JP7206686B2 - Fuel gas adsorption cartridge, fuel gas adsorption device using the same, and method for judging replacement timing of fuel gas adsorption cartridge - Google Patents

Fuel gas adsorption cartridge, fuel gas adsorption device using the same, and method for judging replacement timing of fuel gas adsorption cartridge Download PDF

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JP7206686B2
JP7206686B2 JP2018151837A JP2018151837A JP7206686B2 JP 7206686 B2 JP7206686 B2 JP 7206686B2 JP 2018151837 A JP2018151837 A JP 2018151837A JP 2018151837 A JP2018151837 A JP 2018151837A JP 7206686 B2 JP7206686 B2 JP 7206686B2
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淳 金子
満 野末
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Kurita Water Industries Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • B01D53/04Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/02Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
    • B01J20/06Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising oxides or hydroxides of metals not provided for in group B01J20/04
    • B01J20/08Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising oxides or hydroxides of metals not provided for in group B01J20/04 comprising aluminium oxide or hydroxide; comprising bauxite
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/02Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
    • B01J20/10Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising silica or silicate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/02Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
    • B01J20/10Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising silica or silicate
    • B01J20/16Alumino-silicates
    • B01J20/18Synthetic zeolitic molecular sieves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/02Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
    • B01J20/20Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising free carbon; comprising carbon obtained by carbonising processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/28Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C11/00Use of gas-solvents or gas-sorbents in vessels

Description

本発明は、交換時期の判断が可能な燃料ガス吸着カートリッジ、及びこれを用いた燃料ガス吸着装置に関する。また、本発明は、燃料ガス吸着カートリッジの燃料ガス吸着能が破過する前に交換することを可能とした燃料ガス吸着カートリッジの交換時期判断方法に関する。 The present invention relates to a fuel gas adsorption cartridge capable of determining replacement timing and a fuel gas adsorption apparatus using the same. The present invention also relates to a method for judging the replacement timing of a fuel gas adsorption cartridge, which enables replacement before the fuel gas adsorption capacity of the fuel gas adsorption cartridge breaks through.

従来、都市ガスのガスメータの交換やプロパンガスボンベの交換時などには、配管内には燃料ガスが残存しているため、そのまま処理すると燃焼性の燃料ガスを大気に放散させたり、付臭ガス成分が拡散したりするため好ましくない。また、これとは逆に燃料ガスの配管に対しパージ処理を行う際には、配管内を燃料ガスで置換してやる必要があり、所定のカロリーとなるまで燃料ガスと管内空気との混合ガスを排出する必要がある。このような場合において、都市ガスの成分であるメタンガスは空気よりも軽い一方、プロパンガスは空気より重いため、高層マンションでの燃料ガスの漏洩は作業階だけでなくその上下の階層にも配慮する必要があり、地上階においては近隣周辺にも配慮する必要がある。そこで、従来はガス吸着材を充填した減圧ガス吸着容器を接続して、このガス吸着容器に燃料ガスを吸着させることで、燃料ガスの漏洩を防止することが行われている。 Conventionally, when replacing gas meters for city gas or replacing propane gas cylinders, fuel gas remains in the pipes. It is not preferable because it spreads. Conversely, when purging the fuel gas pipe, it is necessary to replace the inside of the pipe with the fuel gas, and the mixed gas of the fuel gas and the air inside the pipe is discharged until the calorie reaches a predetermined value. There is a need to. In such a case, methane gas, which is a component of city gas, is lighter than air, while propane gas is heavier than air, so fuel gas leaks in high-rise condominiums should be considered not only on the working floor but also on the floors above and below. It is necessary to consider the surroundings of the neighborhood on the ground floor. Therefore, conventionally, leakage of fuel gas is prevented by connecting a decompressed gas adsorption container filled with a gas adsorbent and causing the gas adsorption container to adsorb fuel gas.

しかしながら、この減圧容器に燃料ガスを吸着させる方法では、燃料ガスだけでなく、混合ガス成分や空気なども一緒に吸着し、容器内が常圧になると吸着できなくなるため、十分な量の燃料ガスを吸着させるためには容器を大型化する必要があるだけでなく、減圧容器としての耐圧性を備えたものとする必要があり、これらに伴い多量のガス吸着材を充填することになるので、重量が過大で持ち運び等の作業性が良くない。 However, in this method of adsorbing fuel gas in the decompression container, not only fuel gas but also mixed gas components and air are adsorbed together, and when the pressure inside the container becomes normal pressure, adsorption becomes impossible, so a sufficient amount of fuel gas is required. In order to adsorb , it is necessary not only to increase the size of the container, but also to make it pressure resistant as a decompression container. Workability such as carrying is not good due to excessive weight.

そこで、最近では小型化が可能であることから、燃料ガスがガス吸着材を通過する際に対象となる燃料ガス成分を選択的に吸着する一過式の燃料ガス吸着カートリッジも開発されつつある。このガス吸着材による一過式の燃料ガスの吸着法では、燃料ガスの漏洩を防止するために、ガス吸着材の破過の時期を把握して、あらかじめ燃料ガスのパージ処理を停止したり、パージ処理に用いた燃料ガス吸着容器を事前に交換したりすることが、燃料ガスの大気への漏洩を防止して安全性を向上する上で必要である。 Therefore, recently, a transient type fuel gas adsorption cartridge is also being developed, which selectively adsorbs target fuel gas components when the fuel gas passes through the gas adsorbent, since it is possible to reduce the size of the cartridge. In this transient fuel gas adsorption method using a gas adsorbent, in order to prevent fuel gas leakage, the timing of passage of the gas adsorbent is grasped and the fuel gas purging process is stopped in advance. It is necessary to replace the fuel gas adsorption container used in the purging process in advance in order to prevent fuel gas from leaking into the atmosphere and improve safety.

このような一過式のガス吸着カートリッジの場合、ガス吸着材の破過の時期を予測するために、事前にガス吸着量を把握することで、通風累計流量やガス濃度の絶対量から、おおよそのガス処理終了時間を予測したり、また吸着対象となる燃料ガスの濃度を測定するセンサを用いてガスの漏洩を検知したりしている。 In the case of such a transient type gas adsorption cartridge, by grasping the gas adsorption amount in advance in order to predict the time when the gas adsorption material will break through, it is possible to approximate gas processing end time is predicted, and gas leakage is detected using a sensor that measures the concentration of the fuel gas to be adsorbed.

しかしながら、通風累計流量やガス濃度の絶対量から、ガス処理終了時間を予測する方法では、燃料ガスの漏洩を完全に防止するには、ある程度余裕をもって処理終了時間を設定せざるを得ず、燃料ガス吸着カートリッジ内のガス吸着材の有効利用が図れない、という問題点がある。また、吸着対象となる燃料ガスの濃度を測定するセンサを用いてガスの漏洩を検知する方法では、燃料ガスが漏れてからでなければ検知できないだけでなく、燃料ガスが検出されたとしても、上流側の燃料ガスの濃度変動により一次的に漏洩する場合もあり、ガス吸着材が破過したかの判断が必ずしもできない、という問題点がある。 However, in the method of estimating the gas processing end time from the absolute amount of the cumulative flow rate of ventilation and the gas concentration, the processing end time must be set with a certain margin in order to completely prevent fuel gas leakage. There is a problem that the gas adsorbent in the gas adsorption cartridge cannot be used effectively. In addition, in the method of detecting gas leakage using a sensor that measures the concentration of the fuel gas to be adsorbed, not only can it be detected only after the fuel gas has leaked, but even if the fuel gas is detected, There is also the problem that it may leak temporarily due to fluctuations in the concentration of the fuel gas on the upstream side, and it is not always possible to determine whether the gas adsorbent has passed through.

一方、ガス吸着材におけるガス吸着がどの程度進行したかを調査分析する方法もある。この方法は、燃料ガス吸着カートリッジ内ではガスの流通方向に対して上流側からガス吸着材が破過していくので、通ガス途中で一旦処理を停止し、燃料ガス吸着カートリッジ内のガス吸着材を前段、中段、後段とそれぞれサンプルを取り出し、サンプルの燃料ガスの吸着能の劣化の進行具合をそれぞれ分析して、破過する前に確認する方法である。しかしながら、この方法ではメンテナンスが煩雑となるばかりか、分析結果がでるまで時間を要するだけでなく、何度も停止・分析を繰り返さない限り、おおよその結果しか得られないため現実的でない、という問題点がある。 On the other hand, there is also a method of investigating and analyzing how much gas adsorption has progressed in the gas adsorbent. In this method, the gas adsorbent breaks through the fuel gas adsorption cartridge from the upstream side with respect to the direction of gas flow. In this method, samples are taken out from each of the first stage, the middle stage, and the second stage, and the progress of deterioration of the fuel gas adsorption capacity of the sample is analyzed and confirmed before it passes through. However, with this method, not only is maintenance complicated, it takes time to obtain analysis results, and it is not realistic because only approximate results can be obtained unless stopping and analysis are repeated many times. there is a point

本発明は、上記課題に鑑みてなされたものであり、交換時期の判断が可能な燃料ガス吸着カートリッジ、及びこれを用いた燃料ガス吸着装置を提供することを目的とする。また、本発明は、燃料ガス吸着カートリッジの燃料ガス吸着能が破過する前に交換することを可能とした燃料ガス吸着カートリッジの交換時期判断方法を提供することを目的とする。 SUMMARY OF THE INVENTION It is an object of the present invention to provide a fuel gas adsorption cartridge capable of judging when to replace it, and a fuel gas adsorption device using the same. Another object of the present invention is to provide a method for judging the replacement timing of a fuel gas adsorption cartridge, which enables replacement before the fuel gas adsorption capacity of the fuel gas adsorption cartridge breaks through.

上記課題を解決するために、第一に本発明は、入口と出口とを有する燃料ガス吸着容器に細粒状多孔質ガス吸着材を充填してなる燃料ガス吸着カートリッジであって、前記細粒状多孔質ガス吸着材の少なくとも一部が吸着対象となる燃料ガスよりも吸着性の低い成分を吸着させたものである、燃料ガス吸着カートリッジを提供する(発明1)。 In order to solve the above-mentioned problems, the first aspect of the present invention is a fuel gas adsorption cartridge comprising a fuel gas adsorption container having an inlet and an outlet filled with a fine-grained porous gas adsorbent, wherein the fine-grained porous Provided is a fuel gas adsorption cartridge in which at least a part of a raw gas adsorbent adsorbs a component with lower adsorptivity than a fuel gas to be adsorbed (Invention 1).

かかる発明(発明1)によれば、吸着対象となる燃料ガスよりも吸着性の低い成分を吸着させた細粒状多孔質ガス吸着材を用いることで、燃料ガス吸着カートリッジの入口から吸着対象となる燃料ガスを流通すると、燃料ガスよりも吸着性の低い成分を吸着させた細粒状多孔質ガス吸着材が燃料ガスを吸着する一方、吸着されていた燃料ガスよりも吸着性の低い成分が出口から流出するので、これをセンサで検出して、その吸着性の低い成分の濃度の挙動(増減)を監視することにより、燃料ガス吸着カートリッジの破過時期を事前に予測することができる。 According to this invention (invention 1), by using a fine-grained porous gas adsorbent that adsorbs a component with lower adsorptivity than the fuel gas to be adsorbed, the fuel gas is adsorbed from the inlet of the fuel gas adsorption cartridge. When the fuel gas is circulated, the fine-grained porous gas adsorbent that adsorbs components with lower adsorptivity than the fuel gas adsorbs the fuel gas, while the components with lower adsorptivity than the adsorbed fuel gas are discharged from the outlet. Since it flows out, by detecting this with a sensor and monitoring the behavior (increase or decrease) of the concentration of the low-adsorptive component, the breakthrough timing of the fuel gas adsorption cartridge can be predicted in advance.

また、第二に本発明は、入口と出口とを有する燃料ガス吸着容器に細粒状多孔質ガス吸着材を充填してなり、前記細粒状多孔質ガス吸着材の少なくとも一部が吸着対象となる燃料ガスよりも吸着性の低い成分を吸着させたものである燃料ガス吸着カートリッジと、前記燃料ガス吸着容器の出口側に設けられた前記吸着性の低い成分のセンサとを有する、燃料ガス吸着装置を提供する(発明2)。 Secondly, in the present invention, a fuel gas adsorption container having an inlet and an outlet is filled with a fine-grained porous gas adsorbent, and at least a part of the fine-grained porous gas adsorbent is an adsorption target. A fuel gas adsorption device, comprising: a fuel gas adsorption cartridge that adsorbs a component with lower adsorptivity than fuel gas; (Invention 2).

かかる発明(発明2)によれば、吸着対象となる燃料ガスよりも吸着性の低い成分を吸着させた細粒状多孔質ガス吸着材を充填した燃料ガス吸着カートリッジの入口から吸着対象となる燃料ガスを流通すると、燃料ガスよりも吸着性の低い成分を吸着させた細粒状多孔質ガス吸着材が燃料ガスを吸着する一方、吸着されていた燃料ガスよりも吸着性の低い成分が出口から流出するので、これを燃料ガス吸着容器の出口側に設けられた吸着性の低い成分のセンサで検出して、その吸着性の低い成分の濃度の挙動(増減)を監視することにより、燃料ガス吸着カートリッジの破過時期を事前に予測することができる。 According to this invention (invention 2), the fuel gas to be adsorbed is introduced from the inlet of the fuel gas adsorption cartridge filled with the fine-grained porous gas adsorbent that adsorbs a component with lower adsorptivity than the fuel gas to be adsorbed. When the gas is circulated, the fine-grained porous gas adsorbent that adsorbs the components with lower adsorptivity than the fuel gas adsorbs the fuel gas, while the components with lower adsorptivity than the adsorbed fuel gas flow out from the outlet. Therefore, by detecting this with a sensor for low-adsorptive components provided on the outlet side of the fuel gas adsorption container and monitoring the behavior (increase or decrease) of the concentration of the low-adsorptive components, the fuel gas adsorption cartridge can be predicted in advance.

上記発明(発明2)においては、前記吸着対象となる燃料ガスが、メタンガス、プロパンガス、ブタンガス又はこれらのガスを主成分とする混合ガスであることが好ましい(発明3)。 In the above invention (invention 2), the fuel gas to be adsorbed is preferably methane gas, propane gas, butane gas, or a mixed gas containing these gases as main components (invention 3).

かかる発明(発明3)によれば、燃料ガスとして一般に流通しているメタンガス、プロパンガス、ブタンガス又はこれらのガスを主成分とする混合ガスの吸着に好適に対応することができる。 According to this invention (Invention 3), it is possible to suitably cope with the adsorption of methane gas, propane gas, butane gas, or mixed gas containing these gases as main components, which are generally distributed as fuel gases.

上記発明(発明2,3)においては、前記細粒状多孔質ガス吸着材が、炭素系多孔質材料、ゼオライト、シリカゲル又は多孔質アルミナから選ばれたものであることが好ましい(発明4)。 In the above inventions (inventions 2 and 3), the fine-grained porous gas adsorbent is preferably selected from carbonaceous porous materials, zeolite, silica gel and porous alumina (invention 4).

かかる発明(発明4)によれば、これらの細粒状多孔質ガス吸着材は、燃料ガスを吸着することができるとともに、窒素、酸素、水、アルコール類などを燃料ガスよりも弱い吸着力で吸着することができ、これをあらかじめ吸着した状態で燃料ガスを吸着すると、これらの成分が開放されるので、これを検出することで、燃料ガス吸着カートリッジの破過時期を事前に検知することができる。 According to this invention (Invention 4), these fine-grained porous gas adsorbents can adsorb fuel gas, and adsorb nitrogen, oxygen, water, alcohols, etc. with a weaker adsorption force than fuel gas. If the fuel gas is adsorbed in a state where it has been adsorbed in advance, these components will be released. By detecting this, it is possible to detect the breakthrough timing of the fuel gas adsorption cartridge in advance. .

上記発明(発明2~4)においては、前記吸着性の低い成分を吸着させた細粒状多孔質ガス吸着材が、燃料ガスの流通方向に対して前記燃料ガス吸着容器の下流側に配置されていることが好ましい(発明5)。 In the above inventions (inventions 2 to 4), the fine-grained porous gas adsorbent that adsorbs the low adsorptive component is arranged downstream of the fuel gas adsorption container with respect to the flow direction of the fuel gas. (Invention 5).

かかる発明(発明5)によれば、吸着性の低い成分を吸着させた細粒状多孔質ガス吸着材が燃料ガスを吸着すると代わりに吸着性の低い成分が放出される。そして、細粒状多孔質ガス吸着材は、燃料ガスの流通方向に対して燃料ガス吸着容器の上流側から破過し、その後次第に下流側に向けて破過が進行していくので、出口からの排出ガスにおける吸着性の低い成分濃度が上昇し低下し始めることは、燃料ガス吸着カートリッジの破過が近いことがわかるので、吸着性の低い成分の挙動を監視することで、燃料ガス吸着カートリッジの交換時期を判断することができる。 According to this invention (Invention 5), when the fine-grained porous gas adsorbent adsorbing the low adsorptive component adsorbs the fuel gas, the low adsorptive component is released instead. The fine-grained porous gas adsorbent breaks through from the upstream side of the fuel gas adsorption container in the flow direction of the fuel gas, and then gradually progresses toward the downstream side. When the concentration of the low adsorptive components in the exhaust gas rises and begins to decline, it means that the fuel gas adsorption cartridge is about to break through. It is possible to determine when to replace the battery.

上記発明(発明5)においては、前記吸着性の低い成分を吸着させた細粒状多孔質ガス吸着材が、細粒状多孔質ガス吸着材ガスの総量に対して、2~50容積%であることが好ましい(発明6)。 In the above invention (invention 5), the fine-grained porous gas-adsorbing material that adsorbs the low-adsorptive component is 2 to 50% by volume of the total amount of the fine-grained porous gas-adsorbing material gas. is preferred (Invention 6).

かかる発明(発明6)によれば、吸着性の低い成分を吸着させた細粒状多孔質ガス吸着材をこの範囲として、燃料ガスの流通方向に対して前記燃料ガス吸着容器の下流側に配置することにより、吸着性の低い成分の放出から燃料ガス吸着カートリッジの破過まで適切な時間を確保することができ燃料ガスの漏洩を防止することができるとともに、吸着性の低い成分が早く検出されすぎることがないので、破過の時期の見極めを容易なものとすることができる。 According to this invention (Invention 6), the fine-grained porous gas adsorbent that adsorbs a component with low adsorptivity is arranged downstream of the fuel gas adsorption container with respect to the flow direction of the fuel gas. As a result, it is possible to secure an appropriate time from the release of the low-adsorptive component to the breakthrough of the fuel gas adsorption cartridge, thereby preventing the fuel gas from leaking and detecting the low-adsorptive component too early. Therefore, it is possible to easily ascertain the timing of breakthrough.

さらに、第三に本発明は、入口と出口とを有する燃料ガス吸着容器に細粒状多孔質ガス吸着材を充填してなり、前記細粒状多孔質ガス吸着材の少なくとも一部が吸着対象となる燃料ガスよりも吸着性の低い成分を吸着させたものである燃料ガス吸着カートリッジの前記燃料ガス吸着容器の入口側から吸着対象となるガスを流通し、前記燃料ガス吸着カートリッジの出口側に設けた前記吸着性の低い成分のセンサにより該吸着性の低い成分を計測して、前記燃料ガス吸着カートリッジのガス吸着能を予測する、燃料ガス吸着カートリッジの交換時期判断方法を提供する(発明7)。 Furthermore, thirdly, the present invention comprises a fuel gas adsorption container having an inlet and an outlet, filled with a fine-grained porous gas adsorbent, and at least part of the fine-grained porous gas adsorbent becomes an adsorption target. The gas to be adsorbed is circulated from the inlet side of the fuel gas adsorption container of the fuel gas adsorption cartridge, which adsorbs a component lower in adsorptivity than the fuel gas, and the gas to be adsorbed is provided at the outlet side of the fuel gas adsorption cartridge. There is provided a fuel gas adsorption cartridge replacement timing determination method for predicting the gas adsorption capacity of the fuel gas adsorption cartridge by measuring the low adsorptive component with the sensor for the low adsorptive component (Invention 7).

かかる発明(発明7)によれば、吸着対象となる燃料ガスよりも吸着性の低い成分を吸着させた細粒状多孔質ガス吸着材を充填した燃料ガス吸着カートリッジの入口から吸着対象となる燃料ガスを流通すると、燃料ガスよりも吸着性の低い成分を吸着させた細粒状多孔質ガス吸着材が燃料ガスを吸着する一方、吸着されていた燃料ガスよりも吸着性の低い成分が出口から流出するので、これを燃料ガス吸着容器の出口側に設けられた吸着性の低い成分のセンサで検出して、その吸着性の低い成分の濃度の挙動(増減)を監視することにより、燃料ガス吸着カートリッジの破過時期を事前に予測することができるため、燃料ガス吸着カートリッジの交換時期を判断することができる。 According to this invention (invention 7), the fuel gas to be adsorbed is introduced from the inlet of the fuel gas adsorption cartridge filled with the fine-grained porous gas adsorbent that adsorbs a component with lower adsorptivity than the fuel gas to be adsorbed. When the gas is circulated, the fine-grained porous gas adsorbent that adsorbs the components with lower adsorptivity than the fuel gas adsorbs the fuel gas, while the components with lower adsorptivity than the adsorbed fuel gas flow out from the outlet. Therefore, by detecting this with a sensor for low-adsorptive components provided on the outlet side of the fuel gas adsorption container and monitoring the behavior (increase or decrease) of the concentration of the low-adsorptive components, the fuel gas adsorption cartridge Since it is possible to predict in advance the timing of the passage of the fuel gas, it is possible to determine the replacement timing of the fuel gas adsorption cartridge.

本発明の燃料ガス吸着装置は、少なくとも一部に吸着性の低い成分を吸着させた細粒状多孔質ガス吸着材を燃料ガス吸着容器に充填し、この燃料ガス吸着容器の下流側に吸着性の低い成分のセンサを設けたものであるので、燃料ガスよりも吸着性の低い成分をセンサで検出して、その吸着性の低い成分の濃度の増減を監視することにより、燃料ガス吸着カートリッジの交換時期を判断して、燃料ガスの漏洩を防止することができる。 In the fuel gas adsorption apparatus of the present invention, a fuel gas adsorption container is filled with a fine-grained porous gas adsorbent having at least a portion thereof adsorbed with a low-adsorptive component. Since it is provided with a low-adsorbent sensor, the fuel gas adsorption cartridge can be replaced by detecting the low-adsorbable component with the sensor and monitoring the increase or decrease in the concentration of the low-adsorbable component. By judging the timing, it is possible to prevent leakage of fuel gas.

本発明の一実施形態による燃料ガス吸着装置の燃料ガス吸着カートリッジの充填状態を示す概略図である。FIG. 3 is a schematic diagram showing a filling state of a fuel gas adsorption cartridge of the fuel gas adsorption device according to one embodiment of the present invention; 前記実施形態による燃料ガス吸着装置を示す概略図である。It is a schematic diagram showing a fuel gas adsorption device according to the embodiment. 実施例1及び実施例2の燃料ガス吸着装置の入口と出口におけるプロパンガス濃度と出口における二酸化炭素濃度を示すグラフである。4 is a graph showing the propane gas concentration at the inlet and outlet of the fuel gas adsorption apparatus of Examples 1 and 2, and the carbon dioxide concentration at the outlet. 図3における燃料ガス吸着装置の出口における二酸化炭素濃度を示すグラフである。4 is a graph showing the concentration of carbon dioxide at the outlet of the fuel gas adsorption device in FIG. 3;

以下、本実施形態の燃料ガス吸着装置について詳細に説明する。 The fuel gas adsorption device of this embodiment will be described in detail below.

本実施形態の燃料ガス吸着装置は、燃料ガス吸着カートリッジ、及び燃料ガス吸着カートリッジの出口側に設けられた後述する吸着対象となる燃料ガスよりも細粒状多孔質ガス吸着材に対して吸着性の低い成分のセンサからなる。この燃料ガス吸着カートリッジは、細粒状多孔質ガス吸着材とこの細粒状多孔質ガス吸着材を充填する入口と出口とを有する一過式の燃料ガス吸着容器とからなる。以下、各構成要素について説明する。 The fuel gas adsorption device of the present embodiment includes a fuel gas adsorption cartridge and a fuel gas adsorption material provided on the outlet side of the fuel gas adsorption cartridge that is more adsorbent than the fuel gas to be adsorbed, which will be described later. It consists of a low component sensor. This fuel gas adsorption cartridge comprises a fine-grained porous gas adsorbent and a transient fuel gas adsorption container having an inlet and an outlet filled with the fine-grained porous gas adsorbent. Each component will be described below.

〔燃料ガス〕
本実施形態において、吸着対象となる燃料ガスとしては、メタンガス、プロパンガス、ブタンガスなどの炭化水素系のガス、またはこれらのガスを主成分とする混合ガスであり、特に安全性のために着臭剤を含有しているものに対して好適に適用することができる。これらの中では、プロパンガス及びメタンガスが好適である。
[Fuel gas]
In this embodiment, the fuel gas to be adsorbed is a hydrocarbon gas such as methane gas, propane gas, or butane gas, or a mixed gas containing these gases as main components. It can be suitably applied to those containing agents. Among these, propane gas and methane gas are preferred.

〔燃料ガス吸着カートリッジ〕
(燃料ガス吸着容器)
本実施形態において、細粒状多孔質ガス吸着材を充填する燃料ガス吸着容器は、一過式のものであり、円柱状や矩形筒状の容器の両端が開口してそれぞれ入口部と出口部とが形成された筐体、あるいは入口部と中空排出管により形成された出口部とを有する円柱状や矩形筒状の容器を用いることができる。この入口部には燃料ガス源に接続したチューブ配管が接続されるとともに、出口部には排出用のチューブ配管が接続され、その途中には後述するセンサが設けられる。
[Fuel gas adsorption cartridge]
(Fuel gas adsorption vessel)
In this embodiment, the fuel gas adsorption container filled with the fine-grained porous gas adsorbent is of the one-pass type, and has an inlet and an outlet with both ends of the column-shaped or rectangular-cylindrical container being open. It is possible to use a housing in which is formed, or a cylindrical or rectangular tubular container having an inlet portion and an outlet portion formed by a hollow discharge tube. A tube connected to a fuel gas source is connected to the inlet, and a discharge tube is connected to the outlet.

(細粒状多孔質ガス吸着材)
本実施形態において細粒状多孔質ガス吸着材としては、ガス吸着能を有する多孔質材料であれば特に制限はなく、無機多孔質材料や炭素系多孔質材料を好適に用いることができる。
(Fine granular porous gas adsorbent)
In the present embodiment, the fine-grained porous gas adsorbent is not particularly limited as long as it is a porous material having gas adsorption ability, and inorganic porous materials and carbon-based porous materials can be preferably used.

無機多孔質材料としては、多孔質シリカ、金属ポーラス構造体、ケイ酸カルシウム、ケイ酸マグネシウム、メタケイ酸アルミン酸マグネシウム、ゼオライト、多孔質アルミナ、酸化チタン、アパタイト、多孔質ガラス、酸化マグネシウム、ケイ酸アルミニウム等を用いることができる。また、炭素系多孔質材料としては、細粒状活性炭を用いることができる。 Examples of inorganic porous materials include porous silica, metal porous structures, calcium silicate, magnesium silicate, magnesium aluminometasilicate, zeolite, porous alumina, titanium oxide, apatite, porous glass, magnesium oxide, and silicic acid. Aluminum or the like can be used. Further, fine granular activated carbon can be used as the carbon-based porous material.

これらの無機多孔質材料及び炭素系多孔質材料は単独で用いてもよいし、2種類以上の素材を併用してもよい。これらの中では、炭素系多孔質材料、ゼオライト、シリカゲル又は多孔質アルミナが好ましく、特に細粒状炭素系多孔質材料が好ましい。 These inorganic porous materials and carbonaceous porous materials may be used alone, or two or more of them may be used in combination. Among these, carbon-based porous materials, zeolite, silica gel, or porous alumina are preferred, and fine granular carbon-based porous materials are particularly preferred.

この細粒状炭素系多孔質材料は、一般に細孔径と極性とによって、吸着可能な分子の選択性を有する。したがって、細孔径と極性を調整することによってメタンガス、プロパンガス、ブタンガスなどの吸着対象の燃料ガスに対して好適なものとすることができる。具体的には細粒状炭素系吸着材は、平均細孔径が20Å以下であることが好ましい。平均細孔径が20Åより大きいと吸着した燃料ガスを保持するのが困難となる。なお、平均細孔径の下限については、4Åより小さい平均細孔径とするのは困難である。この細粒状炭素系吸着材は、0.3mm未満では、燃料ガスを通気した際の圧損が大きくなりすぎる一方、5mmを超えると燃料ガスが透過しやすくなるため、平均粒径0.3~5mmであることが好ましい。 This fine-grained carbon-based porous material generally has selectivity of adsorbable molecules depending on pore size and polarity. Therefore, by adjusting the pore diameter and polarity, it can be made suitable for fuel gases to be adsorbed, such as methane gas, propane gas, and butane gas. Specifically, the fine particulate carbon-based adsorbent preferably has an average pore diameter of 20 Å or less. If the average pore diameter is larger than 20 Å, it becomes difficult to retain the adsorbed fuel gas. As for the lower limit of the average pore diameter, it is difficult to make the average pore diameter smaller than 4 Å. If the fine-grained carbon-based adsorbent is less than 0.3 mm, the pressure loss when the fuel gas is passed through becomes too large. is preferably

また、細粒状炭素系吸着材は、プロパンガス、ブタンガスなどの極性のある燃料ガスを吸着する場合には、その表面官能基を調整して極性を付与したものであることが好ましい。この細粒状炭素系吸着材の表面官能基の調整は、細粒状炭素系吸着材を炭酸ガス、窒素ガス又はアルゴンガスで賦活処理を行うことにより行うことができる。具体的には、未処理(初期状態)の細粒状炭素系吸着材の表面は、カルボキシル基やフェノール系水酸基であるが、炭酸ガスで賦活化することにより、その全部または一部を-CH末端とすることができる。特に細粒状炭素系吸着材の表面に臭素を添着して臭素添着担持活性炭とすることで、燃料ガスの選択的吸着性及び着臭気剤の吸着性を向上させることができて好ましい。 When the fine particulate carbon-based adsorbent adsorbs a polar fuel gas such as propane gas or butane gas, it is preferable that the surface functional groups are adjusted to impart polarity. Adjustment of the surface functional groups of the fine particulate carbonaceous adsorbent can be performed by activating the fine particulate carbonaceous adsorbent with carbon dioxide gas, nitrogen gas or argon gas. Specifically, the surface of the untreated (initial state) fine granular carbon-based adsorbent has carboxyl groups and phenolic hydroxyl groups, but by activating with carbon dioxide, all or part of them are —CH terminals can be In particular, by impregnating bromine on the surface of the fine granular carbon-based adsorbent to form a bromine-impregnated supported activated carbon, the selective adsorbability of fuel gas and the adsorbability of odorant can be improved, which is preferable.

この臭素添着担持活性炭は、例えば活性炭を酸素不存在下で350~900℃で熱処理することにより、活性炭に含まれる水分及び塩化物を除去し、得られた活性炭に臭素を1~15重量%程度添着することにより得ることができる。 This activated carbon impregnated with bromine is produced by, for example, heat-treating the activated carbon at 350 to 900° C. in the absence of oxygen to remove moisture and chlorides contained in the activated carbon, and adding about 1 to 15% by weight of bromine to the obtained activated carbon. It can be obtained by attaching.

なお、細粒状炭素系吸着材は、その表面積が100~1000m/g、好ましくは200~800m/gであることが好ましい。 The fine particulate carbonaceous adsorbent preferably has a surface area of 100 to 1000 m 2 /g, preferably 200 to 800 m 2 /g.

これら比表面積、細孔容積及び平均細孔径は、例えばマイクロトラック・ベル社製「BELSORP-max」(商品名)により測定した値である。 These specific surface area, pore volume and average pore diameter are values measured by, for example, "BELSORP-max" (trade name) manufactured by Microtrack Bell.

(燃料ガス吸着カートリッジの構造)
燃料ガス吸着カートリッジは、上述したような燃料ガス吸着容器に細粒状多孔質ガス吸着材を充填してなる。
(Structure of fuel gas adsorption cartridge)
The fuel gas adsorption cartridge is obtained by filling a fuel gas adsorption container as described above with a fine particulate porous gas adsorbent.

ここで、細粒状多孔質ガス吸着材、特に細粒状炭素系吸着材は、吸着対象により吸着性が異なる。例えば、代表的な吸着物質を例にするとその吸着力の強さは下記順番となる。
プロパンガス>CO>メタンガス>窒素>酸素>水>メタノール
Here, fine-grained porous gas adsorbents, particularly fine-grained carbon-based adsorbents, have different adsorptive properties depending on the target to be adsorbed. For example, taking typical adsorptive substances as an example, their adsorptive strengths are in the following order.
Propane gas > CO 2 > methane gas > nitrogen > oxygen > water > methanol

そこで、本実施形態においては、細粒状多孔質ガス吸着材として、吸着対象となる燃料ガスよりも吸着性の低い成分をあらかじめ吸着させたものを少なくとも一部に用いる。具体的には、吸着対象となる燃料ガスがプロパンガスの場合にはCOをあらかじめ吸着させたものを、吸着対象となる燃料ガスがメタンガスの場合には、窒素や酸素、あるいは水やメタノールをあらかじめ吸着させたものを用いることが好ましい。 Therefore, in the present embodiment, at least a part of the fine-grained porous gas adsorbent is made by adsorbing a component having a lower adsorptive property than the fuel gas to be adsorbed. Specifically, when the fuel gas to be adsorbed is propane gas, CO2 is pre-adsorbed, and when the fuel gas to be adsorbed is methane gas, nitrogen or oxygen, or water or methanol is used. It is preferable to use one that has been adsorbed in advance.

具体的には、燃料ガス吸着カートリッジは、図1に示すような充填構造を有するのが好ましい。図1において、燃料ガス吸着カートリッジ1は、入口部としてのガス流入部材3が上部に設けられているとともに、出口部としての排出管4が底部より延在しており、燃料ガス吸着容器2の上端部及び下端部には、気体が流通可能で細粒状多孔質ガス吸着材を透過させないスペーサ部材5A及び5Bを設置し、ガス流通方向(ガス流入部材3から排出管4の底部へ向けての方向)の上流側に通常の(吸着性の低い成分を吸着させていない)細粒状多孔質ガス吸着材6が、下流側に吸着対象となる燃料ガスよりも吸着性の低い成分を吸着させた細粒状多孔質ガス吸着材7がそれぞれ配置された一過式の構造を有する。すなわち、本実施形態において、ガス流入部材3は、その下端がスペーサ部材5Aに連通しており、排出管4は、その下端がスペーサ部材5Bに連通している。燃料ガス吸着容器2は、外殻部はステンレスなどの金属製のものを、排出管4、スペーサ部材5A及び5Bはポリプロピレンなどの樹脂製のものをそれぞれ用いることができる。このような一過式の燃料ガス吸着カートリッジ1は、ガス吸着材を充填した容器内を減圧して燃料ガスを吸引吸着する減圧式容器と比較して、容積が5000cc以下と小さく取扱い性に優れる、という特徴を有する。 Specifically, the fuel gas adsorption cartridge preferably has a filling structure as shown in FIG. In FIG. 1, a fuel gas adsorption cartridge 1 is provided with a gas inlet member 3 as an inlet at the top and a discharge pipe 4 as an outlet extending from the bottom. Spacer members 5A and 5B, through which the gas can flow and which does not permeate the fine-grained porous gas adsorbent, are installed at the upper and lower ends of the gas flow direction (from the gas inflow member 3 to the bottom of the discharge pipe 4). The fine-grained porous gas adsorbent 6 (which does not adsorb low-adsorbable components) is on the upstream side of the direction), and the downstream side adsorbs components with lower adsorptive properties than the fuel gas to be adsorbed. It has a transient structure in which fine-grained porous gas adsorbents 7 are arranged respectively. That is, in this embodiment, the lower end of the gas inflow member 3 communicates with the spacer member 5A, and the lower end of the discharge pipe 4 communicates with the spacer member 5B. The outer shell of the fuel gas adsorption container 2 can be made of metal such as stainless steel, and the exhaust pipe 4 and spacer members 5A and 5B can be made of resin such as polypropylene. Such a one-time type fuel gas adsorption cartridge 1 has a small volume of 5000 cc or less and is excellent in handleability compared to a decompression type container in which the inside of a container filled with a gas adsorbent is decompressed to suck and adsorb fuel gas. , has the characteristics of

このような構造とすることが好ましい理由は、以下のとおりである。すなわち、燃料ガス吸着容器2のガス流入部材3から燃料ガスとしてのプロパンガスG(プロパンガスGの混合ガスを含む)を供給すると、プロパンガスGはスペーサ部材5Aにおいて燃料ガス吸着容器2の全周方向に拡散して細粒状多孔質ガス吸着材6に流入し、細粒状多孔質ガス吸着材6,7がプロパンガスG中のプロパンや着臭成分を吸着する。そして、プロパンガスGが含まれない排出ガスG1のみがスペーサ部材5Bから排出管4を経て排出されることになる。このような処理を継続すると、細粒状多孔質ガス吸着材6,7は上流側から破過し、次第に下流側に向けて破過が進行していく。そして、吸着性の低い成分を吸着させた細粒状多孔質ガス吸着材7がプロパンガスGを吸着すると、代わりにあらかじめ吸着させておいた吸着性の低い成分が放出される。そして、排出管4からの排出ガスG1における吸着性の低い成分を検出し、その挙動(濃度変化)を監視することにより、燃料ガス吸着カートリッジ1の破過時期を事前に予測することができる。 The reason why such a structure is preferable is as follows. That is, when propane gas G (including mixed gas of propane gas G) as fuel gas is supplied from the gas inflow member 3 of the fuel gas adsorption container 2, the propane gas G flows through the entire periphery of the fuel gas adsorption container 2 in the spacer member 5A. It diffuses in the direction and flows into the fine-grained porous gas adsorbent 6, and the fine-grained porous gas adsorbents 6 and 7 adsorb propane and odor components in the propane gas G. Then, only the exhaust gas G1 that does not contain the propane gas G is exhausted from the spacer member 5B through the exhaust pipe 4. If such treatment is continued, the fine-grained porous gas adsorbents 6 and 7 will break through from the upstream side and gradually progress toward the downstream side. Then, when the fine-grained porous gas adsorbent 7 adsorbing the low-adsorptive component adsorbs the propane gas G, the previously adsorbed low-adsorptive component is released instead. By detecting low-adsorptive components in the exhaust gas G1 from the discharge pipe 4 and monitoring their behavior (concentration change), the breakthrough timing of the fuel gas adsorption cartridge 1 can be predicted in advance.

この吸着性の低い成分を吸着させた細粒状多孔質ガス吸着材7は、燃料ガス吸着容器2のガス流通方向の下流側で、細粒状多孔質ガス吸着材による吸着帯以上の長さで、該吸着帯の5倍以下の容積とすることが好ましい。吸着性の低い成分を吸着させた細粒状多孔質ガス吸着材7が細粒状多孔質ガス吸着材による吸着帯よりも短いと、吸着性の低い成分が検出されてから燃料ガス吸着カートリッジ1が破過するまでの時間が短時間となり、燃料ガスとしてのプロパンガスGの流通の停止が間に合わず、プロパンガスGが漏洩しやすくなる一方、細粒状多孔質ガス吸着材による吸着帯の5倍を超えると、吸着性の低い成分が短時間で放出されるようになるため、破過の時期の見極めのために長期間の監視が必要となるため、好ましくない。 The fine-grained porous gas adsorbent 7 that adsorbs this low-adsorptive component is downstream of the fuel gas adsorption vessel 2 in the direction of gas flow, and has a length equal to or greater than the adsorption zone of the fine-grained porous gas adsorbent. It is preferable to set the volume to 5 times or less of the adsorption zone. If the fine-grained porous gas adsorbent 7 that adsorbs the low-adsorptive component is shorter than the adsorption band of the fine-grained porous gas-adsorbent, the fuel gas adsorption cartridge 1 will break after the low-adsorptive component is detected. The time until it passes is short, the stop of the distribution of propane gas G as fuel gas is not in time, and the propane gas G tends to leak, while the adsorption zone by the fine-grained porous gas adsorbent exceeds 5 times. As a result, components with low adsorption properties are released in a short period of time, and long-term monitoring is required to ascertain the timing of breakthrough, which is not preferable.

一般的には、吸着性の低い成分を吸着させた細粒状多孔質ガス吸着材7は、燃料ガス吸着容器2のガス流通方向下流側で、細粒状多孔質ガス吸着材の総量(細粒状多孔質ガス吸着材6+細粒状多孔質ガス吸着材7)を100容積%として、2~50容積%、特に3~30容積%とすることが好ましい。吸着性の低い成分を吸着させた細粒状多孔質ガス吸着材7が2容積%未満では、吸着性の低い成分が検出されてから燃料ガス吸着カートリッジ1が破過するまでの時間が短時間となり、燃料ガスとしてのプロパンガスGの流通の停止が間に合わず、プロパンガスGが漏洩しやすくなる一方、50容積%を超えると、吸着性の低い成分が短時間で放出されるようになるため、破過の時期の見極めのために長期間の監視が必要となるため、好ましくない。 In general, the fine-grained porous gas adsorbent 7 that adsorbs components with low adsorptivity is placed on the downstream side of the fuel gas adsorption container 2 in the direction of gas flow. Based on 100% by volume of the solid gas adsorbent 6 and the fine granular porous gas adsorbent 7), the content is preferably 2 to 50% by volume, particularly 3 to 30% by volume. If the fine-grained porous gas adsorbent 7 adsorbing the low-adsorptive component is less than 2% by volume, the time from detection of the low-adsorptive component to breakthrough of the fuel gas adsorption cartridge 1 becomes short. , Propane gas G as a fuel gas cannot be stopped in time, and propane gas G tends to leak. It is not preferable because long-term monitoring is required to ascertain the timing of breakthrough.

〔センサ〕
本実施形態においてセンサとしては、吸着対象となる燃料ガスよりも吸着性の低い成分を検出可能なものを用いる。具体的には、COを吸着させた場合には炭酸ガスセンサを、窒素や酸素を吸着させた場合には窒素や酸素のそれぞれのセンサを、水やメタノールを吸着させた場合には、湿度センサあるいはアルコール計を用いればよい。
[Sensor]
In this embodiment, a sensor capable of detecting a component with lower adsorptivity than the fuel gas to be adsorbed is used as the sensor. Specifically, when CO2 is adsorbed, a carbon dioxide gas sensor is used, when nitrogen or oxygen is adsorbed, each sensor is used for nitrogen and oxygen, and when water or methanol is adsorbed, a humidity sensor is used. Alternatively, an alcohol meter may be used.

〔燃料ガス吸着カートリッジの交換時期判断方法〕
次に上述したような燃料ガス吸着装置を用いた燃料ガス吸着カートリッジの交換時期判断方法について説明する。
[Method for judging replacement timing of fuel gas adsorption cartridge]
Next, a method for judging the replacement timing of the fuel gas adsorption cartridge using the fuel gas adsorption device as described above will be described.

図2は、本発明の一実施形態による燃料ガス吸着装置を用いた、燃料ガス吸着カートリッジの交換時期の判断の可否を判定するための試験装置を示しており、同図において燃料ガス吸着装置11は、燃料ガス吸着容器13に細粒状多孔質ガス吸着材を充填してなる燃料ガス吸着カートリッジ12と、この燃料ガス吸着カートリッジ12の燃料ガス吸着容器13の入口部14に接続した燃料ガス供給配管14Aと、出口部15に接続した排出用配管15Aとを備える。この出口部15は本実施形態においては管状部材であり、燃料ガス吸着容器13の底部にまで延在している。そして、排出用配管15Aには、熱量計16と、吸着対象となる燃料ガスよりも吸着性の低い成分(本実施形態においてはCO)を検出可能なCOセンサ17が設けられている。一方、燃料ガス供給配管14Aの基端側には、燃料ガスとしてのプロパンガスGのガスボンベ18が接続されているとともに、流量計19が設けられている。なお、符号20はプロパンガスGの供給を開始・停止する開閉バルブである。このような試験装置において、燃料ガス吸着カートリッジ12に充填される細粒状多孔質ガス吸着材は、燃料ガス吸着容器13のプロパンガスGのガス流通方向の下流側にあらかじめCOを吸着させたものが配置されている。 FIG. 2 shows a test apparatus for judging whether or not it is possible to determine the replacement timing of the fuel gas adsorption cartridge using the fuel gas adsorption apparatus according to one embodiment of the present invention. is a fuel gas adsorption cartridge 12 in which a fuel gas adsorption container 13 is filled with a fine-grained porous gas adsorbent, and a fuel gas supply pipe connected to an inlet portion 14 of the fuel gas adsorption container 13 of the fuel gas adsorption cartridge 12. 14A and a discharge pipe 15A connected to the outlet 15. As shown in FIG. The outlet 15 is a tubular member in this embodiment and extends to the bottom of the fuel gas adsorption vessel 13 . The discharge pipe 15A is provided with a calorimeter 16 and a CO 2 sensor 17 capable of detecting a component (CO 2 in this embodiment) that is less adsorbable than the fuel gas to be adsorbed. On the other hand, a gas cylinder 18 of propane gas G as a fuel gas is connected to the base end side of the fuel gas supply pipe 14A, and a flow meter 19 is provided. Reference numeral 20 denotes an opening/closing valve for starting/stopping the supply of propane gas G. FIG. In such a test apparatus, the fine-grained porous gas adsorbent filled in the fuel gas adsorption cartridge 12 has previously adsorbed CO 2 on the downstream side of the fuel gas adsorption container 13 in the gas flow direction of the propane gas G. are placed.

上述したような試験装置において、開閉バルブ20を開いてガスボンベ18からプロパンガスGを供給する。このときプロパンガスGの流量を流量計19で計測する。このプロパンガスGは、燃料ガス供給配管14Aを通って、入口部14から燃料ガス吸着容器13に流入し、燃料ガス吸着容器11中の細粒状多孔質ガス吸着材を通過することにより、細粒状多孔質ガス吸着材によりプロパンガスG中のプロパン成分や着臭成分が吸着される。そして、出口部15から吐出された排出ガスG1の熱量を熱量計16で計測するとともに、COセンサ17によりCO濃度を計測する。 In the test apparatus as described above, the opening/closing valve 20 is opened to supply the propane gas G from the gas cylinder 18 . At this time, the flow rate of the propane gas G is measured by the flow meter 19 . The propane gas G flows through the fuel gas supply pipe 14A into the fuel gas adsorption vessel 13 from the inlet 14, and passes through the fine-grained porous gas adsorbent in the fuel gas adsorption vessel 11 to form fine particles. The propane component and the odor component in the propane gas G are adsorbed by the porous gas adsorbent. Then, the heat quantity of the exhaust gas G1 discharged from the outlet portion 15 is measured by the calorimeter 16 and the CO 2 concentration is measured by the CO 2 sensor 17 .

このプロパンガスGの流通した状態を継続すると、細粒状多孔質ガス吸着材は入口部14側から破過し、プロパンガスGの流通方向に対して次第に下流側に破過が進行していく。このとき本実施形態においては、燃料ガス吸着容器13の下流側にあらかじめCOを吸着させた細粒状多孔質ガス吸着材を配置しているので、このCOを吸着させた細粒状多孔質ガス吸着材のエリアまで破過が進行してプロパンガスGを吸着すると、代わりに吸着性の低い成分であるCOが放出される。その結果、COセンサ17で検出される排出ガスG1中のCO濃度が上昇するので、このCO濃度に基づき、プロパンガスGの漏洩を確実に防止し、かつ細粒状多孔質ガス吸着材を効率的に利用することの可能な交換時期を判断することができる。 As the propane gas G continues to flow, the fine-grained porous gas adsorbent breaks through from the inlet 14 side, and gradually progresses toward the downstream side with respect to the flow direction of the propane gas G. At this time, in the present embodiment, since the fine-grained porous gas adsorbent to which CO 2 has been adsorbed in advance is arranged on the downstream side of the fuel gas adsorption container 13, the fine-grained porous gas to which the CO 2 has been adsorbed When the breakthrough progresses to the area of the adsorbent and the propane gas G is adsorbed, CO 2 which is a component with low adsorption is released instead. As a result, the CO 2 concentration in the exhaust gas G 1 detected by the CO 2 sensor 17 increases. can be determined when it is possible to efficiently use the

具体的にはCOを吸着させた細粒状多孔質ガス吸着材がプロパンガスGを吸着すると、代わりにCOを放出する。
これは下記式(1)のような化学反応による。
R-CO+C → R-C+CO↑+吸着熱 ・・・・(1)
(式中、Rはガス吸着材である)
Specifically, when the fine-grained porous gas adsorbent that has adsorbed CO 2 adsorbs propane gas G, it releases CO 2 instead.
This is due to a chemical reaction such as the following formula (1).
R-CO 2 +C 3 H 8 →RC 3 H 8 +CO 2 ↑ + heat of adsorption (1)
(wherein R is a gas adsorbent)

この結果、排出ガスG1中のCO濃度は、COを吸着させた細粒状多孔質ガス吸着材層の破過が進行するに伴い上昇し、その後ピークに至り、その状態がしばらく維持される。そして、COを吸着させた細粒状多孔質ガス吸着材層の破過が進行して、燃料ガスの吸着能が低下し始めると、CO濃度は下降の挙動を示し、下降しきった時点で燃料ガス吸着カートリッジ12が完全に破過したとみなすことができる。そこで、燃料ガス吸着容器13の容積と細粒状多孔質ガス吸着材の容積とあらかじめCOを吸着させた細粒状多孔質ガス吸着材の容積とプロパンガスGの流量と濃度とから、上昇→ピーク→下降のいずれかの時点で燃料ガス吸着カートリッジ12を交換するかを適宜設定することで、プロパンガスGの漏洩を確実に防止できるとともに細粒状多孔質ガス吸着材を効率的に利用することの可能な交換時期を判断することができる。 As a result, the concentration of CO 2 in the exhaust gas G1 increases as the breakthrough of the fine-grained porous gas adsorbent layer that adsorbs CO 2 progresses, then reaches a peak, and this state is maintained for a while. . Then, as the breakthrough of the fine-grained porous gas adsorbent layer that adsorbs CO 2 progresses and the fuel gas adsorption capacity begins to decline, the CO 2 concentration exhibits a downward behavior, and when it has completely dropped It can be considered that the fuel gas adsorption cartridge 12 has completely broken through. Therefore, from the volume of the fuel gas adsorption container 13, the volume of the fine granular porous gas adsorbent, the volume of the fine granular porous gas adsorbent to which CO 2 has been adsorbed in advance, and the flow rate and concentration of the propane gas G, the increase → peak →By appropriately setting whether the fuel gas adsorption cartridge 12 should be replaced at any point in the descent, it is possible to reliably prevent the propane gas G from leaking and to efficiently use the fine-grained porous gas adsorbent. A possible replacement time can be determined.

以上、本実施形態の燃料ガス吸着装置について説明してきたが、本発明は前記実施形態に限定されず種々の変形実施が可能である。例えば、吸着性の低い成分を吸着させた細粒状多孔質ガス吸着材7は、燃料ガス吸着容器2の下流側に配置するのが好ましいが、最下流である必要はなく、下流側の途中に配置してもよい。さらに、細粒状多孔質ガス吸着材7は燃料ガス吸着容器2内に存在していればよく、細粒状多孔質ガス吸着材の全量を吸着性の低い成分を吸着させたものとしてもよいし、場合によっては、細粒状多孔質ガス吸着材6と、吸着性の低い成分を吸着させた細粒状多孔質ガス吸着材7とを所定の比率で混合したものを燃料ガス吸着容器2内の全体に充填してもよい。 Although the fuel gas adsorption device of the present embodiment has been described above, the present invention is not limited to the above embodiment, and various modifications are possible. For example, the fine-grained porous gas adsorbent 7 that adsorbs a component with low adsorption properties is preferably placed downstream of the fuel gas adsorption vessel 2, but it does not have to be the most downstream, and it may be placed in the middle of the downstream. may be placed. Furthermore, the fine-grained porous gas adsorbent 7 may be present in the fuel gas adsorption container 2, and the entire amount of the fine-grained porous gas adsorbent may be made to adsorb a low-adsorptive component, In some cases, a mixture of a fine-grained porous gas adsorbent 6 and a fine-grained porous gas adsorbent 7 that adsorbs a low-adsorptive component at a predetermined ratio is applied to the entire interior of the fuel gas adsorption vessel 2. May be filled.

以下の具体的実施例に基づき本発明をさらに詳細に説明するが、本発明は下記の実施例に限定されるものではない。 The present invention will be described in more detail based on the following specific examples, but the present invention is not limited to the following examples.

(実施例1)
燃料ガス吸着装置11として図2に示す装置を用い、燃料ガス吸着容器13に臭素添着活性炭(平均粒径4mm、平均細孔径15Å)を総量で1500g充填したものを燃料ガス吸着カートリッジ12として用意した。この際、燃料ガスの流通方向に対して燃料ガス吸着容器13の下流側にあらかじめCOを吸着させた活性炭を60g(4容積%)充填した。なお、COセンサ17としては、WINSEN社製「MH-Z14A」COセンサを使用した。
(Example 1)
The device shown in FIG. 2 was used as the fuel gas adsorption device 11, and the fuel gas adsorption cartridge 12 was prepared by filling the fuel gas adsorption container 13 with 1500 g of bromine-impregnated activated carbon (average particle size: 4 mm, average pore size: 15 Å). . At this time, 60 g (4% by volume) of activated carbon having CO 2 adsorbed in advance was filled in the downstream side of the fuel gas adsorption container 13 with respect to the flow direction of the fuel gas. As the CO 2 sensor 17, a WINSEN "MH-Z14A" CO 2 sensor was used.

このような燃料ガス吸着装置11において、燃料ガスとしてプロパンガスGを10L/分の流量で流通し、燃料ガス吸着カートリッジ12の出口からの排出ガスのカロリーを熱量計16により測定するとともにCOセンサ17によりCOガスの濃度を測定した結果を燃料ガス吸着カートリッジ12に流入するプロパンガスGのカロリーとともに図3に示す。また、図3におけるCOガスの濃度の12分間の推移を図4に示す。 In such a fuel gas adsorption device 11, propane gas G is circulated as a fuel gas at a flow rate of 10 L/min, and the calorie of the exhaust gas from the outlet of the fuel gas adsorption cartridge 12 is measured by the calorimeter 16 and the CO 2 sensor is measured. FIG. 3 shows the result of measuring the concentration of CO 2 gas by 17 together with the calorie of propane gas G flowing into the fuel gas adsorption cartridge 12 . Also, FIG. 4 shows the transition of the concentration of CO 2 gas in FIG. 3 for 12 minutes.

(実施例2)
実施例1において、下流側にあらかじめCOを吸着させた活性炭を410g(27容積%)充填した以外は同様にして燃料ガス吸着装置11を構成し、同様にしてプロパンガスGを10L/分の流量で流通し、燃料ガス吸着カートリッジ12の出口からの排出ガスのカロリーを熱量計16により測定するとともにCOセンサ17によりCOガスの濃度を測定した結果を、燃料ガス吸着カートリッジ12に流入するプロパンガスGのカロリーとともに図3にあわせて示す。また、図3におけるCOガスの濃度の推移を図4にあわせて示す。
(Example 2)
The fuel gas adsorption device 11 is configured in the same manner as in Example 1, except that 410 g (27% by volume) of activated carbon on which CO 2 has been adsorbed in advance is filled on the downstream side. The calorie of the exhaust gas from the outlet of the fuel gas adsorption cartridge 12 is measured by the calorimeter 16 and the concentration of the CO 2 gas is measured by the CO 2 sensor 17, and the result is flowed into the fuel gas adsorption cartridge 12. It is shown together with the calorie of propane gas G in FIG. Moreover, the transition of the concentration of CO 2 gas in FIG. 3 is also shown in FIG.

図3及び図4から明らかなとおり、燃料ガス吸着カートリッジ12の出口からの排出ガスのカロリーは約15分経過するまでほぼ「0」であることから、実施例1,2の燃料ガス吸着装置11により、プロパンガスGを吸着することができることがわかる。一方、排出ガスのCO濃度は約10分経過後から上昇し始め、約13分経過後から低下しはじめ、これとともに排出ガスのカロリーは約15分後から上昇(プロパンガスGが漏洩)し始め、燃料ガス吸着カートリッジ12が破過したことが確認でき、CO濃度が低下しはじめてから燃料ガス吸着カートリッジ12の破過まで約2分要することから、COセンサ17で検出されるCOガスの挙動により、燃料ガス吸着カートリッジ12の交換時期の判断が可能であることがわかる。このようにプロパンガスGなどの燃料ガスの濃度や流量により、燃料ガス吸着カートリッジ12が破過するまでの時間は変動するので、CO濃度の変動に応じて、燃料ガス吸着カートリッジ12の交換時期を適宜設定することができる。 As is clear from FIGS. 3 and 4, the calorie of the exhaust gas from the outlet of the fuel gas adsorption cartridge 12 is almost "0" until about 15 minutes have passed. , it can be seen that the propane gas G can be adsorbed. On the other hand, the CO 2 concentration of the exhaust gas begins to rise after about 10 minutes, and starts to decrease after about 13 minutes, and along with this, the calorie of the exhaust gas rises after about 15 minutes (propane gas G leaks). At first , it can be confirmed that the fuel gas adsorption cartridge 12 has passed through. It can be seen that it is possible to determine when to replace the fuel gas adsorption cartridge 12 based on the behavior of the gas. As described above, the time required for the fuel gas adsorption cartridge 12 to break through varies depending on the concentration and flow rate of the fuel gas such as propane gas G. can be set as appropriate.

上述したような本発明の燃料ガス吸着装置は、一過式の燃料ガス吸着カートリッジの破過時期を判断可能とするものであり、都市ガス代替プロパンガスジェネレータ、一過式の燃料ガス吸着カートリッジを燃料ガスのガス流量メータの交換用、ガス配管新設施工時の燃料ガスパージ処理用の他、VOCタンクの定修時の換気工程におけるVOCの大気放出用、浄化槽出口での硫化水素臭の除去用、活性炭吸着塔の入れ替え工事の際の腐食性ガス及び硫黄系ガスの大気放散防止用、さらには、下水マンホールにおける開港時の硫黄分主体の充満ガス(例えば、硫化水素、メチルメルカプタン等の硫黄系有毒ガス)の除去用など各種用途に適用することができ、その産業上の利用価値は大きい。 The fuel gas adsorption apparatus of the present invention as described above is capable of judging the break-through timing of the transient type fuel gas adsorption cartridge, and the town gas alternative propane gas generator and the transient type fuel gas adsorption cartridge can be used. For exchanging gas flow meters for fuel gas, for purging fuel gas when constructing new gas pipes, for releasing VOCs into the atmosphere during the ventilation process during regular maintenance of VOC tanks, for removing hydrogen sulfide odors at the outlet of septic tanks, For prevention of atmospheric diffusion of corrosive gas and sulfur-based gas during replacement work of activated carbon adsorption towers, and for filling gas mainly containing sulfur in sewage manholes when ports are opened (for example, sulfur-based gases such as hydrogen sulfide, methyl mercaptan, etc.) It can be applied to various uses such as the removal of poison gas), and its industrial utility value is great.

1,12 燃料ガス吸着カートリッジ
2,13 燃料ガス吸着容器
3 入口部(ガス流入部材)
4 出口部(排出管)
5A,5B スペーサ部材
6,7 細粒状多孔質ガス吸着材
11 燃料ガス吸着装置
14 入口部
14A 燃料ガス供給配管
15 出口部
15A 排出用配管
16 熱量計
17 COセンサ(吸着性の低い成分のセンサ)
18 ガスボンベ
19 流量計
20 開閉バルブ
G プロパンガス(燃料ガス)
G1 排出ガス
1, 12 fuel gas adsorption cartridges 2, 13 fuel gas adsorption vessel 3 inlet (gas inflow member)
4 outlet (exhaust pipe)
5A, 5B spacer members 6, 7 fine-grain porous gas adsorbent 11 fuel gas adsorption device 14 inlet 14A fuel gas supply pipe 15 outlet 15A discharge pipe 16 calorimeter 17 CO 2 sensor (sensor for components with low adsorption )
18 Gas cylinder 19 Flow meter 20 Open/close valve G Propane gas (fuel gas)
G1 exhaust gas

Claims (6)

入口と出口とを有する燃料ガス吸着容器に細粒状多孔質ガス吸着材を充填してなり、前記細粒状多孔質ガス吸着材の少なくとも一部が吸着対象となる燃料ガスよりも吸着性の低い成分を吸着させたものである燃料ガス吸着カートリッジと、
前記燃料ガス吸着容器の出口側に設けられた前記吸着性の低い成分のセンサと
を有する、燃料ガス吸着装置。
A fuel gas adsorption container having an inlet and an outlet is filled with a fine-grained porous gas adsorbent, and at least a part of the fine-grained porous gas adsorbent contains a component having a lower adsorptive property than the fuel gas to be adsorbed. a fuel gas adsorption cartridge that adsorbs
and a sensor for the low-adsorptive component provided on the outlet side of the fuel gas adsorption container.
前記吸着対象となる燃料ガスが、メタンガス、プロパンガス、ブタンガス又はこれらのガスを主成分とする混合ガスである、請求項に記載の燃料ガス吸着装置。 2. The fuel gas adsorption device according to claim 1 , wherein the fuel gas to be adsorbed is methane gas, propane gas, butane gas, or a mixed gas containing these gases as main components. 前記細粒状多孔質ガス吸着材が、炭素系多孔質材料、ゼオライト、シリカゲル又は多孔質アルミナから選ばれたものである、請求項又はに記載の燃料ガス吸着装置。 3. The fuel gas adsorption device according to claim 1 , wherein said fine-grained porous gas adsorbent is selected from carbonaceous porous material, zeolite, silica gel and porous alumina. 前記吸着性の低い成分を吸着させた細粒状多孔質ガス吸着材が、燃料ガスの流通方向に対して前記燃料ガス吸着容器の下流側に配置されている、請求項のいずれか一項に記載の燃料ガス吸着装置。 4. The fine - grained porous gas adsorbent that adsorbs the low - adsorptive component is arranged downstream of the fuel gas adsorption container with respect to the flow direction of the fuel gas. 3. The fuel gas adsorption device according to claim 1. 前記吸着性の低い成分を吸着させた細粒状多孔質ガス吸着材が、細粒状多孔質ガス吸着材の総量に対して、2~50容積%である、請求項に記載の燃料ガス吸着装置。 5. The fuel gas adsorption device according to claim 4 , wherein the fine-grained porous gas adsorbent that adsorbs the low-adsorptive component accounts for 2 to 50% by volume of the total amount of the fine-grained porous gas adsorbent. . 入口と出口とを有する燃料ガス吸着容器に細粒状多孔質ガス吸着材を充填してなり、前記細粒状多孔質ガス吸着材の少なくとも一部が吸着対象となる燃料ガスよりも吸着性の低い成分を吸着させたものである燃料ガス吸着カートリッジの前記燃料ガス吸着容器の入口側から吸着対象となるガスを流通し、前記燃料ガス吸着カートリッジの出口側に設けた前記吸着性の低い成分のセンサにより該吸着性の低い成分を計測して、前記燃料ガス吸着カートリッジのガス吸着能を予測する、燃料ガス吸着カートリッジの交換時期判断方法。 A fuel gas adsorption container having an inlet and an outlet is filled with a fine-grained porous gas adsorbent, and at least a part of the fine-grained porous gas adsorbent contains a component having a lower adsorptive property than the fuel gas to be adsorbed. The gas to be adsorbed is circulated from the inlet side of the fuel gas adsorption container of the fuel gas adsorption cartridge that adsorbs the A method for judging the replacement timing of a fuel gas adsorption cartridge, which comprises measuring the low adsorptive component and predicting the gas adsorption capacity of the fuel gas adsorption cartridge.
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JP2015505731A (en) 2011-12-12 2015-02-26 スリーエム イノベイティブ プロパティズ カンパニー End-of-life indication system for multilayer filter cartridges
US20140109879A1 (en) 2012-10-22 2014-04-24 Dr. Ing. H.C. F. Porsche Aktiengesellschaft Filter arrangement for a tank ventilation system of a fuel tank
JP2014202269A (en) 2013-04-03 2014-10-27 株式会社豊田中央研究所 Ammonia discharging device

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