JP7236620B2 - Method for manufacturing wiring member for rotating electric machine, and wiring member for rotating electric machine - Google Patents

Method for manufacturing wiring member for rotating electric machine, and wiring member for rotating electric machine Download PDF

Info

Publication number
JP7236620B2
JP7236620B2 JP2019171673A JP2019171673A JP7236620B2 JP 7236620 B2 JP7236620 B2 JP 7236620B2 JP 2019171673 A JP2019171673 A JP 2019171673A JP 2019171673 A JP2019171673 A JP 2019171673A JP 7236620 B2 JP7236620 B2 JP 7236620B2
Authority
JP
Japan
Prior art keywords
mold
wiring member
electric machine
resin
conductive wires
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
JP2019171673A
Other languages
Japanese (ja)
Other versions
JP2021048756A (en
Inventor
剛 中島
眞佑 増子
健一 江上
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
PROTERIAL, LTD.
Original Assignee
PROTERIAL, LTD.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by PROTERIAL, LTD. filed Critical PROTERIAL, LTD.
Priority to JP2019171673A priority Critical patent/JP7236620B2/en
Publication of JP2021048756A publication Critical patent/JP2021048756A/en
Application granted granted Critical
Publication of JP7236620B2 publication Critical patent/JP7236620B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/64Electric machine technologies in electromobility

Description

本発明は、回転電機用配線部材の製造方法、及び回転電機用配線部材に関する。 TECHNICAL FIELD The present invention relates to a method for manufacturing a wiring member for a rotating electrical machine, and a wiring member for a rotating electrical machine.

回転電機におけるステータのコイルエンドと端子台の電極とを接続する回転電機用配線部材が知られている。このような回転電機用配線部材として、複数の導電線と、複数の導電線を覆うように樹脂をモールドしてなる樹脂モールド部と、を備えたものが知られている(例えば、特許文献1参照)。 2. Description of the Related Art A wiring member for a rotating electrical machine that connects coil ends of a stator and electrodes of a terminal block in the rotating electrical machine is known. As such a wiring member for a rotary electric machine, there is known one that includes a plurality of conductive wires and a resin molded portion formed by molding a resin so as to cover the plurality of conductive wires (for example, Patent Document 1 reference).

特開2015-133873号公報JP 2015-133873 A

樹脂モールド部を有する回転電機用配線部材においては、樹脂モールド部を形成する際に、樹脂圧により導電線の位置ずれが発生する場合があった。導電線の位置ずれが発生すると、コイルエンドとの接続位置がずれてしまい、回転電機用配線部材の取り付けが困難となる場合があった。 In a wiring member for a rotating electric machine having a resin molded portion, there have been cases where positional deviation of conductive wires occurs due to resin pressure when forming the resin molded portion. When the conductive wire is misaligned, the connection position with the coil end is misaligned, which may make it difficult to attach the wiring member for a rotating electric machine.

また、樹脂モールド部で覆われた部分の導電線では、当該導電線で発生した熱を放熱しにくい、という課題もあった。 Moreover, there is also a problem that it is difficult to dissipate the heat generated in the conductive wire in the portion covered with the resin molded portion.

そこで、本発明は、樹脂モールド時の導電線の位置ずれを抑制でき、かつ導電線で発生した熱の放熱性を向上した回転電機用配線部材の製造方法、及び回転電機用配線部材を提供することを目的とする。 SUMMARY OF THE INVENTION Accordingly, the present invention provides a method for manufacturing a wiring member for a rotating electric machine, which can suppress misalignment of the conductive wires during resin molding, and improves the heat dissipation performance of the heat generated in the conductive wires, and the wiring member for the rotating electric machine. for the purpose.

本発明は、上記課題を解決することを目的として、複数の導電線を有し、回転電機におけるステータのコイルエンドと端子台の電極とを接続する回転電機用配線部材の製造方法であって、突起部を有する金型を用い、前記突起部を前記導電線の外面に当接させ前記導電線を保持しつつ、前記金型に樹脂を流し込むことで、前記複数の導電線の一部を覆う樹脂モールド部を形成する、回転電機用配線部材の製造方法を提供する。 An object of the present invention is to solve the above problems by providing a method for manufacturing a wiring member for a rotating electric machine, which has a plurality of conductive wires and connects coil ends of a stator and electrodes of a terminal block in the rotating electric machine, A mold having protrusions is used, and resin is poured into the mold while the protrusions are brought into contact with the outer surfaces of the conductive wires to hold the conductive wires, thereby partially covering the plurality of conductive wires. Provided is a method for manufacturing a wiring member for a rotating electric machine, which forms a resin molded portion.

また、本発明は、上記課題を解決することを目的として、複数の導電線を有し、回転電機におけるステータのコイルエンドと端子台の電極とを接続する回転電機用配線部材であって、前記複数の導電線の一部を覆う樹脂モールド部を有し、前記樹脂モールド部には、前記導電線を露出させる凹状の露出部が形成されている、回転電機用配線部材を提供する。 Further, in order to solve the above-described problems, the present invention provides a wiring member for a rotating electrical machine, which has a plurality of conductive wires and connects coil ends of a stator and electrodes of a terminal block in the rotating electrical machine. Provided is a wiring member for a rotating electrical machine, comprising: a resin molded portion covering a portion of a plurality of conductive wires; and a recessed exposed portion exposing the conductive wires is formed in the resin molded portion.

本発明によれば、樹脂モールド時の導電線の位置ずれを抑制でき、かつ導電線で発生した熱の放熱性を向上した回転電機用配線部材の製造方法、及び回転電機用配線部材を提供できる。 Advantageous Effects of Invention According to the present invention, it is possible to provide a method for manufacturing a wiring member for a rotating electric machine, which can suppress misalignment of the conductive wire during resin molding and improve the heat dissipation performance of heat generated in the conductive wire, and a wiring member for the rotating electric machine. .

本発明の一実施の形態に係る回転電機用配線部材を備えた回転電機の構成例を示し、(a)は全体図、(b)は(a)の部分拡大図である。BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 shows a configuration example of a rotating electric machine including a wiring member for a rotating electric machine according to an embodiment of the present invention, where (a) is an overall view and (b) is a partial enlarged view of (a); (a),(b)は、回転電機用配線部材の斜視図である。(a), (b) is a perspective view of the wiring member for rotary electric machines. 回転電機用配線部材の要部を拡大した斜視図である。It is the perspective view which expanded the principal part of the wiring member for rotary electric machines. (a),(b)は、ホルダの斜視図である。(a) and (b) are perspective views of a holder. (a),(b)は、ホルダに導電線を配置した際の斜視図である。(a) and (b) are perspective views when the conductive wire is arranged in the holder. (a)は金型コマの斜視図、(b)は金型コマが導電線に当接する位置を示す斜視図である。(a) is a perspective view of a mold piece, and (b) is a perspective view showing a position where the mold piece abuts on a conductive wire. (a),(b)は、金型コマによる露出部の形成を説明する図である。(a), (b) is a figure explaining formation of the exposed part by a metal mold piece.

[実施の形態]
以下、本発明の実施の形態を添付図面にしたがって説明する。
[Embodiment]
BEST MODE FOR CARRYING OUT THE INVENTION An embodiment of the present invention will be described below with reference to the accompanying drawings.

図1は、本発明の一実施の形態に係る回転電機用配線部材を備えた回転電機の構成例を示し、(a)は全体図、(b)は(a)の部分拡大図である。回転電機10は、電気自動車や所謂ハイブリッド車等の電力によって駆動される車両に搭載される。以下の説明では、回転電機10が電動機として用いられる場合について説明するが、回転電機10を発電機として用いることも可能である。 FIG. 1 shows a configuration example of a rotating electric machine provided with a wiring member for a rotating electric machine according to an embodiment of the present invention, (a) is an overall view, and (b) is a partially enlarged view of (a). The rotary electric machine 10 is mounted on a vehicle driven by electric power, such as an electric vehicle or a so-called hybrid vehicle. In the following description, a case where the rotating electric machine 10 is used as an electric motor will be described, but it is also possible to use the rotating electric machine 10 as a generator.

回転電機10は、ロータ(回転子)12と、ロータ12を囲うように配置されたステータ(固定子)11と、端子台13と、を備えている。ロータ12は、軟磁性金属からなるロータコア121に複数の磁石122が埋め込まれて構成されており、中心部に挿通されたシャフト123と共に回転する。ステータ11は、軟磁性金属からなるステータコア111と、複数のコイル片112とを有している。 The rotary electric machine 10 includes a rotor 12 , a stator 11 arranged to surround the rotor 12 , and a terminal block 13 . The rotor 12 is constructed by embedding a plurality of magnets 122 in a rotor core 121 made of soft magnetic metal, and rotates together with a shaft 123 inserted through the center. The stator 11 has a stator core 111 made of soft magnetic metal and a plurality of coil pieces 112 .

以下の説明では、シャフト123の回転軸線Oに平行な方向を軸方向といい、回転軸線Oを通りかつ回転軸線Oに対して垂直な方向を径方向といい、軸方向及び径方向に対して垂直な方向を周方向という。また、以下の説明では、説明の便宜上、ステータコア111の軸方向両側のうち、回転電機用配線部材1が配置された側を上側といい、その反対側を下側という。ただし、この上側及び下側は、車両に搭載された状態における鉛直方向の上下を特定するものではない。 In the following description, the direction parallel to the rotation axis O of the shaft 123 is called the axial direction, and the direction passing through the rotation axis O and perpendicular to the rotation axis O is called the radial direction. The vertical direction is called the circumferential direction. Further, in the following description, for convenience of explanation, of the two axial sides of the stator core 111, the side on which the wiring member 1 for rotating electric machine is arranged is referred to as the upper side, and the opposite side is referred to as the lower side. However, the upper side and the lower side do not specify the vertical direction when mounted on a vehicle.

図示していないが、ステータコア111は、円筒状のバックヨークと、バックヨークから径方向内方に向かって突出した複数のティースとを一体に有している。周方向に隣り合うティースの間には、スロットが形成されている。それぞれのコイル片112は、ステータコア111のスロットに収容され保持されている。 Although not shown, stator core 111 integrally has a cylindrical back yoke and a plurality of teeth projecting radially inward from the back yoke. Slots are formed between teeth adjacent to each other in the circumferential direction. Each coil piece 112 is accommodated and held in a slot of the stator core 111 .

また、コイル片112は、銅やアルミニウム等の良導電性を有する導電性金属112Mと、導電性金属112Mの表面を被覆する電気絶縁性の被覆層112Iからなる。本実施の形態では、導電性金属112Mが断面矩形状の平角単線であり、被覆層112Iがエナメル被覆からなる。コイル片112の端部であるコイルエンド113では、被覆層112Iが除去されて導電性金属112Mが露出している。各コイル片112は、コイルエンド113同士が溶接され、電気角の位相が所定角度ずれた2組の三相(U相,V相,及びW相)固定子巻線を構成している。 The coil piece 112 is composed of a conductive metal 112M having good conductivity such as copper or aluminum, and an electrically insulating coating layer 112I covering the surface of the conductive metal 112M. In this embodiment, the conductive metal 112M is a rectangular single wire having a rectangular cross section, and the coating layer 112I is made of enamel coating. At the coil end 113, which is the end of the coil piece 112, the coating layer 112I is removed to expose the conductive metal 112M. The coil ends 113 of each coil piece 112 are welded to each other to form two sets of three-phase (U-phase, V-phase, and W-phase) stator windings whose electrical angle phases are shifted by a predetermined angle.

また、回転電機10は、ステータ11を収容するハウジング(図略)と、ハウジングに固定された端子台13と、を備えている。端子台13は、ハウジングに固定された樹脂からなる基台131と、コントローラから三相交流電流が供給される3つの電極132とを有している。 The rotary electric machine 10 also includes a housing (not shown) that accommodates the stator 11 and a terminal block 13 fixed to the housing. The terminal block 13 has a base 131 made of resin fixed to the housing, and three electrodes 132 to which a three-phase alternating current is supplied from a controller.

さらに、回転電機10は、本実施の形態に係る回転電機用配線部材1を備えている。回転電機用配線部材1は、ステータ11のコイルエンド113と端子台13の電極132とを接続するための部材である。以下、回転電機用配線部材1の詳細について説明する。 Further, the rotating electrical machine 10 includes the wiring member 1 for rotating electrical machine according to the present embodiment. The wiring member 1 for rotating electric machine is a member for connecting the coil ends 113 of the stator 11 and the electrodes 132 of the terminal block 13 . Details of the wiring member 1 for a rotating electrical machine will be described below.

(回転電機用配線部材1)
図2(a),(b)は、回転電機用配線部材1の斜視図である。図3は、回転電機用配線部材1の要部を拡大した斜視図である。回転電機用配線部材1は、複数の導電線2と、複数の導電線2を保持する保持部3と、を備えている。
(Wiring member 1 for rotary electric machine)
2A and 2B are perspective views of the wiring member 1 for rotating electric machine. FIG. 3 is an enlarged perspective view of a main portion of the wiring member 1 for rotating electric machine. A wiring member 1 for a rotating electrical machine includes a plurality of conductive wires 2 and a holding portion 3 that holds the plurality of conductive wires 2 .

本実施の形態では、回転電機用配線部材1は、6本の導電線2と3つの端子4とを備え、端子台13の3つの電極132と各相のコイル片112のコイルエンド113とをそれぞれ接続する。なお、回転電機用の配線部材としては、導電線が環状に形成された所謂バスリングが知られているが、本実施の形態に係る回転電機用配線部材1は、バスリングとは異なり、導電線2が環状に形成されていない非環状の配線部材である。また、6本の導電線2は、自身の形状を保持できる程度に剛性が高い。また、6本の導電線2は、その長手方向に垂直な断面形状が円形状に形成されている。 In this embodiment, the wiring member 1 for a rotating electric machine includes six conductive wires 2 and three terminals 4, and includes three electrodes 132 of the terminal block 13 and coil ends 113 of the coil pieces 112 of each phase. Connect each. As a wiring member for a rotating electrical machine, a so-called bus ring in which conductive wires are formed in a ring shape is known. It is a non-circular wiring member in which the wire 2 is not formed in a circular shape. In addition, the six conductive wires 2 are rigid enough to retain their shape. Also, the six conductive wires 2 are formed to have a circular cross-sectional shape perpendicular to the longitudinal direction.

6本の導電線2は、第1及び第2のU相リード線21,22と、第1及び第2のV相リード線23,24と、第1及び第2のW相リード線25,26と、からなる。各導電線2は、それぞれが導電性金属からなる導電体2Mと、導電体2Mの表面を被覆する電気絶縁性の被覆層2Iと、を有している。導電性金属としては、例えば銅あるいは銅合金を好適に用いることができる。被覆層2Iとしては、エナメル被膜を好適に用いることができる。導電体2Mは、単線(撚線ではない単一の金属導体)であり、本実施の形態では、断面円形状の丸単線がプレス加工により所定の形状に成形されている。ただし、断面矩形状の平角単線により導電体2Mを形成してもよい。 The six conductive wires 2 are first and second U-phase lead wires 21, 22, first and second V-phase lead wires 23, 24, first and second W-phase lead wires 25, 26 and . Each conductive wire 2 has a conductor 2M made of a conductive metal and an electrically insulating coating layer 2I covering the surface of the conductor 2M. As the conductive metal, for example, copper or a copper alloy can be preferably used. An enamel coating can be preferably used as the coating layer 2I. The conductor 2M is a single wire (single metal conductor that is not a stranded wire), and in the present embodiment, a round single wire having a circular cross section is formed into a predetermined shape by press working. However, the conductor 2M may be formed of a flat single wire having a rectangular cross section.

3つの端子4は、U相端子41、V相端子42、及びW相端子43からなる。U相端子41は、端子台におけるU相の電極に接続される板部411と、第1及び第2のU相リード線21,22の一端部が共に加締められる加締め部412とを有している。板部411には、ボルト挿通孔410が形成されており、ボルト挿通孔410に挿通されるボルト(図略)によって、端子台におけるU相の電極に板部411が接続される。同様に、V相端子42は、端子台におけるV相の電極に接続される板部421と、第1及び第2のV相リード線23,24の一端部が共に加締められる加締め部422とを有している。板部421には、ボルト挿通孔420が形成されており、ボルト挿通孔420に挿通されるボルト(図略)によって、端子台におけるV相の電極に板部421が接続される。また同様に、W相端子43は、端子台におけるW相の電極に接続される板部431と、第1及び第2のW相リード線25,26の一端部が共に加締められる加締め部432とを有している。板部431には、ボルト挿通孔430が形成されており、ボルト挿通孔430に挿通されるボルト(図略)によって、端子台におけるW相の電極に板部431が接続される。 The three terminals 4 consist of a U-phase terminal 41 , a V-phase terminal 42 and a W-phase terminal 43 . The U-phase terminal 41 has a plate portion 411 connected to the U-phase electrode on the terminal block, and a crimping portion 412 to which one ends of the first and second U-phase lead wires 21 and 22 are crimped together. are doing. A bolt insertion hole 410 is formed in the plate portion 411 , and a bolt (not shown) inserted through the bolt insertion hole 410 connects the plate portion 411 to the U-phase electrode of the terminal block. Similarly, the V-phase terminal 42 includes a plate portion 421 connected to the V-phase electrode on the terminal block and a crimping portion 422 to which one ends of the first and second V-phase lead wires 23 and 24 are crimped together. and A bolt insertion hole 420 is formed in the plate portion 421 , and a bolt (not shown) inserted through the bolt insertion hole 420 connects the plate portion 421 to the V-phase electrode of the terminal block. Similarly, the W-phase terminal 43 includes a plate portion 431 connected to the W-phase electrode on the terminal block and a crimping portion to which one ends of the first and second W-phase lead wires 25 and 26 are crimped together. 432. A bolt insertion hole 430 is formed in the plate portion 431 , and a bolt (not shown) inserted through the bolt insertion hole 430 connects the plate portion 431 to the W-phase electrode of the terminal block.

各導電線2の他端部(端子4と反対側の端部)では、所定の長さ範囲にわたって被覆層2Iが除去され、導電体2Mが露出した接続部5が設けられている。接続部5は、不活性ガスを用いたアーク放電による溶接方法の一種であるTIG(Tungsten Inert Gas)溶接により、対応するコイル片112のコイルエンド113に溶接される。なお、接続部5におけるコイルエンド113との対向面は、プレス加工により平面状とされている。 At the other end of each conductive wire 2 (the end opposite to the terminal 4), the covering layer 2I is removed over a predetermined length range to provide a connecting portion 5 in which the conductor 2M is exposed. The connecting portion 5 is welded to the corresponding coil end 113 of the coil piece 112 by TIG (Tungsten Inert Gas) welding, which is a kind of arc discharge welding method using inert gas. The surface of the connection portion 5 facing the coil end 113 is flattened by press working.

保持部3は、各導電線2を所定の配線形状に保持するホルダ31と、ホルダ31及び導電線2の一部を覆うように樹脂をモールドしてなる樹脂モールド部32と、を有している。ホルダ31は、後述する金型コマ91と共に、樹脂モールド部32のモールドの際に樹脂圧による導電線2の位置ずれを抑制し、導電線2を所定の配線形状に保持する役割を果たしている。 The holding portion 3 includes a holder 31 that holds each conductive wire 2 in a predetermined wiring shape, and a resin mold portion 32 formed by molding resin so as to partially cover the holder 31 and the conductive wire 2. there is The holder 31, together with a mold piece 91 described later, suppresses positional displacement of the conductive wire 2 due to resin pressure when molding the resin mold portion 32, and plays a role of holding the conductive wire 2 in a predetermined wiring shape.

図4(a),(b)は、ホルダ31の斜視図であり、図5(a),(b)は、ホルダ31に各導電線2を配置した際の斜視図である。ホルダ31は、全体として略板状に形成されており、後述する第1の樹脂モールド部321に覆われる本体部311と、第1の樹脂モールド部321から延出される第1乃至第3の延出部312~313と、を一体に有している。以下、ホルダ31のステータコア111側の面を裏面、ステータコア111と反対側の面を表面という。 4A and 4B are perspective views of the holder 31, and FIGS. 5A and 5B are perspective views of the conductor wires 2 arranged in the holder 31. FIG. The holder 31 is generally formed in a plate shape as a whole, and includes a body portion 311 covered with a first resin mold portion 321 to be described later, and first to third extension portions extending from the first resin mold portion 321 . It integrally has exit portions 312 to 313 . Hereinafter, the surface of the holder 31 on the stator core 111 side is referred to as the back surface, and the surface opposite to the stator core 111 is referred to as the front surface.

第1の延出部312は、保持部3からコイルエンド113側に延出される第1のU相リード線21に沿って形成されており、第1のU相リード線21の位置を規制する溝を有する規制部312aを有している。第2の延出部313は、保持部3からコイルエンド113側に延出される第2のV相リード線24及び第1のW相リード線25に沿って形成されており、両リード線24,25の位置を規制する溝を有する一対の規制部313a.313bと、両規制部313a,313bを連結する板状の連結部313cと、を有している。一方の規制部313aは本体部311の縁部に連結されており、他方の規制部313bは連結部313cを介して一方の規制部313aに連結されている。同様に、第3の延出部314は、保持部3からコイルエンド113側に延出される第2のU相リード線22、第1のV相リード線23、及び第2のW相リード線26に沿って形成されており、各リード線22,23,26の位置を規制する溝を有する一対の規制部314a.314bと、両規制部314a,314bを連結する板状の連結部314cと、を有している。一方の規制部314aは本体部311の縁部に連結されており、他方の規制部314bは連結部314cを介して一方の規制部314aに連結されている。 The first extending portion 312 is formed along the first U-phase lead wire 21 extending from the holding portion 3 to the coil end 113 side, and regulates the position of the first U-phase lead wire 21. It has a restricting portion 312a having a groove. The second extension portion 313 is formed along the second V-phase lead wire 24 and the first W-phase lead wire 25 extending from the holding portion 3 to the coil end 113 side. , 25, and a pair of restricting portions 313a . 313b, and a plate-like connecting portion 313c connecting both restricting portions 313a and 313b. One restricting portion 313a is connected to the edge of the main body portion 311, and the other restricting portion 313b is connected to one restricting portion 313a via a connecting portion 313c. Similarly, the third extending portion 314 includes the second U-phase lead wire 22, the first V-phase lead wire 23, and the second W-phase lead wire extending from the holding portion 3 to the coil end 113 side. 26 and having grooves for regulating the positions of the lead wires 22, 23, 26, a pair of regulating portions 314a. 314b, and a plate-like connecting portion 314c that connects both restricting portions 314a and 314b. One restricting portion 314a is connected to the edge of the body portion 311, and the other restricting portion 314b is connected to the one restricting portion 314a via a connecting portion 314c.

ホルダ31の本体部311の表面及び裏面には、導電線2の位置を規制する規制突起311aが複数形成されている。規制突起311aは、導電線2の位置を規制する溝を有しており、当該溝内に導電線2を収容することで導電線2の位置を規制する。図示の例では、本体部311の表面に、第2のU相リード線21の位置を規制する2つの規制突起311aと、第1のV相リード線23の位置を規制する1つの規制突起311aとが形成されている。また、本体部311の裏面に、第2のV相リード線24と、第1のW相リード線25の位置を規制する2つの規制突起311aが形成されている。さらに、本体部311の表面には、樹脂モールド部32のモールド時に金型に当接してホルダ31の位置決めを行うための位置決め用突起311bが形成されている。この位置決め用突起311bは金型に接触するため、樹脂モールド部32の形成後に樹脂モールド部32の外部に露出する部分となる(図2(a)及び図3参照)。 A plurality of regulating protrusions 311 a for regulating the position of the conductive wire 2 are formed on the front and back surfaces of the body portion 311 of the holder 31 . The restricting protrusion 311a has a groove that restricts the position of the conductive wire 2, and restricts the position of the conductive wire 2 by accommodating the conductive wire 2 in the groove. In the illustrated example, on the surface of the body portion 311, there are two restricting protrusions 311a for restricting the position of the second U-phase lead wire 21 and one restricting protrusion 311a for restricting the position of the first V-phase lead wire 23. and are formed. Also, on the rear surface of the body portion 311, two restricting protrusions 311a are formed to restrict the positions of the second V-phase lead wire 24 and the first W-phase lead wire 25. As shown in FIG. Further, on the surface of the main body portion 311, a positioning protrusion 311b is formed for positioning the holder 31 by coming into contact with the mold when the resin mold portion 32 is molded. Since this positioning projection 311b contacts the mold, it becomes a portion exposed to the outside of the resin mold portion 32 after the resin mold portion 32 is formed (see FIGS. 2A and 3).

樹脂モールド部32は、ホルダ31の本体部311と、6本の導電線2とを一括して覆う第1の樹脂モールド部321と、第1の樹脂モールド部321と離間して設けられた第2及び第3の樹脂モールド部322,323と、を有している。第2の樹脂モールド部322は、第2の延出部313における規制部313bの中央部と、第2のV相リード線24と、第1のW相リード線25と、を覆うように形成されており、両リード線24,25を規制部313bに固定する役割を果たしている。同様に、第3の樹脂モールド部323は、第3の延出部314における規制部314bの中央部と、第2のU相リード線22と、第1のV相リード線23と、第2のW相リード線26と、を覆うように形成されており、各リード線22,23,26を規制部314bに固定する役割を果たしている。 The resin mold portion 32 includes a first resin mold portion 321 that collectively covers the main body portion 311 of the holder 31 and the six conductive wires 2 , and a second resin mold portion 321 that is spaced apart from the first resin mold portion 321 . It has second and third resin mold parts 322 and 323 . The second resin mold portion 322 is formed so as to cover the central portion of the restricting portion 313b of the second extending portion 313, the second V-phase lead wire 24, and the first W-phase lead wire 25. It serves to fix the lead wires 24 and 25 to the restricting portion 313b. Similarly, the third resin molded portion 323 includes the central portion of the restricting portion 314b of the third extending portion 314, the second U-phase lead wire 22, the first V-phase lead wire 23, and the second and the W-phase lead wire 26, and serves to fix the respective lead wires 22, 23, 26 to the restricting portion 314b.

本実施の形態に係る回転電機用配線部材1では、第1の樹脂モールド部321には、導電線2を露出させる露出部321aが形成されている。この露出部321aは、第1の樹脂モールド部321のモールド時に後述する金型コマ91が配置されていた部分であり、離型時に金型コマ91を除くことで形成される凹部である。 In wiring member 1 for a rotating electrical machine according to the present embodiment, first resin mold portion 321 is provided with exposed portion 321 a for exposing conductive wire 2 . The exposed portion 321a is a portion where a mold piece 91, which will be described later, was arranged when the first resin mold portion 321 was molded, and is a concave portion formed by removing the mold piece 91 when the mold is released.

樹脂モールド部32で覆われた部分の導電線2では、当該導電線2で発生した熱を放熱しにくくなってしまうが、露出部321aを形成することで、導電線2で発生した熱が当該露出部321aを介して外部に放熱されやすくなり、放熱性が向上する。例えば、回転電機10に冷却用の油が供給される場合、この冷却用の油が露出部321aに入り込み、露出部321aの底部で露出する導電線2に直接接触することで、効率よく放熱が行われる。なお、本実施の形態では、表裏面に2箇所ずつ露出部321aを形成したが、これに限らず、露出部321aの数は適宜設定可能である。また、本実施の形態では、第1の樹脂モールド部321に露出部321aを形成したが、第2の樹脂モールド部322や第3の樹脂モールド部323において導電線2覆う範囲が大きくなる場合には、第2の樹脂モールド部322や第3の樹脂モールド部323に露出部を形成してもよい。 It is difficult to dissipate the heat generated in the conductive wire 2 in the portion covered with the resin molded portion 32, but by forming the exposed portion 321a, the heat generated in the conductive wire 2 can be dissipated. Heat is easily dissipated to the outside through the exposed portion 321a, and heat dissipation is improved. For example, when cooling oil is supplied to the rotary electric machine 10, the cooling oil enters the exposed portion 321a and comes into direct contact with the conductive wire 2 exposed at the bottom of the exposed portion 321a, thereby efficiently dissipating heat. done. In this embodiment, two exposed portions 321a are formed on each of the front and back surfaces, but the number of exposed portions 321a is not limited to this, and can be set as appropriate. In addition, in the present embodiment, the exposed portion 321a is formed in the first resin mold portion 321, but when the area covered by the conductive wire 2 becomes large in the second resin mold portion 322 or the third resin mold portion 323, Alternatively, an exposed portion may be formed in the second resin mold portion 322 or the third resin mold portion 323 .

(回転電機用配線部材の製造方法)
本実施の形態に係る回転電機用配線部材の製造方法では、まず、図5(a),(b)に示したように、予め形成したホルダ31に、各導電線2を配置する。その後、ホルダ31及び当該ホルダ31に配置した導電線2を金型にセットし、第1乃至第3の樹脂モールド部321~323を形成する。
(Manufacturing method of wiring member for rotary electric machine)
In the method of manufacturing the wiring member for a rotating electrical machine according to the present embodiment, first, as shown in FIGS. After that, the holder 31 and the conductive wire 2 arranged in the holder 31 are set in a mold to form the first to third resin mold parts 321 to 323 .

この際、本実施の形態に係る回転電機用配線部材の製造方法では、突起部を有する金型を用い、突起部を導電線2の外面に当接させ導電線2を保持しつつ、金型に樹脂を流し込むことで、樹脂モールド部32を形成する。 At this time, in the method of manufacturing a wiring member for a rotating electrical machine according to the present embodiment, a mold having projections is used, and while the projections are brought into contact with the outer surface of the conductor wires 2 to hold the conductor wires 2, the mold The resin mold portion 32 is formed by pouring resin into the .

図6(a)は、本実施の形態で突起部として用いる金型コマ91の斜視図であり、図6(b)は金型コマ91が導電線2に当接する位置を示す斜視図である。図7(a),(b)は、金型コマ91による露出部321aの形成を説明する図である。 FIG. 6(a) is a perspective view of a die piece 91 used as a protrusion in this embodiment, and FIG. . 7(a) and 7(b) are diagrams for explaining the formation of the exposed portion 321a by the mold piece 91. FIG.

金型コマ91は、金型9の金型本体92に対して着脱可能に構成されている。金型コマ91を金型本体92に対して着脱可能とすることで、使用する導電線2に応じて形状の異なる金型コマ91を適用でき、汎用性が向上する。なお、金型コマ91(突起部)は、金型本体92に一体に設けられていてもよい。 The die piece 91 is detachably attached to the die body 92 of the die 9 . By making the mold pieces 91 detachable from the mold body 92, mold pieces 91 having different shapes can be applied according to the conductive wires 2 to be used, and versatility is improved. Note that the die piece 91 (projection) may be provided integrally with the die body 92 .

金型コマ91は、導電線2の外形に沿って湾曲する凹状の接触面911を有している。この接触面911を導電線2の外面に当接させて導電線2を保持しつつ、金型9に樹脂を流し込むことで、金型コマ91の当接により導電線2が損傷し絶縁不良が発生することを抑制しつつ、樹脂モールド部32(第1の樹脂モールド部321)を形成することが可能になる。 The die piece 91 has a concave contact surface 911 that curves along the contour of the conductive wire 2 . While the contact surface 911 is brought into contact with the outer surface of the conductive wire 2 to hold the conductive wire 2 , resin is poured into the mold 9 . It becomes possible to form the resin mold portion 32 (the first resin mold portion 321) while suppressing the occurrence of such a phenomenon.

また、例えば金型コマ91の接触面を平面とした場合、露出部321aの底部において導電線2を覆うようにバリと呼称される薄い樹脂層が形成されてしまう。このバリは、振動によって剥離して回転電機10に異物として混入してしまうおそれがある。また、導電線2がバリで覆われていると、放熱性が低下してしまう。本実施の形態のように、接触面911を導電線2の外形に沿って湾曲する形状とすることで、このようなバリが形成されることが抑制される。 Further, for example, if the contact surface of the mold piece 91 is flat, a thin resin layer called burr is formed so as to cover the conductive wire 2 at the bottom of the exposed portion 321a. This burr may be exfoliated by vibration and mixed into the rotary electric machine 10 as a foreign matter. Moreover, if the conductive wire 2 is covered with burrs, the heat dissipation will be deteriorated. Formation of such burrs is suppressed by forming the contact surface 911 into a curved shape along the outer shape of the conductive wire 2 as in the present embodiment.

また、金型コマ91は、接触面911の両側に、接触面911と連続して凸状に湾曲する一対の縁部912を有している。縁部912を湾曲した形状とすることで、導電線2を金型9にセットする際に縁部912が干渉して導電線2が損傷してしまうことを抑制できる。 Further, the mold piece 91 has a pair of edges 912 on both sides of the contact surface 911 that are continuous with the contact surface 911 and curved in a convex shape. By forming the edge portion 912 into a curved shape, it is possible to prevent the edge portion 912 from interfering with the conductive wire 2 and damaging the conductive wire 2 when the conductive wire 2 is set in the mold 9 .

本実施の形態では、金型コマ91により導電線2をホルダ31に押し付けることで、導電線2を所望の位置に保持するようにしている。図6(b)及び図7(a),(b)に示すように、本実施の形態では、金型コマ91の少なくとも一部が、ホルダ31の本体部311における規制突起311aと対向する位置に金型コマ91を設け、金型コマ91の接触面911と規制突起311aの溝とで導電線2を保持する構成とした。 In the present embodiment, the conductive wire 2 is held at a desired position by pressing the conductive wire 2 against the holder 31 with the die piece 91 . As shown in FIGS. 6(b) and 7(a) and (b), in the present embodiment, at least a portion of the mold piece 91 is positioned at a position facing the regulation projection 311a in the main body portion 311 of the holder 31. A metal die piece 91 is provided in the mold piece 91, and the conductive wire 2 is held by the contact surface 911 of the metal mold piece 91 and the groove of the restricting projection 311a.

樹脂モールド部32(ここでは第1の樹脂モールド部321)で覆われる全ての導電線2を金型コマ91と規制突起311aとで保持してもよいが、この場合、金型9が複雑となりコストが高くなるおそれがある。そこで、樹脂圧の影響を受け易い導電線2、すなわち樹脂モールド部32(ここでは第1の樹脂モールド部321)内での配線長が長い導電線2を、金型コマ91と規制突起311aとで保持するとよい。つまり、少なくとも、樹脂モールド部32(ここでは第1の樹脂モールド部321)内での配線長が最も長い導電線2を、金型コマ91により保持することが好ましい。 All the conductive wires 2 covered with the resin mold portion 32 (here, the first resin mold portion 321) may be held by the mold piece 91 and the restricting projection 311a, but in this case, the mold 9 becomes complicated. Cost may be high. Therefore, the conductive wire 2 which is easily affected by the resin pressure, that is, the conductive wire 2 having a long wiring length in the resin mold portion 32 (here, the first resin mold portion 321) is replaced with the mold top 91 and the restricting projection 311a. should be kept with . That is, it is preferable to hold at least the conductive wire 2 having the longest wiring length in the resin mold portion 32 (here, the first resin mold portion 321) by the metal mold piece 91. FIG.

図7(a),(b)に示すように、金型9内に樹脂を流し込んだ後、金型9を離型させると、金型コマ91が配置されていた位置に露出部321aが形成され、第1の樹脂モールド部321が得られる。第2及び第3の樹脂モールド部322,323については、第1の樹脂モールド部321と同時に形成してもよいし、第1樹脂モールド部321を形成した後に別工程で形成してもよい。以上により、本実施の形態に係る回転電機用配線部材1が得られる。 As shown in FIGS. 7A and 7B, when the mold 9 is released after the resin is poured into the mold 9, an exposed portion 321a is formed at the position where the mold piece 91 was arranged. and the first resin mold portion 321 is obtained. The second and third resin mold parts 322 and 323 may be formed simultaneously with the first resin mold part 321, or may be formed in separate processes after the first resin mold part 321 is formed. As described above, the wiring member 1 for a rotary electric machine according to the present embodiment is obtained.

(実施の形態の作用及び効果)
以上説明したように、本実施の形態に係る回転電機用配線部材の製造方法では、突起部としての金型コマ91を有する金型9を用い、金型コマ91を導電線2の外面に当接させ導電線2を保持しつつ、金型9に樹脂を流し込むことで、複数の導電線2の一部を覆う樹脂モールド部32(ここでは第1の樹脂モールド部321)を形成している。
(Actions and effects of the embodiment)
As described above, in the method of manufacturing a wiring member for a rotating electrical machine according to the present embodiment, the mold 9 having the mold pieces 91 as projections is used, and the mold pieces 91 are brought into contact with the outer surfaces of the conductive wires 2 . By pouring resin into the mold 9 while holding the conductive wires 2 in contact with each other, the resin mold portion 32 (here, the first resin mold portion 321) that partially covers the plurality of conductive wires 2 is formed. .

これにより、樹脂モールド部32(ここでは第1の樹脂モールド部321)のモールド時の樹脂圧により導電線2の位置ずれが生じてしまうことを抑制できる。また、金型コマ91が配置された場所には凹状の露出部321aが形成されるため、露出部321aを介して導電線2で発生した熱を効率よく放熱することが可能になり、導電線2で発生した熱の放熱性を向上できる。 As a result, it is possible to prevent the conductive wires 2 from being displaced due to resin pressure during molding of the resin mold portion 32 (here, the first resin mold portion 321). In addition, since the recessed exposed portion 321a is formed at the place where the mold piece 91 is arranged, it is possible to efficiently dissipate the heat generated in the conductive wire 2 through the exposed portion 321a. It is possible to improve the heat dissipation of the heat generated in 2.

さらに、突起部としての金型コマ91の接触面911を、導電線2の外形に沿って湾曲する形状とすることで、バリの発生を抑制し、バリが剥落することによる回転電機10への異物混入を抑制できると共に、導電線2の露出部分を多くして放熱性をより向上させることが可能になる。 Further, by forming the contact surface 911 of the mold block 91 as a protrusion into a shape that curves along the outer shape of the conductive wire 2, the occurrence of burrs is suppressed, and the rotating electrical machine 10 is damaged by the burrs falling off. In addition to suppressing contamination by foreign matter, it is possible to increase the exposed portion of the conductive wire 2 and further improve heat dissipation.

(実施の形態のまとめ)
次に、以上説明した実施の形態から把握される技術思想について、実施の形態における符号等を援用して記載する。ただし、以下の記載における各符号等は、特許請求の範囲における構成要素を実施の形態に具体的に示した部材等に限定するものではない。
(Summary of embodiment)
Next, technical ideas understood from the embodiments described above will be described with reference to the reference numerals and the like in the embodiments. However, each reference numeral and the like in the following description do not limit the constituent elements in the claims to the members and the like specifically shown in the embodiment.

[1]複数の導電線(2)を有し、回転電機(10)におけるステータ(11)のコイルエンド(113)と端子台(13)の電極(132)とを接続する回転電機用配線部材(1)の製造方法であって、突起部(91)を有する金型(9)を用い、前記突起部(91)を前記導電線(2)の外面に当接させ前記導電線(2)を保持しつつ、前記金型(9)に樹脂を流し込むことで、前記複数の導電線(2)の一部を覆う樹脂モールド部(32)を形成する、回転電機用配線部材の製造方法。 [1] A wiring member for a rotating electric machine having a plurality of conductive wires (2) and connecting a coil end (113) of a stator (11) and an electrode (132) of a terminal block (13) in a rotating electric machine (10). In the manufacturing method of (1), a mold (9) having a protrusion (91) is used, and the protrusion (91) is brought into contact with the outer surface of the conductive wire (2). A method of manufacturing a wiring member for a rotating electrical machine, comprising: forming a resin mold portion (32) covering part of the plurality of conductive wires (2) by pouring resin into the mold (9) while holding the .

[2]前記複数の導電線(2)は、その長手方向に垂直な断面形状が円形状に形成されており、前記突起部(91)は、前記導電線(2)の外形に沿って湾曲する凹状の接触面(911)を有し、前記接触面(911)を前記導電線(2)の外面に当接させ前記導電線(2)を保持しつつ、前記金型(9)に樹脂を流し込むことで、前記樹脂モールド部(32)を形成する、[1]に記載の回転電機用配線部材の製造方法。 [2] The plurality of conductive wires (2) have a circular cross-sectional shape perpendicular to the longitudinal direction thereof, and the protrusion (91) is curved along the outer shape of the conductive wire (2). The contact surface (911) is brought into contact with the outer surface of the conductive wire (2) to hold the conductive wire (2), and the resin is placed on the mold (9). The method of manufacturing a wiring member for a rotating electrical machine according to [1], wherein the resin mold portion (32) is formed by pouring the

[3]前記突起部(91)は、前記接触面(911)の両側に、前記接触面(911)と連続して凸状に湾曲する一対の縁部(912)を有する、[2]に記載の回転電機用配線部材の製造方法。 [3] In [2], the protrusion (91) has a pair of convex curved edges (912) on both sides of the contact surface (911) that are continuous with the contact surface (911). A manufacturing method of the described wiring member for a rotating electric machine.

[4]前記突起部(91)は、前記金型(9)の金型本体(92)に対して着脱可能に構成されている、[1]乃至[3]の何れか1項に記載の回転電機用配線部材の製造方法。 [4] The projection (91) according to any one of [1] to [3], wherein the protrusion (91) is detachable from a mold body (92) of the mold (9). A method for manufacturing a wiring member for a rotating electric machine.

[5]前記回転電機用配線部材(1)は、前記複数の導電線(2)を保持するホルダ(31)を有し、前記突起部(91)により前記導電線(2)を前記ホルダ(31)に押し付けることで、前記導電線(2)を保持しつつ、前記金型(9)に樹脂を流し込むことで、前記複数の導電線(2)の一部と前記ホルダ(31)の少なくとも一部とを覆う前記樹脂モールド部(32)を形成する、[1]乃至[4]の何れか1項に記載の回転電機用配線部材の製造方法。 [5] The wiring member for rotating electric machine (1) has a holder (31) that holds the plurality of conductive wires (2), and the conductive wires (2) are held by the projections (91) in the holder (1). 31) to hold the conductive wires (2), and by pouring resin into the mold (9), at least part of the plurality of conductive wires (2) and the holder (31) The method for manufacturing a wiring member for a rotating electrical machine according to any one of [1] to [4], wherein the resin mold portion (32) covering a part of the wiring member is formed.

[6]複数の導電線(2)を有し、回転電機(10)におけるステータ(11)のコイルエンド(113)と端子台(13)の電極(132)とを接続する回転電機用配線部材(1)であって、前記複数の導電線(2)の一部を覆う樹脂モールド部(32)を有し、前記樹脂モールド部(32)には、前記導電線(2)を露出させる凹状の露出部(321a)が形成されている、回転電機用配線部材(1)。 [6] A wiring member for a rotating electric machine having a plurality of conductive wires (2) and connecting a coil end (113) of a stator (11) and an electrode (132) of a terminal block (13) in a rotating electric machine (10). (1), having a resin mold part (32) covering a part of the plurality of conductive lines (2), wherein the resin mold part (32) has a concave shape exposing the conductive lines (2); A wiring member (1) for a rotating electric machine, in which an exposed portion (321a) of is formed.

以上、本発明の実施の形態を説明したが、上記に記載した実施の形態は特許請求の範囲に係る発明を限定するものではない。また、実施の形態の中で説明した特徴の組合せの全てが発明の課題を解決するための手段に必須であるとは限らない点に留意すべきである。 Although the embodiments of the present invention have been described above, the embodiments described above do not limit the invention according to the scope of claims. Also, it should be noted that not all combinations of features described in the embodiments are essential to the means for solving the problems of the invention.

本発明は、その趣旨を逸脱しない範囲で適宜変形して実施することが可能である。例えば、上記実施の形態では、金型コマ91により導電線2をホルダ31に押し付けることで、導電線2を保持する場合について説明したが、ホルダ31は必須ではなく、省略可能である。例えば、導電線2を一対の突起部(金型コマ91)により挟み込むようにして、導電線2を保持することも可能である。 The present invention can be appropriately modified and implemented without departing from the gist thereof. For example, in the above-described embodiment, the conductive wire 2 is held by pressing the conductive wire 2 against the holder 31 with the die block 91, but the holder 31 is not essential and can be omitted. For example, it is possible to hold the conductive wire 2 by sandwiching the conductive wire 2 between a pair of protrusions (metal mold pieces 91).

1…回転電機用配線部材
2…導電線
3…保持部
31…ホルダ
311a…規制突起
32…樹脂モールド部
321…第1の樹脂モールド部
321a…露出部
322…第2の樹脂モールド部
323…第3の樹脂モールド部
4…端子
5…接続部
9…金型
91…金型コマ
911…接触面
912…縁部
92…金型本体
10…回転電機
11…ステータ
111…ステータコア
113…コイルエンド
DESCRIPTION OF SYMBOLS 1... Wiring member for rotary electric machines 2... Conductive wire 3... Holding part 31... Holder 311a... Regulating projection 32... Resin mold part 321... First resin mold part 321a... Exposed part 322... Second resin mold part 323... Second Resin molded portion 4 of 3 Terminal 5 Connection portion 9 Mold 91 Mold top 911 Contact surface 912 Edge 92 Mold main body 10 Rotating electric machine 11 Stator 111 Stator core 113 Coil end

Claims (4)

複数の導電線を有し、回転電機におけるステータのコイルエンドと端子台の電極とを接続する回転電機用配線部材の製造方法であって、
突起部を有する金型を用い、
前記突起部を前記導電線の外面に当接させ前記導電線を保持しつつ、前記金型に樹脂を流し込むことで、前記複数の導電線の一部を覆う樹脂モールド部を形成
前記複数の導電線は、その長手方向に垂直な断面形状が円形状に形成されており、
前記突起部は、前記導電線の外形に沿って湾曲する凹状の接触面を有し、
前記接触面を前記導電線の外面に当接させ前記導電線を保持しつつ、前記金型に樹脂を流し込むことで、前記樹脂モールド部を形成し、
前記突起部は、前記接触面の両側に、前記接触面と連続して凸状に湾曲する一対のR状の縁部を有し、
前記樹脂モールド部には、前記導電線を露出させる凹状の露出部が形成されており、前記凹状の露出部には、前記樹脂モールド部から露出している前記導電線の一部の両側にR状部が形成されている、
回転電機用配線部材の製造方法。
A method for manufacturing a wiring member for a rotating electrical machine having a plurality of conductive wires and connecting coil ends of a stator and electrodes of a terminal block in the rotating electrical machine, comprising:
Using a mold with protrusions,
forming a resin mold part covering a part of the plurality of conductive wires by pouring resin into the mold while holding the conductive wires by bringing the protrusions into contact with the outer surfaces of the conductive wires;
The plurality of conductive wires have a circular cross-sectional shape perpendicular to the longitudinal direction thereof,
the protrusion has a concave contact surface that curves along the contour of the conductive wire;
The resin mold portion is formed by pouring resin into the mold while holding the conductive wire by bringing the contact surface into contact with the outer surface of the conductive wire,
The protrusion has a pair of rounded edges that are convexly curved on both sides of the contact surface, and
The resin mold portion is formed with a recessed exposed portion for exposing the conductive wire, and the recessed exposed portion has rounded corners on both sides of a portion of the conductive wire exposed from the resin molded portion. shaped part is formed,
A method for manufacturing a wiring member for a rotating electric machine.
前記突起部は、前記金型の金型本体に対して着脱可能に構成されている、
請求項1に記載の回転電機用配線部材の製造方法。
The protrusion is detachable from the mold body of the mold,
The method of manufacturing the wiring member for a rotating electric machine according to claim 1 .
前記回転電機用配線部材は、前記複数の導電線を保持するホルダを有し、
前記突起部により前記導電線を前記ホルダに押し付けることで、前記導電線を保持しつつ、前記金型に樹脂を流し込むことで、前記複数の導電線の一部と前記ホルダの少なくとも一部とを覆う前記樹脂モールド部を形成する、
請求項1または2に記載の回転電機用配線部材の製造方法。
The wiring member for a rotating electrical machine has a holder that holds the plurality of conductive wires,
A portion of the plurality of conductive wires and at least a portion of the holder are bonded by pouring resin into the mold while holding the conductive wires by pressing the conductive wires against the holder by the protrusions. Forming the resin mold part to cover,
3. The method of manufacturing a wiring member for a rotary electric machine according to claim 1 .
複数の導電線を有し、回転電機におけるステータのコイルエンドと端子台の電極とを接続する回転電機用配線部材であって、
前記複数の導電線の一部を覆う樹脂モールド部を有し、
前記樹脂モールド部には、前記導電線を露出させる凹状の露出部が形成されており前記凹状の露出部には、前記樹脂モールド部から露出している前記導電線の一部の両側にR状部が形成されている、
回転電機用配線部材。
A wiring member for a rotating electric machine having a plurality of conductive wires and connecting coil ends of a stator and electrodes of a terminal block in the rotating electric machine,
Having a resin mold part covering a part of the plurality of conductive wires,
The resin mold portion is formed with a recessed exposed portion for exposing the conductive wire , and the recessed exposed portion has rounded corners on both sides of a portion of the conductive wire exposed from the resin molded portion. shaped part is formed,
Wiring member for rotary electric machine.
JP2019171673A 2019-09-20 2019-09-20 Method for manufacturing wiring member for rotating electric machine, and wiring member for rotating electric machine Active JP7236620B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2019171673A JP7236620B2 (en) 2019-09-20 2019-09-20 Method for manufacturing wiring member for rotating electric machine, and wiring member for rotating electric machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2019171673A JP7236620B2 (en) 2019-09-20 2019-09-20 Method for manufacturing wiring member for rotating electric machine, and wiring member for rotating electric machine

Publications (2)

Publication Number Publication Date
JP2021048756A JP2021048756A (en) 2021-03-25
JP7236620B2 true JP7236620B2 (en) 2023-03-10

Family

ID=74878907

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2019171673A Active JP7236620B2 (en) 2019-09-20 2019-09-20 Method for manufacturing wiring member for rotating electric machine, and wiring member for rotating electric machine

Country Status (1)

Country Link
JP (1) JP7236620B2 (en)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003164123A (en) 2001-11-22 2003-06-06 Nittoku Eng Co Ltd Winding method and winding device
JP2017042004A (en) 2015-08-21 2017-02-23 日産自動車株式会社 Coil wire joining method for rotary electric machine
JP2017051012A (en) 2015-09-03 2017-03-09 株式会社明電舎 Coil pressing member
JP2017098198A (en) 2015-11-27 2017-06-01 日立金属株式会社 Wiring component and manufacturing method of wiring component
JP2017192194A (en) 2016-04-12 2017-10-19 本田技研工業株式会社 Conductor unit for rotary electric machine and rotary electric machine
JP2018207605A (en) 2017-05-31 2018-12-27 日立金属株式会社 Power distribution member and power distribution member manufacturing method

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003164123A (en) 2001-11-22 2003-06-06 Nittoku Eng Co Ltd Winding method and winding device
JP2017042004A (en) 2015-08-21 2017-02-23 日産自動車株式会社 Coil wire joining method for rotary electric machine
JP2017051012A (en) 2015-09-03 2017-03-09 株式会社明電舎 Coil pressing member
JP2017098198A (en) 2015-11-27 2017-06-01 日立金属株式会社 Wiring component and manufacturing method of wiring component
JP2017192194A (en) 2016-04-12 2017-10-19 本田技研工業株式会社 Conductor unit for rotary electric machine and rotary electric machine
JP2018207605A (en) 2017-05-31 2018-12-27 日立金属株式会社 Power distribution member and power distribution member manufacturing method

Also Published As

Publication number Publication date
JP2021048756A (en) 2021-03-25

Similar Documents

Publication Publication Date Title
JP4789676B2 (en) Terminal module for rotating electric machine and rotating electric machine
TW201424204A (en) Split-core type motor and method of manufacturing armature of split-core type motor
JPWO2020194619A1 (en) Stator and motor
JP4077673B2 (en) Rotating electric machine
CN113809862B (en) Power distribution component
JP2014064361A (en) Power distribution component and dynamo-electric machine
JP7236620B2 (en) Method for manufacturing wiring member for rotating electric machine, and wiring member for rotating electric machine
JP7236621B2 (en) Wiring material for rotary electric machine
JP7268542B2 (en) Arrangement structure of wiring members for rotary electric machine
JP2014116993A (en) Rotary electric machine
JP7205505B2 (en) power distribution material
JP3977138B2 (en) Rotating electric machine
JP7384072B2 (en) Wiring parts for rotating electric machines
JP7263982B2 (en) Wiring member for rotating electric machine, fixing structure for wiring member for rotating electric machine, and rotating electric machine
JP7268541B2 (en) Wiring member for rotary electric machine and its fixing structure
JP7347366B2 (en) Wiring material for motor
JP2005261117A (en) Rotary electric machine
JP2021111998A (en) Stator
CN115250046A (en) Busbar and motor
JP2023042994A (en) Rotary electric machine
JP2022047205A (en) motor
CN115194291A (en) Conductive wire, welding method, and method for manufacturing rotating electric machine
JP2019016527A (en) Conductive terminal
JP2010178604A (en) Rotating electrical machine

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20220114

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20221031

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20221101

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20221226

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20230124

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20230206

R150 Certificate of patent or registration of utility model

Ref document number: 7236620

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150