JP7336265B2 - Downlight - Google Patents

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JP7336265B2
JP7336265B2 JP2019103641A JP2019103641A JP7336265B2 JP 7336265 B2 JP7336265 B2 JP 7336265B2 JP 2019103641 A JP2019103641 A JP 2019103641A JP 2019103641 A JP2019103641 A JP 2019103641A JP 7336265 B2 JP7336265 B2 JP 7336265B2
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mounting
downlight
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lamp body
springs
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真一 曽川
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大光電機株式会社
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本発明は天井等に設置されるダウンライトに関する。 The present invention relates to a downlight installed on a ceiling or the like.

天井に設置される照明器具として、天井に形成された取付穴に埋め込まれるダウンライトが知られている。このようなダウンライトは取付穴に係止するために、器具本体から外側に張り出したバネを備えている。前記ダウンライトを取りつけるには、天井裏に敷設された電線を天井下に引き出して照明器具と接続し、バネを上方に弾性変形させて器具本体に沿わせた状態で取付穴に押し込み、復元したバネを天井に係止させる(特許文献1参照)。 A downlight embedded in a mounting hole formed in the ceiling is known as a lighting fixture installed on the ceiling. Such downlights have springs that extend outwardly from the fixture body for locking into mounting holes. In order to install the downlight, the electric wire laid in the ceiling is pulled out under the ceiling and connected to the lighting fixture, and the spring is elastically deformed upward and pushed into the mounting hole along the fixture body to restore it. The spring is locked to the ceiling (see Patent Document 1).

特許第6309776号公報Japanese Patent No. 6309776

上記構造のダウンライトでは、照明器具に電線を接続する際に外側に張り出したバネが邪魔になることがある。 In the downlight having the structure described above, the spring that protrudes outward may be an obstacle when connecting the electric wire to the lighting fixture.

本発明は、上述した背景技術に鑑み、取付用のバネが電線の接続の邪魔をしないダウンライトを提供するものである。 SUMMARY OF THE INVENTION In view of the background art described above, the present invention provides a downlight in which a mounting spring does not interfere with the connection of electric wires.

即ち、本発明は、下記[1]~[3]に記載の構成を有する。 That is, the present invention has the configurations described in [1] to [3] below.

[1]設置天井の取付穴に埋込状態に取り付けられるダウンライトであり、
ランプ本体と、前記ランプ本体に電力を供給する電線を接続する端子と、前記ランプ本体を設置天井の取付穴に取り付ける複数の取付バネとを備え、
前記複数の取付バネはランプ本体の周方向に間隔をあけて放射状に配置され、かつ前記端子に最も近い取付バネが前記端子への電線の接続方向に対して電線から遠ざかる方向に5°~20°の位置に配置されていることを特徴とするダウンライト。
[1] A downlight that is embedded in a mounting hole of an installation ceiling,
a lamp body, a terminal for connecting an electric wire that supplies power to the lamp body, and a plurality of mounting springs for mounting the lamp body in a mounting hole of an installation ceiling,
The plurality of mounting springs are arranged radially at intervals in the circumferential direction of the lamp body, and the mounting spring closest to the terminal is angled 5° to 20° in the direction away from the wire with respect to the direction of connection of the wire to the terminal. A downlight characterized by being arranged at a position of °.

[2]前記端子は、電線の接続方向がランプ本体の中心に向かわない位置に取り付けられている前項1に記載のダウンライト。 [2] The downlight according to the preceding item 1, wherein the terminal is attached at a position where the direction of connection of the electric wire does not face the center of the lamp body.

[3]2つの取り付けバネを備え、これらの取付バネがランプ本体の中心に対して対向する位置に配置されている前項1また2に記載のダウンライト。 [3] The downlight according to the preceding item 1 or 2, which includes two mounting springs, and these mounting springs are arranged at positions facing each other with respect to the center of the lamp body.

上記[1]に記載のダウンライトによれば、取付バネが端子に接続される電線から遠ざかる方向に取り付けられているので端子前のスペースが広がり、電線の接続時に取付バネに干渉しにくい。 According to the downlight described in [1] above, since the mounting spring is mounted in a direction away from the electric wire connected to the terminal, the space in front of the terminal is widened, and the mounting spring is less likely to interfere with the electric wire connection.

上記[2]に記載のダウンライト、即ち電線の接続方向がランプ本体の中心に向かわない位置に端子が取り付けられているダウンライトにおいて、端子前のスペースを広げて電線が取付バネに干渉しにくくすることができる。 In the downlight described in [2] above, that is, the downlight in which the terminal is attached in a position where the connection direction of the electric wire does not face the center of the lamp body, the space in front of the terminal is widened so that the electric wire does not easily interfere with the mounting spring. can do.

上記[3]に記載のダウンライトによれば、取付バネの数が2つであるから片手で設置作業を行える。 According to the downlight described in [3] above, since the number of mounting springs is two, the installation work can be performed with one hand.

本発明のダウンライトの一実施形態の斜視図である。1 is a perspective view of one embodiment of the downlight of the present invention; FIG. 図1のダウンライトの平面図である。2 is a plan view of the downlight of FIG. 1; FIG. 図1のダウンライトの正面図である。2 is a front view of the downlight of FIG. 1; FIG. ダウンライトの設置作業を示す斜視図である。It is a perspective view which shows the installation work of a downlight. ダウンライトの設置作業を示す斜視図である。It is a perspective view which shows the installation work of a downlight. 図4Bを別の方向から見た斜視図である。FIG. 4C is a perspective view of FIG. 4B viewed from another direction; ダウンライトが天井に設置された状態を示す斜視図である。FIG. 3 is a perspective view showing a state in which the downlight is installed on the ceiling;

図1~3に本発明のダウンライトの一実施形態を示す。 1-3 show one embodiment of the downlight of the present invention.

ダウンライト1は、ベース10、ランプ本体20、端子台30および2つの取付バネ40、50を備えている。 The downlight 1 comprises a base 10, a lamp body 20, a terminal block 30 and two mounting springs 40,50.

前記ベース10は、環形の枠体11と、この枠体11の下端外周部に突出するフランジ12とを備えている。 The base 10 has an annular frame 11 and a flange 12 protruding from the outer peripheral portion of the lower end of the frame 11 .

前記ランプ本体20は、ランプが収納された円柱形のランプハウス21と直方体の制御部22とからなり、前記制御部22はランプハウス21の上面の中心Rから側方に寄った位置に設けられている。前記ランプハウス21の中心Rはランプ本体20の中心である。前記ランプハウス21は前記ベース10の枠体11に嵌合されて固定され、下端の導光板23が枠体11から露出している。また、前記制御部22は枠体11の外に突出している。 The lamp main body 20 comprises a cylindrical lamp house 21 in which a lamp is housed and a rectangular parallelepiped control section 22. The control section 22 is provided at a position laterally from the center R of the upper surface of the lamp house 21. ing. The center R of the lamp house 21 is the center of the lamp body 20 . The lamp house 21 is fitted and fixed to the frame 11 of the base 10 , and the light guide plate 23 at the lower end is exposed from the frame 11 . Further, the control section 22 protrudes outside the frame 11 .

前記端子台30は前記ランプハウス21の上面に制御部22と並んで配置され、側面に電源線用および送り配線用の2組の端子31、32が取り付けられている。なお、図は各組の端子を1つのみ表示している。前記端子31、32に対し、図2においてAで示す方向から電源線および送り配線等の電線が接続される。 The terminal block 30 is arranged on the upper surface of the lamp house 21 side by side with the control section 22, and two sets of terminals 31 and 32 for power supply lines and feed wiring are attached to the side surfaces thereof. Note that the drawing shows only one terminal in each set. Electric wires such as power supply wires and feed wires are connected to the terminals 31 and 32 from the direction indicated by A in FIG.

前記取付バネ40、50は、金属板の複数箇所を屈曲させた弾性変形可能な板バネであり、概ねV字形である。2つの取付バネ40、50はランプハウス21の中心Rに対して対向する位置、即ち2つの取付バネ40、50はランプハウス21の周方向において180°の間隔で配置されている。前記取付バネ40、50は、V字形の一方の要素が基端部41、51となりその先端の屈曲する支持部41a、51aが前記ランプハウス21の上面に固定され、他方の要素が自由端部42、52となってベース10の外方に放射状に張出し、前記基端部41、51と自由端部42、52の間の屈曲部43、53がベース10のフランジ12の上面近くに位置している。前記自由端部42、52は屈曲部43を支点として基端部41、51側に弾性変形し、その復元力によって設置天井に係止される。 The mounting springs 40 and 50 are elastically deformable plate springs formed by bending metal plates at a plurality of locations, and are generally V-shaped. The two mounting springs 40 and 50 are positioned facing each other with respect to the center R of the lamp house 21 , that is, the two mounting springs 40 and 50 are arranged at intervals of 180° in the circumferential direction of the lamp house 21 . One of the V-shaped elements of the mounting springs 40 and 50 is a base end portion 41 or 51, and a bending support portion 41a or 51a at the tip thereof is fixed to the upper surface of the lamp house 21, and the other element is a free end portion. The bent portions 43, 53 between the base ends 41, 51 and the free ends 42, 52 are located near the upper surface of the flange 12 of the base 10. ing. The free ends 42 and 52 are elastically deformed toward the base ends 41 and 51 with the bent portion 43 as a fulcrum, and are locked to the installation ceiling by the restoring force.

図2において、Pはランプハウス21の中心Rを通り電線の接続方向Aに平行する直線を示している。2つの取付バネ40、50のうちの端子31、32に近い取付バネ40は、前記直線Pに対し、端子31、32から遠ざかる方向に10°の位置に配置されている。前記直線Pは電線等の接続方向Aと平行であるから、取付バネ40は電線等の接続方向Aに対して遠ざかる方向に10°の角度の位置に配置されている。本発明において、取付バネ40の位置は電線等の接続方向Aに対する角度Qで規定され、Qが5°~20°の範囲とする。このように、電線の接続方向Aに対して角度を持たせると端子31、32前のスペースが広がるので、端子31、32に電線を接続する時に取付バネ40に干渉しにくくなり、接続作業が容易になる。また、電線を接続した後、取付バネ40を弾性変形させる時も電線に干渉しにくい。前記角度Qが5°未満では端子31、32のスペースの拡大も僅かであり上記効果が乏しい。前記角度Qの好ましい範囲は10°~15°である。 In FIG. 2, P indicates a straight line passing through the center R of the lamp house 21 and parallel to the connecting direction A of the electric wire. Of the two mounting springs 40 , 50 , the mounting spring 40 closer to the terminals 31 , 32 is arranged at a position of 10° with respect to the straight line P in the direction away from the terminals 31 , 32 . Since the straight line P is parallel to the connection direction A of the electric wire, the mounting spring 40 is arranged at an angle of 10° in the direction away from the connection direction A of the electric wire. In the present invention, the position of the mounting spring 40 is defined by an angle Q with respect to the connection direction A of the electric wire, and Q is in the range of 5° to 20°. Since the space in front of the terminals 31 and 32 is widened when the angle is set with respect to the connection direction A of the electric wires, the attachment spring 40 is less likely to interfere when the electric wires are connected to the terminals 31 and 32, and the connection work is facilitated. become easier. Moreover, even when the mounting spring 40 is elastically deformed after the electric wire is connected, it is difficult to interfere with the electric wire. If the angle Q is less than 5°, the expansion of the space between the terminals 31 and 32 is slight and the above effect is poor. A preferred range of the angle Q is 10° to 15°.

上述したように、前記端子31、32はランプハウス21の中心R(即ちランプ本体20の中心R)から側方に寄った位置に配置されている。しかも、電線の接続方向Aがランプ本体20の中心Rに向かわない位置に端子31、32が取り付けられている。このような位置に端子31、32が取り付けられていると、ランプ本体20に放射状に配置された取付バネ40は電線に近接しやすく両者が干渉しやすいが、取付バネ40を電線の接続方向Aに対して角度を持たせた位置に配置すると端子前31、32のスペースが広がるので両者が干渉しにくくなる。 As described above, the terminals 31 and 32 are arranged laterally from the center R of the lamp house 21 (that is, the center R of the lamp main body 20). Moreover, the terminals 31 and 32 are attached at positions where the electric wire connection direction A does not face the center R of the lamp body 20 . When the terminals 31 and 32 are attached at such positions, the mounting springs 40 arranged radially on the lamp body 20 tend to come close to the electric wires and interfere with each other. Since the space in front of the terminals 31 and 32 is widened, they are less likely to interfere with each other.

前記取付バネは少なくとも2つ必要であるが、3つ以上の取付バネを有するダウンライトも本発明に含まれる。図4Bに示すように、2つの取付バネを取り付けた場合は、親指と人差指で2つの取付バネを押さえることができるので、片手で設置作業を行うことができる。 Although at least two mounting springs are required, downlights having three or more mounting springs are also included in the present invention. As shown in FIG. 4B, when two mounting springs are attached, the two mounting springs can be pressed with the thumb and forefinger, so the installation work can be performed with one hand.

本発明においてダウンライトの寸法は限定されない。但し、小型のダウンライトでは取付バネや端子の取り付けスペースそのものが小さいために取付バネと端子が近接するので、取付バネと電線の干渉が起こりやすい。従って、本発明は大型のダウンライトよりも小型のダウンライトへの適用意義が大きい。 The dimensions of the downlight are not limited in the present invention. However, in a small downlight, the space for mounting the mounting springs and the terminals is small, and the mounting springs and the terminals are close to each other. Therefore, the present invention is more significant in application to small downlights than to large downlights.

また、ダウンライトの取り付けには設置天井の裏側に埋込用の空間が必要であるが、その空間の高さは設置場所によって様々である。空間の高さが十分に深い(高い)場合は端子に接続した電線を取付バネから離れるように押しやることは容易である。しかし、空間の高さが浅い(低い)場合は、電線が設置天井に接触しやすく電線を自由に動かせる範囲が狭くなるために設置作業がしづらくなる。本発明のダウンライトは取付バネが電線から遠ざかる方向に取り付けられて両者の干渉が起こり難いので、埋込用空間の高さの浅い設置天井に対しても設置し易い。 In addition, the installation of the downlight requires a space for embedding on the back side of the installation ceiling, and the height of the space varies depending on the installation location. If the height of the space is sufficiently deep (high), it is easy to force the wire connected to the terminal away from the mounting spring. However, if the height of the space is shallow (low), the wires are likely to come into contact with the installation ceiling, and the range in which the wires can be freely moved becomes narrow, making installation work difficult. In the downlight of the present invention, since the mounting spring is mounted in the direction away from the electric wire, interference between the two is unlikely to occur, so that the downlight can be easily installed even on the ceiling where the embedding space is shallow.

[ダウンライトの設置方法]
図4A~図4Dを参照しつつ、前記ダウンライト1を天井60の取付穴61に設置する方法を説明する。前記取付穴61の直径は、ダウンライト1のベース10の枠体11よりもやや大きく、フランジ12の外直径よりも小さい。
[How to install a downlight]
A method of installing the downlight 1 in the mounting hole 61 of the ceiling 60 will be described with reference to FIGS. 4A to 4D. The diameter of the mounting hole 61 is slightly larger than the frame 11 of the base 10 of the downlight 1 and smaller than the outer diameter of the flange 12 .

まず、図4Aに示すように、天井60の取付穴61から電源線62および送り配線63を引き出して端子31、32に接続する。端子31、32に近い取付バネ40は電源線62および送り配線63から遠ざかる方向に取り付けられているので、取付バネ40に干渉する電源線52および送り配線53を端子31、32に接続できる。 First, as shown in FIG. 4A, the power line 62 and the feed line 63 are pulled out from the mounting hole 61 of the ceiling 60 and connected to the terminals 31 and 32 . Since the mounting spring 40 near the terminals 31 and 32 is mounted away from the power line 62 and the feed wiring 63, the power line 52 and the feed wiring 53 interfering with the mounting spring 40 can be connected to the terminals 31 and 32.

次に、図4Bおよび図4Cに示すように、手で2つの取付バネ40、50の自由端部42、52を枠体11側に押して弾性変形させて両自由端部42、52間の距離を狭める。前記取付バネ40は電源線52および送り配線53から遠ざかる方向に取り付けられているので、支障なく自由端部42、52を変形させることができる。この状態で取付穴61に端子台30側からベース10の枠体11を挿入する。 Next, as shown in FIGS. 4B and 4C, the free ends 42, 52 of the two mounting springs 40, 50 are pushed toward the frame 11 by hand to elastically deform the distance between the free ends 42, 52. narrow the Since the mounting spring 40 is mounted in a direction away from the power line 52 and the feed line 53, the free ends 42, 52 can be deformed without any trouble. In this state, the frame 11 of the base 10 is inserted into the mounting hole 61 from the terminal block 30 side.

そして、図4Dに示すように、取付バネ40、50から手を離すと、弾性変形させた自由端部42、52が復元し、自由端部42、52の根元部42a、52aが取付穴61の周面を押圧する。また、自由端部42、42の先端部42b、52bが天井60の裏面を押圧し、フランジ12と自由端部42、52の先端部42b、52bとで天井60を挟み付ける。これにより、ダウンライト1が2つの取付バネ40、50によって天井60に埋め込まれた状態で固定される。 Then, as shown in FIG. 4D , when the mounting springs 40 and 50 are released, the elastically deformed free ends 42 and 52 are restored, and the base portions 42 a and 52 a of the free end portions 42 and 52 are inserted into the mounting holes 61 . press the peripheral surface of Further, the tips 42b, 52b of the free ends 42, 42 press the back surface of the ceiling 60, and the flange 12 and the tips 42b, 52b of the free ends 42, 52 pinch the ceiling 60 therebetween. Thereby, the downlight 1 is fixed in a state embedded in the ceiling 60 by the two mounting springs 40 and 50 .

本発明のダウンライトは天井等に埋め込んで設置される照明器具として利用できる。 The downlight of the present invention can be used as a lighting fixture embedded in a ceiling or the like.

1…ダウンライト
10…ベース
11…枠体
12…フランジ
20…ランプ本体
21…ランプハウス
22…制御部
30…端子台
31、32…端子
40、50…取付付バネ
60…天井(設置天井)
61…取付穴
62…電源線(電線)
63…送り配線(電線)
Reference Signs List 1 Downlight 10 Base 11 Frame 12 Flange 20 Lamp main body 21 Lamp house 22 Control section 30 Terminal blocks 31, 32 Terminals 40, 50 Mounting spring 60 Ceiling (installation ceiling)
61... Mounting hole 62... Power wire (electric wire)
63 ... Feed wiring (electric wire)

Claims (3)

設置天井の取付穴に埋込状態に取り付けられるダウンライトであり、
ランプ本体と、前記ランプ本体に電力を供給する電線を接続する端子と、前記ランプ本体を設置天井の取付穴に取り付ける複数の取付バネと、直径が取付穴よりも小さく、かつ取付穴に挿入配置される枠体とを備え、
前記複数の取付バネはランプ本体の周方向に間隔をあけて放射状に配置され、かつ前記端子に最も近い取付バネが前記端子への電線の接続方向に対して電線から遠ざかる方向に5°~20°の位置に配置され
平面視において前記端子は前記枠体の外周縁部よりも内側に配置されていることを特徴とするダウンライト。
It is a downlight that is embedded in the mounting hole of the installation ceiling,
A lamp body, a terminal for connecting an electric wire for supplying power to the lamp body, a plurality of mounting springs for mounting the lamp body in a mounting hole of an installation ceiling , and a diameter smaller than the mounting hole and arranged to be inserted into the mounting hole. and a frame body to be
The plurality of mounting springs are arranged radially at intervals in the circumferential direction of the lamp body, and the mounting spring closest to the terminal is angled 5° to 20° in the direction away from the wire with respect to the direction of connection of the wire to the terminal. It is placed at the position of ° ,
A downlight according to claim 1, wherein said terminal is arranged inside an outer peripheral edge of said frame in plan view .
前記端子は、電線の接続方向がランプ本体の中心に向かわない位置に取り付けられている請求項1に記載のダウンライト。 2. The downlight according to claim 1, wherein the terminal is attached at a position where the direction of connection of the electric wire does not face the center of the lamp body. 2つの取付バネを備え、これらの取付バネがランプ本体の中心に対して対向する位置に配置されている請求項1または2に記載のダウンライト。 3. A downlight according to claim 1 or 2, comprising two mounting springs, the mounting springs being arranged at opposite positions with respect to the center of the lamp body.
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Citations (4)

* Cited by examiner, † Cited by third party
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JP2016207625A (en) 2015-04-28 2016-12-08 東芝ライテック株式会社 Luminaire
JP2016212997A (en) 2015-04-30 2016-12-15 国分電機株式会社 Embedded type luminaire
JP2017117547A (en) 2015-12-22 2017-06-29 アイリスオーヤマ株式会社 LED lighting device
US20170363261A1 (en) 2016-06-20 2017-12-21 City Electric Supply Co. Recessed downlight with integral junction box

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016207625A (en) 2015-04-28 2016-12-08 東芝ライテック株式会社 Luminaire
JP2016212997A (en) 2015-04-30 2016-12-15 国分電機株式会社 Embedded type luminaire
JP2017117547A (en) 2015-12-22 2017-06-29 アイリスオーヤマ株式会社 LED lighting device
US20170363261A1 (en) 2016-06-20 2017-12-21 City Electric Supply Co. Recessed downlight with integral junction box

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