JP7272104B2 - Engine controller and engine system - Google Patents

Description

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an engine control device having a fuel injection valve that injects fuel directly into a cavity of a piston, and an engine system to which the control device is applied.

In a direct-injection engine, a fuel injection valve is arranged, for example, so that an injection hole is exposed on the ceiling surface of the combustion chamber. In this case, deposits (carbon) may adhere to the injection holes, deteriorating the fuel ejection performance from the injection holes. One of the causes of deposits is that the injected fuel adheres to the vicinity of the nozzle hole and is sintered by combustion in the combustion chamber. Japanese Patent Application Laid-Open No. 2002-200002 discloses a technique of performing cleaning control to increase the fuel pressure of a fuel injection valve in order to remove deposits adhering to the vicinity of an injection hole.

Generally, the fuel pressure is adjusted to a desired value by controlling a fuel pressure regulating valve provided in a high-pressure fuel pump that supplies fuel from a fuel tank to a fuel injection valve. The high-pressure fuel pump is generally driven by a pump drive cam attached to a camshaft (engine cam) to which power is transmitted from the crankshaft.

JP 2018-62923 A

An increase in fuel pressure is effective in removing the deposits. However, an increase in fuel pressure causes an increase in the mechanical load on the high-pressure fuel pump. Normally, when the engine speed is high, the fuel injection amount per unit time increases compared to when the engine speed is low. Therefore, it can be said that the fuel injection amount is originally large during high-speed operation, and the deposit cleaning operation is naturally performed. Nevertheless, increasing the fuel pressure for deposit cleaning control unnecessarily increases the mechanical load on the high-pressure fuel pump, resulting in deterioration of fuel efficiency. In other words, when it is predicted that deposits have accumulated in the nozzle hole, if a control mode is adopted in which the fuel pressure is uniformly increased, the fuel pressure is increased unnecessarily with little difference in the cleaning effect, and the high-pressure fuel is wasted. The problem arises of increasing the mechanical load on the pump.

SUMMARY OF THE INVENTION An object of the present invention is to provide an engine control device capable of preventing fuel efficiency from deteriorating by suppressing an unnecessary increase in fuel pressure while removing deposits in an injection hole of a fuel injection valve by increasing the fuel pressure. It is to provide an applied engine system.

An engine control device according to one aspect of the present invention includes a fuel injection valve arranged in a combustion chamber partially defined by a piston having a cavity on the crown surface, and injecting fuel directly toward the cavity , and mixing A control device for an engine capable of performing partial compression ignition combustion in which part of the air is SI-burned by spark ignition and the other mixture is CI-burned by self-ignition, wherein the fuel supplied to the fuel injection valve a fuel pressure adjusting mechanism that adjusts the fuel pressure of the fuel injection valve, a control unit that controls the fuel injection valve and the fuel pressure adjusting mechanism, and a process of estimating the amount of deposit accumulated in the nozzle hole of the fuel injection valve based on the operating state of the engine. and a deposit estimating unit that performs the following: the control unit adjusts the valve opening timing of the nozzle hole of the fuel injection valve by adjusting the length of the pulse width of the control pulse so that the air-fuel ratio substantially coincides with the stoichiometric air-fuel ratio. When the air-fuel mixture is subjected to partial compression ignition combustion in an environment where λ=1, the fuel injection valve is based on a pattern in which the required fuel is injected all at once during the intake stroke, and the air-fuel ratio is leaner than the stoichiometric air-fuel ratio λ>1 When the air-fuel mixture is subjected to partial compression ignition combustion in the environment, the required fuel is split-injected into the fuel injection valve during the intake stroke, and when the deposit accumulation amount estimated by the deposit estimation unit becomes a predetermined value or more, While controlling the fuel pressure adjustment mechanism to increase the fuel pressure, the engine speed region is divided into at least a high speed region where the speed is relatively high and a low speed region where the speed is relatively low. In the engine control device that limits the increase in fuel pressure in the high speed region, the control unit controls the deposit accumulation when partial compression ignition combustion with λ=1 is performed. When the amount becomes equal to or greater than a predetermined value, the fuel pressure is increased in the low speed region, while the increase in fuel pressure is restricted in the high speed region, and when the partial compression ignition combustion with λ>1 is performed, is characterized by limiting the increase in the fuel pressure regardless of the number of revolutions of the engine even when the amount of deposited deposits exceeds a predetermined value.

According to this control device, when the amount of accumulated deposits reaches or exceeds a predetermined value, the control unit increases the fuel pressure to remove the deposits. However, even if the amount of deposited deposits is equal to or greater than the predetermined value, the control unit limits the increase in the fuel pressure when the engine speed range is a high speed range. That is, in the high engine speed region where the fuel injection amount is originally large, the deposit cleaning effect can be expected, so the increase in the fuel pressure is limited. As a result, substantially unnecessary fuel pressure increase control can be suppressed, an increase in engine mechanical loss such as a mechanical load on the high-pressure fuel pump can be suppressed, and a drop in fuel efficiency can be prevented.

The above-described control device further includes a storage unit that stores a basic fuel pressure map in which the fuel pressure to be set is predetermined according to the engine speed, and in a predetermined range of the basic fuel pressure map, the fuel pressure in the high speed region is The control unit causes the fuel pressure adjustment mechanism to set the fuel pressure based on the basic fuel pressure map. It is desirable to limit the increase in the fuel pressure when the engine speed at which the engine is stopped is in the high speed region.

According to this control device, the fuel pressure is set based on the basic fuel pressure map, and control is executed to limit the increase in the fuel pressure in the high revolution region within the predetermined range of the basic fuel pressure map. can be simplified.

In the above control device, it is preferable that the control unit prohibits the fuel pressure from increasing when the engine speed is in the high speed region. As a result, it is possible to reliably prevent an unnecessary increase in mechanical loss of the engine.

Alternatively, it is desirable that the control unit reduces the degree of increase in the fuel pressure when the engine speed is in the high speed region. As a result, an unnecessary increase in mechanical loss of the engine can be suppressed.

In the control device described above, in addition to the basic fuel pressure map, the storage unit stores a deposit removal fuel pressure map in which the fuel pressure for removing deposits accumulated in the injection hole is predetermined according to the engine speed. In the deposit removal fuel pressure map, the fuel pressure is set higher than that of the basic fuel pressure map in the low speed range, and is set to the same fuel pressure as in the basic fuel pressure map in the high speed range. Preferably, the control unit applies the deposit removal fuel pressure map to cause the fuel pressure adjustment mechanism to set the fuel pressure when the deposit accumulation amount exceeds a predetermined value.

According to this control device, the fuel pressure can be set by simply switching between the basic fuel pressure map and the deposit removal fuel pressure map depending on whether or not the amount of accumulated deposits is equal to or greater than a predetermined value. can be simplified.

An engine system according to another aspect of the present invention includes a combustion chamber partially defined by a piston having a cavity on the crown surface, and a fuel injection valve disposed in the combustion chamber and injecting fuel directly into the cavity. and the control device, wherein the head portion of the fuel injection valve having the injection hole faces the cavity near the center in the radial direction of the combustion chamber. placed on the ceiling of the room.

This engine system has a so-called center injection type arrangement in which the fuel injection valve is arranged vertically so as to face the cavity from above the combustion chamber. In this arrangement, the injected fuel from the cavity is likely to rebound and deposits are likely to occur. Therefore, the deposit removal processing by the fuel pressure increase according to the control of the control device is more effective.

The engine system described above further includes a fuel supply device including a tank for storing fuel and a pump for sending fuel from the tank to the fuel injection valve, wherein the fuel pressure adjustment mechanism is the pump, and the pump is the pump. The control unit preferably adjusts the fuel pressure by controlling the output of the pump.

According to this engine system, the mechanical drive resistance of the pump increases as the fuel pressure increases. However, the suppression control of the fuel pressure rise by the above-described control device can prevent the mechanical driving resistance of the pump from increasing unnecessarily for the purpose of removing deposits.

ADVANTAGE OF THE INVENTION According to the present invention, an engine control device capable of preventing fuel consumption performance from deteriorating by suppressing an unnecessary increase in fuel pressure while removing deposits in an injection hole of a fuel injection valve by increasing the fuel pressure. Applied engine systems can be provided.

FIG. 1 is a diagram showing the overall configuration of an engine system to which an engine control device according to the present invention is applied. FIG. 2 is a diagram showing both a sectional view of the engine body and a plan view of the piston. FIG. 3 is a schematic perspective view of one cylinder provided in the engine. FIG. 4 is a block diagram showing an engine control system. FIGS. 5(A) to 5(C) are operation maps in which the operating regions of the engine are divided according to the difference in combustion mode. FIG. 6 is an example of a basic fuel pressure map used when setting the fuel pressure of the injector in SI combustion and SPCCI_λ=1 combustion. FIG. 7 is an example of a basic fuel pressure map used when setting the fuel pressure of the injector in SPCCI_λ>1 combustion. FIG. 8 is an example of a deposit removal map used when the injector cleaning mode is executed in SI combustion and SPCCI_λ=1 combustion. FIGS. 9A and 9B are time charts showing examples of pulse widths of injector control pulses, and FIG. 9C is a graph showing the relationship between pulse widths and fuel injection amounts. FIG. 10 is a flowchart showing an example of injector fuel pressure switching control.

[Overall structure of the engine]
BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, embodiments of the present invention will be described in detail based on the drawings. First, referring to the system diagram shown in FIG. 1, the overall configuration of an engine system to which an engine control device according to the present invention is applied will be described. The engine shown in FIG. 1 is a four-cycle gasoline direct-injection engine mounted on a vehicle as a power source for running. An exhaust passage 40 through which exhaust gas discharged from the engine body 1 flows; an external EGR device 45 that recirculates a part of the exhaust gas flowing through the exhaust passage 40 to the intake passage 30; and a fuel supply system 150 that supplies fuel to the engine.

The engine body 1 includes a cylinder block 3 in which a cylinder 2 is formed, a cylinder head 4 attached to the upper surface of the cylinder block 3 so as to block the cylinder 2 from above, and a piston 5 accommodated in the cylinder 2. and The engine body 1 is typically of a multi-cylinder type having a plurality of (for example, four) cylinders, but only one cylinder 2 is shown in FIG. 1 for the sake of simplification. FIG. 2 shows both a sectional view of the engine body 1 and a plan view of the piston 5. As shown in FIG. 3 shows a schematic perspective view of one cylinder 2. As shown in FIG. The piston 5 has an outer diameter corresponding to the bore diameter of the cylinder 2 and is accommodated in the cylinder 2 so as to be reciprocally slidable with a predetermined stroke. A crankshaft 7 that is an output shaft of the engine body 1 is provided below the piston 5 . The crankshaft 7 is connected to the piston 5 via a connecting rod 8 and is driven to rotate about the central axis according to the reciprocating motion of the piston 5 .

A combustion chamber 6 is defined above the piston 5 . The fuel is supplied to the combustion chamber 6 by injection from an injector 15, which will be described later. The supplied fuel burns while being mixed with air in the combustion chamber 6, and the piston 5, which is pushed down by the expansion force due to the combustion, reciprocates in the vertical direction. The combustion chamber wall surfaces defining the combustion chamber 6 are the inner wall surface of the cylinder 2, the crown surface 50 that is the upper surface of the piston 5, and the combustion chamber ceiling surface 6U that is the bottom surface of the cylinder head 4 (the intake valve 11 and the exhaust valve 12). (including each valve face). The combustion chamber ceiling surface 6U has an upwardly convex pent roof shape.

The geometric compression ratio of the cylinder 2, that is, the ratio between the volume of the combustion chamber 6 when the piston 5 is at top dead center and the volume of the combustion chamber 6 when the piston 5 is at bottom dead center, is determined by SPCCI combustion, which will be described later. A value suitable for (partial compression ignition combustion) is set to a high compression ratio of 15 or more and 30 or less, preferably 15 or more and 18 or less. By setting the geometric compression ratio to a high compression ratio of 15 or more, it is possible to create an environment in which the mixture in the combustion chamber 6 is likely to undergo compression ignition.

A crank angle sensor SN1 and a water temperature sensor SN2 are assembled to the cylinder block 3 . The crank angle sensor SN1 detects the rotation angle (crank angle) of the crankshaft 7 and the rotation speed of the crankshaft 7 (engine rotation speed). The water temperature sensor SN2 detects the temperature of cooling water (engine water temperature) flowing through the cylinder block 3 and the cylinder head 4 .

On the combustion chamber ceiling surface 6U of the cylinder head 4, there are an intake port 9 and an exhaust port 10 that open toward the combustion chamber 6, an intake valve 11 that opens and closes the intake port 9, and an exhaust valve 12 that opens and closes the exhaust port 10. is provided. As shown in FIGS. 2 and 3, the valve type of the engine of this embodiment is a 4-valve type consisting of 2 intake valves and 2 exhaust valves. The intake port 9 has a first intake port 9A and a second intake port 9B, and the exhaust port 10 has a first exhaust port 10A and a second exhaust port 10B. One intake valve 11 is provided for each of the first intake port 9A and second intake port 9B, and one exhaust valve 12 is provided for each of the first exhaust port 10A and second exhaust port 10B. there is Of the first and second intake ports 9A and 9B, the second intake port 9B is provided with a swirl valve 17 capable of opening and closing the second intake port 9B (FIG. 1).

The intake valve 11 and the exhaust valve 12 are driven to open and close in conjunction with rotation of the crankshaft 7 by valve mechanisms 13 and 14 including a pair of camshafts disposed in the cylinder head 4 . The valve mechanism 13 for the intake valve 11 has an intake VVT 13a capable of changing the opening/closing timing of the intake valve 11, and the valve mechanism 14 for the exhaust valve 12 has an exhaust VVT 14a capable of changing the opening/closing timing of the exhaust valve 12. are built into each. The intake and exhaust VVTs 13a and 14a are so-called phase-type variable mechanisms that change the opening and closing timings of the intake valve 11 and the exhaust valve 12 simultaneously and by the same amount.

Injectors 15 (fuel injection valves) and spark plugs 16 are assembled to the cylinder head 4 . The injector 15 directly injects fuel supplied from the fuel supply system 150 into the combustion chamber 6 . The spark plug 16 ignites a mixture of fuel injected from the injector 15 into the combustion chamber 6 and air introduced into the combustion chamber 6 through the intake ports 9 (9A, 9B). The cylinder head 4 is further provided with an in-cylinder pressure sensor SN3 that detects the pressure in the combustion chamber 6 (in-cylinder pressure). As shown in FIG. 2, the injector 15 is arranged near the radial center of the combustion chamber ceiling surface 6U so that the head portion 15A at the tip is exposed near the top of the pent roof. Also, the spark plug 16 is a pent roof inclined portion on the combustion chamber ceiling surface 6U, and is arranged so that the tip portion (electrode portion) is exposed between the pair of intake ports 9A and 9B.

The injector 15 is a multiple injection hole type injector having a plurality of injection holes 15B in a head portion 15A, and can radially inject fuel from the plurality of injection holes 15B. A region denoted by reference numeral F in FIG. 2 represents the spray of fuel injected from each injection hole 15B. A crown surface 50 of the piston 5 is formed with a cavity 51 formed by recessing a radially central region thereof toward the opposite side (downward) of the cylinder head 4 . A head portion 15A of the injector 15 is arranged on the combustion chamber ceiling surface 6U so as to face the cavity 51 in the vicinity of the radial center of the combustion chamber 6, and fuel is directly injected toward the cavity 51 from the injection holes 15B.

Deposits may accumulate on the injection hole 15B. The deposits are produced when the injected fuel adheres to the vicinity of the injection hole 15B and the adhered fuel is sintered by combustion in the combustion chamber 6 . If the injection hole 15B is clogged by the accumulation of deposits or if the opening of the injection hole 15B becomes narrower, the required fuel will not be supplied to the combustion chamber 6, and the combustion state will deteriorate. In this embodiment, the amount of deposit accumulated in the injection hole 15B is estimated based on the operating state of the engine, and when the amount of deposit accumulation reaches or exceeds a predetermined value, the fuel pressure of the fuel injected from the injection hole 15B is increased to remove the deposit. A cleaning mode is executed to remove the This point will be detailed later.

As shown in FIG. 2, the cavity 51 of the piston 5 includes a bottom portion 511 having a substantially flat surface and side walls 512 that curve upward from the side peripheral edges of the bottom portion 511 . A ridgeline portion 513 protruding upward corresponding to the pent roof shape of the combustion chamber ceiling surface 6U and a squish portion 514 consisting of a semicircular flat surface are formed radially outside the cavity 51 in the crown surface 50. (Fig. 3).

A fuel supply system 150 that supplies fuel to the injector 15 includes a fuel tank 151 , a low pressure fuel pump 152 , a high pressure fuel pump 153 (fuel pressure adjustment mechanism), a fuel rail 154 and a purge passage 155 . The fuel tank 151 is a tank that stores fuel. The low-pressure fuel pump 152 is an in-tank pump that pumps fuel from the fuel tank 151 and delivers it to the high-pressure fuel pump 153 . The high-pressure fuel pump 153 is a reciprocating pump that boosts the pressure of the fuel sent from the low-pressure fuel pump 152 and supplies it to the fuel rail 154 . A fuel rail 154 distributes fuel to the injectors 15 provided in each cylinder 2 . The purge passage 155 is a passage for recovering vaporized fuel in the fuel tank 151 and introducing it into the intake passage 30 for combustion.

The high-pressure fuel pump 153 functions as a mechanism that adjusts the fuel pressure of fuel supplied to the injector 15 . High-pressure fuel pump 153 includes a plunger and an electromagnetic valve for adjusting fuel pressure. The plunger is driven against a pump cam attached to the camshaft that drives the exhaust valve 12 to increase fuel pressure. The electromagnetic valve is a valve that adjusts the fuel pressure of the fuel supplied to the injector 15 to a set value.

The intake passage 30 is connected to one side surface of the cylinder head 4 so as to communicate with the intake port 9 . Air (fresh air) taken from the upstream end of the intake passage 30 is introduced into the combustion chamber 6 through the intake passage 30 and the intake port 9 . The intake passage 30 includes, in order from the upstream side thereof, an air cleaner 31 that removes foreign matter from the intake air, a throttle valve 32 that can be opened and closed to adjust the flow rate of the intake air, a supercharger 33 that compresses and delivers the intake air, and a supercharger. An intercooler 35 is provided to cool the intake air compressed by the feeder 33 .

At appropriate locations in the intake passage 30 are an air flow sensor SN4 for detecting the flow rate of the intake air, first and second intake temperature sensors SN5 and SN7 for detecting the temperature of the intake air, and first and second intake air pressure sensors for detecting the pressure of the intake air. Air pressure sensors SN6 and SN8 are provided. The airflow sensor SN4 and the first intake air temperature sensor SN5 are provided at a portion between the air cleaner 31 and the throttle valve 32 in the intake passage 30, and detect the flow rate and temperature of the intake air passing through these portions. The first intake pressure sensor SN6 is provided between the throttle valve 32 and the supercharger 33 in the intake passage 30 and downstream of a connection port of the EGR passage 451, which will be described later. Detects intake pressure. The second intake air temperature sensor SN7 is provided at a portion between the supercharger 33 and the intercooler 35 in the intake passage 30, and detects the temperature of the intake air passing through that portion. A second intake pressure sensor SN8 detects the pressure of intake air between the intercooler 35 and the intake port 9 in the intake passage 30 .

The supercharger 33 is a mechanical supercharger (supercharger) mechanically linked to the engine body 1 . The turbocharger 33 is provided with an electromagnetic clutch 34 that can be electrically switched between engagement and disengagement. When the electromagnetic clutch 34 is engaged, the driving force is transmitted from the engine body 1 to the supercharger 33, and the supercharger 33 supercharges the intake air. On the other hand, when the electromagnetic clutch 34 is released, the transmission of the driving force is interrupted and the supercharging by the supercharger 33 is stopped.

The intake passage 30 is provided with a bypass passage 36 for bypassing the supercharger 33 and allowing intake air to flow. The bypass passage 36 is provided with a bypass valve 37 capable of opening and closing the bypass passage 36 . The bypass passage 36 branches off from the intake passage 30 on the upstream side of the turbocharger 33 and forms a confluence portion 38 that merges with the intake passage 30 on the downstream side of the intercooler 35 . This junction 38 is arranged near a surge tank (not shown). The bypass passage 36 is also a passage that connects an EGR passage 451, which will be described later, and the surge tank.

The exhaust passage 40 communicates with the exhaust port 10 of each cylinder 2 through an exhaust manifold 41 . The burned gas generated in each combustion chamber 6 is discharged to the outside through the exhaust port 10, the exhaust manifold 41 and the exhaust passage 40. The exhaust passage 40 is provided with an upstream catalytic converter 42 and a downstream catalytic converter 43, respectively, on the upstream side and the downstream side in the exhaust gas flow direction. The upstream catalytic converter 42 is equipped with a three-way catalyst 421 and a GPF (gasoline particulate filter) 422 . The three-way catalyst 421 collects harmful components (HC, CO, NOx) contained in the exhaust gas flowing through the exhaust passage 40 . The GPF 422 collects particulate matter typified by soot contained in the exhaust gas. The downstream catalytic converter 43 is a catalytic converter containing an appropriate catalyst such as a three-way catalyst or a NOx catalyst.

A linear _O2 sensor SN9 that detects the concentration of oxygen contained in the exhaust gas is arranged in the exhaust passage 40 upstream of the upstream catalytic converter 42 . The linear _O2 sensor SN9 is a sensor whose output value linearly changes according to the concentration of oxygen, and it is possible to estimate the air-fuel ratio of the air-fuel mixture based on the output value. A NOx sensor SN10 is arranged between the three-way catalyst 421 and the GPF 422 to measure the NOx concentration in the exhaust gas.

The external EGR device 45 has an EGR passage 451 connecting the exhaust passage 40 and the intake passage 30 , and an EGR cooler 452 and an EGR valve 453 provided in the EGR passage 451 . The EGR passage 451 connects a portion of the exhaust passage 40 downstream of the upstream catalytic converter 42 and a portion of the intake passage 30 between the throttle valve 32 and the supercharger 33 . The EGR cooler 452 cools the exhaust gas (external EGR gas) recirculated from the exhaust passage 40 to the intake passage 30 through the EGR passage 451 by heat exchange. The EGR valve 453 is arranged in the EGR passage 451 downstream of the EGR cooler 452 and adjusts the flow rate of the exhaust gas flowing through the EGR passage 451 .

[Control system]
Next, a control system for the engine described above will be described. FIG. 4 is a block diagram showing an engine control system. The control system includes an ECU 20 (control unit). The ECU 20 is a microprocessor for overall control of the engine, and includes a well-known CPU, ROM, RAM, and the like.

Detection signals from various sensors are input to the ECU 20 . The ECU 20 includes the crank angle sensor SN1, the water temperature sensor SN2, the in-cylinder pressure sensor SN3, the airflow sensor SN4, the first and second intake air temperature sensors SN5 and SN7, the first and second intake pressure sensors SN6 and SN8, and the linear _{O2 sensor.} It is electrically connected to sensor SN9 and NOx sensor SN10. Information detected by these sensors (i.e., crank angle, engine speed, engine water temperature, cylinder pressure, intake flow rate, intake air temperature, intake pressure, exhaust gas oxygen concentration, NOx concentration, etc.) is sequentially input to the ECU 20. be. The vehicle is also provided with an accelerator sensor SN11 that detects the opening of an accelerator pedal (not shown). A detection signal from the accelerator sensor SN11 is also input to the ECU 20 .

The ECU 20 controls each part of the engine while executing various determinations and calculations based on the input information from each sensor. That is, the ECU 20 is electrically connected to the intake VVT 13a, the exhaust VVT 14a, the injector 15, the spark plug 16, the swirl valve 17, the throttle valve 32, the electromagnetic clutch 34, the bypass valve 37, the EGR valve 453, the high-pressure fuel pump 153, and the like. and outputs control signals to each of these devices based on the results of the above calculations and the like.

By executing a predetermined program, the ECU 20 performs a general control unit 21, an injection control unit 22 (a control unit that controls the fuel injection valve), an ignition control unit 23, an intake control unit 24, an EGR control unit 25, a fuel pressure control unit It operates so as to functionally include a section 26 (control unit that controls the fuel pressure adjustment mechanism), a deposit estimation section 27 (deposit estimation unit), a fuel temperature derivation section 28 and a storage section 29 .

The general control unit 21 comprehensively controls the control units 22 to 26, the deposit estimation unit 27, and the fuel temperature derivation unit 28 of the ECU 20 according to the engine operation scene and the like, and executes necessary calculations and controls.

The injection control unit 22 is a control module that controls the fuel injection operation of the injector 15 . The ignition control unit 23 is a control module that controls the ignition operation of the spark plug 16 . The intake control unit 24 is a control module that adjusts the flow rate and pressure of intake air introduced into the combustion chamber 6 , and controls the opening degrees of the throttle valve 32 and the bypass valve 37 and ON/OFF of the electromagnetic clutch 34 . The EGR control unit 25 is a control module that adjusts the amount of EGR gas introduced into the combustion chamber 6, and controls each operation of the intake VVT 13a and the exhaust VVT 14a and the opening of the EGR valve 453.

The fuel pressure control unit 26 adjusts the fuel pressure of the fuel supplied to the injector 15 by controlling the output of the high pressure fuel pump 153 . The fuel pressure control unit 26 sets the fuel pressure by referring to a basic fuel pressure map (FIGS. 6 and 7) that is predetermined according to the operating state of the engine (engine load and engine speed) and the combustion mode. Further, when the amount of deposit accumulated in the injection hole 15B of the injector 15 reaches a predetermined value or more, the fuel pressure control unit 26 refers to the deposit removal map (FIG. 8) to execute a cleaning mode for removing the deposit. set. In the cleaning mode, the high-pressure fuel pump 153 is controlled to increase the fuel pressure in a specific operating range. Due to the increase in fuel pressure, deposits accumulated on the inner surface or in the vicinity of the injection hole 15B are peeled off or scraped by the injected fuel.

The deposit estimating section 27 performs a process of estimating the amount of deposit accumulated in the nozzle hole 15B based on the operating state of the engine. The deposit estimating section 27 obtains a unit deposit amount, which is a deposit amount per unit time (for example, 100 ms), according to the operating state, and integrates the unit deposit amount to obtain the deposit amount. The fuel pressure control section 26 executes the cleaning mode when the deposit accumulation amount estimated by the deposit estimation section 27 becomes equal to or greater than a predetermined value.

The amount of deposit accumulation is basically determined by the operating time of the engine. However, the unit deposition amount varies depending on the fuel injection timing, fuel pressure, injection amount, etc. of the injector 15 . For example, when the fuel injection timing is set at a position where the piston 5 is close to the top dead center, the injected fuel rebounds from the cavity 51 . Fuel spray due to this rebound adheres to the vicinity of the injection hole 15B, which causes deposits to accumulate. Conversely, when the fuel injection timing is set at a position where the piston 5 is close to the bottom dead center, the rebounding of the fuel does not substantially occur. It is reasonable to derive

Further, in the operating region where the fuel pressure is set high in the engine body 1, the fuel is injected at high pressure from the injection hole 15B, so deposits are less likely to accumulate. On the other hand, when the fuel pressure is set to a high level, the deposits accumulated in the injection hole 15B are naturally removed, so it is possible to correct the unit amount of deposits so that the amount of restoration to the original state (the amount of deposits removed) is subtracted. Reasonable. Furthermore, in an operating range in which a large amount of fuel injection is set in the engine body 1, a large amount of fuel is injected from the nozzle holes 15B, so deposits are less likely to accumulate. Conversely, deposits tend to build up during an operating period in which the fuel injection amount is set to be small. Therefore, it is appropriate to offset-correct the unit deposit amount so as to adjust the deposit amount according to the fuel injection amount. In consideration of the above, it is desirable that the deposit estimating section 27 corrects each of the unit deposit amounts according to the fuel injection timing, fuel pressure, injection amount, etc. of the injector 15 and integrates them.

The fuel temperature deriving section 28 performs processing for obtaining the temperature of the fuel supplied to the combustion chamber 6 . Specifically, the fuel temperature derivation unit 28 performs a process of estimating the fuel temperature from the intake air temperature detected by the second intake air temperature sensor SN7 and the engine water temperature detected by the water temperature sensor SN2. For example, a thermometer may be installed on the fuel rail 154 to measure the fuel temperature, and the measured value may be input to the fuel temperature deriving section 28 . Note that when the fuel temperature is higher than a predetermined value, the increase in fuel pressure due to the cleaning mode is avoided. This is to prevent problems such as the generation of air bubbles in the fuel caused by increasing the fuel pressure while the temperature of the fuel is high.

The storage unit 29 stores various programs, set values, parameters, and the like for controlling the engine. In addition, the storage unit 29 stores the operation map shown in FIG. 5, the basic fuel pressure map shown in FIGS. 6 and 7, the deposit removal map shown in FIG. 8, and the like.

[Driving map]
FIGS. 5(A) to 5(C) are operation maps in which the operating regions of the engine are divided according to the difference in combustion mode. FIGS. 5A to 5C show differences in combustion control according to the progress of engine warm-up and the rotational speed/load of the engine. In the present embodiment, a first operation map Q1 (FIG. 5A) is used when the engine is warmed up, and a second operation map is used when the engine is partially warmed up. Q2 (FIG. 5(B)) and a third operation map Q3 (FIG. 5(C)) used when the engine is not yet warmed up and are cold are prepared. The first warm-up operation map Q1 includes first, second, third, fourth, and fifth regions A1, A2, A3, A4, and A5 with different combustion modes. The second operation map Q2 includes sixth, seventh, eighth, and ninth regions B1, B2, B3, and B4 with different combustion modes. The cold third operation map Q3 consists of one of the tenth regions C1.

<During warmth>
In the first operation map Q1, the first area A1 is a low/medium speed/low load area obtained by excluding a part of the high speed area from the low engine load area (including no load). The second area A2 is a low/medium speed/medium load area with a higher load than the first area A1. The fourth area A4 is a low-speed/high-load area in which the load is higher and the rotational speed is lower than in the second area A2. The third area A3 is a middle speed/high load area in which the rotational speed is higher than that of the fourth area A4. The fifth area A5 is a high speed area in which the rotation speed is higher than any of the first to fourth areas A1 to A4.

In the first region A1, partial compression ignition combustion (hereinafter referred to as SPCCI combustion) combining SI combustion and CI combustion is performed. SI combustion is a combustion mode in which the air-fuel mixture is ignited by a spark generated from the spark plug 16, and the air-fuel mixture is forcibly burned by flame propagation that spreads the combustion area from the ignition point to the surroundings. . CI combustion is a combustion mode in which an air-fuel mixture is combusted by self-ignition under an environment of high temperature and high pressure due to compression of the piston 5 . SPCCI combustion, which is a combination of these SI combustion and CI combustion, involves SI combustion of part of the air-fuel mixture in the combustion chamber 6 by spark ignition performed in an environment just before the air-fuel mixture self-ignites. It is a combustion mode in which another air-fuel mixture in the combustion chamber 6 is later subjected to CI combustion by self-ignition (due to further increase in temperature and pressure accompanying SI combustion). “SPCCI” is an abbreviation for “Spark Controlled Compression Ignition”.

SPCCI combustion has the property that heat release during CI combustion is steeper than heat release during SI combustion. In the waveform of the heat release rate due to SPCCI combustion, the rising slope at the beginning of combustion corresponding to SI combustion is smaller than the rising slope corresponding to subsequent CI combustion. When the temperature and pressure in the combustion chamber 6 increase due to SI combustion, the unburned air-fuel mixture self-ignites and CI combustion starts. After the start of CI combustion, SI combustion and CI combustion are performed in parallel. In CI combustion, the combustion speed of air-fuel mixture is faster than in SI combustion, so the heat generation rate is relatively large. However, since CI combustion is performed after compression top dead center, the slope of the heat release rate waveform does not become excessive. That is, when the compression top dead center is passed, the motoring pressure drops due to the descent of the piston 5, which suppresses the increase in the heat release rate, thereby avoiding an excessive increase in the heat release rate during CI combustion. be. In this way, in SPCCI combustion, CI combustion is performed after SI combustion. ), combustion noise can be suppressed.

SPCCI combustion also ends with the end of CI combustion. Since the CI combustion has a higher combustion speed than the SI combustion, it is possible to advance the combustion end timing as compared to the simple SI combustion (when all the fuel is SI-burned). Therefore, in SPCCI combustion, the end of combustion can be brought close to the compression top dead center in the expansion stroke. As a result, SPCCI combustion can improve fuel consumption performance compared to simple SI combustion.

In the first region A1, the above SPCCI combustion is performed in a lean environment (SPCCI_λ>1). That is, the opening degree of the throttle valve 32 is set to an opening degree at which more air than the amount of air corresponding to the stoichiometric air-fuel ratio is introduced into the combustion chamber 6 through the intake passage 30 . Specifically, the ECU 20 controls the air-fuel ratio (A/F), which is the weight ratio between the air (fresh air) introduced into the combustion chamber 6 through the intake passage 30 and the fuel injected into the combustion chamber 6 by the injector 15. is set to be greater than the stoichiometric air-fuel ratio (14.7), control is executed to cause the air-fuel mixture in the combustion chamber 6 to undergo SPCCI combustion.

Internal EGR that leaves the burned gas in the combustion chamber 6 is performed in many areas of the first area A1. The ECU 20 controls the intake VVT 13a and the exhaust VVT 14a to drive the intake and exhaust valves 11 and 12 so that a valve overlap is formed in which both the intake and exhaust valves 11 and 12 are opened across the exhaust top dead center. Then, the exhaust valve 12 is opened until the exhaust top dead center is passed (until the beginning of the intake stroke). As a result, the burned gas is drawn back from the exhaust port 10 to the combustion chamber 6, and internal EGR is realized. The period of valve overlap is set so as to achieve an in-cylinder temperature suitable for obtaining a desired SPCCI combustion waveform.

In the second region A2, control is executed to SPCCI burn the air-fuel mixture in an environment where the air-fuel ratio in the combustion chamber 6 substantially matches the stoichiometric air-fuel ratio (SPCCI_λ=1). The opening of the throttle valve 32 is set such that an amount of air corresponding to the stoichiometric air-fuel ratio is introduced into the combustion chamber 6 through the intake passage 30 . Note that, in the second region A2, the EGR valve 453 is opened to introduce the external EGR gas into the combustion chamber 6. Therefore, in the second region A2, the gas air-fuel ratio (G/F), which is the weight ratio of the total gas in the combustion chamber 6 and the fuel, becomes larger than the stoichiometric air-fuel ratio (14.7). Therefore, during operation in the second region A2, control is performed for SPCCI combustion of the air-fuel mixture while forming a G/F lean environment in which the G/F is greater than the stoichiometric air-fuel ratio and the A/F substantially matches the stoichiometric air-fuel ratio. is executed. The opening degree of the EGR valve 453 is set to an opening degree that achieves the stoichiometric air-fuel ratio on an A/F basis.

In the third region A3, control is executed to SPCCI burn the air-fuel mixture in an environment where the A/F in the combustion chamber 6 is slightly richer than the stoichiometric air-fuel ratio (SPCCI_λ≦1). A rich environment is set because a suitable amount of fuel injection is required to handle medium speed and high loads. On the other hand, in the fourth region A4, which is a high-load but low-speed operation region, SPCCI combustion of the air-fuel mixture is performed under an environment where the A/F substantially matches the stoichiometric air-fuel ratio (SPCCI_λ=1). Relatively orthodox SI combustion is performed in the fifth region A5. A/F is set to the stoichiometric air-fuel ratio or a value slightly richer than this (SI_λ≦1). Note that the A/F can be adjusted by the opening of the EGR valve 453 also in these regions A3 to A5.

<During half warm-up>
In the second operation map Q2 during half-warming up, the sixth area B1 corresponds to the combined area of the first and second areas A1 and A2 in the first operation map Q1. The seventh area B2, the eighth area B3 and the ninth area B4 respectively correspond to the third area A3, the fourth area A4 and the fifth area A5 of the first driving map Q1.

In the sixth region B1, as in the second region A2 of the first operation map Q1, control is executed to cause the air-fuel mixture to undergo SPCCI combustion under an environment where the A/F in the combustion chamber 6 substantially matches the stoichiometric air-fuel ratio. (SPCCI_λ=1). In at least a part of the sixth region B1, internal EGR is performed in which the valve overlap period is set and the burned gas remains in the combustion chamber 6. The supercharger 33 is turned on in the relatively high-load region and the relatively high-speed region of the sixth region B1, and is turned off in the other regions.

The seventh area B2, the eighth area B3, and the ninth area B4 are controlled in the same manner as the third area A3, the fourth area A4, and the fifth area A5 of the first driving map Q1, respectively. That is, in the seventh region B2, the air-fuel mixture is SPCCI-burned in an environment where the A/F in the combustion chamber 6 is slightly richer than the stoichiometric air-fuel ratio (SPCCI_λ≦1). In the eighth region B3, the air-fuel mixture is SPCCI-burned (SPCCI_λ=1) in an environment where the A/F substantially matches the stoichiometric air-fuel ratio. In the ninth region B4, orthodox SI combustion is performed, and A/F is set to the stoichiometric air-fuel ratio or a slightly richer value (SI_λ≦1).

<When cold>
The cold third operation map Q3 consists of only the tenth region C1. In the tenth region C1, control is executed to mix the fuel injected mainly during the intake stroke with air and perform SI combustion. The control in this tenth region C1 is similar to the combustion control of a general gasoline engine.

5A and 5B show specific regions A11 and B11, which are regions in which the deposit estimating unit 27 corrects the unit deposit amount according to the fuel injection timing (position of the piston 5). It is shown. In the first region A1 where SPCCI_λ>1 combustion is performed, three-split intake injection is employed in which the required fuel is injected in three divided portions during the intake stroke. However, when the required torque is less than the predetermined threshold, the third injection is executed in the compression stroke at a timing close to the top dead center of the piston. In other words, deposits are relatively easily accumulated. Such a pattern change is performed in a specific area A11, which is a low load/low rotation area within the first area A1. Further, in the sixth region B1 where SPCCI_λ=1 combustion is performed, the basic pattern is a pattern in which the required fuel is injected all at once during the intake stroke. It is executed at a timing close to the top dead center of the piston. In other words, deposits are relatively easily accumulated. Such a pattern change is performed in a specific region B11, which is a low load/low speed region within the sixth region B1. Therefore, the deposit estimating unit 27 corrects the specific areas A11 and B11 so that the unit deposit amount is relatively larger than in the other operating areas.

[Specific example of fuel pressure map]
As described above, the fuel pressure control section 26 sets the fuel pressure of the fuel supplied to the injector 15 according to the operating state. When setting the fuel pressure, the fuel pressure control unit 26 accesses the storage unit 29 and refers to a fuel pressure map in which fuel pressure setting values are predetermined in association with engine load (fuel injection amount) and engine speed. Then, the fuel pressure control unit 26 reads the fuel pressure value corresponding to the current engine load and engine speed from the fuel pressure map, and controls the high-pressure fuel pump 153 to set the specified fuel pressure.

FIG. 6 is an example of a basic fuel pressure map used for setting the fuel pressure of the injector 15 in SI combustion and SPCCI_λ=1 combustion. The vertical axis in FIG. 6 is the engine load, the horizontal axis is the engine speed (rpm), and the unit of the fuel pressure is MPa. Generally, in the low to medium load range, the fuel pressure is set low (40 MPa) when the engine speed is low, and is set high (60 MPa) when the engine speed is high. On the other hand, the fuel pressure is relatively suppressed in the middle to high load range (30 MPa in the low speed range and 40 MPa in the high speed range). This is to avoid deterioration in fuel efficiency due to an increase in the mechanical load on the high-pressure fuel pump 153 . Since the high-pressure fuel pump 153 is driven by the camshaft that drives the exhaust valve 12 as described above, it becomes an accessory loss of the engine body 1 . For this reason, the auxiliary equipment loss is suppressed by setting the fuel pressure to be low in the middle to high load range.

FIG. 7 is an example of a basic fuel pressure map used when setting the fuel pressure of the injector 15 in SPCCI_λ>1 combustion. The vertical axis in FIG. 7 is the fuel injection amount (mg) corresponding to the engine load, the horizontal axis is the engine speed (rpm), and the unit of the fuel pressure is MPa. In this SPCCI_λ>1 combustion, the fuel pressure is set to 40 MPa regardless of the engine load and engine speed. This is because the amount of fuel injected is small in lean combustion, and since the necessary fuel is divided into three parts and injected as described above, there is no need to raise the fuel pressure by increasing the auxiliary machine loss.

FIG. 8 is an example of a fuel pressure map for deposit removal, which is used when the cleaning mode of the injector 15 is executed in SI combustion and SPCCI_λ=1 combustion. As described above, the fuel pressure control unit 26 executes the cleaning mode for removing the deposit when the amount of deposit accumulated in the injection hole 15B of the injector 15 reaches or exceeds a predetermined value. In the cleaning mode, the fuel pressure is increased, and deposits accumulated in the vicinity of the injection hole 15B are stripped off by the discharge pressure of the fuel from the injection hole 15B. When executing the cleaning mode, the fuel pressure control unit 26 switches from the basic fuel pressure map shown in FIG. 6 to the deposit removal fuel pressure map shown in FIG. 8 to set the fuel pressure of the injector 15 .

In the fuel pressure map for deposit removal in FIG. The fuel pressure, which was 40 MPa in the basic fuel pressure map, is now set to 60 MPa. That is, in this operating range, the fuel pressure is increased when the cleaning mode is executed. Deposits near the injection hole 15B are removed by such an increase in fuel pressure.

[Cases where the increase in fuel pressure is restricted]
As described above, the fuel pressure control unit 26 applies the deposit removal fuel pressure map to increase the fuel pressure and executes the cleaning mode when the amount of deposits accumulated in the nozzle hole 15B reaches or exceeds the predetermined value. However, under certain conditions, the increase in fuel pressure is restricted. Modes of limiting fuel pressure rise are roughly classified as follows:
(A) limiting the cleaning mode itself to which the fuel pressure map for deposit removal is applied;
(B) Applying a fuel pressure map for deposit removal, but setting a region on the map to limit the increase in fuel pressure;
There are two cases. In this embodiment, as a specific example of the above case (A),
(A1) When lean combustion is performed,
(A2) When the fuel temperature is high,
is exemplified. Also, as a specific example of the above case (B),
(B1) When the engine load is in the high load region,
(B2) When the engine speed is in the high speed region,
is exemplified.

The "restriction" of the increase in fuel pressure includes complete "prohibition" of the increase in fuel pressure as well as "suppression" in which the degree of increase in fuel pressure is reduced relative to the degree of increase in normal fuel pressure in the cleaning mode. In cases (A1) and (A2), in the case of "prohibited", the transfer to the cleaning mode, that is, the application of the deposit removal fuel pressure map itself is prohibited even if the accumulated deposit amount is greater than or equal to the predetermined value. As an example of "suppression", a fuel pressure map for deposit removal for "suppression" is applied, in which the degree of increase in fuel pressure is set lower than that of the normal fuel pressure map for deposit removal. An embodiment can be mentioned. In cases (B1) and (B2), an example of "prohibition" is to set the fuel pressure exactly the same as that of the basic fuel pressure map in a predetermined operating range of the fuel pressure map for deposit removal. Further, as an example of "suppression", there is a mode in which the degree of increase in fuel pressure in the predetermined operating range is set smaller than the value of the normal fuel pressure map for deposit removal.

<A1; Restrictions during lean combustion>
The fuel pressure control unit 26 limits the increase in the fuel pressure when the air-fuel ratio of the air-fuel mixture generated in the combustion chamber is set to be leaner than the stoichiometric air-fuel ratio. In the present embodiment, SPCCI_λ>1 combustion in which the air-fuel ratio is set leaner than the stoichiometric air-fuel ratio is performed in the first region A1 of FIG. 5(A). During execution of this SPCCI_λ>1 combustion, the fuel pressure control unit 26 prohibits or suppresses the increase in fuel pressure for the cleaning mode. This is because when the fuel pressure of the injector 15 is increased in a situation in which a lean air-fuel mixture is generated and burned, such as SPCCI_λ>1 combustion, there is a tendency that the linearity of the fuel injection amount from the injector 15 cannot be ensured. It is from. This point will be described with reference to FIG.

The fuel pressure control unit 26 gives a control pulse having a pulse width corresponding to the valve opening period of the injection hole 15B to the injector 15 to cause the injector 15 to perform an injection operation. The injector 15 is driven by applying a pulse-controlled current to an internal coil that operates a valve body that opens and closes the injection hole 15B. The amount of fuel injected from the injection hole 15B is adjusted by the pulse width of the control pulse (the period during which the injection hole 15B is opened).

9A and 9B are time charts showing examples of pulse widths W1 and W2 of control pulses for the injector 15. FIG. FIG. 9A shows a control pulse with a small duty ratio, that is, a control pulse with a relatively short pulse width W1 corresponding to the high period "H" of the pulse with respect to the pulse period T. FIG. When the control pulse with such a small pulse width W1 is applied to the injector 15, the valve opening period of the injection hole 15B is shortened, so the fuel injection amount is reduced. On the other hand, FIG. 9B shows a control pulse with a large duty ratio, that is, a control pulse with a relatively long pulse width W2 with respect to the pulse period T. FIG. In the case of such a control pulse with a large pulse width W2, the valve opening period of the injection hole 15B is lengthened, so the fuel injection amount is also increased.

FIG. 9C is a graph showing an example of the relationship between the pulse width of the control pulse for the injector 15 and the fuel injection amount. As a characteristic of the general-purpose injector 15, the linearity of the fuel injection amount decreases in a region where the pulse width of the control pulse becomes too small. That is, there is a tendency that the valve opening period of the injection hole 15B is not proportional to the injection amount. In the graph of FIG. 9(C), in the region where the pulse width is 700 μs or more, the fuel injection amount increases linearly as the pulse width increases, and the linearity between them is high. However, in the region where the pulse width is less than 700 μs, the fuel injection amount does not increase linearly with increasing pulse width, and the graph shows fluctuations. Roughly speaking, the region where the pulse width is less than 700 μs can be called the region of small pulse width W1 shown in FIG. 9A, and the region of 700 μs or more can be called the region of large pulse width W2 shown in FIG. 9B.

In lean combustion, the amount of fuel injected from the injector 15 is relatively small, so the pulse width is set to a relatively small value. If the fuel pressure is increased in this situation, the injection amount per unit time will increase, so it is necessary to reduce the originally set small pulse width and shorten the valve opening period of the injection hole 15B. . As shown in FIG. 9(C), in the region where the pulse width is too small, the linearity of the fuel injection amount decreases, and the valve opening period of the injection hole 15B and the injection amount tend to be out of proportion. When the linearity is lowered, the desired air-fuel mixture distribution cannot be formed in the combustion chamber 6, resulting in deterioration of combustion stability.

Especially in the present embodiment, in the first region A1 where SPCCI_λ>1 combustion is applied, three-split intake injection is employed. That is, since the amount of fuel required to achieve the target torque is injected in three separate injections, the pulse width per injection is originally small. Therefore, if the fuel pressure is increased in the SPCCI_λ>1 combustion, the combustion stability tends to deteriorate. In view of this point, it is desirable to set the cleaning mode to prohibited when SPCCI_λ>1 combustion is executed, or at least to set the fuel pressure increase to be suppressed. In view of the above, in the present embodiment, no deposit removal fuel pressure map for SPCCI_λ>1 combustion is prepared. By prohibiting the cleaning mode when SPCCI_λ>1 combustion is executed, disturbance of the air-fuel mixture distribution in the cylinder is suppressed, and combustion stability can be ensured.

<A2; Restriction when fuel temperature is high>
The fuel pressure control unit 26 limits the increase in fuel pressure when the fuel temperature derived by the fuel temperature deriving unit 28 is higher than a preset reference temperature. If the temperature of the fuel supplied from the fuel supply system 150 rises too much due to, for example, the temperature of the engine body 1 becoming too high, bubbles may be generated from the fuel. If the bubbles enter the injector 15, there may occur a case where the amount of fuel corresponding to the fuel pressure and the valve opening period of the injection hole 15B cannot be injected (hereinafter referred to as "fuel failure"). Naturally, if fuel failure occurs, combustion stability cannot be ensured.

As the fuel pressure is increased by the high-pressure fuel pump 153, the fuel temperature tends to increase. If the fuel pressure is increased in order to execute the cleaning mode when the fuel temperature has already risen, the fuel temperature will be further increased, possibly promoting the occurrence of a fuel failure. Therefore, if the fuel temperature is higher than a predetermined threshold value, and if the fuel pressure is further increased, the possibility of occurrence of a fuel failure will be increased, the fuel pressure control unit 26 will control the amount of deposit even if the accumulated deposit amount is equal to or greater than the predetermined value. Execution of the cleaning mode is prohibited or suppressed even if it is deposited on the surface. As a result, fuel failure can be suppressed, and combustion stability can be ensured.

<B1; Restriction in high load region>
When the load range of the engine is divided into a high load range in which the load is relatively high and a low load range in which the load is relatively low, the fuel pressure control unit 26 increases the fuel pressure in the high load range. limit. Since the high-pressure fuel pump 153 is operated by receiving a mechanical driving force from the engine body 1 , an increase in fuel pressure increases the mechanical load (auxiliary equipment loss) of the engine body 1 . Generally, when the engine load is high, the fuel pressure of the injector 15 is set high in order to increase the fuel injection amount per unit time. If the fuel pressure is further increased to execute the cleaning mode under such a high load, the mechanical load on the high-pressure fuel pump 153 is further increased, resulting in deterioration of fuel efficiency.

In addition, in the high load region where the fuel pressure is originally set high and/or the fuel injection amount is set large, an effect of cleaning deposits adhering to the injection hole 15B can be expected. In other words, it can be said that the fuel pressure is high in the high load range, the fuel injection amount per unit time is large, and the cleaning operation to remove the deposits is naturally performed. Therefore, the fuel pressure control unit 26 limits the increase in fuel pressure for deposit cleaning in at least a part of the high load region (predetermined range of the basic fuel pressure map). As a result, the mechanical drive resistance of the high-pressure fuel pump 153 can be prevented from increasing unnecessarily.

In the fuel pressure map for deposit removal shown in FIG. 8, the fuel pressure for removing deposits is predetermined according to the engine load. In this deposit removal fuel pressure map, the fuel pressure in the low load region is set higher than the basic fuel pressure map for SI combustion and SPCCI_λ=1 combustion shown in FIG. Set to fuel pressure. That is, in the fuel pressure map for deposit removal, the fuel pressure is set to the same fuel pressure as in the basic fuel pressure map in the high engine load range (0.4/0.8 to 1.4). Specifically, in the high load region, in the operating region where the engine speed is low (500 to 2750 rpm), the fuel pressure is maintained at 30 MPa as in the basic fuel pressure map, and the engine speed is maintained at high speed (3000 to 6500 rpm). ), the fuel pressure is maintained at 40 MPa. As described above, the fuel pressure is increased relative to the basic fuel pressure map in a portion of the low load to medium load range (0.125 to 0.35/0.45).

Further, in the basic fuel pressure map of FIG. 6, the set fuel pressure is predetermined according to the engine load. Focus is placed on a predetermined range of this basic fuel pressure map, specifically, a range in which the engine load is 0.125 to 0.55/0.7 and the engine speed is 1000 to 3000 rpm. In the predetermined range, the fuel pressure (60 MPa) in the relatively high load range is set higher than the fuel pressure (40 MPa) in the relatively low load range. In the deposit removal fuel pressure map of FIG. 8, the fuel pressure is maintained at 60 MPa in the relatively high load region. This is because the basic fuel pressure map in the operating range already has a high fuel pressure of 60 MPa that allows deposits to be removed, and there is no need to increase the fuel pressure by increasing auxiliary equipment loss. . Therefore, the fuel pressure control unit 26 prohibits the increase of the fuel pressure when the engine load is in the high load region when the deposit accumulation amount is equal to or greater than the predetermined value.

<B2; Restriction in high speed range>
When the load region of the engine is divided into a high speed region in which the speed of rotation is relatively high and a low speed region in which the speed of rotation is relatively low, the fuel pressure control unit 26 controls the fuel pressure in the high speed region. limit the rise of Generally, when the engine speed is high, the total time during which the injection hole 15B is open becomes longer, and the fuel injection amount per unit time increases compared to when the engine speed is low. Therefore, it is possible to remove deposits from the injection holes 15B by ejecting a large amount of fuel without increasing the fuel pressure, and it can be said that the cleaning operation is naturally performed. Nevertheless, increasing the fuel pressure to execute the cleaning mode at such high engine speeds unnecessarily increases the mechanical load on the high-pressure fuel pump 153, resulting in poor fuel efficiency. . Therefore, the fuel pressure control unit 26 limits the increase in fuel pressure for deposit cleaning in the high load range.

In the fuel pressure map for deposit removal shown in FIG. 8, it can be said that the fuel pressure for removing deposits is predetermined according to the engine speed. In this deposit removal fuel pressure map, the fuel pressure is set higher than the basic fuel pressure map for SI combustion and SPCCI_λ=1 combustion shown in FIG. The region is set to the same fuel pressure as the basic fuel pressure map. That is, in the deposit removal fuel pressure map, the fuel pressure is set to the same fuel pressure as in the basic fuel pressure map in the high revolution range (3250 to 6500 rpm). Specifically, in the operating region (0.125 to 0.7) where the engine load is relatively low in the high speed region, the fuel pressure is maintained at 60 MPa as in the basic fuel pressure map, and the engine load is relatively low. Even in the high operating range (0.8-1.4), the fuel pressure is maintained at 40 MPa. As described above, the fuel pressure is increased with respect to the basic fuel pressure map in a part of the low speed range (500 to 3000).

It can also be said that in the basic fuel pressure map of FIG. 6, the set fuel pressure is predetermined according to the engine speed. Focus is placed on a predetermined range of this basic fuel pressure map, specifically, a range in which the engine load is 0.125 to 0.35 and the engine speed is 500 to 6500 rpm. In the predetermined range, the fuel pressure (60 MPa) in the high revolution range is set higher than the fuel pressure (40 MPa) in the low revolution range. In the deposit removal fuel pressure map of FIG. 8, the fuel pressure is maintained at 60 MPa in the high revolution range. This is because deposits can be removed if the fuel pressure is as high as 60 MPa, as described above. Therefore, the fuel pressure control unit 26 prohibits the increase of the fuel pressure when the engine speed is in the high speed region when the deposit accumulation amount reaches or exceeds the predetermined value.

[Fuel pressure switching control flow]
FIG. 10 is a flowchart showing an example of fuel pressure switching control of the injector 15 by the ECU 20 (FIG. 4). The ECU 20 reads various signals from sensors SN1 to SN11 shown in FIG. 4 and other sensors to acquire information about the operating state of the engine body 1 (step S1). Based on the acquired information, it is specified which region of the driving maps Q1 to Q3 shown in FIGS. 5(A) to 5(C) corresponds to the current driving point.

Next, the deposit estimating unit 27 obtains the unit deposit amount in the current processing cycle according to the operating state, and integrates the unit deposit amount to obtain the deposit amount (step S2). The deposit estimator 27 corrects the unit deposit amount determined by the operating time and the operating state using a coefficient determined by the fuel injection timing (the degree of spray rebound from the piston 5), the fuel pressure, and the injection amount. Then, the unit deposition amount in the processing cycle is obtained.

After that, the fuel pressure control unit 26 determines the current operating range (step S3). Here, for simplification, the operating region is the SI combustion region (tenth region C1 in FIG. 5(C)), the SPCCI_λ=1 combustion region (sixth region B1 in FIG. 5(B)), or , SPCCI_λ>1 combustion region (first region A1 in FIG. 5A). If the operating region is not an operating region in which SI combustion or SPCCI_λ=1 combustion is performed (NO in step S3), that is, if it is an operating region in which SPCCI_λ>1 combustion is performed, fuel pressure control unit 26 performs the operation shown in FIG. The fuel pressure of the injector 15 is set with reference to the basic fuel pressure map for SPCCI_λ>1 combustion shown in (step S4). That is, when SPCCI_λ>1 combustion is executed, as described above, the cleaning mode for increasing the fuel pressure is prohibited in consideration of the problem of the decrease in the linearity of the fuel injection amount.

On the other hand, if the operating region is the operating region in which SI combustion or SPCCI_λ=1 combustion is performed (YES in step S3), the fuel pressure control unit 26 determines that the deposit accumulation amount obtained by the deposit estimation unit 27 in step S2 is a predetermined amount. It is determined whether or not the threshold value Th1 is exceeded (step S5). The threshold value Th1 is set to an appropriate value before reaching a deposit accumulation amount that deteriorates the fuel injection characteristics from the nozzle hole 15B. If the deposit accumulation amount does not exceed the threshold Th1 (NO in step S5), the fuel pressure control unit 26 does not execute the cleaning mode, and refers to the basic fuel pressure map for SI combustion and SPCCI_λ=1 combustion shown in FIG. Then, the fuel pressure of the injector 15 is set (step S7).

If the deposit accumulation amount exceeds the threshold value Th1 (YES in step S5), the fuel pressure control unit 26 determines that the fuel temperature deriving unit 28 determines the detection value of the second intake air temperature sensor SN7 and the water temperature sensor SN2 in this processing cycle. The fuel temperature obtained from the detected value of is referred to (step S6). When the fuel temperature is equal to or higher than the predetermined threshold Th2 (NO in step S6), that is, when the fuel temperature is considerably high, the fuel pressure control unit 26 does not execute the cleaning mode, and the SI combustion and the SPCCI_λ=1 combustion are The fuel pressure of the injector 15 is set with reference to the basic fuel pressure map (step S7). This is because even if the amount of deposited deposits exceeds the threshold value Th1, if the fuel pressure is increased while the temperature of the fuel is high, the temperature of the fuel is further increased and the fuel failure occurs. Because it is possible.

On the other hand, if the fuel temperature is less than the threshold Th2 (YES in step S6), the fuel pressure control section 26 executes the cleaning mode. That is, the fuel pressure map to be referred to is switched from the basic fuel pressure map to the fuel pressure map for deposit removal shown in FIG. 8 (step S8). As a result, when the engine belongs to a predetermined operating range (low-load to medium-load range), the fuel pressure is raised above the basic fuel pressure map, and deposits near the injection hole 15B are removed.

[Modification]
Although the embodiments of the present invention have been described above, the present invention is not limited to these, and various modified embodiments are possible.

(1) In the above embodiment, in the fuel pressure map for deposit removal in FIG. 8, the fuel pressure is not increased in the high-load operating range. This is just an example, and the fuel pressure may be increased during execution of the cleaning mode even in a high-load operating range as long as the engine is in a relatively low-speed range.

(2) In the above embodiment, the cleaning mode is not executed when SPCCI_λ>1 combustion is executed. Instead of this, the lean combustion is corrected to the fuel-rich side by temporarily changing the combustion form from SPCCI_λ>1 combustion to SPCCI_λ=1 combustion, for example, and then the cleaning mode is executed to increase the fuel pressure. Also good.

(3) In the above embodiment, the cleaning mode is not executed when the fuel temperature is equal to or higher than the threshold Th2 (step S6 in FIG. 10). If the vehicle is equipped with a means (cooling device, etc.) to prevent the fuel temperature from rising, in other words, if the vehicle is equipped with measures to prevent the fuel temperature from rising, the process of determining the fuel temperature should be omitted. You can do it.

Reference Signs List 1 engine body 5 piston 50 crown surface 51 cavity 6 combustion chamber 6U combustion chamber ceiling surface 15 injector (fuel injection valve)
15A head portion 15B injection hole 153 high-pressure fuel pump (fuel pressure adjustment mechanism)
20 ECU (engine control unit)
22 injection control unit (control unit that controls the fuel injection valve)
26 fuel pressure control unit (control unit that controls the fuel pressure adjustment mechanism)
27 deposit estimation unit (deposit estimation unit)

Claims (7)

Arranged in a combustion chamber partially partitioned by a piston having a cavity on the crown surface, equipped with a fuel injection valve that directly injects fuel toward the cavity , SI burns a part of the air-fuel mixture by spark ignition, and others A control device for an engine capable of performing partial compression ignition combustion in which CI combustion is performed by self-ignition of the air-fuel mixture of
a fuel pressure adjustment mechanism that adjusts the fuel pressure of the fuel supplied to the fuel injection valve;
a control unit that controls the fuel injection valve and the fuel pressure adjustment mechanism;
a deposit estimating unit that performs a process of estimating the amount of deposit accumulated in the nozzle hole of the fuel injection valve based on the operating state of the engine;
The control unit is
Adjusting the length of the valve opening timing of the nozzle hole of the fuel injection valve by the length of the pulse width of the control pulse,
When performing partial compression ignition combustion of the air-fuel mixture in an environment of λ=1 where the air-fuel ratio substantially matches the stoichiometric air-fuel ratio, the fuel injection valve is based on a pattern in which the required fuel is injected all at once during the intake stroke, and the air-fuel ratio is stoichiometric. When the air-fuel mixture is subjected to partial compression ignition combustion under an environment of λ>1, which is leaner than the air-fuel ratio, the fuel injection valve is used to split-inject the required fuel in the intake stroke,
controlling the fuel pressure adjustment mechanism to increase the fuel pressure when the deposit amount estimated by the deposit estimation unit reaches or exceeds a predetermined value;
When the speed range of the engine is divided into at least a high speed range in which the speed is relatively high and a low speed range in which the speed is relatively low, the increase in the fuel pressure is suppressed in the high speed range. in the control system of the engine to limit
The control unit is
When the partial compression ignition combustion with λ=1 is performed, the fuel pressure is increased in the low speed region when the deposit accumulation amount reaches or exceeds a predetermined value, while the fuel pressure is decreased in the high speed region. limit the rise
A control device for an engine, which limits an increase in the fuel pressure regardless of the engine speed even when the amount of deposit accumulation exceeds a predetermined value when partial compression ignition combustion with λ>1 is performed. In the engine control device according to claim 1,
further comprising a storage unit that stores a basic fuel pressure map in which the fuel pressure to be set is predetermined according to the engine speed;
In the predetermined range of the basic fuel pressure map, the fuel pressure in the high rotation region is set higher than the fuel pressure in the low rotation region,
The control unit causes the fuel pressure regulating mechanism to set the fuel pressure based on the basic fuel pressure map, and when the engine speed is in the high speed region when the deposit accumulation amount is equal to or greater than a predetermined value. , an engine control device for limiting an increase in the fuel pressure. In the engine control device according to claim 1 or 2,
The engine control device, wherein the control unit prohibits an increase in the fuel pressure when the engine speed is in the high speed region. In the engine control device according to claim 1 or 2,
The engine control device, wherein the control unit reduces the degree of increase in the fuel pressure when the engine speed is in the high speed region. In the engine control device according to claim 2,
The storage unit stores, in addition to the basic fuel pressure map, a deposit removal fuel pressure map in which a fuel pressure for removing deposits accumulated in the injection hole is predetermined according to the engine speed,
In the deposit removal fuel pressure map, the fuel pressure in the low speed range is set higher than that in the basic fuel pressure map, and the fuel pressure in the high speed range is set to the same fuel pressure as in the basic fuel pressure map,
The control unit of the engine applies the deposit removal fuel pressure map to cause the fuel pressure adjustment mechanism to set the fuel pressure when the deposit accumulation amount reaches or exceeds a predetermined value. An engine body including a combustion chamber partially defined by a piston having a cavity on the crown surface, and a fuel injection valve disposed in the combustion chamber and injecting fuel directly toward the cavity;
A control device according to any one of claims 1 to 5,
The engine system according to claim 1, wherein a head portion of the fuel injection valve having the injection hole is arranged on a ceiling surface of the combustion chamber so as to face the cavity near a radial center of the combustion chamber. In the engine system according to claim 6,
further comprising a fuel supply device including a tank for storing fuel and a pump for sending fuel from the tank to the fuel injection valve;
The fuel pressure adjustment mechanism is the pump, and the pump is operated by being given a mechanical driving force from the engine body,
The engine system, wherein the control unit regulates the fuel pressure by controlling the output of the pump.

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