JP7340900B1 - Trivalent chromium black chemical conversion treatment composition and method for producing a member provided with a chemical conversion film - Google Patents

Trivalent chromium black chemical conversion treatment composition and method for producing a member provided with a chemical conversion film Download PDF

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JP7340900B1
JP7340900B1 JP2023090891A JP2023090891A JP7340900B1 JP 7340900 B1 JP7340900 B1 JP 7340900B1 JP 2023090891 A JP2023090891 A JP 2023090891A JP 2023090891 A JP2023090891 A JP 2023090891A JP 7340900 B1 JP7340900 B1 JP 7340900B1
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泰輔 足立
奨悟 西原
覚史 小川
優幸 大口
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Yuken Industry Co Ltd
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Abstract

【課題】定量補給管理で累積処理面積が増加しても黒色外観と高い耐食性とが両立した化成被膜を形成可能な化成処理用組成物を提供する。【解決手段】3価クロム含有物質と、有機硫黄化合物と、有機ホスホン酸化合物と、バナジウム含有物質と、ヒドロキシカルボン酸含有物質と、を含有する化成処理用組成物であって、前記バナジウム含有物質のバナジウム換算モル濃度と前記ヒドロキシカルボン酸含有物質のヒドロキシカルボン酸換算モル濃度との比が、1:1~1:10であってもよい。【選択図】 なしThe present invention provides a composition for chemical conversion treatment that can form a chemical conversion film that has both a black appearance and high corrosion resistance even when the cumulative treated area increases due to quantitative replenishment management. A composition for chemical conversion treatment containing a trivalent chromium-containing substance, an organic sulfur compound, an organic phosphonic acid compound, a vanadium-containing substance, and a hydroxycarboxylic acid-containing substance, the vanadium-containing substance The ratio of the vanadium equivalent molar concentration of the hydroxycarboxylic acid-containing substance to the hydroxycarboxylic acid equivalent molar concentration of the hydroxycarboxylic acid-containing substance may be 1:1 to 1:10. [Selection diagram] None

Description

本発明は、自然環境に有害な6価クロムイオンを実質的に含有せず、すなわち、6価クロムフリーであって、3価クロムを含む黒色被膜を部材の金属表面上に形成することが可能であって、定量補給で運用しても性能が安定した浴寿命の長い化成処理用組成物および当該化成処理用組成物により形成された化成被膜を備える部材の製造方法に関する。 The present invention substantially does not contain hexavalent chromium ions that are harmful to the natural environment, that is, it is free of hexavalent chromium, and it is possible to form a black film containing trivalent chromium on the metal surface of the member. The present invention relates to a chemical conversion treatment composition that has stable performance and a long bath life even when operated with fixed-dose replenishment, and a method for producing a member provided with a chemical conversion coating formed from the chemical conversion treatment composition.

近年、RoHS(Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment)指令や、ELV(End of Life Vehicles)指令などの環境に配慮した指令により、有害物質(鉛、水銀、カドミウム、6価クロムイオンなど)の使用を規制することが求められている。 In recent years, environmentally friendly directives such as RoHS (Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment) and ELV (End of Life Vehicles) have restricted the use of hazardous substances (lead, mercury, cadmium, hexavalent chromium, ions, etc.) is required to be regulated.

この流れを受け、亜鉛めっき部材などの金属表面を有する部材の防食用化成被膜として有効なクロメート被膜は、化成処理により化成被膜を形成するための組成物(本明細書において、この組成物を「化成処理用組成物」という。)として、6価クロムイオンを含むクロム酸塩を用いるのではなく、3価クロムイオンを含む化成処理用組成物によって形成するようになってきている。 In response to this trend, chromate coatings, which are effective as anticorrosive conversion coatings for members with metal surfaces such as galvanized members, are being developed as a composition for forming a chemical conversion coating through chemical conversion treatment (hereinafter referred to as "this composition"). Instead of using chromate salts containing hexavalent chromium ions, chemical conversion treatment compositions containing trivalent chromium ions are now being used as chemical conversion treatment compositions.

この化成処理用組成物の中には、黒色外観を有する化成被膜(本明細書において、この化成被膜を「黒色被膜」という。)を形成するものがあり、事務機器、電気機器、自動車用などの部材(プレート、ハウジング、ヒンジ、パネル等のプレス成形品)や部品(ボルト、ナットなどの締結部品やクランプ、クリップなどの留め具等)などに多く使用されているが、化成処理用組成物の安定性が低下する問題や、その化成処理用組成物を用いて処理される部材等の処理面積の累積量(以下、「累積処理面積」と略記する。)が増加することで、黒色被膜の外観が劣化する、すなわち、黒色外観が得られずに灰色になってしまうことが問題となっている。 Some of these chemical conversion treatment compositions form a chemical conversion film with a black appearance (in this specification, this chemical conversion film is referred to as a "black film"), and are used for office equipment, electrical equipment, automobiles, etc. (press-formed products such as plates, housings, hinges, panels, etc.) and parts (fastening parts such as bolts and nuts, fasteners such as clamps and clips, etc.), but chemical conversion treatment compositions The problem is that the stability of the chemical conversion treatment composition decreases, and the cumulative amount of treated area (hereinafter abbreviated as "cumulative treated area") of parts, etc. treated with the chemical conversion treatment composition increases. The problem is that the appearance of the material deteriorates, that is, the appearance becomes gray instead of black.

安定性が低下する問題に対しては、例えば特許文献1のように、特定の有機酸もしくはその塩の2種類を添加することで安定性を図る方法が提案されている。累積処理面積の増加による黒色被膜の外観劣化に対しては、特許文献2のように、有機物である硫黄化合物と、有機ホスホン酸ならびにそのイオンおよび塩からなる群から選ばれる一種または二種以上からなる有機ホスホン酸化合物を添加する方法が提案されている。 To address the problem of decreased stability, for example, as in Patent Document 1, a method has been proposed in which stability is achieved by adding two types of specific organic acids or salts thereof. For deterioration of the appearance of the black film due to an increase in the cumulative treated area, as in Patent Document 2, one or more selected from the group consisting of organic sulfur compounds, organic phosphonic acids, and their ions and salts can be used. A method of adding an organic phosphonic acid compound has been proposed.

特許第6532003号公報Patent No. 6532003 特許第4840790号公報Patent No. 4840790

しかしながら、本発明者らが検討したところ、特許文献1のように特定の有機酸もしくはその塩2種類を添加する方法では、累積処理面積の増加による外観劣化及び高い耐食性の両立ができない。特許文献2のように有機物である硫黄化合物および有機ホスホン酸化合物を添加する方法は、良好な黒色外観や高い耐食性を維持するためには累積処理面積の増加に合わせて上記の化合物の添加量を増やすことが好ましいことが明らかとなった。すなわち、特許文献2の方法では、連続処理を想定した定量補給管理への適合性の観点から改善の余地があることが明らかとなった。 However, the present inventors have investigated and found that the method of adding a specific organic acid or two types of salts thereof as in Patent Document 1 is unable to achieve both deterioration in appearance due to an increase in cumulative treated area and high corrosion resistance. In the method of adding organic sulfur compounds and organic phosphonic acid compounds as in Patent Document 2, in order to maintain good black appearance and high corrosion resistance, the amount of the above compounds added must be adjusted as the cumulative treated area increases. It has become clear that it is preferable to increase the In other words, it has become clear that the method of Patent Document 2 has room for improvement from the viewpoint of suitability for quantitative supply management assuming continuous processing.

そこで、本発明は、定量補給管理で累積処理面積が増加しても黒色外観と高い耐食性とが両立した化成被膜を形成可能な化成処理用組成物およびその化成被膜を備える部材の製造方法を提供することを課題とする。 Therefore, the present invention provides a composition for chemical conversion treatment that can form a chemical conversion film that has both a black appearance and high corrosion resistance even when the cumulative treated area increases due to quantitative supply management, and a method for producing a member equipped with the chemical conversion film. The task is to do so.

上記課題を解決すべく、本発明者らは鋭意検討した。その結果、バナジウム含有物質およびヒドロキシカルボン酸含有物質を特定の比で含有させることにより、定量補給管理で累積処理面積が増加しても黒色外観と高い耐食性を両立した化成被膜を形成することが可能な化成処理用組成物が得られるとの知見を得た。 In order to solve the above problems, the present inventors conducted extensive studies. As a result, by containing a vanadium-containing substance and a hydroxycarboxylic acid-containing substance in a specific ratio, it is possible to form a chemical conversion film that has both a black appearance and high corrosion resistance even when the cumulative treatment area increases through quantitative supply management. It was found that a composition for chemical conversion treatment can be obtained.

上記知見に基づき得られた本発明は、その一態様として、3価クロム含有物質と、有機硫黄化合物と、有機ホスホン酸化合物と、バナジウム含有物質と、ヒドロキシカルボン酸含有物質と、を含有する、化成処理用組成物を提供する。 One aspect of the present invention obtained based on the above findings includes a trivalent chromium-containing substance, an organic sulfur compound, an organic phosphonic acid compound, a vanadium-containing substance, and a hydroxycarboxylic acid-containing substance. A composition for chemical conversion treatment is provided.

上記の化成処理用組成物において、前記バナジウム含有物質のバナジウム換算モル濃度と前記ヒドロキシカルボン酸含有物質のヒドロキシカルボン酸換算モル濃度との比は、1:1~1:10であってもよい。 In the above chemical conversion treatment composition, the ratio of the molar concentration of the vanadium-containing substance in terms of vanadium to the molar concentration of the hydroxycarboxylic acid-containing substance in terms of hydroxycarboxylic acid may be from 1:1 to 1:10.

上記の化成処理用組成物において、前記3価クロム含有物質の含有量がクロム換算で1~10g/L、前記有機硫黄化合物の含有量が0.1~10g/L、かつ前記有機ホスホン酸化合物の含有量が0.1~20g/Lであってもよい。 In the above composition for chemical conversion treatment, the content of the trivalent chromium-containing substance is 1 to 10 g/L in terms of chromium, the content of the organic sulfur compound is 0.1 to 10 g/L, and the content of the organic phosphonic acid compound is 0.1 to 10 g/L. The content may be 0.1 to 20 g/L.

上記の化成処理用組成物は、ニッケル含有物質およびコバルト含有物質からなる群から選ばれる1種類以上を含有してもよい。 The above composition for chemical conversion treatment may contain one or more types selected from the group consisting of nickel-containing substances and cobalt-containing substances.

上記の化成処理用組成物は、亜鉛含有物質を亜鉛換算で15g/L以下で含有してもよい。 The above composition for chemical conversion treatment may contain a zinc-containing substance in an amount of 15 g/L or less in terms of zinc.

本発明は、他の一態様として、化成被膜を備える部材の製造方法であって、上記の化成処理用組成物を、亜鉛を含む材料の表面を有する基材に接触させることを含む製造方法を提供する。前記化成処理用組成物は定量補給で管理されることが好ましい場合がある。 Another aspect of the present invention is a method for producing a member provided with a chemical conversion film, the method comprising bringing the above chemical conversion treatment composition into contact with a base material having a surface of a material containing zinc. provide. It may be preferable that the chemical conversion treatment composition be managed by fixed-quantity replenishment.

上記の発明に係る化成処理用組成物を用いると、定量補給管理で累積処理面積が増加しても外観が黒色であって、しかも耐食性に優れる黒色被膜を安定的に形成することが可能となる。このため、本発明に係る化成処理用組成物は従来技術と比較して、簡単な管理(定量補給)で品質が安定化するため、大量生産における品質の安定化に対して大きく寄与できる。 By using the composition for chemical conversion treatment according to the above invention, it is possible to stably form a black film that has a black appearance and has excellent corrosion resistance even when the cumulative treatment area increases due to quantitative supply management. . For this reason, the composition for chemical conversion treatment according to the present invention can stabilize quality with simple management (quantitative replenishment) compared to conventional techniques, and therefore can greatly contribute to stabilizing quality in mass production.

本発明の一実施形態に係る化成処理用組成物は、3価クロム含有物質と、有機硫黄化合物と、有機ホスホン酸化合物と、バナジウム含有物質と、ヒドロキシカルボン酸含有物質と、を含有し、バナジウム含有物質のバナジウム換算モル濃度とヒドロキシカルボン酸含有物質のヒドロキシカルボン酸換算モル濃度との比が、1:1~1:10であり、6価クロムイオンを実質的に含有しない、すなわち、6価クロムフリーの水性組成物である。 A chemical conversion treatment composition according to an embodiment of the present invention contains a trivalent chromium-containing substance, an organic sulfur compound, an organic phosphonic acid compound, a vanadium-containing substance, and a hydroxycarboxylic acid-containing substance, The ratio of the vanadium equivalent molar concentration of the containing substance to the hydroxycarboxylic acid equivalent molar concentration of the hydroxycarboxylic acid-containing substance is 1:1 to 1:10, and it does not substantially contain hexavalent chromium ions. It is a chromium-free aqueous composition.

亜鉛めっきなど金属系材料からなる表面を有する部材に本実施形態に係る化成処理用組成物を接触させる処理を実施することで、黒色外観および高い耐食性を有する化成被膜が形成される。しかも定量補給管理で累積処理面積が増えてもその性能は変化しにくいため、簡単な管理(定量補給)で品質を安定化できる。 A chemical conversion film having a black appearance and high corrosion resistance is formed by contacting a member having a surface made of a metallic material such as zinc plating with the chemical conversion treatment composition according to the present embodiment. Moreover, even if the cumulative processing area increases with quantitative supply management, the performance does not change easily, so quality can be stabilized with simple management (quantitative supply).

以下にそれぞれの成分について詳しく説明する。
(1)3価クロム含有物質
本実施形態に係る化成処理用組成物は3価クロム含有物質を備える。3価クロム含有物質は、3価クロムおよびこれを含有する水溶性物質(3価クロム錯体が例示される。)からなる群から選ばれる一種または二種以上からなる。3価クロム含有物質の原料物質として、水中で3価クロム含有物質を生成することが可能な化合物(以下「3価クロム化合物」という。)を用いることが好ましい。
Each component will be explained in detail below.
(1) Substance containing trivalent chromium The composition for chemical conversion treatment according to this embodiment includes a substance containing trivalent chromium. The trivalent chromium-containing substance is composed of one or more types selected from the group consisting of trivalent chromium and water-soluble substances containing this (trivalent chromium complexes are exemplified). It is preferable to use a compound capable of producing a trivalent chromium-containing substance in water (hereinafter referred to as a "trivalent chromium compound") as a raw material for the trivalent chromium-containing substance.

3価クロム化合物を例示すれば、塩化クロム、硫酸クロム、硝酸クロム、リン酸クロム、酢酸クロム等の3価クロム塩の他、クロム酸や重クロム酸塩等の6価クロム化合物を還元剤により3価に還元した化合物が挙げられる。3価クロム化合物は一種の化合物のみで構成されていてもよいし、複数種類で構成されていてもよい。好ましい3価クロム化合物の例は、硝酸クロムおよび塩化クロムである。なお、本発明に係る化成処理用組成物に対して6価クロム化合物が原材料として積極的に添加されていないため、本発明に係る化成処理用組成物は、6価クロムを実質的に含有しない、いわゆる6価クロムフリーである。 Examples of trivalent chromium compounds include trivalent chromium salts such as chromium chloride, chromium sulfate, chromium nitrate, chromium phosphate, and chromium acetate, as well as hexavalent chromium compounds such as chromic acid and dichromate using a reducing agent. Examples include compounds reduced to trivalent. The trivalent chromium compound may be composed of only one type of compound, or may be composed of multiple types. Examples of preferred trivalent chromium compounds are chromium nitrate and chromium chloride. In addition, since a hexavalent chromium compound is not actively added as a raw material to the chemical conversion treatment composition according to the present invention, the chemical conversion treatment composition according to the present invention does not substantially contain hexavalent chromium. , so-called hexavalent chromium-free.

3価クロム含有物質の含有量は、化成被膜を安定的に形成する観点からクロム換算で1g/L以上とすることが好ましい。3価クロム含有物質の上限は特に限定されないが、3価クロム含有物質を含有させた効果を適切に確保しつつ廃液処理の負荷を高めない観点から10g/L程度を上限とすることが好ましい。さらに化成被膜の形成のしやすさの観点から、3価クロム含有物質の含有量を2~5g/Lとすることが好ましい。 The content of the trivalent chromium-containing substance is preferably 1 g/L or more in terms of chromium from the viewpoint of stably forming a chemical conversion film. The upper limit of the trivalent chromium-containing substance is not particularly limited, but it is preferable to set the upper limit to about 10 g/L from the viewpoint of appropriately ensuring the effect of containing the trivalent chromium-containing substance and not increasing the burden of waste liquid treatment. Furthermore, from the viewpoint of ease of forming a chemical conversion film, the content of the trivalent chromium-containing substance is preferably 2 to 5 g/L.

(2)有機硫黄化合物
本実施形態に係る化成処理用組成物は、硫黄をその構成元素として含む有機化合物である有機硫黄化合物を含有する。有機硫黄化合物が含有する硫黄含有官能基として、-SH(メルカプト基)、-S-(チオエーテル基)、>C=S(チオアルデヒド基、チオケトン基)、-COSH(チオカルボシル基)、-CSSH(ジチオカルボシル基)、-CSNH2(チオアミド基)、-SCN(チオシアネート基、イソチオシアネート基)が例示される。有機硫黄化合物の具体例として、チオグリコール酸アンモン、チオグリコール酸、チオマレイン酸、チオアセトアミド、ジチオグリコール酸、ジチオグリコール酸アンモン、ジチオジグリコール酸アンモン、ジチオジグリコール酸、システィン、サッカリン、チアミン硝酸塩、N,N-ジエチル-ジチオカルバミン酸ソーダ、1,3-ジエチル-2-チオ尿素、ジピリジン、N-チアゾール-2-スルファミルアマイド、1,2,3-ベンゾトリアゾール、2-チアゾリン-2-チオール、チアゾール、チオ尿素、チオゾール、チオインドキシル酸ソーダ、o-スルホンアミド安息香酸、スルファニル酸、オレンジ-2、メチルオレンジ、ナフチオン酸、ナフタレン-α- スルホン酸、2-メルカプトベンゾチアゾール、1-ナフトール-4-スルホン酸、シェファー酸、サルファダイアジン、ロダンアンモン、ロダンカリ、ロダンソーダ、ロダニン、硫化アンモン、硫化ソーダ、硫酸アンモン、チオグリセリン、チオ酢酸、チオ酢酸カリウム、チオ二酢酸、3,3-チオジプロピオン酸およびチオセミカルバジドが挙げられる。
(2) Organic sulfur compound The composition for chemical conversion treatment according to the present embodiment contains an organic sulfur compound that is an organic compound containing sulfur as a constituent element. The sulfur-containing functional groups contained in organic sulfur compounds include -SH (mercapto group), -S- (thioether group), >C=S (thioaldehyde group, thioketone group), -COSH (thiocarbosyl group), -CSSH ( (dithiocarbosyl group), -CSNH2 (thioamide group), and -SCN (thiocyanate group, isothiocyanate group). Specific examples of organic sulfur compounds include ammonium thioglycolate, thioglycolic acid, thiomaleic acid, thioacetamide, dithioglycolic acid, ammonium dithioglycolate, ammonium dithiodiglycolate, dithiodiglycolic acid, cysteine, saccharin, thiamine nitrate, Sodium N,N-diethyl-dithiocarbamate, 1,3-diethyl-2-thiourea, dipyridine, N-thiazole-2-sulfamylamide, 1,2,3-benzotriazole, 2-thiazoline-2-thiol , thiazole, thiourea, thiozole, sodium thioindoxylate, o-sulfonamidobenzoic acid, sulfanilic acid, orange-2, methyl orange, naphthionic acid, naphthalene-α-sulfonic acid, 2-mercaptobenzothiazole, 1-naphthol -4-sulfonic acid, Schaffer's acid, sulfadiazine, rhodanammonium, rhodan potash, rhodan soda, rhodanine, ammonium sulfide, sodium sulfide, ammonium sulfate, thioglycerin, thioacetic acid, potassium thioacetate, thiodiacetic acid, 3,3-thio Dipropionic acid and thiosemicarbazide are mentioned.

これらの有機硫黄化合物の中でも、チオグリコール酸およびジチオジグリコール酸ならびにそのイオンおよび塩からなる群から選ばれる一種または二種以上を含むことが、黒色被膜を安定的に得るためには好ましい。 Among these organic sulfur compounds, it is preferable to include one or more selected from the group consisting of thioglycolic acid, dithiodiglycolic acid, ions and salts thereof, in order to stably obtain a black film.

有機硫黄化合物は化成被膜の黒色化に直接的に影響する成分の1つと考えられ、その含有量は0.1~10g/Lとすることが好ましい。その含有量が0.1g/L未満では黒色化は弱く、10g/Lを超えて添加しても黒色化の効果は飽和する。有機硫黄化合物を含有させた効果を適切に確保しつつ黒色被膜を安定的に形成する観点から、有機硫黄化合物の含有量は、0.3~8g/Lであることがより好ましく、0.5~6g/Lが特に好ましい。 The organic sulfur compound is considered to be one of the components that directly affects the blackening of the chemical conversion film, and its content is preferably 0.1 to 10 g/L. If the content is less than 0.1 g/L, blackening is weak, and even if it is added in excess of 10 g/L, the blackening effect is saturated. From the viewpoint of stably forming a black film while appropriately ensuring the effect of containing the organic sulfur compound, the content of the organic sulfur compound is more preferably 0.3 to 8 g/L, and 0.5 ~6 g/L is particularly preferred.

(3)有機ホスホン酸化合物
本実施形態に係る「有機ホスホン酸化合物」とは、有機ホスホン酸ならびにそのイオンおよび塩からなる群から選ばれる一種以上からなる物質を意味する。ここで、「有機ホスホン酸」とは、示性式がR-P(=O)(OH)2であって(Rは有機基)、ホスホン基に有機基が結合したものをいう。有機ホスホン酸として、1-ヒドロキシエチリデン-1,1-ジホスホン酸、2-ホスホノブタン1,2,4-トリカルボン酸、アミノ(トリメチレンホスホン酸)、エチレンジアミンテトラ(メチレンホスホン酸)およびジエチレントリアミンペンタ(メチレンホスホン酸)が例示される。これらの有機ホスホン酸の塩として、1-ヒドロキシエチリデン-1,1-ジホスホン酸4ナトリウム塩、1-ヒドロキシエチリデン-1,1-ジホスホン酸3ナトリウム塩、エチレンジアミンテトラ(メチレンホスホン酸)5ナトリウム塩、ジエチレントリアミンペンタ(メチレンホスホン酸)7ナトリウム塩が例示される。これらの塩は化成処理用組成物中ではナトリウムイオンが乖離している場合が多い。
(3) Organic phosphonic acid compound The "organic phosphonic acid compound" according to the present embodiment means a substance consisting of one or more types selected from the group consisting of organic phosphonic acids, ions and salts thereof. Here, the term "organic phosphonic acid" refers to an acid having the formula RP(=O)(OH) 2 (R is an organic group), in which an organic group is bonded to a phosphonic group. Organic phosphonic acids include 1-hydroxyethylidene-1,1-diphosphonic acid, 2-phosphonobutane 1,2,4-tricarboxylic acid, amino(trimethylenephosphonic acid), ethylenediaminetetra(methylenephosphonic acid) and diethylenetriaminepenta(methylenephosphonic acid). acid) is exemplified. Salts of these organic phosphonic acids include 1-hydroxyethylidene-1,1-diphosphonic acid tetrasodium salt, 1-hydroxyethylidene-1,1-diphosphonic acid trisodium salt, ethylenediaminetetra(methylenephosphonic acid) pentasodium salt, An example is diethylenetriaminepenta(methylenephosphonic acid) heptasodium salt. These salts often contain dissociated sodium ions in the composition for chemical conversion treatment.

有機ホスホン酸化合物の含有量は0.1~20g/Lが好ましい。その含有量が0.1g/L未満では化成被膜の形成が不十分となりやすく、20g/Lを超えても化成被膜の形成に関しては飽和する。有機ホスホン酸化合物を含有させた効果を適切に確保しつつ化成被膜を安定的に形成する観点から、有機ホスホン酸化合物の含有量は、0.2~15g/Lとすることがより好ましく、0.3~10g/Lが特に好ましい。 The content of the organic phosphonic acid compound is preferably 0.1 to 20 g/L. If the content is less than 0.1 g/L, the formation of a chemical conversion film tends to be insufficient, and even if it exceeds 20 g/L, the formation of a chemical conversion film is saturated. From the viewpoint of stably forming a chemical conversion film while appropriately ensuring the effect of containing the organic phosphonic acid compound, the content of the organic phosphonic acid compound is more preferably 0.2 to 15 g/L, and 0.2 to 15 g/L. .3 to 10 g/L is particularly preferred.

(4)バナジウム含有物質
本実施形態に係る化成処理用組成物は、バナジウム含有物質を含有する。バナジウム含有物質は、バナジウムを含有する水溶性物質からなる群から選ばれる一種または二種以上からなり、バナジウムイオンおよびその錯体ならびにバナジン酸イオンなどバナジウムの酸素酸イオンを含む。バナジウム含有物質の原料物質として、水中でバナジウム含有物質を生成することが可能な化合物(以下「バナジウム化合物」という。)を用いることが好ましい。
(4) Vanadium-containing substance The chemical conversion treatment composition according to this embodiment contains a vanadium-containing substance. The vanadium-containing substance is composed of one or more selected from the group consisting of vanadium-containing water-soluble substances, and includes vanadium ions, complexes thereof, and vanadium oxygen acid ions such as vanadate ions. It is preferable to use a compound capable of producing a vanadium-containing substance in water (hereinafter referred to as a "vanadium compound") as a raw material for the vanadium-containing substance.

バナジウム化合物を例示すれば、塩化バナジウム、硫酸バナジウム、酸化硫酸バナジウム、バナジン酸ナトリウム、バナジン酸カリウム、酸化バナジウム(II)、酸化バナジウム(V)が挙げられる。バナジウム化合物は一種の化合物のみで構成されていてもよいし、複数種類で構成されていてもよい。 Examples of vanadium compounds include vanadium chloride, vanadium sulfate, vanadium oxide sulfate, sodium vanadate, potassium vanadate, vanadium (II) oxide, and vanadium (V) oxide. The vanadium compound may be composed of only one type of compound, or may be composed of multiple types.

バナジウム含有物質のモル濃度は、バナジウム換算で0.001mol/L以上1mol/L以下とすることが好ましい。上記のモル濃度が0.001mol/L未満では黒色外観を有する化成被膜が得られにくくなる場合があり、1mol/Lを超えると化成処理用組成物の安定性が低下する傾向を示す場合がある。化成処理用組成物の安定性を確保しつつ良好な化成被膜を得る観点から、バナジウム含有物質のバナジウム換算モル濃度は、0.002~0.5mol/Lとすることがより好ましい場合があり、0.005~0.1mol/Lとすることが特に好ましい場合がある。 The molar concentration of the vanadium-containing substance is preferably 0.001 mol/L or more and 1 mol/L or less in terms of vanadium. If the above molar concentration is less than 0.001 mol/L, it may be difficult to obtain a chemical conversion film with a black appearance, and if it exceeds 1 mol/L, the stability of the chemical conversion treatment composition may tend to decrease. . From the viewpoint of obtaining a good chemical conversion film while ensuring the stability of the chemical conversion treatment composition, it may be more preferable that the vanadium equivalent molar concentration of the vanadium-containing substance is 0.002 to 0.5 mol/L, It may be particularly preferable to set the amount to 0.005 to 0.1 mol/L.

(5)ヒドロキシカルボン酸含有物質
本実施形態に係る化成処理用組成物は、ヒドロキシカルボン酸含有物質を含有する。本明細書において、ヒドロキシカルボン酸含有物質は、水酸基を有するカルボン酸であるヒドロキシカルボン酸およびこれに基づく物質を含有する水溶性物質からなる群から選ばれる一種または二種以上からなる。ヒドロキシカルボン酸含有物質の原料物質として、水中で溶解してヒドロキシカルボン酸含有物質を生成することが可能な水溶性化合物(以下「水溶性ヒドロキシカルボン酸化合物」という。)を用いることが好ましい。水溶性ヒドロキシカルボン酸化合物は加水分解でヒドロキシカルボン酸を生成するエステル類も含む。
(5) Hydroxycarboxylic acid-containing substance The chemical conversion treatment composition according to this embodiment contains a hydroxycarboxylic acid-containing substance. In the present specification, the hydroxycarboxylic acid-containing substance is composed of one or more types selected from the group consisting of hydroxycarboxylic acid, which is a carboxylic acid having a hydroxyl group, and a water-soluble substance containing a substance based on the hydroxycarboxylic acid. As the raw material for the hydroxycarboxylic acid-containing substance, it is preferable to use a water-soluble compound (hereinafter referred to as "water-soluble hydroxycarboxylic acid compound") that can be dissolved in water to produce a hydroxycarboxylic acid-containing substance. Water-soluble hydroxycarboxylic acid compounds also include esters that produce hydroxycarboxylic acids upon hydrolysis.

ヒドロキシカルボン酸として、グリコール酸、乳酸などのモノヒドロキシモノカルボン酸、リンゴ酸、クエン酸などのモノヒドロキシポリカルボン酸、アスコルビン酸などのポリヒドロキシモノカルボン酸、酒石酸などのポリヒドロキシポリカルボン酸等が例示されるが、これらに限定されない。水溶性ヒドロキシカルボン酸化合物には、これらのヒドロキシカルボン酸のナトリウム塩、カリウム塩などの塩類およびイオンも含まれる。 Examples of hydroxycarboxylic acids include monohydroxymonocarboxylic acids such as glycolic acid and lactic acid, monohydroxypolycarboxylic acids such as malic acid and citric acid, polyhydroxymonocarboxylic acids such as ascorbic acid, and polyhydroxypolycarboxylic acids such as tartaric acid. Examples include, but are not limited to. Water-soluble hydroxycarboxylic acid compounds also include salts and ions of these hydroxycarboxylic acids, such as sodium salts and potassium salts.

ヒドロキシカルボン酸含有物質のモル濃度は、ヒドロキシカルボン酸換算で0.001mol/L以上5mol/L以下とすることが好ましい。上記のモル濃度が0.001mol/L未満では化成処理用組成物の安定性が低下する傾向を示す場合があり、5mol/Lを超えると化成処理用組成物を排水処理する際の負荷が高まる場合がある。化成処理用組成物の安定性および排水処理性を適切に確保する観点から、ヒドロキシカルボン酸含有物質のヒドロキシカルボン酸換算モル濃度は、0.002~5mol/Lとすることがより好ましい場合があり、0.005~1mol/Lとすることが特に好ましい場合がある。 The molar concentration of the hydroxycarboxylic acid-containing substance is preferably 0.001 mol/L or more and 5 mol/L or less in terms of hydroxycarboxylic acid. If the above molar concentration is less than 0.001 mol/L, the stability of the chemical conversion treatment composition may tend to decrease, and if it exceeds 5 mol/L, the load during wastewater treatment of the chemical conversion treatment composition increases. There are cases. From the viewpoint of appropriately ensuring the stability and wastewater treatment properties of the chemical conversion treatment composition, it may be more preferable that the hydroxycarboxylic acid equivalent molar concentration of the hydroxycarboxylic acid-containing substance is 0.002 to 5 mol/L. , 0.005 to 1 mol/L may be particularly preferable.

本実施形態に係る化成処理用組成物は、バナジウム含有物質のバナジウム換算モル濃度とヒドロキシカルボン酸含有物質のヒドロキシカルボン酸換算モル濃度との比が、1:1~1:10である。バナジウム含有物質のモル濃度とヒドロキシカルボン酸含有物質のモル濃度とを上記の範囲で調整することにより、累積処理面積が多くなっても、黒色外観および高い耐食性を有する化成被膜が安定的に得られる。 In the chemical conversion treatment composition according to the present embodiment, the ratio of the molar concentration of the vanadium-containing substance in terms of vanadium to the molar concentration of the hydroxycarboxylic acid-containing substance in terms of hydroxycarboxylic acid is 1:1 to 1:10. By adjusting the molar concentration of the vanadium-containing substance and the molar concentration of the hydroxycarboxylic acid-containing substance within the above range, a chemical conversion film with a black appearance and high corrosion resistance can be stably obtained even if the cumulative treated area is large. .

(6)ニッケル含有物質、コバルト含有物質
本実施形態に係る化成処理用組成物は、ニッケル含有物質およびコバルト含有物質からなる群から選ばれる1種類以上を含有してもよい。ニッケル含有物質は、ニッケルを含有する水溶性物質からなる群から選ばれる一種または二種以上からなり、ニッケルイオンやその錯体を含む。コバルト含有物質は、コバルトを含有する水溶性物質からなる群から選ばれる一種または二種以上からなり、コバルトイオンやその錯体を含む。ニッケル含有物質は黒色化に寄与し、コバルト含有物質は耐食性向上に寄与する。ニッケル含有物質およびコバルト含有物質の原料物質として、水中でニッケル含有物質およびコバルト含有物質を生成可能な化合物(ニッケル化合物、コバルト化合物)を用いることが望ましい。
(6) Nickel-containing substance, cobalt-containing substance The composition for chemical conversion treatment according to the present embodiment may contain one or more types selected from the group consisting of nickel-containing substances and cobalt-containing substances. The nickel-containing substance is composed of one or more types selected from the group consisting of water-soluble substances containing nickel, and includes nickel ions and complexes thereof. The cobalt-containing substance is composed of one or more selected from the group consisting of cobalt-containing water-soluble substances, and includes cobalt ions and complexes thereof. Nickel-containing substances contribute to blackening, and cobalt-containing substances contribute to improving corrosion resistance. It is desirable to use a compound (nickel compound, cobalt compound) that can produce a nickel-containing substance and a cobalt-containing substance in water as a raw material for the nickel-containing substance and the cobalt-containing substance.

ニッケル化合物を例示すれば、塩化ニッケル、硫酸ニッケル、硝酸ニッケル、リン酸ニッケル、酢酸ニッケル等が挙げられ、ニッケル化合物は一種の化合物のみで構成されていてもよいし、複数種で構成されていてもよい。コバルト化合物を例示すれば、塩化コバルト、硫酸コバルト、硝酸コバルト、リン酸コバルト、酢酸コバルト等が挙げられ、コバルト化合物は一種の化合物のみで構成されていてもよいし、複数種で構成されていてもよい。 Examples of nickel compounds include nickel chloride, nickel sulfate, nickel nitrate, nickel phosphate, nickel acetate, etc. The nickel compound may be composed of only one type of compound or may be composed of multiple types. Good too. Examples of cobalt compounds include cobalt chloride, cobalt sulfate, cobalt nitrate, cobalt phosphate, and cobalt acetate, and cobalt compounds may be composed of only one type of compound or may be composed of multiple types. Good too.

ニッケル含有物質を含有する場合には、その含有量はニッケル換算で0.05~5g/Lが好ましい。その含有量が0.05g/L未満では黒色化向上の効果が得られにくくなる場合があり、5g/Lを超えると耐食性が低下する場合がある。耐食性への影響を抑えつつ黒色化の効果を安定的に得る観点から、ニッケル含有物質のニッケル換算含有量は0.1~3g/Lとすることが好ましい場合がある。コバルト含有物質を含有する場合には、その含有量はコバルト換算で0.05~5g/Lが好ましい。その含有量が0.05g/L未満では耐食性向上の効果が得られにくくなる場合があり、5g/Lを超えるとむしろ耐食性が低下する場合がある。耐食性向上の効果を安定的に得る観点から、コバルト含有物質のコバルト換算含有量は0.1~3g/Lとすることが好ましい場合がある。 When a nickel-containing substance is contained, the content is preferably 0.05 to 5 g/L in terms of nickel. If the content is less than 0.05 g/L, it may be difficult to obtain the effect of improving blackening, and if it exceeds 5 g/L, corrosion resistance may decrease. From the viewpoint of stably obtaining the blackening effect while suppressing the influence on corrosion resistance, it may be preferable that the nickel equivalent content of the nickel-containing substance is 0.1 to 3 g/L. When containing a cobalt-containing substance, the content is preferably 0.05 to 5 g/L in terms of cobalt. If the content is less than 0.05 g/L, it may be difficult to obtain the effect of improving corrosion resistance, and if it exceeds 5 g/L, corrosion resistance may actually decrease. From the viewpoint of stably obtaining the effect of improving corrosion resistance, it may be preferable that the content of the cobalt-containing substance is 0.1 to 3 g/L in terms of cobalt.

(7)その他成分
本実施形態に係る化成処理用組成物は、上記物質に加え、金属イオン、無機酸およびその陰イオン、無機コロイド、シランカップリング剤、窒素化合物ならびにフッ素化合物からなる群から選ばれる一種または二種以上を含んでもよい。また、ワックスなどのポリマーや腐食抑制剤、界面活性剤、可塑性分散剤、染料、顔料などの色素生成剤、乾燥剤および分散剤からなる群から選ばれる一種または二種以上をさらに含有してもよい。また、還元性物質を同時に添加してもよい。
(7) Other components In addition to the above-mentioned substances, the chemical conversion treatment composition according to the present embodiment is selected from the group consisting of metal ions, inorganic acids and their anions, inorganic colloids, silane coupling agents, nitrogen compounds, and fluorine compounds. It may contain one or more types. It may further contain one or more selected from the group consisting of polymers such as waxes, corrosion inhibitors, surfactants, plastic dispersants, pigment forming agents such as dyes and pigments, drying agents, and dispersants. good. Further, a reducing substance may be added at the same time.

金属イオンとしては、Na,K,Ag,Au,Ru,Nb,Ta,Pt,Pd,Fe,Ca,Mg,Zr,Sc,Ti,Mn,Cu,Zn,Sn,Y,Mo,Hf,TeおよびWのイオンが例示され、酸素酸イオンの形で存在していてもよい。なお、化成処理される部材(基材)が亜鉛を含む材料の表面を有する場合には累積処理面積の増加に伴い、化成処理用組成物中に亜鉛を含む水溶性物質である亜鉛含有物質(具体的には亜鉛イオンやその錯体などが例示される。)が蓄積される。一般に、化成処理用組成物中の亜鉛含有物質の亜鉛換算濃度が高まると、化成被膜の黒色外観を維持することが困難となるが、本実施形態に係る化成処理用組成物は、この亜鉛含有物質の亜鉛換算含有量が15g/Lであっても黒色外観を得ることが可能であるため、その範囲(15g/L以下)で亜鉛含有物質を含有してもよい。 Metal ions include Na, K, Ag, Au, Ru, Nb, Ta, Pt, Pd, Fe, Ca, Mg, Zr, Sc, Ti, Mn, Cu, Zn, Sn, Y, Mo, Hf, Te. and W ions are exemplified, and may exist in the form of oxygen acid ions. In addition, when the member (base material) to be chemically treated has a surface of a material containing zinc, as the cumulative treatment area increases, the zinc-containing substance (a water-soluble substance containing zinc) is added to the chemical conversion treatment composition. Specifically, zinc ions and their complexes are exemplified.) are accumulated. Generally, when the concentration of zinc-containing substances in a chemical conversion treatment composition increases in terms of zinc, it becomes difficult to maintain the black appearance of the chemical conversion coating. Since it is possible to obtain a black appearance even if the zinc content of the substance is 15 g/L, the zinc-containing substance may be contained within that range (15 g/L or less).

無機酸としては、塩化水素酸、フッ化水素酸、臭化水素酸などのハロゲン化水素酸、塩素酸、過塩素酸、亜塩素酸、次亜塩素酸、硫酸、亜硫酸、硝酸および亜硝酸が例示され、リン酸(オルトリン酸)、ポリリン酸、メタリン酸、ピロリン酸、ウルトラリン酸、次亜リン酸、過リン酸のようなリンを含有する無機酸を含有してもよい。無機酸はイオンとして化成処理用組成物に含まれていてもよい。 Inorganic acids include hydrohalic acids such as hydrochloric acid, hydrofluoric acid, and hydrobromic acid, chloric acid, perchloric acid, chlorous acid, hypochlorous acid, sulfuric acid, sulfurous acid, nitric acid, and nitrous acid. For example, it may contain phosphorus-containing inorganic acids such as phosphoric acid (orthophosphoric acid), polyphosphoric acid, metaphosphoric acid, pyrophosphoric acid, ultraphosphoric acid, hypophosphorous acid, and superphosphoric acid. The inorganic acid may be contained in the chemical conversion treatment composition as an ion.

これらの無機酸および/またはそのイオンの化成処理用組成物におけるモル濃度は特に限定されない。無機酸およびそのイオンの合計モル濃度は、3価クロムイオンおよび上記の金属イオン(バナジウムを含むイオン、ニッケルイオン、コバルトイオンなど)の合計モル濃度に対する比として、0.1~10であることが好ましい場合があり、0.5~3であることがより好ましい場合がある。 The molar concentration of these inorganic acids and/or their ions in the chemical conversion treatment composition is not particularly limited. The total molar concentration of the inorganic acid and its ions can be from 0.1 to 10 as a ratio to the total molar concentration of trivalent chromium ions and the above metal ions (ions containing vanadium, nickel ions, cobalt ions, etc.). In some cases, it is preferable, and in some cases, 0.5 to 3 is more preferable.

無機コロイドとして、シリカゾル、アルミナゾル、チタンゾル、ジルコニアゾルが例示され、シランカップリング剤としてビニルトリエトキシシランなどの有機シランカップリング剤が例示される。 Examples of inorganic colloids include silica sol, alumina sol, titanium sol, and zirconia sol, and examples of silane coupling agents include organic silane coupling agents such as vinyltriethoxysilane.

窒素化合物には、複素環式化合物、尿素類、脂肪族アミン、酸アミド、アミノカルボン酸、アンモニウム塩尿素、アミン類、ニトロベンゼンスルホン酸等の有機窒素化合物、および尿素、アンモニウム塩、硝酸塩等の窒素化合物が例示され、これらの好ましい含有量は、個別に0.5~50g/Lである。 Nitrogen compounds include heterocyclic compounds, ureas, aliphatic amines, acid amides, aminocarboxylic acids, ammonium salts, urea, amines, organic nitrogen compounds such as nitrobenzenesulfonic acid, and nitrogen compounds such as urea, ammonium salts, and nitrates. The compounds are exemplified, and their preferred content is individually 0.5 to 50 g/L.

(8)溶媒
本実施形態に係る化成処理用組成物の溶媒は水を主体とし、含有成分の安定化の観点から、アルコール、エーテル、エステル等の水に可溶な有機溶媒を混在させてもよい。有機溶媒の全溶媒に対する比率は特に限定されないが、適切な排水処理性を確保する観点から、10質量%以下とすることが好ましい場合がある。
(8) Solvent The solvent of the chemical conversion treatment composition according to the present embodiment is mainly water, and from the viewpoint of stabilizing the contained components, a water-soluble organic solvent such as alcohol, ether, or ester may be mixed. good. Although the ratio of the organic solvent to the total solvent is not particularly limited, it may be preferably 10% by mass or less from the viewpoint of ensuring appropriate wastewater treatment properties.

(9)pH
本実施形態に係る化成処理用組成物のpHは酸性であれば特に限定されないが、pH1~4の範囲が好ましく、化成処理用組成物の安定性の観点からpH2~3であることが特に好ましい。pH調整は水酸化ナトリウム、炭酸水素ナトリウム、アンモニア等のアルカリ性物質や塩酸、硝酸、硫酸などの酸性物質を用いて行えばよい。
(9) pH
The pH of the chemical conversion treatment composition according to the present embodiment is not particularly limited as long as it is acidic, but it is preferably in the range of 1 to 4, and particularly preferably pH 2 to 3 from the viewpoint of stability of the chemical conversion treatment composition. . The pH may be adjusted using an alkaline substance such as sodium hydroxide, sodium hydrogen carbonate, or ammonia, or an acidic substance such as hydrochloric acid, nitric acid, or sulfuric acid.

(10)オーバーコート
本実施形態に係る化成処理用組成物による化成処理後、水洗し、乾燥前または乾燥後に無機、有機または有機無機複合のコーティングを実施すると耐食性はさらに向上する。無機系のオーバーコートとしては、シリカ系、リン酸系のオーバーコートが挙げられ、それ以外のオーバーコートも可能である。有機系のオーバーコートとしては、塗料、樹脂も限定をせず、水系あるいは水系以外でも使用可能である。ポリエチレン、ポリ塩化ビニル、ポリスチレン、ポリプロピレン、アクリル樹脂、メタクリル樹脂、ポリカーボネート、ポリアミド、ポリアセタール、フッ素樹脂、尿素樹脂、フェノール樹脂、不飽和ポリエステル樹脂、ポリウレタン、アルキド樹脂、エポキシ樹脂、メラミン樹脂等の有機皮膜が挙げられるが、これらに限定されるものではない。オーバーコートを実施するタイミングとして、化成処理後の乾燥後直ぐに実施してもよいし、折り曲げ等の成型などの二次加工後に実施してもよく、オーバーコートの回数についても制限はない。オーバーコートの方法も特に限定せず、塗布塗装、浸漬塗装、静電塗装、電着塗装、粉体塗装など種々の方法が可能である。
(10) Overcoat After the chemical conversion treatment using the chemical conversion treatment composition according to the present embodiment, the corrosion resistance is further improved by washing with water and applying an inorganic, organic, or organic-inorganic composite coating before or after drying. Examples of inorganic overcoats include silica-based and phosphoric acid-based overcoats, and other overcoats are also possible. The organic overcoat is not limited to paints or resins, and may be water-based or non-aqueous. Organic coatings such as polyethylene, polyvinyl chloride, polystyrene, polypropylene, acrylic resin, methacrylic resin, polycarbonate, polyamide, polyacetal, fluororesin, urea resin, phenol resin, unsaturated polyester resin, polyurethane, alkyd resin, epoxy resin, melamine resin, etc. Examples include, but are not limited to. The overcoat may be performed immediately after drying after chemical conversion treatment, or after secondary processing such as bending or other molding, and there is no limit to the number of overcoats. The method of overcoating is not particularly limited, and various methods such as coating, dipping, electrostatic coating, electrodeposition, and powder coating are possible.

(11)基材
化成処理される部材(基材)は、本実施形態に係る化成処理用組成物による化成処理が適切に進行する限り、材料的な制約はない。基材の一例として、亜鉛を含む材料の表面を有する基材が挙げられ、そのような基材の具体例として、鉄系材料からなる部材に、亜鉛めっきや亜鉛合金めっきなどが施されたものが挙げられる。このような基材であっても、本実施形態に係る化成処理用組成物では、前述のとおり、長期にわたって適切に化成処理を行うことができる。
(11) Substrate There are no material restrictions on the member (base material) to be chemically treated as long as the chemical conversion treatment using the chemical conversion treatment composition according to the present embodiment proceeds appropriately. An example of a base material is a base material that has a surface made of a material containing zinc, and a specific example of such a base material is a member made of iron-based material that is plated with zinc or zinc alloy. can be mentioned. Even with such a base material, the chemical conversion treatment composition according to the present embodiment can appropriately perform chemical conversion treatment over a long period of time, as described above.

以下、本発明の効果を実施例に基づいて説明するが、本発明はこれに限定されるものではない。有機硫黄化合物を含有し黒色被膜を形成しうる化成処理用組成物に対し、有機ホスホン酸化合物を含むリン含有化合物を含有させ、バナジウム含有物質のバナジウム換算モル濃度とヒドロキシカルボン酸含有物質のヒドロキシカルボン酸換算モル濃度との比が1:0.5~1:10の範囲で含有させたものを用いて化成処理を行った。化成処理用組成物の補給は定量補給として累積処理面積を増加させた場合の黒色被膜の外観変化と耐食性変化を確認した。なお、実施例において使用した化成処理用組成物は、いずれも6価クロムを実質的に含有しない、いわゆる6価クロムフリー組成物であった。 Hereinafter, the effects of the present invention will be explained based on Examples, but the present invention is not limited thereto. A phosphorus-containing compound containing an organic phosphonic acid compound is added to a chemical conversion treatment composition that contains an organic sulfur compound and can form a black film, and the vanadium-equivalent molar concentration of the vanadium-containing substance and hydroxycarboxylic acid of the hydroxycarboxylic acid-containing substance are determined. A chemical conversion treatment was carried out using a substance containing the acid in a molar concentration ratio of 1:0.5 to 1:10. When replenishing the chemical conversion treatment composition, changes in the appearance of the black film and changes in corrosion resistance were confirmed when the cumulative treated area was increased by quantitative replenishment. The chemical conversion treatment compositions used in the Examples were all so-called hexavalent chromium-free compositions that did not substantially contain hexavalent chromium.

(1)化成処理用組成物の準備
まず、表1~3に示される組成を有する化成処理用組成物を作製した。塩酸および水酸化ナトリウムを用いて、そのpHが2.4になるように調整した。表中のクロム、ニッケル、コバルトの数値はそれぞれ、化成処理用組成物における、クロム含有物質クロム換算の含有量、ニッケル含有物質のニッケル換算の含有量、コバルト含有物質のコバルト換算の含有量である。
(1) Preparation of composition for chemical conversion treatment First, compositions for chemical conversion treatment having the compositions shown in Tables 1 to 3 were prepared. The pH was adjusted to 2.4 using hydrochloric acid and sodium hydroxide. The values for chromium, nickel, and cobalt in the table are the content of chromium-containing substances in terms of chromium, the content of nickel-containing substances in terms of nickel, and the content of cobalt-containing substances in terms of cobalt, respectively, in the chemical conversion treatment composition. .

また、表4に、特許文献1の組成を有する化成処理用組成物を比較例として作製した(実施例19から実施例26)。更に、表5に、特許文献2の組成を有する化成処理用組成物を比較例として作製した(実施例27および実施例28)。実施例20から実施例27に係る化成処理用組成物に使用した遷移金属(ニッケル、バナジウム、マンガン)の含有量は、特許文献1に記載のある、より好ましい添加量とされる0.1~10g/Lの中央値である5g/Lとした。 Further, in Table 4, chemical conversion treatment compositions having the composition of Patent Document 1 were prepared as comparative examples (Example 19 to Example 26). Furthermore, in Table 5, chemical conversion treatment compositions having the composition of Patent Document 2 were prepared as comparative examples (Example 27 and Example 28). The content of the transition metals (nickel, vanadium, manganese) used in the chemical conversion treatment compositions according to Examples 20 to 27 ranges from 0.1 to 0.1, which is the more preferable addition amount described in Patent Document 1. The median value of 10 g/L was set at 5 g/L.

(2)試験部材の準備
続いて、常法に従って電気亜鉛めっきが施されたボルトを水洗後、硝酸浸漬(67.5%硝酸の3mL/L溶液、液温は常温(25℃)、浸漬時間10秒間)を行うことで表面を活性化した。この試験部材(基材)を更に常温で10秒間水洗した後、表1~3の組成を有し、pH2.4、35℃に維持された化成処理用組成物に45秒間浸漬させた。化成処理用組成物から引き上げた試験部材を水洗(常温、10秒間)後、80±5℃で10分間乾燥させた。
(2) Preparation of test members Next, the electrogalvanized bolts were washed with water according to the usual method, and then immersed in nitric acid (3 mL/L solution of 67.5% nitric acid, liquid temperature at room temperature (25°C), immersion time 10 seconds) to activate the surface. This test member (base material) was further washed with water for 10 seconds at room temperature, and then immersed for 45 seconds in a chemical conversion treatment composition having the composition shown in Tables 1 to 3 and maintained at pH 2.4 and 35°C. The test member pulled out of the chemical conversion treatment composition was washed with water (room temperature, 10 seconds) and then dried at 80±5° C. for 10 minutes.

なお、表4に示される実施例19から実施例26(比較例)では、pH2.0、30℃に維持された化成処理用組成物に試験部材を30秒間浸漬させ、表5に示される実施例27および実施例28(比較例)では、pH2.2、35℃に維持された化成処理用組成物に試験部材を45秒間浸漬させた。化成処理用組成物から引き上げた試験部材を水洗(常温、10秒間)後、80±5℃で10分間乾燥させた。 In addition, in Examples 19 to 26 (comparative examples) shown in Table 4, test members were immersed for 30 seconds in a chemical conversion treatment composition maintained at pH 2.0 and 30°C. In Example 27 and Example 28 (comparative example), the test member was immersed for 45 seconds in a chemical conversion treatment composition maintained at pH 2.2 and 35°C. The test member pulled out of the chemical conversion treatment composition was washed with water (room temperature, 10 seconds) and then dried at 80±5° C. for 10 minutes.

以上の化成処理を含む表面処理を多数のボルトに対して行い、建浴直後の最初の化成処理により得られた部材、1Lあたりの累積処理面積が250、500、750、1000dm2となった時の化成処理により得られた試験部材を評価用の試験部材とした。なお、1Lあたりの累積処理面積が500dm2となった時の化成処理用組成物に含まれる亜鉛イオン濃度は約8g/Lであり、1Lあたりの累積処理面積が1000dm2となった時の化成処理用組成物に含まれる亜鉛イオン濃度は約15g/Lであった。 Surface treatment including the above chemical conversion treatment was performed on a large number of bolts, and when the cumulative treated area per 1L of the member obtained by the first chemical conversion treatment immediately after bath construction was 250, 500, 750, 1000 dm 2 The test member obtained by the chemical conversion treatment was used as the test member for evaluation. The concentration of zinc ions contained in the chemical conversion treatment composition when the cumulative treated area per 1L is 500 dm2 is approximately 8 g/L, and the concentration of zinc ions contained in the chemical conversion treatment composition when the cumulative treated area per 1L is 1000 dm2 . The zinc ion concentration contained in the treatment composition was approximately 15 g/L.

(3)補給方法
化成処理の進行により化成処理用組成物の成分が減少するため、1Lあたりの処理面積が100dm2増える毎に定量補給した。補給量は次のように決定した。まず、処理面積が1Lあたり100dm2到達時に化成処理用組成物をサンプリングし、ICP発光分光分析装置(SPECTRO社製「ARCOS FH522」)でクロム濃度を算出して、サンプルにおけるクロム減少量を求める。このクロム減少量と同じ割合で化成処理用組成物の各成分が減少したと判断して、化成処理用組成物の減少量を算出した。具体例として、1Lあたりの処理面積が100dm2増えた時のサンプルのクロム減少量が10質量%だった場合には、化成処理用組成物の各成分が10質量%減少したと判断し、建浴時の化成処理用組成物の1/10の量を有する組成物を補給した。
(3) Replenishment method Since the components of the chemical conversion treatment composition decrease as the chemical conversion treatment progresses, quantitative replenishment was performed every time the treated area per liter increased by 100 dm 2 . The supply amount was determined as follows. First, the composition for chemical conversion treatment is sampled when the treatment area reaches 100 dm 2 per liter, and the chromium concentration is calculated using an ICP emission spectrometer ("ARCOS FH522" manufactured by SPECTRO) to determine the amount of chromium reduction in the sample. It was determined that each component of the chemical conversion treatment composition decreased at the same rate as this amount of chromium decrease, and the decrease amount of the chemical conversion treatment composition was calculated. As a specific example, if the amount of chromium reduced in the sample was 10% by mass when the treated area per 1L increased by 100dm2 , it would be determined that each component of the chemical conversion treatment composition had decreased by 10% by mass, and the construction A composition having an amount 1/10 of the chemical conversion treatment composition used in the bath was replenished.

(4)評価方法
色調は目視判断とし、耐食性はJIS Z2371に準拠して塩水噴霧試験で評価を行った。24時間毎に目視で白錆の有無を確認し、目視で白錆面積率が全体の5%に到達した時にその試験部材の累積塩水噴霧時間を白錆発生時間として耐食性の指標とした。
(4) Evaluation method Color tone was determined visually, and corrosion resistance was evaluated using a salt spray test in accordance with JIS Z2371. The presence or absence of white rust was visually confirmed every 24 hours, and when the white rust area ratio reached 5% of the total, the accumulated salt water spray time of the test member was taken as the white rust generation time and used as an index of corrosion resistance.

評価結果を表6および7に示す。欄中には1Lあたりの累積処理面積における外観と耐食性を示す。具体例として、白錆が5%発生した時間が96時間であり、このときの外観は黒色であった場合は「黒色/96時間」と表示している。 The evaluation results are shown in Tables 6 and 7. The columns show the appearance and corrosion resistance based on the cumulative treated area per liter. As a specific example, if the time for 5% white rust to occur is 96 hours, and the appearance at this time is black, it is displayed as "black/96 hours."

Claims (7)

3価クロム含有物質と、有機硫黄化合物と、有機ホスホン酸化合物と、バナジウム含有物質と、ヒドロキシカルボン酸含有物質と、を含有することを特徴とする化成処理用組成物。 A chemical conversion treatment composition comprising a trivalent chromium-containing substance, an organic sulfur compound, an organic phosphonic acid compound, a vanadium-containing substance, and a hydroxycarboxylic acid-containing substance. 前記バナジウム含有物質のバナジウム換算モル濃度と前記ヒドロキシカルボン酸含有物質のヒドロキシカルボン酸換算モル濃度との比が、1:1~1:10である、請求項1に記載の化成処理用組成物。 The chemical conversion treatment composition according to claim 1, wherein the ratio of the vanadium-equivalent molar concentration of the vanadium-containing substance to the hydroxycarboxylic acid-equivalent molar concentration of the hydroxycarboxylic acid-containing substance is from 1:1 to 1:10. 前記3価クロム含有物質の含有量がクロム換算で1~10g/L、前記有機硫黄化合物の含有量が0.1~10g/L、かつ前記有機ホスホン酸化合物の含有量が0.1~20g/Lである、請求項1または請求項2に記載の化成処理用組成物。 The content of the trivalent chromium-containing substance is 1 to 10 g/L in terms of chromium, the content of the organic sulfur compound is 0.1 to 10 g/L, and the content of the organic phosphonic acid compound is 0.1 to 20 g. /L. The composition for chemical conversion treatment according to claim 1 or 2. ニッケル含有物質およびコバルト含有物質からなる群から選ばれる1種類以上を含有する、請求項1または請求項2に記載の化成処理用組成物。 The composition for chemical conversion treatment according to claim 1 or 2, which contains one or more types selected from the group consisting of nickel-containing substances and cobalt-containing substances. 亜鉛含有物質を亜鉛換算で15g/L以下で含有する、請求項1または請求項2に記載の化成処理用組成物。 The composition for chemical conversion treatment according to claim 1 or 2, which contains a zinc-containing substance in an amount of 15 g/L or less in terms of zinc. 化成被膜を備える部材の製造方法であって、請求項1または請求項2に記載される化成処理用組成物を、亜鉛を含む材料の表面を有する基材に接触させることを含む製造方法。 A method for manufacturing a member provided with a chemical conversion film, the method comprising bringing the composition for chemical conversion treatment according to claim 1 or 2 into contact with a base material having a surface of a material containing zinc. 前記化成処理用組成物は定量補給で管理される、請求項6に記載の製造方法。 7. The manufacturing method according to claim 6, wherein the chemical conversion treatment composition is managed by quantitative supply.
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