JP7334126B2 - Manufacturing apparatus and manufacturing method for tiled panel - Google Patents

Description

The present invention relates to a tiled panel manufacturing apparatus and manufacturing method.

The outer wall of a building such as a house has a tiled outer wall in which a plurality of tiles (exterior tiles) are vertically and horizontally attached. Since it is necessary to attach a large number of tiles to the tile base of the outer wall while arranging them vertically and horizontally at a predetermined interval, it is required to improve the workability and the like in on-site construction.

The auxiliary frame (auxiliary frame for tile alignment) of Patent Document 1 has a plurality of partition walls arranged at equal intervals vertically and horizontally in a frame body forming an outer peripheral frame and connected to the frame body. Through-holes partitioned by partition walls are arranged in a matrix so that each of the holes is the size of a tile. A tiled wall can be made by installing this auxiliary frame on the mortar surface and pulling up the auxiliary frame after the tiles are accommodated in each of the through holes of the auxiliary frame.

In addition, the auxiliary frame of Patent Document 1 is placed on an auxiliary frame mounting plate, and after a plurality of tiles are arranged in each of the through holes with the bottom surface facing up, the tiles are adhered to a net coated with an adhesive. Thus, in Patent Document 1, by turning over and removing the auxiliary frame, a set of tiles in which a plurality of tiles are arranged vertically and horizontally and adhered to the net can be obtained.

Japanese Utility Model Publication No. 02-22432

By the way, in a set of tiles, a plurality of tiles are attached to a net, a mount, or the like, and even when the tiles are attached, the net and the mount are likely to be twisted. For this reason, in aggregate tiles, twisting occurs in the net or mounting paper, making it difficult to handle, and the workability of the tiled wall construction work tends to deteriorate.

SUMMARY OF THE INVENTION It is an object of the present invention to provide an apparatus and method for manufacturing a tiled panel that facilitates construction of a tiled outer wall.

In the tiled panel manufacturing apparatus according to the first aspect of the present invention, a plurality of through holes through which tiles can pass are arranged at predetermined intervals in one direction and the other direction intersecting the one direction. a frame disposed on the substrate on which the tiles are laid, and supporting the frame above the substrate and supporting the tiles disposed in the openings of each of the through holes. The supporting member includes support means provided movably between a support position for the tile and a retracted position for retracting the tile so that the tile can pass through.

The tiled panel manufacturing apparatus of the first aspect is used to manufacture a tiled panel in which a plurality of tiles are attached to a substrate using a substrate as a tile base. The frame is formed with a plurality of through holes through which the tiles can pass through the respective openings. are arranged at intervals of Such a frame can be formed, for example, by arranging crosspiece members of a predetermined width in a grid pattern.

The support means is arranged between the frame and the substrate to support the frame. In addition, the support means is provided with a support member for supporting the tile arranged in each opening of the through holes, and the support member is positioned between the tile supporting position and the retracted position allowing the tile to pass through the through holes. It is considered movable. As the retracted position, for example, since the through holes are arranged at predetermined intervals, a position between the adjacent through holes can be used.

Here, a plurality of tiles are arranged above the substrate by arranging the support member in the support position and arranging the tiles in each of the through holes of the frame. Further, each of the tiles arranged in the insertion hole is dropped onto the substrate by moving the support member to the retracted position.

As a result, a plurality of tiles can be arranged at predetermined intervals in one direction and the other direction and arranged on the substrate, so that a tiled panel in which the plurality of tiles are arranged at predetermined intervals in one direction and the other direction can be easily manufactured. can be manufactured. In addition, by attaching the substrate of the manufactured tiled panel to the wall of the building, the tiled wall can be constructed, and the workability of constructing the tiled wall can be improved.

In the tiled panel manufacturing apparatus of the second aspect, in the first aspect, the cross-sectional openings of the through holes along the one direction and the other direction are arranged from the substrate side toward the opposite side of the substrate. spread out.

In the tiled panel manufacturing apparatus of the second aspect, the cross-sectional openings of the through holes along one direction and the other direction are widened from the substrate side toward the opposite side of the substrate. Therefore, even if the upper opening of the through-hole is widened to facilitate the arrangement of the tiles in the through-hole, each tile can be aligned with the lower opening of the through-hole, and a plurality of tiles can be arranged. It facilitates placement of the tiles into the through-holes for alignment on the substrate.

In the tiled panel manufacturing apparatus of the third aspect, in the first or second aspect, the longitudinal direction of the support member is the one direction, and the support member is positioned at an intermediate position along the other direction within the opening of the through hole. is the support position, and the lower side of the periphery of the through hole in the other direction is the retracted position, and the longitudinal direction is the other direction, and the A second linear member having an intermediate position along one direction as the support position and a lower side of the peripheral edge portion of the through hole in the one direction as the retracted position is included.

In the tiled panel manufacturing apparatus of the third aspect, the first linear member and the second linear member each having a linear shape are used as the support members. Since the first linear member and the second linear member intersect at the supporting position for supporting the tile arranged in the through hole, the tile arranged in the through hole can be easily supported. In addition, since each of the first linear member and the second linear member is linear, it can be easily retracted by moving it to the periphery of the opening of the through hole, thereby simplifying the structure of the support member. can. The first linear member and the second linear member may have a width narrower than the interval between adjacent through-holes, and may be strip-shaped.

A tiled panel manufacturing apparatus according to a fourth aspect is the tiled panel manufacturing apparatus according to any one of the first to third aspects, wherein the support means includes a support in which the frame is arranged on the upper side and the substrate is arranged on the lower side. A frame is provided, and the support member is movable between the support position and the retracted position between the frame and the substrate.

In the tiled panel manufacturing apparatus of the fourth aspect, the support means is provided with a support frame, in which the substrate is arranged on the lower side and the frame is arranged on the upper side. Therefore, the frame and the substrate can be aligned by the support frame, and the tiles can be accurately arranged on the substrate.

A tiled panel manufacturing method of a fifth aspect is a tiled panel manufacturing method using the tiled panel manufacturing apparatus according to any one of claims 1 to 4, wherein one surface The substrate coated with an adhesive for adhering the tiles to the base is placed under the frame, the support members of the support means are placed at the support positions in each of the through holes, and the After each of the tiles is placed in each of the through-holes, the support member is moved to the retracted position to place each of the tiles in the through-holes on the substrate. affixing each to the substrate.

As a result, a tiled panel in which a plurality of tiles are arranged at predetermined intervals in one direction and the other direction can be easily manufactured, and the substrate can be easily attached to the wall of the building. can improve sexuality.

According to the tiled panel manufacturing apparatus of the first aspect of the present invention, it is possible to easily manufacture a tiled panel in which a plurality of tiles are arranged on a substrate. Moreover, since the tiled wall can be constructed by attaching the manufactured tiled panel substrate to the wall of the building, there is an effect that the workability of constructing the tiled wall can be improved.

According to the tiled panel manufacturing apparatus of the second aspect, the tiles can be aligned with the lower openings of the through holes, and a plurality of tiles can be aligned and arranged on the substrate. This has the advantage of facilitating the production of consistent, high quality tiled panels.

According to the tiled panel manufacturing apparatus of the third aspect, there is an effect that the structure of the supporting member can be simplified.

According to the tiled panel manufacturing apparatus of the fourth aspect, the substrate and the frame can be aligned by the support frame, so that the tiles can be arranged on the substrate with high accuracy, and the tiles can be aligned to produce high-quality tiles. It has the effect of facilitating the manufacture of the tension panel.

The tiled panel manufacturing method of the fifth aspect has the effect of facilitating the manufacture of a tiled panel that can improve the workability of constructing a tiled wall.

1 is an exploded perspective view showing a schematic configuration of a tiling device according to this embodiment; FIG. It is a perspective view which shows the outline of a tiled panel. Figure 3 is a cross-sectional view of the tiling apparatus taken along line 3-3 of Figure 1; It is a perspective view which shows the principal part of a frame.

BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
In this embodiment, manufacturing of a tiled panel 10 in which a plurality of tiles are arranged vertically and horizontally on a rectangular substrate will be described. FIG. 1 shows a schematic configuration of a tiling device 12 as a manufacturing device used for manufacturing a tiled panel 10 in this embodiment in an exploded perspective view viewed obliquely from above, and FIG. A schematic of such a tiled panel 10 is shown in a perspective view. 3 shows a cross-sectional view of the main part of the tiling device 12 along line 3-3 in FIG. 1, and FIG. 4 is an enlarged perspective view of the main part of the tiling device 12. are shown.

Note that the tiling device 12 according to this embodiment is used by being placed substantially horizontally (placed flat). In this embodiment, one direction is the vertical direction, and the other direction that direction), and the direction crossing each of the vertical direction and the horizontal direction is defined as the front-back direction. In the drawing, the upper side in the vertical direction is indicated by an arrow TP, the right side in the horizontal direction is indicated by an arrow HR, and the front side in the front and back direction is indicated by an arrow SF. The tiling device 12 according to the present embodiment is used with the front side facing upward, and in the following description, the front side may be referred to as the upper side and the back side as the lower side.

The tiled panel 10 according to this embodiment is used for forming the tiled outer wall of a building as an example. As shown in FIG. 2, the tiled panel 10 uses long rectangular outer wall materials 14 as substrates and base materials (tile base materials). As the exterior wall material 14, various exterior wall materials that are attached to the exterior wall foundation of the building to form the exterior wall of the building can be applied. are doing.

As the tiles 16, exterior tiles in the shape of rectangular substantially flat plate blocks are used. In addition, the tile 16 has a dimension along the longitudinal direction (length dimension L) longer than a dimension along the width direction (width dimension W). Note that the tile 16 may have a substantially square shape in which the widthwise dimension and the longitudinal dimension are the same.

The tiles 16 are arranged vertically and horizontally on the front side (surface) of the exterior wall material 14 and adhered to the exterior wall material 14 . In this embodiment, the longitudinal direction of each tile 16 is the lateral direction of the exterior wall material 14 . In the tiled panel 10, joints (vertical joints) 18A with a predetermined joint width are formed between the tiles 16 arranged in the horizontal direction, and joints (vertical joints) 18A with a predetermined joint width are formed between the tiles 16 arranged in the vertical direction. A joint (horizontal joint) 18B having a joint width of . In this embodiment, as an example, the joint widths of the joints 18A and 18B are the same.

As shown in FIG. 1, the tiling device 12 includes a grid-like frame 20 as a jig for tiling (for aligning tiles), and a support section 22 that constitutes support means. In the tiling device 12, the exterior wall material 14 is laid flat with the surface facing upward, and the frame body 20 is arranged above the exterior wall material 14, and the support part 22 is provided between the exterior wall material 14 and the frame body 20. is placed.

A vertical frame 24A and a horizontal frame 24B are used in pairs for the frame 20, and the frame 20 is a rectangular frame formed by connecting the longitudinal ends of the vertical frames 24A and the longitudinal ends of the horizontal frames 24B. Framed in shape. The frame body 20 has an elongated rectangular shape similar to the external shape of the external wall material 14, and has vertical and horizontal dimensions similar to those of the external wall material 14, respectively.

In the frame body 20, a plurality of vertical beams 26 are arranged between a pair of vertical frames 24A, and a plurality of horizontal beams 28 are arranged between a pair of horizontal frames 24B. The vertical beams 26 are arranged in parallel with the vertical frames 24A at intervals corresponding to the length dimension L of the tiles 16 (equal intervals) between the pair of vertical frames 24A. 26 are each connected at their longitudinal ends to lateral frames 24B. In addition, the horizontal beams 28 are arranged in parallel with the horizontal frames 24B at intervals corresponding to the width dimension W of the tiles 16 (equidistant intervals), with the longitudinal direction being the horizontal direction between the pair of horizontal frames 24B. Each of the crosspieces 28 is connected at its longitudinal end to the vertical frame 24A.

As a result, the frame 20 is formed in a grid pattern, and the frame 20 has a plurality of through holes 30 arranged vertically and horizontally in which the tiles 16 can be arranged. Each of the through holes 30 has a rectangular shape surrounded by a vertical bar 26 (or a vertical frame 24A) and a horizontal bar 28 (or a horizontal frame 24B), and penetrates the frame 20 in the front and back directions.

FIG. 3 shows a cross-section of the main part of the tiling device 12 as viewed in the vertical direction. In the tiling device 12, the cross section in the vertical direction and the cross section in the horizontal direction have substantially the same basic configuration, and in FIG. are shown in parentheses.

As shown in FIGS. 3 and 4, the vertical crosspiece 26 and the horizontal crosspiece 28 have a substantially trapezoidal (or substantially triangular) cross-sectional shape along the width direction. Further, the vertical frame 24A and the horizontal frame 24B of the frame body 20 have a substantially trapezoidal shape (substantially a right-angled triangular shape may be used) obtained by cutting the vertical beam 26 (or the horizontal beam 28) at an intermediate portion in the width direction. (See Figure 3).

Therefore, inclined surfaces 32A are formed on both sides of the vertical beam 26 in the width direction, and inclined surfaces 32B are formed on both sides of the horizontal beam 28 in the width direction. The vertical frame 24A is formed with an inclined surface 32A on the side of the through hole 30 similar to the vertical beam 26, and the horizontal frame 24B is formed with an inclined surface 32B similar to the horizontal beam 28 on the side of the through hole 30. there is

The width dimension of the bottom side (back side) of the vertical beam 26 is the same as the width dimension of the joint (vertical joint) 18A in the tiled panel 10 . Moreover, the width dimension of the bottom side of the horizontal beam 28 is the same as the width dimension of the joint (horizontal joint) 18B in the tiled panel 10 . Furthermore, the through-hole 30 has a length dimension Lo along the horizontal direction of the opening on the back side slightly larger than the length dimension L of the tile 16 (L<Lo), and a length dimension along the lengthwise direction of the opening on the back side. The width dimension Wo is slightly larger than the width dimension W of the tile 16 (W<Wo). Thereby, the tile 16 passes through the opening on the back side of the through hole 30 .

In addition, the through hole 30 is surrounded by inclined surfaces 32A and 32B, and the length dimension Li along the lateral direction of the opening on the front side of the through hole 30 is larger than the length dimension Lo (Lo < Li). , the width dimension Wi along the vertical direction of the opening is larger than the width dimension Wo (Wo<Wi).

As a result, the opening width of the through hole 30 is gradually widened from the back side to the front side, and the front side of the through hole 30 is larger than the tile 16 . Therefore, when the tile 16 is placed in the opening of the through hole 30 from the front side of the frame 20, the tile 16 is guided to the back side of the through hole 30 by the inclined surfaces 32A and 32B, and the tile 16 is guided to the back side of the through hole 30 at the opening on the back side of the through hole 30. The longitudinal and lateral positions relative to the body 20 are aligned.

On the other hand, as shown in FIG. The support frame 34 is provided with a pair of long vertical guides 36 and horizontal guides 38 each having a substantially rectangular cross section. , is formed in the shape of a rectangular frame.

The inner dimensions of the support frame 34 are the same as the outer dimensions of the outer wall material 14 and the outer dimensions of the frame body 20 . That is, in the support frame 34, the distance between the inner surfaces of the vertical guides 36 is substantially the same as the width dimension of the external shape of each of the outer wall material 14 and the frame body 20, and the distance dimension between the inner surfaces of the lateral guides 38 is the same as that of the outer wall. The length dimension of each outer shape of the material 14 and the frame body 20 is substantially the same. As a result, the outer wall member 14 can be arranged (inserted) on the back side of the support frame 34, and the frame body 20 can be inserted and arranged on the front side.

As shown in FIG. 3, a support edge 40 (not shown in FIG. 1) is attached to the inside of the support frame 34. As shown in FIG. The support edge 40 is attached to the middle portion of each of the pair of vertical guides 36 in the front-back direction and extends in the vertical direction. Further, the support edge 40 has a narrower width than the vertical frame 24A (horizontal frame 24B) of the frame body 20, and the support edge 40 has a width that does not protrude from the vertical frame 24A (horizontal frame 24B) into the through hole 30. (height).

As a result, the frame 20 inserted from the front side of the support frame 34 comes into contact with the support edge 40 (vertical frame 24A), so that the frame 20 is fitted into the support frame 34 and supported (held). At this time, each of the through holes 30 of the frame 20 is opened toward the rear side (lower side) of the support frame 34 . Further, the frame body 20 is supported by the support edge 40 of the support frame 34 so as to be arranged at a predetermined height position with respect to the exterior wall material 14 . This height position is a position where the upper portion (surface side portion) of the tile 16 slightly enters the through hole 30 when the tile 16 is arranged on the outer wall material 14 .

The support edge 40 may be provided on the horizontal guide 38 or may be provided on each of the vertical guide 36 and the horizontal guide 38 . Further, instead of the support edge 40, an outer edge portion extending laterally outward from the front side end portion of the pair of vertical frames 24A of the frame body 20 is provided, and the outer edge portion of the frame body 20 serves as a vertical guide 36 of the support frame 34. A configuration may be applied in which the frame 20 is held by the support frame 34 by abutting on the front side edge of the frame 20 . Such an outer edge portion may be provided on the horizontal frame 24B of the frame body 20, or may be provided on each of the vertical frame 24A and the horizontal frame 24B. Further, the panel tensioning device 12 may have the frame body 20 attached to the upper side of the support frame 34 . Further, the frame 20 may be provided with a handle, and the frame 20 may be attached to the support frame 34 and removed from the support frame 34 by gripping the handle.

On the other hand, as shown in FIGS. 1 and 3, the support frame 34 has a guide groove 42 formed on the outer surface of the vertical guide 36 (outer surface in the lateral direction), and the outer surface of the lateral guide 38 (vertical direction). A guide groove 44 is formed in the outer surface). The guide groove 42 extends over substantially the entire length of the vertical guide 36 , and the guide groove 44 extends over substantially the entire length of the lateral guide 38 . The guide grooves 42 and 44 each have a substantially rectangular opening cross-section, and the insides of the guide grooves 42 and 44 are open toward the outside of the support frame 34 .

Each of the vertical guides 36 has an elongated hole 46 formed through the bottom of the guide groove 42. The elongated hole 46 extends substantially over the entire longitudinal direction of the guide groove 42 behind the support edge 40 (frame body 20). (substantially the entire area between the pair of lateral guides 38). Each of the lateral guides 38 has a long hole 48 formed through the bottom of the guide groove 44. The long hole 48 extends in the longitudinal direction of the guide groove 44 on the back side of the support edge 40 (frame body 20). It extends over substantially the entire area (substantially the entire area between the pair of vertical guides 36).

Sliders 50 and 52 that constitute a support mechanism for the tile 16 are attached to the support frame 34 . The sliders 50 are provided in pairs and slidably arranged in the guide grooves 42 in each of the longitudinal guides 36 . Also, the sliders 52 are provided in pairs and slidably arranged in the guide grooves 44 in each of the lateral guides 38 .

A plurality of wires 54 as supporting members and second linear members (or first linear members) are attached between a pair of sliders 50 each arranged in the guide groove 42 of the vertical guide 36. there is A plurality of wires 56 as supporting members and first linear members (or second linear members) are attached between the pair of sliders 52 each arranged in the guide groove 44 of the lateral guide 38. It is

Each of the wires 54 is connected to the slider 50 in the guide groove 42 by inserting each longitudinal end of the wire 54 into the long hole 46 of the vertical guide 36 . It is stretched. As a result, each of the wires 54 is moved in parallel in the vertical direction by moving the pair of sliders 50 in the vertical direction.

Each wire 56 is connected to the slider 52 in the guide groove 44 by inserting each longitudinal end of the wire 56 into the long hole 48 of the horizontal guide 38 , and each of the wires 56 extends in the vertical direction of the support frame 34 . It is stretched. As a result, each of the wires 56 is laterally translated by moving the pair of sliders 52 laterally. In addition, in FIG. 1, each of the wires 54 and 56 is shown to be relatively long.

The number of wires 54 is the number of vertical through-holes 30 in the frame 20, and each wire 54 corresponds to each of the through-holes 30 arranged in the vertical direction. In addition, the wire 54 is supported at a longitudinally intermediate position (solid line position in FIGS. 3 and 4) of the opening of the through hole 30, and is positioned behind (lower side) of the horizontal beam 28 at the periphery of the opening of the through hole 30. The position is set to the retracted position (the position of the two-dot chain line in FIGS. 3 and 4). The pair of sliders 50 are moved within the guide groove 42 so that each of the wires 54 moves between the support position and the retracted position (movement amount approximately half the length dimension Lo of the opening of the through hole 30).

The number of wires 56 is the number of horizontal through holes 30 in the frame 20, and each wire 56 corresponds to each of the through holes 30 arranged in the horizontal direction. The wire 56 is supported at a laterally intermediate position in the opening of the through hole 30 and at a retracted position at the back side (lower side) of the vertical beam 26 on the periphery of the opening of the through hole 30 . The pair of sliders 52 are moved within the guide groove 44 so that each of the wires 56 moves between the support position and the retracted position (movement amount approximately half the width dimension Wo of the opening of the through hole 30).

Accordingly, in the support portion 22, the wires 54, 56 are moved to the support position, so that the wires 54, 56 are arranged in a cross shape in each of the through holes 30 of the frame 20, and the wires 54, 56 are arranged in a cross shape. restrict passage of the tile 16 through the through hole 30 and retain the tile 16 in the through hole 30. Further, in the support portion 22, the wires 54 and 56 are moved to the retracted positions, thereby releasing the rear side of the through holes 30 of the frame 20 and allowing the tiles 16 to pass through the through holes 30. As shown in FIG. Each of the sliders 50 and 52 may be manually moved, or may be moved between the support position and the retracted position of the wires 54 and 56 by an actuator.

Next, the production of the tiled panel 10 using the tiling device 12 will be described as an operation of this embodiment.
The tiling device 12 is used, for example, placed on a substantially horizontal workbench 60 (see FIG. 3). The exterior wall material 14 is placed on the workbench 60 . An adhesive 62 (see FIGS. 1 and 3) is applied to the surface of the exterior wall material 14 as a means for adhering the tiles 16 .

Next, by inserting and arranging the frame body 20 inside the front side of the support frame 34 of the support portion 22 and arranging the support frame 34 so as to cover the exterior wall material 14 on the work table 60, the inside of the back side of the support frame 34 The outer wall material 14 is arranged on the . At the same time, the sliders 50 and 52 are moved so that the wires 54 and 56 are supported in the through holes 30, respectively.

After that, a plurality of tiles 16 whose front sides face upward are put into each of the through holes 30 from the front side (upper side) of the frame 20 to arrange the tiles 16 in each of the plurality of through holes 30 .

Here, each through hole 30 of the frame 20 is surrounded by inclined surfaces 32A and 32B, and the opening width (opening area) of the through hole 30 is narrowed from the front side to the back side. Wires 54 and 56 are arranged in a cross shape on the back side of each of the through holes 30 . Therefore, each of the tiles 16 is arranged in the through-hole 30 with a portion protruding from the lower opening of the through-hole 30 . Thereby, the plurality of tiles 16 are supported by the wires 54 and 56 in each of the through holes 30 of the frame 20, and aligned in the frame 20 with their vertical and horizontal positions aligned.

With the tiles 16 arranged in each of the through holes 30 in this way, the pair of sliders 50 is moved upward in the vertical direction, and the pair of sliders 52 is moved to the right in the horizontal direction, so that each tile 16 is is dropped onto the outer wall material 14 from each of the through holes 30.

After that, each of the tiles 16 is pressed from the surface side, the back surface of the tile 16 is adhered to the adhesive 62 and attached to the exterior wall material 14, and the exterior wall material 14 with the tiles 16 stretched thereon is taken out from the support frame 34.例文帳に追加As a result, a tiled panel 10 having a plurality of tiles 16 arranged vertically and horizontally on the exterior wall material 14 is obtained.

Here, in the tiling device 12 , a plurality of through holes 30 are formed through a frame 20 , and the frame 20 is formed in a grid pattern by a plurality of vertical beams 26 and horizontal beams 28 . A plurality of through-holes 30 are arranged vertically and horizontally at intervals of approximately the joint width on the front side (upper side) of the . As a result, the tiling device 12 can arrange a plurality of tiles 16 vertically and horizontally on the exterior wall material 14 .

In addition, in the tiling device 12, a plurality of wires 54, 56 are attached to the support frame 34, the wire 54 is arranged in the middle position in the vertical direction of the through hole 30, and the wire 56 is arranged in the horizontal direction of the through hole 30. placed in the middle position. Further, by moving the sliders 50 and 52 , each of the wires 54 and 56 is moved to a position where the through hole 30 is opened downward, and the plurality of tiles 16 are dropped from the through hole 30 onto the exterior wall material 14 . Therefore, the tiles 16 are stably supported in each of the through holes 30 and properly dropped onto the exterior wall material 14 .

Thereby, a plurality of tiles 16 can be arranged vertically and horizontally on the exterior wall material 14 . In addition, since the wire 54 is retracted vertically upward and the wire 56 is retracted horizontally rightward, the horizontal beam 28 on the vertically lower side and the horizontal beam on the left side of the through hole 30 of the tile 16 are separated. 26, the vertical and horizontal positions of the tiles 16 can be aligned.

In the tiling device 12, the wire 54 is stretched between the pair of sliders 50, and the wire 56 is stretched between the pair of sliders 52, so that the tiles 16 are supported and The configuration for drop-in can be simplified.

As a result, a high quality tiled panel 10 can be produced in which the tiles 16 are vertically and horizontally aligned and the vertical and horizontal joints are aligned. Also, the tiled panel 10 can be manufactured by a simple operation of arranging the tiles 16 in each of the through holes 30 of the frame 20 .

In addition, in the tiling device 12, the inner dimension of the support frame 34 is adjusted to the external dimensions of the outer wall material 14 and the frame 20, the frame 20 is arranged inside the front side of the support frame 34, and the outer wall is arranged inside the back side of the support frame 34. Material 14 is placed. As a result, the outer wall member 14 and the frame 20 can be aligned, so that the tiles 16 can be accurately arranged on the outer wall member 14 in accordance with the arrangement of the through holes 30 of the frame 20 . Moreover, since the front side portion of the tile 16 dropped onto the exterior wall material 14 is positioned within the through hole 30 of the frame body 20, displacement of the tile 16 on the exterior wall material 14 can be restricted.

In the tiled panel 10 formed in this way, exterior tiles are used as the tiles 16, and the exterior wall material 14 is used as the substrate. Therefore, workability can be improved when the tiled outer wall is applied.

On the other hand, buildings (houses) include unit-type houses (unit-type buildings). In a unit-type house, building units are used. In a unit-type house, a plurality of building units are arranged vertically, horizontally, and vertically according to the floor plan, and adjacent building units are connected to form a skeleton.

When each of the building units is manufactured in the manufacturing factory, the ceiling, floor, partition wall, outer wall, etc. are constructed according to the floor plan of the house. Further, each of the manufactured building units is shipped (carried out) from the manufacturing factory as a manufactured product and brought to the construction site (construction site), where the unit-type house is constructed.

In such a unit type house, when constructing the tiled outer wall, the tiled panel 10 can be attached to the building unit in the manufacturing factory. This simplifies the tiling work when constructing a house with tiled outer walls. In addition, since the tiling panel 10 is used for tiling, the workability of the tiling work is greatly improved. Moreover, tiling work at the construction site can be eliminated.

In the above-described embodiment, the tiled panel 10 in which the tiles 16 are arranged vertically and horizontally over the entire surface of the exterior wall material 14 is manufactured. However, the outer wall of the building is provided with openings such as entrances and windows, and the outer wall material 14 may be provided with openings corresponding to the openings of the building.

The tiling device 12 may be an exterior wall material provided with openings that match the openings of the building. In this case, a mask member (mask body) that closes the through hole 30 corresponding to the opening of the outer wall material in the frame body 20 from the front side may be used, and the mask member may be arranged on the frame body 20 . As a result, the tiles 16 can be arranged vertically and horizontally in the area of the exterior wall material except for the openings.

Further, in the embodiment described above, a plurality of through holes 30 arranged vertically and horizontally are formed by arranging the vertical beams 26 and the horizontal beams 28 in a grid pattern within the frame 20 . However, the structure of the frame is not limited to this, and the frame may have a structure in which a plurality of through holes are arranged in the horizontal direction at intervals of the vertical joints and arranged in the vertical direction at intervals of the horizontal joints. Just do it.

Furthermore, in the present embodiment, manufacturing of the tiled panel 10 in which exterior tiles are used as the tiles 16 and the tiles 16 are attached to the exterior wall material 14 has been described. However, the tiled panel may be an interior tiled panel in which interior tiles are adhered to a substrate as an inner wall material (inner wall tile base).

Also, in this embodiment, the wires 54 and 56 are used to support the tiles 16 placed in the through holes 30 . However, the support member may be a belt-like member whose width dimension is narrower than the width dimension (joint width) of the vertical beams 26 and horizontal beams 28 . Further, the support member may be a support plate that is arranged in pairs on at least one of the vertical beams 26 and the horizontal beams 28 around the through hole 30 and that can protrude from the periphery of the through hole 30 into and out of the opening. In this case, the support plate protrudes into the opening of the through hole 30 to narrow the opening width of the through hole 30 and limit the passage of the tiles 16 .

In the tiling device 12 according to the present embodiment, the frame body 20 and the support part 22 may be integrally lifted using a lift device, or the frame body 20 and the support part 22 may be lifted and lowered individually. Further, in the tiling device 12, the frame body 20 and the support part 22 may be moved horizontally relative to the outer wall material 14 (substrate) by moving means. Thus, the tiles 16 can be sequentially attached to the plurality of exterior wall materials 14, the tiled panel 10 can be smoothly manufactured, and the tiled panel manufacturing can be automated.

10 tiling panel 12 tiling device (manufacturing device)
14 Outer wall material (substrate)
16 tile 20 frame 22 support part (support means)
26 Vertical beam 28 Horizontal beam 30 Through holes 32A, 32B Inclined surface 34 Support frame (support means)
42, 44 guide grooves 46, 48 long holes 50, 52 slider (support means)
54 wire (supporting member, one of first and second linear members)
56 wire (supporting member, the other of the first and second linear members)

Claims (5)

A plurality of through holes through which the tiles can pass through each opening are arranged at predetermined intervals in one direction and the other direction intersecting the one direction, and are arranged on the substrate on which the tiles are laid. a frame that
A support member that supports the frame above the substrate and supports the tiles arranged in the openings of the through holes has a support position for the tiles and a retraction position for retracting the tiles so that the tiles can pass through. a support means movably provided to the
Equipment for manufacturing tiled panels. 2. The apparatus for manufacturing a tiled panel according to claim 1, wherein cross-sectional openings of said through hole along said one direction and said other direction are widened from said substrate side toward the side opposite to said substrate. The support member has a longitudinal direction defined as the one direction, a middle position along the other direction in the opening of the through hole defined as the support position, and a lower side of the periphery of the through hole in the other direction defined as the retracted position. The longitudinal direction of the first linear member is the other direction, and an intermediate position along the one direction in the opening of the through hole is the supporting position, and the one direction of the through hole is the support position. 3. The apparatus for manufacturing a tiled panel according to claim 1, wherein the lower side of the peripheral portion of the tiled panel includes a second linear member which is at the retracted position. The support means includes a support frame on which the frame is arranged on the upper side and the substrate is arranged on the lower side,
4. The tiled panel according to any one of claims 1 to 3, wherein the support member is movable between the support position and the retracted position between the frame and the substrate. manufacturing equipment. A tiled panel manufacturing method using the tiled panel manufacturing apparatus according to any one of claims 1 to 4,
placing the substrate coated with an adhesive for adhering the tiles to one surface under the frame;
disposing the support member of the support means at the support position in each of the through holes;
After placing and arranging each of the tiles in each of the through holes of the frame,
each of the tiles in the through hole is placed on the substrate by moving the support member to the retracted position, and each of the tiles is attached to the substrate;
A method of manufacturing a tiled panel comprising: