1
- SPSNALDHELHFIJ-UHFFFAOYSA-N 2-[(1-cyano-1-cyclopropylethyl)diazenyl]-2-cyclopropylpropanenitrile Chemical compound C1CC1C(C)(C#N)N=NC(C)(C#N)C1CC1 SPSNALDHELHFIJ-UHFFFAOYSA-N 0.000 description 1
- VUDVPVOIALASLB-UHFFFAOYSA-N 2-[(2-cyano-1-hydroxypropan-2-yl)diazenyl]-3-hydroxy-2-methylpropanenitrile Chemical compound OCC(C)(C#N)N=NC(C)(CO)C#N VUDVPVOIALASLB-UHFFFAOYSA-N 0.000 description 1
- PFHOSZAOXCYAGJ-UHFFFAOYSA-N 2-[(2-cyano-4-methoxy-4-methylpentan-2-yl)diazenyl]-4-methoxy-2,4-dimethylpentanenitrile Chemical compound COC(C)(C)CC(C)(C#N)N=NC(C)(C#N)CC(C)(C)OC PFHOSZAOXCYAGJ-UHFFFAOYSA-N 0.000 description 1
- WYGWHHGCAGTUCH-UHFFFAOYSA-N 2-[(2-cyano-4-methylpentan-2-yl)diazenyl]-2,4-dimethylpentanenitrile Chemical compound CC(C)CC(C)(C#N)N=NC(C)(C#N)CC(C)C WYGWHHGCAGTUCH-UHFFFAOYSA-N 0.000 description 1
- WMYINDVYGQKYMI-UHFFFAOYSA-N 2-[2,2-bis(hydroxymethyl)butoxymethyl]-2-ethylpropane-1,3-diol Chemical compound CCC(CO)(CO)COCC(CC)(CO)CO WMYINDVYGQKYMI-UHFFFAOYSA-N 0.000 description 1
- WFSMVVDJSNMRAR-UHFFFAOYSA-N 2-[2-(2-ethoxyethoxy)ethoxy]ethanol Chemical compound CCOCCOCCOCCO WFSMVVDJSNMRAR-UHFFFAOYSA-N 0.000 description 1
- LCZVSXRMYJUNFX-UHFFFAOYSA-N 2-[2-(2-hydroxypropoxy)propoxy]propan-1-ol Chemical compound CC(O)COC(C)COC(C)CO LCZVSXRMYJUNFX-UHFFFAOYSA-N 0.000 description 1
- SBYMUDUGTIKLCR-UHFFFAOYSA-N 2-chloroethenylbenzene Chemical compound ClC=CC1=CC=CC=C1 SBYMUDUGTIKLCR-UHFFFAOYSA-N 0.000 description 1
- CKSAKVMRQYOFBC-UHFFFAOYSA-N 2-cyanopropan-2-yliminourea Chemical compound N#CC(C)(C)N=NC(N)=O CKSAKVMRQYOFBC-UHFFFAOYSA-N 0.000 description 1
- DDBYLRWHHCWVID-UHFFFAOYSA-N 2-ethylbut-1-enylbenzene Chemical compound CCC(CC)=CC1=CC=CC=C1 DDBYLRWHHCWVID-UHFFFAOYSA-N 0.000 description 1
- XKZGIJICHCVXFV-UHFFFAOYSA-N 2-ethylhexyl diphenyl phosphite Chemical compound C=1C=CC=CC=1OP(OCC(CC)CCCC)OC1=CC=CC=C1 XKZGIJICHCVXFV-UHFFFAOYSA-N 0.000 description 1
- KBKNKFIRGXQLDB-UHFFFAOYSA-N 2-fluoroethenylbenzene Chemical compound FC=CC1=CC=CC=C1 KBKNKFIRGXQLDB-UHFFFAOYSA-N 0.000 description 1
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 1
- CTHJQRHPNQEPAB-UHFFFAOYSA-N 2-methoxyethenylbenzene Chemical compound COC=CC1=CC=CC=C1 CTHJQRHPNQEPAB-UHFFFAOYSA-N 0.000 description 1
- 125000004200 2-methoxyethyl group Chemical group [H]C([H])([H])OC([H])([H])C([H])([H])* 0.000 description 1
- BTOVVHWKPVSLBI-UHFFFAOYSA-N 2-methylprop-1-enylbenzene Chemical compound CC(C)=CC1=CC=CC=C1 BTOVVHWKPVSLBI-UHFFFAOYSA-N 0.000 description 1
- PIAOLBVUVDXHHL-UHFFFAOYSA-N 2-nitroethenylbenzene Chemical compound [O-][N+](=O)C=CC1=CC=CC=C1 PIAOLBVUVDXHHL-UHFFFAOYSA-N 0.000 description 1
- ODJQKYXPKWQWNK-UHFFFAOYSA-N 3,3'-Thiobispropanoic acid Chemical compound OC(=O)CCSCCC(O)=O ODJQKYXPKWQWNK-UHFFFAOYSA-N 0.000 description 1
- BUZICZZQJDLXJN-UHFFFAOYSA-N 3-azaniumyl-4-hydroxybutanoate Chemical compound OCC(N)CC(O)=O BUZICZZQJDLXJN-UHFFFAOYSA-N 0.000 description 1
- IWTYTFSSTWXZFU-UHFFFAOYSA-N 3-chloroprop-1-enylbenzene Chemical compound ClCC=CC1=CC=CC=C1 IWTYTFSSTWXZFU-UHFFFAOYSA-N 0.000 description 1
- ZTHJQCDAHYOPIK-UHFFFAOYSA-N 3-methylbut-2-en-2-ylbenzene Chemical compound CC(C)=C(C)C1=CC=CC=C1 ZTHJQCDAHYOPIK-UHFFFAOYSA-N 0.000 description 1
- MRBKEAMVRSLQPH-UHFFFAOYSA-N 3-tert-butyl-4-hydroxyanisole Chemical compound COC1=CC=C(O)C(C(C)(C)C)=C1 MRBKEAMVRSLQPH-UHFFFAOYSA-N 0.000 description 1
- VFXXTYGQYWRHJP-UHFFFAOYSA-N 4,4'-azobis(4-cyanopentanoic acid) Chemical compound OC(=O)CCC(C)(C#N)N=NC(C)(CCC(O)=O)C#N VFXXTYGQYWRHJP-UHFFFAOYSA-N 0.000 description 1
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 1
- YAXPDWVRLUOOBJ-UHFFFAOYSA-N 4-ethylhex-3-en-3-ylbenzene Chemical compound CCC(CC)=C(CC)C1=CC=CC=C1 YAXPDWVRLUOOBJ-UHFFFAOYSA-N 0.000 description 1
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- FKAJZOZTZXQGTJ-UHFFFAOYSA-N 5,5-dimethyl-1,3-diazabicyclo[2.2.0]hex-3-ene Chemical compound C1N2C(C1(C)C)=NC2 FKAJZOZTZXQGTJ-UHFFFAOYSA-N 0.000 description 1
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- JKIJEFPNVSHHEI-UHFFFAOYSA-N Phenol, 2,4-bis(1,1-dimethylethyl)-, phosphite (3:1) Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC=C1OP(OC=1C(=CC(=CC=1)C(C)(C)C)C(C)(C)C)OC1=CC=C(C(C)(C)C)C=C1C(C)(C)C JKIJEFPNVSHHEI-UHFFFAOYSA-N 0.000 description 1
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- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
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- 125000004122 cyclic group Chemical group 0.000 description 1
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- XJOBOFWTZOKMOH-UHFFFAOYSA-N decanoyl decaneperoxoate Chemical compound CCCCCCCCCC(=O)OOC(=O)CCCCCCCCC XJOBOFWTZOKMOH-UHFFFAOYSA-N 0.000 description 1
- 125000002704 decyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 238000004455 differential thermal analysis Methods 0.000 description 1
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- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 238000004945 emulsification Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 125000003187 heptyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- KETWBQOXTBGBBN-UHFFFAOYSA-N hex-1-enylbenzene Chemical compound CCCCC=CC1=CC=CC=C1 KETWBQOXTBGBBN-UHFFFAOYSA-N 0.000 description 1
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 1
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
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- 239000011261 inert gas Substances 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
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- 239000002609 medium Substances 0.000 description 1
- 125000004184 methoxymethyl group Chemical group [H]C([H])([H])OC([H])([H])* 0.000 description 1
- ZQMHJBXHRFJKOT-UHFFFAOYSA-N methyl 2-[(1-methoxy-2-methyl-1-oxopropan-2-yl)diazenyl]-2-methylpropanoate Chemical compound COC(=O)C(C)(C)N=NC(C)(C)C(=O)OC ZQMHJBXHRFJKOT-UHFFFAOYSA-N 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
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- WTNTZFRNCHEDOS-UHFFFAOYSA-N n-(2-hydroxyethyl)-2-methylpropanamide Chemical compound CC(C)C(=O)NCCO WTNTZFRNCHEDOS-UHFFFAOYSA-N 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 150000002825 nitriles Chemical class 0.000 description 1
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- 125000001400 nonyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- RCALDWJXTVCBAZ-UHFFFAOYSA-N oct-1-enylbenzene Chemical compound CCCCCCC=CC1=CC=CC=C1 RCALDWJXTVCBAZ-UHFFFAOYSA-N 0.000 description 1
- OTLDLKLSNZMTTA-UHFFFAOYSA-N octahydro-1h-4,7-methanoindene-1,5-diyldimethanol Chemical compound C1C2C3C(CO)CCC3C1C(CO)C2 OTLDLKLSNZMTTA-UHFFFAOYSA-N 0.000 description 1
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- KHMYONNPZWOTKW-UHFFFAOYSA-N pent-1-enylbenzene Chemical compound CCCC=CC1=CC=CC=C1 KHMYONNPZWOTKW-UHFFFAOYSA-N 0.000 description 1
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- FZYCEURIEDTWNS-UHFFFAOYSA-N prop-1-en-2-ylbenzene Chemical compound CC(=C)C1=CC=CC=C1.CC(=C)C1=CC=CC=C1 FZYCEURIEDTWNS-UHFFFAOYSA-N 0.000 description 1
- 235000019260 propionic acid Nutrition 0.000 description 1
- YPVDWEHVCUBACK-UHFFFAOYSA-N propoxycarbonyloxy propyl carbonate Chemical compound CCCOC(=O)OOC(=O)OCCC YPVDWEHVCUBACK-UHFFFAOYSA-N 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 239000011342 resin composition Substances 0.000 description 1
- CHQMHPLRPQMAMX-UHFFFAOYSA-L sodium persulfate Substances [Na+].[Na+].[O-]S(=O)(=O)OOS([O-])(=O)=O CHQMHPLRPQMAMX-UHFFFAOYSA-L 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 150000003440 styrenes Chemical class 0.000 description 1
- 238000010557 suspension polymerization reaction Methods 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 1
- LVEOKSIILWWVEO-UHFFFAOYSA-N tetradecyl 3-(3-oxo-3-tetradecoxypropyl)sulfanylpropanoate Chemical compound CCCCCCCCCCCCCCOC(=O)CCSCCC(=O)OCCCCCCCCCCCCCC LVEOKSIILWWVEO-UHFFFAOYSA-N 0.000 description 1
- UWHCKJMYHZGTIT-UHFFFAOYSA-N tetraethylene glycol Chemical compound OCCOCCOCCOCCO UWHCKJMYHZGTIT-UHFFFAOYSA-N 0.000 description 1
- 238000002411 thermogravimetry Methods 0.000 description 1
- 235000019303 thiodipropionic acid Nutrition 0.000 description 1
- 150000003573 thiols Chemical class 0.000 description 1
- KUAZQDVKQLNFPE-UHFFFAOYSA-N thiram Chemical compound CN(C)C(=S)SSC(=S)N(C)C KUAZQDVKQLNFPE-UHFFFAOYSA-N 0.000 description 1
- 229960002447 thiram Drugs 0.000 description 1
- 229960000984 tocofersolan Drugs 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- 125000002889 tridecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- AUPYNGCJRYOPQY-UHFFFAOYSA-N tris(2,5-ditert-butylphenyl) phosphite Chemical compound CC(C)(C)C1=CC=C(C(C)(C)C)C(OP(OC=2C(=CC=C(C=2)C(C)(C)C)C(C)(C)C)OC=2C(=CC=C(C=2)C(C)(C)C)C(C)(C)C)=C1 AUPYNGCJRYOPQY-UHFFFAOYSA-N 0.000 description 1
- WGKLOLBTFWFKOD-UHFFFAOYSA-N tris(2-nonylphenyl) phosphite Chemical compound CCCCCCCCCC1=CC=CC=C1OP(OC=1C(=CC=CC=1)CCCCCCCCC)OC1=CC=CC=C1CCCCCCCCC WGKLOLBTFWFKOD-UHFFFAOYSA-N 0.000 description 1
- QEDNBHNWMHJNAB-UHFFFAOYSA-N tris(8-methylnonyl) phosphite Chemical compound CC(C)CCCCCCCOP(OCCCCCCCC(C)C)OCCCCCCCC(C)C QEDNBHNWMHJNAB-UHFFFAOYSA-N 0.000 description 1
- ZMPODEGAECKFEA-UHFFFAOYSA-N tris[2,4-bis(2-methylbutan-2-yl)phenyl] phosphite Chemical compound CCC(C)(C)C1=CC(C(C)(C)CC)=CC=C1OP(OC=1C(=CC(=CC=1)C(C)(C)CC)C(C)(C)CC)OC1=CC=C(C(C)(C)CC)C=C1C(C)(C)CC ZMPODEGAECKFEA-UHFFFAOYSA-N 0.000 description 1
- 125000002948 undecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
- 239000002076 α-tocopherol Substances 0.000 description 1
- 235000004835 α-tocopherol Nutrition 0.000 description 1
- 239000011590 β-tocopherol Substances 0.000 description 1
- 235000007680 β-tocopherol Nutrition 0.000 description 1
Landscapes
- Polymerisation Methods In General (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Description
本発明は、重合体粒子に関する。 FIELD OF THE INVENTION This invention relates to polymer particles.
(メタ)アクリル系粒子などの重合体粒子は、トナー成分用途、塗料への添加剤用途、光学材料用途、化粧品用途、成形用樹脂用途などの各種用途に広く利用されている。 Polymer particles such as (meth)acrylic particles are widely used in various applications such as toner components, paint additives, optical materials, cosmetics, and molding resins.
重合体粒子は基材樹脂と混合して用いられることが多く、重合体粒子の耐熱性が悪いと、成形加工時の加熱による分解、成形品の外観不良や機械的特性低下を引き起こす。そのため、重合体粒子は耐熱性に優れることが求められる。 Polymer particles are often used in combination with a base resin, and if the polymer particles have poor heat resistance, they will decompose due to heating during molding, and the molded product will have poor appearance and mechanical properties. Therefore, polymer particles are required to have excellent heat resistance.
(メタ)アクリル系重合体粒子の耐熱性を向上させる手段として、メタクリル系単量体にアクリル系単量体を一定量共重合させる方法があるが、当該方法ではアクリル系単量体を共重合しない場合と比べて重合体粒子のガラス転移温度(Tg)が低下し、粉体製造工程で粒子同士の融着やハンドリング性の低下を招くという問題があった。 One way to improve the heat resistance of (meth)acrylic polymer particles is to copolymerize a certain amount of acrylic monomer with methacrylic monomer. There was a problem in that the glass transition temperature (Tg) of the polymer particles was lower than in the case without it, leading to fusion between particles and a decrease in handling properties in the powder manufacturing process.
また、(メタ)アクリル系重合体粒子の耐熱性を向上させる別の手段として、スチレン系モノマーを一定量共重合させる方法もある。当該方法では製造工程における粒子同士の融着等の問題を起こさず粒子の耐熱性を向上できるものの、加熱時に黄変する問題があった。 Another method for improving the heat resistance of (meth)acrylic polymer particles is to copolymerize a certain amount of a styrene monomer. Although this method can improve the heat resistance of the particles without causing problems such as fusion between particles during the manufacturing process, there is a problem of yellowing during heating.
例えば、特許文献1には、充分な光拡散性と、光透過性とを有し、成形時の着色が少なく、変色防止能が向上した光拡散性ポリカーボネート系樹脂組成物が知られている。特許文献1には、ポリカーボネート系樹脂と、該樹脂に分散させた、ホスファイト系酸化防止剤を含有させた架橋(メタ)アクリル系重合体粒子とを含む光拡散性ポリカーボネート系樹脂組成物が提案されている。 For example, Patent Document 1 discloses a light-diffusing polycarbonate-based resin composition that has sufficient light-diffusing properties and light transmittance, exhibits little discoloration during molding, and has improved ability to prevent discoloration. Patent Document 1 proposes a light-diffusing polycarbonate resin composition comprising a polycarbonate resin and crosslinked (meth)acrylic polymer particles containing a phosphite antioxidant dispersed in the resin. has been done.
従来から重合体粒子の耐熱性を向上させることは望まれていたが、未だ充分な耐熱性を有する重合体粒子は提供されていなかった。 Although it has been desired to improve the heat resistance of polymer particles, polymer particles with sufficient heat resistance have not yet been provided.
本発明は、高温に晒された際に、分解や黄変が抑制された、耐熱性(耐熱分解性および耐熱黄変性)に優れた重合体粒子を提供することを目的とする。 An object of the present invention is to provide polymer particles with excellent heat resistance (thermal decomposition resistance and heat yellowing resistance) that are suppressed from decomposition and yellowing when exposed to high temperatures.
本発明者は、上記課題を解決するために鋭意検討を行った結果、特定のモノマー成分を、酸化防止剤およびチオ硫酸塩の存在下で重合することにより得られる重合体粒子は、耐熱性(耐熱分解性および耐熱黄変性)に優れることを見出し、本発明を完成させた。 As a result of intensive studies to solve the above problems, the present inventors found that polymer particles obtained by polymerizing specific monomer components in the presence of an antioxidant and thiosulfate have heat resistance ( The present invention was completed based on the discovery that the composition has excellent thermal decomposition resistance and thermal yellowing resistance.
すなわち、本発明は例えば以下の[1]~[3]に関する。 That is, the present invention relates to, for example, the following [1] to [3].
[1] スチレン系モノマーを含むモノマー成分を、酸化防止剤およびチオ硫酸塩の存在下で重合する、重合体粒子の製造方法。 [1] A method for producing polymer particles, in which a monomer component containing a styrenic monomer is polymerized in the presence of an antioxidant and a thiosulfate.
[2] 前記酸化防止剤が、リン系酸化防止剤である、[1]に記載の重合体粒子の製造方法。 [2] The method for producing polymer particles according to [1], wherein the antioxidant is a phosphorous antioxidant.
[3] スチレン系モノマーを含むモノマー成分由来の構成成分を含む重合体粒子であって、下記条件(i)および(ii)を満たす、重合体粒子。
(i)重合体粒子を大気中150℃で1時間加熱した後に測定したYI値が10以下である。
(ii)重合体粒子を窒素雰囲気下10℃/minで昇温し、350℃に到達した際の重量減少率が10重量%以下である。
[3] Polymer particles containing constituent components derived from monomer components containing styrene monomers, which satisfy the following conditions (i) and (ii).
(i) The YI value measured after heating the polymer particles at 150° C. for 1 hour in the atmosphere is 10 or less.
(ii) The polymer particles are heated at a rate of 10° C./min in a nitrogen atmosphere, and the weight loss rate when reaching 350° C. is 10% by weight or less.
本発明の重合体粒子の製造方法により、耐熱性(耐熱分解性および耐熱黄変性)に優れる重合体粒子を提供することができる。 By the method for producing polymer particles of the present invention, polymer particles having excellent heat resistance (thermal decomposition resistance and heat yellowing resistance) can be provided.
次に本発明について具体的に説明する。 Next, the present invention will be specifically explained.
<重合体粒子の製造方法>
本発明の重合体粒子の製造方法は、スチレン系モノマーを含むモノマー成分を、酸化防止剤およびチオ硫酸塩の存在下で重合する。
<Method for producing polymer particles>
In the method for producing polymer particles of the present invention, a monomer component containing a styrenic monomer is polymerized in the presence of an antioxidant and a thiosulfate.
モノマー成分としては、スチレン系モノマーを含んでいればよく、モノマー成分100質量%中、スチレン系モノマーの含有量は、好ましくは10~100質量%、より好ましくは15~80質量%、特に好ましくは20~65質量%の範囲である。 The monomer component may contain a styrene monomer, and the content of the styrene monomer in 100% by mass of the monomer component is preferably 10 to 100% by mass, more preferably 15 to 80% by mass, particularly preferably It is in the range of 20 to 65% by mass.
スチレン系モノマーとしては、例えば、スチレン;メチルスチレン、ジメチルスチレン、トリメチルスチレン、エチルスチレン、ジエチルスチレン、トリエチルスチレン、プロピルスチレン、ブチルスチレン、ヘキシルスチレン、ヘプチルスチレンおよびオクチルスチレン等のアルキルスチレン類;フルオロスチレン、クロロスチレン、ブロモスチレン、ジブロモスチレン、クロロメチルスチレンおよびヨウ化スチレン等のハロゲン化スチレン類;ニトロスチレン;アセチルスチレン;メトキシスチレン等が挙げられる。スチレン系モノマーとしては、1種単独で用いてもよく、2種以上を用いてもよい。 Examples of styrenic monomers include styrene; alkylstyrenes such as methylstyrene, dimethylstyrene, trimethylstyrene, ethylstyrene, diethylstyrene, triethylstyrene, propylstyrene, butylstyrene, hexylstyrene, heptylstyrene, and octylstyrene; fluorostyrene; , chlorostyrene, bromostyrene, dibromostyrene, chloromethylstyrene, and halogenated styrenes such as iodized styrene; nitrostyrene; acetylstyrene; methoxystyrene, and the like. As the styrene monomer, one type may be used alone, or two or more types may be used.
モノマー成分としては、スチレン系モノマー以外のモノマーが含まれていてもよく、スチレン系モノマー以外のモノマーとしては、例えばビニル系単量体である、(メタ)アクリル酸アルキルエステル、1分子中に2つ以上のエチレン性不飽和基を有する多官能モノマー、アルコキシアルキル(メタ)アクリレート、アルコキシポリアルキレングリコール(メタ)アクリレート、官能基含有モノマー、脂環式基または芳香環含有(メタ)アクリレート、酢酸ビニル等が挙げられる。スチレン系モノマー以外のモノマーは、1種単独で用いてもよく、2種以上を用いてもよい。 The monomer component may contain monomers other than styrene monomers, and examples of monomers other than styrene monomers include (meth)acrylic acid alkyl esters, which are vinyl monomers, Polyfunctional monomers having three or more ethylenically unsaturated groups, alkoxyalkyl (meth)acrylates, alkoxypolyalkylene glycol (meth)acrylates, monomers containing functional groups, (meth)acrylates containing alicyclic groups or aromatic rings, vinyl acetate etc. Monomers other than styrene monomers may be used alone or in combination of two or more.
モノマー成分100質量%中、スチレン系モノマー以外のモノマーの含有量は、好ましくは0~90質量%、より好ましくは20~85質量%、特に好ましくは35~80質量%の範囲である。 The content of monomers other than styrene monomers in 100% by mass of the monomer components is preferably in the range of 0 to 90% by mass, more preferably 20 to 85% by mass, particularly preferably 35 to 80% by mass.
なお、本明細書において、「(メタ)アクリル」とは、アクリルまたはメタクリルを意味し、「(メタ)アクリレート」とはアクリレートまたはメタクリレートを意味し、「(メタ)アクリロイル」とはアクリロイルまたはメタクリロイルを意味する。 In addition, in this specification, "(meth)acrylic" means acrylic or methacrylic, "(meth)acrylate" means acrylate or methacrylate, and "(meth)acryloyl" means acryloyl or methacryloyl. means.
((メタ)アクリル酸アルキルエステル)
本発明では、スチレン系モノマー以外のモノマー成分として、アルキル基の炭素数が1~18の(メタ)アクリル酸アルキルエステルを用いることが好ましい。前記アルキル基の炭素数としては、1~12が好ましく、1~10がより好ましく、1~8が特に好ましい。
((meth)acrylic acid alkyl ester)
In the present invention, it is preferable to use a (meth)acrylic acid alkyl ester having an alkyl group having 1 to 18 carbon atoms as a monomer component other than the styrene monomer. The number of carbon atoms in the alkyl group is preferably 1 to 12, more preferably 1 to 10, particularly preferably 1 to 8.
アルキル基の炭素数が1~18の(メタ)アクリル酸アルキルエステルとしては、例えば、メチル(メタ)アクリレート、エチル(メタ)アクリレート、プロピル(メタ)アクリレート、イソプロピル(メタ)アクリレート、n-ブチル(メタ)アクリレート、イソブチル(メタ)アクリレート、tert-ブチル(メタ)アクリレート、ペンチル(メタ)アクリレート、ヘキシル(メタ)アクリレート、ヘプチル(メタ)アクリレート、2-エチルヘキシル(メタ)アクリレート、オクチル(メタ)アクリレート、イソオクチル(メタ)アクリレート、ノニル(メタ)アクリレート、イソノニル(メタ)アクリレート、デシル(メタ)アクリレート、イソデシル(メタ)アクリレート、ウンデシル(メタ)アクリレート、ドデシル(メタ)アクリレート、トリデシル(メタ)アクリレート、ステアリル(メタ)アクリレート、イソステアリル(メタ)アクリレートが挙げられる。これらは1種単独であってもよく、2種以上組み合わせて用いてもよい。 Examples of (meth)acrylic acid alkyl esters in which the alkyl group has 1 to 18 carbon atoms include methyl (meth)acrylate, ethyl (meth)acrylate, propyl (meth)acrylate, isopropyl (meth)acrylate, n-butyl ( meth)acrylate, isobutyl(meth)acrylate, tert-butyl(meth)acrylate, pentyl(meth)acrylate, hexyl(meth)acrylate, heptyl(meth)acrylate, 2-ethylhexyl(meth)acrylate, octyl(meth)acrylate, isooctyl (meth)acrylate, nonyl (meth)acrylate, isononyl (meth)acrylate, decyl (meth)acrylate, isodecyl (meth)acrylate, undecyl (meth)acrylate, dodecyl (meth)acrylate, tridecyl (meth)acrylate, stearyl ( Examples include meth)acrylate and isostearyl (meth)acrylate. These may be used alone or in combination of two or more.
モノマー成分100質量%中、(メタ)アクリル酸アルキルエステルの含有量は、特に限定されるものではないが、通常0~90質量%、好ましくは15~80質量%、より好ましくは30~75質量%の範囲である。 The content of (meth)acrylic acid alkyl ester in 100% by mass of monomer components is not particularly limited, but is usually 0 to 90% by mass, preferably 15 to 80% by mass, more preferably 30 to 75% by mass. % range.
(多官能モノマー)
本発明では、モノマー成分として、1分子中にエチレン性不飽和基を2つ以上有する多官能モノマーを用いることが好ましい。多官能モノマーの1分子中のエチレン性不飽和基の数は2~8が好ましく、2~6がより好ましい。
(polyfunctional monomer)
In the present invention, it is preferable to use a polyfunctional monomer having two or more ethylenically unsaturated groups in one molecule as the monomer component. The number of ethylenically unsaturated groups in one molecule of the polyfunctional monomer is preferably 2 to 8, more preferably 2 to 6.
1分子中にエチレン性不飽和基を2つ以上有する多官能モノマーとしては、例えば、エチレングリコールジ(メタ)アクリレート、ポリエチレングリコールジ(メタ)アクリレート、1,3-ブチレングリコールジ(メタ)アクリレート、1,4-ブタンジオールジ(メタ)アクリレート、1,6-ヘキサンジオールジ(メタ)アクリレート、1,9-ノナンジールジ(メタ)アクリレート、ジエチレングリコールジ(メタ)アクリレート、トリエチレングリコールジ(メタ)アクリレート、テトラエチレングリコールジ(メタ)アクリレート、ジプロピレングリコールジ(メタ)アクリレート、トリプロピレングリコールジ(メタ)アクリレート、ネオペンチルグリコールジ(メタ)アクリレート、変性ビスフェノールAジ(メタ)アクリレート、トリシクロデカンジメタノールジ(メタ)アクリレート、トリメチロールプロパントリ(メタ)アクリレート、トリメチロールプロパンエトキシトリ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、エチレンオキシド変性トリメチロールプロパントリ(メタ)アクリレート、プロピレンオキシド変性トリメチロールプロパントリ(メタ)アクリレート、グリセリンプロポキシトリ(メタ)アクリレート、トリス(アクリロキシエチル)イソシアヌレート、カプロラクトン変性トリス(アクリロキシエチル)イソシアヌレート、ジトリメチロールプロパンテトラ(メタ)アクリレート、ペンタエリスリトールテトラ(メタ)アクリレート、ペンタエリスリトールエトキシテトラ(メタ)アクリレート、ジペンタエリスリトールペンタ(メタ)アクリレート、ジペンタエリスリトールモノヒドロキシペンタ(メタ)アクリレート、プロピオン酸変性ジペンタエリスリトールペンタ(メタ)アクリレート、アルキル変性ジペンタエリスリトールペンタ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレート、カプロラクトン変性ジペンタエリスリトールヘキサ(メタ)アクリレート、ジビニルベンゼン等の多官能モノマーが挙げられる。これらは1種単独であってもよく、2種以上組み合わせて用いてもよい。 Examples of polyfunctional monomers having two or more ethylenically unsaturated groups in one molecule include ethylene glycol di(meth)acrylate, polyethylene glycol di(meth)acrylate, 1,3-butylene glycol di(meth)acrylate, 1,4-butanediol di(meth)acrylate, 1,6-hexanediol di(meth)acrylate, 1,9-nonanediol di(meth)acrylate, diethylene glycol di(meth)acrylate, triethylene glycol di(meth)acrylate, Tetraethylene glycol di(meth)acrylate, dipropylene glycol di(meth)acrylate, tripropylene glycol di(meth)acrylate, neopentyl glycol di(meth)acrylate, modified bisphenol A di(meth)acrylate, tricyclodecane dimethanol Di(meth)acrylate, trimethylolpropane tri(meth)acrylate, trimethylolpropane ethoxytri(meth)acrylate, pentaerythritol tri(meth)acrylate, ethylene oxide modified trimethylolpropane tri(meth)acrylate, propylene oxide modified trimethylolpropane Tri(meth)acrylate, glycerin propoxytri(meth)acrylate, tris(acryloxyethyl)isocyanurate, caprolactone-modified tris(acryloxyethyl)isocyanurate, ditrimethylolpropane tetra(meth)acrylate, pentaerythritol tetra(meth)acrylate , pentaerythritol ethoxytetra(meth)acrylate, dipentaerythritol penta(meth)acrylate, dipentaerythritol monohydroxypenta(meth)acrylate, propionic acid modified dipentaerythritol penta(meth)acrylate, alkyl modified dipentaerythritol penta(meth)acrylate ) acrylate, dipentaerythritol hexa(meth)acrylate, caprolactone-modified dipentaerythritol hexa(meth)acrylate, divinylbenzene, and other polyfunctional monomers. These may be used alone or in combination of two or more.
モノマー成分100質量%中、1分子中にエチレン性不飽和基を2つ以上有する多官能モノマーの含有量は、通常0~15質量%、好ましくは0.1~10質量%であり、より好ましくは0.5~8質量%の範囲である。1分子中にエチレン性不飽和基を2つ以上有する多官能モノマーの使用量が前記範囲にあると、適切な架橋度を有し、かつ高分子量であり、耐熱性および耐溶剤性に優れる重合体粒子が得られる点で好ましい。 The content of the polyfunctional monomer having two or more ethylenically unsaturated groups in one molecule in 100% by mass of the monomer component is usually 0 to 15% by mass, preferably 0.1 to 10% by mass, and more preferably is in the range of 0.5 to 8% by mass. When the amount of the polyfunctional monomer having two or more ethylenically unsaturated groups in one molecule is within the above range, a polymer having an appropriate degree of crosslinking, high molecular weight, and excellent heat resistance and solvent resistance can be obtained. This is preferable in that coalesced particles can be obtained.
(アルコキシアルキル(メタ)アクリレート)
本発明では、モノマー成分として、アルコキシアルキル(メタ)アクリレートを用いてもよい。
(Alkoxyalkyl (meth)acrylate)
In the present invention, alkoxyalkyl (meth)acrylate may be used as a monomer component.
アルコキシアルキル(メタ)アクリレートとしては、例えば、メトキシメチル(メタ)アクリレート、2-メトキシエチル(メタ)アクリレート、2-エトキシエチル(メタ)アクリレート、3-メトキシプロピル(メタ)アクリレート、3-エトキシプロピル(メタ)アクリレート、4-メトキシブチル(メタ)アクリレート、4-エトキシブチル(メタ)アクリレートが挙げられる。 Examples of alkoxyalkyl (meth)acrylates include methoxymethyl (meth)acrylate, 2-methoxyethyl (meth)acrylate, 2-ethoxyethyl (meth)acrylate, 3-methoxypropyl (meth)acrylate, and 3-ethoxypropyl (meth)acrylate. Examples include meth)acrylate, 4-methoxybutyl(meth)acrylate, and 4-ethoxybutyl(meth)acrylate.
(アルコキシポリアルキレングリコール(メタ)アクリレート)
本発明では、モノマー成分として、アルコキシポリアルキレングリコール(メタ)アクリレートを用いてもよい。
(Alkoxypolyalkylene glycol (meth)acrylate)
In the present invention, alkoxy polyalkylene glycol (meth)acrylate may be used as the monomer component.
アルコキシポリアルキレングリコール(メタ)アクリレートとしては、例えば、メトキシジエチレングリコールモノ(メタ)アクリレート、メトキシジプロピレングリコールモノ(メタ)アクリレート、エトキシトリエチレングリコールモノ(メタ)アクリレート、エトキシジエチレングリコールモノ(メタ)アクリレート、メトキシトリエチレングリコールモノ(メタ)アクリレートが挙げられる。 Examples of alkoxy polyalkylene glycol (meth)acrylates include methoxydiethylene glycol mono(meth)acrylate, methoxydipropylene glycol mono(meth)acrylate, ethoxytriethylene glycol mono(meth)acrylate, ethoxydiethylene glycol mono(meth)acrylate, and methoxydiethylene glycol mono(meth)acrylate. Triethylene glycol mono(meth)acrylate is mentioned.
(官能基含有モノマー)
本発明では、モノマー成分として、官能基含有モノマーを用いてもよい。
(Functional group-containing monomer)
In the present invention, a functional group-containing monomer may be used as a monomer component.
官能基含有モノマーとしては、例えば、2-ヒドロキシエチル(メタ)アクリレート、2-ヒドロキシプロピル(メタ)アクリレート、4-ヒドロシキブチル(メタ)アクリレート、6-ヒドロキシヘキシル(メタ)アクリレート、8-ヒドロキシオクチル(メタ)アクリレート等の水酸基含有モノマー;(メタ)アクリル酸β-カルボキシエチル、(メタ)アクリル酸5-カルボキシペンチル、コハク酸モノ(メタ)アクリロイルオキシエチルエステル、ω-カルボキシポリカプロラクトンモノ(メタ)アクリレート、アクリル酸、メタクリル酸等のカルボキシル基含有モノマー;アリルグリシジルエーテル、グリシジル(メタ)アクリレート等のグリシジル基含有モノマー;ジメチルアミノエチル(メタ)アクリレート、ジエチルアミノエチル(メタ)アクリレート等のアミノ基含有モノマー;(メタ)アクリルアミド、N-メチル(メタ)アクリルアミド、N-エチル(メタ)アクリルアミド、N-プロピル(メタ)アクリルアミド、N-ヘキシル(メタ)アクリルアミド等のアミド基含有モノマーが挙げられる。 Examples of functional group-containing monomers include 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate, 6-hydroxyhexyl (meth)acrylate, and 8-hydroxyoctyl. Hydroxyl group-containing monomers such as (meth)acrylate; β-carboxyethyl (meth)acrylate, 5-carboxypentyl (meth)acrylate, mono(meth)acryloyloxyethyl succinate, ω-carboxypolycaprolactone mono(meth) Carboxyl group-containing monomers such as acrylate, acrylic acid, and methacrylic acid; Glycidyl group-containing monomers such as allyl glycidyl ether and glycidyl (meth)acrylate; Amino group-containing monomers such as dimethylaminoethyl (meth)acrylate and diethylaminoethyl (meth)acrylate ; Examples include amide group-containing monomers such as (meth)acrylamide, N-methyl (meth)acrylamide, N-ethyl (meth)acrylamide, N-propyl (meth)acrylamide, and N-hexyl (meth)acrylamide.
(脂環式基または芳香環含有(メタ)アクリレート)
本発明では、モノマー成分として、脂環式基または芳香環含有(メタ)アクリレートを用いてもよい。
(Alicyclic group or aromatic ring-containing (meth)acrylate)
In the present invention, an alicyclic group or an aromatic ring-containing (meth)acrylate may be used as the monomer component.
脂環式基または芳香環含有(メタ)アクリレートとしては、例えば、シクロヘキシル(メタ)アクリレート、イソボルニル(メタ)アクリレート、フェニル(メタ)アクリレート、ベンジル(メタ)アクリレート、フェノキシエチル(メタ)アクリレートが挙げられる。 Examples of alicyclic group- or aromatic ring-containing (meth)acrylates include cyclohexyl (meth)acrylate, isobornyl (meth)acrylate, phenyl (meth)acrylate, benzyl (meth)acrylate, and phenoxyethyl (meth)acrylate. .
上記アルコキシアルキル(メタ)アクリレート、アルコキシポリアルキレングリコール(メタ)アクリレート、官能基含有モノマー、脂環式基または芳香環含有(メタ)アクリレートは、1種単独であってもよく、2種以上組み合わせて用いてもよい。 The above alkoxyalkyl (meth)acrylate, alkoxypolyalkylene glycol (meth)acrylate, functional group-containing monomer, alicyclic group or aromatic ring-containing (meth)acrylate may be used alone or in combination of two or more. May be used.
モノマー成分100質量%中、アルコキシアルキル(メタ)アクリレート、アルコキシポリアルキレングリコール(メタ)アクリレート、官能基含有モノマー、脂環式基または芳香環含有(メタ)アクリレートの含有量は合計で、通常10質量%以下、好ましくは8質量%以下であり、より好ましくは5質量%以下である。 In 100% by mass of monomer components, the total content of alkoxyalkyl (meth)acrylate, alkoxypolyalkylene glycol (meth)acrylate, functional group-containing monomer, alicyclic group or aromatic ring-containing (meth)acrylate is usually 10% by mass. % or less, preferably 8% by mass or less, more preferably 5% by mass or less.
(酸化防止剤)
本発明の(メタ)アクリル系重合体粒子の製造においては、上述したモノマー成分を、酸化防止剤およびチオ硫酸塩の存在下で重合する。
(Antioxidant)
In producing the (meth)acrylic polymer particles of the present invention, the above-mentioned monomer components are polymerized in the presence of an antioxidant and a thiosulfate.
酸化防止剤としてはリン系酸化防止剤、フェノール系酸化防止剤、アミン系酸化防止剤、硫黄系酸化防止剤等が挙げられるが、高温に晒された際の黄変を効果的に抑制する観点から、リン系酸化防止剤を用いることが好ましい。 Examples of antioxidants include phosphorus-based antioxidants, phenolic antioxidants, amine-based antioxidants, sulfur-based antioxidants, etc., but from the viewpoint of effectively suppressing yellowing when exposed to high temperatures. Therefore, it is preferable to use a phosphorous antioxidant.
リン系酸化防止剤としては、トリス(2,5-ジ-tert-ブチルフェニル)ホスファイト、トリス(2,4-ジ-tert-ブチルフェニル)ホスファイト、トリス〔2,4-ビス(1,1-ジメチルプロピル)フェニル〕ホスファイト、トリス(モノ又はジ-tert-ブチルフェニル)ホスファイト、4,4'-ブチリデン-ビス(3-メチル-6-t-ブチルフェニル-ジ-トリデシルホスファイト)、サイクリックネオペンタンテトライルビス(2,6-ジ-t-ブチル-4-メチルフェニルホスファイト)、トリス(ノニルフェニル)ホスファイト、2-エチルへキシルジフェニルホスファイト、ジフェニルイソデシルホスファイト、トリイソデシルホスファイト、トリフェニルホスファイト、3,9-ビス(オクタデシロキシ)-2,4,8,10-テトラオキサ-3,9-ジホスファスピロ[5,5]ウンデセン、2,2 '-メチレンビス(4,6-ジ-t-ブチルフェニル)-2-エチルへキシルホスファイト、3,9-ビス(2,6-ジ-tert-ブチル-4-メチルフェノキシ)-2,4,8,10-テトラオキサ-3,9-ジホスファスピロ[5,5]ウンデカン(アデカスタブPEP-36:ADEKA製)等が挙げられる。 Examples of phosphorus antioxidants include tris(2,5-di-tert-butylphenyl) phosphite, tris(2,4-di-tert-butylphenyl) phosphite, tris[2,4-bis(1, 1-dimethylpropyl)phenyl]phosphite, tris(mono- or di-tert-butylphenyl)phosphite, 4,4'-butylidene-bis(3-methyl-6-t-butylphenyl-di-tridecylphosphite) ), cyclic neopentane tetrayl bis(2,6-di-t-butyl-4-methylphenyl phosphite), tris(nonylphenyl) phosphite, 2-ethylhexyldiphenyl phosphite, diphenylisodecyl phosphite , triisodecyl phosphite, triphenyl phosphite, 3,9-bis(octadecyloxy)-2,4,8,10-tetraoxa-3,9-diphosphaspiro[5,5]undecene, 2,2'- Methylenebis(4,6-di-tert-butylphenyl)-2-ethylhexylphosphite, 3,9-bis(2,6-di-tert-butyl-4-methylphenoxy)-2,4,8, Examples include 10-tetraoxa-3,9-diphosphaspiro[5,5]undecane (ADEKA STAB PEP-36: manufactured by ADEKA).
フェノール系酸化防止剤としては、α-トコフェロール、4-メトキシフェノール、4-ヒドロキシフェニル(メタ)アクリレート、β-トコフェロール、2,6-ジ-tert-ブチルフェノール、2,6-ジ-tert-4-メトキシフェノール、2-tert-ブチル-4-メトキシフェノール、2,4-ジメチル-6-tert-ブチルフェノール、2,6-ジ-tert-ブチル-4-メチルフェノール、プロピオン酸ステアリル-β-(3.5-ジ-tert-ブチル-4-ヒドロキシフェニル)等が挙げられる。 Examples of phenolic antioxidants include α-tocopherol, 4-methoxyphenol, 4-hydroxyphenyl (meth)acrylate, β-tocopherol, 2,6-di-tert-butylphenol, 2,6-di-tert-4- Methoxyphenol, 2-tert-butyl-4-methoxyphenol, 2,4-dimethyl-6-tert-butylphenol, 2,6-di-tert-butyl-4-methylphenol, Stearyl-β-propionate (3. 5-di-tert-butyl-4-hydroxyphenyl) and the like.
アミン系酸化防止剤としては、オクチル化ジフェニルアミン、ジクミルジフェニルアミン、N-フェニル-1-ナフチルアミン、2,2'-ジエチル-4-ノニルジフェニルアミンと2,2'-ジエチル-4,4'-ジノニルジフェニルアミンとの混合物等が挙げられる。 Examples of amine antioxidants include octylated diphenylamine, dicumyldiphenylamine, N-phenyl-1-naphthylamine, 2,2'-diethyl-4-nonyldiphenylamine and 2,2'-diethyl-4,4'-dinonyl. Examples include mixtures with diphenylamine.
硫黄系酸化防止剤としては、チオジプロピオン酸、ジラウリルチオジプロピオネート、ジステアリルチオジプロピオネート、ラウリルステアリルチオジプロピオネート、ジミリスチルチオジプロピオネート、ジステアリル-β,β'-チオジブチレート、チオビス(β-ナフトール)、チオビス(N-フェニル-β-ナフチルアミン、2-メルカプトベンゾチアゾール、2-メルカプトベンゾイミダゾール、テトラメチルチウラムモノサルファイド、テトラメチルチウラムジサルファイド、ニッケルジプチルジチオカルバメート等が挙げられる。 Sulfur-based antioxidants include thiodipropionic acid, dilaurylthiodipropionate, distearylthiodipropionate, laurylstearylthiodipropionate, dimyristylthiodipropionate, distearyl-β,β'-thio Dibutyrate, thiobis(β-naphthol), thiobis(N-phenyl-β-naphthylamine, 2-mercaptobenzothiazole, 2-mercaptobenzimidazole, tetramethylthiuram monosulfide, tetramethylthiuram disulfide, nickel diptyldithiocarbamate, etc.) can be mentioned.
酸化防止剤は、1種単独で用いてもよく、2種以上を用いてもよい。 The antioxidants may be used alone or in combination of two or more.
酸化防止剤は、モノマー成分100質量部に対して好ましくは0.1~5質量部、より好ましくは0.1~3質量部用いられる。 The antioxidant is preferably used in an amount of 0.1 to 5 parts by weight, more preferably 0.1 to 3 parts by weight, per 100 parts by weight of the monomer components.
(チオ硫酸塩)
本発明の(メタ)アクリル系重合体粒子の製造においては、上述したモノマー成分を、酸化防止剤およびチオ硫酸塩の存在下で重合する。
(thiosulfate)
In producing the (meth)acrylic polymer particles of the present invention, the above-mentioned monomer components are polymerized in the presence of an antioxidant and a thiosulfate.
チオ硫酸塩としては、チオ硫酸ナトリウム、チオ硫酸アンモニウム、チオ硫酸カリウム、チオ硫酸カルシウムが挙げられ、チオ硫酸ナトリウムが好ましい。 Examples of the thiosulfate include sodium thiosulfate, ammonium thiosulfate, potassium thiosulfate, and calcium thiosulfate, with sodium thiosulfate being preferred.
チオ硫酸塩は、1種単独で用いてもよく、2種以上を用いてもよい。 One type of thiosulfate may be used alone, or two or more types may be used.
チオ硫酸塩は、モノマー成分100質量部に対して好ましくは0.1~5質量部、より好ましくは0.1~3質量部用いられる。 The thiosulfate is preferably used in an amount of 0.1 to 5 parts by weight, more preferably 0.1 to 3 parts by weight, per 100 parts by weight of the monomer components.
本発明では、スチレン系モノマーを含むモノマー成分を、酸化防止剤およびチオ硫酸塩の存在下で重合を行うことにより得られる重合体粒子は、高温に晒された際に、分解や黄変を起こしづらい。すなわち、本発明の製造方法で得られる重合体粒子は、耐熱性(耐熱分解性および耐熱黄変性)に優れる。この理由は明らかではないが、本発明者らは、チオ硫酸塩と酸化防止剤の相乗効果による活性ラジカル補足能の向上により、本発明の製造方法で得られる重合体粒子が耐熱性に優れると推定した。 In the present invention, polymer particles obtained by polymerizing monomer components including styrenic monomers in the presence of an antioxidant and thiosulfate decompose and yellow when exposed to high temperatures. It's difficult. That is, the polymer particles obtained by the production method of the present invention have excellent heat resistance (thermal decomposition resistance and heat yellowing resistance). Although the reason for this is not clear, the present inventors believe that the polymer particles obtained by the production method of the present invention have excellent heat resistance due to the improved active radical scavenging ability due to the synergistic effect of thiosulfate and antioxidant. estimated.
(製造条件)
本発明の重合体粒子の製造方法は、スチレン系モノマーを含むモノマー成分を、酸化防止剤およびチオ硫酸塩の存在下で重合する。
(manufacturing conditions)
In the method for producing polymer particles of the present invention, a monomer component containing a styrenic monomer is polymerized in the presence of an antioxidant and a thiosulfate.
本発明の製造方法では、前記モノマー成分を、酸化防止剤およびチオ硫酸塩の存在下で重合すればよく、重合方法としては、特に限定は無いが、例えば、溶液重合法、塊状重合法、乳化重合法、懸濁重合法等の従来公知の重合法により製造することができる。 In the production method of the present invention, the monomer component may be polymerized in the presence of an antioxidant and a thiosulfate, and the polymerization method is not particularly limited, but examples include solution polymerization, bulk polymerization, emulsification. It can be produced by conventionally known polymerization methods such as polymerization and suspension polymerization.
具体的な重合方法としては例えば、反応容器内に重合溶媒あるいは分散媒、モノマー成分を仕込み、窒素ガス等の不活性ガス雰囲気下で重合開始剤を添加し、反応開始温度を通常40~100℃、好ましくは50~90℃に設定し、通常50~90℃、好ましくは60~90℃の温度に反応系を維持して、1~20時間、好ましくは1~5時間反応させることにより重合体粒子を得ることができる。 As a specific polymerization method, for example, a polymerization solvent or dispersion medium and monomer components are charged into a reaction vessel, a polymerization initiator is added under an inert gas atmosphere such as nitrogen gas, and the reaction initiation temperature is usually set at 40 to 100°C. , preferably at 50 to 90°C, and maintaining the reaction system at a temperature of usually 50 to 90°C, preferably 60 to 90°C, and reacting for 1 to 20 hours, preferably 1 to 5 hours, to form a polymer. particles can be obtained.
重合開始剤としては、例えば、アゾ系開始剤、過酸化物系重合開始剤が挙げられる。 Examples of the polymerization initiator include azo initiators and peroxide polymerization initiators.
アゾ系開始剤としては、例えば、2,2'-アゾビスイソブチロニトリル、2,2'-アゾビス(4-メトキシ-2,4-ジメチルバレロニトリル)、2,2'-アゾビス(2-シクロプロピルプロピオニトリル)、2,2'-アゾビス(2,4-ジメチルバレロニトリル)、2,2'-アゾビス(2-メチルブチロニトリル)、1,1'-アゾビス(シクロヘキサン-1-カルボニトリル)、2-(カルバモイルアゾ)イソブチロニトリル、2-フェニルアゾ-4-メトキシ-2,4-ジメチルバレロニトリル、2,2'-アゾビス(2-アミジノプロパン)ジヒドロクロリド、2,2'-アゾビス(N,N'-ジメチレンイソブチルアミジン)、2,2'-アゾビス〔2-メチル-N-(2-ヒドロキシエチル)-プロピオンアミド〕、2,2'-アゾビス(イソブチルアミド)ジヒドレート、4,4'-アゾビス(4-シアノペンタン酸)、2,2'-アゾビス(2-シアノプロパノール)、ジメチル-2,2'-アゾビス(2-メチルプロピオネート)、2,2'-アゾビス(2-メチル-N-(2-ヒドロキシエチル)プロピオンアミド)、2,2'-アゾビス(2-アミジノプロパン)二塩酸塩等のアゾ化合物が挙げられる。 Examples of azo initiators include 2,2'-azobisisobutyronitrile, 2,2'-azobis(4-methoxy-2,4-dimethylvaleronitrile), 2,2'-azobis(2- cyclopropylpropionitrile), 2,2'-azobis(2,4-dimethylvaleronitrile), 2,2'-azobis(2-methylbutyronitrile), 1,1'-azobis(cyclohexane-1-carboxylic acid), nitrile), 2-(carbamoylazo)isobutyronitrile, 2-phenylazo-4-methoxy-2,4-dimethylvaleronitrile, 2,2'-azobis(2-amidinopropane) dihydrochloride, 2,2'- Azobis(N,N'-dimethyleneisobutyramidine), 2,2'-azobis[2-methyl-N-(2-hydroxyethyl)-propionamide], 2,2'-azobis(isobutyramide) dihydrate, 4 , 4'-azobis(4-cyanopentanoic acid), 2,2'-azobis(2-cyanopropanol), dimethyl-2,2'-azobis(2-methylpropionate), 2,2'-azobis( Examples include azo compounds such as 2-methyl-N-(2-hydroxyethyl)propionamide) and 2,2'-azobis(2-amidinopropane) dihydrochloride.
過酸化物系重合開始剤としては、有機過酸化物類、過硫酸塩類が挙げられる。 Examples of peroxide-based polymerization initiators include organic peroxides and persulfates.
有機過酸化物類としては、例えば、t-ブチルハイドロパーオキサイド、クメンハイドロオキサイド、ジクミルパーオキサイド、ベンゾイルパーオキシド、ラウロイルパーオキシド、カプロイルパーオキシド、ジ-i-プロピルパーオキシジカーボネート、ジ-2-エチルヘキシルパーオキシジカーボネート、t-ブチルパーオキシビバレート、2,2-ビス(4,4-ジ-t-ブチルパーオキシシクロヘキシル)プロパン、2,2-ビス(4,4-ジ-t-アミルパーオキシシクロヘキシル)プロパン、2,2-ビス(4,4-ジ-t-オクチルパーオキシシクロヘキシル)プロパン、2,2-ビス(4,4-ジ-α-クミルパーオキシシクロヘキシル)プロパン、2,2-ビス(4,4-ジ-t-ブチルパーオキシシクロヘキシル)ブタン、2,2-ビス(4,4-ジ-t-オクチルパーオキシシクロヘキシル)ブタンが挙げられる。 Examples of organic peroxides include t-butyl hydroperoxide, cumene hydroxide, dicumyl peroxide, benzoyl peroxide, lauroyl peroxide, caproyl peroxide, di-i-propyl peroxydicarbonate, and dicumyl peroxide. -2-ethylhexyl peroxydicarbonate, t-butyl peroxybivalate, 2,2-bis(4,4-di-t-butylperoxycyclohexyl)propane, 2,2-bis(4,4-di- t-amylperoxycyclohexyl)propane, 2,2-bis(4,4-di-t-octylperoxycyclohexyl)propane, 2,2-bis(4,4-di-α-cumylperoxycyclohexyl)propane , 2,2-bis(4,4-di-t-butylperoxycyclohexyl)butane, and 2,2-bis(4,4-di-t-octylperoxycyclohexyl)butane.
過硫酸塩類としては、例えば、過硫酸アンモニウム、過硫酸カリウム、過硫酸ナトリウム等が挙げられる。 Examples of persulfates include ammonium persulfate, potassium persulfate, sodium persulfate, and the like.
重合開始剤は1種単独で用いてもよく、2種以上を用いてもよい。また、重合中に、重合開始剤を複数回添加することも制限されない。 One type of polymerization initiator may be used alone, or two or more types may be used in combination. Furthermore, there is no restriction on adding the polymerization initiator multiple times during polymerization.
重合開始剤は、モノマー成分100質量部に対して、通常0.001~5質量部、好ましくは0.005~3質量部の範囲内の量で使用される。 The polymerization initiator is used in an amount usually in the range of 0.001 to 5 parts by weight, preferably 0.005 to 3 parts by weight, based on 100 parts by weight of the monomer components.
また、本発明の製造方法では、上記重合反応中に、重合開始剤、連鎖移動剤、モノマー成分、重合溶媒を適宜追加添加してもよい。 Further, in the production method of the present invention, a polymerization initiator, a chain transfer agent, a monomer component, and a polymerization solvent may be additionally added as appropriate during the polymerization reaction.
分散媒としては、水性媒体が挙げられる。本発明において、水性媒体とは、水あるいは水を主成分とする媒体を意味する。具体的には、水単独、あるいはメタノールやエタノールなどの低級アルコールと水との混合物などが挙げられるが、これらのうちでは水単独が好ましい。水性媒体の使用量は、重合条件にもよるため特に限定されるものではないが、モノマー成分100質量部に対して、好ましくは100~3000質量部、より好ましくは200~1000質量部である。 Examples of the dispersion medium include aqueous media. In the present invention, the aqueous medium means water or a medium containing water as a main component. Specifically, water alone or a mixture of water and a lower alcohol such as methanol or ethanol may be used, and among these, water alone is preferable. The amount of the aqueous medium to be used is not particularly limited as it depends on the polymerization conditions, but is preferably 100 to 3000 parts by weight, more preferably 200 to 1000 parts by weight, based on 100 parts by weight of the monomer component.
本発明の重合体粒子の製造方法は、連鎖移動剤を用いてもよい。例えば、メチルメルカプタン、n-ドデシルメルカプタン、α-メチルスチレンダイマー等の極性基を含有しない連鎖移動剤等が挙げられる。 A chain transfer agent may be used in the method for producing polymer particles of the present invention. Examples include chain transfer agents that do not contain polar groups, such as methyl mercaptan, n-dodecyl mercaptan, and α-methylstyrene dimer.
これらのチオール系連鎖移動剤は、1種単独で用いてもよく、2種以上組み合わせて用いてもよい。 These thiol-based chain transfer agents may be used alone or in combination of two or more.
連鎖移動剤の使用量は、連鎖移動剤の種類および重合条件にもよるため特に限定されるものではないが、モノマー成分100質量部に対して好ましくは0.1~10質量部、より好ましくは0.1~5質量部である。 The amount of the chain transfer agent used is not particularly limited as it depends on the type of chain transfer agent and polymerization conditions, but is preferably 0.1 to 10 parts by weight, more preferably 0.1 to 10 parts by weight per 100 parts by weight of the monomer components. It is 0.1 to 5 parts by mass.
本発明の重合体粒子の製造方法は通常、重合後、得られた重合体粒子を回収する。重合体粒子を回収する方法としては、従来公知の方法等を適宜選択することができ、特に制限ない。 In the method for producing polymer particles of the present invention, the obtained polymer particles are usually recovered after polymerization. As a method for recovering the polymer particles, conventionally known methods can be appropriately selected, and there are no particular limitations.
本発明の製造方法で得られる重合体粒子は、耐熱性(耐熱分解性および耐熱黄変性)に優れるため、トナー成分用途、塗料への添加剤用途、フィルムへの添加剤用途、光学材料用途、化粧品用途、成形用樹脂用途などの各種用途に広く使用することが可能である。 Since the polymer particles obtained by the production method of the present invention have excellent heat resistance (thermal decomposition resistance and heat yellowing resistance), they can be used as toner components, as additives for paints, as additives for films, as optical materials, It can be widely used in various applications such as cosmetics and molding resins.
<重合体粒子>
本発明の重合体粒子は、スチレン系モノマーを含むモノマー成分由来の構成成分を含む重合体粒子であって、下記条件(i)および(ii)を満たす。
<Polymer particles>
The polymer particles of the present invention are polymer particles containing components derived from monomer components containing styrenic monomers, and satisfy the following conditions (i) and (ii).
(i)重合体粒子を大気中150℃で1時間加熱した後に測定したYI値が10以下である。 (i) The YI value measured after heating the polymer particles at 150° C. for 1 hour in the atmosphere is 10 or less.
(ii)重合体粒子を窒素雰囲気下10℃/minで昇温し、350℃に到達した際の重量減少率が10重量%以下である。 (ii) The polymer particles are heated at a rate of 10° C./min in a nitrogen atmosphere, and the weight loss rate when reaching 350° C. is 10% by weight or less.
本発明の重合体粒子は、(i)重合体粒子を大気中150℃で1時間加熱した後に測定したYI値が10以下であり、好ましくは8以下である。 The polymer particles of the present invention have (i) a YI value of 10 or less, preferably 8 or less, measured after heating the polymer particles at 150° C. for 1 hour in the atmosphere.
本発明の重合体粒子は、(ii)重合体粒子を窒素雰囲気下10℃/minで昇温し、350℃に到達した際の重量減少率が10重量%以下であり、好ましくは0~8重量%であり、より好ましくは0~5重量%である。 The polymer particles of the present invention have (ii) a weight loss rate of 10% by weight or less when the polymer particles are heated at 10°C/min in a nitrogen atmosphere and the temperature reaches 350°C, preferably 0 to 8%. % by weight, more preferably 0 to 5% by weight.
本発明の重合体粒子は、(i)を満たすため、耐熱黄変性に優れ、(ii)を満たすため耐熱分解性に優れる。このため、本発明の重合体粒子は、トナー成分用途、塗料への添加剤用途、光学材料用途、フィルムへの添加剤用途、化粧品用途、成形用樹脂用途などの各種用途に広く使用することが可能である。 Since the polymer particles of the present invention satisfy (i), they have excellent resistance to heat yellowing, and because they satisfy (ii), they have excellent heat decomposition resistance. Therefore, the polymer particles of the present invention can be widely used in various applications such as toner components, paint additives, optical materials, film additives, cosmetics, and molding resins. It is possible.
本発明の重合体粒子は、スチレン系モノマー由来の構成成分を含むため、高耐熱分解性を有する。また、モノマー成分としては、<重合体粒子の製造方法>の項で記載したモノマー成分を用いることが好ましい。 The polymer particles of the present invention have high heat-resistant decomposition properties because they contain constituent components derived from styrenic monomers. Furthermore, as the monomer component, it is preferable to use the monomer components described in the section <Method for producing polymer particles>.
本発明の重合体粒子は、耐熱性(耐熱分解性および耐熱黄変性)の観点から、酸化防止剤およびチオ硫酸塩を含むことが好ましい。前記酸化防止剤が、リン系酸化防止剤であることが好ましい。 The polymer particles of the present invention preferably contain an antioxidant and a thiosulfate from the viewpoint of heat resistance (thermal decomposition resistance and heat yellowing resistance). It is preferable that the antioxidant is a phosphorus antioxidant.
本発明の重合体粒子は、平均粒径が、好ましくは0.01~10000μmであり、より好ましくは0.01~100μmである。 The average particle size of the polymer particles of the present invention is preferably 0.01 to 10,000 μm, more preferably 0.01 to 100 μm.
本発明の重合体粒子は、前述の<重合体粒子の製造方法>の項に記載された方法で製造することが、容易に(i)および(ii)を満たすことができるため好ましい。 The polymer particles of the present invention are preferably produced by the method described in the above-mentioned <Method for producing polymer particles> because (i) and (ii) can be easily satisfied.
次に本発明について実施例を示してさらに詳細に説明するが、本発明はこれらによって限定されるものではない。 EXAMPLES Next, the present invention will be described in more detail with reference to Examples, but the present invention is not limited thereto.
[実施例1]
撹拌機、還流冷却器、温度計および窒素道入管を備えた反応装置にMMA(メチルメタクリレート)59質量部、St(スチレン)40質量部、EGDMA(エチレングリコールジメタクリレート)1質量部、酸化防止剤(アデカスタブPEP-36:ADEKA製)0.2質量部、イオン交換水400質量部を仕込み、窒素ガスを導入しながら70℃に昇温した。
[Example 1]
59 parts by mass of MMA (methyl methacrylate), 40 parts by mass of St (styrene), 1 part by mass of EGDMA (ethylene glycol dimethacrylate), and antioxidant in a reaction apparatus equipped with a stirrer, a reflux condenser, a thermometer, and a nitrogen inlet pipe. (ADEKA STAB PEP-36: manufactured by ADEKA) 0.2 parts by mass and 400 parts by mass of ion-exchanged water were charged, and the temperature was raised to 70° C. while introducing nitrogen gas.
次いで、過硫酸カリウム(KPS)0.3質量部、チオ硫酸ナトリウム0.3質量部を加え、窒素雰囲気下で70℃にて7時間重合反応を行った。 Next, 0.3 parts by mass of potassium persulfate (KPS) and 0.3 parts by mass of sodium thiosulfate were added, and a polymerization reaction was carried out at 70° C. for 7 hours in a nitrogen atmosphere.
反応液を冷却した後、ろ過・乾燥を行い、平均粒径が0.4μmの重合体粒子(A-1)を得た。 After cooling the reaction solution, it was filtered and dried to obtain polymer particles (A-1) with an average particle size of 0.4 μm.
[実施例2]
重合開始剤として過硫酸カリウム(KPS)に変えて、2,2'-アゾビス(2-アミジノプロパン)二塩酸塩(AAPH)0.5質量部用いた以外は、実施例1と同様に行い、平均粒径が0.4μmの重合体粒子(A-2)を得た。
[Example 2]
The same procedure as in Example 1 was carried out, except that 0.5 parts by mass of 2,2'-azobis(2-amidinopropane) dihydrochloride (AAPH) was used instead of potassium persulfate (KPS) as a polymerization initiator. Polymer particles (A-2) having an average particle diameter of 0.4 μm were obtained.
[比較例1~3]
重合時に使用した各成分の組成を表1に記載したとおりに変更したこと以外は実施例1と同様に行い、平均粒径が0.4μmの重合体粒子(A'-1)~(A'-3)を得た。
[Comparative Examples 1 to 3]
The same procedure as in Example 1 was conducted except that the composition of each component used during polymerization was changed as shown in Table 1, and polymer particles (A'-1) to (A' -3) was obtained.
なお、表1中BAは、n-ブチルアクリレートを意味する。 In addition, BA in Table 1 means n-butyl acrylate.
実施例、比較例で得られた重合体粒子の重量減少率、YI値、平均粒径を以下の方法で測定した。 The weight loss rate, YI value, and average particle diameter of the polymer particles obtained in Examples and Comparative Examples were measured by the following methods.
(重量減少率)
得られた重合体粒子について、熱重量・示差熱分析(TG-DTA)により、下記条件で、重合体粒子の重量減少率(耐熱分解性)を求めた。・測定装置:STA7220((株)日立ハイテクサイエンス製)・雰囲気:窒素 200ml/min・加熱温度:500℃・昇温速度:10℃/min・試料測定容器:アルミ製 オープンセル
(Weight reduction rate)
The weight loss rate (thermal decomposition resistance) of the obtained polymer particles was determined by thermogravimetric/differential thermal analysis (TG-DTA) under the following conditions.・Measuring device: STA7220 (manufactured by Hitachi High-Tech Science Co., Ltd.) ・Atmosphere: Nitrogen 200ml/min ・Heating temperature: 500°C ・Heating rate: 10°C/min ・Sample measurement container: Aluminum open cell
アルミ製のオープンセルに、実施例・比較例で得られた重合体粒子を5mg入れ、測定部にセットした。その後、窒素を200ml/minで注入しながら、500℃まで、昇温速度10℃/minで測定部を加熱した。 5 mg of the polymer particles obtained in the Examples and Comparative Examples were placed in an aluminum open cell and set in the measurement section. Thereafter, the measuring section was heated to 500° C. at a temperature increase rate of 10° C./min while nitrogen was injected at a rate of 200 ml/min.
350℃に到達時の重合体粒子の重量を測定し、減量率(wt%)を求めた。減少量が小さい程、重合体粒子の熱分解が起こりにくいことを表し、耐熱分解性に優れていることを示す。 The weight of the polymer particles when the temperature reached 350°C was measured, and the weight loss rate (wt%) was determined. The smaller the amount of decrease, the less likely thermal decomposition of the polymer particles will occur, indicating that the thermal decomposition resistance is excellent.
(YI値)
得られた重合体粒子2gを、150℃に設定した乾燥機に入れ、大気雰囲気下、150℃で1時間加熱した。
(YI value)
2 g of the obtained polymer particles were placed in a dryer set at 150° C. and heated at 150° C. for 1 hour in an air atmosphere.
次いで、分光測色計CM-700d(コニカミノルタ(株)製)を用いて、加熱後の重合体粒子のYI値を求めた。なお、YI値は3回測定を行った平均値で算出した。 Next, the YI value of the heated polymer particles was determined using a spectrophotometer CM-700d (manufactured by Konica Minolta, Inc.). Note that the YI value was calculated as the average value of three measurements.
YI値が小さいほど、耐熱黄変性に優れていることを示す。 The smaller the YI value, the better the resistance to heat yellowing.
実施例、比較例の重合に使用した各成分および評価結果を表1にまとめる。 Table 1 summarizes each component used in the polymerization of Examples and Comparative Examples and the evaluation results.
(平均粒径)
得られた重合体粒子の平均粒径は、走査型電子顕微鏡((株)日立ハイテクノロジー製)より得られる画像から任意の粒子100個の粒子径を測定し、その平均値を平均粒子径とした。顕微鏡による平均粒子径の観察は、15000倍の観察倍率で行った。
(Average particle size)
The average particle size of the obtained polymer particles is determined by measuring the particle size of 100 arbitrary particles from an image obtained using a scanning electron microscope (manufactured by Hitachi High-Technologies Corporation), and calculating the average value as the average particle size. did. The average particle diameter was observed using a microscope at an observation magnification of 15,000 times.
Claims (2)
(i)重合体粒子を大気中150℃で1時間加熱した後に測定したYI値が10以下である。
(ii)重合体粒子を窒素雰囲気下10℃/minで昇温し、350℃に到達した際の重量減少率が10重量%以下である。 A polymer particle containing a component derived from a monomer component containing styrene, methyl methacrylate, and a polyfunctional monomer having 2 to 6 ethylenically unsaturated groups in one molecule, wherein in 100 % by mass of the monomer component, the The content of styrene is in the range of 20 to 65% by mass, the content of the methyl methacrylate is in the range of 30 to 75% by mass, and the content of the polyfunctional monomer is in the range of 0.5 to 8% by mass. A polymer particle that satisfies the following conditions (i) and (ii).
(i) The YI value measured after heating the polymer particles at 150° C. for 1 hour in the atmosphere is 10 or less.
(ii) The polymer particles are heated at a rate of 10° C./min in a nitrogen atmosphere, and the weight loss rate when reaching 350° C. is 10% by weight or less.
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