JP7283265B2 - Rotating electric machine - Google Patents

Rotating electric machine Download PDF

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JP7283265B2
JP7283265B2 JP2019119523A JP2019119523A JP7283265B2 JP 7283265 B2 JP7283265 B2 JP 7283265B2 JP 2019119523 A JP2019119523 A JP 2019119523A JP 2019119523 A JP2019119523 A JP 2019119523A JP 7283265 B2 JP7283265 B2 JP 7283265B2
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stator
phase
coil
housing
winding
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JP2021005971A (en
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道成 福岡
茂昌 加藤
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Denso Corp
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Denso Corp
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Priority to PCT/JP2020/025122 priority patent/WO2020262572A1/en
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/04Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
    • H02K3/24Windings characterised by the conductor shape, form or construction, e.g. with bar conductors with channels or ducts for cooling medium between the conductors
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/18Casings or enclosures characterised by the shape, form or construction thereof with ribs or fins for improving heat transfer

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Windings For Motors And Generators (AREA)
  • Motor Or Generator Frames (AREA)

Description

本発明は、回転電機に関するものである。 The present invention relates to rotating electric machines.

回転電機の駆動時の固定子の発熱対策として、例えば固定子が内接するハウジングの外周面にフィン形状の放熱部を備えるものが周知である(例えば特許文献1参照)。 2. Description of the Related Art As a countermeasure against heat generated by a stator when a rotating electric machine is driven, for example, a fin-shaped heat radiating portion is provided on the outer peripheral surface of a housing in which the stator is inscribed (see, for example, Patent Document 1).

特開2019-22250号公報JP 2019-22250 A

ハウジングの外周面には、放熱部とは別に取付部等の機能部が設けられることが多い。すなわち、取付孔を有する取付部等の機能部が位置する部位は、機能部のない他の部位と比べて熱抵抗が高く、放熱性能が低くなりがちである。つまり、ハウジングの周方向において熱抵抗が一様でないため、ハウジングに対する固定子の周方向位置の設定によっては、固定子の冷却に差が生じ得るといったことが課題としてあった。 Functional parts such as a mounting part are often provided on the outer peripheral surface of the housing in addition to the heat radiating part. That is, the portion where the functional portion is located, such as the mounting portion having the mounting hole, tends to have higher thermal resistance and lower heat dissipation performance than other portions without the functional portion. In other words, since the heat resistance is not uniform in the circumferential direction of the housing, there is a problem that the cooling of the stator may differ depending on the setting of the circumferential position of the stator with respect to the housing.

本発明は、上記課題を解決するためになされたものであって、その目的は、固定子の効率的な冷却を可能とした回転電機を提供することにある。 SUMMARY OF THE INVENTION An object of the present invention is to provide a rotating electric machine capable of efficiently cooling a stator.

上記課題を解決する回転電機は、導線(22x)が固定子コア(21)のティース(21b)に巻装されてなる3相コイル(22)を備え、前記3相コイルへの3相駆動電流の供給に基づいて回転磁界を発生させる固定子(11)と、前記固定子が内接して固定されるハウジング(30)とを含んで構成される回転電機(10)であって、前記固定子は、前記導線への通電に基づく発熱量が周方向に一様でない構成をなすとともに、前記ハウジングは、熱抵抗が周方向に一様でない構成をなすものであり、前記固定子の発熱量の大きい領域(B1,B2)が前記ハウジングの熱抵抗の低い領域(A0)となるように、前記固定子と前記ハウジングとの互いの周方向位置が設定される。 A rotary electric machine that solves the above problems includes a three-phase coil (22) in which a conductor (22x) is wound around teeth (21b) of a stator core (21), and a three-phase drive current to the three-phase coil and a housing (30) in which the stator is inscribed and fixed, wherein the stator is is configured such that the amount of heat generated by the conducting wire is not uniform in the circumferential direction, and the housing has a configuration in which the thermal resistance is not uniform in the circumferential direction. The relative positions of the stator and the housing in the circumferential direction are set such that the large areas (B1, B2) are the low heat resistance areas (A0) of the housing.

上記構成によれば、発熱量が周方向に一様でない固定子と、熱抵抗が周方向に一様でないハウジングとを組み合わせる回転電機において、固定子の発熱量の大きい領域がハウジングの熱抵抗の低い領域となるように、固定子とハウジングとの互いの周方向位置が設定される。これにより、固定子からハウジングへの熱伝導が効率的に行われ、固定子の効率的な冷却が可能となる。 According to the above configuration, in a rotary electric machine in which a stator whose heat generation amount is not uniform in the circumferential direction and a housing whose thermal resistance is not uniform in the circumferential direction are combined, a region of the stator where the heat generation amount is large is the heat resistance of the housing. The relative circumferential positions of the stator and the housing are set so as to provide a low area. As a result, heat is efficiently conducted from the stator to the housing, enabling efficient cooling of the stator.

一実施形態における回転電機の概略構成図。1 is a schematic configuration diagram of a rotary electric machine in one embodiment; FIG. (a)は固定子のコイルの巻回態様の説明図、(b)はコイルの結線図。(a) is an explanatory diagram of a winding mode of the coil of the stator, and (b) is a wiring diagram of the coil. 固定子のU相コイルの巻回態様の説明図。Explanatory drawing of the winding aspect of the U-phase coil of a stator. 固定子のV相コイルの巻回態様の説明図。FIG. 4 is an explanatory diagram of a winding mode of a V-phase coil of a stator; 固定子のW相コイルの巻回態様の説明図。FIG. 4 is an explanatory diagram of a winding mode of a W-phase coil of a stator; 固定子とハウジングとの組付態様を説明するための模式図。FIG. 4 is a schematic diagram for explaining how the stator and the housing are assembled; 変更例における固定子とハウジングとの組付態様を説明するための模式図。The schematic diagram for demonstrating the assembly|attachment aspect of the stator and housing in a modification.

以下、回転電機の一実施形態について説明する。
図1に示すように、本実施形態の回転電機10は、3相駆動電流の供給に基づいて回転駆動するブラシレスモータにて構成されている。回転電機10は、固定子11と回転子12とを含む各種構成部品をハウジング30の内部空間に収容してなる。固定子11は円環状をなしハウジング30の円筒部に内接して固定され、回転子12は固定子11の径方向内側に回転可能に配置されている。本実施形態の回転電機10では、固定子11は96磁極、回転子12は32磁極に設定されている。
An embodiment of a rotating electrical machine will be described below.
As shown in FIG. 1, the rotary electric machine 10 of this embodiment is configured by a brushless motor that is driven to rotate based on the supply of a three-phase drive current. The rotary electric machine 10 accommodates various components including a stator 11 and a rotor 12 in an internal space of a housing 30 . The stator 11 has an annular shape and is fixed in contact with the cylindrical portion of the housing 30 , and the rotor 12 is rotatably disposed radially inside the stator 11 . In the rotary electric machine 10 of this embodiment, the stator 11 is set to have 96 magnetic poles, and the rotor 12 is set to have 32 magnetic poles.

固定子11は、磁性金属製の固定子コア21と、固定子コア21に巻装されるコイル22とを備える。固定子コア21は、円環部21aと、円環部21aの内周縁から径方向内側に延びる複数のティース21bとを有している。ティース21bは、周方向等間隔に96個設けられている。隣接するティース21b間は、ティース21bに巻回するコイル22の導線22xを収容するためのスロット21cとして機能する。スロット21cは、ティース21bと同様、96個設けられている。本実施形態の導線22xは、断面矩形状の平角線を用いている。スロット21cは、平角線よりなる導線22xの1本分の幅となっている。 The stator 11 includes a magnetic metal stator core 21 and a coil 22 wound around the stator core 21 . The stator core 21 has an annular portion 21a and a plurality of teeth 21b extending radially inward from the inner peripheral edge of the annular portion 21a. Ninety-six teeth 21b are provided at regular intervals in the circumferential direction. A space between the adjacent teeth 21b functions as a slot 21c for accommodating the conductor 22x of the coil 22 wound around the teeth 21b. Ninety-six slots 21c are provided, like the teeth 21b. A rectangular wire having a rectangular cross section is used for the conducting wire 22x of the present embodiment. The slot 21c has a width of one lead wire 22x made of a rectangular wire.

コイル22は、分布巻きの1つである波巻きにて3個のティース21bに跨がるようにして巻装されている。また、コイル22は、3相駆動電流の供給に対応してU相、V相及びW相の3相コイルにて構成されている。さらに、コイル22は、U相、V相及びW相の各相において2並列接続となっており、それぞれU相第1コイル22u1、U相第2コイル22u2、V相第1コイル22v1、V相第2コイル22v2、W相第1コイル22w1、及びW相第2コイル22w2を備える。なお、本実施形態の固定子11は、1つの相で32極、回転子12の磁極数と等倍である、所謂1倍スロット構造にて構成されている。1倍スロット構造を採る固定子11は、コイル22部分の軽量化等で有利である。本実施形態のコイル22の具体的な巻回態様については、以下のようになっている。 The coil 22 is wound across the three teeth 21b by wave winding, which is one of distributed winding. The coil 22 is composed of three-phase coils of U-phase, V-phase and W-phase corresponding to the supply of the three-phase drive current. Further, the coils 22 are connected in parallel in two phases of U-phase, V-phase and W-phase. It includes a second coil 22v2, a W-phase first coil 22w1, and a W-phase second coil 22w2. The stator 11 of this embodiment has 32 poles in one phase, which is the same as the number of magnetic poles of the rotor 12, which is a so-called single slot structure. The stator 11 adopting the single slot structure is advantageous in reducing the weight of the coil 22 portion. A specific winding mode of the coil 22 of the present embodiment is as follows.

図2(a)を用いてコイル22の具体的な巻回態様を説明するにあたり、固定子11の96個のスロット21cにスロット番号「1」~「96」を付し、U相第1及び第2コイル22u1,22u2の巻始め位置をスロット番号「1」とする。 2(a), the 96 slots 21c of the stator 11 are assigned slot numbers "1" to "96", and The winding start position of the second coils 22u1 and 22u2 is assumed to be slot number "1".

[U相第1及び第2コイル22u1,22u2について]
図2(a)及び図3に示すように、U相第1コイル22u1では、巻始め位置のスロット番号「1」から3スロット毎で「1」「4」「7」・・・「49」の順に導線22xをスロット21cに挿入しつつ往路側の波巻きが行われ、スロット番号「49」を折返部22uaとして「49」・・・「7」「4」「1」と往路と同一の3スロット毎で往路の逆順にて復路側の波巻きが行われる。再び、波巻き2往復目として、スロット番号「1」を折返部22ubとして「1」「4」「7」・・・「49」と往路側の波巻きが行われ、スロット番号「49」を折返部22uaとして「49」・・・「7」「4」「1」と復路側の波巻きが行われる。さらに、波巻き3往復目として、2往復目と同様な1往復の波巻きが行われる。波巻きが3往復行われることで、各スロット21c内には径方向に6本の導線22xが1列に並ぶ配置となる。なお、U相第1コイル22u1では、スロット番号「4」が巻終わり位置である。スロット番号「4」まで戻ってきた導線22xは、スロット番号「1」には向かわずそのスロット番号「4」を巻終わり位置として導出されて、中性点部材23に接続される。
[U-phase first and second coils 22u1 and 22u2]
As shown in FIGS. 2(a) and 3, in the U-phase first coil 22u1, the slot number "1" at the winding start position is "1", "4", "7", . While the lead wire 22x is inserted into the slot 21c in this order, the wave winding on the forward side is performed, and the slot number "49" is set to the folded portion 22ua, and "49" . . . Wave winding on the return path is performed every three slots in the reverse order of the forward path. Again, as the second reciprocating wave winding, slot number "1" is used as the folded portion 22ub, and wave winding on the forward side is performed as "1", "4", "7", ..., "49", and slot number "49" is performed. As the folded portion 22ua, wave winding on the return path side is performed as "49" . . . "7""4""1". Furthermore, as the third reciprocation of wave winding, one reciprocation of wave winding similar to the second reciprocation is performed. By performing wave winding three times, six conductor wires 22x are arranged in a line in the radial direction in each slot 21c. In the U-phase first coil 22u1, slot number "4" is the winding end position. The conductor wire 22x that has returned to the slot number “4” does not go to the slot number “1” and is led out with the slot number “4” as the winding end position, and is connected to the neutral point member 23 .

U相第2コイル22u2では、上記したように、U相第1コイル22u1と同様、導線22xの巻始め位置はスロット番号「1」からである。また、U相第1コイル22u1の波巻きの往路側を固定子11の反時計回り方向とした場合、U相第2コイル22u2の波巻きの往路側はU相第1コイル22u1とは逆の時計回り方向である。 In the U-phase second coil 22u2, as in the U-phase first coil 22u1, the winding start position of the conductor wire 22x is from the slot number "1" as described above. Further, when the wave winding forward side of the U-phase first coil 22u1 is the counterclockwise direction of the stator 11, the wave winding forward side of the U-phase second coil 22u2 is opposite to the wave winding direction of the U-phase first coil 22u1. clockwise direction.

すなわち、U相第2コイル22u2では、スロット番号「1」から3スロット毎で「1」「94」「91」・・・「49」の順に導線22xをスロット21cに挿入しつつ往路側の波巻きが行われ、スロット番号「49」を折返部22uaとして「49」・・・「91」「94」「1」と往路と同一の3スロット毎で往路の逆順にて復路側の波巻きが行われる。再び、波巻き2往復目として、スロット番号「1」を折返部22ubとして「1」「94」「91」・・・「49」と往路側の波巻きが行われ、スロット番号「49」を折返部22uaとして「49」・・・「91」「94」「1」と復路側の波巻きが行われる。さらに、波巻き3往復目として、2往復目と同様な1往復の波巻きが行われる。なお、U相第2コイル22u2では、スロット番号「94」が巻終わり位置である。スロット番号「94」まで戻ってきた導線22xは、スロット番号「1」には向かわずそのスロット番号「94」を巻終わり位置として、導出されて中性点部材23に接続される。 That is, in the U-phase second coil 22u2, the lead wires 22x are inserted into the slots 21c in the order of "1", "94", "91", . Winding is performed, with the slot number "49" being the turn-back portion 22ua, "49" . done. Again, as the second reciprocating wave winding, slot number "1" is used as the folded portion 22ub, and forward wave winding is performed as "1", "94", "91", ..., "49". As the folded portion 22ua, wave winding on the return path side is performed as "49" . . . "91" "94" "1". Furthermore, as the third reciprocation of wave winding, one reciprocation of wave winding similar to the second reciprocation is performed. In the U-phase second coil 22u2, slot number "94" is the winding end position. The conductor wire 22x that has returned to the slot number “94” is led out and connected to the neutral point member 23 with the slot number “94” as the winding end position without going to the slot number “1”.

つまり、本実施形態では、同相で並列接続をなすU相第1及び第2コイル22u1,22u2は、互いに180°対向位置にあるスロット番号「1」「49」を通る直線、この場合固定子11の中心点O1をも通る直線L1に対し、第1コイル22u1が反時計回り方向側の半周の巻装範囲に、第2コイル22u2が時計回り方向側の半周の巻装範囲に設けられている。U相第1及び第2コイル22u1,22u2は、スロット番号「1」「49」を通る直線L1を対称軸とする線対称の巻回態様にて構成されている。 That is, in the present embodiment, the U-phase first and second coils 22u1 and 22u2 that are in-phase and parallel-connected are connected to a straight line passing through the slot numbers "1" and "49" located opposite each other by 180°, in this case the stator 11. The first coil 22u1 is provided in a counterclockwise half circumference winding range, and the second coil 22u2 is provided in a clockwise half circumference winding range with respect to a straight line L1 that also passes through the center point O1. . The U-phase first and second coils 22u1 and 22u2 are arranged in a symmetrical winding manner with a straight line L1 passing through the slot numbers "1" and "49" as an axis of symmetry.

また、対称軸である直線L1上に位置するスロット番号「1」「49」は、U相第1及び第2コイル22u1,22u2の波巻きの各折返部22ub,22uaであるが、第1及び第2コイル22u1,22u2の導線22xが3本ずつ、スロット番号「1」「49」のスロット21c内にそれぞれ混在する。スロット21c内における導線22xは、その巻回過程でスロット21c内の径方向外側から内側に向けて並ぶが、スロット番号「1」では、第1コイル22u1側の導線22xが最も径方向外側に位置し、次に第2コイル22u2側の導線22xが位置というように交互に並び、最も径方向内側に第2コイル22u2側の導線22xが位置する。一方、スロット番号「49」では、第2コイル22u2側の導線22xが最も径方向外側に位置し、次に第1コイル22u1側の導線22xが位置というように交互に並び、最も径方向内側に第1コイル22u1側の導線22xが位置する。スロット番号「1」「49」の各折返部22ub,22uaについては、第1及び第2コイル22u1,22u2の導線22xの配置態様を逆としている。 Further, the slot numbers "1" and "49" located on the straight line L1, which is the axis of symmetry, are the wave-wound folded portions 22ub and 22ua of the U-phase first and second coils 22u1 and 22u2. Three conductors 22x of the second coils 22u1 and 22u2 are mixed in the slots 21c with the slot numbers "1" and "49", respectively. The conductor wire 22x in the slot 21c is arranged from the radially outer side to the inner side in the slot 21c during the winding process. Then, the conductors 22x on the side of the second coil 22u2 are arranged alternately, and the conductors 22x on the side of the second coil 22u2 are positioned radially inward. On the other hand, in the slot number "49", the conductor 22x on the side of the second coil 22u2 is positioned radially outermost, followed by the conductor 22x on the side of the first coil 22u1. A conductor 22x on the side of the first coil 22u1 is located. For the folded portions 22ub and 22ua with slot numbers "1" and "49", the arrangement of the conductors 22x of the first and second coils 22u1 and 22u2 is reversed.

なお、スロット番号「1」「49」の各折返部22ub,22uaにおいて、U相第1及び第2コイル22u1,22u2の導線22xを1本毎で交互に、かつスロット番号「1」「49」で逆の配置とするには、例えば第1及び第2コイル22u1,22u2の導線22xの巻回が次のように行われる。 In addition, in each of the folded portions 22ub and 22ua with the slot numbers "1" and "49", the conductors 22x of the U-phase first and second coils 22u1 and 22u2 are alternately arranged one by one, and the slot numbers "1" and "49" are arranged. In order to reverse the arrangement in , for example, the conductor 22x of the first and second coils 22u1 and 22u2 is wound as follows.

スロット番号「1」において、先ず、第1コイル22u1側の導線22xが挿入され、第1コイル22u1側の導線22xをスロット21c内の最も径方向外側に配置する。次いで、そのまま第1コイル22u1側の波巻き1往復目の往路巻きが行われ、スロット番号「49」の直前で第1コイル22u1の巻回を待機する。次いで、スロット番号「1」において、第2コイル22u2側の導線22xが挿入され、第2コイル22u2側の導線22xをスロット21c内における径方向外側から2番目に配置する。次いで、そのまま第2コイル22u2側の波巻き1往復目の往路巻きが行われ、スロット番号「49」にて折返す。その際、スロット番号「49」において、第2コイル22u2側の導線22xがスロット21c内の最も径方向外側の配置となる。さらにそのまま第2コイル22u2側の波巻き1往復目の復路巻きが行われ、スロット番号「1」の直前で第2コイル22u2の巻回を待機する。 In the slot number "1", first, the conductor 22x on the side of the first coil 22u1 is inserted, and the conductor 22x on the side of the first coil 22u1 is arranged radially outward in the slot 21c. Next, the first coil 22u1 goes through the first round trip of the wave winding, and the winding of the first coil 22u1 is waited just before the slot number "49". Next, in slot number "1", the conductor 22x on the side of the second coil 22u2 is inserted, and the conductor 22x on the side of the second coil 22u2 is arranged second from the radially outer side in the slot 21c. Next, the forward winding of the first round trip of the wave winding on the side of the second coil 22u2 is performed as it is, and it is turned back at the slot number "49". At this time, in the slot number "49", the conducting wire 22x on the side of the second coil 22u2 becomes the radially outermost arrangement in the slot 21c. In addition, the second coil 22u2 continues the first round trip of the wave winding, and waits for the winding of the second coil 22u2 immediately before the slot number "1".

次いで、スロット番号「49」の直前で待機していた第1コイル22u1の巻回が再開され、スロット番号「49」にて折返す。その際、スロット番号「49」において、第1コイル22u1側の導線22xがスロット21c内における径方向外側から2番目の配置となる。さらにそのまま第1コイル22u1側の波巻き1往復目の復路巻きが行われ、スロット番号「1」にて折返す。その際、スロット番号「1」において、第1コイル22u1側の導線22xがスロット21c内における径方向外側から3番目の配置となる。さらにそのまま第1コイル22u1側の波巻き2往復目の往路巻きが行われ、スロット番号「49」の直前で第1コイル22u1の巻回を待機する。 Next, the winding of the first coil 22u1 that was on standby immediately before the slot number "49" is restarted and turned back at the slot number "49". At this time, in the slot number "49", the conductor 22x on the side of the first coil 22u1 is arranged second from the radially outer side in the slot 21c. Further, the first coil 22u1 side wave-winding inward winding is performed as it is, and is turned back at the slot number "1". At this time, in the slot number "1", the conductor 22x on the side of the first coil 22u1 is arranged third from the radially outer side in the slot 21c. Further, the first coil 22u1 continues to perform the second forward winding of the wave winding, and waits for the winding of the first coil 22u1 immediately before the slot number "49".

次いで、スロット番号「1」の直前で待機していた第2コイル22u2の巻回が再開され、スロット番号「1」にて折返す。その際、スロット番号「1」において、第2コイル22u2側の導線22xがスロット21c内における径方向外側から4番目の配置となる。さらにそのまま第2コイル22u2側の波巻き2往復目の往路巻きが行われ、スロット番号「49」にて折返す。その際、スロット番号「49」において、第2コイル22u2側の導線22xがスロット21c内における径方向外側から3番目の配置となる。さらにそのまま第2コイル22u2側の波巻き2往復目の復路巻きが行われ、スロット番号「1」の直前で第2コイル22u2の巻回を待機する。 Next, the winding of the second coil 22u2 that was on standby just before the slot number "1" is restarted and turned back at the slot number "1". At this time, in the slot number "1", the conductor 22x on the side of the second coil 22u2 is arranged fourth from the radially outer side in the slot 21c. Further, the forward winding of the second round trip of the wave winding on the side of the second coil 22u2 is performed as it is, and it is turned back at the slot number "49". At this time, in the slot number "49", the conductor 22x on the side of the second coil 22u2 is arranged third from the radially outer side in the slot 21c. In addition, the second coil 22u2 side of the wave winding returns to the second reciprocation, and waits for the winding of the second coil 22u2 immediately before the slot number "1".

そして、このような巻回を繰り返すことで、スロット番号「1」「49」の各折返部22ub,22uaにおいて、U相第1及び第2コイル22u1,22u2の導線22xが1本毎で交互に、かつスロット番号「1」「49」で逆の配置となるように構成される。 By repeating such winding, the conductor wires 22x of the U-phase first and second coils 22u1 and 22u2 are alternately arranged one by one in each of the folded portions 22ub and 22ua of the slot numbers "1" and "49". , and slot numbers "1" and "49" are configured to be reversed.

[V相第1及び第2コイル22v1,22v2について]
図2(a)及び図4に示すように、V相第1及び第2コイル22v1,22v2の巻回態様については、スロット番号が相違する以外、U相第1及び第2コイル22u1,22u2の巻回態様と同様である。以下に適宜省略して説明する。
[Regarding V-phase first and second coils 22v1 and 22v2]
As shown in FIGS. 2A and 4, the V-phase first and second coils 22v1 and 22v2 are wound in the same manner as the U-phase first and second coils 22u1 and 22u2 except that the slot numbers are different. It is the same as the winding mode. Description will be omitted as appropriate below.

V相第1コイル22v1では、導線22xが巻始め位置のスロット番号「3」から挿入されて3スロット毎で「3」「6」「9」・・・「51」の順に反時計回り方向に向けて往路側の波巻きが行われ、スロット番号「51」を折返部22vaとして「51」・・・「9」「6」「3」と往路と逆順の復路側の波巻きが行われる。V相第1コイル22v1の波巻きも同様に往路側の折返部22vaと復路側の折返部22vbとの間で3往復行われ、導線22xはスロット番号「6」を巻終わり位置として導出されて、中性点部材23に接続される。 In the V-phase first coil 22v1, the conductor 22x is inserted from the slot number "3" at the winding start position, and is rotated counterclockwise in the order of "3", "6", "9", ..., "51" every three slots. Forward side wave winding is performed toward the slot number "51", and return side wave winding is performed in the reverse order of the forward path as "51" . . . "9" "6" "3". Similarly, the wave winding of the V-phase first coil 22v1 is repeated three times between the forward side folded portion 22va and the homeward side folded portion 22vb, and the lead wire 22x is led out with the slot number "6" as the winding end position. , is connected to the neutral point member 23 .

V相第2コイル22v2では、導線22xがV相第1コイル22v1と同じくスロット番号「3」から挿入されて3スロット毎で「3」「96」「93」・・・「51」の順にV相第1コイル22v1とは逆の時計回り方向に向けて往路側の波巻きが行われ、スロット番号「51」を折返部22vaとして「51」・・・「93」「96」「3」と往路と逆順の復路側の波巻きが行われる。V相第2コイル22v2の波巻きも同様に往路側の折返部22vaと復路側の折返部22vbとの間で3往復行われ、導線22xはスロット番号「96」を巻終わり位置として導出されて、中性点部材23に接続される。 In the V-phase second coil 22v2, the conducting wire 22x is inserted from the slot number "3" in the same way as the V-phase first coil 22v1, and V is arranged in the order of "3", "96", "93", ..., "51" every three slots. Wave winding on the forward side is performed in the clockwise direction opposite to that of the first phase coil 22v1, and the slot number "51" is set to the folded portion 22va to form "51" . . . "93" "96" "3". Wave winding is performed on the return path in the reverse order of the forward path. Similarly, the wave winding of the V-phase second coil 22v2 is carried out three times between the outward-side folded portion 22va and the return-side folded portion 22vb, and the lead wire 22x is led out with the slot number "96" as the winding end position. , is connected to the neutral point member 23 .

つまり、V相第1及び第2コイル22v1,22v2についても、互いに180°対向位置にあるスロット番号「3」「51」を通り固定子11の中心点O1をも通る直線L2に対し、第1コイル22v1が反時計回り方向側の半周の巻装範囲に、第2コイル22v2が時計回り方向側の半周の巻装範囲に設けられている。V相第1及び第2コイル22v1,22v2は、スロット番号「3」「51」を通る直線L2を対称軸とする線対称の巻回態様にて構成されている。 That is, for the V-phase first and second coils 22v1 and 22v2 as well, the straight line L2 passing through the slot numbers "3" and "51" located opposite each other by 180° and also passing through the center point O1 of the stator 11 is The coil 22v1 is provided in a counterclockwise half-circle winding range, and the second coil 22v2 is provided in a clockwise half-circle winding range. The V-phase first and second coils 22v1 and 22v2 are arranged in a symmetrical winding manner with a straight line L2 passing through slot numbers "3" and "51" as an axis of symmetry.

また、スロット番号「3」「51」の波巻きの各折返部22vb,22vaにおいて、V相第1及び第2コイル22v1,22v2の導線22xが1本毎で交互に、かつスロット番号「3」「51」で逆の配置となるように上記U相と同様にして構成される。 In each of the wave-wound folded portions 22vb and 22va with slot numbers "3" and "51", the conductors 22x of the V-phase first and second coils 22v1 and 22v2 are alternately arranged one by one and slot number "3" is arranged. It is configured in the same manner as the U phase so that the arrangement is reversed at "51".

[W相第1及び第2コイル22w1,22w2について]
図2(a)及び図5に示すように、W相第1及び第2コイル22w1,22w2の巻回態様についても、U相第1及び第2コイル22u1,22u2やV相第1及び第2コイル22v1,22v2の巻回態様とおおよそ同様である。但し、W相第1及び第2コイル22w1,22w2では、スロット番号が相違する以外にも若干の相違点がある。U相第1及び第2コイル22u1,22u2の巻始め位置はともにスロット番号「1」、V相第1及び第2コイル22v1,22v2の巻始め位置はともにスロット番号「3」であったが、W相第1及び第2コイル22w1,22w2の巻始め位置はそれぞれスロット番号「5」「95」と異なっている。一方で、U相第1及び第2コイル22u1,22u2の巻終わり位置はそれぞれスロット番号「4」「94」、V相第1及び第2コイル22v1,22v2の巻終わり位置はそれぞれスロット番号「6」「96」と異なっていたが、W相第1及び第2コイル22w1,22w2の巻終わり位置はともにスロット番号「2」としている。これらの他、以下に適宜省略して説明する。
[Regarding W-phase first and second coils 22w1 and 22w2]
As shown in FIGS. 2A and 5, the winding modes of the W-phase first and second coils 22w1 and 22w2 are also different from the U-phase first and second coils 22u1 and 22u2 and the V-phase first and second coils 22u1 and 22u2. This is approximately the same as the winding mode of the coils 22v1 and 22v2. However, the W-phase first and second coils 22w1 and 22w2 have some differences other than the slot numbers. The winding start positions of the U-phase first and second coils 22u1 and 22u2 are both slot number "1", and the winding start positions of the V-phase first and second coils 22v1 and 22v2 are both slot number "3". The winding start positions of the W-phase first and second coils 22w1 and 22w2 are different from slot numbers "5" and "95", respectively. On the other hand, the winding end positions of the U-phase first and second coils 22u1 and 22u2 are respectively slot numbers "4" and "94", and the winding end positions of the V-phase first and second coils 22v1 and 22v2 are respectively slot number "6". ' and '96', the winding end positions of the W-phase first and second coils 22w1 and 22w2 are both slot number '2'. In addition to these, the description will be omitted as appropriate below.

W相第1コイル22w1では、導線22xが巻始め位置のスロット番号「5」から挿入されて3スロット毎で「5」「8」「11」・・・「50」の順に反時計回り方向に向けて往路側の波巻きが行われ、スロット番号「50」を折返部22waとして「50」・・・「8」「5」、さらにスロット番号「2」まで往路と逆順の復路側の波巻きが行われる。W相第1コイル22w1の波巻きも同様に往路側の折返部22waと復路側の折返部22wbとの間で3往復行われ、導線22xはスロット番号「2」を巻終わり位置として導出されて、中性点部材23に接続される。 In the W-phase first coil 22w1, the conductor 22x is inserted from the slot number "5" at the winding start position, and is rotated counterclockwise in the order of "5", "8", "11", ..., "50" every three slots. Forward side wave winding is performed toward slot number "50" as the folded portion 22wa, "50" . is done. Similarly, the wave winding of the W-phase first coil 22w1 is repeated three times between the outward-side folded portion 22wa and the return-side folded portion 22wb, and the lead wire 22x is led out with the slot number "2" as the winding end position. , is connected to the neutral point member 23 .

W相第2コイル22w2では、導線22xがW相第1コイル22w1と巻始め位置の異なるスロット番号「95」から挿入されて3スロット毎で「95」「92」「89」・・・「50」の順にW相第1コイル22w1とは逆の時計回り方向に向けて往路側の波巻きが行われ、スロット番号「50」を折返部22waとして「50」・・・「92」「95」、さらにスロット番号「2」まで往路と逆順の復路側の波巻きが行われる。W相第2コイル22w2の波巻きも同様に往路側の折返部22waと復路側の折返部22wbとの間で3往復行われ、導線22xはW相第1コイル22w1と同じくスロット番号「2」を巻終わり位置として導出されて、中性点部材23に接続される。 In the W-phase second coil 22w2, the lead wire 22x is inserted from the slot number "95" whose winding start position is different from that of the W-phase first coil 22w1. , in the clockwise direction opposite to that of the W-phase first coil 22w1. , and further wave winding is performed on the backward side in the reverse order of the outward path up to slot number "2". Similarly, the wave winding of the W-phase second coil 22w2 is also performed three times between the outward-side folded portion 22wa and the return-side folded portion 22wb, and the lead wire 22x has the same slot number as the W-phase first coil 22w1. is derived as the winding end position and connected to the neutral point member 23 .

つまり、W相第1及び第2コイル22w1,22w2についても、互いに180°対向位置にあるスロット番号「2」「50」を通り固定子11の中心点O1をも通る直線L3に対し、第1コイル22w1が反時計回り方向側の半周の巻装範囲に、第2コイル22w2が時計回り方向側の半周の巻装範囲に設けられている。W相第1及び第2コイル22w1,22w2は、スロット番号「2」「50」を通る直線L3を対称軸とする線対称の巻回態様にて構成されている。 That is, for the W-phase first and second coils 22w1 and 22w2 as well, the straight line L3 passing through the slot numbers "2" and "50" located opposite each other by 180° and passing through the center point O1 of the stator 11 is The coil 22w1 is provided in a counterclockwise half-circle winding range, and the second coil 22w2 is provided in a clockwise half-circle winding range. The W-phase first and second coils 22w1 and 22w2 are wound symmetrically with respect to a line L3 passing through the slot numbers "2" and "50".

また、スロット番号「2」「50」の波巻きの各折返部22wb,22waにおいて、W相第1及び第2コイル22w1,22w2の導線22xが1本毎で交互に、かつスロット番号「2」「50」で逆の配置となるように上記U相及びV相と同様にして構成される。 In each of the wave-wound folded portions 22wb and 22wa with slot numbers "2" and "50", the conductors 22x of the W-phase first and second coils 22w1 and 22w2 are alternately arranged one by one and slot number "2" is arranged. It is configured in the same manner as the above U phase and V phase so that the arrangement is reversed at "50".

こうして、U相第1及び第2コイル22u1,22u2、V相第1及び第2コイル22v1,22v2、及びW相第1及び第2コイル22w1,22w2が固定子コア21に巻装されてなる。そして、U相巻始め位置のスロット番号「1」からともに延びるU相第1及び第2コイル22u1,22u2の一端の導線22xはU相給電端子24uに接続され、V相巻始め位置のスロット番号「3」からともに延びるV相第1及び第2コイル22v1,22v2の一端の導線22xはV相給電端子24vに接続される。W相巻始め位置のスロット番号「5」「95」からそれぞれ延びるW相第1及び第2コイル22w1,22w2の一端の導線22xはW相給電端子24wにともに接続される。また、上記したが、U相巻終わり位置のスロット番号「4」「94」からそれぞれ延びるU相第1及び第2コイル22u1,22u2の他端の導線22xは中性点部材23に接続され、V相巻終わり位置のスロット番号「6」「96」からそれぞれ延びるV相第1及び第2コイル22v1,22v2の他端の導線22xについても同じく中性点部材23に接続される。W相巻終わり位置のスロット番号「2」からともに延びるW相第1及び第2コイル22w1,22w2の他端の導線22xについても同じく中性点部材23に接続される。つまり、本実施形態の固定子11は、図2(b)に示すように、同相で2並列接続をなす3相Y結線のコイル22を備えて構成されている。 Thus, U-phase first and second coils 22u1 and 22u2, V-phase first and second coils 22v1 and 22v2, and W-phase first and second coils 22w1 and 22w2 are wound around the stator core 21 . The lead wire 22x at one end of the U-phase first and second coils 22u1 and 22u2 extending from the U-phase winding start position slot number "1" is connected to the U-phase power supply terminal 24u, and is connected to the V-phase winding start position slot number "1". A conductor 22x at one end of the V-phase first and second coils 22v1 and 22v2 extending from "3" is connected to a V-phase power supply terminal 24v. Lead wires 22x at one ends of W-phase first and second coils 22w1 and 22w2 extending from slot numbers "5" and "95" at W-phase winding start positions are connected together to W-phase power supply terminal 24w. As described above, the conductor 22x at the other end of the U-phase first and second coils 22u1 and 22u2 extending from slot numbers "4" and "94" at the U-phase winding end position is connected to the neutral point member 23, The conductors 22x at the other ends of the V-phase first and second coils 22v1 and 22v2 extending from slot numbers "6" and "96" at the V-phase winding end positions are also connected to the neutral point member 23 in the same manner. The conductors 22x at the other ends of the W-phase first and second coils 22w1 and 22w2 extending from the W-phase winding end position slot number "2" are also connected to the neutral point member 23 in the same manner. In other words, the stator 11 of the present embodiment is configured with the 3-phase Y-connection coils 22 that form two parallel connections in the same phase, as shown in FIG. 2(b).

本実施形態のハウジング30は、図1及び図6に示すように、自身の円筒部の外周面に例えば固定子11のティース21bの数と同じく96個の放熱フィン31を備えている。各放熱フィン31は、ハウジング30の外周面の周方向に互いに間隔を有して並設されている。各放熱フィン31は、それぞれ外周面から径方向外側に突出し、軸方向に沿った板状をなしている。このような放熱フィン31を有するハウジング30は、同じく外周面に対して例えば4箇所に取付部32を備えている。各取付部32は、ハウジング30の外周面の周方向に互いに間隔を有して並設されている。各取付部32は、各放熱フィン31に対して粗いピッチで設けられている。各取付部32は、それぞれ外周面から例えば略半円状に径方向外側に突出し、軸方向に所定長さをなしている。各取付部32は、それぞれ円形状の取付孔32aを有しており、複数部品からなるハウジング30の部品同士を互いにねじ止めする場合に用いられたり、回転電機10を図示略の被取付部材に対してねじ止めする場合等に用いられるものである。 As shown in FIGS. 1 and 6, the housing 30 of this embodiment has 96 radiation fins 31, which are the same as the teeth 21b of the stator 11, on the outer peripheral surface of its own cylindrical portion. The radiation fins 31 are arranged side by side at intervals in the circumferential direction of the outer peripheral surface of the housing 30 . Each radiation fin 31 protrudes radially outward from the outer peripheral surface and has a plate shape along the axial direction. The housing 30 having such radiating fins 31 also has mounting portions 32 at, for example, four locations on the outer peripheral surface. The mounting portions 32 are arranged side by side at intervals in the circumferential direction of the outer peripheral surface of the housing 30 . Each mounting portion 32 is provided at a coarse pitch with respect to each radiation fin 31 . Each mounting portion 32 protrudes radially outward in, for example, a substantially semicircular shape from the outer peripheral surface, and has a predetermined length in the axial direction. Each mounting portion 32 has a circular mounting hole 32a, and is used when screwing together the parts of the housing 30 made up of a plurality of parts, or when the rotary electric machine 10 is attached to a member (not shown) to which it is attached. It is used in cases such as when screwing to the other side.

また、各取付部32は、例えば4個分の放熱フィン31の基端部に設けられている。ここで、回転電機10の外形形状を円形状とするため、各放熱フィン31の先端部である径方向外側端部は、周方向全体で同一円周上に位置する設定としている。そのため、各取付部32を基端部に有する放熱フィン31においては、取付部32のない他の部位の放熱フィン31と比べて、径方向長さが小さい所謂背低で表面積が小さいものとなる。つまり、取付部32を基端部に有する放熱フィン31においては、取付部32のない他の部位と比べて放熱性能が低くなりがちである。つまり、本実施形態のハウジング30は、周方向において放熱性能が一様でないものとなっている。 Further, each mounting portion 32 is provided at the base end portion of, for example, four heat radiation fins 31 . Here, in order to make the outer shape of the rotating electric machine 10 circular, the radially outer end portions, which are the tip portions of the radiation fins 31, are set to be positioned on the same circumference in the entire circumferential direction. Therefore, the radiation fins 31 having the mounting portions 32 at their base ends have a smaller radial length and a smaller surface area than the radiation fins 31 at other locations without the mounting portions 32 . . In other words, the heat radiation performance of the heat radiation fin 31 having the mounting portion 32 at the base end thereof tends to be lower than that of other portions without the mounting portion 32 . In other words, the housing 30 of this embodiment has uneven heat dissipation performance in the circumferential direction.

つまり、図6に示すように、ハウジング30の周方向において、基端部に取付部32を有する放熱フィン31が存在する領域が熱抵抗の高い領域A1であり、その領域A1の中でも取付孔32a、すなわち空隙が存在する領域が熱抵抗のより高い領域A2である。熱抵抗が高いということは、固定子11から放熱フィン31への伝熱経路の熱伝導性が低いことであり、放熱性能が低いことを意味する。一方、放熱フィン31のみが存在する領域A0は、取付部32が位置する領域A1と比べて熱抵抗の低い領域であり、放熱性能が高いことを意味する。 That is, as shown in FIG. 6, in the circumferential direction of the housing 30, the region where the heat radiation fins 31 having the mounting portions 32 at the base end exist is the region A1 with high thermal resistance. , that is, the area where the void exists is the area A2 with the higher thermal resistance. A high thermal resistance means that the thermal conductivity of the heat transfer path from the stator 11 to the heat radiating fins 31 is low, and the heat radiation performance is low. On the other hand, the area A0 where only the heat radiating fins 31 are present has a lower thermal resistance than the area A1 where the mounting portion 32 is located, meaning that the heat radiation performance is high.

このように熱抵抗が周方向に一様でない構造のハウジング30に対し、回転電機10の駆動時における固定子11の発熱量についても周方向に一様でないものとなっている。具体的には、固定子11において例えばU相のスロット番号「1」付近を代表として説明すると、スロット番号「1」の折返部22ub側から見て第1及び第2コイル22u1,22u2を構成する導線22xを波巻き1往復したとき、その折返部22ubにおいて径方向に近接する1往復した導線22x間の電位差は大きい。そのため、第1コイル22u1側では、折返部22ubから反時計回り方向の1磁極分、具体的には折返部22ubから反時計回り方向のティース21bの3個分の領域B1の発熱量は大きい。また、第2コイル22u2側についても、折返部22ubから時計回り方向の1磁極分の領域B2の発熱量は大きい。これは、折返部22ua側についても同様である。つまり、U相において、折返部22ua,22ubを含む第1及び第2コイル22u1,22u2の1磁極の領域B1,B2は、他のU相の磁極と比べて発熱量が大きいものとなっている。 In contrast to the housing 30 having a structure in which the heat resistance is not uniform in the circumferential direction, the amount of heat generated by the stator 11 when the rotating electric machine 10 is driven is also not uniform in the circumferential direction. Specifically, in the stator 11, for example, the vicinity of the U-phase slot number “1” will be described as a representative. When the conducting wire 22x is wave-wound one reciprocating motion, the potential difference between the radially adjacent conducting wire 22x that has made one reciprocating motion at the folded portion 22ub is large. Therefore, on the first coil 22u1 side, the amount of heat generated in the area B1 corresponding to one magnetic pole in the counterclockwise direction from the folded portion 22ub, specifically, three teeth 21b in the counterclockwise direction from the folded portion 22ub is large. Also, on the second coil 22u2 side, the amount of heat generated is large in the region B2 corresponding to one magnetic pole in the clockwise direction from the folded portion 22ub. This also applies to the side of the folded portion 22ua. That is, in the U-phase, the single magnetic pole regions B1 and B2 of the first and second coils 22u1 and 22u2 including the folded portions 22ua and 22ub generate a large amount of heat compared to the other U-phase magnetic poles. .

このことは、図1等に示すU相、V相及びW相第1及び第2コイル22u1~22w2の各折返部22ua~22wbの全部について言える。そのため、本実施形態では、固定子11の発熱量の大きい各コイル22u1~22w2における各折返部22ua~22wbを含む1磁極の領域B1,B2がハウジング30の熱抵抗の低い領域A0となるように、換言すれば、各コイル22u1~22w2の各折返部22ua~22wbを含む1磁極の領域B1,B2とハウジング30の熱抵抗の高い領域A1とが周方向にずれるような配置関係に設定されている。 This applies to all of the folded portions 22ua to 22wb of the U-phase, V-phase and W-phase first and second coils 22u1 to 22w2 shown in FIG. Therefore, in the present embodiment, the one magnetic pole regions B1 and B2 including the folded portions 22ua to 22wb of the coils 22u1 to 22w2 that generate a large amount of heat of the stator 11 are arranged to be the region A0 of the housing 30 that has a low thermal resistance. In other words, the one magnetic pole regions B1 and B2 including the folded portions 22ua to 22wb of the coils 22u1 to 22w2 and the high heat resistance region A1 of the housing 30 are set in a displaced relationship in the circumferential direction. there is

本実施形態の作用について説明する。
回転電機10の回転駆動を行う際、図示略の制御回路から3相駆動電流がU相、V相及びW相給電端子24u,24v,24wを通じて固定子11のコイル22に供給される。コイル22に供給された3相駆動電流に基づき固定子11では回転磁界が発生し、固定子11にて発生した回転磁界に基づき回転子12が回転する。
The operation of this embodiment will be described.
When the rotary electric machine 10 is rotationally driven, a three-phase drive current is supplied from a control circuit (not shown) to the coils 22 of the stator 11 through the U-phase, V-phase and W-phase power supply terminals 24u, 24v and 24w. A rotating magnetic field is generated in the stator 11 based on the three-phase drive current supplied to the coil 22 , and the rotor 12 rotates based on the rotating magnetic field generated in the stator 11 .

回転電機10の駆動時において、固定子11では、U相、V相及びW相第1及び第2コイル22u1~22w2への通電に基づいて導線22xが発熱する。導線22xの熱は、固定子コア21からハウジング30に伝達され、放熱フィン31から大気に放出されることで、固定子11が冷却されるようになっている。本実施形態では特に、固定子11の発熱量の大きい各コイル22u1~22w2の各折返部22ua~22wbを含む1磁極の領域B1,B2がハウジング30の熱抵抗の低い領域A0に配置されるため、固定子11からハウジング30の放熱フィン31への熱伝導が効率的に行われ、固定子11の効率的な冷却が可能となっている。 When the rotary electric machine 10 is driven, in the stator 11, the conducting wire 22x generates heat based on the energization of the U-phase, V-phase and W-phase first and second coils 22u1 to 22w2. The heat of the conducting wire 22x is transmitted from the stator core 21 to the housing 30 and released to the atmosphere through the radiation fins 31, thereby cooling the stator 11. As shown in FIG. Especially in the present embodiment, the one magnetic pole regions B1 and B2 including the folded portions 22ua to 22wb of the coils 22u1 to 22w2 that generate a large amount of heat of the stator 11 are arranged in the region A0 of the housing 30 that has a low thermal resistance. , heat is efficiently conducted from the stator 11 to the radiation fins 31 of the housing 30, and the stator 11 can be efficiently cooled.

本実施形態の効果について説明する。
(1)本実施形態の回転電機10は、発熱量が周方向に一様でない固定子11と、熱抵抗が周方向に一様でないハウジング30との組み合わせとなっている。そして、固定子11の発熱量の大きい領域、すなわちU相、V相及びW相第1及び第2コイル22u1~22w2における各折返部22ua~22wbを含む1磁極の領域B1,B2が、ハウジング30の熱抵抗の低い領域、すなわち取付部32のない放熱フィン31のみを有する領域A0となるように、固定子11とハウジング30との互いの周方向位置が設定されている。これにより、固定子11からハウジング30への熱伝導が効率的に行われ、固定子11の効率的な冷却を図ることができる。
Effects of the present embodiment will be described.
(1) The rotary electric machine 10 of the present embodiment is a combination of the stator 11 whose heat generation amount is not uniform in the circumferential direction and the housing 30 whose thermal resistance is not uniform in the circumferential direction. Then, the region of the stator 11 where the amount of heat generated is large, that is, the regions B1 and B2 of one magnetic pole including the folded portions 22ua to 22wb of the U-phase, V-phase and W-phase first and second coils 22u1 to 22w2 are located in the housing 30. The circumferential positions of the stator 11 and the housing 30 are set so as to form a region A0 having only the heat radiation fins 31 without the mounting portions 32, that is, a region A0 having a low thermal resistance. As a result, heat is efficiently conducted from the stator 11 to the housing 30, and efficient cooling of the stator 11 can be achieved.

(2)本実施形態の固定子11において、同相で並列接続の第1及び第2コイル22u1~22w2は、固定子11の周方向に分離した互いに同等で反時計回り方向側及び時計回り方向側の半周の巻装範囲にそれぞれ巻装され、半周の各巻装範囲の境界部が分布巻きの往復の折返部22ua~22wbとして構成される。つまり、同相で並列接続の第1及び第2コイル22u1~22w2は、それぞれ自身の導線22xを詰めて配置可能でその一方側に径方向位置が偏ることなく同様な巻回態様とできるため、一方側のコイル22u1~22w2に鎖交磁束が偏ることを抑制できる。これにより、同相の並列接続のコイル22u1~22w2間に発生し得る循環電流の抑制、ひいては回転電機10の損失の抑制を簡易な構成にて実現することができる。 (2) In the stator 11 of the present embodiment, the first and second coils 22u1 to 22w2 that are in phase and connected in parallel are separated in the circumferential direction of the stator 11 and are equal to each other and , and the boundaries of each half-circumference winding range are configured as reciprocating folded portions 22ua to 22wb of distributed winding. That is, the first and second coils 22u1 to 22w2 which are in phase and connected in parallel can be arranged with their own conductors 22x tightly packed, and can be wound in a similar manner without being biased toward one side in the radial direction. It is possible to suppress bias of the interlinkage magnetic flux to the side coils 22u1 to 22w2. As a result, it is possible to suppress the circulating current that may occur between the in-phase parallel-connected coils 22u1 to 22w2, and thus suppress the loss of the rotating electrical machine 10 with a simple configuration.

(3)折返部22ua~22wbにおいて、第1及び第2コイル22u1~22w2の導線22xが混在して径方向に1列に並ぶ配置であり、第1及び第2コイル22u1~22w2の導線22xが導線1本毎で交互となるように配置される。これにより、折返部22ua~22wbの影響により生じ得る鎖交磁束の偏りをより小さく抑制することができる。つまり、同相の並列接続のコイル22u1~22w2間に発生し得る循環電流の一層の抑制に寄与することができる。 (3) In the folded portions 22ua to 22wb, the conductor wires 22x of the first and second coils 22u1 to 22w2 are arranged in a row in the radial direction, and the conductor wires 22x of the first and second coils 22u1 to 22w2 are arranged in a row. The conductors are arranged alternately one by one. As a result, it is possible to further suppress the deviation of the interlinkage magnetic flux that may be caused by the influence of the folded portions 22ua to 22wb. In other words, it is possible to contribute to further suppression of the circulating current that may occur between the parallel-connected coils 22u1 to 22w2 of the same phase.

また、折返部22ua~22wbにおいて、第1及び第2コイル22u1~22w2の導線22xの交互の配置態様をその2箇所で逆の配置とされる。これにより、折返部22ua~22wbの影響により生じ得る鎖交磁束の偏りが逆の配置同士で相殺されるため、鎖交磁束の偏りをより一層小さく抑制することができる。つまり、同相の並列接続のコイル22u1~22w2間に発生し得る循環電流のより一層の抑制に寄与することができる。 Also, in the folded portions 22ua to 22wb, the alternate arrangement of the conductors 22x of the first and second coils 22u1 to 22w2 is reversed at the two locations. As a result, the bias of the interlinkage magnetic flux that can be caused by the influence of the folded portions 22ua to 22wb is canceled between the opposite arrangements, so that the bias of the interlinkage magnetic flux can be further suppressed. In other words, it is possible to contribute to further suppression of the circulating current that may occur between the in-phase parallel-connected coils 22u1 to 22w2.

本実施形態は、以下のように変更して実施することができる。本実施形態及び以下の変更例は、技術的に矛盾しない範囲で互いに組み合わせて実施することができる。
・ハウジング30の熱抵抗の高い領域A1(A2)は、取付孔32aを有する取付部32であったが、これに限定されるものではない。
This embodiment can be implemented with the following modifications. This embodiment and the following modified examples can be implemented in combination with each other within a technically consistent range.
- Although the area A1 (A2) of the housing 30 with high thermal resistance is the attachment portion 32 having the attachment hole 32a, it is not limited to this.

例えば、図7に示す態様は、固定子コア21の外周縁に矩形状の溝部33と、これに対応してハウジング30の内周面に同じく矩形状の溝部34とを設け、両方の溝部33,34に跨がるようにキー部材35を挿入し、固定子11とハウジング30との回り止めを行う構造をなすものである。溝部33,34は、取付孔32aと同様、空隙であり、熱抵抗の高くなる領域A1であるため、各コイル22u1~22w2の各折返部22ua~22wbを含む1磁極の領域B1,B2と周方向にずれるように設定するのが好ましい。 For example, in the embodiment shown in FIG. 7, a rectangular groove 33 is provided on the outer peripheral edge of the stator core 21, and a corresponding rectangular groove 34 is provided on the inner peripheral surface of the housing 30. , 34 to prevent rotation between the stator 11 and the housing 30. As shown in FIG. The grooves 33 and 34, like the mounting holes 32a, are air gaps and are regions A1 where thermal resistance is high. It is preferable to set so as to shift in the direction.

また、固定子コア21を積層型としたときの積層前後のコア材の溶接に溝部33を用いるようにしたものも、同じく溝部33が熱抵抗の高くなる領域A1であるため、各コイル22u1~22w2の各折返部22ua~22wbを含む1磁極の領域B1,B2と周方向にずれるように設定するのが好ましい。 Also, when the stator core 21 is of a laminated type, the grooves 33 are used for welding the core material before and after lamination. It is preferable to set the magnetic pole regions B1 and B2 including the folded portions 22ua to 22wb of 22w2 so as to be displaced in the circumferential direction.

・ハウジング30の外周面に放熱フィン31を備えるものであったが、放熱部はこれに限らず、放熱フィン31を省略したものや冷却流体を用いるもの等、その他の構造のものに適宜変更してもよい。また、放熱フィン31を96個設けたが、フィンの個数はこれに限らず、適宜変更してもよい。また、放熱フィン31を固定子コア21の円環部21aの外周面に設け、ハウジング30を省略してもよい。この場合、固定子コア21の円環部21aがハウジングの機能を兼ねてもよい。 ・Although the outer peripheral surface of the housing 30 is provided with the heat radiation fins 31, the heat radiation part is not limited to this, and may be changed to other structures such as those without the heat radiation fins 31 or those using a cooling fluid. may In addition, although 96 radiation fins 31 are provided, the number of fins is not limited to this, and may be changed as appropriate. Alternatively, the heat radiation fins 31 may be provided on the outer peripheral surface of the annular portion 21a of the stator core 21, and the housing 30 may be omitted. In this case, the annular portion 21a of the stator core 21 may also function as a housing.

・各折返部22ua~22wbについて、U相、V相及びW相の各第1及び第2コイル22u1~22w2の導線22xが1本毎で交互となるように、さらに一方側と他方側とで逆の配置としたが、適宜変更してもよい。例えば、一方側と他方側とで導線22xの交互の配置を逆とせず、同じ配置としてもよい。また、導線22xを1本毎に交互に配置するのではなく、2本以上毎に交互に配置してもよい。また、導線22xをコイル単位毎に交互に配置してもよい。 For each of the folded portions 22ua to 22wb, the conductors 22x of the first and second coils 22u1 to 22w2 of the U-phase, V-phase and W-phase are alternately arranged on one side and on the other side. Although the arrangement is reversed, it may be changed as appropriate. For example, the conductors 22x on one side and the other side may be arranged in the same arrangement instead of being reversed. Also, instead of alternately arranging the conductors 22x one by one, the conductors 22x may be alternately arranged every two or more. Also, the conducting wires 22x may be alternately arranged for each coil unit.

・固定子11を96磁極、回転子12を32磁極としたが、これ以外の磁極数にて構成したものであってもよい。またその際、導線22xを3個のティース21b、3個のスロット21c毎に巻装したが、これについても磁極数に合わせて適宜変更してもよい。 - Although the stator 11 has 96 magnetic poles and the rotor 12 has 32 magnetic poles, the number of magnetic poles may be different. Also, in this case, the conducting wire 22x is wound every three teeth 21b and every three slots 21c, but this may also be changed as appropriate according to the number of magnetic poles.

・同相で2並列接続であったが、同相で4並列以上の接続態様であってもよい。
・コイル22u1~22w2の巻回態様についても図2の態様は一例であり、適宜変更してもよい。また、コイル22u1~22w2はY結線としたが、Δ結線であってもよい。
- Although two parallel connections were made in the same phase, four or more parallel connections in the same phase may be used.
・The winding manner of the coils 22u1 to 22w2 is also an example, and may be changed as appropriate. Also, although the coils 22u1 to 22w2 are Y-connected, they may be delta-connected.

・上記以外で回転電機10の構成を適宜変更してもよい。
上記実施形態及び変更例から把握できる技術的思想について記載する。
(イ)3相コイルは、同相で2並列接続の第1及び第2コイルにて構成されている、回転電機。
- You may change the structure of the rotary electric machine 10 suitably other than the above.
Technical ideas that can be grasped from the above embodiment and modifications will be described.
(a) A rotating electric machine in which the three-phase coil is composed of two parallel-connected first and second coils in the same phase.

(ロ)折返部において、隣接の巻装範囲のコイルの導線が混在して径方向に1列に並ぶ配置であり、隣接のコイルの導線が導線1本毎又はコイル単位毎で交互となる配置にて構成された、回転電機。 (b) At the folded portion, the conductor wires of the coils in the adjacent winding range are mixed and arranged in a row in the radial direction, and the conductor wires of the adjacent coils are arranged alternately for each conductor wire or for each coil unit. A rotating electrical machine composed of

(ハ)折返部は、偶数箇所設けられるものであり、一方側の組と他方側の組とで隣接のコイルの交互の配置態様を逆として構成された、回転電機。 (c) A rotating electrical machine in which an even number of folded portions are provided, and the alternate arrangement of adjacent coils is reversed between the set on one side and the set on the other side.

10…回転電機、11…固定子、21…固定子コア、21b…ティース、21c…スロット、22…コイル(3相コイル)、22x…導線、22u1,22v1,22w1…第1コイル(コイル)、22u2,22v2,22w2…第2コイル(コイル)、22ua,22ub,22va,22vb,22wa,22wb…折返部、30…ハウジング、31…放熱フィン、32…取付部、32a…取付孔、33,34…溝部、A0…熱抵抗の低い領域、A1,A2…熱抵抗の高い領域、B1,B2…折返部を含む1磁極の領域(発熱量の大きい領域)。 DESCRIPTION OF SYMBOLS 10... Rotating electric machine 11... Stator 21... Stator core 21b... Teeth 21c... Slot 22... Coil (three-phase coil) 22x... Lead wire 22u1, 22v1, 22w1... First coil (coil), 22u2, 22v2, 22w2 second coils (coils), 22ua, 22ub, 22va, 22vb, 22wa, 22wb folding portion 30 housing 31 radiation fin 32 mounting portion 32a mounting hole 33, 34 Grooves A0 Areas of low thermal resistance A1, A2 Areas of high thermal resistance B1, B2 Areas of one magnetic pole including folded portions (areas of large heat generation).

Claims (2)

導線(22x)が固定子コア(21)のティース(21b)に巻装されてなる3相コイル(22)を備え、前記3相コイルへの3相駆動電流の供給に基づいて回転磁界を発生させる固定子(11)と、
前記固定子が内接して固定されるハウジング(30)と
を含んで構成される回転電機(10)であって、
前記固定子は、前記導線への通電に基づく発熱量が周方向に一様でない構成をなすとともに、前記ハウジングは、熱抵抗が周方向に一様でない構成をなすものであり、
前記固定子の発熱量の大きい領域(B1,B2)が前記ハウジングの熱抵抗の低い領域(A0)となるように、前記固定子と前記ハウジングとの互いの周方向位置が設定されており、
前記固定子は、前記導線が複数の前記ティースに跨がる分布巻きにて巻装されるものであり、前記3相コイルの同相内で複数のコイルが並列接続されてなり、
前記同相で並列接続の複数のコイル(22u1,22u2,22v1,22v2,22w1,22w2)は、並列接続のコイル毎に同等で前記固定子の周方向に分離して設定された各巻装範囲において、同相に割当てのスロット(21c)に対してそれぞれ往復の前記分布巻きにて巻装されるとともに、前記各巻装範囲の境界部を前記分布巻きの往復の折返部(22ua,22ub,22va,22vb,22wa,22wb)として構成されるものであり、
前記固定子の発熱量の大きい領域は、前記各コイルの前記折返部を含む1磁極の領域(B1,B2)を少なくとも有する、回転電機。
A three-phase coil (22) is provided in which a conducting wire (22x) is wound around teeth (21b) of a stator core (21), and a rotating magnetic field is generated based on the supply of a three-phase drive current to the three-phase coil. a stator (11) that causes
A rotating electric machine (10) including a housing (30) in which the stator is inscribed and fixed,
The stator has a configuration in which the amount of heat generated by the energization of the conductor wire is not uniform in the circumferential direction, and the housing has a configuration in which the heat resistance is not uniform in the circumferential direction,
Circumferential positions of the stator and the housing are set so that areas (B1, B2) of the stator having a large amount of heat generated become areas (A0) of the housing having a low thermal resistance,
The stator is wound by distributed winding in which the conductor wire straddles the plurality of teeth, and a plurality of coils are connected in parallel within the same phase of the three-phase coil,
The plurality of in-phase and parallel-connected coils (22u1, 22u2, 22v1, 22v2, 22w1, 22w2) are equal for each parallel-connected coil and set separately in the circumferential direction of the stator in each winding range, The slots (21c) assigned to the same phase are respectively wound by the reciprocating distributed winding, and the boundaries of the respective winding ranges are the reciprocating folded portions (22ua, 22ub, 22va, 22vb, 22ua, 22ub, 22va, 22vb, 22wa, 22wb),
The rotary electric machine , wherein the region of the stator where the amount of heat generated is large has at least one magnetic pole region (B1, B2) including the folded portion of each coil.
導線(22x)が固定子コア(21)のティース(21b)に巻装されてなる3相コイル(22)を備え、前記3相コイルへの3相駆動電流の供給に基づいて回転磁界を発生させる固定子(11)と、
前記固定子が内接して固定されるハウジング(30)と
を含んで構成される回転電機(10)であって、
前記固定子は、前記導線への通電に基づく発熱量が周方向に一様でない構成をなすとともに、前記ハウジングは、熱抵抗が周方向に一様でない構成をなすものであり、
前記固定子の発熱量の大きい領域(B1,B2)が前記ハウジングの熱抵抗の低い領域(A0)となるように、前記固定子と前記ハウジングとの互いの周方向位置が設定されており、
前記ハウジングは、外周面に複数の放熱フィン(31)を有し、前記放熱フィンのみが存在する領域が前記熱抵抗の低い領域であり、
前記熱抵抗の低い領域とは反対の熱抵抗の高い領域(A1,A2)は、取付孔(32a)を有する取付部(32)、前記固定子との回り止めを行うキー部材(35)の挿通に用いる溝部(33,34)、前記固定子コアを積層型としたときの積層前後のコア材の溶接に用いる溝部(33)のうち少なくとも1つを含む、回転電機。
A three-phase coil (22) is provided in which a conducting wire (22x) is wound around teeth (21b) of a stator core (21), and a rotating magnetic field is generated based on the supply of a three-phase drive current to the three-phase coil. a stator (11) that causes
a housing (30) in which the stator is inscribed and fixed;
A rotating electrical machine (10) comprising
The stator has a configuration in which the amount of heat generated by the energization of the conductor wire is not uniform in the circumferential direction, and the housing has a configuration in which the heat resistance is not uniform in the circumferential direction,
Circumferential positions of the stator and the housing are set so that areas (B1, B2) of the stator having a large amount of heat generated become areas (A0) of the housing having a low thermal resistance,
The housing has a plurality of radiating fins (31) on its outer peripheral surface, and the area where only the radiating fins are present is the low thermal resistance area,
The high thermal resistance areas (A1, A2) opposite to the low thermal resistance area include a mounting portion (32) having a mounting hole (32a) and a key member (35) for preventing rotation with the stator. A rotary electric machine comprising at least one of grooves (33, 34) used for insertion and grooves (33) used for welding core materials before and after lamination when the stator core is of a laminated type.
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008109817A (en) 2006-10-27 2008-05-08 Nissan Motor Co Ltd Motor having concentrated windings
JP2013165626A (en) 2012-02-13 2013-08-22 Sumitomo Heavy Ind Ltd Motor
JP2018026920A (en) 2016-08-09 2018-02-15 パナソニックIpマネジメント株式会社 motor

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Publication number Priority date Publication date Assignee Title
JPH09275669A (en) * 1996-04-04 1997-10-21 Nippon Seiko Kk Brushless motor

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008109817A (en) 2006-10-27 2008-05-08 Nissan Motor Co Ltd Motor having concentrated windings
JP2013165626A (en) 2012-02-13 2013-08-22 Sumitomo Heavy Ind Ltd Motor
JP2018026920A (en) 2016-08-09 2018-02-15 パナソニックIpマネジメント株式会社 motor

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