JP7171589B2 - 複合材料 - Google Patents
複合材料 Download PDFInfo
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- JP7171589B2 JP7171589B2 JP2019546000A JP2019546000A JP7171589B2 JP 7171589 B2 JP7171589 B2 JP 7171589B2 JP 2019546000 A JP2019546000 A JP 2019546000A JP 2019546000 A JP2019546000 A JP 2019546000A JP 7171589 B2 JP7171589 B2 JP 7171589B2
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- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/08—Copolymers of ethene
- C08L23/0807—Copolymers of ethene with unsaturated hydrocarbons only containing more than three carbon atoms
- C08L23/0815—Copolymers of ethene with aliphatic 1-olefins
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/58—Component parts, details or accessories; Auxiliary operations
- B29B7/60—Component parts, details or accessories; Auxiliary operations for feeding, e.g. end guides for the incoming material
- B29B7/603—Component parts, details or accessories; Auxiliary operations for feeding, e.g. end guides for the incoming material in measured doses, e.g. proportioning of several materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29B7/00—Mixing; Kneading
- B29B7/80—Component parts, details or accessories; Auxiliary operations
- B29B7/88—Adding charges, i.e. additives
- B29B7/90—Fillers or reinforcements, e.g. fibres
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- C08J3/00—Processes of treating or compounding macromolecular substances
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- C08J3/201—Pre-melted polymers
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- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K11/00—Use of ingredients of unknown constitution, e.g. undefined reaction products
- C08K11/005—Waste materials, e.g. treated or untreated sewage sludge
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- C—CHEMISTRY; METALLURGY
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/01—Use of inorganic substances as compounding ingredients characterized by their specific function
- C08K3/013—Fillers, pigments or reinforcing additives
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- C—CHEMISTRY; METALLURGY
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- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
- C08K3/36—Silica
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- C08K5/00—Use of organic ingredients
- C08K5/01—Hydrocarbons
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/06—Polyethene
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L91/00—Compositions of oils, fats or waxes; Compositions of derivatives thereof
- C08L91/06—Waxes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/34—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
- B29B7/38—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary
- B29B7/40—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with single shaft
- B29B7/42—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with single shaft with screw or helix
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/34—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
- B29B7/38—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary
- B29B7/46—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft
- B29B7/48—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft with intermeshing devices, e.g. screws
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2101/00—Use of unspecified macromolecular compounds as moulding material
- B29K2101/12—Thermoplastic materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2501/00—Use of unspecified macromolecular compounds as filler
- B29K2501/12—Thermoplastic materials
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2323/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2323/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
- C08J2323/04—Homopolymers or copolymers of ethene
- C08J2323/06—Polyethene
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2207/00—Properties characterising the ingredient of the composition
- C08L2207/06—Properties of polyethylene
- C08L2207/066—LDPE (radical process)
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
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- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
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- Engineering & Computer Science (AREA)
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- Manufacturing & Machinery (AREA)
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- Oil, Petroleum & Natural Gas (AREA)
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- Processes Of Treating Macromolecular Substances (AREA)
Description
本開示は、複合材料、特に建築および建設業における使用のための複合材料に関する。本開示は、複合材料を製造するための方法にも関する。
本開示に対する背景の以下の説明は、本開示の理解を容易にすることが意図される。しかしながら、本議論が、言及される材料のいずれかが掲げられ、知られ、または本願の優先日において一般知識の一部であるという承認または了解ではないことが、理解されるべきである。
本開示は、複合材料および複合材料を製造する方法を提供する。
1つの特定的な実施形態では、熱可塑性ポリマーは、低密度ポリエチレンを含み得る。
本開示のさらなる局面は、複合材料を製造する方法に関し、上記方法は、熱可塑性ポリマーおよび蝋をフライアッシュと溶融混合し、これにより複合材料の溶融混合物にフライアッシュを分散させることを含む。
本開示の様々な実施形態が、以下におよび添付の図面を参照して説明される。
本開示は、複合材料、特に建築および建設業における使用のための複合材料に関する。本開示は、また、複合材料を製造するための方法に関する。
この明細書を通して、特に明記されない限りまたは文脈上そうでないとする場合を除き、単一のステップ、物質の組成、ステップの群または物質の組成の群への言及は、1つのおよび複数の(すなわち、1つ以上の)それらのステップ、物質の組成、ステップの群または物質の組成の群を包含すると解されるべきである。したがって、本願で用いられるように、そうでないとする明確な指示がない限り、単数形「a」、「an」および「the」は、複数を含む。たとえば、「a」への言及は単一および2以上を含み、「an」への言及は単一および2以上を含み、「the」への言及は単一および2以上を含むなどである。
複合材料は、熱可塑性ポリマーと蝋との母材に分散される微粒子材料を含む。
複合材料を製造する方法は、熱可塑性ポリマーおよび蝋を微粒子材料と溶融混合し、これにより複合材料の上記溶融混合物に微粒子材料を分散させることを含む。
Claims (17)
- 熱可塑性ポリマーと蝋との母材に分散される微粒子材料を含む複合建築材料であって、
前記複合建築材料は、前記複合建築材料の60重量%~90重量%の微粒子材料を含み、前記蝋は、前記母材の少なくとも25重量%存在する、複合建築材料。 - 前記複合建築材料は、熱可塑性ポリマーと蝋との均質な母材に分散される微粒子材料を含む、請求項1に記載の複合建築材料。
- 前記複合建築材料は、熱可塑性ポリマーと蝋との不均質な母材に分散される微粒子材料を含む、請求項1に記載の複合建築材料。
- 前記複合建築材料は、不均質な母材に分散される微粒子材料を含み、前記不均質な母材は、蝋の均質な母材に分散される第1熱可塑性ポリマー、および前記第1熱可塑性ポリマーよりも低い融点を有し、かつ蝋と前記均質な母材を形成可能である第2熱可塑性ポリマーの粒子を含む、請求項1に記載の複合建築材料。
- 前記微粒子材料は、フライアッシュ、セノスフェア、石炭燃焼湿式ボイラープラントからのスラグ、ごみ焼却炉からの灰、シリカ、砂、カオリン、赤泥、重晶石、酸化アルミニウム、酸化鉄、二酸化チタン、酸化ジルコニウム、酸化金属セラミック、木粉、おがくず、木の実の殻、トウモロコシ穂軸粒子、籾殻、粉砕ゴム、または前述のものの2つ以上の組み合わせを含む群から選択される、請求項1から請求項4のいずれか1項に記載の複合建築材料。
- 前記微粒子材料は、フライアッシュを含む、請求項5に記載の複合建築材料。
- 前記複合材料は、フライアッシュの重量で60%~90%を含む、請求項6に記載の複合建築材料。
- 前記熱可塑性ポリマーは、低密度ポリエチレンを含む、請求項1から請求項7のいずれか1項に記載の複合建築材料。
- 前記蝋は、パラフィンを含む、請求項1から請求項8のいずれか1項に記載の複合建築材料。
- 前記蝋は、前記母材の総重量で30%~50%の量で、前記母材に存在する、請求項1から請求項9のいずれか1項に記載の複合建築材料。
- 前記熱可塑性ポリマーは、前記母材の総重量で10%~75%で、前記母材に存在する、請求項1から請求項9のいずれか1項に記載の複合建築材料。
- 複合建築材料を製造する方法であって、前記方法は、熱可塑性ポリマーおよび蝋を微粒子材料と溶融混合し、これにより前記複合材料の溶融混合物に前記微粒子材料を分散させることを含み、
前記複合建築材料は、前記複合建築材料の60重量%~90重量%の微粒子材料を含み、前記蝋は、前記母材の少なくとも25重量%存在する、方法。 - 前記溶融混合のステップは、蝋においてコーティングされる熱可塑性ポリマー粒子を、前記微粒子材料とともにまたは別々に、溶融混合設備の中へ導入することと、前記蝋、および任意に前記熱可塑性ポリマー粒子を前記溶融混合設備の動作温度で軟化および溶融可能とすることにより前記溶融混合物を製造することとを含む、請求項12に記載の方法。
- 前記方法は、前記溶融混合物を所望の形態に成形することと、前記溶融混合物を硬化可能とすることとをさらに含む、請求項12または請求項13に記載の方法。
- 前記溶融混合物を成形することは、押出成形、鋳造またはカレンダリングを含む、請求項14に記載の方法。
- 請求項12から請求項15のいずれか1項に記載の方法によって製造される、請求項1から請求項11のいずれか1項に記載の複合建築材料。
- 請求項1から請求項11のいずれか1項に記載の複合建築材料から製造される、製品。
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JP2022176535A JP2023017905A (ja) | 2017-02-22 | 2022-11-02 | 複合材料 |
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AU2017900594 | 2017-02-22 | ||
AU2017900594A AU2017900594A0 (en) | 2017-02-22 | Composite Material | |
PCT/AU2018/050154 WO2018152583A1 (en) | 2017-02-22 | 2018-02-22 | Composite material |
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JP2020508384A JP2020508384A (ja) | 2020-03-19 |
JP2020508384A5 JP2020508384A5 (ja) | 2021-04-01 |
JP7171589B2 true JP7171589B2 (ja) | 2022-11-15 |
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JP2022176535A Pending JP2023017905A (ja) | 2017-02-22 | 2022-11-02 | 複合材料 |
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Country Status (14)
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US (1) | US11560466B2 (ja) |
EP (1) | EP3585834A4 (ja) |
JP (2) | JP7171589B2 (ja) |
KR (1) | KR20190124246A (ja) |
CN (1) | CN110536925A (ja) |
AU (1) | AU2018223222A1 (ja) |
BR (1) | BR112019017546A2 (ja) |
CA (1) | CA3054349A1 (ja) |
EA (1) | EA201900446A1 (ja) |
IL (1) | IL268847A (ja) |
MX (1) | MX2019010057A (ja) |
SA (1) | SA519402515B1 (ja) |
SG (2) | SG10202109162VA (ja) |
WO (1) | WO2018152583A1 (ja) |
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CN111234350B (zh) * | 2020-03-03 | 2021-04-20 | 中国地质大学(北京) | 利用赤泥、废弃塑料、和宣纸废渣制备的复合板材及其制备方法 |
KR102326863B1 (ko) * | 2020-06-30 | 2021-11-17 | 주식회사 포스코 | 성형체 제조설비, 성형체 제조방법 및 성형체 |
CN111777844A (zh) * | 2020-07-21 | 2020-10-16 | 贵州大学 | 一种高填充低成本生物降解可调控的生物降解聚酯类聚合物/赤泥复合材料及其制备方法 |
WO2024108229A1 (en) * | 2022-11-19 | 2024-05-23 | MCANANY, Yuliya | Hybrid system for thermal additive manufacturing |
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CN1616532A (zh) | 2003-11-11 | 2005-05-18 | 陈鸣 | 可用于制做高刚度大口径管材的pe粉煤灰组合物 |
US20060128860A1 (en) | 2004-12-15 | 2006-06-15 | Ferro Corporation | Thermoplastic olefin compositions and injection molded articles made thereof |
JP2008544064A (ja) | 2005-06-22 | 2008-12-04 | エクソンモービル・ケミカル・パテンツ・インク | 異種ポリマーブレンド及びその製造方法 |
CN102766291A (zh) | 2012-08-06 | 2012-11-07 | 昆明钢铁控股有限公司 | 一种石头管材及其制备方法 |
CN105949565A (zh) | 2016-05-19 | 2016-09-21 | 广东鹏鹄实业有限公司 | 一种含粉煤灰的ldpe塑料母粒及其制备方法 |
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EP3585834A1 (en) | 2020-01-01 |
BR112019017546A2 (pt) | 2020-04-07 |
WO2018152583A1 (en) | 2018-08-30 |
SG10202109162VA (en) | 2021-09-29 |
US11560466B2 (en) | 2023-01-24 |
KR20190124246A (ko) | 2019-11-04 |
CA3054349A1 (en) | 2018-08-30 |
EA201900446A1 (ru) | 2020-06-10 |
CN110536925A (zh) | 2019-12-03 |
JP2023017905A (ja) | 2023-02-07 |
AU2018223222A1 (en) | 2019-10-10 |
MX2019010057A (es) | 2021-01-08 |
IL268847A (en) | 2019-10-31 |
SG11201907749SA (en) | 2019-09-27 |
EP3585834A4 (en) | 2020-12-23 |
JP2020508384A (ja) | 2020-03-19 |
SA519402515B1 (ar) | 2023-02-20 |
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