JP7244023B2 - roasting equipment - Google Patents

roasting equipment Download PDF

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JP7244023B2
JP7244023B2 JP2020117745A JP2020117745A JP7244023B2 JP 7244023 B2 JP7244023 B2 JP 7244023B2 JP 2020117745 A JP2020117745 A JP 2020117745A JP 2020117745 A JP2020117745 A JP 2020117745A JP 7244023 B2 JP7244023 B2 JP 7244023B2
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JP2022015107A (en
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英人 藤田
泰孝 小川
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エジソンハード株式会社
大正電気工業株式会社
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Description

本発明は、コーヒー豆その他の穀類または茶葉等の焙煎対象物を加熱し焙煎するための焙煎装置に関する。 TECHNICAL FIELD The present invention relates to a roasting apparatus for heating and roasting an object to be roasted, such as coffee beans, other grains, or tea leaves.

ドラムの内にコーヒー豆等の焙煎対象物を収め、ドラムを回転させながら焙煎対象物を加熱して焙煎を行う焙煎装置が公知である(例えば、下記特許文献を参照)。 2. Description of the Related Art A roasting apparatus is known in which objects to be roasted, such as coffee beans, are placed in a drum, and the objects to be roasted are heated and roasted while rotating the drum (see, for example, the following patent documents).

特開2019-083716号公報JP 2019-083716 A

既存の焙煎装置では、熱風即ち高熱の空気が焙煎対象物に当たってこれを加熱する。焙煎対象物に吹き当たった空気は、ダクトを通じて大気に放出される。その放出される空気には、焙煎対象物の香りや風味を司る成分が含まれている。つまり、焙煎の過程で、焙煎対象物の香りや風味の一部を逃がし、損なっていることになる。 In existing roasting equipment, hot or hot air hits and heats the object to be roasted. The air that hits the object to be roasted is released to the atmosphere through the duct. The released air contains components that control the aroma and flavor of the roasting object. In other words, during the roasting process, part of the aroma and flavor of the object to be roasted escapes and is damaged.

以上の問題に着目してなされた本発明は、焙煎する対象物の成分を極力逃がさないような焙煎装置を実現しようとするものである。 SUMMARY OF THE INVENTION The present invention, which has been made in view of the above problems, is intended to realize a roasting apparatus that prevents the components of the roasted object from escaping as much as possible.

本発明では、コーヒー豆その他の穀類または茶葉等の焙煎対象物を加熱し焙煎するためのものであって、焙煎対象物を内部に収容しその内部の雰囲気を大気圧よりも高圧としながら内部の雰囲気が流出入しないように維持できる密閉可能な収容容器と、前記収容容器の内部に配設され、密閉した収容容器の内部に収容した焙煎対象物を加熱する加熱機構とを具備し、焙煎対象物を加熱し焙煎する全期間に亘り、前記収容容器を密閉したまま収容容器内の雰囲気を外部に漏出させず、なおかつ収容容器内の圧力を0.5MPa以上の高圧に保ち、その状態で収容容器内で焙煎した対象物を得る焙煎装置を構成した。 In the present invention, an object to be roasted such as coffee beans, other grains, or tea leaves is heated and roasted. a container that can be sealed so as to prevent the internal atmosphere from flowing in and out, and a heating mechanism that is disposed inside the container and heats the object to be roasted that is housed inside the sealed container. During the entire period of heating and roasting the object to be roasted, the atmosphere in the container is prevented from leaking to the outside while the container is sealed, and the pressure in the container is kept at a high pressure of 0.5 MPa or more. The roasting device is configured to hold the object and to obtain the object roasted in the container in that state .

加えて、前記収容容器の内部に不活性ガスを注入するガス注入機構を具備し、前記収容容器の内部の空気の一部または全部を前記不活性ガスで置換した状態で密閉した収容容器の内部の焙煎対象物を前記加熱機構により加熱し焙煎するものとすることが好ましい。 In addition, a gas injection mechanism for injecting an inert gas into the inside of the container is provided, and the inside of the container is sealed in a state in which part or all of the air inside the container is replaced with the inert gas. It is preferable that the object to be roasted is heated and roasted by the heating mechanism.

また、焙煎対象物を加熱して焙煎する際、前記収容容器の内部の圧力や前記加熱機構の温度を柔軟に制御可能であればより好ましい。 Further, it is more preferable if the pressure inside the storage container and the temperature of the heating mechanism can be flexibly controlled when the object to be roasted is heated and roasted.

本発明によれば、焙煎する対象物の成分を極力逃がさないような焙煎装置を実現できる。 According to the present invention, it is possible to realize a roasting apparatus that does not allow the components of the object to be roasted to escape as much as possible.

本発明の一実施形態の焙煎装置の正断面図。1 is a front cross-sectional view of a roasting device according to one embodiment of the present invention; FIG. 同実施形態の焙煎装置の側断面図。FIG. 2 is a side sectional view of the roasting device of the same embodiment;

本発明の一実施形態を、図面を参照して説明する。図1に本実施形態の焙煎装置の正断面図を、図2に同実施形態の焙煎装置の側断面図を、それぞれ示す。本実施形態の焙煎装置は、焙煎対象物4、特にコーヒー豆を内部に収容し、その内部の雰囲気を大気圧よりも高圧としながら内部の雰囲気が流出入しないように維持できる密閉可能な収容容器1と、収容容器1の内部に不活性ガス、特に窒素ガスを注入するガス注入機構2と、密閉した収容容器1の内部で焙煎対象物4を加熱する加熱機構3とを具備してなる。 One embodiment of the present invention will be described with reference to the drawings. FIG. 1 shows a front sectional view of the roasting apparatus of this embodiment, and FIG. 2 shows a side sectional view of the roasting apparatus of the same embodiment. The roasting apparatus of this embodiment accommodates the object 4 to be roasted, particularly coffee beans, and is sealed so that the internal atmosphere can be kept from flowing in and out while maintaining the internal atmosphere at a pressure higher than the atmospheric pressure. It comprises a storage container 1, a gas injection mechanism 2 for injecting an inert gas, especially nitrogen gas, into the storage container 1, and a heating mechanism 3 for heating an object 4 to be roasted inside the closed storage container 1. It becomes

収容容器1は、内部空間を囲繞する本体11と、その本体11の正面側を開閉する扉12とを備えている。扉12を開けば、内部空間を外部に開放することができる。扉12を閉じれば、内部空間を外部から隔絶して閉止することができる。収容容器1は、その内部空間の雰囲気の圧力を大気圧を超える高圧に保つことが可能な耐圧性能を有している。例えば、収容容器1は、最高使用圧力を0.5MPaとし、内部空間の雰囲気の圧力を0.5MPaまで増大させることができる。収容容器1が、その内部空間の雰囲気の圧力を少なくとも0.5MPa以上、1MPa以上、または1.5MPa以上の高圧に保つことが可能な耐圧性能を有するものであってもよい。 The container 1 includes a main body 11 surrounding an internal space and a door 12 opening and closing the front side of the main body 11. - 特許庁By opening the door 12, the internal space can be opened to the outside. By closing the door 12, the internal space can be isolated from the outside and closed. The storage container 1 has pressure resistance performance capable of keeping the pressure of the atmosphere in its internal space at a pressure higher than the atmospheric pressure. For example, the container 1 can have a maximum working pressure of 0.5 MPa, and the pressure of the atmosphere in the internal space can be increased up to 0.5 MPa. The storage container 1 may have a pressure resistance performance capable of maintaining the pressure of the atmosphere in its internal space at a high pressure of at least 0.5 MPa or higher, 1 MPa or higher, or 1.5 MPa or higher.

収容容器1の本体11及び扉12にはそれぞれ断熱材13を配しており、収容容器1の内部空間と外部との間での熱の出入りを抑制している。因みに、図2に示すように、扉12には、これを閉じた状態で外部から内部空間を覗き見ることのできるようにサイトホール14を設けてある。 A heat insulating material 13 is arranged on each of the main body 11 and the door 12 of the container 1 to suppress heat transfer between the internal space of the container 1 and the outside. Incidentally, as shown in FIG. 2, the door 12 is provided with a sight hole 14 so that the internal space can be seen from the outside when the door is closed.

図1に示すように、ガス注入機構2は、大気圧よりも高圧の不活性ガスの供給源となるボンベ等(図示せず)と、当該ボンベ等に接続し収容容器1の本体11の一方側から不活性ガスを内部空間に導入する導入路21と、収容容器1の本体11の他方側から内部空間の雰囲気を外部に排出させる排出路22と、導入路21及び排出路22を開閉するそれぞれのバルブ23、24とを要素とする。 As shown in FIG. 1, the gas injection mechanism 2 includes a cylinder or the like (not shown) serving as a supply source of inert gas having a pressure higher than atmospheric pressure, and one side of the main body 11 of the container 1 connected to the cylinder or the like. The introduction path 21 for introducing the inert gas into the internal space from the side, the discharge path 22 for discharging the atmosphere of the internal space to the outside from the other side of the main body 11 of the container 1, and the introduction path 21 and the discharge path 22 are opened and closed. Each valve 23, 24 is used as an element.

収容容器1の扉12を閉じた状態で、導入路21及び排出路22上の両バルブ23、24を開弁すれば、ボンベ等から供給される不活性ガスにより収容容器1の内部空間の空気を置換することができる。さらに、排出路22上のバルブ24を開弁したまま導入路21上のバルブ23を閉弁して、高圧の不活性ガスを収容容器1の内部空間に充填することもできる。両バルブ23、24を閉弁すれば、導入路21及び排出路22を通じた雰囲気の流出入を抑止し、収容容器1の内部空間を気密に維持することができる。 If both the valves 23 and 24 on the introduction path 21 and the discharge path 22 are opened with the door 12 of the storage container 1 closed, the inert gas supplied from a cylinder or the like will cause the air in the interior space of the storage container 1 to rise. can be replaced. Furthermore, the valve 23 on the introduction path 21 can be closed while the valve 24 on the discharge path 22 is open, and the internal space of the container 1 can be filled with the high-pressure inert gas. By closing both the valves 23 and 24, the atmosphere can be prevented from flowing in and out through the introduction path 21 and the discharge path 22, and the internal space of the container 1 can be kept airtight.

加熱機構3は、その内に焙煎対象物4を収める回転可能なドラム(焙煎カゴ)31と、ドラム31内の焙煎対象物4を加熱するヒータ32とを要素とする。ドラム31は、正面側が開通し背面側が閉塞した円筒状をなす、銅、鉄、ステンレス鋼等を素材とする金属製の部材であり、前後方向に伸びる略水平な軸Aを中心に回動する。図1に示すように、ドラム31は、その中心軸Aと略並行に延伸する駆動ローラ33及び従動ローラ34により下方から支持されている。各ローラ33、34の外周面はそれぞれ、ドラム31の外周壁に外接している。駆動ローラ33は、伝動機構35を介して駆動モータ36に接続しており、駆動モータ36から回転駆動力の供給を受けて自転し、ドラム31の外周壁を転がすようにしてドラム31を回転させる。従動ローラ34は、ドラム31の外周壁を支えながらドラム31に従動して自転する。なお、ドラム31の外周壁に、これを貫通する多数の小孔を穿っていることがある。 The heating mechanism 3 includes a rotatable drum (roasting basket) 31 in which the objects 4 to be roasted are stored, and a heater 32 for heating the objects 4 to be roasted in the drum 31 . The drum 31 is a cylindrical metal member made of copper, iron, stainless steel, or the like, which is open on the front side and closed on the back side. . As shown in FIG. 1, the drum 31 is supported from below by a drive roller 33 and a driven roller 34 extending substantially parallel to the central axis A of the drum 31 . The outer peripheral surfaces of the rollers 33 and 34 are in contact with the outer peripheral wall of the drum 31 respectively. The drive roller 33 is connected to a drive motor 36 via a transmission mechanism 35, and rotates on its own axis upon being supplied with a rotational driving force from the drive motor 36 to roll the outer peripheral wall of the drum 31 to rotate the drum 31. . The driven roller 34 rotates following the drum 31 while supporting the outer peripheral wall of the drum 31 . It should be noted that the outer peripheral wall of the drum 31 may be perforated with a large number of small holes.

ヒータ32は、ドラム31の直下、駆動ローラ33と従動ローラ34との間の領域にあって、ドラム31及び当該ドラム31に収められた焙煎対象物4を加熱する。ヒータ32は、例えば通電することで発熱するカートリッジヒータであり、収容容器1の内部空間及びドラム31内の雰囲気の温度を250℃以上まで高めることが可能である。 The heater 32 is located directly under the drum 31 and between the drive roller 33 and the driven roller 34 and heats the drum 31 and the roasting objects 4 contained in the drum 31 . The heater 32 is, for example, a cartridge heater that generates heat when energized, and can raise the temperature of the atmosphere inside the container 1 and the drum 31 to 250° C. or higher.

図1に示すように、収容容器1の内部には、温度センサ及び圧力センサ15を設置してある。温度センサ15は、収容容器1の内部空間の現在の温度を検出し、圧力センサ15は、収容容器1の内部空間の現在の圧力を検出する。本実施形態の焙煎装置の制御を司るコントローラ(図示せず)は、駆動モータ36を起動してドラム31を回転させつつ、ヒータ32に通電してヒータ32を発熱させ、ドラム31内に収めている焙煎対象物4を加熱し、焙煎する。その際、温度センサ15を介して収容容器1の内部温度を計測し、その温度が所望の目標値に追従するようにヒータ32の出力、換言すればヒータ32に通電する電流及び/または電圧の大きさを増減調節する。並びに、同コントローラは、圧力センサ15を介して収容容器1の内部圧力を計測し、その圧力が所望の目標値に追従するように導入路21上のバルブ23を開閉し若しくはその開度を拡縮させ、及び/または、排出路22上のバルブ24を開閉し若しくはその開度を拡縮させる。 As shown in FIG. 1, a temperature sensor and a pressure sensor 15 are installed inside the container 1 . The temperature sensor 15 detects the current temperature of the internal space of the container 1 and the pressure sensor 15 detects the current pressure of the internal space of the container 1 . A controller (not shown) that controls the roasting apparatus of the present embodiment activates the drive motor 36 to rotate the drum 31 , and energizes the heater 32 to heat the heater 32 . The object 4 to be roasted is heated and roasted. At that time, the internal temperature of the container 1 is measured via the temperature sensor 15, and the output of the heater 32, in other words, the current and/or voltage applied to the heater 32 is adjusted so that the temperature follows a desired target value. Increase or decrease the size. In addition, the same controller measures the internal pressure of the container 1 via the pressure sensor 15, and opens and closes the valve 23 on the introduction path 21 or expands and contracts the opening so that the pressure follows a desired target value. and/or the valve 24 on the discharge passage 22 is opened or closed or expanded or reduced.

本実施形態では、コーヒー豆その他の穀類または茶葉等の焙煎対象物4を加熱し焙煎するためのものであって、焙煎対象物4を内部に収容しその内部の雰囲気を大気圧よりも高圧としながら内部の雰囲気が流出入しないように維持できる密閉可能な収容容器1と、前記収容容器1の内部に配設され、密閉した収容容器1の内部に収容した焙煎対象物4を加熱する加熱機構3とを具備する焙煎装置を構成した。 In this embodiment, an object 4 to be roasted, such as coffee beans, other grains, or tea leaves, is heated and roasted. A container 1 which can be sealed so as to prevent the internal atmosphere from flowing in and out while maintaining a high pressure; A roasting device including a heating mechanism 3 for heating is configured.

本実施形態の焙煎装置では、焙煎対象物4の加熱、焙煎中の少なくとも一時期または全期間に亘り、収容容器1の内部の雰囲気を高圧に維持し、かつ気密を維持してその雰囲気を外部に漏出させない。これにより、焙煎対象物4の焙煎の過程で、その香りや風味等の成分を極力逃さず、焙煎対象物4に封じ込めることができ、従来の焙煎装置では得られない味わい豊かなコーヒー等を生成することが可能となる。 In the roasting apparatus of this embodiment, the atmosphere inside the container 1 is maintained at a high pressure and airtightly for at least a period of time or the entire period during the heating and roasting of the object 4 to be roasted. do not leak to the outside. As a result, in the process of roasting the object 4 to be roasted, components such as aroma and flavor can be confined in the object 4 to be roasted without escaping them as much as possible. It is possible to produce coffee or the like.

また、例えばスモークチップその他の、加熱することで香りや風味等の何らかの成分を放つような付加物を、焙煎対象物4とともに収容容器1(のドラム31)内に投入してこれらを同時に加熱、焙煎することで、当該付加物から放たれた成分を焙煎対象物4に圧をかけて封入、含浸させ、焙煎対象物4自体のものとは別の香りや風味等を焙煎対象物4に新たに付加する、いわばフレーバーコーヒーやフレーバーティーのようなものを作製するようなことも可能になる。 In addition, for example, smoked chips and other additives that emit some component such as aroma and flavor when heated are put into the container 1 (the drum 31 thereof) together with the object 4 to be roasted, and these are heated at the same time. , By roasting, the component released from the additive is pressed into the roasting object 4 and impregnated, and the roasting object 4 itself is roasted with a different scent, flavor, etc. It is also possible to create something like flavored coffee or flavored tea that is newly added to the object 4 .

加えて、本実施形態の焙煎装置は、前記収容容器1の内部に不活性ガスを注入するガス注入機構2を具備している。そして、焙煎対象物4(及び、付加物)を加熱し焙煎する際に、収容容器1の内部の空気の一部または全部を不活性ガスで置換した状態で、密閉した収容容器1の内部の焙煎対象物4を加熱機構3により加熱する。加熱中の収容容器1内部の雰囲気に占める不活性ガスの割合(分圧)は任意に調整することができ、例えば50%程度としてもよいし、99%強としてもよい。本実施形態によれば、加熱中の焙煎対象物4の酸化を効果的に防止し、その香りや風味の劣化を抑制することができる。 In addition, the roasting apparatus of this embodiment has a gas injection mechanism 2 for injecting an inert gas into the container 1 . Then, when heating and roasting the roasting object 4 (and the additive), the air inside the container 1 is partially or wholly replaced with an inert gas, and the container 1 is sealed. An object 4 to be roasted inside is heated by the heating mechanism 3 . The proportion (partial pressure) of the inert gas in the atmosphere inside the container 1 during heating can be arbitrarily adjusted. According to this embodiment, it is possible to effectively prevent oxidation of the roasting object 4 during heating, and suppress deterioration of its aroma and flavor.

本実施形態の焙煎装置は、焙煎対象物4を加熱し焙煎する際の前記収容容器1の内部の圧力を柔軟に制御可能である。従って、焙煎時の雰囲気の圧力の調整を通じて、様々な香りや味の焙煎対象物4を生成することが可能である。 The roasting apparatus of this embodiment can flexibly control the internal pressure of the container 1 when heating and roasting the roasting target 4 . Therefore, by adjusting the pressure of the atmosphere during roasting, it is possible to produce roasting objects 4 with various aromas and tastes.

並びに、本実施形態の焙煎装置は、焙煎対象物4を加熱し焙煎する際の前記加熱機構3の温度を柔軟に制御可能である。従って、焙煎時の温度の調整を通じて、様々な香りや味の焙煎対象物4を生成することが可能である。 In addition, the roasting apparatus of this embodiment can flexibly control the temperature of the heating mechanism 3 when heating and roasting the roasting target 4 . Therefore, by adjusting the temperature during roasting, it is possible to produce roasted objects 4 with various aromas and tastes.

なお、本発明は以上に詳述した実施形態に限られるものではない。各部の具体的構成は、本発明の趣旨を逸脱しない範囲で変形が可能である。 The present invention is not limited to the embodiments detailed above. The specific configuration of each part can be modified without departing from the gist of the present invention.

1…収容容器
2…ガス注入機構
21…導入路
22…排出路
23、24…バルブ
3…加熱機構
31…ドラム
32…ヒータ
4…焙煎対象物
DESCRIPTION OF SYMBOLS 1... Storage container 2... Gas injection mechanism 21... Introduction path 22... Discharge path 23, 24... Valve 3... Heating mechanism 31... Drum 32... Heater 4... Object to be roasted

Claims (4)

コーヒー豆その他の穀類または茶葉等の焙煎対象物を加熱し焙煎するためのものであって、
焙煎対象物を内部に収容しその内部の雰囲気を大気圧よりも高圧としながら内部の雰囲気が流出入しないように維持できる密閉可能な収容容器と、
前記収容容器の内部に配設され、密閉した収容容器の内部に収容した焙煎対象物を加熱する加熱機構とを具備し、
焙煎対象物を加熱し焙煎する全期間に亘り、前記収容容器を密閉したまま収容容器内の雰囲気を外部に漏出させず、なおかつ収容容器内の圧力を0.5MPa以上の高圧に保ち、その状態で収容容器内で焙煎した対象物を得る焙煎装置。
For heating and roasting objects to be roasted, such as coffee beans, other grains, or tea leaves,
A sealable housing container capable of housing an object to be roasted therein and keeping the internal atmosphere from flowing in and out while keeping the internal atmosphere at a pressure higher than the atmospheric pressure;
a heating mechanism disposed inside the container for heating the object to be roasted inside the sealed container;
Over the entire period of heating and roasting the object to be roasted, the atmosphere inside the container is prevented from leaking to the outside while the container is sealed, and the pressure inside the container is maintained at a high pressure of 0.5 MPa or more. , a roasting device for obtaining roasted objects in a container in that state .
前記収容容器の内部に不活性ガスを注入するガス注入機構を具備し、
前記収容容器の内部の空気の一部または全部を前記不活性ガスで置換した状態で密閉した収容容器の内部の焙煎対象物を前記加熱機構により加熱し焙煎する請求項1記載の焙煎装置。
Equipped with a gas injection mechanism for injecting an inert gas into the container,
2. The roasting according to claim 1, wherein the heating mechanism heats and roasts the object to be roasted inside the sealed container in a state in which part or all of the air inside the container is replaced with the inert gas. Device.
焙煎対象物を加熱し焙煎する際の前記収容容器の内部の圧力を制御可能な請求項1または2記載の焙煎装置。 3. The roasting apparatus according to claim 1, wherein the pressure inside the container can be controlled when the object to be roasted is heated and roasted. 焙煎対象物を加熱し焙煎する際の前記加熱機構の温度を制御可能な請求項1、2または3記載の焙煎装置。 4. The roasting apparatus according to claim 1, 2 or 3, wherein the temperature of said heating mechanism can be controlled when heating and roasting an object to be roasted.
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Citations (7)

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Publication number Priority date Publication date Assignee Title
JP2000236861A (en) 1998-12-25 2000-09-05 Shikoku Res Inst Inc Continuous roasting device and roasting pot
JP2004024094A (en) 2002-06-25 2004-01-29 Ucc Ueshima Coffee Co Ltd Roasting and extraction method for coffee raw bean
US20040142078A1 (en) 1999-11-19 2004-07-22 Joachim Eichner Coffee roasting methods and apparatus
JP2005137304A (en) 2003-11-07 2005-06-02 Shinko Denki:Kk Method for roasting coffee beans
US20090304886A1 (en) 2008-06-09 2009-12-10 David Greenfield Coffee bean roasting apparatus and method of roasting coffee beans
KR101427807B1 (en) 2013-06-12 2014-08-07 서기석 Coffee bean roaster
US20160374361A1 (en) 2015-06-16 2016-12-29 Robert J. Wallach Apparatus with mobile reusable airtight container assembly utilizing pressurized gas to maintain freshness of roasted coffee beans or grounds

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05123143A (en) * 1991-11-05 1993-05-21 Osaka Gas Co Ltd Method for roasting and its apparatus
JPH06209749A (en) * 1993-01-18 1994-08-02 Kazuyuki Iwata Device for roasting coffee bean or the like sealed in nitrogen and cooling device therefor

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000236861A (en) 1998-12-25 2000-09-05 Shikoku Res Inst Inc Continuous roasting device and roasting pot
US20040142078A1 (en) 1999-11-19 2004-07-22 Joachim Eichner Coffee roasting methods and apparatus
JP2004024094A (en) 2002-06-25 2004-01-29 Ucc Ueshima Coffee Co Ltd Roasting and extraction method for coffee raw bean
JP2005137304A (en) 2003-11-07 2005-06-02 Shinko Denki:Kk Method for roasting coffee beans
US20090304886A1 (en) 2008-06-09 2009-12-10 David Greenfield Coffee bean roasting apparatus and method of roasting coffee beans
KR101427807B1 (en) 2013-06-12 2014-08-07 서기석 Coffee bean roaster
US20160374361A1 (en) 2015-06-16 2016-12-29 Robert J. Wallach Apparatus with mobile reusable airtight container assembly utilizing pressurized gas to maintain freshness of roasted coffee beans or grounds

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