JP7222051B1 - Steel pipe plating removal equipment - Google Patents

Steel pipe plating removal equipment Download PDF

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JP7222051B1
JP7222051B1 JP2021179278A JP2021179278A JP7222051B1 JP 7222051 B1 JP7222051 B1 JP 7222051B1 JP 2021179278 A JP2021179278 A JP 2021179278A JP 2021179278 A JP2021179278 A JP 2021179278A JP 7222051 B1 JP7222051 B1 JP 7222051B1
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steel pipe
peripheral surface
cutting blade
rotary cutting
plating
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JP2023068309A (en
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孝雄 新井
謙一 坂牧
剛 長谷川
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Yamato Co Ltd
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Abstract

【課題】鋼管のメッキ層を均一の幅、深さで、迅速に除去することが可能な鋼管メッキ除去装置を提供する。【解決手段】この鋼管メッキ除去装置100は、スライド機構が規定する幅とストッパ部材(ローラ)が規定する深さで、鋼管10の端部の内周面及び外周面を切削する。これにより、鋼管10のメッキ層を予め設定された均一な寸法で除去することができる。また、この鋼管メッキ除去装置100は、回転部40が1回転することで、回転切削刃80が鋼管10の内周面もしくは外周面に沿って1周し、鋼管10の内周面もしくは外周面のメッキ層の除去を行う。これにより、従来よりも迅速にメッキ層の除去を行うことができる。【選択図】図1An object of the present invention is to provide a steel pipe plating removing apparatus capable of quickly removing a plating layer of a steel pipe with a uniform width and depth. A steel pipe plating removing device (100) cuts the inner peripheral surface and the outer peripheral surface of an end portion of a steel pipe (10) with a width defined by a slide mechanism and a depth defined by a stopper member (roller). As a result, the plated layer of the steel pipe 10 can be removed with a preset uniform size. In addition, in this steel pipe plating removal apparatus 100, the rotary cutting blade 80 makes one turn along the inner peripheral surface or the outer peripheral surface of the steel pipe 10 by one rotation of the rotating part 40, and the inner peripheral surface or the outer peripheral surface of the steel pipe 10 Remove the plated layer of As a result, the plated layer can be removed more quickly than before. [Selection drawing] Fig. 1

Description

本発明は、鋼管を溶接する際に不具合の原因となるメッキ層を除去する鋼管メッキ除去装置に関するものである。 BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a steel pipe plating removal device for removing plating layers that cause problems when welding steel pipes.

例えば、亜鉛メッキが施された鋼管をメッキ層を除去せずに溶接した場合、人体に有害な亜鉛を含むガスが発生する他、このガスや亜鉛酸化物等が溶接ビード内に混入しブローホールを形成するなどして溶接強度不足の原因となる。このため、鋼管を溶接する際には溶接部分のメッキ層を除去して行うことが一般的である。このメッキ層の除去方法としてはグラインダ等を使用した作業者の手作業によるものが多い。しかしながら、作業者による手作業では作業効率が悪いことに加え、施工現場にて亜鉛メッキを含む粉塵が発生し作業環境の悪化を招くという問題点がある。また、除去深さや幅にバラつきが発生するという問題点がある。 For example, if a galvanized steel pipe is welded without removing the plating layer, gas containing zinc, which is harmful to the human body, is generated. This causes insufficient welding strength due to the formation of For this reason, when welding steel pipes, it is common to remove the plating layer from the welded portion. As a method of removing the plated layer, there are many methods of manually removing the plated layer by an operator using a grinder or the like. However, in addition to the poor working efficiency, manual work by workers has the problem of causing deterioration of the working environment due to the generation of dust containing zinc plating at the construction site. In addition, there is a problem that variations occur in the removal depth and width.

ここで下記[特許文献1]には、電解液含有層をメッキを除去する部分に巻き付けて通電し、メッキ層を電解液含有層中に溶解除去する亜鉛層の除去装置に関する発明が開示されている。 Here, the following [Patent Document 1] discloses an invention relating to a zinc layer removing apparatus for dissolving and removing the plating layer in the electrolyte containing layer by winding an electrolyte containing layer around a portion to be plated and energizing it. there is

特開昭60-5900号公報JP-A-60-5900

しかしながら[特許文献1]に記載の発明では、感電の危険性が有る他、電解液含有層を定期的に交換する必要があり作業効率が悪いという問題点がある。 However, in the invention described in [Patent Document 1], there is a risk of electric shock, and there is a problem that the electrolyte-containing layer needs to be periodically replaced, resulting in poor working efficiency.

本発明は上記事情に鑑みてなされたものであり、鋼管のメッキ層を均一の幅、深さで、迅速に除去することが可能な鋼管メッキ除去装置の提供を目的とする。 SUMMARY OF THE INVENTION It is an object of the present invention to provide a steel pipe plating removing apparatus capable of quickly removing a plated layer of a steel pipe with a uniform width and depth.

本発明は、
(1)表面にメッキ層が施された鋼管10の前記メッキ層を端面から所定の幅Wで切削除去する鋼管メッキ除去装置であって、
台座部20と、前記台座部20に設置され前記鋼管10の長手方向にスライド可能な本体部30と、前記本体部30に回転可能に設置された回転部40と、前記台座部20に設置され前記鋼管10の軸心が前記回転部40の回転軸と略同軸となるように保持する鋼管保持部22と、前記回転部40の回転により前記鋼管10の内周面10aもしくは外周面10bに沿って回転し前記鋼管10の端部の内周面10aもしくは外周面10bを予め設定された幅W及び深さDで切削し前記メッキ層を除去する回転切削刃80と、前記回転切削刃80を前記回転部40の径方向にスライド可能に保持する切削部70と、前記回転切削刃80を前記鋼管10の内周面10aもしくは外周面10bに押し付ける押圧部50と、前記鋼管10の内周面10aもしくは外周面10bに当接して前記回転切削刃80の切削深さDを規定するストッパ部材と、を有することを特徴とする鋼管メッキ除去装置100を提供することにより、上記課題を解決する。
(2)ストッパ部材が回転可能なローラ72であり、前記ローラ72の前記鋼管10との接触面は前記回転切削刃80の前記鋼管10との接触面よりも切削深さDの寸法分だけ凹んで位置することを特徴とする上記(1)記載の鋼管メッキ除去装置100を提供することにより、上記課題を解決する。
(3)切削部70が、回転切削刃80の周面の少なくとも半周分を露出させる開口部74aを備えた刃カバー部74をさらに有し、前記開口部74aを内側に位置させることで前記回転切削刃80が鋼管10の外周面10bを切削可能とし、前記開口部74aを外側に位置させることで前記回転切削刃80が前記鋼管10の内周面10aを切削可能とすることを特徴とする上記(1)または上記(2)に記載の鋼管メッキ除去装置100を提供することにより、上記課題を解決する。
(4)回転切削刃80を回転させる切削刃モータ82が本体部30に固定するとともに、前記切削刃モータ82の回転軸82aが回転部40と同軸で位置し、前記切削刃モータ82の回転駆動力は複数のリンク部材(第1のリンク部材61a、第2のリンク部材61b)で保持された巻掛伝動部材(第1の巻掛伝動部材64a、第2の巻掛伝動部材64b)を介して前記回転切削刃80に伝達されることを特徴とする上記(1)乃至上記(3)のいずれかに記載の鋼管メッキ除去装置100を提供することにより、上記課題を解決する。
The present invention
(1) A steel pipe plating removing device for cutting and removing the plating layer of a steel pipe 10 having a plating layer on its surface from the end face by a predetermined width W,
a base portion 20; a body portion 30 installed on the base portion 20 and slidable in the longitudinal direction of the steel pipe 10; a rotating portion 40 rotatably installed on the body portion 30; A steel pipe holding portion 22 that holds the steel pipe 10 so that the axial center of the steel pipe 10 is substantially coaxial with the rotation axis of the rotating portion 40, and the rotation of the rotating portion 40 causes the steel pipe 10 to rotate along the inner peripheral surface 10a or the outer peripheral surface 10b. a rotary cutting blade 80 that rotates to cut the inner peripheral surface 10a or the outer peripheral surface 10b of the end of the steel pipe 10 with a preset width W and depth D to remove the plating layer, and the rotary cutting blade 80. A cutting portion 70 that holds the rotary portion 40 so as to be slidable in the radial direction, a pressing portion 50 that presses the rotary cutting edge 80 against the inner peripheral surface 10a or the outer peripheral surface 10b of the steel pipe 10, and the inner peripheral surface of the steel pipe 10. The above problem is solved by providing a steel pipe plating removing device 100 characterized by having a stopper member that abuts against 10a or the outer peripheral surface 10b to define the cutting depth D of the rotary cutting blade 80.
(2) The stopper member is a rotatable roller 72, and the contact surface of the roller 72 with the steel pipe 10 is recessed by the cutting depth D from the contact surface of the rotary cutting blade 80 with the steel pipe 10. The above problem is solved by providing the steel pipe plating removing apparatus 100 described in (1) above, which is characterized by being located at .
(3) The cutting part 70 further has a blade cover part 74 having an opening 74a that exposes at least half of the peripheral surface of the rotary cutting blade 80, and the opening 74a is positioned inside to allow the rotary cutting blade 80 to be rotated. The cutting edge 80 can cut the outer peripheral surface 10b of the steel pipe 10, and the rotary cutting edge 80 can cut the inner peripheral surface 10a of the steel pipe 10 by positioning the opening 74a outside. The above problems are solved by providing the steel pipe plating removing apparatus 100 described in (1) or (2) above.
(4) A cutting blade motor 82 that rotates the rotary cutting blade 80 is fixed to the body portion 30, and the rotating shaft 82a of the cutting blade motor 82 is positioned coaxially with the rotating portion 40, and the cutting blade motor 82 is rotationally driven. The force is transmitted through the winding transmission member (first winding transmission member 64a, second winding transmission member 64b) held by a plurality of link members (first link member 61a, second link member 61b). The above problem is solved by providing the steel pipe plating removing device 100 according to any one of the above (1) to (3), characterized in that the power is transmitted to the rotary cutting blade 80 by a .

本発明に係る鋼管メッキ除去装置は、スライド機構が規定する幅とストッパ部材が規定する深さで、鋼管の端部の内周面及び外周面を切削する。これにより、鋼管のメッキ層の除去を均一な寸法で迅速に行うことができる。 The steel pipe plating removal apparatus according to the present invention cuts the inner and outer peripheral surfaces of the ends of the steel pipe with the width defined by the slide mechanism and the depth defined by the stopper member. As a result, the plated layer of the steel pipe can be quickly removed with uniform dimensions.

本発明に係る鋼管メッキ除去装置の斜視図である。1 is a perspective view of a steel pipe plating removing apparatus according to the present invention; FIG. 本発明に係る鋼管メッキ除去装置の内部構造を示す模式図である。1 is a schematic diagram showing an internal structure of a steel pipe plating removing apparatus according to the present invention; FIG. 本発明に係る鋼管メッキ除去装置の回転部の回転機構を示す略図である。It is a schematic diagram showing the rotating mechanism of the rotating part of the steel pipe plating removing apparatus according to the present invention. 本発明に係る鋼管メッキ除去装置の切削部及び関連部分の拡大斜視図である。1 is an enlarged perspective view of a cutting part and related parts of a steel pipe plating removing apparatus according to the present invention; FIG. 本発明に係る鋼管メッキ除去装置の切削部及び関連部分の略断面図である。1 is a schematic cross-sectional view of a cutting portion and related parts of a steel pipe plating removing apparatus according to the present invention; FIG. 本発明に係る鋼管メッキ除去装置の回転切削刃部分の拡大図である。FIG. 3 is an enlarged view of a rotary cutting blade portion of the steel pipe plating removing device according to the present invention; 本発明に係る鋼管メッキ除去装置の回転伝達機構の概略構成図である。1 is a schematic configuration diagram of a rotation transmission mechanism of a steel pipe plating removing device according to the present invention; FIG.

本発明に係る鋼管メッキ除去装置について図面に基づいて説明する。ここで、図1は、本発明に係る鋼管メッキ除去装置100の斜視図である。また、図2は鋼管メッキ除去装置100の内部構造を示す模式図である。 A steel pipe plating removing apparatus according to the present invention will be described with reference to the drawings. Here, FIG. 1 is a perspective view of a steel pipe plating removing apparatus 100 according to the present invention. FIG. 2 is a schematic diagram showing the internal structure of the steel pipe plating removal apparatus 100. As shown in FIG.

先ず、本発明の加工対象物である鋼管10は、各種の配管に広く使用されている周知の鋼管10であり、表面(内周面10a、外周面10b)に亜鉛メッキ等のメッキ層が形成されている。そして、本発明に係る鋼管メッキ除去装置100は、鋼管10の表面に施されたメッキ層を端面から所定の幅で切削除去するものであって、図1に示すように、台座部20と、この台座部20に設置され鋼管10の長手方向にスライド可能な本体部30と、この本体部30に回転可能に設置された回転部40と、台座部20に設置され鋼管10の軸心が回転部40の回転軸と略同軸となるように保持する鋼管保持部22と、回転部40とともに回転し鋼管10のメッキ層を切削除去する回転切削刃80と、この回転切削刃80を回転部40の径方向にスライド可能に保持する切削部70と、回転切削刃80を鋼管10の内周面10aもしくは外周面10bに押し付ける押圧部50と、を有している。 First, the steel pipe 10, which is the object to be processed in the present invention, is a well-known steel pipe 10 that is widely used for various types of piping, and the surface (inner peripheral surface 10a, outer peripheral surface 10b) is formed with a plating layer such as galvanization. It is A steel pipe plating removing apparatus 100 according to the present invention removes a plated layer applied to the surface of a steel pipe 10 by cutting and removing it from the end face of a predetermined width, and as shown in FIG. A body portion 30 that is installed on the base portion 20 and is slidable in the longitudinal direction of the steel pipe 10, a rotating portion 40 that is rotatably installed on the body portion 30, and a shaft center of the steel pipe 10 that is installed on the base portion 20 and rotates. A steel pipe holding portion 22 that holds so as to be substantially coaxial with the rotating shaft of the portion 40; and a pressing portion 50 for pressing the rotary cutting edge 80 against the inner peripheral surface 10 a or the outer peripheral surface 10 b of the steel pipe 10 .

次に、本発明に係る鋼管メッキ除去装置100の各部の構成を説明する。先ず、台座部20は、一方に鋼管10を保持する鋼管保持部22が固定し、他方に本体部30がスライド可能な状態で設置されている。そして、本体部30側には、図2に示すように、本体部30がスライド移動するためのスライドレール24と、本体部30をスライドレール24に沿って移動させるスライド機構36とが設置され、このスライド機構36の動作により本体部30が鋼管保持部22(鋼管10)の側に前進または後退する。尚、本体部30の位置は回転切削刃80が切削するメッキ層の幅Wに関与する。このため、本体部30の位置はある程度の精度で制御可能なことが好ましく、よってスライド機構36は、ボールネジ36aと、このボールネジ36aと螺合し本体部30と固定したナットブラケット36bと、ボールネジ36aを回転させるモータ36cと、で構成することが好ましい。 Next, the configuration of each part of the steel pipe plating removing apparatus 100 according to the present invention will be described. First, the pedestal portion 20 has a steel pipe holding portion 22 that holds the steel pipe 10 fixed on one side, and a body portion 30 on the other side in a slidable state. 2, a slide rail 24 for sliding the main body 30 and a slide mechanism 36 for moving the main body 30 along the slide rail 24 are installed on the side of the main body 30. By the operation of the slide mechanism 36, the body portion 30 advances or retreats toward the steel pipe holding portion 22 (steel pipe 10). The position of the body portion 30 is related to the width W of the plated layer cut by the rotary cutting blade 80 . For this reason, it is preferable that the position of the body portion 30 can be controlled with a certain degree of accuracy. and a motor 36c for rotating the .

また、鋼管保持部22は鋼管10を所定の位置で固定保持するものであり、鋼管10と同径の内面を有するクランプ体26a、26bで挟持することが好ましい。この構成では、鋼管10に歪みが存在し真円度が低い場合でも、鋼管10と同径の内面を有するクランプ体26a、26bで挟持することで、鋼管10の歪みをある程度矯正することができる。これにより、鋼管10のメッキ層の切削をより安定的に行うことができる。よって、クランプ体26a、26bは切削対象となる鋼管10の径ごとに個別に作製し、対象となる鋼管10の径が変わる場合には、対応したクランプ体26a、26bにその都度、交換することが好ましい。また、鋼管保持部22は鋼管10の軸心が回転部40の回転軸と略同軸となるように保持する必要がある。よって、クランプ体26a、26bはこの軸心の位置も考慮に入れて、保持時に鋼管10の軸心が回転部40の回転軸と略同軸に位置するように設計することが好ましい。この構成では、鋼管10の径と対応したクランプ体26a、26bを用いて鋼管10を挟持固定することで、同時に鋼管10の軸心を回転部40の回転軸と略同軸に位置させることができる。また、鋼管保持部22は鋼管10の加工側の端面を予め定められた所定の加工位置に位置させる機構を有していても良い。この機構の例としては、位置センサや突き当て方式等が挙げられる。尚、鋼管保持部22による鋼管10の保持は鋼管10の自動供給排出装置と組み合わせて自動で行っても良いし、作業者が手作業で行っても良い。ここでは、2対のクランプ体26a、26bを作業者がネジ止めにより固定する例を示している。 The steel pipe holding portion 22 fixes and holds the steel pipe 10 at a predetermined position, and is preferably clamped by clamp bodies 26a and 26b having inner surfaces having the same diameter as the steel pipe 10. As shown in FIG. With this configuration, even if the steel pipe 10 is distorted and has low roundness, the distortion of the steel pipe 10 can be corrected to some extent by clamping it between the clamp bodies 26a and 26b having inner surfaces having the same diameter as the steel pipe 10. . Thereby, the plating layer of the steel pipe 10 can be cut more stably. Therefore, the clamp bodies 26a and 26b are individually manufactured for each diameter of the steel pipe 10 to be cut, and when the diameter of the steel pipe 10 to be cut changes, the corresponding clamp bodies 26a and 26b are replaced each time. is preferred. Further, the steel pipe holding portion 22 must hold the steel pipe 10 so that the axial center of the steel pipe 10 is substantially coaxial with the rotation axis of the rotating portion 40 . Therefore, the clamp bodies 26a and 26b are preferably designed so that the axial center of the steel pipe 10 is substantially coaxial with the rotating shaft of the rotating part 40 when held, taking into consideration the position of the axial center. In this configuration, by clamping and fixing the steel pipe 10 using the clamp bodies 26a and 26b corresponding to the diameter of the steel pipe 10, the axial center of the steel pipe 10 can be positioned substantially coaxially with the rotation axis of the rotating part 40 at the same time. . Further, the steel pipe holding portion 22 may have a mechanism for positioning the end face of the steel pipe 10 on the working side at a predetermined working position. Examples of this mechanism include a position sensor and an abutting system. The steel pipe 10 may be held by the steel pipe holding portion 22 automatically in combination with an automatic supply/discharge device for the steel pipe 10, or manually by an operator. Here, an example is shown in which the operator fixes the two pairs of clamp bodies 26a and 26b by screwing.

また、本体部30は、図2に示すように、断面が略L字形状を呈しており、その下面には台座部20のスライドレール24と係合したスライダ34と、例えば台座部20側のボールネジ36aと螺合したナットブラケット36bが固定している。また、本体部30の垂直面は、回転部40を軸支する軸孔を有するとともに、回転部40を回転させる回転部モータ42と、回転切削刃80を回転させる切削刃モータ82とが固定している。 Further, as shown in FIG. 2, the body portion 30 has a substantially L-shaped cross section, and on the lower surface thereof, a slider 34 engaged with the slide rail 24 of the base portion 20 and, for example, a slider on the side of the base portion 20. A nut bracket 36b screwed onto the ball screw 36a is fixed. In addition, the vertical surface of the body portion 30 has a shaft hole for axially supporting the rotating portion 40, and a rotating portion motor 42 for rotating the rotating portion 40 and a cutting blade motor 82 for rotating the rotating cutting blade 80 are fixed. ing.

また、回転部40には、回転切削刃80を保持する切削部70と、回転切削刃80を切削部70を介して押し引きする押圧部50と、切削部70を回転部40の径方向に移動させる加工位置調節機構90と、切削刃モータ82の回転駆動力を回転切削刃80に伝達する回転伝達機構60と、が設置されている。そして、これらの構成は回転部40とともに一体的に回転する。 The rotating portion 40 includes a cutting portion 70 that holds the rotary cutting blade 80 , a pressing portion 50 that pushes and pulls the rotary cutting blade 80 through the cutting portion 70 , and a cutting portion 70 that extends in the radial direction of the rotating portion 40 . A machining position adjusting mechanism 90 for movement and a rotation transmission mechanism 60 for transmitting the rotational driving force of the cutting blade motor 82 to the rotary cutting blade 80 are installed. These components rotate together with the rotating portion 40 .

ここで、本発明に好適な回転部40の例を説明する。本発明に好適な回転部40は前板41aと後板41bとが柱状部材によって所定の間隔を取って固定され構成されている。また、後板41bの中心には軸筒40aが設けられ、この軸筒40aが本体部30によって回転可能に軸支されている。また、この軸筒40aの筒内には切削刃モータ82の回転軸82aが軸筒40aを貫通した状態で挿入される。尚、回転部40の軸筒40aと切削刃モータ82の回転軸82aとは独立しており、それぞれの回転動作は互いに干渉することはない。 Here, an example of the rotating portion 40 suitable for the present invention will be described. The rotating portion 40 suitable for the present invention is constructed by fixing a front plate 41a and a rear plate 41b with a predetermined gap therebetween by means of a columnar member. A shaft tube 40a is provided at the center of the rear plate 41b, and the shaft tube 40a is rotatably supported by the body portion 30. As shown in FIG. Further, a rotary shaft 82a of a cutting blade motor 82 is inserted into the cylinder of the shaft cylinder 40a so as to pass through the shaft cylinder 40a. The shaft cylinder 40a of the rotating part 40 and the rotating shaft 82a of the cutting blade motor 82 are independent, and their respective rotating operations do not interfere with each other.

また、図3の回転部40の回転機構を示す略図に表されるように、回転部モータ42は回転部40の中心から外れた場所に位置し、回転部モータ42の回転軸にはギア44aが固定する。また、後板41bには大径のギア44bが軸筒40aと同軸で固定しており、このギア44aとギア44bとが螺合することで、回転部モータ42の回転駆動力はギア44a、44bにより回転部40に伝達し、回転部40が軸筒40aを軸に回転動作する。 Further, as shown in the schematic diagram of the rotation mechanism of the rotating portion 40 in FIG. is fixed. A large-diameter gear 44b is coaxially fixed to the rear plate 41b with the shaft cylinder 40a. 44b to the rotating portion 40, and the rotating portion 40 rotates around the shaft tube 40a.

また、前板41aの前面にはスライドレール46が固定され、このスライドレール46には切削部70と押圧部50とがスライド移動可能に設置される。また、前板41aのスライドレール46の間には回転部40の径方向に沿った長孔48a、48bが設けられ、押圧部50を構成する台座部52の一部が長孔48aを通して回転部40の内側に引き込まれる。また、切削部70を構成する刃台座部84の一部が長孔48bを通して回転部40の内側に引き込まれる。 A slide rail 46 is fixed to the front surface of the front plate 41a, and a cutting portion 70 and a pressing portion 50 are slidably installed on the slide rail 46. As shown in FIG. Long holes 48a and 48b are provided along the radial direction of the rotating portion 40 between the slide rails 46 of the front plate 41a. Drawn inside 40. Also, a part of the blade seat portion 84 that constitutes the cutting portion 70 is pulled into the rotating portion 40 through the long hole 48b.

また、押圧部50は、台座部52と、この台座部52に固定したエアシリンダ等の周知のプッシャ部材54と、このプッシャ部材54により押し引きされる押圧シャフト56と、を有しており、この押圧シャフト56と刃台座部84とが固定する。これにより、プッシャ部材54の動作は押圧シャフト56を介して刃台座部84に伝達し、プッシャ部材54の動作により切削部70及び回転切削刃80が回転部40の径方向に押し引きされる。 Further, the pressing portion 50 has a pedestal portion 52, a well-known pusher member 54 such as an air cylinder fixed to the pedestal portion 52, and a pressing shaft 56 that is pushed and pulled by the pusher member 54. The pressing shaft 56 and the blade seat portion 84 are fixed. As a result, the operation of the pusher member 54 is transmitted to the blade base portion 84 via the pressing shaft 56 , and the operation of the pusher member 54 pushes and pulls the cutting portion 70 and the rotary cutting blade 80 in the radial direction of the rotating portion 40 .

また、回転部40の内部には加工位置調節機構90が設けられている。この加工位置調節機構90は、例えばボールネジ92と、このボールネジ92を回転させる回転手段94と、ボールネジ92の回転により移動するナットブラケット96と、を有しており、回転手段94とボールネジ92とが回転部40(前板41a)に設置され、ナットブラケット96が長孔48aを通して回転部40内に引き込まれた台座部52と固定する。よって、回転手段94が回転動作すると台座部52がボールネジ92に沿ってスライド移動し、これにより押圧部50が回転部40の径方向に移動する。また、押圧部50の押圧シャフト56は切削部70の刃台座部84と固定しており、押圧部50が回転部40の径方向に移動することで、切削部70も押圧部50と一体的にスライド移動する。尚、回転手段94としてはモータを用いることが好ましいが、手動によるハンドル等としても良い。本例では回転手段94を作業者が手動で回すハンドルとした例を図示している。 A processing position adjusting mechanism 90 is provided inside the rotating portion 40 . The machining position adjusting mechanism 90 has, for example, a ball screw 92, a rotating means 94 that rotates the ball screw 92, and a nut bracket 96 that moves as the ball screw 92 rotates. It is installed on the rotating part 40 (front plate 41a), and the nut bracket 96 is fixed to the pedestal part 52 pulled into the rotating part 40 through the long hole 48a. Therefore, when the rotating means 94 rotates, the pedestal portion 52 slides along the ball screw 92 , thereby moving the pressing portion 50 in the radial direction of the rotating portion 40 . Further, the pressing shaft 56 of the pressing portion 50 is fixed to the blade base portion 84 of the cutting portion 70, and the pressing portion 50 moves in the radial direction of the rotating portion 40, so that the cutting portion 70 is integrated with the pressing portion 50. slide to move. A motor is preferably used as the rotating means 94, but a manual handle or the like may be used. In this example, an example is shown in which the rotating means 94 is a handle that is manually rotated by the operator.

次に、切削部70及びこれに関連する部位に関して説明を行う。ここで、図4に切削部70及び関連部分の拡大斜視図を示し、図5(a)、(b)に略断面図を示す。また、図6に回転切削刃部分の拡大図を示す。 Next, the cutting portion 70 and related parts will be described. Here, FIG. 4 shows an enlarged perspective view of the cutting portion 70 and related parts, and FIGS. 5(a) and 5(b) show schematic sectional views. Also, FIG. 6 shows an enlarged view of the rotary cutting blade portion.

先ず、切削部70の刃台座部84は内部に軸孔を有し、この軸孔には回転切削刃80と固定した切削刃シャフト80aが回転可能に挿入する。また、刃台座部84の前面(回転切削刃80側)には刃カバー部74が設置され、この刃カバー部74は回転切削刃80を内部に挿入する略筒形状を呈し、また長尺方向のほぼ半分を切り欠いて形成された開口部74aを備える。そして、この開口部74aから回転切削刃80の周面の少なくとも半周分が露出する。そして、この刃カバー部74は、図4、図5(a)に示すように、開口部74aが内側に向くように位置させることで回転切削刃80の周面の内側半分が露出して、鋼管10の外周面10bの切削が可能となる。また、図5(b)、図6に示すように、開口部74aが外側に向くように位置させることで回転切削刃80の周面の外側半分が露出して、鋼管10の内周面10aの切削が可能となる。尚、開口部74aの方向の切り替えは機械制御によって自動で行うことが好ましいが、作業者が手作業で付け替えもしくは半回転させて行っても良い。 First, the blade seat portion 84 of the cutting portion 70 has an axial hole therein, into which the rotary cutting blade 80 and the fixed cutting blade shaft 80a are rotatably inserted. In addition, a blade cover portion 74 is installed on the front surface of the blade pedestal portion 84 (on the rotary cutting blade 80 side). has an opening 74a formed by cutting out approximately half of the . At least half of the peripheral surface of the rotary cutting blade 80 is exposed from the opening 74a. As shown in FIGS. 4 and 5A, the blade cover portion 74 is positioned so that the opening 74a faces inward so that the inner half of the peripheral surface of the rotary cutting blade 80 is exposed. Cutting of the outer peripheral surface 10b of the steel pipe 10 becomes possible. Further, as shown in FIGS. 5B and 6, by positioning the opening 74a so as to face outward, the outer half of the peripheral surface of the rotary cutting blade 80 is exposed, and the inner peripheral surface 10a of the steel pipe 10 is exposed. can be cut. It is preferable that the direction of the opening 74a is changed automatically by mechanical control, but the operator may manually change the direction of the opening 74a or rotate it halfway.

また、切削部70は鋼管10の内周面10aもしくは外周面10bに当接して回転切削刃80の移動を止め、鋼管10に対する切削深さDを規定するストッパ部材を有している。そして、このストッパ部材は刃カバー部74の先端部に設けることが好ましく、特にストッパ部材を回転可能なローラ72として刃カバー部74の先端面で回転切削刃80と平行に軸支することが好ましい。尚、ストッパ部材(ローラ72)は、図6に示すように、ストッパ部材(ローラ72)の鋼管10との接触面(ローラ72の周面の最外点)が、回転切削刃80の鋼管10との接触面(回転切削刃80の刃部の最外点)よりも切削深さDの寸法の分だけ凹んで位置するように構成する。尚、深さDはメッキ層の厚みと同等かそれよりも若干大きい値であり、例えば図6に示す上下位置調整手段73等によって刃カバー部74の上下の位置を調整したり、径の異なるローラ72に付け替えることで調整が可能である。そして、この構成では、回転切削刃80が鋼管10の内周面10aもしくは外周面10bのメッキ層を切削しながら深さ方向に移動し、その切削深さが規定された寸法Dに到達するとローラ72の周面が鋼管10に当接して回転切削刃80の移動を阻止する。これにより、本発明の鋼管メッキ除去装置100は予め設定された深さDを越えて鋼管10を切削することはなく、深さDという一定の値でメッキ層の除去を行うことができる。 The cutting portion 70 also has a stopper member that abuts against the inner peripheral surface 10 a or the outer peripheral surface 10 b of the steel pipe 10 to stop the movement of the rotary cutting blade 80 and regulate the cutting depth D with respect to the steel pipe 10 . This stopper member is preferably provided at the tip of the blade cover portion 74, and it is particularly preferred that the stopper member be a rotatable roller 72 that is pivotally supported on the tip surface of the blade cover portion 74 in parallel with the rotary cutting blade 80. . As shown in FIG. 6, the stopper member (roller 72) has a contact surface (the outermost point of the peripheral surface of the roller 72) with which the stopper member (roller 72) contacts the steel pipe 10. (the outermost point of the blade portion of the rotary cutting blade 80) with the contact surface (the outermost point of the blade portion of the rotary cutting blade 80). The depth D is equal to or slightly larger than the thickness of the plating layer. Adjustment is possible by replacing the roller 72 . In this configuration, the rotary cutting blade 80 moves in the depth direction while cutting the plated layer of the inner peripheral surface 10a or the outer peripheral surface 10b of the steel pipe 10, and when the cutting depth reaches the specified dimension D, the roller The peripheral surface of 72 abuts on steel pipe 10 to prevent movement of rotary cutting blade 80 . As a result, the steel pipe plating removing apparatus 100 of the present invention does not cut the steel pipe 10 beyond the preset depth D, and the plating layer can be removed at a constant value of the depth D.

次に、本発明の回転切削刃80に好適な回転伝達機構60の例を図2、図5(a)及び図7を用いて説明する。ここで、図7は回転伝達機構60を前面側から見た概略構成図である。本発明に好適な回転伝達機構60は、切削刃モータ82の回転軸82aが回転部40の中央に位置し、後板41bの軸筒40aを通して回転部40の内部に引き込まれる。そして、回転軸82aの先側にはスプロケットやプーリ等の周知の受車部材(第1の受車部材62a)が固定する。また、軸筒40aには第1のリンク部材61aの基側が回動可能に嵌入する。そして、この第1のリンク部材61aの先側は第2のリンク部材61bの基側とシャフト61cを介して回動可能に接続する。また、このシャフト61cには第2の受車部材62bと第3の受車部材62cとが固定する。尚、シャフト61cの回転はリンク部材61a、61bとは独立しており、第2の受車部材62b等によるシャフト61cの回転力はリンク部材61a、61b側には伝達されない。また、刃台座部84を貫通した切削刃シャフト80aは、回転部40内で第4の受車部材62dと固定するとともに、切削刃シャフト80aを保持する刃台座部84には第2のリンク部材61bの先側が切削刃シャフト80aと同軸で回動可能に接続する。そして、第1の受車部材62aと第2の受車部材62bとはチェーンやベルト等の周知の巻掛伝動部材(第1の巻掛伝動部材64a)により接続する。また、第3の受車部材62cと第4の受車部材62dとは、同様の周知の巻掛伝動部材(第2の巻掛伝動部材64b)により接続する。これにより、切削刃モータ82の回転駆動力は回転軸82a、第1の受車部材62a、第1の巻掛伝動部材64a、第2の受車部材62b、第3の受車部材62c、第2の巻掛伝動部材64b、第4の受車部材62dを介して切削刃シャフト80aに伝達し、回転切削刃80が回転動作する。 Next, an example of the rotation transmission mechanism 60 suitable for the rotary cutting blade 80 of the present invention will be described with reference to FIGS. 2, 5(a) and 7. FIG. Here, FIG. 7 is a schematic configuration diagram of the rotation transmission mechanism 60 viewed from the front side. In the rotation transmission mechanism 60 suitable for the present invention, the rotating shaft 82a of the cutting blade motor 82 is positioned at the center of the rotating portion 40 and pulled into the rotating portion 40 through the shaft tube 40a of the rear plate 41b. A well-known receiving member (first receiving member 62a) such as a sprocket or a pulley is fixed to the front side of the rotating shaft 82a. Also, the proximal side of the first link member 61a is rotatably fitted into the shaft tube 40a. The front side of the first link member 61a is rotatably connected to the base side of the second link member 61b via a shaft 61c. A second receiving member 62b and a third receiving member 62c are fixed to the shaft 61c. The rotation of the shaft 61c is independent of the link members 61a and 61b, and the rotational force of the shaft 61c by the second receiving member 62b and the like is not transmitted to the link members 61a and 61b. Further, the cutting blade shaft 80a penetrating through the blade base portion 84 is fixed to the fourth receiving member 62d within the rotating portion 40, and the blade base portion 84 that holds the cutting blade shaft 80a is provided with a second link member. The tip side of 61b is coaxially and rotatably connected to the cutting blade shaft 80a. The first receiving member 62a and the second receiving member 62b are connected by a well-known winding transmission member (first winding transmission member 64a) such as a chain or belt. The third receiving member 62c and the fourth receiving member 62d are connected by a similar well-known winding transmission member (second winding transmission member 64b). As a result, the rotational driving force of the cutting blade motor 82 is distributed to the rotary shaft 82a, the first receiving member 62a, the first winding transmission member 64a, the second receiving member 62b, the third receiving member 62c, and the third receiving member 62c. The power is transmitted to the cutting blade shaft 80a via the second winding transmission member 64b and the fourth receiving member 62d, and the rotary cutting blade 80 rotates.

この回転伝達機構60では、加工位置調節機構90や押圧部50の動作により、回転切削刃80が回転部40の径方向に移動すると、図7(a)、(b)に示すように、第1のリンク部材61aと第2のリンク部材61bとが適宜回動し屈曲する。このとき、第1の受車部材62aと第2の受車部材62bとの間隔、及び第3の受車部材62cと第4の受車部材62dとの間隔は変化しないから、切削刃モータ82の回転駆動力は回転切削刃80が径方向に移動している間でも継続して伝達され回転切削刃80は回転し続ける。また、回転部40が回転動作すると、これら回転伝達機構60も切削部70等とともに一体的に回転する。ただし、回転伝達機構60と回転軸82aの回転駆動力とは互いに独立しているから、回転伝達機構60が回転部40とともに回転している間でも切削刃モータ82の回転駆動力は回転切削刃80に継続して伝達され回転切削刃80は回転し続ける。このように、本例に示す好適な回転伝達機構60は、回転切削刃80の回転を維持したまま、回転切削刃80の径方向への移動と回転部40による回転とを可能とする。そして、この構成では、大型で重量のある切削刃モータ82を回転部40の側に固定する必要が無く、回転部40の軽量化を図ることができる。 In this rotation transmission mechanism 60, when the rotary cutting blade 80 moves in the radial direction of the rotating portion 40 due to the operation of the machining position adjusting mechanism 90 and the pressing portion 50, as shown in FIGS. The one link member 61a and the second link member 61b rotate and bend as appropriate. At this time, since the distance between the first receiving member 62a and the second receiving member 62b and the distance between the third receiving member 62c and the fourth receiving member 62d do not change, the cutting blade motor 82 is continuously transmitted even while the rotary cutting blade 80 is moving in the radial direction, and the rotary cutting blade 80 continues to rotate. Further, when the rotating portion 40 rotates, the rotation transmission mechanism 60 also rotates integrally with the cutting portion 70 and the like. However, since the rotation transmission mechanism 60 and the rotation driving force of the rotating shaft 82a are independent of each other, even while the rotation transmission mechanism 60 is rotating together with the rotating part 40, the rotation driving force of the cutting blade motor 82 is applied to the rotary cutting blade. 80 continues to be transmitted and the rotary cutting blade 80 continues to rotate. In this manner, the suitable rotation transmission mechanism 60 shown in this example allows the rotary cutting blade 80 to move radially and rotate by the rotating portion 40 while maintaining the rotation of the rotary cutting blade 80 . In this configuration, there is no need to fix the large and heavy cutting blade motor 82 to the rotating part 40 side, and the weight of the rotating part 40 can be reduced.

次に、本発明に係る鋼管メッキ除去装置100の動作を説明する。尚、本例では鋼管10の外周面10bから先にメッキ層の切削を行い、引き続いて内周面10aのメッキ層の切削を連続して行う例を説明するが、切削の順番は逆でも良く、また、同一の径の複数の鋼管10の外周面10b(もしくは内周面10a)に対するメッキ層の切削を全て行った後に、改めて内周面10a(もしくは外周面10b)に対するメッキ層の切削を行うようにしても良い。尚、本発明に係る鋼管メッキ除去装置100は、鋼管10を目的の長さに予め切断しておき、鋼管メッキ除去装置100にてメッキ層の除去を行った後、必要に応じて開先加工や溶接を行い、施工現場に移送して配管構築を行うことを想定している。 Next, the operation of the steel pipe plating removing apparatus 100 according to the present invention will be described. In this example, the plating layer is cut first from the outer peripheral surface 10b of the steel pipe 10, and then the plating layer of the inner peripheral surface 10a is successively cut. However, the order of cutting may be reversed. Also, after cutting the plating layer on the outer peripheral surface 10b (or the inner peripheral surface 10a) of the plurality of steel pipes 10 having the same diameter, cutting the plating layer on the inner peripheral surface 10a (or the outer peripheral surface 10b) is performed again. You can do it. In addition, the steel pipe plating removal apparatus 100 according to the present invention cuts the steel pipe 10 to a desired length in advance, removes the plating layer by the steel pipe plating removal apparatus 100, and then grooves as necessary. It is assumed that it will be welded and transported to the construction site to construct the piping.

先ず、鋼管メッキ除去装置100の初期状態において、本体部30は鋼管保持部22から十分に離れた待機位置にある。また、外周面10bから先にメッキ層の除去を行う場合、回転切削刃80は鋼管10の外側(回転部40の周縁に近い側)に位置する。また、回転部40は例えば回転切削刃80が真下に位置する待機位置にある。 First, in the initial state of the steel pipe plating removing apparatus 100 , the main body 30 is in a standby position sufficiently separated from the steel pipe holding portion 22 . Further, when the plating layer is removed from the outer peripheral surface 10b first, the rotary cutting blade 80 is positioned outside the steel pipe 10 (closer to the peripheral edge of the rotating portion 40). Further, the rotating part 40 is at a waiting position where the rotary cutting blade 80 is located directly below, for example.

次に、メッキ層の除去を行う鋼管10の径及び除去する幅を取得する。そして、鋼管メッキ除去装置100が自動制御の場合には、これらの情報を図示しない制御部に入力する。次に、クランプ体26a、26bを加工を行う鋼管10の径と対応したものに付け替える。また、ここでは鋼管10の外周面10bから先にメッキ層の除去を行うため、刃カバー部74の開口部74aを内側に向くように設置もしくは機械制御により回転させる。これにより、回転切削刃80が真下に位置する待機位置の状態においては、刃カバー部74の上方に開口部74aが位置し、この開口部74aから回転切削刃80の周面の上半分が露出する。 Next, the diameter of the steel pipe 10 from which the plating layer is to be removed and the width to be removed are obtained. When the steel pipe plating removing apparatus 100 is automatically controlled, these pieces of information are input to a control unit (not shown). Next, the clamp bodies 26a and 26b are replaced with those corresponding to the diameter of the steel pipe 10 to be processed. In addition, since the plated layer is removed from the outer peripheral surface 10b of the steel pipe 10 first, the opening 74a of the blade cover 74 is set so as to face inward or is rotated by mechanical control. As a result, when the rotary cutting blade 80 is in the standby position directly below, the opening 74a is positioned above the blade cover portion 74, and the upper half of the peripheral surface of the rotary cutting blade 80 is exposed from the opening 74a. do.

次に、作業者もしくは鋼管10の自動供給排出装置が鋼管保持部22に鋼管10を供給する。そして、メッキ層の除去を行う側の端面が所定の加工位置に来るように位置させ、クランプ体26a、26bを用いて挟持固定する。このとき、クランプ体26a、26bの内面は鋼管10と同径の円弧状となっているから、これらクランプ体26a、26bで挟持固定することで、鋼管10の歪みはある程度矯正され真円に近いものとなる。 Next, the steel pipe 10 is supplied to the steel pipe holder 22 by an operator or an automatic supply/discharge device for the steel pipe 10 . Then, the end face on the side from which the plated layer is to be removed is positioned at a predetermined processing position, and clamped and fixed using clamp bodies 26a and 26b. At this time, since the inner surfaces of the clamp bodies 26a and 26b are arcuate with the same diameter as the steel pipe 10, by clamping and fixing the steel pipe 10 with these clamp bodies 26a and 26b, the distortion of the steel pipe 10 is corrected to some extent and is close to a perfect circle. become a thing.

次に、スライド機構36が動作して本体部30を鋼管10側に前進させる。そして、図5(a)に示すように、回転切削刃80の先端をメッキ層の切削する幅寸法W分、鋼管10の端面から前進した位置とする。次に、加工位置調節機構90が動作して切削部70を押圧部50ごと内側にスライド移動させ、回転切削刃80が鋼管10の外周面10bよりも若干外側となる位置とする。尚、鋼管メッキ除去装置100が自動制御の場合には、入力された鋼管10の径の情報に基づいて、制御部が加工位置調節機構90を動作させ予め設定された上記の位置に回転切削刃80を位置させる。また、作業者が手作業で行う場合には、作業者が加工位置調節機構90を操作して目視もしくは予め設置されたマーキングを目印に適切な位置に回転切削刃80を位置させる。 Next, the slide mechanism 36 operates to advance the body portion 30 toward the steel pipe 10 side. Then, as shown in FIG. 5(a), the tip of the rotary cutting blade 80 is advanced from the end surface of the steel pipe 10 by the width dimension W for cutting the plating layer. Next, the machining position adjusting mechanism 90 operates to slide the cutting portion 70 together with the pressing portion 50 inward so that the rotary cutting blade 80 is positioned slightly outside the outer peripheral surface 10 b of the steel pipe 10 . When the steel pipe plating removing apparatus 100 is automatically controlled, the control unit operates the machining position adjusting mechanism 90 based on the input information on the diameter of the steel pipe 10 to bring the rotary cutting blade to the above preset position. Position 80. In addition, when the operator manually operates the machining position adjusting mechanism 90, the operator positions the rotary cutting blade 80 at an appropriate position visually or using a previously set marking as a guide.

次に、切削刃モータ82が稼動して回転軸82aが回転動作する。この回転軸82aの回転駆動力は第1、第2の巻掛伝動部材64a、64b及び第1~第4の受車部材62a~64dによって切削刃シャフト80aに伝達し、回転切削刃80が回転する。 Next, the cutting blade motor 82 is activated to rotate the rotating shaft 82a. The rotational driving force of the rotating shaft 82a is transmitted to the cutting blade shaft 80a by the first and second winding transmission members 64a, 64b and the first to fourth receiving members 62a to 64d, and the rotary cutting blade 80 rotates. do.

次に、押圧部50のプッシャ部材54が動作して押圧シャフト56が内側に引き込まれる。これにより、回転切削刃80が刃台座部84ごと内側に引き上げられて鋼管10の外周面10bに押圧され、回転切削刃80との接触部分が切削される。これにより、外周面10bの表面に存在するメッキ層が除去される。そして、回転切削刃80による切削が進行するとストッパ部材であるローラ72の周面が鋼管10の外周面10bに当接し、ここで回転切削刃80の径方向の移動は停止する。尚、前述のようにストッパ部材(ローラ72)の鋼管10との接触面は回転切削刃80の鋼管10との接触面よりも深さDの分だけ凹んでいるから、回転切削刃80による外周面10bの切削深さはストッパ部材の接触面と回転切削刃80の接触面の段差の高さDとなる。 Next, the pusher member 54 of the pressing portion 50 operates to pull the pressing shaft 56 inward. As a result, the rotary cutting blade 80 is lifted inward together with the blade pedestal 84 and pressed against the outer peripheral surface 10b of the steel pipe 10, and the contact portion with the rotary cutting blade 80 is cut. As a result, the plated layer existing on the surface of the outer peripheral surface 10b is removed. As the cutting by the rotary cutting blade 80 progresses, the peripheral surface of the roller 72, which is a stopper member, comes into contact with the outer peripheral surface 10b of the steel pipe 10, and the radial movement of the rotary cutting blade 80 stops here. As described above, the contact surface of the stopper member (roller 72) with the steel pipe 10 is recessed by the depth D from the contact surface of the rotary cutting blade 80 with the steel pipe 10. The cutting depth of the surface 10 b is the height D of the step between the contact surface of the stopper member and the contact surface of the rotary cutting blade 80 .

また、これと前後して回転部モータ42が動作して回転部40が軸筒40aを軸として1回転する。これにより、回転切削刃80は鋼管10の外周面10bを切削しながら、外周面10bに沿って1周する。これにより、鋼管10の外周面10bのメッキ層は回転切削刃80が当接した一定の幅Wで、ストッパ部材が規定した深さDで切削除去される。 Around this time, the rotating part motor 42 operates, and the rotating part 40 makes one rotation around the shaft tube 40a. As a result, the rotary cutting blade 80 cuts the outer peripheral surface 10b of the steel pipe 10 while making one turn along the outer peripheral surface 10b. As a result, the plated layer on the outer peripheral surface 10b of the steel pipe 10 is cut away by a constant width W with which the rotary cutting blade 80 abuts and by a depth D defined by the stopper member.

また、回転部40が1回転すると回転部モータ42は停止して回転部40の回転動作は停止する。次に、押圧部50のプッシャ部材54が押圧シャフト56を初期位置に押し戻す。これにより、回転切削刃80が刃台座部84ごと外側に戻され、鋼管10の外周面10bから離間する。次に、切削刃モータ82が停止し、回転切削刃80の回転が停止する。次に、スライド機構36が動作して本体部30を後退動作させ待機位置にスライド移動させる。これにより、本発明に係る鋼管メッキ除去装置100による鋼管10の外周面10bのメッキ層の除去が完了する。 Further, when the rotating portion 40 makes one rotation, the rotating portion motor 42 stops and the rotating operation of the rotating portion 40 stops. Next, the pusher member 54 of the pressing portion 50 pushes the pressing shaft 56 back to the initial position. As a result, the rotary cutting blade 80 is returned to the outside together with the blade pedestal portion 84 and separated from the outer peripheral surface 10b of the steel pipe 10 . Next, the cutting blade motor 82 is stopped and the rotation of the rotating cutting blade 80 is stopped. Next, the slide mechanism 36 operates to retract the main body 30 and slide it to the standby position. This completes the removal of the plating layer on the outer peripheral surface 10b of the steel pipe 10 by the steel pipe plating removing apparatus 100 according to the present invention.

また、鋼管メッキ除去装置100が連続して鋼管10の内周面10aのメッキ層の除去を行う場合には、刃カバー部74は開口部74aが外側に向くように付け替えもしくは機械制御により半転される。これにより、回転切削刃80が真下の位置にある待機位置の状態においては、刃カバー部74の下方から回転切削刃80の周面の下半分が露出する。また、加工位置調節機構90が動作して回転切削刃80を鋼管10の内周面10aよりも内側(回転部40の中心に近い側)に位置させる。 Further, when the steel pipe plating removing apparatus 100 continuously removes the plating layer on the inner peripheral surface 10a of the steel pipe 10, the blade cover portion 74 is replaced so that the opening 74a faces outward, or is rotated halfway by mechanical control. be done. As a result, the lower half of the peripheral surface of the rotary cutting blade 80 is exposed from below the blade cover portion 74 when the rotary cutting blade 80 is in the standby position directly below. Further, the machining position adjusting mechanism 90 operates to position the rotary cutting blade 80 inside the inner peripheral surface 10a of the steel pipe 10 (closer to the center of the rotating portion 40).

次に、スライド機構36が動作して本体部30を鋼管10側に前進させる。そして、回転切削刃80を鋼管10内に挿入し、図5(b)に示すように、回転切削刃80の先端をメッキ層の切削する幅寸法W分、鋼管10の端面から前進した位置とする。次に、加工位置調節機構90が手動もしくは自動で動作して切削部70を押圧部50ごとスライド移動させ、回転切削刃80が鋼管10の内周面10aよりも若干内側となる位置とする。 Next, the slide mechanism 36 operates to advance the body portion 30 toward the steel pipe 10 side. Then, the rotary cutting blade 80 is inserted into the steel pipe 10, and as shown in FIG. do. Next, the machining position adjusting mechanism 90 operates manually or automatically to slide the cutting portion 70 together with the pressing portion 50 so that the rotary cutting edge 80 is positioned slightly inside the inner peripheral surface 10 a of the steel pipe 10 .

次に、切削刃モータ82が稼動して回転軸82aが回転動作する。この回転軸82aの回転駆動力は第1、第2の巻掛伝動部材64a、64b及び第1~第4の受車部材62a~64dによって切削刃シャフト80aに伝達して、回転切削刃80が回転する。 Next, the cutting blade motor 82 is activated to rotate the rotating shaft 82a. The rotational driving force of the rotary shaft 82a is transmitted to the cutting blade shaft 80a by the first and second winding transmission members 64a, 64b and the first to fourth receiving members 62a to 64d, so that the rotary cutting blade 80 is Rotate.

次に、押圧部50のプッシャ部材54が動作して押圧シャフト56を押し出す。これにより、回転切削刃80が刃台座部84ごと外側に押し出されて、鋼管10の内周面10aに押圧され、回転切削刃80との接触部分が切削される。これにより、内周面10aの表面に存在するメッキ層は除去される。そして、回転切削刃80による切削が進行するとストッパ部材であるローラ72の周面が鋼管10の内周面10aに当接し、ここで回転切削刃80の径方向への移動は停止する。このときの回転切削刃80による内周面10aの切削深さは、前述のようにストッパ部材の接触面と回転切削刃80の接触面の段差の高さDとなる。 Next, the pusher member 54 of the pressing portion 50 operates to push out the pressing shaft 56 . As a result, the rotary cutting blade 80 is pushed outward together with the blade pedestal portion 84 and pressed against the inner peripheral surface 10a of the steel pipe 10, and the contact portion with the rotary cutting blade 80 is cut. As a result, the plated layer present on the surface of the inner peripheral surface 10a is removed. As the cutting by the rotary cutting blade 80 progresses, the peripheral surface of the roller 72, which is a stopper member, comes into contact with the inner peripheral surface 10a of the steel pipe 10, and the radial movement of the rotary cutting blade 80 stops here. The cutting depth of the inner peripheral surface 10a by the rotary cutting blade 80 at this time is the height D of the step between the contact surface of the stopper member and the contact surface of the rotary cutting blade 80 as described above.

また、これと前後して回転部モータ42が動作して回転部40が軸筒40aを軸として1回転する。これにより、回転切削刃80は鋼管10の内周面10aを切削しながら、内周面10aに沿って1周する。そして、内周面10aのメッキ層は回転切削刃80が当接した一定の幅Wで、ストッパ部材が規定した深さDで切削除去される。 Around this time, the rotating part motor 42 operates, and the rotating part 40 makes one rotation around the shaft tube 40a. As a result, the rotary cutting blade 80 cuts the inner peripheral surface 10a of the steel pipe 10 while making one turn along the inner peripheral surface 10a. Then, the plated layer of the inner peripheral surface 10a is cut away by a fixed width W with which the rotary cutting blade 80 abuts and by a depth D defined by the stopper member.

また、回転部40が1回転すると回転部モータ42は停止して回転部40の回転動作は停止する。次に、押圧部50のプッシャ部材54が押圧シャフト56を初期位置に引き戻す。これにより、回転切削刃80が刃台座部84ごと内側に引き戻され、鋼管10の内周面10aから離間する。次に、切削刃モータ82が停止し、回転切削刃80の回転が停止する。次に、スライド機構36が動作して本体部30を後退動作させ待機位置にスライド移動させる。これにより、本発明に係る鋼管メッキ除去装置100による鋼管10の内周面10aのメッキ層の除去が完了する。 Further, when the rotating portion 40 makes one rotation, the rotating portion motor 42 stops and the rotating operation of the rotating portion 40 stops. Next, the pusher member 54 of the pressing portion 50 pulls the pressing shaft 56 back to the initial position. As a result, the rotary cutting blade 80 is pulled back inward together with the blade pedestal portion 84 and separated from the inner peripheral surface 10 a of the steel pipe 10 . Next, the cutting blade motor 82 is stopped and the rotation of the rotating cutting blade 80 is stopped. Next, the slide mechanism 36 operates to retract the main body 30 and slide it to the standby position. This completes the removal of the plated layer on the inner peripheral surface 10a of the steel pipe 10 by the steel pipe plating removing apparatus 100 according to the present invention.

上記のようにして、鋼管10の一方の端部の内周面10a、外周面10bのメッキ層の除去が完了すると、この鋼管10を逆向きにして再度、鋼管メッキ除去装置100に投入する。そして、上記と全く同様にしてもう一方の端部の内周面10a、外周面10bのメッキ層の除去が行われる。これにより、鋼管10の両端のメッキ層の除去が完了する。 When the plating layers on the inner peripheral surface 10a and the outer peripheral surface 10b of one end of the steel pipe 10 are removed as described above, the steel pipe 10 is turned upside down and put into the steel pipe plating removal apparatus 100 again. Then, the plated layers of the inner peripheral surface 10a and the outer peripheral surface 10b of the other end portion are removed in exactly the same manner as described above. This completes the removal of the plated layers on both ends of the steel pipe 10 .

以上のように、本発明に係る鋼管メッキ除去装置100は、スライド機構36が規定する幅Wとストッパ部材(ローラ72)が規定する深さDで、鋼管10の端部の内周面10a及び外周面10bを切削する。これにより、鋼管10のメッキ層を予め設定された均一な寸法で除去することができる。また、本発明に係る鋼管メッキ除去装置100は、回転部40が1回転することで、回転切削刃80が鋼管10の内周面10aもしくは外周面10bに沿って1周し、鋼管10の内周面10aもしくは外周面10bのメッキ層の除去を行う。これにより、従来よりも迅速にメッキ層の除去を行うことができる。 As described above, the steel pipe plating removal apparatus 100 according to the present invention is configured such that the width W defined by the slide mechanism 36 and the depth D defined by the stopper member (roller 72) are the inner peripheral surface 10a and the The outer peripheral surface 10b is cut. As a result, the plated layer of the steel pipe 10 can be removed with a preset uniform size. In addition, in the steel pipe plating removal apparatus 100 according to the present invention, the rotary cutting blade 80 makes one turn along the inner peripheral surface 10a or the outer peripheral surface 10b of the steel pipe 10 by rotating the rotating part 40 once. The plated layer on the peripheral surface 10a or the outer peripheral surface 10b is removed. As a result, the plated layer can be removed more quickly than before.

尚、本例で示した鋼管メッキ除去装置100の各部の構成、動作機構、形状、寸法、デザイン、動作手順等は一例であるから、特に本例に限定される訳ではなく、本発明は本発明の要旨を逸脱しない範囲で変更して実施することが可能である。 The configuration, operation mechanism, shape, size, design, operation procedure, etc. of each part of the steel pipe plating removal apparatus 100 shown in this example are examples, and are not particularly limited to this example. Modifications can be made without departing from the gist of the invention.

10 鋼管
10a 内周面
10b 外周面
20 台座部
22 鋼管保持部
30 本体部
40 回転部
50 押圧部
61a 第1のリンク部材(リンク部材)
61b 第2のリンク部材(リンク部材)
64a 第1の巻掛伝動部材(巻掛伝動部材)
64b 第2の巻掛伝動部材(巻掛伝動部材)
70 切削部
72 ローラ(ストッパ部材)
74 刃カバー部
74a 開口部
80 回転切削刃
100 鋼管メッキ除去装置
10 Steel pipe
10a inner peripheral surface
10b outer peripheral surface
20 Pedestal
22 Steel pipe holder
30 main body
40 Rotating part
50 pressing part
61a first link member (link member)
61b second link member (link member)
64a first winding transmission member (winding transmission member)
64b Second winding transmission member (winding transmission member)
70 cutting part
72 roller (stopper member)
74 blade cover
74a opening
80 rotary cutting blade
100 Steel pipe plating removal device

Claims (4)

表面にメッキ層が施された鋼管の前記メッキ層を端面から所定の幅で切削除去する鋼管メッキ除去装置であって、
台座部と、
前記台座部に設置され前記鋼管の長手方向にスライド可能な本体部と、
前記本体部に回転可能に設置された回転部と、
前記台座部に設置され前記鋼管の軸心が前記回転部の回転軸と略同軸となるように保持する鋼管保持部と、
前記回転部の回転により前記鋼管の内周面もしくは外周面に沿って回転し前記鋼管の端部の内周面もしくは外周面を予め設定された幅及び深さで切削し前記メッキ層を除去する回転切削刃と、
前記回転切削刃を前記回転部の径方向にスライド可能に保持する切削部と、
前記回転切削刃を前記鋼管の内周面もしくは外周面に押し付ける押圧部と、
前記鋼管の内周面もしくは外周面に当接して前記回転切削刃の切削深さを規定するストッパ部材と、を有することを特徴とする鋼管メッキ除去装置。
A steel pipe plating removal device for cutting and removing the plating layer of a steel pipe having a plating layer on its surface from the end face by a predetermined width,
a pedestal;
a main body installed on the pedestal and slidable in the longitudinal direction of the steel pipe;
a rotating part rotatably installed on the main body;
a steel pipe holding part that is installed on the pedestal and holds the steel pipe so that the axis of the steel pipe is substantially coaxial with the rotation axis of the rotating part;
As the rotating part rotates, it rotates along the inner peripheral surface or outer peripheral surface of the steel pipe, cuts the inner peripheral surface or outer peripheral surface of the end of the steel pipe with a preset width and depth, and removes the plating layer. a rotary cutting blade;
a cutting portion that holds the rotary cutting blade slidably in the radial direction of the rotating portion;
a pressing portion that presses the rotary cutting blade against the inner peripheral surface or the outer peripheral surface of the steel pipe;
and a stopper member that abuts against the inner peripheral surface or the outer peripheral surface of the steel pipe to regulate the cutting depth of the rotary cutting blade.
ストッパ部材が回転可能なローラであり、前記ローラの前記鋼管との接触面は前記回転切削刃の前記鋼管との接触面よりも切削深さの寸法分だけ凹んで位置することを特徴とする請求項1記載の鋼管メッキ除去装置。 The stopper member is a rotatable roller, and the contact surface of the roller with the steel pipe is recessed from the contact surface of the rotary cutting blade with the steel pipe by the cutting depth. Item 1. The steel pipe plating removal apparatus according to item 1. 切削部が、回転切削刃の周面の少なくとも半周分を露出させる開口部を備えた刃カバー部をさらに有し、前記開口部を内側に位置させることで前記回転切削刃が鋼管の外周面を切削可能とし、前記開口部を外側に位置させることで前記回転切削刃が前記鋼管の内周面を切削可能とすることを特徴とする請求項1または請求項2に記載の鋼管メッキ除去装置。 The cutting part further has a blade cover part having an opening that exposes at least half of the circumference of the peripheral surface of the rotary cutting blade, and the opening is positioned inside so that the rotary cutting blade cuts the outer peripheral surface of the steel pipe. 3. The apparatus for removing plating from a steel pipe according to claim 1, wherein said rotary cutting blade can cut the inner peripheral surface of said steel pipe by locating said opening on the outside. 回転切削刃を回転させる切削刃モータが本体部に固定するとともに、前記切削刃モータの回転軸が回転部と同軸で位置し、前記切削刃モータの回転駆動力は複数のリンク部材で保持された巻掛伝動部材を介して前記回転切削刃に伝達されることを特徴とする請求項1乃至請求項3のいずれかに記載の鋼管メッキ除去装置。 A cutting blade motor that rotates a rotary cutting blade is fixed to the main body, the rotating shaft of the cutting blade motor is positioned coaxially with the rotating portion, and the rotational driving force of the cutting blade motor is held by a plurality of link members. 4. The steel pipe plating removal device according to claim 1, wherein the power is transmitted to the rotary cutting blade through a winding transmission member.
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