JP7141210B2 - Appropriate evaluation method for noodle making - Google Patents

Appropriate evaluation method for noodle making Download PDF

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JP7141210B2
JP7141210B2 JP2017230350A JP2017230350A JP7141210B2 JP 7141210 B2 JP7141210 B2 JP 7141210B2 JP 2017230350 A JP2017230350 A JP 2017230350A JP 2017230350 A JP2017230350 A JP 2017230350A JP 7141210 B2 JP7141210 B2 JP 7141210B2
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noodle
dough
pressure
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聡 前野
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Nissin Foods Holdings Co Ltd
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Description

本発明は、製麺工程において利用する製麺ドウの製麺適正に関するその評価方法に関するものである。 TECHNICAL FIELD The present invention relates to a method for evaluating noodle-making suitability of noodle-making dough used in a noodle-making process.

食品産業の分野においては種々の麺が利用されている。例えば、中華麺、うどん、スパゲティ等の麺がある。また、加工処理の程度によって生麺、乾燥麺、茹で麺、冷凍麺、即席麺等の種々の種類がある。
麺の製造においては、小麦粉、でん粉、食塩等の原料と水等のミキシング(混練)により製麺ドウの製造 → 得られた麺生地(ドウ)の熟成、一体化するための複合 → ロール圧延による所定厚みへの麺帯の調製 → 所定厚みの麺帯の切り出し装置により麺線化、の各工程によって所定の生麺線を得ることができる。
Various types of noodles are used in the food industry. For example, there are noodles such as Chinese noodles, udon and spaghetti. In addition, there are various types of noodles, such as fresh noodles, dried noodles, boiled noodles, frozen noodles, instant noodles, etc., depending on the degree of processing.
In the production of noodles, raw materials such as wheat flour, starch, and salt are mixed (kneaded) with water, etc. to produce noodle dough. Predetermined raw noodle strips can be obtained through each step of preparation of noodle strips having a predetermined thickness → forming noodle strips using a device for cutting out noodle strips having a predetermined thickness.

そして、そのまま所定長さにカットして生麺として販売したり、当該生麺を必要に応じて、蒸煮や茹でによってα化してから所定長さにカットしてから包装して販売したり、
又は、生麺の状態であるいは、α化してから当該麺線をカットしてから熱風や油熱で乾燥して即席麺(即席袋麺、即席カップ麺)として販売することも多い。
ここで、上述の生麺線の製造工程における原料と水の混練による“製麺ドウ”の製造においては、従来ミキサー工程においてミキシング状態の可否判断は作業者がドウを握りその握り具合で長年の経験から、加水量等の適否を判断しているのが一般的であった。
Then, the raw noodles are cut to a predetermined length and sold as raw noodles, or if necessary, the raw noodles are gelatinized by steaming or boiling, cut to a predetermined length, and then packaged and sold.
Alternatively, it is often sold as instant noodles (instant bag noodles, instant cup noodles) in the state of raw noodles, or after gelatinization, cutting the noodle strings, drying with hot air or oil heat.
Here, in the production of "noodle dough" by kneading the raw materials and water in the above-mentioned production process of raw noodle strings, in the conventional mixer process, the operator grasps the dough to determine whether or not the mixing state is suitable. Based on experience, it was common to judge the appropriateness of the amount of water to be added.

但し、作業者の熟練度によって判断もまちまちであるという問題もあり、即席麺の製造工程のように大量生産で処理する過程においては、安定的な品質を供給する上で職人の勘に頼るのではなく、より客観的・体系的にドウの適性を評価できることが好ましい。このような、製麺ドウの評価をする先行技術としては以下のものが開示されている However, there is also the problem that judgments vary depending on the skill level of the workers, and in the process of mass production such as the manufacturing process of instant noodles, it is difficult to rely on the intuition of craftsmen to supply stable quality. It is preferable to be able to evaluate the aptitude of the dough more objectively and systematically, rather than the The following are disclosed as such prior arts for evaluating noodle dough

特開2002-291428 当該技術は、有用な技術である。但し、製麺ドウの付着性を測定する必要があるためその測定評価等において煩雑さが伴うことも予想される。また、別の手段もありうることも想定できるところである。JP-A-2002-291428 This technology is a useful technology. However, since it is necessary to measure the adhesiveness of the noodle dough, it is expected that the measurement and evaluation thereof will be complicated. It is also conceivable that there may be another means.

そこで、製麺過程のミキシング工程後の製麺ドウの評価について人の勘に頼っていた製麺ドウの製麺適正について、客観的に評価できる新たな方法を開発することを課題とした。 Therefore, the objective was to develop a new method capable of objectively evaluating the adequacy of noodle-making dough, which had relied on human intuition for evaluation of noodle-making dough after the mixing process in the noodle-making process.

本発明者らの様々な方向からの鋭意研究の結果、ミキサー処理後の製麺ドウに対して当該ドウを押圧した際の圧力に着目し、当該圧力値によって製麺適正を評価できることを見出し、本発明を完成させたのである。
すなわち、本願第一の発明は、
「製麺ミキサーによる処理後の得られる製麺ドウの製麺適正を判断するための評価方法であって、
所定の小麦粉等の粉体に加水を伴い製麺ミキサーにより撹拌した後に得られる製麺ドウに対して、当該ドウを押圧し、該押圧に必要な圧力を測定することによって製麺適性を評価する製麺適正評価方法。」
である。
As a result of diligent research from various directions, the present inventors focused on the pressure when the dough was pressed against the noodle dough after mixer processing, and found that the propriety of noodle making can be evaluated based on the pressure value. The present invention has been completed.
That is, the first invention of the present application is
"An evaluation method for judging the adequacy of noodle making of noodle dough obtained after treatment with a noodle making mixer,
Noodle-making aptitude is evaluated by pressing a noodle-making dough obtained after stirring a predetermined powder such as wheat flour with water in a noodle-making mixer and measuring the pressure required for the pressing. Appropriate evaluation method for noodle making. ”
is.

次の当該圧力の測定は、製麺ドウを所定容器に収納し、上部より押圧して、該押圧に必要な圧力を測定する方法が好ましい。
すなわち、本願第二の発明は、
「前記圧力の測定が、前記製麺ドウを所定容器に収納し、上部より押圧し、該押圧に必要な圧力を測定する請求項1に記載の製麺適正評価方法。」、である。
The following pressure measurement is preferably carried out by placing the noodle dough in a predetermined container, pressing the dough from above, and measuring the pressure required for the pressing.
That is, the second invention of the present application is
``The noodle-making adequacy evaluation method according to claim 1, wherein the pressure measurement is performed by placing the noodle-making dough in a predetermined container, pressing the dough from above, and measuring the pressure required for the pressing.''

次に、当該圧力の測定が、前記麺線ドウの所定重量を容器に収納し、当該重量値と同一の体積値まで押圧するのに必要な圧力を測定する方法が好ましい。
すなわち、本願第三の発明は、
「前記圧力の測定が、前記製麺ドウの所定重量を収納し、押圧時の当該重量値と同一の体積値まで押圧するのに必要な圧力を測定する請求項1又は2に記載の製麺適正評価方法。」、である。
Next, the measurement of the pressure is preferably a method of storing a predetermined weight of the noodle strip dough in a container and measuring the pressure required to press it to the same volume value as the weight value.
That is, the third invention of the present application is
3. The noodle-making method according to claim 1 or 2, wherein the measurement of the pressure is to measure the pressure required to store a predetermined weight of the noodle-making dough and press it to the same volume value as the weight value at the time of pressing. due diligence method."

さらに、本願の出願人は、上記麺線ドウの圧力測定装置の具体的な構成の一態様として、垂直方向に圧力押圧板を昇降可能とし、下方に配置された容器内に収容された製麺ドウを押圧して測定する装置も意図している。
すなわち、本願第四の発明は、
「枠体に支持され、垂直上下方向に昇降可能な圧力測定板と、
当該圧力測定板に連結される圧力計と、
所定位置に配置され、前記圧力測定板が出入可能な製麺ドウの収納用容器と、
を備えた製麺ドウの圧力測定装置。」、
である。
Furthermore, the applicant of the present application has proposed, as one aspect of the specific configuration of the apparatus for measuring the pressure of noodle strip dough, that the pressure pressing plate can be moved up and down in the vertical direction, and the noodle-making apparatus is housed in a container disposed below. A device for pressing and measuring the dough is also contemplated.
That is, the fourth invention of the present application is
"A pressure measuring plate that is supported by a frame and that can move up and down vertically,
a pressure gauge connected to the pressure measurement plate;
a container for storing noodle dough, which is arranged at a predetermined position and into which the pressure measuring plate can be inserted;
A pressure measuring device for noodle dough. ",
is.

本発明によって、従来まで製麺技術者の勘によって判断されていた製麺ドウの評価を客観的に機械的に評価可能となるため、即席麺の工場等における製麺工程における自動化を推進することができる。 The present invention makes it possible to objectively and mechanically evaluate noodle dough, which has hitherto been judged by the intuition of noodle-making engineers. can be done.

(1)製麺用ミキサーの正面断面図である。(2)(1)におけるAA´の断面斜視図である。(1) It is front sectional drawing of the mixer for noodle making. (2) It is a cross-sectional perspective view of AA' in (1). 本発明の製麺ドウの圧力測定に利用できる圧力測定装置の例の正面模式図である。1 is a schematic front view of an example of a pressure measuring device that can be used to measure the pressure of noodle dough of the present invention. FIG. 試験例1において利用した手動式の圧力測定装置の正面模式図である。1 is a schematic front view of a manual pressure measuring device used in Test Example 1. FIG. 手動式の圧力測定装置の枠体下方部とサンプリング容器(ドウ容器)載置部の正面模式図(1)と側面模式図(2)である。1 is a schematic front view (1) and a schematic side view (2) of a lower portion of a frame and a sampling container (dough container) placing portion of a manual pressure measuring device; FIG. (1)試験例1の手動式圧力測定装置に使用したドウ容器のサイズを示す斜視図である。(2)ドウ容器に収納した製麺ドウの表面に載置するプローブ板のサイズを示す斜視図である。(1) A perspective view showing the size of a dough container used in the manual pressure measuring device of Test Example 1. FIG. (2) It is a perspective view showing the size of the probe plate placed on the surface of the noodle dough stored in the dough container. 試験例1の手動式測定の際のドウの圧縮の過程を示した模式図である。4 is a schematic diagram showing the process of dough compression during manual measurement in Test Example 1. FIG. 試験例2において利用した自動式の圧力測定装置の正面模式図(1)と側面模式図(2)である。1 is a schematic front view (1) and a schematic side view (2) of an automatic pressure measuring device used in Test Example 2. FIG. 手動式の圧力測定装置の枠体下方部とサンプリング容器(ドウ容器)載置部の正面模式図(1)、側面模式図(2)である。1 is a schematic front view (1) and a schematic side view (2) of a frame lower portion and a sampling container (dough container) mounting portion of a manual pressure measuring device; FIG. 試験例2の自動式測定の際のドウの圧縮の過程を示した模式図である。FIG. 10 is a schematic diagram showing the process of dough compression during automatic measurement in Test Example 2;

1 製麺ミキサー
3 枠体
5 スライドレール部
7 スライド支持部
9 圧力測定板
11 圧力計
13 サンプリング容器(ドウ容器)
15 載置部
17 プローブ板
19 駆動部
D 製麺ドウ
1 noodle mixer 3 frame 5 slide rail 7 slide support 9 pressure measurement plate 11 pressure gauge 13 sampling container (dough container)
15 placement section 17 probe plate 19 drive section D noodle dough

以下に、本発明の実施態様について図面を参照しつつ説明する。但し、本発明はこれらの実施態様に限定されるものではない。
本発明は、製麺ミキサー1による処理後に得られる製麺ドウの製麺適正を判断するための評価方法に関するものである。
当該評価方法として、小麦粉等の粉体に加水を伴い製麺ミキサー1により処理した後に得られる製麺ドウに対して、当該ドウを押圧し、該押圧に必要な圧力を測定することによって製麺適性を評価する製麺適正評価方法に関するものである。以下に本発明の内容を説明する。
EMBODIMENT OF THE INVENTION Below, it demonstrates, referring drawings for the embodiment of this invention. However, the present invention is not limited to these embodiments.
The present invention relates to an evaluation method for judging the adequacy of noodle-making of noodle-making dough obtained after processing by the noodle-making mixer 1 .
As the evaluation method, the noodle-making dough obtained after processing powder such as wheat flour with water in the noodle-making mixer 1 is pressed, and the pressure required for the pressing is measured. The present invention relates to a noodle-making suitability evaluation method for evaluating aptitude. The contents of the present invention are described below.

─製麺用ドウの調整─
本発明における製麺用ミキサー1とは、麺を製造する際の製麺のためのミキサーである。通常、麺線は小麦粉等の紛体を加水して混練した後、複合→圧延→切り出し等の工程を経て製麺する。本発明は小麦粉等の粉体に水を添加して混練するためのミキサーに関するものである。
特に、即席麺の製造ライン等において工場において大量生産するための生産設備の一部として利用できることも想定している。
る。
─Adjustment of dough for making noodles─
The noodle-making mixer 1 in the present invention is a mixer for making noodles when manufacturing noodles. Normally, noodle strings are made by kneading a powder such as wheat flour with water, followed by processes such as compounding → rolling → cutting. The present invention relates to a mixer for adding water to powder such as wheat flour and kneading the powder.
In particular, it is assumed that it can be used as part of the production equipment for mass production in factories, such as instant noodle production lines.
be.

具体的には、小麦粉と澱粉及び食塩、かん水等を必要に応じて添加して混練する麺原料としての製麺ドウを想定している。
製麺ミキサー1には種々のタイプが存在するが、例えば、図1に示すような二軸式の製麺バッチ式ミキサーが例として挙げられるが、これに限定されるものではなく、一軸タイプでもよい。また、バッチ式ミキサーに限られず、連続式のフロージェッタ―ミキサーによって加湿した後、ニーダ等で混練した後の製麺ドウに適用できることは勿論である。その他、機械製麺以外の場合も適用できることは勿論である。
Specifically, a noodle-making dough is assumed as a noodle raw material in which wheat flour, starch, salt, brine, etc. are added and kneaded as necessary.
There are various types of noodle-making mixers 1. For example, a twin-screw noodle-making batch-type mixer as shown in FIG. good. In addition, the method is not limited to batch type mixers, and can of course be applied to noodle dough after being kneaded by a kneader or the like after being moistened by a continuous flow jetter mixer. In addition, it is of course applicable to cases other than mechanical noodle making.

ミキシング処理後の製麺ドウはそぼろ状の粒状状態であり、当該麺ドウは必要により、数時間熟成され、ロール圧延機により麺帯に調製される。
本発明においては、上記のミキシング後の製麺ドウの状態で当該製麺ドウを利用する。
尚、製麺ドウの物性は、小麦粉等の粉体に対する加水量、加水温度、製麺ミキサー稼働時の湿度、室温によっても変化する。このため、加水量は、製麺ミキサー稼働時の季節、一日のうちの調製する時刻、天気によっても左右されるため微妙な調整が必要となる。したがって、バッチ式のミキシング処理を行う場合には、一日に複数バッチのミキシング処理を行うことが必要となるが、バッチごとに微妙な加水量の調整が必要な場合がある。
The noodle dough after the mixing treatment is in a crumbly granular state, and if necessary, the noodle dough is aged for several hours and prepared into a noodle band by a rolling mill.
In the present invention, the noodle dough is used in the state of the noodle dough after the mixing.
The physical properties of the noodle dough change depending on the amount of water added to the powder such as wheat flour, the temperature of the water added, the humidity during operation of the noodle mixer, and the room temperature. For this reason, the amount of water added depends on the season when the noodle-making mixer is in operation, the time of day when the noodle is prepared, and the weather, so delicate adjustments are required. Therefore, when batch-type mixing processing is performed, it is necessary to perform a plurality of batches of mixing processing per day, and it may be necessary to finely adjust the amount of water added for each batch.

当該製麺ドウの製麺適正とは、ここで製麺ドウについて適正な状態のものを麺帯に調製しないと、圧延後得られる麺質が柔らかすぎたり、あるいは固すぎたり、その後のα化後において十分コシが得られない等の問題が生じるため、調整が必要となるものであある。一般には、製麺ミキサーにおける混練時において加水量が少ないと固めとなり、加水量が多いと柔らかめになる傾向がある。
そして、固めの場合、その後の複合・圧延工程で麺帯が切れやすい等の問題があり、工業生産上不都合が生じる。また、逆に柔らか過ぎると、その後の複合・圧延工程で麺帯が圧延ロールに密着して離れにくく、工業生産上不都合が生じる。
さらに、即席麺の製造の場合にはその後の乾燥工程においても影響を及ぼすため、適正な製麺ドウの状態にする必要がある。尚、本発明おける製麺ドウの対象とする麺は、中華麺、うどん、そば等のあらゆる種類を対象としており、その原料も種々利用できることは勿論である。
The noodle-making suitability of the noodle-making dough means that if the noodle-making dough is not prepared into a noodle sheet in an appropriate state, the quality of the noodles obtained after rolling may be too soft or too hard, and the subsequent gelatinization may occur. Since problems such as not being able to obtain sufficient stiffness later arise, adjustment is necessary. In general, when the amount of water added during kneading in a noodle-making mixer is small, the noodle tends to become hard, and when the amount of water added is large, the noodle tends to become soft.
In the case of hardening, there is a problem that the noodle sheet is easily cut in the subsequent compounding/rolling process, which causes inconvenience in industrial production. On the other hand, if it is too soft, the noodle sheet will be in close contact with the rolling rolls in the subsequent compounding/rolling process and will be difficult to separate, resulting in inconvenience in industrial production.
Furthermore, in the case of the production of instant noodles, the subsequent drying process is also affected, so it is necessary to make the noodle dough in an appropriate state. Noodles that are the object of the noodle dough in the present invention are all kinds of noodles, such as Chinese noodles, udon noodles, and soba noodles, and it is needless to say that various raw materials can be used.

─配合量─
製麺ミキサー1の使用においては、小麦粉、でん粉、塩、かん水及び必要に応じて、卵白、卵黄、動植物オイル、増粘多糖類等の各種添加物を加える。
尚、塩、かん水等については、加水する際の水分中に溶解させて予め調製しておいてもよいことは勿論である。
─Combination amount─
When using the noodle-making mixer 1, wheat flour, starch, salt, brine, and, if necessary, various additives such as egg white, egg yolk, animal and plant oils, and thickening polysaccharides are added.
It goes without saying that salt, brackish water, etc., may be dissolved in water when water is added and prepared in advance.

─加水量─
本発明においては、加水を行うことは通常行われていることであり、対粉重量30~45重量%程度の加水を行う。但し、加水量は麺質によって選択されるものであるので必ずしも一定ではない。適宜変更されることは勿論である。
─Amount of water added─
In the present invention, adding water is a common practice, and water is added in an amount of about 30 to 45% by weight based on the weight of the flour. However, the amount of water to be added is selected according to the quality of the noodles and is not necessarily constant. Needless to say, it can be changed as appropriate.

─ドウの押圧時の圧力測定方法─
前記製法によって得られた製麺ドウを押圧することによって当該押圧時の圧力を測定する。圧力の測定は種々の圧力計、フォースゲージを使用することができる。
─Pressure measurement method when dough is pressed─
By pressing the noodle dough obtained by the manufacturing method, the pressure at the time of pressing is measured. Various pressure gauges and force gauges can be used to measure pressure.

─圧力測定の手順─
圧力測定の方法は種々可能である。例えば、測定対象である製麺ミキサーによって所定時間混練後の製麺ドウにつき、所定の容器に一定量を収納し、上部から収納された麺線ドウに対して平版によって押圧(圧縮)する態様が挙げられる。このように、圧縮時の圧縮圧力の値を測定することによって当該値を製麺評価の値とすることができる。
尚、上記以外にも種々が可能であることは勿論である。すなわち、水平方向等の押圧でも可能であるし、一定量の製麺ドウに対して、突起状の先端部を有する圧力計を差し込み、当該差し込み時の圧力を測定する等の方法でも可能である。
─Pressure measurement procedure─
Various methods of pressure measurement are possible. For example, there is a mode in which a certain amount of noodle dough after being kneaded for a predetermined time by a noodle mixer to be measured is stored in a predetermined container, and the stored noodle string dough is pressed (compressed) from above by a lithographic plate. mentioned. In this way, by measuring the value of compression pressure during compression, the value can be used as a value for evaluation of noodle production.
It is needless to say that various methods other than the above are possible. That is, pressing in the horizontal direction or the like is possible, or a method such as inserting a pressure gauge having a protruding tip into a certain amount of noodle dough and measuring the pressure at the time of insertion is also possible. .

次に、圧縮する圧力の測定方法についても、種々の方法が選択できる。例えば、所定時間押圧した後の最大圧力値や、所定時間押圧することによる圧力変化を経時的に追跡し、当該平均圧力とすることもできる。
具体的な圧力測定の方法として、例えば、サンプリングの際、所定の決められた重量を採取して、当該重量値と同一の体積値になるまで圧縮した際の最大の圧力を測定方法が挙げられる。
すなわち、所定重量の麺線ドウを容器にサンプリングし、当該重量値と同一の体積値となるまで圧縮、当該圧縮プロセスにおける最大圧力を評価したり、当該圧力の変化をグラフ化することによってデータとしてもよい。
尚、一般的には加水量が増えると圧力は低下する傾向がある。また、混練時間を長くすると圧力は低下する傾向がある。また、混練時の外部の雰囲気中の湿度が高いと加水量は削減する必要がある。
Next, various methods can be selected for measuring the compressing pressure. For example, the maximum pressure value after pressing for a predetermined period of time, or the pressure change due to pressing for a predetermined period of time can be tracked over time and used as the average pressure.
As a specific pressure measurement method, for example, when sampling, a predetermined weight is collected, and the maximum pressure when compressed to the same volume value as the weight value is measured. .
That is, by sampling noodle strip dough of a predetermined weight in a container, compressing it to the same volume value as the weight value, evaluating the maximum pressure in the compression process, and graphing the change in the pressure as data good too.
In general, the pressure tends to decrease as the amount of water added increases. Further, the pressure tends to decrease when the kneading time is lengthened. Also, if the humidity in the external atmosphere during kneading is high, it is necessary to reduce the amount of water added.

─測定装置について─
図2は、本発明の圧縮圧力を測定する際の測定装置の一具体例を示したものである。尚、本発明は当該測定装置に限定されるものではないことは勿論である。
図1に示す圧力測定装置は、接地した土台となる枠体3に上下方向にスライドレール部5が装着され、当該レール上を上下方向に昇降可能なスライド支持部7が装着されており、当該スライド支持部7に、下方に圧力測定板(圧縮座)9が装着された圧力計11が連結して装着されている。尚、スライドレール上の移動は駆動部19によって実現されている。
─Measuring device─
FIG. 2 shows a specific example of a measuring device for measuring compression pressure according to the present invention. Needless to say, the present invention is not limited to the measuring device concerned.
In the pressure measuring device shown in FIG. 1, a frame 3 serving as a grounded base is attached with a slide rail portion 5 in the vertical direction, and a slide support portion 7 capable of moving up and down on the rail is attached. A pressure gauge 11 having a pressure measuring plate (compression seat) 9 attached below is connected to and attached to the slide support portion 7 . The movement on the slide rail is realized by the drive section 19. As shown in FIG.

また、測定対象である製麺ドウを収納できる上部開口の円筒状のサンプリング容器(ドウ容器)13が配置され、当該容器内を前記圧力測定板が上下に昇降できるように構成されている。
すなわち、前記スライド部7の昇降に応じて、圧力測定板9も昇降し、当該下降時において圧力測定板9が、サンプリング容器(ドウ容器)13内に収納された測定対象の製麺ドウを押圧し、圧力計11により当該圧力を計測することができるように構成されている。
尚、上記例では、圧力計11も圧力測定板9と同時に昇降するタイプを示しているが、これに限定されず、圧力測定板9のみを昇降させるタイプとすることも可能であることは勿論である。
Further, a cylindrical sampling container (dough container) 13 having an upper opening is arranged in which noodle dough to be measured can be stored, and the pressure measuring plate is configured to move up and down within the container.
That is, the pressure measurement plate 9 also moves up and down in accordance with the vertical movement of the slide portion 7, and during the descent, the pressure measurement plate 9 presses the noodle dough to be measured stored in the sampling container (dough container) 13. , and the pressure can be measured by the pressure gauge 11 .
In the above example, a type in which the pressure gauge 11 moves up and down simultaneously with the pressure measurement plate 9 is shown, but it is not limited to this, and it is of course possible to adopt a type in which only the pressure measurement plate 9 moves up and down. is.

また、当該圧力測定板9を備えた圧力計11の上下方向への昇降は手動であっても勿論よい。また、好ましくは電動の自動昇降タイプの機器を利用することができる。当該タイプによっては、圧力計の下降速度を一定に、再現性の高い測定が可能となる。
一方、サンプルによっては、自動昇降のタイプでなく、手動により圧力計11を昇降させて測定対象となる製麺ドウの物性(主原料や副原料、又は添加物によって異なる場合がある)に応じて細かに調整しながら、圧力を測定することも可能である。
Further, the vertical movement of the pressure gauge 11 having the pressure measurement plate 9 may of course be done manually. In addition, it is possible to use an automatic lifting type device, which is preferably electric. Depending on the type, it is possible to maintain a constant descending speed of the pressure gauge and perform highly reproducible measurements.
On the other hand, depending on the sample, the pressure gauge 11 is manually moved up and down instead of the automatic lifting type, depending on the physical properties of the noodle dough to be measured (which may differ depending on the main raw material, auxiliary raw materials, or additives). It is also possible to measure the pressure while making fine adjustments.

本発明においては、対象となる製麺ドウに対して自動・手動のいずれの測定方法も利用可能であるが、いずれの方法を採用する場合おいても、予め熟練の技術者によって、良好と判断される調製済の製麺ドウを複数作成しておき、当該良好と判断される製麺ドウに対して、手動又は自動等を含めた特定の測定条件(測定するドウの重量、測定する時間、ドウを収容する容器のサイズ等々)における圧力測定値の範囲を見出しておき、当該圧力範囲を良否の判定基準とすることができる。測定条件の違いによっては圧力値が異なる場合があるため、上述のように測定条件を明確に決めておくことが好ましい。 In the present invention, both automatic and manual measurement methods can be used for the target noodle dough. A plurality of prepared noodle doughs are prepared, and the noodle dough that is judged to be good is subjected to specific measurement conditions including manual or automatic (weight of dough to be measured, time to measure, A range of pressure measurements can be found for the size of the container containing the dough, etc., and the pressure range can be used as a pass/fail criterion. Since the pressure value may vary depending on the difference in measurement conditions, it is preferable to clearly determine the measurement conditions as described above.

─前記装置による測定方法─
図2による測定装置による圧力測定方法は、種々の方法が可能である。前述のようにサンプリング容器(ドウ容器)13に一定の重量の製麺ドウを投入し、圧力計11(圧力測定板9)を下降させて当該ドウを所定の容量となるまで圧力測定板により押圧・圧縮し、当該容量となった時点までの最大圧力を測定・記録する方法がある。
また、予め圧力計11の下降する距離を定めておき、電気制御により圧力計11の下降速度・方向を一定にした状態で所定時間の押圧を行いその最大圧力を測定・記録する方法もあり得る。上記に限られず、その他圧力の測定方法においては種々の方法を採用することができる。
─Measurement method by the above device─
Various methods of pressure measurement are possible with the measuring device according to FIG. As described above, a constant weight of noodle dough is put into the sampling container (dough container) 13, the pressure gauge 11 (pressure measuring plate 9) is lowered, and the dough is pressed by the pressure measuring plate until it reaches a predetermined capacity.・There is a method of compressing and measuring and recording the maximum pressure up to the point when it reaches the specified volume.
In addition, it is also possible to determine the descending distance of the pressure gauge 11 in advance, and measure and record the maximum pressure by pressing for a predetermined time while keeping the descending speed and direction of the pressure gauge 11 constant by electrical control. . Various other methods can be adopted as the method of measuring the pressure, without being limited to the above.

─評価方法─
前記圧縮時の圧力値を指針として、次のように評価することが可能である。すなわち、製造する麺線の種類によって、種々の配合及び加水量が使用されるため、それぞれの麺線のタイプに応じて予め、熟練の技術者が良好と感じる麺線ドウを調製し、当該製麺ドウについて本発明の測定方法によって圧力値を測定しておく、また、同様に技術者が不良と感じる製麺ドウについても本発明の圧力値も測定して、データをストックしておく。
そして、このようなデータを利用して、製麺ドウの調製時に良好として得られた圧力値に近づくように製麺ドウの加水等を調整する。また、一定の圧力値の範囲を外れないように上限及び/又は下限の基準値の範囲を設けておいてもよい。
─Evaluation method─
Using the pressure value at the time of compression as a guideline, it is possible to evaluate as follows. That is, since various formulations and amounts of water are used depending on the type of noodle strings to be produced, a noodle string dough that a skilled technician feels good is prepared in advance according to each type of noodle string, and the dough is prepared according to the type of noodle string. The pressure value of the noodle dough is measured by the measuring method of the present invention, and similarly, the pressure value of the noodle dough that the engineer feels is defective is also measured according to the present invention, and the data is stored.
Then, using such data, the amount of water added to the noodle dough is adjusted so as to approach the pressure value obtained as good when the noodle dough is prepared. Also, a range of upper and/or lower reference values may be provided so as not to deviate from a certain range of pressure values.

このようにしておけば、熟練の技術者が不在の場合でも当該圧力値を指針として、同様の圧力値の製麺ドウとなるように加水量等を調整することができる。
これによって、熟練の技術者が有する勘により良好と考えられる製麺ドウと同等の物を得ることができる。
そして、実際の製造において当該圧力値が不足する場合は加水量を増やす等の処置を採ることができる。また、圧力値が低すぎる場合には、粉体の追加や当該バッチの排除等の措置を採ることができる。
By doing so, even when a skilled technician is absent, the pressure value can be used as a guideline to adjust the amount of water added so that the noodle dough with the same pressure value can be obtained.
As a result, it is possible to obtain a product equivalent to noodle dough that is considered to be good according to the intuition of a skilled technician.
If the pressure value is insufficient in actual production, measures such as increasing the amount of water added can be taken. Also, if the pressure value is too low, measures such as adding powder or removing the batch can be taken.

以下、実施例により本発明について説明する。但し、本発明はこれらの実施例に限定されるものではない。
[試験例1](技術者の評価と測定圧力の関係(手動式の昇降装置))
─製麺ミキサーでの調製(300kg練り)の場合─
熟練の技術者によって製麺ドウの調製を以下のように行った。すなわち、小麦粉270kg及び澱粉30kgの合計300kgの粉体を、バッチ式製麺ミキサーに投入し、練水として練水120kg(水114Lにかんすい0.6kg、食塩5.4kgを溶解後のもの)を基本として微妙な水分の増減を施し、さらに、12分間、混練を継続して、製麺ドウを調製した。
The present invention will now be described with reference to examples. However, the present invention is not limited to these examples.
[Test Example 1] (Relationship between engineer's evaluation and measured pressure (manual lifting device))
─In the case of preparation with a noodle mixer (300 kg kneading)─
The noodle dough was prepared by a skilled technician as follows. That is, a total of 300 kg of powder of 270 kg of wheat flour and 30 kg of starch is put into a batch-type noodle mixer, and 120 kg of kneading water (0.6 kg of kansui and 5.4 kg of salt dissolved in 114 L of water) is used as a basis. The water content was slightly increased or decreased, and the kneading was continued for 12 minutes to prepare a noodle dough.

当該バッチ処理による製麺ドウの作成を合計8バッチ(試験例1~8)実施し、熟練の技術者の得られたドウの判定評価と、それぞれのバッチの製麺ドウについて本発明の方法による測定圧力値を比較した。 A total of 8 batches (Test Examples 1 to 8) of the noodle dough were prepared by the batch processing, and the judgment evaluation of the dough obtained by a skilled technician and the noodle dough of each batch were evaluated by the method of the present invention. The measured pressure values were compared.

─圧力測定装置について─
図3に示すような手動式の昇降装置を利用した圧力計11を備えた縦型計測スタンドによる測定装置を利用した。測定装置は、接地した枠体(測定台)3、市販製圧力計(イマダ製:DS2シリーズ)11、昇降可能なスライド支持部7(圧力計の背面にあり)、スライドレール部5、サンプリング容器(ドウ容器)13から構成される。枠体3には、スライドレール部5が連結されており、当該レール部5を昇降可能なスライド支持部7が装着されている。そして、当該スライド支持部7に圧力計11が取付けられており、当該圧力計の先端部には圧力測定板を有している。
─Pressure measuring device─
A measuring device using a vertical measuring stand equipped with a pressure gauge 11 using a manual lifting device as shown in FIG. 3 was used. The measurement device includes a grounded frame (measuring table) 3, a commercially available pressure gauge (manufactured by Imada: DS2 series) 11, a slide support portion 7 that can be raised and lowered (located on the back of the pressure gauge), a slide rail portion 5, and a sampling container. (dough container) 13. A slide rail portion 5 is connected to the frame body 3 , and a slide support portion 7 capable of moving up and down the rail portion 5 is attached. A pressure gauge 11 is attached to the slide support portion 7, and a pressure measuring plate is provided at the tip of the pressure gauge.

すなわち、前記スライド部7の昇降に応じて、圧力測定板9も昇降し、当該下降時において圧力測定板9が、サンプリング容器(ドウ容器)13内に収納された測定対象の製麺ドウを押圧し、圧力計11により当該圧力を計測することができるように構成されている。 That is, the pressure measurement plate 9 also moves up and down in accordance with the vertical movement of the slide portion 7, and during the descent, the pressure measurement plate 9 presses the noodle dough to be measured stored in the sampling container (dough container) 13. , and the pressure can be measured by the pressure gauge 11 .

さらに、図4に示すように枠体3の下方部においては、前記サンプリング容器(ドウ容器)13が載置される載置部15と前記土台となる枠体3が連結されて一体化して構成されている。このように圧力測定時に負荷力が分散されないよう、一体構造となっている。 Further, as shown in FIG. 4, in the lower part of the frame 3, the mounting portion 15 on which the sampling container (dough container) 13 is mounted and the frame 3 serving as the base are connected and integrated. It is In this way, the integrated structure prevents the load force from being distributed during pressure measurement.

これによって今回の測定時における「圧縮時の圧力」を高精度で測定できる構成となっている。また、当該圧力測定板9及び圧力計11が装着されたスライド支持部7の昇降方法は、当該昇降のための昇降レバーが設けられており、測定者が当該昇降レバー14を下方部に押し下げることで麺線ドウの押圧が可能となるように構成されている。
次に、ドウ容器13は図5に示すサイズの円筒状の容器を利用し、当該容器に製麺ドウを投入した後、図5に示すサイズのプローブ板17をドウ表面に載置した状態で上方より、圧力計11(圧力測定板9)を降下させて、当該当該圧力を測定した。
As a result, the "pressure during compression" at the time of this measurement can be measured with high accuracy. In addition, the slide support part 7 on which the pressure measuring plate 9 and the pressure gauge 11 are mounted is raised and lowered by providing an elevation lever for the elevation, and the operator pushes the elevation lever 14 downward. It is configured so that it is possible to press the noodle strip dough.
Next, as the dough container 13, a cylindrical container having the size shown in FIG. 5 is used. The pressure was measured by lowering the pressure gauge 11 (pressure measurement plate 9) from above.

すなわち、前記スライド部7の昇降に応じて、圧力計11も昇降し、当該下降時において圧力計11の先端部の圧力測定板(圧縮座)9が、サンプリング容器(ドウ容器)13内に収納された測定対象の製麺ドウDの上部に載置されたプローブ板17を押圧し、プローブ板17を介して間接的に製麺ドウDを押圧する状態となる。そして、100ccの体積となるまで圧力計11を徐々に下降させた。 That is, the pressure gauge 11 also moves up and down in accordance with the vertical movement of the slide portion 7, and the pressure measuring plate (compression seat) 9 at the tip of the pressure gauge 11 is accommodated in the sampling container (dough container) 13 during the downward movement. The probe plate 17 placed on the top of the noodle dough D to be measured is pressed, and the noodle dough D is indirectly pressed via the probe plate 17 . Then, the pressure gauge 11 was gradually lowered until the volume reached 100 cc.

具体的な測定手順は以下のように実施した(図6)。
1.作成したドウDを容器13へ 100g ± 0.5g の範囲内で入れた。
2.ドウの上にプローブ板17を置き、測定装置の下へ載置した。
3.圧力計11を下降させ、圧力計11の先端の圧力測定板(圧縮座)9がプローブ板17に接触・押圧し、製麺ドウDの表面に密着させた。
4.圧力計11の下降をさらに継続し、圧縮された製麺ドウが容器13の底面から26mmの高さ(100cc)になるまで圧縮した。また、圧縮まで必要な時間は概ね10秒~30秒程度であった。
5.当該押圧工程における圧縮時の最大圧力値(kgf)の数値を抽出して圧力測定値とした。
尚、圧力値は2回測定してその平均値とした。
評価は、各バッチごとに◎(最良)、○(良)、△(やや不良)三段階として技術者の評価とした。評価結果を以下の表1に示す。
A specific measurement procedure was performed as follows (FIG. 6).
1. The prepared dough D was put into the container 13 within the range of 100 g ± 0.5 g.
2. A probe plate 17 was placed on top of the dough and placed under the measuring device.
3. The pressure gauge 11 was lowered, and the pressure measuring plate (compression seat) 9 at the tip of the pressure gauge 11 was brought into contact with and pressed against the probe plate 17, and brought into close contact with the surface of the noodle dough D.
Four. The lowering of the pressure gauge 11 was further continued, and the compressed noodle dough was compressed to a height of 26 mm (100 cc) from the bottom of the container 13 . In addition, the time required for compression was approximately 10 to 30 seconds.
Five. The numerical value of the maximum pressure value (kgf) at the time of compression in the pressing process was extracted and used as the pressure measurement value.
The pressure value was measured twice and taken as the average value.
Each batch was evaluated by an engineer on the basis of ⊚ (best), ∘ (good), and Δ (slightly poor). The evaluation results are shown in Table 1 below.

─測定結果─ ─Measurement result─

Figure 0007141210000001

熟練の技術者において適正な製麺ドウの評価と本発明による測定圧力とは明らかな相関関係が見られた。すなわち、技術者の判定結果で最良又は良の評価の製麺ドウは、本実施例の測定圧力において4.63~5.50程度の範囲であればよいということが判明した。本発明の結果、熟練の技術者が不在の場合でも混練後の製麺ドウにつき本発明の測定法により圧力を測定し、加水を調整したり、粉体量を調整することで当該圧力を4.63~5.50程度の範囲に調製すれば良好な製麺ドウとすることができることがわかった。
Figure 0007141210000001

A clear correlation was found between the evaluation of proper noodle dough by skilled technicians and the measured pressure according to the present invention. In other words, it was found that the noodle dough evaluated as best or good in the judgment results of engineers should be in the range of about 4.63 to 5.50 in the pressure measured in this example. As a result of the present invention, even when a skilled technician is absent, the pressure of the noodle dough after kneading is measured by the measuring method of the present invention, and the pressure is adjusted to 4.63 by adjusting the amount of water or adjusting the amount of powder. It was found that good noodle dough can be obtained by adjusting it to a range of about 5.50.

[試験例2](加水量の微調整に対する測定圧力変化(自動式の昇降装置))
─製麺ミキサーでの調製(200kg練り)の場合─
製麺ドウの調製における微妙な加水量の変化が本発明における測定圧力にどのように反映されるかを試験した。
製麺ミキサーでの製麺ドウは200kg練りとし以下のように行った。すなわち、小麦粉180kg及び澱粉20kgの合計200kgの粉体を、バッチ式製麺ミキサーに投入し、練水として練水80kg(水76Lにかんすい0.4kg、食塩3.6kgを溶解後のもの)を使用する場合を100%として、当該100%に対して、練水のうちの水量のみを99%(水75.24Lにかんすい0.4kg、食塩3.6kg)と101%((水75.76Lにかんすい0.4kg、食塩3.6kg)の使用とした場合において、本発明による製麺ドウの測定圧力にどのように影響を与えるかを調べた。
[Test Example 2] (Measurement pressure change (automatic lifting device) for fine adjustment of the amount of water added)
─In the case of preparation with a noodle mixer (200 kg kneading)─
A test was conducted to see how subtle changes in the amount of water added in the preparation of noodle dough are reflected in the pressure measured in the present invention.
200 kg of noodle-making dough was kneaded in the noodle-making mixer as follows. That is, 180 kg of wheat flour and 20 kg of starch, a total of 200 kg of powder, are put into a batch type noodle mixer, and 80 kg of kneading water (0.4 kg of lye water and 3.6 kg of salt dissolved in 76 L of water) is used as kneading water. If the case is 100%, the amount of water in the kneading water alone is 99% (75.24 L of water, 0.4 kg of lye, 3.6 kg of salt) and 101% ((0.4 kg of lye, salt in 75.76 L of water). 3.6 kg) was used, it was investigated how it affects the measured pressure of the noodle dough according to the present invention.

─圧力測定装置について─
試験例1の手動式とは異なり図7に示すような自動式の昇降装置を利用した圧力計11を備えた縦型電動計測スタンドによる測定装置を利用した。測定装置は、接地した枠体(測定台)3、市販製圧力計(イマダ製:DS2シリーズ)11、昇降可能なスライド支持部7、スライドレール部5、サンプリング容器(ドウ容器)13、操作パネルから構成される。枠体3には、圧力計11が取付けられる昇降可能なスライド支持部7、スライドレール部5が連結されており、前記昇降可能なスライド支持部7に圧力計11が装着されている。尚、スライドレール上の移動は駆動部19によって実現されている。
─Pressure measuring device─
Unlike the manual type in Test Example 1, a vertical electric measuring stand equipped with a pressure gauge 11 using an automatic lifting device as shown in FIG. 7 was used. The measurement device includes a grounded frame (measuring table) 3, a commercially available pressure gauge (manufactured by Imada: DS2 series) 11, a slide support section 7 that can move up and down, a slide rail section 5, a sampling container (dough container) 13, and an operation panel. consists of The frame 3 is connected to a vertically movable slide support portion 7 to which a pressure gauge 11 is attached and a slide rail portion 5 , and the pressure gauge 11 is attached to the vertically movable slide support portion 7 . The movement on the slide rail is realized by the drive section 19. As shown in FIG.

さらに、図8に示すように枠体3の下方部においては、試験例1で示したのと同様に前記サンプリング容器(ドウ容器)13が載置される載置部15と前記土台となる枠体3が連結されて一体化して構成されている。このように圧力測定時に負荷力が分散されないよう、一体構造となっている。これによって今回の測定時における「圧縮時の圧力」を高精度で測定できる構成となっている。 Further, as shown in FIG. 8, in the lower part of the frame 3, similarly to Test Example 1, a mounting portion 15 on which the sampling container (dough container) 13 is mounted and a frame serving as the base are provided. The body 3 is connected and integrated. In this way, the integrated structure prevents the load force from being distributed during pressure measurement. As a result, the "pressure during compression" at the time of this measurement can be measured with high accuracy.

次に、ドウ容器13は、試験例1の場合と同様に、図5に示すサイズの円筒状の容器を利用し、当該容器に製麺ドウを投入した後、図5に示すサイズのプローブ板17をドウ表面に載置した状態で上方より、圧力計11を降下させて、当該当該圧力を測定した。
すなわち、前記スライド部7の昇降に応じて、圧力計11も昇降し、当該下降時において圧力計11の先端部の圧力測定板(圧縮座)9が、サンプリング容器(ドウ容器)13内に収納された測定対象の製麺ドウの上部に載置されたプローブ板17を押圧し、プローブ板17を介して間接的に製麺ドウを押圧する状態となる。そして、100mlの体積となるまで圧力計(プローブ)11を下降させる。
Next, as in Test Example 1, a cylindrical container having the size shown in FIG. 5 was used as the dough container 13 . The pressure was measured by lowering the pressure gauge 11 from above while the dough 17 was placed on the surface of the dough.
That is, the pressure gauge 11 also moves up and down in accordance with the vertical movement of the slide portion 7, and the pressure measuring plate (compression seat) 9 at the tip of the pressure gauge 11 is accommodated in the sampling container (dough container) 13 during the downward movement. The probe plate 17 placed on the upper portion of the noodle dough to be measured is pressed, and the noodle dough is indirectly pressed via the probe plate 17 . Then, the pressure gauge (probe) 11 is lowered until the volume reaches 100 ml.

以下に具体的な測定手順を示す(図9)。
1.作成したドウを容器へ 100g ± 0.5g の範囲内で入れた。
2.ドウの上にプローブ板17を置き、測定装置へセットした。尚、圧力計11の先端部の圧力測定板(圧縮座)9を容器13の底面部から120mmの高さになるように位置を確定した。
3.圧力計11を150mm/sの速度で下降させ(1.5cm/s)、プローブ板17を製麺ドウの表面に密着させた。密着までに必要な時間は概ね0.3秒程度であった。
4.上方からの圧力計11の下降を継続し、圧力計11を20mm/sの速度で下降させて製麺ドウを圧縮し、圧縮された製麺ドウが容器13の底面から26mmの高さ(100cc)になるまで圧縮した。また、圧縮まで必要な時間は概ね3秒程度であった。
5.圧縮時の力(kgf)のピーク値を取り込み、数値抽出して測定値とした。
A specific measurement procedure is shown below (FIG. 9).
1. The prepared dough was placed in a container within the range of 100g ± 0.5g.
2. A probe plate 17 was placed on the dough and set in the measuring device. The position of the pressure measuring plate (compression seat) 9 at the tip of the pressure gauge 11 was fixed so that the height was 120 mm from the bottom of the container 13 .
3. The pressure gauge 11 was lowered at a speed of 150 mm/s (1.5 cm/s) to bring the probe plate 17 into close contact with the surface of the noodle dough. The time required for close contact was approximately 0.3 seconds.
Four. Continue to lower the pressure gauge 11 from above, and lower the pressure gauge 11 at a speed of 20 mm/s to compress the noodle dough. ) was compressed. In addition, the time required for compression was approximately 3 seconds.
Five. The peak value of the force (kgf) at the time of compression was captured and numerically extracted to obtain the measured value.

─試験結果─
調整後の各ドウ(100%、99%、101%)について、6点無作為にサンプリングし、前記の測定手順によって圧力値を測定した。
測定結果を表2に示す。
─Test results─
For each dough (100%, 99%, 101%) after adjustment, 6 points were randomly sampled and pressure values were measured according to the measurement procedure described above.
Table 2 shows the measurement results.

Figure 0007141210000002
Figure 0007141210000002

表2に示す通り、練水における加水・減水によって測定圧力に明確な差が見られた。すなわち、1%減水(99%)において基準に対して約1.3%の硬化が見られた。また、1%加水(101%)において基準(100%)に対して約5%軟化が見られた。当該数値は、粉体や練水の配合、その他の条件により変動すると予想されるが、加水量の1%の変動という極微小な変化に対しても測定可能であることが判明した。本発明における測定方法が高感度であることを示す結果である。 As shown in Table 2, there was a clear difference in the measured pressure due to addition/reduction of the kneading water. That is, at 1% water reduction (99%) there was approximately 1.3% cure relative to the baseline. In addition, about 5% softening was observed with 1% water (101%) compared to the standard (100%). Although this value is expected to fluctuate depending on the composition of the powder, mixing water, and other conditions, it was found that even a very small change of 1% in the amount of water added can be measured. These results show that the measurement method of the present invention is highly sensitive.

Claims (3)

製麺ミキサーによる処理後に得られるそぼろ状の製麺ドウの製麺適正を判断するための評価方法であって、
所定の小麦粉等の粉体に加水を伴い製麺ミキサーにより処理した後に得られる製麺ドウに対して、当該ドウを押圧し、該押圧に必要な圧力を測定することによって製麺適性を評価する製麺適正評価方法。
An evaluation method for determining the suitability of minced noodle dough obtained after treatment with a noodle mixer, comprising:
Noodle-making aptitude is evaluated by pressing a noodle-making dough obtained after treating a predetermined powder such as wheat flour with water in a noodle-making mixer and measuring the pressure required for the pressing. Appropriate evaluation method for noodle making.
前記圧力の測定が、前記製麺ドウを所定容器に収納し、上部より押圧し、該押圧に必要な圧力を測定する請求項1に記載の製麺適正評価方法。 2. The noodle-making adequacy evaluation method according to claim 1, wherein said pressure measurement comprises placing said noodle-making dough in a predetermined container, pressing it from above, and measuring the pressure required for said pressing. 前記圧力の測定が、前記製麺ドウの所定重量を収納し、押圧時の当該重量値(g)と同一の体積値(cc)まで押圧するのに必要な圧力を測定する請求項1又は2に記載の製麺適正評価方法。 3. The measurement of the pressure includes measuring the pressure required to store a predetermined weight of the noodle dough and press it to the same volume value (cc) as the weight value (g) at the time of pressing. The noodle making appropriateness evaluation method described in .
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