JP7212434B2 - assembled battery - Google Patents

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JP7212434B2
JP7212434B2 JP2019124833A JP2019124833A JP7212434B2 JP 7212434 B2 JP7212434 B2 JP 7212434B2 JP 2019124833 A JP2019124833 A JP 2019124833A JP 2019124833 A JP2019124833 A JP 2019124833A JP 7212434 B2 JP7212434 B2 JP 7212434B2
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assembled battery
paper
spacer
battery
battery according
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JP2021012764A (en
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由加 鈴木
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Furukawa Battery Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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Description

本発明は複数の円筒型電池を組み合わせて利用される組電池に関するものである。 The present invention relates to an assembled battery that is used by combining a plurality of cylindrical batteries.

組電池として、例えば特許文献1には、複数の円筒型電池をその互いの側面を当接して多数並べ、形成された上下面にスペーサーシートを配置し全体を熱収縮性チューブで包装した組電池が記載されている。特許文献2には、複数の円筒型電池をその互いの側面を当接接着して多数並べ、形成された上下面に平板の外周縁に垂下壁を形成した皿状の当板と称するスペーサーで覆った組電池が記載されている。特許文献3には、隣り合う円筒型電池間に介挿される絶縁部材を備えた組電池が記載されている。 As an assembled battery, for example, Patent Document 1 discloses an assembled battery in which a plurality of cylindrical batteries are arranged in contact with each other, spacer sheets are arranged on the upper and lower surfaces of the formed battery, and the whole is wrapped with a heat-shrinkable tube. is described. In Patent Document 2, a plurality of cylindrical batteries are arranged in a row by contacting and adhering their side surfaces, and a plate-shaped spacer called a plate-shaped contact plate is formed on the upper and lower surfaces of the formed battery and has a hanging wall on the outer peripheral edge of the flat plate. A covered battery pack is shown. Patent Literature 3 describes an assembled battery having an insulating member inserted between adjacent cylindrical batteries.

特開2013-37866号公報JP 2013-37866 A 実開昭51-49428号公報Japanese Utility Model Laid-Open No. 51-49428 特開2015-176741号公報JP 2015-176741 A

これら組電池は、非常灯用などの予備電源に用いられる。組電池の製造後において、誤って落下事故が発生する場合があり、落下により組電池の組形状が歪んでしまったり、電池が傷付いたりしてしまうことがあり、改善が望まれている。 These assembled batteries are used as backup power sources for emergency lights and the like. After the assembled battery is manufactured, there are cases in which the assembled battery is accidentally dropped, and the assembled shape of the assembled battery may be distorted or the battery may be damaged due to the drop.

本発明は、上述した事情を鑑みてなされたものであり、簡易な構成で、落下による歪みや衝撃を緩和することにより組電池形状の歪みを防止し、また電池が傷付くことを防止することができる組電池を提供することを目的としている。 SUMMARY OF THE INVENTION The present invention has been made in view of the above-mentioned circumstances, and aims to prevent the shape of the assembled battery from being distorted and to prevent the battery from being damaged by alleviating the distortion and impact caused by dropping with a simple structure. The purpose is to provide an assembled battery capable of

本発明はこれら要望に応えるもので、複数の円筒型電池をその側面を互いに当接して多数並べ、形成される上下の面とその周囲の角部をそれぞれ一枚のスペーサーで覆い、更にスペーサー上面を複数の円筒型電池をも含め熱収縮性チューブで全体を包装したものである。スペーサーとしては、合成樹脂の成形により作製しても良いが、外側を包装する熱収縮性チューブを傷付けてはいけないので、その成形は手間取り易く、折り曲げ加工のし易い電気絶縁紙の一種であるプレスボードを用いた。このプレスボードは紙を積層した高密度ボードである。このプレスボードから成るスペーサーを取り付けた後に、熱収縮性チューブを掛けることにより組電池が動かなくなり絶縁強度を向上させることができる。またスペーサーと熱収縮性チューブにより組電池の上下面と周側面の角部稜線を補強することができるため、落下などによる歪みや衝撃を緩和することができ、組電池形状の歪みを解消でき、絶縁強化と短絡の危険性を回避できる。さらに電池が傷つくことも防止できる。 The present invention meets these demands by arranging a large number of cylindrical batteries with their side surfaces in contact with each other, covering the formed upper and lower surfaces and the peripheral corners with a spacer, and furthermore, covering the upper surface of the spacer. The whole including a plurality of cylindrical batteries is wrapped with a heat-shrinkable tube. The spacer may be made by molding a synthetic resin, but the heat-shrinkable tube that wraps the outside must not be damaged, so molding is time-consuming and easy to bend. I used a board. This pressboard is a high density board laminated with paper. By attaching a heat-shrinkable tube after attaching the spacer made of the press board, the assembled battery can be prevented from moving and the insulation strength can be improved. In addition, the spacers and heat-shrinkable tubes can reinforce the upper and lower surfaces of the assembled battery and the corner ridgelines of the peripheral side, so that the distortion and impact caused by dropping etc. can be alleviated, and the distortion of the assembled battery shape can be eliminated. Strengthen the insulation and avoid the risk of short circuits. Furthermore, it is possible to prevent the battery from being damaged.

本発明によれば、簡易な構成で、落下による歪みや衝撃を緩和することにより、組電池形状の歪みを防止し、また電池が傷付くことを防止することができる。 According to the present invention, it is possible to prevent the shape of the assembled battery from being distorted and to prevent the battery from being damaged by alleviating the distortion and impact caused by dropping with a simple structure.

本発明の実施形態に係る組電池を示す図で、(a)は正面図、(b)は平面図である。BRIEF DESCRIPTION OF THE DRAWINGS It is a figure which shows the assembled battery which concerns on embodiment of this invention, (a) is a front view, (b) is a top view. 組電池内で使用されるスペーサーを示す図で、(a)は正面図、(b)は平面図、(c)は右側面図、(d)は左側面図である。It is a figure which shows the spacer used within an assembled battery, (a) is a front view, (b) is a top view, (c) is a right view, (d) is a left view. 組電池内で使用される他のスペーサーの正面図である。FIG. 10 is a front view of another spacer used within the assembled battery;

以下、図面を参照して本発明の一実施形態の組電池について説明する。
図1は本発明の実施形態に係る組電池10を示す図で、(a)は正面図、(b)は平面図である。この組電池10は側面周囲が絶縁チューブで覆われている円筒型電池1を10個組合せたもので、互いの側面を直接当接して5個を1列とし合成樹脂などからなる絶縁板2を介し間接的に側面を当接して2列に配列した。
Hereinafter, an assembled battery of one embodiment of the present invention will be described with reference to the drawings.
FIG. 1 shows an assembled battery 10 according to an embodiment of the present invention, where (a) is a front view and (b) is a plan view. This assembled battery 10 is a combination of ten cylindrical batteries 1 whose side surfaces are covered with insulating tubes. They were arranged in two rows with their sides in direct contact with each other.

本構成では、円筒型電池1としては巻回電極群を用い円筒状に形成されたニッケルカドミウム蓄電池を使用した。この円筒型電池には、アルカリ蓄電池として、上記ニッケルカドミウム蓄電池以外にニッケル水素蓄電池が用いられるが、これ以外にリチウムイオン蓄電池、その他の蓄電池を用いても良いことは言うまでもない。 In this configuration, as the cylindrical battery 1, a nickel-cadmium storage battery formed in a cylindrical shape using a wound electrode group was used. In addition to the nickel-cadmium storage battery described above, a nickel-hydrogen storage battery is used as the alkaline storage battery for this cylindrical battery.

また、絶縁板は必要が無いなら用いずに、互いの側面を直接当接しても良いことは言うまでもない。 Moreover, it goes without saying that the side surfaces may be in direct contact with each other without using the insulating plate if it is not necessary.

円筒型電池を配列した円筒型電池群は固定テープなどによりその周囲を固定した後、互いの円筒型電池1をニッケル板などの接続板を用いて直列接続し、一端に位置する2個の円筒型電池1、1の正極端子と負極端子にそれぞれリード線3、3を接続した。 A cylindrical battery group in which cylindrical batteries are arranged is fixed around its periphery with a fixing tape or the like, and then the cylindrical batteries 1 are connected in series using a connection plate such as a nickel plate. Lead wires 3 and 3 were connected to the positive and negative terminals of the type batteries 1 and 1, respectively.

なお、円筒型電池1の正・負極端子はそれぞれ上下にあり、列で隣り合う円筒型電池1の上下を反対に配列して直列接続し易いようにした。そして、配列した円筒型電池群の上下面をそれぞれ一枚の電気絶縁紙からなるスペーサー4で覆った。 The positive and negative terminals of the cylindrical batteries 1 are located above and below, respectively, and the cylindrical batteries 1 adjacent to each other in a row are arranged upside down so that they can be easily connected in series. The upper and lower surfaces of the arrayed cylindrical battery groups were each covered with a spacer 4 made of a sheet of electrical insulating paper.

このスペーサー4の詳細を図2に示す。図2において、(a)は正面図、(b)は平面図、(c)は右側面図、(d)は左側面図である。このスペーサー4は、厚さ2~5mm程度のシート状の一枚の電機絶縁紙の全周を折り曲げ加工して蓋状体に、例えば弁当蓋のように形成される。このため、電池本数や電池配列構成に応じてスペーサー用の成型型を作成する必要がなく、コスト低減を図ることができる。 Details of this spacer 4 are shown in FIG. In FIG. 2, (a) is a front view, (b) is a plan view, (c) is a right side view, and (d) is a left side view. The spacer 4 is formed into a lid-like body, such as a lunch box lid, by bending the entire circumference of a sheet of electrical insulating paper having a thickness of about 2 to 5 mm. Therefore, there is no need to create a molding die for the spacer according to the number of batteries and the arrangement of the batteries, and the cost can be reduced.

また、(c)の右側面図および(d)の左側面図に示す通り、スペーサー4の折り曲げられた垂下壁41の下部を切削加工により湾状に切り欠いて凹欠部42を形成した。これは、この凹欠部42からリード線3、3を引出させるためのものであり、両側面に形成したのは、リード線が右側にあるものや左側にあるもの、あるいは両方にあるものなどに共通して用いることができるようにしたためである。それぞれの場合で専用のスペーサー4を用いたい場合は、凹欠部42をいずれか一方にのみ形成したものでも良いことはもちろんである。このスペーサー4を二つ用意し、それぞれ配列した円筒型電池群の上下面に被せ、凹欠部42からリード線を横方向へ引出させると共に、円筒型電池群の周囲の角部も含め覆った。 Further, as shown in the right side view of (c) and the left side view of (d), the lower portion of the bent hanging wall 41 of the spacer 4 was notched into a curved shape by cutting to form a concave portion 42 . This is for drawing out the lead wires 3, 3 from this concave cutout 42, and the lead wires are formed on both sides, such as those on the right side, those on the left side, or those on both sides. This is because it can be used in common with If it is desired to use a dedicated spacer 4 for each case, it is of course possible to form the recessed portion 42 only in one of them. Two spacers 4 were prepared to cover the upper and lower surfaces of the arranged cylindrical battery groups, respectively, and lead wires were drawn out laterally from recessed cutouts 42, and the peripheral corners of the cylindrical battery groups were also covered. .

この際、上面はリード線3、3の接続部として上方へ突出する場合は、第3図に示すようにスペーサー4の上面部43のリード線の引出側に段差44を設けたものを用いることが好ましい。 In this case, when the upper surface protrudes upward as a connecting portion for the lead wires 3, 3, as shown in FIG. is preferred.

また、上記実施の形態では、スペーサー4を一枚の電気絶縁紙を折り曲げ加工して形成することとしたが、必ずしも一枚の電気絶縁紙で構成する必要はない。例えば、二枚以上の電気絶縁紙を用い、これらを相互に貼り合わせることで一つのスペーサー4を構成することとしても良い。ただし、部材点数の増加を防ぐという観点からは、一枚の電気絶縁紙でスペーサー4を構成することが望ましい。 Further, in the above-described embodiment, the spacer 4 is formed by bending one sheet of electrical insulating paper, but it is not necessarily required to be formed by one sheet of electrical insulating paper. For example, one spacer 4 may be configured by using two or more sheets of electrical insulating paper and sticking them together. However, from the viewpoint of preventing an increase in the number of members, it is desirable to configure the spacer 4 with one sheet of electrical insulating paper.

また、スペーサー4に用いる電気絶縁紙の種類について特に記載しなかったが、種々のものを用いることができる。例えば、コンデンサペーパ、コイル絶縁紙、プレスボード、ポリエステルフィルム加工紙、あるいはファイバー紙などを使用することができる。この中で、折り曲げ加工がし易く、紙を積層した高密度ボードであるプレスボードを用いることが好ましい。 Moreover, although the type of the electrical insulating paper used for the spacer 4 was not specifically described, various types can be used. For example, capacitor paper, coil insulation paper, pressboard, polyester film-coated paper, or fiber paper can be used. Among these, it is preferable to use a press board, which is a high-density board in which paper is laminated and which is easy to bend.

また、スペーサー4を構成する紙については、少なくとも電気的絶縁性を有していれば良く、必ずしも絶縁紙を用いる必要はない。例えば、蓋状体に形成した紙材の円筒型電池群の収納空間部を臨む内面に、絶縁材を塗布するなどして電気的に絶縁性をもたせるように加工したものを用いることも可能である。 Moreover, the paper constituting the spacer 4 should have at least electrical insulation, and it is not always necessary to use insulating paper. For example, it is also possible to apply an insulating material to the inner surface facing the storage space of the cylindrical battery group made of paper formed in the lid-like body so as to provide electrical insulation. be.

次に、蓋状体に形成されたスペーサー4でその上下面が覆われた円筒型電池群を、ポリエチレン、ポリプロピレン、ポリ塩化ビニルなどの合成樹脂から成る熱収縮性チューブ5で、その全体を覆って組電池10を完成させた。なお、熱収縮性チューブ5は、図1に示す通り円筒型電池群の左右の側面は開いている。 Next, the cylindrical battery group, whose upper and lower surfaces are covered with spacers 4 formed on the lid-like body, is entirely covered with a heat-shrinkable tube 5 made of a synthetic resin such as polyethylene, polypropylene, or polyvinyl chloride. The assembled battery 10 was completed. As shown in FIG. 1, the heat-shrinkable tube 5 is open on the left and right sides of the cylindrical battery group.

このように、スペーサーにプレスボードを用いて構成した組電池を75cmの高さから10cm厚の板の上に落下させる落下試験を行い、その崩壊状況を確認した結果、組電池は10個中1個も形状の歪んだものは無かったが、その周囲を覆う熱収縮性チューブに孔が開いたものが1個だけあった。 In this way, a drop test was conducted in which the assembled battery constructed using pressboard as a spacer was dropped from a height of 75 cm onto a plate with a thickness of 10 cm. None of the pieces had a distorted shape, but only one piece had a hole in the heat-shrinkable tube covering its periphery.

これに対し、比較のために、熱収縮性チューブを用いずプレスボードを接着して被せた組電池は、10個中1個形状に歪みが生じ、円筒型電池の周囲を覆う絶縁チューブに亀裂が入ったものが5個あった。 On the other hand, for comparison, one out of 10 assembled batteries that were covered with a press board instead of using a heat-shrinkable tube was distorted, and the insulating tube surrounding the cylindrical battery cracked. There were 5 of them with .

このように本発明の組電池は落下による形状の歪みがなく、さらに円筒型電池の絶縁チューブの亀裂を防止することができた。従って、組電池の出荷前に誤って組電池を落下させたが円筒型電池自体には異常がない場合、本発明品では円筒型電池群を覆う熱収縮チューブを交換するだけで済むが、比較例の組電池では、接続板を取り除き円筒型電池の側面を新たに絶縁チューブで覆って、組み直さなければならなかった。 As described above, the assembled battery of the present invention was not distorted due to being dropped, and cracks in the insulating tube of the cylindrical battery could be prevented. Therefore, if the assembled battery is accidentally dropped before shipment, but there is no abnormality in the cylindrical battery itself, it is sufficient to replace the heat-shrinkable tube that covers the cylindrical battery group with the product of the present invention. In the assembled battery of the example, the connecting plate had to be removed, the side surface of the cylindrical battery had to be newly covered with an insulating tube, and the assembled battery had to be reassembled.

1 円筒型電池
2 絶縁板
3 リード線
4 スペーサー
41 垂下壁
42 凹欠部
43 上面部
44 段差
5 熱収縮性チューブ
10 組電池
1 Cylindrical Battery 2 Insulating Plate 3 Lead Wire 4 Spacer 41 Hanging Wall 42 Recess 43 Upper Surface 44 Step 5 Heat Shrinkable Tube 10 Assembled Battery

Claims (6)

円筒型電池をその側面を互いに当接して多数並べて形成される上下の面と角部をそれぞれ紙から構成されたスペーサーで覆い、更に熱収縮性チューブで全体を包装してなることを特徴とする組電池。 The upper and lower surfaces and the corners of a large number of cylindrical batteries arranged in contact with each other are covered with spacers made of paper, and the whole is wrapped with a heat-shrinkable tube. assembled battery. 前記スペーサーは、一枚のシート状の紙材を折り曲げることにより構成された蓋状体であることを特徴とする請求項1に記載の組電池。 2. The assembled battery according to claim 1, wherein the spacer is a cover-like body formed by folding a single sheet of paper. 前記スペーサーは、前記一枚のシート状の紙材の外辺において、リード線の引出口として、その一部を湾状に切り欠いたことを特徴とする請求項1または2に記載の組電池。 3. The assembled battery according to claim 1, wherein the spacer is formed by cutting a part of the outer edge of the sheet-shaped paper material into a curved shape as an outlet for the lead wire. . 前記スペーサーは、蓋状体の上面においてリード線の接続部として、リード線の引出側に段差を形成したことを特徴とする請求項1乃至3のいずれか一項に記載の組電池。 4. The assembled battery according to any one of claims 1 to 3, wherein the spacer has a step on the lead wire lead-out side as a lead wire connecting portion on the upper surface of the lid-like body. 前記スペーサーは電気絶縁紙で形成されていることを特徴とする請求項1乃至4のいずれか一項に記載の組電池。 The assembled battery according to any one of claims 1 to 4, wherein the spacer is made of electrical insulating paper. 電気絶縁紙は、コンデンサペーパ、コイル絶縁紙、プレスボード、ポリエステルフィルム加工紙、あるいはファイバー紙から構成されていることを特徴とする請求項5に記載の組電池。 6. The assembled battery according to claim 5, wherein the electrical insulating paper is composed of capacitor paper, coil insulating paper, pressboard, polyester film-coated paper, or fiber paper.
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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004164981A (en) 2002-11-13 2004-06-10 Shin Kobe Electric Mach Co Ltd Battery pack
JP2015176741A (en) 2014-03-14 2015-10-05 古河電池株式会社 battery pack

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* Cited by examiner, † Cited by third party
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JPS59144869U (en) * 1983-03-18 1984-09-27 東芝電池株式会社 Battery assembly packaging
JP4374809B2 (en) * 2001-08-07 2009-12-02 新神戸電機株式会社 Assembled battery

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004164981A (en) 2002-11-13 2004-06-10 Shin Kobe Electric Mach Co Ltd Battery pack
JP2015176741A (en) 2014-03-14 2015-10-05 古河電池株式会社 battery pack

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