JP7352858B2 - Outdoor unit of air conditioner - Google Patents

Outdoor unit of air conditioner Download PDF

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JP7352858B2
JP7352858B2 JP2019164173A JP2019164173A JP7352858B2 JP 7352858 B2 JP7352858 B2 JP 7352858B2 JP 2019164173 A JP2019164173 A JP 2019164173A JP 2019164173 A JP2019164173 A JP 2019164173A JP 7352858 B2 JP7352858 B2 JP 7352858B2
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heat exchanger
outdoor unit
chamber
gap member
machine room
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JP2021042888A (en
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詠人 望月
康雅 辻
恭輔 高梨
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Fujitsu General Ltd
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本発明は、空気調和装置の室外機に関する。 The present invention relates to an outdoor unit of an air conditioner.

空気調和装置の室外機は、所定の間隔で配置される複数枚のフィンと、複数枚のフィンを貫通し冷媒が流れる複数本の伝熱管とを有する熱交換器を備える(例えば、特許文献1)。 An outdoor unit of an air conditioner includes a heat exchanger having a plurality of fins arranged at predetermined intervals and a plurality of heat transfer tubes through which a refrigerant passes through the fins (for example, Patent Document 1 ).

室外機筐体の内部は、仕切り板によって上述した熱交換器やファンなどが配置される熱交換室と、圧縮機や膨張弁や電装品箱などが配置される機械室とに仕切られている。熱交換器は、室外機筐体の底板に組み付けられる。熱交換器は、機械室に配置される圧縮機や膨張弁と冷媒配管で接続する必要があり、この接続のために熱交換器の一部が機械室に配置される。つまり、熱交換器は、機械室と熱交換室にまたがって配置されるので、熱交換器が配置される箇所には仕切り板が存在しない。また、底板には、熱交換器で発生した凝縮水や室外機の内部に侵入した雨水などの水を、室外機の外部に排出する排水溝が設けられている。排水溝は、底板に熱交換器の形状に沿って凹部として形成される。 The interior of the outdoor unit casing is divided by a partition plate into a heat exchange room where the heat exchanger and fan described above are located, and a machine room where the compressor, expansion valve, electrical equipment box, etc. are located. . The heat exchanger is assembled to the bottom plate of the outdoor unit housing. The heat exchanger needs to be connected to the compressor and expansion valve arranged in the machine room through refrigerant piping, and a part of the heat exchanger is arranged in the machine room for this connection. That is, since the heat exchanger is arranged across the machine room and the heat exchange room, there is no partition plate where the heat exchanger is arranged. Furthermore, the bottom plate is provided with a drainage groove that drains water such as condensed water generated by the heat exchanger and rainwater that has entered the outdoor unit to the outside of the outdoor unit. The drain groove is formed as a recess in the bottom plate along the shape of the heat exchanger.

特開2010-210140号公報Japanese Patent Application Publication No. 2010-210140

上述したように、熱交換器が配置される箇所には仕切り板が存在せず、かつ、熱交換器の下方には機械室から熱交換室にわたって排水溝が形成されている。そして、排水溝が凹部として底板に形成されることから、熱交換器が底板に組み付けられた際に熱交換器の下面と排水溝とが密接しない。このため、熱交換器の下方と排水溝との間には、機械室と熱交換室とを連通する隙間が形成される。この隙間の寸法が大きいと、室外機の熱交換室に外気を取り込むための吸込口や、熱交換器で冷媒と熱交換を行った外気を熱交換室から外部へ放出するための吹出口から熱交換室に侵入した小動物が、上記の隙間を通って機械室へと侵入する恐れがある。そして、機械室に侵入した小動物が電装品箱に侵入すれば、電装品箱に格納されている回路基板をショート等といった問題を生じさせる恐れがあった。 As described above, there is no partition plate in the area where the heat exchanger is arranged, and a drainage groove is formed below the heat exchanger from the machine room to the heat exchange room. Since the drain groove is formed as a recess in the bottom plate, the lower surface of the heat exchanger and the drain groove do not come into close contact when the heat exchanger is assembled to the bottom plate. Therefore, a gap is formed between the lower part of the heat exchanger and the drain groove, which communicates the machine room and the heat exchange room. If the size of this gap is large, it may cause problems such as the inlet for taking in outside air into the heat exchange chamber of the outdoor unit, or the outlet for releasing outside air that has undergone heat exchange with the refrigerant in the heat exchanger from the heat exchange chamber to the outside. There is a risk that small animals that have entered the heat exchange room may enter the machine room through the above-mentioned gap. If a small animal that has entered the machine room enters the electrical equipment box, it may cause problems such as short-circuiting of circuit boards stored in the electrical equipment box.

本発明は、以上に説明した問題点を解決するものであり、熱交換室から機械室への小動物の侵入を防止できる空気調和装置の室外機を提供することを目的とする。 The present invention solves the problems described above, and aims to provide an outdoor unit of an air conditioner that can prevent small animals from entering the machine room from the heat exchange room.

上記課題を解決するために、本発明に係る空気調和装置の室外機は、仕切り板によって内部が第1室と第2室とに区画される筐体と、筐体の内部に第1室から第2室に亘って配置される熱交換器とを有する。この室外機は、筐体の一部を形成し熱交換器の下方、かつ、熱交換器10の形状に対応した位置に第1室から第2室に亘って凹状に形成された排水溝を備えた底板と、突出部を備え熱交換器に組み付けられる隙間部材とを有する。そして、隙間部材を組み付けた熱交換器を底板に配置したときに、突出部が排水溝に配置され、突出部は排水溝における第1室と第2室との間の境界面を形成する。 In order to solve the above problems, an outdoor unit of an air conditioner according to the present invention includes a casing whose interior is divided into a first chamber and a second chamber by a partition plate, and a casing from which the first chamber is connected to the inside of the casing. and a heat exchanger disposed across the second chamber. This outdoor unit has a drain groove formed in a concave shape extending from the first chamber to the second chamber, which forms part of the housing and is located below the heat exchanger and at a position corresponding to the shape of the heat exchanger 10. The heat exchanger has a bottom plate provided with the heat exchanger, and a gap member provided with the protrusion and assembled to the heat exchanger. Then, when the heat exchanger with the gap member assembled is placed on the bottom plate, the protruding portion is placed in the drain groove, and the protruding portion forms an interface between the first chamber and the second chamber in the drain groove.

本願の空気調和装置の室外機によれば、突出部により第1室と第2室とが遮断されるので、第2室(熱交換室)から第1室(機械室)への小動物の侵入を防止できる。 According to the outdoor unit of the air conditioner of the present application, since the first chamber and the second chamber are cut off by the protrusion, small animals cannot enter the first chamber (mechanical room) from the second chamber (heat exchange room). can be prevented.

本発明の実施形態における、空気調和装置の室外機の説明図であり、(A)は室外機の外観斜視図であり、(B)は天面パネルを取り除いて室外機の内部を上方から見た図である。FIG. 2 is an explanatory diagram of an outdoor unit of an air conditioner according to an embodiment of the present invention, (A) is an external perspective view of the outdoor unit, and (B) is a view of the inside of the outdoor unit from above with the top panel removed. This is a diagram. 本発明の実施形態における、隙間部材の装着状態を説明する図面であり、(A)は本発明に関わる構成のみを表した室外機の内部斜視図であり、(B)は(A)におけるB部拡大図である。2 is a diagram illustrating a state in which a gap member is installed in an embodiment of the present invention, (A) is an internal perspective view of an outdoor unit showing only the configuration related to the present invention, and (B) is a B in (A). It is an enlarged view of the part. 隙間部材を装着する前の、熱交換器を側板側から見た図である。It is a figure which looked at the heat exchanger from the side plate side before mounting|wearing the gap member. 本発明の実施形態における、隙間部材の斜視図である。FIG. 3 is a perspective view of a gap member in an embodiment of the present invention. 本発明の実施形態における、隙間部材の装着方法を説明する図面であり、(A)は熱交換器の下面に隙間部材を装着する手順を説明する図面であり、(B)は室外機の熱交換器の下面への隙間部材の装着が完了した状態を示す図面である。2 is a diagram illustrating a method of installing a gap member in an embodiment of the present invention, (A) is a diagram illustrating a procedure for attaching a gap member to the lower surface of a heat exchanger, and (B) is a diagram illustrating a procedure for installing a gap member on the lower surface of a heat exchanger, and (B) is a diagram illustrating a procedure for attaching a gap member to the lower surface of a heat exchanger; It is a drawing which shows the state where attachment of the gap member to the lower surface of an exchanger is completed. 隙間部材を装着した後の、熱交換器を側板側から見た図である。It is a figure which looked at the heat exchanger from the side plate side after mounting|wearing the gap member. 熱交換器の側板に隙間部材の突き当て部が突き当たる状態を示す斜視図である。FIG. 3 is a perspective view showing a state in which the abutting portion of the gap member abuts against the side plate of the heat exchanger. 本発明の他の実施形態における、突出部に貫通部を設けた隙間部材の斜視図である。It is a perspective view of the gap member which provided the penetration part in the protrusion part in other embodiment of this invention.

以下、本発明の実施の形態を、添付図面に基づいて詳細に説明する。なお、以降の説明では、室外機における左右方向を図1(A)に示すX方向とし、室外機における前後方向をY方向とし、室外機における上下方向を図1(A)に示すZ方向とする。また、本発明は以下の実施形態に限定されることはなく、本発明の主旨を逸脱しない範囲で種々変形することが可能である。 Hereinafter, embodiments of the present invention will be described in detail based on the accompanying drawings. In the following explanation, the horizontal direction of the outdoor unit will be referred to as the X direction shown in FIG. 1(A), the front-rear direction of the outdoor unit will be referred to as the Y direction, and the vertical direction of the outdoor unit will be referred to as the Z direction shown in FIG. 1(A). do. Further, the present invention is not limited to the following embodiments, and various modifications can be made without departing from the spirit of the present invention.

まず、室外機1について説明する。図1(B)に示すように、本実施形態における空気調和装置の室外機1は、少なくとも熱交換器10と、ファン41とを後述する室外機1の筐体の内部に備えている。また、図示しないが、熱交換器10とともに室外機1の冷媒回路を形成する圧縮機、四方弁、膨張弁や、電源基板や制御基板などの回路基板を格納する電装品箱を室外機1の筐体の内部に備えている。 First, the outdoor unit 1 will be explained. As shown in FIG. 1(B), the outdoor unit 1 of the air conditioner according to this embodiment includes at least a heat exchanger 10 and a fan 41 inside a casing of the outdoor unit 1, which will be described later. Although not shown, the outdoor unit 1 is equipped with an electrical component box that stores the compressor, four-way valve, expansion valve, and circuit boards such as the power supply board and control board, which together with the heat exchanger 10 form the refrigerant circuit of the outdoor unit 1. It is provided inside the casing.

図1(A)および図1(B)に示すように、室外機1の筐体は、前面パネル2と、天面パネル3と、前面側支柱23と、背面側支柱24と、側面パネル4と、底板8と、仕切板25とで直方体形状に形成されている。 As shown in FIGS. 1(A) and 1(B), the casing of the outdoor unit 1 includes a front panel 2, a top panel 3, a front column 23, a rear column 24, and a side panel 4. , the bottom plate 8 and the partition plate 25 are formed into a rectangular parallelepiped shape.

前面パネル2は板金で形成され、図1(A)に示すように、室外機2の前面のうちの右側の一部(後述する機械室31の前面)を覆うように配置されている。前面側支柱23は板金をL字状に折り曲げて形成され、図1(B)に示すように、室外機1の前面の左端に配置されている。そして、前面パネル2の左端と前面側支柱23の間に、室外機1の内部と外部を連通する吹出口21が上下に2つ配置されており、吹出口21に臨むようにファン41も上下に2つ配置されている。 The front panel 2 is formed of a sheet metal, and as shown in FIG. 1(A), is arranged so as to cover a portion of the right side of the front surface of the outdoor unit 2 (the front surface of a machine room 31 to be described later). The front support column 23 is formed by bending a sheet metal into an L-shape, and is arranged at the left end of the front surface of the outdoor unit 1, as shown in FIG. 1(B). Between the left end of the front panel 2 and the front support column 23, two air outlets 21 are vertically arranged to communicate the inside and outside of the outdoor unit 1, and the fans 41 are also arranged vertically so as to face the air outlets 21. There are two located in.

背面側支柱24は板金をL字状に折り曲げて形成され、室外機1の背面の左端に配置されている。背面パネル5は板金で形成され、室外機1の背面のうちの右側の一部(後述する機械室31の背面)を覆うように配置されている。そして、前面側支柱23と背面側支柱24の間、および、背面側支柱24と背面パネル5の左端の間のそれぞれが、室外機1の内部と外部を連通する吸込口21とされており、図1(B)および図2(A)に示すように、L字状に形成された熱交換器10が吸込口22に臨むように配置されている。なお、図2では、ファン41の描画は省略している。 The rear support column 24 is formed by bending a sheet metal into an L-shape, and is arranged at the left end of the rear surface of the outdoor unit 1. The back panel 5 is formed of a sheet metal, and is arranged to cover a part of the right side of the back of the outdoor unit 1 (the back of the machine room 31, which will be described later). And, between the front side column 23 and the rear side column 24, and between the rear side column 24 and the left end of the rear panel 5, each serves as a suction port 21 that communicates the inside and outside of the outdoor unit 1, As shown in FIGS. 1(B) and 2(A), an L-shaped heat exchanger 10 is arranged so as to face the suction port 22. As shown in FIG. Note that in FIG. 2, the drawing of the fan 41 is omitted.

側面パネル4は板金で形成され、室外機1の右側面(後述する機械室31の右側面)を覆うように配置されている。仕切板25は、室外機1の筐体内部を機械室31(本発明の第1室に相当)と熱交換室32(本発明の第2室に相当)とに仕切るように配置されるものであり、板金を略C字状に折り曲げて形成されている。 The side panel 4 is formed of a sheet metal, and is arranged to cover the right side of the outdoor unit 1 (the right side of the machine room 31, which will be described later). The partition plate 25 is arranged to partition the inside of the casing of the outdoor unit 1 into a machine room 31 (corresponding to the first chamber of the present invention) and a heat exchange chamber 32 (corresponding to the second chamber of the present invention). It is formed by bending a sheet metal into a substantially C-shape.

底板8は板金の周縁部を上方に折り曲げて形成される。底板8には、これまで説明した各々のパネルや前面側支柱23、背面側支柱24、仕切板25、熱交換器10、冷媒回路を形成する圧縮機などが固定される。また、図2(B)および図3に示すように、底板8には、熱交換器10で発生した凝縮水や外部から侵入した雨水などの水を、室外機1の外部に排出する排水溝8aが設けられている。排水溝8aは、底板8を凹状となるように、かつ、機械室31から熱交換室32にわたって熱交換器10の下面10aに沿って形成されている。排水溝8aには、図示しない排水孔が設けられており、排水溝8aは排水孔に向かって傾斜するように形成されている。従って、熱交換器10が蒸発器として機能する際に生成されて排水溝8aに滴下した凝縮水は排水孔へと流れ、排水孔から室外機1の外部に排水される。 The bottom plate 8 is formed by bending the peripheral edge of a sheet metal upward. Each of the panels described above, the front support 23, the back support 24, the partition plate 25, the heat exchanger 10, a compressor forming a refrigerant circuit, and the like are fixed to the bottom plate 8. In addition, as shown in FIGS. 2(B) and 3, the bottom plate 8 has a drainage groove for discharging water such as condensed water generated in the heat exchanger 10 and rainwater that has entered from the outside to the outside of the outdoor unit 1. 8a is provided. The drainage groove 8a is formed so that the bottom plate 8 has a concave shape and extends from the machine room 31 to the heat exchange room 32 along the lower surface 10a of the heat exchanger 10. A drain hole (not shown) is provided in the drain groove 8a, and the drain groove 8a is formed so as to be inclined toward the drain hole. Therefore, condensed water that is generated when the heat exchanger 10 functions as an evaporator and drips into the drain groove 8a flows to the drain hole and is drained to the outside of the outdoor unit 1 from the drain hole.

以上説明した室外機1の筐体内部には、前述したように熱交換器10と、ファン41と、図示しない圧縮機、四方弁、膨張弁、および、電装品箱が配置される。具体的には、機械室31には、圧縮機と四方弁と膨張弁と電装品箱が配置される。電装品箱は、図2(A)に示す仕切り板25の上端部にその一部が固定されて機械室31の上方に配置される。従って、室外機1の内部において仕切り板25より上方の空間は、電装品箱によって機械室31と熱交換室32とに仕切られる。一方、熱交換室32には、熱交換器10とファン41が配置される。ファン41は、吹出口21に臨むように配置される。熱交換器10は、略L字形状に形成されて背面及び左側面に設けられた各吸込口22に臨むように配置される。 Inside the casing of the outdoor unit 1 described above, as described above, the heat exchanger 10, the fan 41, a compressor (not shown), a four-way valve, an expansion valve, and an electrical component box are arranged. Specifically, the machine room 31 includes a compressor, a four-way valve, an expansion valve, and an electrical equipment box. The electrical component box is disposed above the machine room 31 with a portion thereof fixed to the upper end of the partition plate 25 shown in FIG. 2(A). Therefore, the space above the partition plate 25 inside the outdoor unit 1 is partitioned into a machine room 31 and a heat exchange room 32 by the electrical equipment box. On the other hand, the heat exchanger 10 and the fan 41 are arranged in the heat exchange chamber 32. The fan 41 is arranged so as to face the air outlet 21. The heat exchanger 10 is formed into a substantially L-shape and is arranged so as to face each suction port 22 provided on the back and left side.

上記のように、底板8に固定された熱交換器10は、大部分が熱交換室32に配置されるとともに一部が機械室31に配置される。具体的には、図1(B)に示すように、側面パネル4が取り付けられる側であり圧縮機や四方弁などと冷媒配管で接続される側の熱交換器10の端部(以下、熱交換器端部11aと記載する)が、仕切り板25の熱交換器10側の端部(以下、仕切り板端部25aと記載する)を通り側面パネル4に平行な直線Aを越えて機械室31に配置される。ここで、直線Aは、仕切り板25が存在しない箇所において、機械室31と熱交換室32とを分けるための仮想の直線である。つまり、図3に示すように、直線A上の熱交換器端部11aが配置される箇所の下方における、熱交換器10の下面10aの下方の排水溝8aには、仕切り板25が存在しないことで、排水溝8aを介して機械室31と熱交換室32とが連通する連通口Sが形成される。 As described above, most of the heat exchanger 10 fixed to the bottom plate 8 is disposed in the heat exchange chamber 32, and a portion thereof is disposed in the machine room 31. Specifically, as shown in FIG. 1(B), the end of the heat exchanger 10 (hereinafter referred to as a heat The exchanger end 11a) passes through the end of the partition plate 25 on the heat exchanger 10 side (hereinafter referred to as the partition plate end 25a) and crosses the straight line A parallel to the side panel 4 into the machine room. It is located at 31. Here, the straight line A is an imaginary straight line for separating the machine room 31 and the heat exchange room 32 at a location where the partition plate 25 is not present. That is, as shown in FIG. 3, the partition plate 25 is not present in the drainage groove 8a below the lower surface 10a of the heat exchanger 10 below the location on the straight line A where the heat exchanger end 11a is arranged. Thus, a communication port S is formed through which the machine room 31 and the heat exchange room 32 communicate with each other via the drain groove 8a.

図1(B)および図2に示すように、熱交換器10は、所定の間隔で配置された複数枚のフィン11と、複数枚のフィン11を貫通し冷媒が流れる複数本の伝熱管7とを備え、前述したように略L字形状に形成されている。図2(B)および図3に示すように、熱交換器10は、熱交換器10の下面10aが排水溝8aの上方に配置されるように、熱交換器10が底板8や前面側支柱23に図示しない複数の固定金具で組み付けられる。熱交換器10は、複数枚のフィン11の間を、図2(A)に示す空気の流れ方向αで通過する空気と、複数本の伝熱管7を流れる冷媒とを熱交換させる。 As shown in FIG. 1(B) and FIG. 2, the heat exchanger 10 includes a plurality of fins 11 arranged at predetermined intervals, and a plurality of heat transfer tubes 7 through which a refrigerant flows through the plurality of fins 11. As described above, it is formed into a substantially L-shape. As shown in FIG. 2(B) and FIG. 3, the heat exchanger 10 is arranged such that the bottom plate 8 or the front support column is arranged such that the lower surface 10a of the heat exchanger 10 is disposed above the drain groove 8a. 23 with a plurality of fixing fittings (not shown). The heat exchanger 10 exchanges heat between the air passing between the plurality of fins 11 in the air flow direction α shown in FIG. 2(A) and the refrigerant flowing through the plurality of heat transfer tubes 7.

フィン11は、アルミニウムまたはアルミニウム合金を用いて板状に形成されている。フィン11は、所定の間隔で複数枚積層されてその間を空気が流通する。ファン41が回転することで、各吸込口22から吸い込まれて熱交換室32に流入した空気が、熱交換器10を図2(A)に示す矢印αの方向に流れる。また、図2に示すように、熱交換器端部11aには、当該熱交換器端部11aに配置されるフィン11の外側に側板6が取り付けられる。側板6は、板金を加工してフィン11と高さ寸法がほぼ同じで前後寸法(図1(A)におけるY方向)がフィン11よりやや大きい形状となるように形成されている。 The fin 11 is formed into a plate shape using aluminum or an aluminum alloy. A plurality of fins 11 are stacked at predetermined intervals, and air flows between them. As the fan 41 rotates, the air sucked in from each suction port 22 and flowing into the heat exchange chamber 32 flows through the heat exchanger 10 in the direction of arrow α shown in FIG. 2(A). Further, as shown in FIG. 2, a side plate 6 is attached to the heat exchanger end 11a on the outside of the fins 11 arranged at the heat exchanger end 11a. The side plate 6 is formed by processing a sheet metal so that the height dimension is almost the same as that of the fin 11, and the front-rear dimension (Y direction in FIG. 1(A)) is slightly larger than the fin 11.

複数本の伝熱管7は、銅製のパイプをヘアピン状に形成したものである。複数本の伝熱管7は、空気の流れ方向αに直交する方向において、上下方向に平行に並べて配置されている。図1(B)及び図2(A)に示すように、各伝熱管7は、熱交換器端部11aにおいて、一部の伝熱管7は図示しない分流器に接続され、他の伝熱管7は、伝熱管7の一方の端部と他の伝熱管7の端部とが接続管7aで接続されて、1本の管路が形成される。なお、本実施形態の熱交換器10では伝熱管7を空気の流れ方向αに対して複数列並べたものとしているが、熱交換器10を搭載する空気調和装置で必要とされる能力に応じて、伝熱管7の列数は適宜増減すればよい。 The plurality of heat exchanger tubes 7 are copper pipes formed into a hairpin shape. The plurality of heat exchanger tubes 7 are arranged in parallel in the vertical direction in a direction perpendicular to the air flow direction α. As shown in FIGS. 1(B) and 2(A), at the heat exchanger end 11a, some of the heat exchanger tubes 7 are connected to a flow divider (not shown), and other heat exchanger tubes 7 are connected to a flow divider (not shown). In this case, one end of the heat exchanger tube 7 and the end of the other heat exchanger tube 7 are connected by a connecting tube 7a to form one pipe line. In addition, in the heat exchanger 10 of this embodiment, the heat exchanger tubes 7 are arranged in multiple rows in the air flow direction α, but the heat exchanger tubes 7 may be arranged in multiple rows in the air flow direction α. Therefore, the number of rows of heat exchanger tubes 7 may be increased or decreased as appropriate.

以上に説明した熱交換器10の組み立ては、以下の手順で行われる。まず、複数枚のフィン11と側板6とに、複数本の伝熱管7を挿通させる。具体的には、複数枚のフィン11に設けられた孔に各伝熱管7を挿通させ、最後に側板6に設けられた孔に各伝熱管7を挿通させる。次に、各伝熱管7の拡管を行って各伝熱管7と各フィン11および側板6とを固定する。次に、1つの伝熱管7の一方の端部と接続管7aの一方の端部とを溶接して接続し、接続管7aの他端と他の伝熱管7の一方の端部とを溶接して接続する。このとき、伝熱管7の端部と接続管7aとの溶接個所より内側(左側)に側板6が配置される、つまり、熱交換器端部11aの最も外側(右側)に配置されているフィン11と溶接個所との間に側板6が介在する。これにより、伝熱管7と接続管7aとを溶接する際に、側板6の内側に配置されるフィン11に伝わる熱量が減少するので、伝熱管7と接続管7aとを溶接する際に発生する熱によってフィン11が変形することを防止できる。 The assembly of the heat exchanger 10 described above is performed in the following steps. First, a plurality of heat exchanger tubes 7 are inserted through a plurality of fins 11 and a side plate 6. Specifically, each heat exchanger tube 7 is inserted into a hole provided in a plurality of fins 11, and finally each heat exchanger tube 7 is inserted into a hole provided in a side plate 6. Next, each heat exchanger tube 7 is expanded and each heat exchanger tube 7, each fin 11, and each side plate 6 are fixed. Next, one end of one heat exchanger tube 7 and one end of the connecting tube 7a are welded and connected, and the other end of the connecting tube 7a and one end of the other heat exchanger tube 7 are welded. and connect. At this time, the side plate 6 is placed inside (on the left side) from the welding point between the end of the heat exchanger tube 7 and the connecting tube 7a, that is, the fin is placed on the outermost side (on the right side) of the heat exchanger end 11a. A side plate 6 is interposed between 11 and the welding location. As a result, when welding the heat exchanger tube 7 and the connecting tube 7a, the amount of heat transmitted to the fins 11 arranged inside the side plate 6 is reduced, so that the amount of heat generated when welding the heat exchanger tube 7 and the connecting tube 7a is reduced. It is possible to prevent the fins 11 from deforming due to heat.

ところで、図3に示すように、熱交換器10を底板8に組み付けると、熱交換器10の下方に凹形状の排水溝8aが位置する。熱交換器10と排水溝8aとの距離が近いと、冬季に排水溝8aに存在する水が凍結したときに熱交換器10の下部が氷で覆われてしまい、熱交換器10として働く面積が減少して熱交換量が低下する恐れがある。このため、熱交換器10は排水溝8aから離して底板8に組み付けられる。 By the way, as shown in FIG. 3, when the heat exchanger 10 is assembled to the bottom plate 8, a concave drain groove 8a is located below the heat exchanger 10. If the distance between the heat exchanger 10 and the drain 8a is short, when the water present in the drain 8a freezes in winter, the lower part of the heat exchanger 10 will be covered with ice, reducing the area that serves as the heat exchanger 10. There is a risk that the amount of heat exchanged will decrease. Therefore, the heat exchanger 10 is assembled to the bottom plate 8 apart from the drain groove 8a.

前述したように、室外機1の内部は、仕切り板25によって機械室31と熱交換室32とに分けられている。一方、熱交換器10が排水溝8aから離して底板8に組み付けられることで、前述した連通口Sが形成される。そして、連通口Sの高さ寸法や幅寸法が大きくて虫等の小動物が侵入可能な寸法(例えば、9.0mm)より大きい寸法である場合は、室外機1の外部から吸込口22や吹出口21を介して熱交換室32に侵入した虫等の小動物が、連通口Sを通って機械室31に侵入し、機械室31に配置された図示しない電装品箱(必ずしも閉じた箱である必要はなく、一部が機械室31に開口していてもよい)の内部に侵入して電源基板などの回路基板をショートさせてしまう恐れがある。 As described above, the interior of the outdoor unit 1 is divided by the partition plate 25 into a machine room 31 and a heat exchange room 32. On the other hand, the above-described communication port S is formed by assembling the heat exchanger 10 on the bottom plate 8 apart from the drain groove 8a. If the height and width of the communication port S are large and are larger than the dimensions (for example, 9.0 mm) that allow small animals such as insects to enter, the air intake port 22 or the Small animals such as insects that have entered the heat exchange chamber 32 through the outlet 21 have entered the machine room 31 through the communication port S, and have been disposed of in an electrical equipment box (not necessarily a closed box) located in the machine room 31. It is not necessary, and a part of it may be open to the machine room 31), and there is a risk of short-circuiting the circuit board such as the power supply board.

以上に説明した問題点を解決するために、本実施形態における空気調和装置の室外機1は、熱交換器10の下面10aに隙間部材9を取り付け、この隙間部材9に設けられる突出部9dを連通口Sに配置する。これにより、排水溝8aにおいて突出部9dが熱交換室32と機械室31との境界面を形成するとともに連通口Sの面積を小さくするので、熱交換室32から機械室31への小動物の侵入を防ぐことができる。以下、主に図4を用いて、隙間部材9の詳細を説明する。 In order to solve the problems described above, the outdoor unit 1 of the air conditioner according to the present embodiment has a gap member 9 attached to the lower surface 10a of the heat exchanger 10, and a protrusion 9d provided on the gap member 9. Place it in the communication port S. As a result, the protruding portion 9d in the drain groove 8a forms an interface between the heat exchange chamber 32 and the machine room 31, and reduces the area of the communication port S, thereby preventing small animals from entering the machine room 31 from the heat exchange chamber 32. can be prevented. Hereinafter, details of the gap member 9 will be explained mainly using FIG. 4.

図4に示すように、隙間部材9は、板金を用いて略四角形状となるように形成されて、熱交換器10の下面10aに接する基部9aと、基部9aの一辺から上方に基部9aから連続して伸びるように形成される第1返り部9bと、基部9aの第1返り部9bが連なる辺と反対側の一辺から上方に基部9aから連続して伸びるように形成される第2返り部9cとを有している。第1返り部9bは隙間部材9を熱交換器10に取り付けた際に空気の流れ方向αの上流側に配置されるように形成され、第2返り部9cは隙間部材9を熱交換器10に取り付けた際に空気の流れ方向αの下流側に配置されるように形成される。 As shown in FIG. 4, the gap member 9 is formed using a sheet metal to have a substantially rectangular shape, and includes a base 9a in contact with the lower surface 10a of the heat exchanger 10, and a base 9a extending upward from one side of the base 9a. A first curved portion 9b that is formed to extend continuously, and a second curved portion that is formed to continuously extend upward from the base portion 9a from one side opposite to the side where the first curved portion 9b of the base portion 9a is continuous. It has a portion 9c. The first return portion 9b is formed to be disposed on the upstream side in the air flow direction α when the gap member 9 is attached to the heat exchanger 10, and the second return portion 9c is formed to connect the gap member 9 to the heat exchanger 10. It is formed so that it is located on the downstream side in the air flow direction α when it is attached to the air flow direction α.

また、第1返り部9bと第2返り部9cのそれぞれが連なる辺とは別の二辺のうち、熱交換器端部11a側に配置される一辺から下方に基部9aから連続して伸びるように形成される突出部9dが設けられている。この突出部9dは、隙間部材9を熱交換器10の下面10aに取り付けた際に、熱交換器10と排水溝8aとの間に配置されて連通口Sの面積を小さくして熱交換室32から機械室31へと小動物が侵入できないように形成されている。なお、隙間部材9を後述する方法で熱交換器10に組み付けた際に、第1返り部9bの端部のうちの側板6に臨む端部を第1返り部端部9b1とし、第2返り部9cの端部のうちの側板6に臨む端部を第2返り部端部9c1とする。 Also, it extends continuously from the base 9a downward from one side located on the heat exchanger end 11a side, which is different from the side where each of the first turned part 9b and the second turned part 9c are continuous. A protrusion 9d is provided. When the gap member 9 is attached to the lower surface 10a of the heat exchanger 10, the protruding portion 9d is arranged between the heat exchanger 10 and the drain groove 8a to reduce the area of the communication port S and reduce the area of the heat exchanger 10. 32 into the machine room 31 so that small animals cannot enter. In addition, when the gap member 9 is assembled to the heat exchanger 10 by the method described later, the end facing the side plate 6 among the ends of the first turned part 9b is defined as the first turned part end 9b1, and the second turned part Among the ends of the portion 9c, the end facing the side plate 6 is referred to as a second turned end portion 9c1.

以上に説明した隙間部材9は、例えば、レーザーカッター等を用いて板金を切断して、第1返り部9bなどを含む隙間部材9の外形を切り抜き、第1返り部9b、第2返り部9c、および、突出部9dの各々を基部9aから曲げ起こして形成する。このとき、図4に示す第1返り部9bと第2返り部9cとの間隔Dを、図5に示す熱交換器10の厚さHより少し小さい寸法とする。 The above-described gap member 9 is obtained by cutting a sheet metal using a laser cutter or the like, cutting out the outer shape of the gap member 9 including the first turned portion 9b, etc. , and the protrusion 9d are each formed by bending and raising from the base 9a. At this time, the distance D between the first turned part 9b and the second turned part 9c shown in FIG. 4 is set to be slightly smaller than the thickness H of the heat exchanger 10 shown in FIG. 5.

次に、図5を用いて、隙間部材9を熱交換器10に組み付ける方法について説明する。なお、図5では、接続管7aの描画を省略するとともに、熱交換器10に隙間部材9を取り付けた状態をわかりやすくするために、側板6の描画を省略している。 Next, a method for assembling the gap member 9 to the heat exchanger 10 will be explained using FIG. In addition, in FIG. 5, drawing of the connecting pipe 7a is omitted, and in order to make it easier to understand the state in which the gap member 9 is attached to the heat exchanger 10, the drawing of the side plate 6 is also omitted.

まず、図5(A)に示すように、熱交換器10の下面10aに隙間部材9を下方、すなわち、図5(A)に示す矢印βの方向から近づけて、第1返り部9bと第2返り部9cとの間に熱交換器10が配置されるように、熱交換器10に隙間部材9を組み付ける。前述したように、第1返り部9bと第2返り部9cとの間隔Dが熱交換器10の厚さHより少し小さい寸法とされているため、熱交換器10に隙間部材9を組み付けると、第1返り部9bと第2返り部9cとがそれぞれ外側に弾性変形する。これにより、隙間部材9の第1返り部9bと第2返り部9cとが複数のフィン11の両端面を挟みこんで、熱交換器10への隙間部材9の組み付けが完了する。 First, as shown in FIG. 5A, the gap member 9 is brought close to the lower surface 10a of the heat exchanger 10 from below, that is, from the direction of the arrow β shown in FIG. The gap member 9 is assembled to the heat exchanger 10 so that the heat exchanger 10 is disposed between the heat exchanger 10 and the second return portion 9c. As mentioned above, since the distance D between the first returned portion 9b and the second returned portion 9c is a dimension slightly smaller than the thickness H of the heat exchanger 10, when the gap member 9 is assembled to the heat exchanger 10, , the first turned portion 9b and the second turned portion 9c are each elastically deformed outward. As a result, the first return portion 9b and the second return portion 9c of the gap member 9 sandwich both end surfaces of the plurality of fins 11, and the assembly of the gap member 9 to the heat exchanger 10 is completed.

なお、隙間部材9の組み付け方法はこれに限定されない。例えば、第1返り部9bと第2返り部9cとの間隔Dを熱交換器10の厚さHより少し大きい寸法にとし、第1返り部9bおよび第2返り部9cとフィン11の端面との間に生じる隙間に、クッション材など弾性変形する材料を介在させて、熱交換器10に隙間部材9を組み付けてもよい。 Note that the method of assembling the gap member 9 is not limited to this. For example, the distance D between the first turned part 9b and the second turned part 9c is set to be a little larger than the thickness H of the heat exchanger 10, and the first turned part 9b and the second turned part 9c are connected to the end surfaces of the fins 11. The gap member 9 may be assembled to the heat exchanger 10 by interposing an elastically deformable material such as a cushioning material in the gap created between the two.

以上に説明した隙間部材9を組み付けた熱交換器10を底板8に組み付けると、図6に示すように、突出部9dが排水溝8aの連通口Sに配置される。より具体的には、排水溝8aにおける、図1(B)に示す直線Aの下方に突出部9dが配置される。これにより、突出部9dの下端と排水溝8aの間の隙間(以下、隙間Lと記載する)を除いて、排水溝8aにおいて機械室31と熱交換室32との間の連通口Sの面積を突出部9dによって小さくする。なお、図6においても、図5と同様に接続管7aの描画を省略している。 When the heat exchanger 10 to which the gap member 9 described above is assembled is assembled to the bottom plate 8, the protrusion 9d is arranged at the communication port S of the drain groove 8a, as shown in FIG. More specifically, the protruding portion 9d is arranged below the straight line A shown in FIG. 1(B) in the drain groove 8a. As a result, the area of the communication port S between the machine room 31 and the heat exchange chamber 32 in the drain groove 8a, excluding the gap between the lower end of the protrusion 9d and the drain groove 8a (hereinafter referred to as gap L), is is made smaller by the protrusion 9d. Note that in FIG. 6 as well, the drawing of the connecting pipe 7a is omitted as in FIG. 5.

そして、突出部9dは、隙間Lの高さ寸法が第1所定寸法(例えば、2.5mm)となるように形成される。ここで、第1所定寸法は、電装品箱に侵入して回路部品をショートさせるなどの問題を引き起こす可能性がある大きさの小動物が、隙間Lを介して熱交換室32から機械室31へと侵入できない距離であり、かつ、機械室31で発生あるいは外部から機械室31に侵入し機械室31に位置する排水溝8aに滴下した水を、隙間Lを介して熱交換室32に流すことができる距離である。また、この隙間Lを設けることで、室外機1の運搬中に発生する振動や室外機1の落下によって、突出部9dと排水溝8aとが互いに近づく方向に動いても両者の接触を防止し、排水溝8aとの接触によって突出部9dが変形することを防止できる。 The protruding portion 9d is formed such that the height of the gap L is a first predetermined dimension (for example, 2.5 mm). Here, the first predetermined dimension is such that a small animal of a size that may enter the electrical equipment box and cause a problem such as shorting out circuit components is allowed to pass from the heat exchange room 32 to the machine room 31 through the gap L. and water that is generated in the machine room 31 or enters the machine room 31 from the outside and drips into the drain groove 8a located in the machine room 31 is allowed to flow into the heat exchange room 32 through the gap L. This is a distance that allows for Furthermore, by providing this gap L, even if the protruding portion 9d and the drain groove 8a move toward each other due to vibrations occurring during transportation of the outdoor unit 1 or falling of the outdoor unit 1, contact between the two can be prevented. , it is possible to prevent the protrusion 9d from being deformed due to contact with the drain groove 8a.

以上に説明したように、本実施形態の空気調和装置の室外機1は、熱交換器10の下面10aに隙間部材9を取り付けることで、熱交換器10の10aと排水溝8aとの間に生じる連通口Sに隙間部材9の突出部9dが配置される。これにより、熱交換室32に侵入した虫等の小動物が連通口Sを介して機械室31へと侵入することを防止できる。機械室31に侵入した小動物が電装品箱に侵入して回路基板をショートさせることが防止できる。また、隙間部材9の突出部9dの下端から排水溝8aまでの間に、第1所定寸法だけ離れた隙間Lを設けることで、機械室31に侵入した水や機械室31で発生した水を、隙間Lを介して滞りなく熱交換室32へと排水することができる。また、室外機1の運搬時の振動や落下によって、隙間部材9の突出部9dと底板8の排水溝8aとが接触して突出部9dが変形することを防止できる。 As explained above, the outdoor unit 1 of the air conditioner according to the present embodiment has a space between the heat exchanger 10 10a and the drain groove 8a by attaching the gap member 9 to the lower surface 10a of the heat exchanger 10. The protruding portion 9d of the gap member 9 is arranged in the communication opening S that is created. Thereby, small animals such as insects that have entered the heat exchange chamber 32 can be prevented from entering the machine room 31 through the communication port S. A small animal that has entered the machine room 31 can be prevented from entering the electrical equipment box and causing a short circuit to the circuit board. Furthermore, by providing a gap L that is spaced apart by a first predetermined dimension between the lower end of the protrusion 9d of the gap member 9 and the drain groove 8a, water that has entered the machine room 31 or water generated in the machine room 31 can be prevented. , water can be drained to the heat exchange chamber 32 without any problem through the gap L. Further, it is possible to prevent the protrusion 9d of the gap member 9 from coming into contact with the drainage groove 8a of the bottom plate 8 and deformation of the protrusion 9d due to vibration or dropping during transportation of the outdoor unit 1.

なお、隙間部材9には、図4及び図5(A)に示すような、隙間部材9を位置決めするための突き当て部9b2を設けてもよい。前述したように、隙間部材9の突出部9dは、排水溝8aにおける仕切り板25の存在しない箇所に形成される連通口S、つまり、図1(B)に示す直線Aの下方に配置されれば、突出部9dにより熱交換室32から機械室31への虫等の小動物の侵入を防ぐことができる。これに対し、突出部9dの位置が直線Aから離れた位置に配置される、つまり、突出部9dが直線Aではなく排水溝8aの異なる場所に配置されると、突出部9dで熱交換室32から機械室31への虫等の小動物の侵入を防ぐことができない。 Note that the gap member 9 may be provided with an abutting portion 9b2 for positioning the gap member 9, as shown in FIGS. 4 and 5(A). As described above, the protruding portion 9d of the gap member 9 is disposed below the communication port S formed in the drain groove 8a where the partition plate 25 is not present, that is, below the straight line A shown in FIG. 1(B). For example, the protrusion 9d can prevent small animals such as insects from entering the machine room 31 from the heat exchange chamber 32. On the other hand, if the protrusion 9d is located away from the straight line A, that is, if the protrusion 9d is disposed not on the straight line A but at a different location in the drain 8a, the protrusion 9d It is not possible to prevent small animals such as insects from entering the machine room 31 from the machine room 32.

そこで、図7に示すように、第1返り部端部9b1の上部の一部を第1返り部端部9b1から外側に凸となるように突き当て部9b2を設け、かつ、熱交換器10に隙間部材9を取り付けた際にこの突き当て部9b2を側板6に突き当てて、隙間部材9の突出部9dが連通口Sすなわち図1(B)に示す直線Aの下方に配置されるように、隙間部材9を位置決めする。このとき、突き当て部9b2の形状は、熱交換器10を底板8に組み付けた際に、隙間部材9の突出部9dが図1(B)に示す直線Aの下方に配置されるように、隙間部材9を位置決めできるのであればどのような形状であってもよい。このように、隙間部材9に突き当て部9b2を設ければ、突出部9dの位置決めが容易に行えて突出部9dで確実に連通口Sの面積を小さくすることによって熱交換室32から機械室31への小動物の侵入を防止できる。 Therefore, as shown in FIG. 7, an abutment part 9b2 is provided in a part of the upper part of the first turned part end 9b1 so as to project outward from the first turned part end 9b1, and the heat exchanger 10 When the gap member 9 is installed, the abutting portion 9b2 is abutted against the side plate 6 so that the protruding portion 9d of the gap member 9 is placed below the communication port S, that is, the straight line A shown in FIG. 1(B). Then, position the gap member 9. At this time, the shape of the abutting portion 9b2 is such that when the heat exchanger 10 is assembled to the bottom plate 8, the protruding portion 9d of the gap member 9 is arranged below the straight line A shown in FIG. 1(B). Any shape may be used as long as the gap member 9 can be positioned. In this way, by providing the abutment part 9b2 on the gap member 9, the positioning of the protruding part 9d can be easily performed, and the protruding part 9d can reliably reduce the area of the communication port S, thereby allowing the connection from the heat exchange chamber 32 to the machine room. It is possible to prevent small animals from entering 31.

次に、本発明の第2の実施形態について説明する。本実施形態では、後述するように隙間部材91の構成の一部が第1の実施形態の隙間部材9と異なる。なお、上記以外の構成については、第1の実施形態と同じであるため、詳細な説明を省略する。 Next, a second embodiment of the present invention will be described. In this embodiment, a part of the structure of the gap member 91 is different from the gap member 9 of the first embodiment, as described later. Note that the configuration other than the above is the same as that of the first embodiment, so detailed explanation will be omitted.

図8に示すように、本実施形態の隙間部材91は、突出部9dに複数(図8では、6個)の貫通部91aを設けている。この貫通部91aは丸穴であり、その直径寸法が第1の実施形態で説明した第1所定寸法以下の大きさとされている。突出部9dに貫通部91aを設けることで、機械室31に侵入、あるいは、機械室31で発生し排水溝8aに流れ落ちた水が、第1の実施形態と比べて熱交換室32へとよりスムーズに流すことができる。なお、貫通部91aは丸穴ではなく、幅寸法が第1所定寸法以下のスリットであってもよい。 As shown in FIG. 8, the gap member 91 of this embodiment has a plurality of (six in FIG. 8) through-holes 91a in the protrusion 9d. This penetrating portion 91a is a round hole, and its diameter is equal to or smaller than the first predetermined dimension described in the first embodiment. By providing the penetrating portion 91a in the protruding portion 9d, water that has entered the machine room 31 or that has been generated in the machine room 31 and has flowed down to the drain groove 8a is more likely to flow into the heat exchange room 32 than in the first embodiment. It can flow smoothly. Note that the penetrating portion 91a may not be a round hole but a slit whose width is equal to or less than the first predetermined dimension.

1 室外機
2 前面パネル
3 天面パネル
4 側面パネル
5 背面パネル
6 側板
7 伝熱管
7a 接続管
8 底板
8a 排水溝
9 隙間部材
9a 基部
9b 第1返り部
9b1 第1返り部端部
9b2 突き当て部
9c 第2返り部
9c1 第2返り部端部
9d 突出部
10 熱交換器
10a 熱交換器の下面
11 フィン
11a 熱交換器端部
21 吹出口
22 吸込口
23 前面側支柱
24 背面側支柱
25 仕切り板
25a 仕切り板端部
31 機械室
32 熱交換室
41 ファン
91 隙間部材
91a 貫通部
S 連通口
L 隙間
1 Outdoor unit 2 Front panel 3 Top panel 4 Side panel 5 Back panel 6 Side plate 7 Heat exchanger tube 7a Connection pipe 8 Bottom plate 8a Drain groove 9 Gap member 9a Base 9b First turned part 9b1 First turned part end 9b2 Abutting part 9c 2nd return part 9c1 2nd return part end 9d Projection part 10 Heat exchanger 10a Lower surface of heat exchanger 11 Fin 11a Heat exchanger end 21 Air outlet 22 Suction port 23 Front side support 24 Back side support 25 Partition plate 25a Partition plate end 31 Machine room 32 Heat exchange room 41 Fan 91 Gap member 91a Penetration part S Communication port L Gap

Claims (3)

仕切り板によって内部が第1室と第2室とに区画される筐体と、
前記筐体の内部に、前記第1室から前記第2室に亘って配置される熱交換器と、
を有する空気調和機の室外機であって、
前記筐体の一部を形成し、前記熱交換器の下方、かつ、前記熱交換器の形状に対応した位置に前記第1室から前記第2室に亘って凹状に形成された排水溝を備えた底板と、
前記熱交換器と前記底板の間に配置され突出部を備える隙間部材と、を有し、
前記熱交換器を前記底板に配置したときに、前記突出部が前記排水溝に配置され、前記突出部は前記排水溝における前記第1室と前記第2室との間の境界面を形成する、
ことを特徴とする空気調和装置の室外機。
a housing whose interior is divided into a first chamber and a second chamber by a partition plate;
a heat exchanger disposed inside the casing from the first chamber to the second chamber;
An outdoor unit of an air conditioner having
A drain groove forming a part of the casing and extending from the first chamber to the second chamber in a concave shape is provided below the heat exchanger and at a position corresponding to the shape of the heat exchanger. A bottom plate with
a gap member disposed between the heat exchanger and the bottom plate and having a protrusion,
When the heat exchanger is disposed on the bottom plate , the protrusion is disposed in the drain, and the protrusion forms an interface between the first chamber and the second chamber in the drain. ,
An outdoor unit of an air conditioner characterized by:
前記排水溝に前記突出部を配置した際に、前記排水溝と前記突出部との間に第1所定寸法となる隙間が形成される、
ことを特徴とする請求項1に記載の空気調和装置の室外機。
When the protrusion is placed in the drain groove, a gap having a first predetermined dimension is formed between the drain groove and the protrusion.
The outdoor unit of an air conditioner according to claim 1.
前記突出部は、前記第1室から前記第2室へ水を流す貫通部を有する、
ことを特徴とする請求項1または請求項2に記載の空気調和装置の室外機。
The protruding portion has a penetration portion that allows water to flow from the first chamber to the second chamber .
The outdoor unit of an air conditioner according to claim 1 or 2, characterized in that:
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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013139918A (en) 2011-12-28 2013-07-18 Daikin Industries Ltd Outdoor unit for refrigeration device
WO2018100601A1 (en) 2016-11-29 2018-06-07 三菱電機株式会社 Air conditioner outdoor unit, and air conditioner provided with same

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3188088B2 (en) * 1994-01-05 2001-07-16 三菱重工業株式会社 Outdoor unit of air conditioner

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013139918A (en) 2011-12-28 2013-07-18 Daikin Industries Ltd Outdoor unit for refrigeration device
WO2018100601A1 (en) 2016-11-29 2018-06-07 三菱電機株式会社 Air conditioner outdoor unit, and air conditioner provided with same

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