JP7124646B2 - Developer container and image forming apparatus - Google Patents

Developer container and image forming apparatus Download PDF

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JP7124646B2
JP7124646B2 JP2018205981A JP2018205981A JP7124646B2 JP 7124646 B2 JP7124646 B2 JP 7124646B2 JP 2018205981 A JP2018205981 A JP 2018205981A JP 2018205981 A JP2018205981 A JP 2018205981A JP 7124646 B2 JP7124646 B2 JP 7124646B2
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developer
conveying
shaped end
disk
developer container
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JP2020071405A (en
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伸吾 島田
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Oki Electric Industry Co Ltd
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Description

本発明は、搬送可能に現像剤を収容する現像剤収容器及びその現像剤収容器を備える画像形成装置に関するものである。 The present invention relates to a developer container that contains developer in a transportable manner and an image forming apparatus that includes the developer container.

トナーなどの現像剤を用いて画像を形成し、印刷を行うプリンタ等の画像形成装置においては、現像剤を収容する現像剤収容器を備える。そして、現像剤収容器には収容した現像剤を現像剤排出口へと搬送させる現像剤搬送部材が具備されている。一般に、この現像剤搬送部材は、円柱状の搬送軸部の外周に螺旋状に巻かれた螺旋羽根部を回転させて現像剤を搬送させる構成となっている(例えば、特開2009-128754号公報(特許文献1)参照)。 2. Description of the Related Art An image forming apparatus such as a printer that forms an image using a developer such as toner and prints is provided with a developer container that stores the developer. The developer container is provided with a developer conveying member for conveying the contained developer to the developer discharge port. In general, the developer conveying member has a configuration in which a spiral blade portion spirally wound around the outer periphery of a cylindrical conveying shaft portion rotates to convey the developer (for example, Japanese Patent Application Laid-Open No. 2009-128754). Japanese Patent Application Publication (Patent Document 1)).

図11は、比較例の現像剤収容器の説明図である。また、図12は、図11の破線Zで囲んだ部分の要部を拡大した説明図である。なお、図11は、搬送軸部171の回転中心位置に沿って上下方向に切断した縦断面図を示す。
図11に示すように、比較例の現像剤収容器150の現像剤搬送部材170は、搬送軸部171の外周に巻かれた螺旋羽根部172を備える。そして、搬送軸部171を駆動力伝達部材180によって回転させて枠体160内に収容された現像剤を、現像剤搬送下流側方向としての矢印Dに示す方向に設けた現像剤排出口164へと搬送させる。一方、現像剤搬送上流側は、図12に示すように、現像剤搬送部材170の搬送軸部171を軸受部161に回転自在に支持させる構成となっている。
FIG. 11 is an explanatory diagram of a developer container of a comparative example. Also, FIG. 12 is an explanatory view enlarging the essential part of the portion surrounded by the dashed line Z in FIG. Note that FIG. 11 shows a longitudinal sectional view cut vertically along the rotation center position of the conveying shaft portion 171 .
As shown in FIG. 11 , the developer conveying member 170 of the developer container 150 of the comparative example includes a spiral blade portion 172 wound around the outer circumference of the conveying shaft portion 171 . Then, the transport shaft portion 171 is rotated by the driving force transmission member 180, and the developer contained in the frame 160 is discharged to the developer discharge port 164 provided in the direction indicated by the arrow D as the developer transport downstream direction. and transport. On the other hand, as shown in FIG. 12, the developer transport upstream side is configured such that the transport shaft portion 171 of the developer transport member 170 is rotatably supported by the bearing portion 161 .

特開2009-128754号公報JP 2009-128754 A

しかしながら、上記比較例の現像剤収容器150では、図12に示すように、螺旋羽根部172を軸受部161と干渉しない位置までとする必要があり、螺旋羽根部172による現像剤搬送力が発生しない領域が領域Wbとなり、現像剤搬送力が発生しない領域が広い。それ故、現像剤収容器150内に残留する現像剤が多くなるという問題があった。
本発明は、このような問題を解決することを課題とし、現像剤搬送力が発生しない領域を狭くし現像剤収容器150内に残留する現像剤を少なくする現像剤収容器及び画像形成装置を提供することを目的とするものである。
However, in the developer container 150 of the comparative example, as shown in FIG. 12, the spiral blade portion 172 must be set to a position where it does not interfere with the bearing portion 161, and the developer conveying force is generated by the spiral blade portion 172. The area where no developer transport force is generated is the area Wb, and the area where the developer conveying force is not generated is wide. Therefore, there is a problem that a large amount of developer remains in the developer container 150 .
An object of the present invention is to solve such problems, and to provide a developer container and an image forming apparatus that narrow the area where the developer conveying force does not occur and reduce the amount of developer remaining in the developer container 150 . It is intended to provide

上記課題を解決するために本発明に関する現像剤収容器は、現像剤を収容する枠体と、駆動源からの駆動力を伝達する駆動力伝達部材と、前記枠体の内部の前記現像剤を所定の方向へ搬送する現像剤搬送部材とを備え、前記現像剤搬送部材は、前記駆動力伝達部材から伝達される前記駆動力により回転する搬送軸部と、前記搬送軸部と共に回転し現像剤搬送力を発生させる搬送力発生部材と、前記搬送軸部の一端に前記搬送軸部と共に回転する円盤状端部とを具備するとともに、前記枠体は、内面に、前記円盤状端部を回転自在に支持する軸受部を具備し、前記軸受部は、前記円盤状端部の下方に設けられ、前記円盤状端部を回転自在に支持する支持部と、前記円盤状端部の上方に設けられ、前記支持部に対し離間して設けられるガイド部とを有することを特徴とする。 In order to solve the above-described problems, a developer container according to the present invention includes a frame for containing developer, a driving force transmission member for transmitting driving force from a driving source, and the developer inside the frame. a developer conveying member for conveying the developer in a predetermined direction, the developer conveying member including a conveying shaft portion rotated by the driving force transmitted from the driving force transmitting member; and a developer rotating together with the conveying shaft portion. A conveying force generating member that generates a conveying force, and a disc-shaped end portion that rotates together with the conveying shaft portion are provided at one end of the conveying shaft portion . a bearing portion for freely supporting the disk-shaped end portion, the bearing portion being provided below the disk-shaped end portion to rotatably support the disk-shaped end portion; and a support portion provided above the disk-shaped end portion. and a guide portion provided apart from the support portion .

本発明によれば、現像剤搬送部材は、前記駆動力伝達部材から伝達される駆動力により回転する搬送軸部と、前記搬送軸部と共に回転し現像剤搬送力を発生させる搬送力発生部材と、前記搬送軸部の一端に前記搬送軸部と共に回転する円盤状端部とを具備することとしたので、搬送力発生部材による搬送力が発生しない領域を狭くし現像剤収容器内に残留する現像剤を少なくすることができる。 According to the present invention, the developer conveying member includes a conveying shaft portion that rotates by the driving force transmitted from the driving force transmitting member, and a conveying force generating member that rotates together with the conveying shaft portion and generates the developer conveying force. Since one end of the conveying shaft portion is provided with a disk-shaped end portion that rotates together with the conveying shaft portion, the area where the conveying force is not generated by the conveying force generating member is narrowed, and the developer remains in the developer container. Less developer can be used.

第1の実施の形態に関する現像剤収容器を備える画像形成装置の説明図である。1 is an explanatory diagram of an image forming apparatus having a developer container according to the first embodiment; FIG. 第1の実施の形態に関する現像剤収容器の説明図である。4A and 4B are explanatory diagrams of a developer container according to the first embodiment; FIG. 第1の実施の形態に関する駆動力伝達部材の説明図である。FIG. 4 is an explanatory diagram of a driving force transmission member according to the first embodiment; 第1の実施の形態に関する駆動力伝達部材の外観図である。4 is an external view of a driving force transmission member according to the first embodiment; FIG. 第1の実施の形態に関する現像剤搬送部材の説明図である。4A and 4B are explanatory diagrams of a developer conveying member according to the first embodiment; FIG. 第1の実施の形態に関する円盤状端部とその周辺の説明図である。It is an explanatory view of a disk-shaped end portion and its surroundings relating to the first embodiment. 第1の実施の形態に関する軸受部とその周辺の説明図である。It is explanatory drawing of the bearing part regarding 1st Embodiment, and its periphery. 第2の実施の形態に関する現像剤搬送部材の説明図である。FIG. 10 is an explanatory diagram of a developer conveying member relating to the second embodiment; 第2の実施の形態に関する溝付き円盤状端部とその周辺の説明図である。FIG. 11 is an explanatory diagram of a grooved disk-shaped end portion and its surroundings relating to the second embodiment; 第2の実施の形態に関する溝付き円盤状端部の溝部の説明図である。It is explanatory drawing of the groove part of the grooved disk-shaped edge part regarding 2nd Embodiment. 比較例の現像剤収容器の説明図である。FIG. 5 is an explanatory diagram of a developer container of a comparative example; 図11の破線Zで囲んだ部分の要部を拡大した説明図である。FIG. 12 is an explanatory view enlarging a main portion of a portion surrounded by a dashed line Z in FIG. 11;

(第1の実施の形態)
以下に本発明を実施するための最良の形態である第1の実施の形態について、現像剤収容器及びそれを備える画像形成装置の構成を説明する。各図面に共通な要素には同一の符号を付す。なお、以下の説明では現像剤としてトナーを一例として説明するがその他の現像剤であってもよい。
(First embodiment)
DESCRIPTION OF THE PREFERRED EMBODIMENTS The configuration of a developer container and an image forming apparatus including the developer container will be described below with respect to the first embodiment, which is the best mode for carrying out the present invention. Elements common to each drawing are given the same reference numerals. In the following description, toner is used as an example of developer, but other developer may be used.

最初に、第1の実施の形態の現像剤収容器を備える画像形成装置の構成を説明する。図1は、第1の実施の形態に関する現像剤収容器を備える画像形成装置の説明図である。画像形成装置1は、現像剤によって画像を形成し、用紙Pに印刷を行うものである。以下、紙面右側を「装置正面側」といい、紙面左側を「装置背面側」という。なお、後述する現像剤収容器50おいては、紙面右側を「現像剤搬送上流側」といい、紙面左側を「現像剤搬送下流側」という。 First, the configuration of an image forming apparatus provided with the developer container of the first embodiment will be described. FIG. 1 is an explanatory diagram of an image forming apparatus having a developer container according to the first embodiment. The image forming apparatus 1 forms an image with a developer and prints it on a sheet of paper P. As shown in FIG. Hereinafter, the right side of the paper will be referred to as the "apparatus front side" and the left side of the paper will be referred to as the "apparatus rear side". In the developer container 50 to be described later, the right side of the paper surface is referred to as the "developer transport upstream side", and the left side of the paper surface is referred to as the "developer transport downstream side".

図1に示すように、第1の実施の形態に関する画像形成装置1は、下部に用紙カセット10を備え、用紙Pの搬送下流側(以下、「用紙搬送下流側」という)に画像形成ユニット20及び定着ユニット30を備える。また、画像形成装置1は、画像形成ユニット20の上部に現像剤収容器50を装着でき、引出して取外すことができる構成となっている。
用紙カセット10は、用紙Pの先端側を押し上げてピックアップローラ12に押圧する昇降板11を備える。昇降板11は、用紙カセット10が画像形成装置1に装着されたときに上昇し、取り外されたときに下降する。用紙カセット10の用紙搬送下流側には用紙Pを搬送する搬送ローラ対13が配設される。
As shown in FIG. 1, an image forming apparatus 1 according to the first embodiment includes a paper cassette 10 at the bottom, and an image forming unit 20 on the downstream side of paper P transport (hereinafter referred to as "paper transport downstream side"). and a fixing unit 30 . Further, the image forming apparatus 1 is configured such that the developer container 50 can be attached to the upper portion of the image forming unit 20 and can be pulled out and removed.
The paper cassette 10 includes an elevating plate 11 that pushes up the leading edge of the paper P and presses it against the pickup roller 12 . The elevating plate 11 rises when the sheet cassette 10 is attached to the image forming apparatus 1, and descends when it is removed. A transport roller pair 13 for transporting the paper P is disposed downstream of the paper cassette 10 in terms of paper transport.

更に用紙搬送下流側には、画像形成ユニット20が配設される。画像形成ユニット20は、複数色、例えば、ブラック(k)、イエロー(y)、マゼンダ(m)及びシアン(c)の現像剤としてのトナーによるトナー画像を形成させる。これらの画像形成ユニット20が、矢印Bに示す用紙搬送方向に沿って順に配設される。なお、図1においては、便宜上、一色の画像形成ユニット20のみを表示している。同様に現像剤収容器50についても当該色に対応する現像剤収容器50のみを表示している。 Furthermore, an image forming unit 20 is arranged on the downstream side of the paper transport. The image forming unit 20 forms a toner image with toner as a developer of multiple colors, for example, black (k), yellow (y), magenta (m) and cyan (c). These image forming units 20 are arranged in order along the paper transport direction indicated by arrow B. As shown in FIG. Note that FIG. 1 shows only the image forming unit 20 for one color for the sake of convenience. Similarly, regarding the developer container 50, only the developer container 50 corresponding to the color is displayed.

画像形成ユニット20はその上部に、トナー及び該トナーによる現像を行うための現像ローラ21等が配設される。また、現像ローラ21の近傍には、画像形成ユニット20内におけるトナーの残量を検出するトナー残量検出部材27が配設される。トナー残量検出部材27は、撹拌部材等で構成される。この撹拌部材を回転させ、回転軌跡の最上端からは重力でトナーの表面まで落下させて、その時間を計測してトナー残量が検出される。
画像形成ユニット20の下部には、静電潜像が形成され、現像ローラ21によりトナー画像をドラム表面に形成する感光体ドラム22等が配設される。感光体ドラム22近傍には、画像形成に使用されないで感光体ドラム22上に残留したトナーを廃トナーとして掻き落として除去するクリーニングブレード26が配設される。
The image forming unit 20 is provided with toner, a developing roller 21 for developing with the toner, and the like. A toner remaining amount detecting member 27 for detecting the remaining amount of toner in the image forming unit 20 is arranged near the developing roller 21 . The toner remaining amount detection member 27 is configured by a stirring member or the like. The agitating member is rotated and dropped from the uppermost end of the rotation locus to the surface of the toner by gravity, and the remaining amount of toner is detected by measuring the time.
Under the image forming unit 20, an electrostatic latent image is formed, and a photosensitive drum 22 and the like for forming a toner image on the drum surface by a developing roller 21 are arranged. A cleaning blade 26 is disposed near the photoreceptor drum 22 for scraping off and removing toner remaining on the photoreceptor drum 22 without being used for image formation as waste toner.

画像形成ユニット20の下側には転写ローラ23が配設される。転写ローラ23は、画像形成ユニット20によって形成されたトナー画像を用紙Pに転写させる。用紙Pは、ベルト駆動ローラ25によって駆動される転写ベルト24上を矢印Bに示す方向に搬送される。画像形成ユニット20の用紙搬送下流側には、用紙Pに転写されたトナー画像を定着させる定着ユニット30が配設される。定着ユニット30は、加圧ローラ30a及び加熱ローラ30bからなり、転写ローラ23によってトナー像が転写された用紙Pを、加圧ローラ30aによって押圧し加熱ローラ30bによって加熱してトナー像を定着させる。
定着ユニット30の用紙搬送下流側には、排出ローラ対31、32が配設され、更に、用紙搬送下流側に排出スタッカ33が配設される。
A transfer roller 23 is arranged below the image forming unit 20 . The transfer roller 23 transfers the toner image formed by the image forming unit 20 onto the paper P. As shown in FIG. The paper P is conveyed in the direction indicated by the arrow B on the transfer belt 24 driven by the belt driving roller 25 . A fixing unit 30 that fixes the toner image transferred to the paper P is arranged downstream of the image forming unit 20 in the paper transport direction. The fixing unit 30 includes a pressure roller 30a and a heat roller 30b, and the paper P onto which the toner image has been transferred by the transfer roller 23 is pressed by the pressure roller 30a and heated by the heat roller 30b to fix the toner image.
Discharge roller pairs 31 and 32 are arranged downstream of the fixing unit 30 in terms of paper transport, and a discharge stacker 33 is further arranged on the downstream side of paper transport.

次に、第1の実施の形態に関する現像剤収容器50の構成を説明する。図2は、第1の実施の形態に関する現像剤収容器の説明図である。なお、図2は、搬送軸部71の回転中心位置に沿って上下方向に切断した縦断面図を示す。現像剤収容器50は、現像剤としてのトナーを搬送可能に収容するものである。図2に示すように、現像剤収容器50は、枠体60、現像剤搬送部材70及び駆動力伝達部材80を備える。 Next, the configuration of the developer container 50 relating to the first embodiment will be described. FIG. 2 is an explanatory diagram of a developer container relating to the first embodiment. Note that FIG. 2 shows a longitudinal sectional view cut vertically along the rotation center position of the conveying shaft portion 71 . The developer storage container 50 transportably stores toner as a developer. As shown in FIG. 2, the developer container 50 includes a frame 60, a developer conveying member 70, and a driving force transmission member 80. As shown in FIG.

枠体60には、軸受部61、軸受穴62、持ち手63、現像剤排出口64、遮蔽部材65及び弾性部材66を備える。枠体60は、底部67、後部68及び上部69から構成される。枠体60には、後部68の内面68a(図6参照)において、現像剤搬送部材70を回転自在に支持する軸受部61が形成されている。更に、枠体60には、現像剤搬送下流側(装置背面側)において、駆動力伝達部材80を回転自在に支持する軸受穴62が形成されている。
軸受部61は、枠体60の後部68の内面68aにおいて、即ち搬送軸部71の一端としての現像剤搬送上流端部の枠体60の内面68aにおいて、現像剤搬送部材70を回転自在に支持するものである。なお、軸受部61は、図7を用いて後述するガイド部61a及び端部支持部61bを有する。
The frame 60 has a bearing portion 61 , a bearing hole 62 , a handle 63 , a developer discharge port 64 , a shielding member 65 and an elastic member 66 . The frame 60 is composed of a bottom portion 67 , a rear portion 68 and an upper portion 69 . A bearing portion 61 that rotatably supports the developer conveying member 70 is formed on an inner surface 68 a (see FIG. 6 ) of the rear portion 68 of the frame 60 . Further, the frame body 60 is formed with a bearing hole 62 that rotatably supports the driving force transmission member 80 on the developer transport downstream side (the back side of the apparatus).
The bearing portion 61 rotatably supports the developer conveying member 70 on the inner surface 68 a of the rear portion 68 of the frame 60 , that is, on the inner surface 68 a of the frame 60 at the developer conveying upstream end as one end of the conveying shaft portion 71 . It is something to do. The bearing portion 61 has a guide portion 61a and an end support portion 61b, which will be described later with reference to FIG.

現像剤排出口64は、トナーを現像剤収容器50の外部へ排出するためのものであり、現像剤搬送下流側(装置背面側)において、枠体60の底部67に開閉可能に設けられる。そして、現像剤排出口64を開閉可能とするために、遮蔽部材65及び弾性部材66を備える。遮蔽部材65は、現像剤搬送上流側方向としての矢印Fに示す方向及びその逆方向にスライドする。弾性部材66は、遮蔽部材65の閉位置において枠体60と遮蔽部材65との隙間を埋める。遮蔽部材65は、図示しない着脱機構により現像剤収容器50を装着するときに矢印Fに示す方向にスライドすることにより開位置となり、現像剤収容器50を引出して取外すときに矢印Fに示す方向とは逆方向にスライドすることにより閉位置となる。 The developer discharge port 64 is for discharging the toner to the outside of the developer container 50, and is provided on the bottom portion 67 of the frame 60 so as to be openable and closable on the developer transport downstream side (apparatus rear side). A shielding member 65 and an elastic member 66 are provided in order to open and close the developer discharge port 64 . The shielding member 65 slides in the direction indicated by the arrow F as the developer transport upstream direction and in the opposite direction. The elastic member 66 fills the gap between the frame 60 and the shielding member 65 when the shielding member 65 is in the closed position. The shielding member 65 is opened by sliding in the direction indicated by the arrow F when the developer container 50 is attached by an attachment/detachment mechanism (not shown), and in the direction indicated by the arrow F when the developer container 50 is pulled out and removed. The closed position is reached by sliding in the opposite direction.

現像剤収容器50は、画像形成装置1に装着された状態では、図2に示すように現像剤搬送上流側(装置正面側)が現像剤搬送下流側(装置背面側)より低くなるように水平面から傾くように取り付けられる。ただし、現像剤収容器50は、略水平に取付ける構成であってもよい。また、現像剤収容器50は、枠体60の後部68に、画像形成装置1への装着及び引出しのときにユーザが持つための持ち手63を有する。
現像剤搬送部材70は、現像剤収容器50内のトナーを現像剤搬送下流側方向としての矢印Dに示す方向に設けた現像剤排出口64へと搬送させるものであり、図5を用いて後述する搬送軸部71、螺旋羽根部72、係合部73及び円盤状端部74を備える。
駆動力伝達部材80は、画像形成装置1の駆動源90から現像剤搬送部材70へ駆動力を伝達するものである。このために、駆動力伝達部材80は、駆動軸部81、駆動入力部82及び駆動出力部83を備える。
When the developer container 50 is attached to the image forming apparatus 1, the upstream side of the developer transport (front side of the device) is lower than the downstream side of the developer transport (back side of the device) as shown in FIG. Mounted so that it is tilted from the horizontal plane. However, the developer container 50 may be configured to be mounted substantially horizontally. In addition, the developer container 50 has a handle 63 on the rear portion 68 of the frame 60 so that the user can hold it when the developer container 50 is attached to the image forming apparatus 1 and when the developer container 50 is pulled out.
The developer conveying member 70 conveys the toner in the developer container 50 to the developer discharge port 64 provided in the direction indicated by the arrow D as the developer conveying downstream direction. It has a conveying shaft portion 71, a spiral blade portion 72, an engaging portion 73, and a disk-shaped end portion 74, which will be described later.
The driving force transmission member 80 transmits the driving force from the driving source 90 of the image forming apparatus 1 to the developer conveying member 70 . For this purpose, the drive force transmission member 80 includes a drive shaft portion 81 , a drive input portion 82 and a drive output portion 83 .

図3は、第1の実施の形態に関する駆動力伝達部材の説明図である。なお、図3は、駆動力伝達部材80と、これに係合される画像形成装置1の駆動源90及び現像剤搬送部材70の分解斜視図を示す。図3に示すように、駆動力伝達部材80は、駆動軸部81、駆動入力部82及び駆動出力部83が一体化されて構成される。
駆動軸部81は、駆動入力部82及び駆動出力部83の間に設けられ、駆動入力部82が受けた駆動源90からの駆動力を駆動出力部83へ伝達するものである。駆動軸部81は、図3においては図示を省略している枠体60に形成される軸受穴62(図2参照)に回転自在に支持される。即ち、駆動軸部81は、枠体60に回転自在に支持されるものである。
FIG. 3 is an explanatory diagram of a driving force transmission member according to the first embodiment. 3 shows an exploded perspective view of the driving force transmission member 80, and the driving source 90 and the developer conveying member 70 of the image forming apparatus 1 engaged therewith. As shown in FIG. 3, the driving force transmission member 80 is constructed by integrating a driving shaft portion 81, a driving input portion 82, and a driving output portion 83. As shown in FIG.
The drive shaft portion 81 is provided between the drive input portion 82 and the drive output portion 83 and transmits the drive force from the drive source 90 received by the drive input portion 82 to the drive output portion 83 . The drive shaft portion 81 is rotatably supported in a bearing hole 62 (see FIG. 2) formed in the frame 60 (not shown in FIG. 3). That is, the drive shaft portion 81 is rotatably supported by the frame 60 .

駆動入力部82は、装置背面側において画像形成装置1の駆動源90のシャフト90aが挿入孔82aに挿入されて係合し、画像形成装置1の駆動力を受ける。駆動源90のシャフト90aと挿入孔82aは、現像剤収容器50を画像形成装置1に装着するときに係合する。即ち、駆動入力部82は、駆動源90からの駆動力を受けるものである。
駆動出力部83は略円柱状であり、装置正面側において現像剤搬送部材70の係合部73の係合孔73aに係合される。駆動出力部83は、装置正面側、即ち現像剤搬送部材70側がDカットされDカット部83aが形成されている。
The drive input portion 82 receives the drive force of the image forming apparatus 1 by inserting the shaft 90a of the drive source 90 of the image forming apparatus 1 into the insertion hole 82a on the rear side of the apparatus. The shaft 90 a of the drive source 90 and the insertion hole 82 a are engaged when the developer container 50 is attached to the image forming apparatus 1 . That is, the driving input section 82 receives the driving force from the driving source 90 .
The driving output portion 83 has a substantially cylindrical shape and is engaged with the engaging hole 73a of the engaging portion 73 of the developer conveying member 70 on the front side of the apparatus. The driving output portion 83 is formed with a D-cut portion 83a by D-cutting on the front side of the apparatus, that is, on the side of the developer conveying member 70. As shown in FIG.

係合部73は、係合孔73aの奥でDカット部83aに当接する当接面73bが形成され、こうして駆動出力部83は係合部73と当接して係合される。更に、駆動出力部83のDカット部83aにはロック爪83bが設けられ、係合部73の当接面73bには切欠部73cが設けられ、ロック爪83bがこれに嵌ることによって係合がロックされる。即ち、駆動出力部83は、駆動入力部82により受けた駆動力を現像剤搬送部材70に伝達するものである。 The engaging portion 73 has a contact surface 73b that contacts the D-cut portion 83a at the back of the engaging hole 73a. Further, the D-cut portion 83a of the drive output portion 83 is provided with a lock claw 83b, and the contact surface 73b of the engaging portion 73 is provided with a notch portion 73c. locked. That is, the drive output section 83 transmits the drive force received by the drive input section 82 to the developer conveying member 70 .

上記駆動軸部81、駆動入力部82及び駆動出力部83を備える駆動力伝達部材80は、樹脂等により一体成型により生成するとよい。
このような構成とすることにより、画像形成装置1の駆動源90からの駆動力が、駆動入力部82に入力され、駆動出力部83に係合する係合部73により現像剤搬送部材70に伝達される。
The driving force transmission member 80 including the drive shaft portion 81, the drive input portion 82, and the drive output portion 83 may be produced by integral molding of resin or the like.
With such a configuration, the driving force from the driving source 90 of the image forming apparatus 1 is input to the driving input portion 82 and applied to the developer conveying member 70 by the engaging portion 73 that engages with the driving output portion 83 . transmitted.

図4は、第1の実施の形態に関する駆動力伝達部材の外観図である。なお、図4(a)は、Dカット部83aを上にし、駆動入力部82側から見た外観斜視図を示し、図4(b)は、Dカット部83aを上にし、駆動出力部83側から見た外観斜視図を示す。
図4(a)に示すように、駆動入力部82は、駆動源90からの駆動力を確実に受けることができるように挿入孔82aを円形鋸歯状としている。挿入孔82aは、駆動源90のシャフト90aと係合し駆動力を確実に受ける形状であれば、Dカット形状であってもよいし、正多角形であってもよい。
FIG. 4 is an external view of the driving force transmission member according to the first embodiment. 4(a) shows an external perspective view of the drive output portion 83 with the D cut portion 83a facing up, as seen from the drive input portion 82 side. The external perspective view seen from the side is shown.
As shown in FIG. 4( a ), the drive input portion 82 has an insertion hole 82 a with a sawtooth circular shape so as to reliably receive the drive force from the drive source 90 . The insertion hole 82a may have a D-cut shape or a regular polygonal shape as long as it engages with the shaft 90a of the drive source 90 and reliably receives the driving force.

また、図4(b)に示すように、駆動出力部83側のDカット部83aには、現像剤搬送部材70の係合部73に係合させる際に、現像剤搬送部材70の切欠部73cに嵌るロック爪83bが設けられている。ロック爪83bは、Dカット部83aの装置正面側を支点として上下に変位可能とし、装置正面側から装置背面側に進むにつれて上昇して傾斜する傾斜面を備える。
即ち、駆動力伝達部材80は、枠体60に回転自在に支持される駆動軸部81と、駆動源90からの前記駆動力を受ける駆動入力部82と、駆動入力部82により受けた駆動力を現像剤搬送部材70に伝達する駆動出力部83とを一体に備えるものである。
Further, as shown in FIG. 4B, the D-cut portion 83a on the drive output portion 83 side is provided with a notch portion of the developer conveying member 70 when engaging with the engaging portion 73 of the developer conveying member 70. A lock claw 83b is provided to fit in 73c. The lock claw 83b can be displaced vertically with the front side of the D cut portion 83a as a fulcrum, and has an inclined surface that rises and slopes as it proceeds from the front side to the rear side of the device.
That is, the driving force transmission member 80 includes a driving shaft portion 81 rotatably supported by the frame 60, a driving input portion 82 for receiving the driving force from the driving source 90, and a driving force received by the driving input portion 82. to the developer conveying member 70 is integrally provided.

次に、現像剤搬送部材70の構成を詳細に説明する。図5は、第1の実施の形態に関する現像剤搬送部材の説明図である。なお、図5は、現像剤搬送部材70を装置正面側左上から見た外観斜視図を示す。現像剤搬送部材70は、現像剤収容器50内のトナーを図2に示す現像剤排出口64へと搬送させるものである。 Next, the configuration of the developer conveying member 70 will be described in detail. FIG. 5 is an explanatory diagram of the developer conveying member according to the first embodiment. 5 shows an external perspective view of the developer conveying member 70 viewed from the upper left on the front side of the apparatus. The developer conveying member 70 conveys the toner in the developer container 50 to the developer discharge port 64 shown in FIG.

図5に示すように、現像剤搬送部材70は、搬送軸部71、搬送力発生部材としての螺旋羽根部72、係合部73及び円盤状端部74を備える。具体的には、現像剤搬送部材70は、搬送軸部71の外周面に螺旋状に形成された螺旋羽根部72を備え、搬送軸部71の現像剤搬送下流側(装置背面側)端部には駆動力を受ける係合部73が形成されている。更に、搬送軸部71の現像剤搬送上流側(装置正面側)端部には、螺旋羽根部72の外径Dwと略等しい外径Dtの円盤状端部74が形成されている。 As shown in FIG. 5, the developer conveying member 70 includes a conveying shaft portion 71 , a spiral blade portion 72 as a conveying force generating member, an engaging portion 73 and a disk-shaped end portion 74 . Specifically, the developer conveying member 70 includes a spiral blade portion 72 spirally formed on the outer peripheral surface of the conveying shaft portion 71 , and the end portion of the conveying shaft portion 71 on the developer conveying downstream side (apparatus rear side). is formed with an engaging portion 73 for receiving a driving force. Further, a disk-shaped end portion 74 having an outer diameter Dt substantially equal to the outer diameter Dw of the spiral blade portion 72 is formed at the developer transport upstream side (apparatus front side) end portion of the transport shaft portion 71 .

螺旋羽根部72は、駆動力伝達部材80から伝達される駆動力により搬送軸部71を回転軸として共に回転し、現像剤搬送力としてのトナー搬送力を発生させるものである。このために、螺旋羽根部72は、現像剤搬送部材70が搬送軸部71を回転軸として、装置正面側から見たときの左回転としての矢印Kに示す方向に回転すると、トナーを現像剤搬送下流側方向としての矢印Dに示す方向へと搬送するトナー搬送力を発生させる形状としている。即ち、装置正面側から見たとき、螺旋羽根部72は、装置背面側へ進むにつれて、搬送軸部71上を右回転に螺旋状に形成されている。 The spiral blade portion 72 rotates together with the transport shaft portion 71 as a rotating shaft by the driving force transmitted from the driving force transmission member 80 to generate a toner transport force as a developer transport force. For this reason, when the developer conveying member 70 rotates about the conveying shaft portion 71 as a rotating shaft in the direction indicated by the arrow K as a counterclockwise rotation when viewed from the front side of the apparatus, the spiral blade portion 72 rotates the toner to the developer. It is shaped to generate a toner conveying force that conveys the toner in the direction indicated by arrow D as the conveying downstream direction. That is, when viewed from the front side of the device, the spiral blade portion 72 is spirally formed to rotate clockwise on the conveying shaft portion 71 as it advances toward the back side of the device.

また、螺旋羽根部72は、後述する図7に示すように、現像剤搬送上流側(装置正面側)端部の接合部74aにおいて円盤状端部74に接合される。円盤状端部74及び接合部74a近傍の螺旋羽根部72は、軸受部61に回転自在に支持される。係合部73は、前述のように図3及び図4に示す駆動力伝達部材80の駆動出力部83と係合し、画像形成装置1の駆動源90からの駆動力を受けて現像剤搬送部材70を回転させる。 Further, as shown in FIG. 7 to be described later, the spiral blade portion 72 is joined to the disc-shaped end portion 74 at a joint portion 74a on the developer transport upstream side (apparatus front side) end portion. The disk-shaped end portion 74 and the spiral blade portion 72 near the joint portion 74a are rotatably supported by the bearing portion 61 . As described above, the engaging portion 73 engages with the drive output portion 83 of the driving force transmission member 80 shown in FIGS. Rotate member 70 .

円盤状端部74は、螺旋羽根部72の外径Dwと略等しい外径Dtの円盤状の端部であり、搬送軸部71の一端としての現像剤搬送上流端部に設けられ、円盤状端部74の面は搬送軸部71に対し直角に設けられる。円盤状端部74は、図7に示す軸受部61により回転自在に支持される。
搬送軸部71、螺旋羽根部72、係合部73及び円盤状端部74を備える現像剤搬送部材70は、樹脂等により一体成型により生成するとよい。更に、現像剤搬送部材70と図4に示す駆動力伝達部材80を一体化し、係合部73を駆動力伝達部材80の一部として構成するようにしてもよい。
The disc-shaped end portion 74 is a disc-shaped end portion having an outer diameter Dt substantially equal to the outer diameter Dw of the spiral blade portion 72, and is provided at the developer transport upstream end portion as one end of the transport shaft portion 71, and is disc-shaped. The surface of the end portion 74 is provided perpendicular to the conveying shaft portion 71 . The disk-shaped end portion 74 is rotatably supported by the bearing portion 61 shown in FIG.
The developer conveying member 70 including the conveying shaft portion 71, the spiral blade portion 72, the engaging portion 73, and the disc-shaped end portion 74 is preferably produced by integral molding of resin or the like. Furthermore, the developer conveying member 70 and the driving force transmission member 80 shown in FIG.

即ち、現像剤搬送部材70は、搬送軸部71と、駆動力伝達部材80から伝達される駆動力により搬送軸部71を回転軸として共に回転しトナー搬送力を発生させる螺旋羽根部72と、搬送軸部71の一端としての現像剤搬送上流端部に設けられ、螺旋羽根部72の外径Dwと略等しい外径Dtの円盤状端部74を具備するものである。 That is, the developer conveying member 70 includes a conveying shaft portion 71, and a spiral blade portion 72 that rotates around the conveying shaft portion 71 as a rotating shaft by driving force transmitted from the driving force transmitting member 80 to generate a toner conveying force. A disc-shaped end portion 74 is provided at the developer transport upstream end portion as one end of the transport shaft portion 71 and has an outer diameter Dt substantially equal to the outer diameter Dw of the spiral blade portion 72 .

次に、現像剤搬送部材70の円盤状端部74を回転自在に支持する軸受部61とその周辺の構成を詳細に説明する。図6は、第1の実施の形態に関する円盤状端部とその周辺の説明図である。なお、図6は、図2の破線Zで囲んだ部分拡大図であり、便宜上、要部以外は図示を省略している。軸受部61は、後部68の内面68a、即ち、現像剤搬送上流端部近傍の枠体60の内面68aに、現像剤搬送部材70の円盤状端部74を回転自在に支持するものである。 Next, the structure of the bearing portion 61 that rotatably supports the disk-shaped end portion 74 of the developer conveying member 70 and its surroundings will be described in detail. FIG. 6 is an explanatory diagram of the disk-shaped end portion and its surroundings relating to the first embodiment. 6 is a partial enlarged view surrounded by a dashed line Z in FIG. 2, and for the sake of convenience, illustration of other than essential parts is omitted. The bearing portion 61 rotatably supports the disc-shaped end portion 74 of the developer conveying member 70 on the inner surface 68a of the rear portion 68, that is, the inner surface 68a of the frame 60 near the developer conveying upstream end portion.

図6に示すように、第1の実施の形態の枠体60は、搬送軸部71の現像剤搬送上流側(装置正面側)端部近傍に、現像剤搬送部材70の軸受けとなる軸受部61を備える。
軸受部61は、後述する図7に示すように円盤状端部74を枠体60の後部68に取付けるときにガイドとなるガイド部61aと、円盤状端部74等を回転自在に支持する端部支持部61bを備える。このような構成とすることより、軸受部61は、円盤状端部74を回転自在に支持する。
As shown in FIG. 6, the frame 60 according to the first embodiment includes a bearing portion that serves as a bearing for the developer conveying member 70 near the end of the conveying shaft portion 71 on the developer conveying upstream side (apparatus front side). 61.
The bearing portion 61 includes a guide portion 61a that serves as a guide when the disc-shaped end portion 74 is attached to the rear portion 68 of the frame body 60 as shown in FIG. and a support portion 61b. With such a configuration, the bearing portion 61 rotatably supports the disk-shaped end portion 74 .

更に、軸受部61及びその周辺の構成を詳細に説明する。図7は、第1の実施の形態に関する軸受部とその周辺の説明図である。なお、図7は、現像剤搬送部材70の現像剤搬送上流側(装置正面側)の一部と軸受部61の分解斜視図を示す。図7に示すように、軸受部61は、円盤状端部74を矢印Hに示す方向に相対的に移動させて枠体60に取付けるときのガイドとして機能する複数のガイド部61a(61a1~61a3)と、円盤状端部74を回転自在に支持する端部支持部61bとを備える。ガイド部61aは円盤状端部74の上方に位置し、端部支持部61bは円盤状端部74の下方に位置し、これらによって円盤状端部74の周囲を囲むように配置し、円盤状端部74をガイドするとともに回転自在に支持する。 Further, the structure of the bearing portion 61 and its periphery will be described in detail. FIG. 7 is an explanatory diagram of the bearing and its surroundings relating to the first embodiment. 7 shows an exploded perspective view of a portion of the developer transporting member 70 on the developer transporting upstream side (apparatus front side) and the bearing portion 61. FIG. As shown in FIG. 7, the bearing portion 61 includes a plurality of guide portions 61a (61a1 to 61a3) that function as guides when the disk-shaped end portion 74 is relatively moved in the direction indicated by the arrow H and attached to the frame 60. ), and an end support portion 61b that rotatably supports the disk-shaped end portion 74. As shown in FIG. The guide portion 61a is positioned above the disk-shaped end portion 74, and the end support portion 61b is positioned below the disk-shaped end portion 74, so as to surround the disk-shaped end portion 74 with these. It guides and rotatably supports the end portion 74 .

ガイド部61aは、枠体60の後部68の内面68aから直角に突出るように半円状に配置されて形成され、円盤状端部74を軸受部61に取付ける方向(矢印Hに示す方向)に進むにつれて案内する傾斜面を備える。このガイド部61aの傾斜面は、円盤状端部74の中心に向かって傾斜し、円盤状端部74を枠体60の後部68に取付けるときに、円盤状端部74の上部をこの傾斜面に当接させてガイドする。
端部支持部61bは、枠体60の後部68の内面68aから直角に突出るように形成された半円状の壁からなり、円盤状端部74を半円状の壁に沿って回転自在に支持する。このとき、接合部74aとその近傍の螺旋羽根部72も回転自在に支持される。
The guide portion 61a is formed in a semicircular shape so as to protrude perpendicularly from an inner surface 68a of the rear portion 68 of the frame 60, and is arranged in a direction in which the disk-shaped end portion 74 is attached to the bearing portion 61 (the direction indicated by the arrow H). It has a sloping surface that guides it as it progresses. The inclined surface of the guide portion 61 a is inclined toward the center of the disk-shaped end portion 74 , and when the disk-shaped end portion 74 is attached to the rear portion 68 of the frame 60 , the upper portion of the disk-shaped end portion 74 is aligned with this inclined surface. and guide it.
The end support portion 61b is formed of a semicircular wall formed so as to protrude perpendicularly from the inner surface 68a of the rear portion 68 of the frame 60, and the disk-shaped end portion 74 is rotatable along the semicircular wall. to support. At this time, the joint portion 74a and the spiral blade portion 72 in the vicinity thereof are also rotatably supported.

以上の構成により、第1の実施の形態に関する画像形成装置1及び現像剤収容器50は以下のように動作する。最初に、図1及び図2を用いて、用紙カセット10から繰り出された用紙Pに印刷を行う第1の実施の形態に関する画像形成装置1の動作を説明する。
先ず、図示しないパーソナルコンピュータ等の上位装置からユーザによって選出された画像データがUSBケーブル等を経由して画像形成装置1に送信される。
画像データが送信されてくると、画像形成装置1は、画像形成装置1の図示しない制御部によって以下のように各部の動作を開始させる。画像形成装置1は、矢印Aに示す方向にピックアップローラ12により用紙カセット10の用紙Pを繰り出し、搬送ローラ対13により画像形成ユニット20へと搬送する。
With the above configuration, the image forming apparatus 1 and the developer container 50 according to the first embodiment operate as follows. First, with reference to FIGS. 1 and 2, the operation of the image forming apparatus 1 relating to the first embodiment for printing on the paper P drawn out from the paper cassette 10 will be described.
First, image data selected by a user from a host device such as a personal computer (not shown) is transmitted to the image forming apparatus 1 via a USB cable or the like.
When the image data is transmitted, the image forming apparatus 1 causes the control section (not shown) of the image forming apparatus 1 to start the operation of each section as follows. The image forming apparatus 1 picks up the paper P from the paper cassette 10 in the direction indicated by the arrow A by the pickup roller 12 and conveys it to the image forming unit 20 by the pair of conveying rollers 13 .

用紙Pを画像形成ユニット20まで矢印Bに示す方向に搬送すると、画像形成ユニット20によって、感光体ドラム22上に静電潜像を形成する。そして、感光体ドラム22上に形成された静電潜像を現像ローラ21により現像しトナー画像を形成する。更に、転写ローラ23によって、転写ベルト24により搬送されてきた用紙P上にトナー画像を転写させる。
このとき、転写されないで感光体ドラム22上に残留したトナーをクリーニングブレード26によって廃トナーとして除去し、図示しない廃トナー搬送機構により現像剤収容器50に搬送して収容する。
When the paper P is transported to the image forming unit 20 in the direction indicated by the arrow B, the image forming unit 20 forms an electrostatic latent image on the photosensitive drum 22 . Then, the electrostatic latent image formed on the photosensitive drum 22 is developed by the developing roller 21 to form a toner image. Further, the transfer roller 23 transfers the toner image onto the paper P conveyed by the transfer belt 24 .
At this time, the toner remaining on the photosensitive drum 22 without being transferred is removed by the cleaning blade 26 as waste toner, and is transported to and stored in the developer container 50 by a waste toner transport mechanism (not shown).

次に、トナー画像が転写された用紙Pを定着ユニット30に搬送し、転写されたトナー画像を用紙Pに定着する。この定着は、所定の温度に加熱された加圧ローラ30aと加熱ローラ30b間に用紙Pを挟持し搬送することにより行う。そして、排出ローラ対31、32によってトナー画像が定着された用紙Pを更に搬送し、矢印Cに示す方向に排出スタッカ33へと排出する。
上記印刷動作を繰り返し、トナー残量検出部材27によって、画像形成ユニット20内のトナー量が少なくなったことが検出されると、図3に示す画像形成装置1の駆動源90を動作させ、現像剤収容器50の駆動力伝達部材80に駆動力を入力する。
Next, the paper P to which the toner image has been transferred is conveyed to the fixing unit 30, and the transferred toner image is fixed on the paper P. FIG. This fixing is performed by pinching and conveying the paper P between the pressure roller 30a and the heating roller 30b which are heated to a predetermined temperature. Then, the paper P on which the toner image is fixed is further conveyed by the pair of discharge rollers 31 and 32 and discharged to the discharge stacker 33 in the direction indicated by the arrow C. As shown in FIG.
When the toner remaining amount detecting member 27 detects that the amount of toner in the image forming unit 20 has decreased after repeating the above printing operation, the driving source 90 of the image forming apparatus 1 shown in FIG. A driving force is input to the driving force transmission member 80 of the agent container 50 .

この駆動力伝達部材80に入力された駆動力によって、現像剤搬送部材70の搬送軸部71を回転軸として現像剤搬送部材70を回転させ、現像剤収容器50内のトナーを現像剤排出口64の位置まで搬送し、画像形成ユニット20に供給する。
その後、トナー残量検出部材27によって画像形成ユニット20内のトナーが所定の量になったことが検出されると、画像形成装置1の駆動源90を停止し、現像剤搬送部材70の回転を停止する。すると、現像剤排出口64へのトナー搬送が停止し、画像形成ユニット20へのトナー供給が停止する。
The driving force input to the driving force transmission member 80 causes the developer conveying member 70 to rotate around the conveying shaft portion 71 of the developer conveying member 70 as a rotation axis, thereby discharging the toner in the developer container 50 to the developer discharge port. 64 and supplied to the image forming unit 20 .
After that, when the toner remaining amount detection member 27 detects that the toner in the image forming unit 20 has reached a predetermined amount, the driving source 90 of the image forming apparatus 1 is stopped, and the rotation of the developer conveying member 70 is stopped. Stop. Then, the toner transportation to the developer discharge port 64 is stopped, and the toner supply to the image forming unit 20 is stopped.

次に、第1の実施の形態に関する現像剤収容器50の動作について詳細に説明する。
先ず、ユーザによって、現像剤収容器50が画像形成装置1に装着される(図1)。この装着では持ち手63が持たれ、画像形成装置1の装置背面側に押されながら装着される。このとき、図示しない着脱機構により遮蔽部材65が矢印Fに示す方向にスライドして現像剤排出口64が開口する(図2)。その後、印刷動作が開始され、用紙Pへの印刷が行われる。
Next, the operation of the developer container 50 relating to the first embodiment will be described in detail.
First, the user attaches the developer container 50 to the image forming apparatus 1 (FIG. 1). In this attachment, the handle 63 is held, and the image forming apparatus 1 is attached while being pushed toward the rear side of the apparatus. At this time, the blocking member 65 is slid in the direction indicated by the arrow F by an attachment/detachment mechanism (not shown) to open the developer discharge port 64 (FIG. 2). After that, the printing operation is started, and printing on the paper P is performed.

この印刷動作において、トナー残量検出部材27によって画像形成ユニット20内のトナーが少なくなったことが検出されると、図示しない画像形成装置1の制御部は、画像形成装置1の駆動源90を動作させる(図3)。この駆動源90の動作により現像剤収容器50の駆動力伝達部材80に駆動力が入力され、駆動力伝達部材80が駆動軸部81を回転軸として回転する。 In this printing operation, when the toner remaining amount detection member 27 detects that the toner in the image forming unit 20 is running low, the controller (not shown) of the image forming apparatus 1 activates the driving source 90 of the image forming apparatus 1. Operate (Fig. 3). Due to the operation of the drive source 90, the drive force is input to the drive force transmission member 80 of the developer container 50, and the drive force transmission member 80 rotates about the drive shaft portion 81 as the rotation axis.

すると、駆動力伝達部材80の駆動出力部83に係合された係合部73が回転し、現像剤搬送部材70は搬送軸部71を回転軸として矢印Kに示す方向に回転する(図5)。この回転により、螺旋羽根部72によるトナー搬送力が発生し、現像剤収容器50内のトナーが現像剤排出口64へ向かって搬送される。現像剤排出口64へ向かって搬送されてきたトナーは、開口した現像剤排出口64から、図1に示す矢印Eに示す方向に落下し、画像形成ユニット20に供給される。 Then, the engaging portion 73 engaged with the drive output portion 83 of the driving force transmission member 80 rotates, and the developer conveying member 70 rotates in the direction indicated by the arrow K with the conveying shaft portion 71 as the rotation axis (FIG. 5). ). Due to this rotation, a toner conveying force is generated by the spiral blade portion 72 , and the toner in the developer container 50 is conveyed toward the developer discharge port 64 . The toner conveyed toward the developer discharge port 64 falls from the opened developer discharge port 64 in the direction indicated by the arrow E shown in FIG. 1 and is supplied to the image forming unit 20 .

このとき、図6に示すように、螺旋羽根部72が搬送軸部71の現像剤搬送上流側(装置正面側)端部において円盤状端部74に接合された構成となっているので、破線Yで囲った部分においてもトナー搬送力が発生する。それ故、トナー搬送力が発生しない領域は枠体60の後部68の内面68aから円盤状端部74の現像剤搬送下流側(装置背面側)の面までとしての領域Waとなる。それ故、図12に示す比較例と比較して、トナー搬送力が発生しない領域を狭くすることができ、現像剤収容器50内に残留する現像剤を少なくすることができる。 At this time, as shown in FIG. 6, the spiral blade portion 72 is joined to the disc-shaped end portion 74 at the end portion of the transport shaft portion 71 on the developer transport upstream side (apparatus front side). A toner conveying force is also generated in the portion surrounded by Y. Therefore, the area where no toner conveying force is generated is the area Wa from the inner surface 68a of the rear portion 68 of the frame 60 to the surface of the disk-shaped end portion 74 on the developer conveying downstream side (apparatus rear side). Therefore, as compared with the comparative example shown in FIG. 12, the area where the toner conveying force does not occur can be narrowed, and the developer remaining in the developer container 50 can be reduced.

以上のように、第1の実施の形態に関する現像剤収容器50及び画像形成装置1によれば、枠体60内にトナーを収容し現像剤搬送部材70によってトナーを搬送する現像剤収容器50において、現像剤搬送部材70は、搬送軸部71と、搬送軸部71と共に回転しトナー搬送力を発生させる螺旋羽根部72と、搬送軸部71の一端としての現像剤搬送上流端部に螺旋羽根部72の外径Dwと略等しい外径Dtの円盤状端部74とを備える。更に、前記枠体60は、後部68の内面68a、即ち搬送軸部71の一端としての現像剤搬送上流端部近傍の枠体60の内面68aに円盤状端部74を回転自在に支持する軸受部61を備える。これにより、トナーを搬送する搬送力が発生しない領域を狭くすることができ、現像剤収容器50内に残留するトナーを少なくすることができる。 As described above, according to the developer container 50 and the image forming apparatus 1 according to the first embodiment, the developer container 50 accommodates toner in the frame 60 and conveys the toner by the developer conveying member 70 . , the developer conveying member 70 includes a conveying shaft portion 71 , a spiral blade portion 72 that rotates together with the conveying shaft portion 71 to generate a toner conveying force, and a developer conveying upstream end as one end of the conveying shaft portion 71 . A disk-shaped end portion 74 having an outer diameter Dt substantially equal to the outer diameter Dw of the blade portion 72 is provided. Further, the frame 60 has a bearing that rotatably supports the disk-shaped end portion 74 on the inner surface 68a of the rear portion 68, that is, the inner surface 68a of the frame 60 in the vicinity of the developer transport upstream end as one end of the transport shaft portion 71. A portion 61 is provided. As a result, it is possible to narrow the region in which the conveying force for conveying the toner does not occur, and to reduce the amount of toner remaining in the developer container 50 .

(第2の実施の形態)
次に、第2の実施の形態の現像剤収容器50及びそれを備える画像形成装置1の構成を説明する。第2の実施の形態の現像剤収容器50では、現像剤搬送部材70における搬送軸部71の現像剤搬送上流端部に備える円盤状端部の構成が第1の実施の形態の構成と異なる。その他の構成は、第1の実施の形態に関する現像剤収容器50及び画像形成装置1の構成と同様であるので簡略化のために同様の構成についてはその詳細な説明を省略する。
(Second embodiment)
Next, the configuration of the developer container 50 of the second embodiment and the image forming apparatus 1 including the developer container 50 will be described. In the developer container 50 of the second embodiment, the configuration of the disk-shaped end portion provided at the developer transport upstream end portion of the transport shaft portion 71 of the developer transport member 70 is different from that of the first embodiment. . Other configurations are the same as the configurations of the developer container 50 and the image forming apparatus 1 according to the first embodiment, and thus the detailed description of the similar configurations will be omitted for the sake of simplification.

以下、第2の実施の形態に関する現像剤搬送部材70の構成を説明する。図8は、第2の実施の形態に関する現像剤搬送部材の説明図である。なお、図8は、図5と同様に現像剤搬送部材70を装置正面側左上から見た外観斜視図を示す。
図8に示すように、第2の実施の形態に関する現像剤搬送部材70では、第1の実施の形態に関する円盤状端部74に替えて、一端の側としての現像剤搬送上流側(装置正面側)の面に放射状の溝部76を設けた溝付き円盤状端部75を備える。即ち、第2の実施の形態に関する現像剤収容器50においては、現像剤搬送部材70の一端の側としての現像剤搬送上流側(装置正面側)端部に円盤状端部としての溝付き円盤状端部75を備える。この溝付き円盤状端部75は、搬送軸部71及び螺旋羽根部72とともに、装置正面側から見たときの左回転としての矢印Kに示す方向に回転する。搬送軸部71、螺旋羽根部72及び係合部73は、第1の実施の形態に関する現像剤収容器50の現像剤搬送部材70の構成と同様である。
The configuration of the developer conveying member 70 according to the second embodiment will be described below. FIG. 8 is an explanatory diagram of a developer conveying member relating to the second embodiment. 8 shows an external perspective view of the developer conveying member 70 viewed from the upper left on the front side of the apparatus, as in FIG.
As shown in FIG. 8, in the developer transport member 70 according to the second embodiment, instead of the disc-shaped end portion 74 according to the first embodiment, the developer transport upstream side (apparatus front side) is used as one end side. It has a grooved disc-shaped end 75 with radial grooves 76 on its (side) face. That is, in the developer container 50 according to the second embodiment, a disc with a groove as a disc-shaped end is provided at the developer transport upstream side (apparatus front side) end as one end side of the developer transport member 70 . It has a shaped end 75 . The grooved disc-shaped end portion 75 rotates in the direction indicated by arrow K as counterclockwise rotation when viewed from the front side of the device together with the conveying shaft portion 71 and the spiral blade portion 72 . The conveying shaft portion 71, the spiral blade portion 72, and the engaging portion 73 are the same as those of the developer conveying member 70 of the developer container 50 relating to the first embodiment.

第2の実施の形態に関する現像剤搬送部材70の要部構成を更に詳細に説明する。図9は、第2の実施の形態に関する溝付き円盤状端部とその周辺の説明図である。なお、図9は、図6と同様に図2の破線Zで囲んだ部分拡大図を示し、便宜上、要部以外は図示を省略している。 A more detailed description will be given of the main configuration of the developer conveying member 70 according to the second embodiment. FIG. 9 is an explanatory diagram of a grooved disc-shaped end portion and its surroundings relating to the second embodiment. Note that FIG. 9 shows a partially enlarged view surrounded by a broken line Z in FIG. 2, as in FIG.

図9に示すように、溝付き円盤状端部75は、螺旋羽根部72の外径Dwと略等しい外径Dtの円盤状の端部であり、搬送軸部71の一端としての現像剤搬送上流端部に設ける。溝付き円盤状端部75は、図7に示す軸受部61により回転自在に支持される。このように溝付き円盤状端部75が端部支持部61bに回転自在に支持された状態においては、溝部76を設けた面、即ち溝付き円盤状端部75の一端の側としての現像剤搬送上流側(装置正面側)の面は、枠体60の後部68の内面68aと所定の間隙をもって対向する。 As shown in FIG. 9, the grooved disc-shaped end portion 75 is a disc-shaped end portion having an outer diameter Dt substantially equal to the outer diameter Dw of the spiral blade portion 72, and serves as one end of the transport shaft portion 71 for transporting the developer. Provided at the upstream end. The grooved disk-shaped end portion 75 is rotatably supported by the bearing portion 61 shown in FIG. In this state in which the grooved disk-shaped end portion 75 is rotatably supported by the end support portion 61b, the surface on which the grooved portion 76 is provided, that is, the developer as one end side of the grooved disk-shaped end portion 75 The surface on the upstream side of transport (apparatus front side) faces the inner surface 68a of the rear portion 68 of the frame 60 with a predetermined gap.

図10は、第2の実施の形態に関する溝付き円盤状端部の溝部の説明図である。なお、図10(a)は、溝付き円盤状端部75を現像剤搬送上流側(装置正面側)から見た正面図を示し、図10(b)は、溝付き円盤状端部75周辺を拡大した外観斜視図を示す。
図10(a)に示すように、溝付き円盤状端部75の放射状の溝部76は、溝付き円盤状端部75の回転中心位置から外径側(回転半径方向外側)まで延在し、外径側に進むにつれて溝付き円盤状端部75の回転方向上流側へ向かって曲がる曲線形状で構成される。このような形状とすることにより、矢印Kに示す方向に溝付き円盤状端部75を回転させたときに、それぞれの溝部76内に入り込んだトナーは、外径側方向としての矢印Gに示す方向に搬送される。
FIG. 10 is an explanatory diagram of the groove portion of the grooved disk-shaped end portion relating to the second embodiment. FIG. 10(a) shows a front view of the grooved disk-shaped end portion 75 as seen from the developer transport upstream side (apparatus front side), and FIG. 1 is an enlarged external perspective view of FIG.
As shown in FIG. 10( a ), the radial grooves 76 of the grooved disk-shaped end 75 extend from the rotation center position of the grooved disk-shaped end 75 to the outer diameter side (outside in the radial direction of rotation), It is formed in a curved shape that bends toward the upstream side in the rotational direction of the grooved disc-shaped end portion 75 as it progresses toward the outer diameter side. With such a shape, when the grooved disk-shaped end portion 75 is rotated in the direction indicated by the arrow K, the toner entering the respective groove portions 76 is shown by the arrow G as the outer diameter direction. direction.

更に、図10(b)に示すように、溝部76は、矢印Jに示す方向、即ち、外径側から螺旋羽根部72のある現像剤搬送下流側(装置背面側)の方向にトナーを搬送させるために、現像剤搬送上流側(装置正面側)の面から延在させて外径側にも形成させるとよい。
なお、溝部76は、トナーを溝部76内に掻き入れ、外径側へと搬送できれば、その他の形状としてもよい。また、溝部76は、1~3箇所設けるようにしてもよいし、5箇所以上設けるようにしてもよい。
Further, as shown in FIG. 10B, the groove portion 76 conveys the toner in the direction indicated by the arrow J, that is, in the direction from the outer diameter side to the developer conveying downstream side (apparatus rear side) where the spiral blade portion 72 is located. In order to achieve this, it is preferable to extend from the surface on the upstream side of developer transport (apparatus front side) and form it on the outer diameter side as well.
Note that the groove 76 may have other shapes as long as the toner can be raked into the groove 76 and conveyed to the outer diameter side. Also, the groove portion 76 may be provided at one to three locations, or may be provided at five or more locations.

次に、第2の実施の形態に関する画像形成装置1及び現像剤収容器50の動作を説明する。第2の実施の形態では、現像剤搬送部材70の溝付き円盤状端部75によるトナー搬送の動作が第1の実施の形態と異なる。その他の動作は、第1の実施の形態に関する画像形成装置1及び現像剤収容器50の動作と同様である。具体的には、第2の実施の形態に関する画像形成装置1は第1の実施の形態に関する画像形成装置1と同様に動作する。また、第2の実施の形態に関する現像剤収容器50の動作は、溝付き円盤状端部75によるトナー搬送の動作以外は、第1の実施の形態に関する現像剤収容器50の動作と同様である。 Next, operations of the image forming apparatus 1 and the developer container 50 relating to the second embodiment will be described. In the second embodiment, the operation of conveying toner by the grooved disk-shaped end portion 75 of the developer conveying member 70 is different from that in the first embodiment. Other operations are the same as those of the image forming apparatus 1 and the developer container 50 relating to the first embodiment. Specifically, the image forming apparatus 1 according to the second embodiment operates in the same manner as the image forming apparatus 1 according to the first embodiment. Further, the operation of the developer container 50 according to the second embodiment is the same as the operation of the developer container 50 according to the first embodiment, except for the operation of conveying the toner by the grooved disk-shaped end portion 75. be.

以下、第2の実施の形態に関する現像剤搬送部材70によるトナー搬送の動作について説明する。先ず、画像形成ユニット20内のトナーが少なくなると、画像形成装置1の駆動源90が駆動され、その駆動力が駆動力伝達部材80を介して係合部73に伝達される。
すると、現像剤搬送部材70は図8に示す矢印Kの方向に回転し、現像剤搬送部材70の搬送軸部71を回転軸として螺旋羽根部72及び溝付き円盤状端部75が矢印Kに示す方向に回転する。
溝付き円盤状端部75が矢印Kに示す方向に回転すると、図9に示す溝付き円盤状端部75と枠体60の後部68の内面68aとの間にあるトナーが溝付き円盤状端部75の溝部76によって掻き取られる。その後、溝部76の中に入り込んだトナーは溝部76に沿って矢印Gに示す方向に搬送される。
The operation of conveying toner by the developer conveying member 70 according to the second embodiment will be described below. First, when the toner in the image forming unit 20 runs low, the driving source 90 of the image forming apparatus 1 is driven, and the driving force is transmitted to the engaging portion 73 via the driving force transmission member 80 .
Then, the developer conveying member 70 rotates in the direction of arrow K shown in FIG. Rotate in the direction shown.
When the grooved disc-shaped end 75 rotates in the direction indicated by arrow K, the toner between the grooved disc-shaped end 75 and the inner surface 68a of the rear portion 68 of the frame 60 shown in FIG. It is scraped off by the groove 76 of the portion 75 . After that, the toner that has entered the groove 76 is conveyed in the direction indicated by the arrow G along the groove 76 .

溝付き円盤状端部75の外径側まで搬送されてきたトナーは、更に後から搬送されてきたトナーに押され、現像剤搬送下流側の方向としての矢印Jに示す方向に螺旋羽根部72のある現像剤搬送下流側(装置背面側)へと搬送される。
螺旋羽根部72が回転している位置に搬送されてきたトナーは、螺旋羽根部72により現像剤排出口64へと搬送され、画像形成ユニット20に供給される。
このように、第2の実施の形態に関する現像剤収容器50では、溝付き円盤状端部75と枠体60の後部68の内面68aとの間にあるトナーについても溝部76によって掻き取り、現像剤排出口64へと搬送することができる。それ故、更に現像剤収容器50内に残留する現像剤を少なくすることができる。
The toner that has been conveyed to the outer diameter side of the grooved disk-shaped end portion 75 is pushed by the toner that is further conveyed, and the spiral blade portion 72 moves in the direction indicated by arrow J as the downstream direction of developer conveyance. is transported to the downstream side of developer transport (back side of the apparatus).
The toner conveyed to the position where the spiral blade portion 72 is rotating is conveyed to the developer discharge port 64 by the spiral blade portion 72 and supplied to the image forming unit 20 .
As described above, in the developer container 50 according to the second embodiment, the groove portion 76 also scrapes off the toner between the grooved disc-shaped end portion 75 and the inner surface 68a of the rear portion 68 of the frame 60, thereby developing the toner. It can be transported to the agent outlet 64 . Therefore, the developer remaining in the developer container 50 can be further reduced.

以上のように、第2の実施の形態に関する現像剤収容器50及び画像形成装置1によれば、現像剤搬送部材70の搬送軸部71の一端としての現像剤搬送上流端部に設けた円盤状端部を、現像剤搬送上流側(装置正面側)の面に回転中心位置から外径側まで延在し外径側に進むにつれて回転方向上流側へ向かって曲がる曲線形状の溝部76を備えた溝付き円盤状端部75とした。これにより、溝付き円盤状端部75と枠体60の後部68の内面68a間にあるトナーについても現像剤排出口64へと搬送でき、更に現像剤収容器50内に残留する現像剤を少なくすることができる。 As described above, according to the developer container 50 and the image forming apparatus 1 according to the second embodiment, the disc provided at the developer transport upstream end portion as one end of the transport shaft portion 71 of the developer transport member 70 A curved groove 76 extending from the center of rotation to the outer diameter side and curved toward the upstream side in the rotation direction as it advances toward the outer diameter side is provided on the surface on the upstream side (apparatus front side) of conveying the developer. A grooved disc-shaped end portion 75 is formed. As a result, even the toner between the grooved disk-shaped end portion 75 and the inner surface 68a of the rear portion 68 of the frame 60 can be transported to the developer discharge port 64, and the developer remaining in the developer container 50 can be reduced. can do.

(変形例1)
本発明は、以上の実施の形態に限定されるものではなく、本発明の趣旨に基づいて変形させることが可能であり、それらを本発明の範囲から排除するものでもない。例えば、以上の実施の形態の説明では、画像形成装置1としてプリンタを例として説明したが、複写機、ファクシミリ及び複合機であってもよい。
(Modification 1)
The present invention is not limited to the above embodiments, and can be modified based on the gist of the present invention, and they are not excluded from the scope of the present invention. For example, in the description of the above embodiments, a printer was described as an example of the image forming apparatus 1, but it may be a copier, a facsimile machine, or a multifunction machine.

(変形例2)
また、以上の実施の形態の説明では、画像形成装置1の内部に備える現像剤収容器50を例として説明したが、画像形成装置1の外部に現像剤収容器50を設ける形態の現像剤収容器50にも本発明を適用することができる。また、以上の実施の形態の説明では、駆動源90を現像剤収容器50の外部から供給する例として説明したが、現像剤収容器50内部に駆動源90を設ける構成としてもよい。
(Modification 2)
Further, in the description of the above embodiment, the developer container 50 provided inside the image forming apparatus 1 has been described as an example. The present invention can also be applied to the vessel 50 . In addition, in the above description of the embodiment, the drive source 90 is supplied from the outside of the developer container 50 , but the drive source 90 may be provided inside the developer container 50 .

(変形例3)
また、以上の実施の形態の説明では、現像剤搬送部材70を螺旋羽根部72で構成するように説明したが、線材をスパイラル状に巻いた搬送スパイラルなどで現像剤搬送部材70を構成する現像剤収容器にも本発明を適用することができる。
(Modification 3)
Further, in the description of the above embodiment, the developer conveying member 70 is configured by the spiral blade portion 72, but the developer conveying member 70 is configured by a conveying spiral formed by spirally winding a wire rod. The present invention can also be applied to drug containers.

(変形例4)
また、以上の実施の形態の説明では、現像剤収容器50内のトナーを搬送する例を説明したが、感光体ドラム22上に残留したトナーを廃トナーとして現像剤収容器50に搬送して収容する廃トナー搬送機構などにも本発明を適用することができる。
(Modification 4)
Further, in the description of the above embodiment, an example of conveying the toner in the developer container 50 was explained, but the toner remaining on the photosensitive drum 22 is conveyed to the developer container 50 as waste toner. The present invention can also be applied to a waste toner conveying mechanism to be accommodated.

(変形例5)
更に、以上の実施の形態の説明では、円盤状端部74又は75を搬送軸部71の一端としての現像剤搬送上流端部に設けることを説明したが、円盤状端部74又は75を現像剤搬送下流端部に設けるようにしてもよい。
(Modification 5)
Furthermore, in the description of the above embodiment, the disc-shaped end portion 74 or 75 is provided at the developer transport upstream end portion as one end of the transport shaft portion 71. It may be provided at the downstream end of the agent transport.

1 画像形成装置
50 現像剤収容器
60 枠体
61 軸受部
70 現像剤搬送部材
71 搬送軸部
72 螺旋羽根部
74 円盤状端部
74a 接合部
75 溝付き円盤状端部
76 溝部
80 駆動力伝達部材
1 Image forming apparatus 50 Developer container 60 Frame 61 Bearing 70 Developer conveying member 71 Conveying shaft 72 Spiral blade 74 Disk-shaped end 74a Joining portion 75 Grooved disk-shaped end 76 Groove 80 Driving force transmission member

Claims (13)

現像剤を収容する枠体と、
駆動源からの駆動力を伝達する駆動力伝達部材と、
前記枠体の内部の前記現像剤を所定の方向へ搬送する現像剤搬送部材とを備え、
前記現像剤搬送部材は、
前記駆動力伝達部材から伝達される前記駆動力により回転する搬送軸部と、前記搬送軸部と共に回転し現像剤搬送力を発生させる搬送力発生部材と、前記搬送軸部の一端に前記搬送軸部と共に回転する円盤状端部とを具備するとともに、
前記枠体は、内面に、前記円盤状端部を回転自在に支持する軸受部を具備し、
前記軸受部は、
前記円盤状端部の下方に設けられ、前記円盤状端部を回転自在に支持する支持部と、
前記円盤状端部の上方に設けられ、前記支持部に対し離間して設けられるガイド部とを有することを特徴とする現像剤収容器。
a frame housing the developer;
a driving force transmission member that transmits the driving force from the driving source;
a developer conveying member for conveying the developer inside the frame in a predetermined direction;
The developer conveying member is
a conveying shaft portion rotated by the driving force transmitted from the driving force transmitting member; a conveying force generating member rotating together with the conveying shaft portion to generate developer conveying force; a disc-shaped end portion that rotates with the portion ;
The frame has a bearing on its inner surface for rotatably supporting the disk-shaped end,
The bearing portion
a support portion provided below the disk-shaped end portion for rotatably supporting the disk-shaped end portion;
and a guide portion provided above the disk-shaped end portion and spaced apart from the support portion .
前記支持部は、前記内面から直角に突出るように形成された半円状の壁を備え、
前記ガイド部は、前記内面から直角に突出るように半円状に複数配置されて形成され、前記円盤状端部が前記軸受部に取付けられるときに前記円盤状端部を案内する傾斜面を備えることを特徴とする請求項1記載の現像剤収容器。
The support portion has a semicircular wall formed to protrude from the inner surface at a right angle,
The guide portion is formed by arranging a plurality of semicircles so as to protrude perpendicularly from the inner surface, and forms an inclined surface that guides the disc-shaped end portion when the disc-shaped end portion is attached to the bearing portion. 2. A developer container according to claim 1, further comprising :
前記円盤状端部は、前記搬送軸部に対し直角に設けられ、前記円盤状端部の外径は、前記搬送力発生部材の外径と略等しいことを特徴とする請求項記載の現像剤収容器。 2. The development according to claim 1 , wherein said disc-shaped end is provided perpendicular to said conveying shaft, and the outer diameter of said disc-shaped end is substantially equal to the outer diameter of said conveying force generating member. drug container. 前記円盤状端部は、前記搬送力発生部材と接合する接合部を備えることを特徴とする請求項記載の現像剤収容器。 2. A developer container according to claim 1 , wherein said disk-shaped end portion has a joining portion joined to said conveying force generating member. 前記内面は、前記円盤状端部に対して対向して設けられ、
前記円盤状端部は、前記内面に対向する面に、前記円盤状端部の回転中心位置から放射状に延在する溝部を備えることを特徴とする請求項記載の現像剤収容器。
The inner surface is provided facing the disk-shaped end,
2. A developer container according to claim 1 , wherein said disk-shaped end has grooves extending radially from a rotation center position of said disk-shaped end on a surface facing said inner surface .
前記溝部は、前記円盤状端部の外径側に進むにつれて前記円盤状端部の回転方向上流側へ向かって曲がる曲線形状であることを特徴とする請求項5記載の現像剤収容器。 6. The developer container according to claim 5, wherein the groove portion has a curved shape that curves toward the upstream side in the rotational direction of the disk-shaped end portion as it progresses toward the outer diameter side of the disk-shaped end portion. 前記円盤状端部は、前記内面と所定の間隙をもって対向することを特徴とする請求項6記載の現像剤収容器。 7. A developer container according to claim 6 , wherein said disc-shaped end faces said inner surface with a predetermined gap therebetween. 前記駆動力伝達部材は、
前記枠体に回転自在に支持される駆動軸部と、
前記駆動源からの前記駆動力を受ける駆動入力部と、
前記駆動入力部により受けた前記駆動力を前記現像剤搬送部材に伝達する駆動出力部とを一体に備えることを特徴とする請求項記載の現像剤収容器。
The driving force transmission member is
a drive shaft portion rotatably supported by the frame;
a driving input unit that receives the driving force from the driving source;
2. A developer container according to claim 1 , further comprising a driving output section for transmitting the driving force received by said driving input section to said developer conveying member.
前記一端は、前記搬送軸部の他端より低くなるように水平面から傾いて取付けられることを特徴とする請求項記載の現像剤収容器。 2. A developer container according to claim 1 , wherein said one end is inclined from a horizontal plane so as to be lower than the other end of said conveying shaft. 前記一端は、現像剤搬送上流端部であることを特徴とする請求項9記載の現像剤収容器。 10. A developer container according to claim 9, wherein said one end is a developer conveying upstream end. 前記他端は現像剤搬送下流端部であり、
前記現像剤搬送下流端部における、前記枠体の底部に前記現像剤を外部へ排出するための現像剤排出口を開閉可能に設けることを特徴とする請求項9記載の現像剤収容器。
the other end is a developer transport downstream end,
10. A developer container according to claim 9, wherein a developer discharge port for discharging the developer to the outside is provided at the bottom of the frame in the developer conveying downstream end so as to be openable and closable.
前記搬送力発生部材は、螺旋羽根部であることを特徴とする請求項1乃至11いずれか一記載の現像剤収容器。 12. A developer container according to any one of claims 1 to 11, wherein said conveying force generating member is a spiral blade portion. 請求項1乃至請求項12のいずれか一記載の現像剤収容器を備え、該現像剤収容器に収容された前記現像剤によって画像を形成し用紙に印刷を行うことを特徴とする画像形成装置。 An image forming apparatus comprising the developer container according to any one of claims 1 to 12, wherein an image is formed by the developer contained in the developer container and printed on paper. .
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