JP7104058B2 - Powder-containing composite non-biodegradable resin composition, antibacterial tableware and antibacterial packaging material - Google Patents

Powder-containing composite non-biodegradable resin composition, antibacterial tableware and antibacterial packaging material Download PDF

Info

Publication number
JP7104058B2
JP7104058B2 JP2019550102A JP2019550102A JP7104058B2 JP 7104058 B2 JP7104058 B2 JP 7104058B2 JP 2019550102 A JP2019550102 A JP 2019550102A JP 2019550102 A JP2019550102 A JP 2019550102A JP 7104058 B2 JP7104058 B2 JP 7104058B2
Authority
JP
Japan
Prior art keywords
powder
resin composition
mass
fine powder
biodegradable resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
JP2019550102A
Other languages
Japanese (ja)
Other versions
JPWO2019087363A1 (en
Inventor
野川幸夫
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of JPWO2019087363A1 publication Critical patent/JPWO2019087363A1/en
Application granted granted Critical
Publication of JP7104058B2 publication Critical patent/JP7104058B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47GHOUSEHOLD OR TABLE EQUIPMENT
    • A47G19/00Table service
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47GHOUSEHOLD OR TABLE EQUIPMENT
    • A47G19/00Table service
    • A47G19/02Plates, dishes or the like
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47GHOUSEHOLD OR TABLE EQUIPMENT
    • A47G19/00Table service
    • A47G19/22Drinking vessels or saucers used for table service
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/10Metal compounds
    • C08K3/12Hydrides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
    • C08K3/26Carbonates; Bicarbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L101/00Compositions of unspecified macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L97/00Compositions of lignin-containing materials

Landscapes

  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Table Devices Or Equipment (AREA)
  • Table Equipment (AREA)

Description

本発明は、酸化カルシウム又は水酸化カルシウムからなる粉末抗菌剤と各種のバイオマスを微小粉体に施し、熱可塑性樹脂や熱硬化性樹脂または、生分解性樹脂組成物に混練含有させ、多機能性を持たせた粉末含有複合非生分解性樹脂組成物並びに抗菌性食器及び抗菌包装資材に関する。 In the present invention, a powder antibacterial agent composed of calcium oxide or calcium hydroxide and various biomasss are applied to micropowder and kneaded and contained in a thermoplastic resin, a thermosetting resin, or a biodegradable resin composition to have multi-functionality. The present invention relates to a powder-containing composite non-biodegradable resin composition, an antibacterial tableware, and an antibacterial packaging material.

近年、私たちを取り巻く日用品等においては、石油由来の化学合成樹脂による製品が大半を占めている。またその生産量及び廃棄量の急激な増大が大きな社会問題になっている。
そのほとんどの樹脂成型品は、熱可塑性樹脂や熱硬化性樹脂により構成されており、それらの廃棄時における焼却処理や埋立て処理が地球温暖化や土壌汚染の原因にもなっている。
In recent years, most of the daily necessities that surround us are made of petroleum-derived chemically synthesized resins. In addition, the rapid increase in production and disposal has become a major social problem.
Most of the resin molded products are composed of thermoplastic resins and thermosetting resins, and the incineration treatment and landfill treatment at the time of disposal of them also cause global warming and soil pollution.

人々の環境に対しての意識の高まりや、リサイクル法などによる処理方法の高度化から、業者や消費者の問題意識も高まっている。そのため、可燃物としての廃棄処理が容易な紙素材、木素材等への関心が集中している。また、その素材に銀粉末等を含有させ抗菌性能を有した物も製造されているが、コスト高や耐水性、耐熱性、耐久性などが十分ではない。 Due to the growing awareness of people's environment and the sophistication of processing methods such as the recycling law, the awareness of problems among traders and consumers is also increasing. Therefore, interest is focused on paper materials, wood materials, etc., which are easy to dispose of as combustible materials. Further, although a product having antibacterial performance by containing silver powder or the like in the material is also manufactured, the cost is high, water resistance, heat resistance, durability and the like are not sufficient.

そのため、可燃物としての廃棄処理が容易であり、かつ素材に抗菌性、消臭性等の多機能性を有した低コストの粉末含有樹脂組成物による成形品が注目を集め、その研究開発が活発化している(特許文献1、2を参照のこと)。 Therefore, a molded product made of a low-cost powder-containing resin composition that is easy to dispose of as a combustible material and has multifunctional properties such as antibacterial properties and deodorant properties has attracted attention, and its research and development has been carried out. It has become active (see Patent Documents 1 and 2).

また、その原料となる樹脂組成物や複合材材料として、バイオマス「生物資源(bio)の量(mass)を表す概念で一般的には、再生可能な生物由来の有機性資源で化石資源を除いたもの」を有効に利用することにより石油等の化石資源への依存を低減し、現代社会が直面する環境問題の改善や環境型社会の形成に貢献する非生分解性樹脂は次世代の樹脂として注目を集めている。 In addition, as a resin composition or composite material as a raw material, it is a concept representing the amount (mass) of biomass "bio", and is generally a renewable organic resource derived from living organisms, excluding fossil resources. Non-biodegradable resins are next-generation resins that reduce dependence on fossil resources such as oil by making effective use of "tamono" and contribute to the improvement of environmental problems facing modern society and the formation of environmentally friendly societies. Is attracting attention as.

特開2009-28523号公報Japanese Unexamined Patent Publication No. 2009-28523 特開2009-29121号公報Japanese Unexamined Patent Publication No. 2009-29121

発明が解決しようする課題Problems to be solved by the invention

本発明が解決しようとする課題は、原料費が安価な多機能性粉末含有複合非生分解性樹脂組成物を提供し、且つ配合した樹脂等の様々な特性を低下させることのない粉末含有非生分解性樹脂組成物を提供することを目的としている。




The problem to be solved by the present invention is to provide a multifunctional powder-containing composite non-biodegradable resin composition at a low raw material cost, and to provide a powder-containing non-biodegradable resin composition that does not deteriorate various properties of the blended resin or the like. It is an object of the present invention to provide a biodegradable resin composition.




上記の目的を達成するため、本発明の第一の観点による粉末含有複合非生分解性樹脂組成物は、卵殻または貝殻(海産)もしくは、陸生貝殻を高温焼成した酸化カルシウム微粉末又はその酸化カルシウムに加水を施した水酸化カルシウム微粉末又を食品廃棄バイオマス(卵殻または貝殻(海産)もしくは、陸生貝殻の炭酸カルシウム微粉末)と、生分解性樹脂組成物とを含む粉末含有複合非生分解性樹脂組成物であって、前記水酸化カルシウム微粉末の含有量は、粉末含有複合非生分解性樹脂組成物の総質量に対して0.5質量%~10.0質量%であり、前記酸化カルシウム微粉末を用いる場合の含有量は、粉末含有複合非生分解性樹脂組成物の総質量に対して4.0質量%以下とし、前記炭酸カルシウム微粉末の含有量は、粉末含有複合非生分解性樹脂組成物の総質量に対して5.0質量%~60.0質量%であることを特徴とする。 In order to achieve the above object, the powder-containing composite non-biodegradable resin composition according to the first aspect of the present invention is an eggshell or shell (marine), or a calcium oxide fine powder obtained by baking a terrestrial shell at a high temperature or calcium oxide thereof. A powder-containing composite non-biodegradable mixture containing watered calcium hydroxide fine powder or food waste biomass (egg shell or shell (marine) or terrestrial shell calcium carbonate fine powder) and a biodegradable resin composition. The content of the calcium hydroxide fine powder in the resin composition is 0.5% by mass to 10.0% by mass with respect to the total mass of the powder-containing composite non-biodegradable resin composition, and the oxidation When calcium fine powder is used, the content is 4.0% by mass or less based on the total mass of the powder-containing composite non-biodegradable resin composition, and the content of the calcium carbonate fine powder is the powder-containing composite non-biodegradable resin composition. It is characterized in that it is 5.0% by mass to 60.0% by mass with respect to the total mass of the decomposable resin composition.

また、本発明の第二の観点による粉末含有複合非生分解性樹脂組成物は、卵殻または貝殻(海産)もしくは陸生貝殻を高温焼成した酸化カルシウム微粉末又はその酸化カルシウムに加水を施した水酸化カルシウム微粉末と、バイオマス(廃棄紙、廃棄製材木、林地残材、農作物非食用部等のセルロース質素材微粉末と、生分解性樹脂組成物を含む粉末含有樹脂組成物であって、前記水酸化カルシウム微粉末の含有量は、粉末含有複合非生分解性樹脂組成物の総質量に対して0.5質量%~10.0質量%であり、前記酸化カルシウム微粉末を用いる場合の含有量は、粉末含有複合非生分解性樹脂組成物の総質量に対して4.0質量%以下とし、前記バイオマスセルロース質素材微粉末の含有量は、粉末含有複合非生分解性樹脂組成物の総質量に対して5.0質量%~60.0質量%であることを特徴とる。 Further, the powder-containing composite non-biodegradable resin composition according to the second aspect of the present invention is a calcium oxide fine powder obtained by baking eggshells or shells (marine) or terrestrial shells at a high temperature, or hydroxylation obtained by adding water to the calcium oxide. A powder-containing resin composition containing calcium fine powder, fine powder of a cellulose material such as waste paper, waste sawn wood, forest residue, non-edible portion of agricultural products, and a biodegradable resin composition, wherein the water The content of the calcium oxide fine powder is 0.5% by mass to 10.0% by mass with respect to the total mass of the powder-containing composite non-biodegradable resin composition, and the content when the calcium oxide fine powder is used. Is 4.0% by mass or less based on the total mass of the powder-containing composite non-biodegradable resin composition, and the content of the biomass cellulose material fine powder is the total mass of the powder-containing composite non-biodegradable resin composition. It is characterized in that it is 5.0% by mass to 60.0% by mass with respect to the mass.

また、本発明の第三の観点による粉末含有複合非生分解性樹脂組成物は、卵殻または貝殻(海産)もしくは陸生貝殻を高温焼成した酸化カルシウム微粉末又はその酸化カルシウムに加水を施した水酸化カルシウム微粉末と、食品廃棄バイオマス(卵殻または貝殻(海産)もしくは陸生貝殻の炭酸カルシウム微粉末)と、バイオマス(廃棄紙、廃棄製材木、林地残材、農作物非食用部等のセルロース質素材微粉末と、生分解性樹脂組成物とを含む粉末含有複合非生分解性樹脂組成物であって、前記水酸化カルシウム微粉末の含有量は、粉末含有複合非生分解性樹脂組成物の総質量に対して0.5質量%~10.0質量%であり、前記酸化カルシウム微粉末を用いる場合の含有量は、粉末含有複合非生分解性樹脂組成物の総質量に対して4.0質量%以下とし、前記炭酸カルシウム微粉末の含有量は、粉末含有複合非生分解性樹脂組成物の総質量に対して5.0質量%~60.0質量%であり、前記セルロース質素材微粉末の含有量は、粉末含有複合非生分解性樹脂組成物の総質量に対して5.0質量%~60.0質量%であることを特徴とする。 Further, the powder-containing composite non-biodegradable resin composition according to the third aspect of the present invention is a calcium oxide fine powder obtained by baking eggshells or shells (marine) or terrestrial shells at a high temperature, or hydroxylation obtained by adding water to the calcium oxide. Calcium fine powder, food waste biomass (egg shell or shell (marine) or terrestrial shell calcium carbonate fine powder), and biomass (waste paper, waste lumber, forest residue, non-edible part of agricultural products, etc. And a powder-containing composite non-biodegradable resin composition containing the biodegradable resin composition, and the content of the calcium hydroxide fine powder is the total mass of the powder-containing composite non-biodegradable resin composition. On the other hand, the content is 0.5% by mass to 10.0% by mass, and the content when the calcium oxide fine powder is used is 4.0% by mass with respect to the total mass of the powder-containing composite non-biodegradable resin composition. The content of the calcium carbonate fine powder is 5.0% by mass to 60.0% by mass with respect to the total mass of the powder-containing composite non-biodegradable resin composition, and the content of the cellulosic material fine powder is as follows. The content is characterized by being 5.0% by mass to 60.0% by mass with respect to the total mass of the powder-containing composite non-biodegradable resin composition.

また、本発明の第四の観点による抗菌・消臭性加工製品は、前記第一ないし第三の観点に記載された粉末含有複合非分解性樹脂組成物を用いた日用品並びに抗菌性箸、抗菌性スプーン、抗菌性ナイフ、抗菌性フォーク、抗菌性皿、抗菌性トレー、抗菌性カップ等の抗
菌性食器であることを特徴とする。
Further, the antibacterial / deodorant processed product according to the fourth aspect of the present invention includes daily necessities using the powder-containing composite non-degradable resin composition described in the first to third aspects, antibacterial chopsticks, and antibacterial. It is characterized by being an antibacterial tableware such as a sex spoon, an antibacterial knife, an antibacterial fork, an antibacterial dish, an antibacterial tray, and an antibacterial cup.

本発明による粉末含有複合非生分解性樹脂組成物においては、前述の構成成分によって次に列挙する効果が得られる。
(1)石油由来の樹脂製品と比較して可燃物として焼却処理時の排出CO2を低減が可能である。
(2)抗菌・消臭効果を目的とした酸化カルシウム又は水酸化カルシウムを混合しているが、これは卵殻や貝殻(海産)陸生貝殻などの生物由来の物であり、人体に対してアレルギーや副作用などを生じさせるおそれがない。また、殺菌力も極めて高く、銀系抗菌剤や光触媒を用いた従来の抗菌剤にも勝るとも劣らない抗菌・消臭効果を発揮することができる。
In the powder-containing composite non-biodegradable resin composition according to the present invention, the following effects can be obtained by the above-mentioned constituent components.
(1) Compared with petroleum-derived resin products, it is possible to reduce CO2 emissions during incineration as a combustible material.
(2) Calcium oxide or calcium hydroxide is mixed for the purpose of antibacterial and deodorant effects, but this is derived from living organisms such as eggshells and shells (marine) terrestrial shells, and is allergic to the human body. There is no risk of causing side effects. In addition, it has extremely high bactericidal activity, and can exhibit antibacterial and deodorant effects comparable to those of conventional antibacterial agents using silver-based antibacterial agents and photocatalysts.

(3)消臭効果も高く、酸化カルシウム又は水酸化カルシウムからなる粉末抗菌剤は生分解性樹脂母材に混合が可能である。因みに、生分解性樹脂母材は、ポリ乳酸(PLA)、ポリグリコール酸(PGA)、ポリブチレンサクシネート(PBS)、ポリブチレンサクシネートアジペート(PBSA)、ポリブチレンアジペートテレフタレート(PBAT BASF)、ポリエチレンテレフタレートサクシネート(PETS)、ポリ(3‐ヒドロキシブチレート―コ―3―ヒドロキシヘキサノエート(PHBH)のいずれかを用いる。
(4)従来、廃棄処分とされていた木片や紙などの再利用に役立ち、バイオマスとして社会における資源リサイクルに貢献することが出来る。
(3) It has a high deodorizing effect, and a powdered antibacterial agent composed of calcium oxide or calcium hydroxide can be mixed with a biodegradable resin base material. Incidentally, the biodegradable resin base material is polylactic acid (PLA), polyglycolic acid (PGA), polybutylene succinate (PBS), polybutylene succinate adipate (PBSA), polybutylene adipate terephthalate (PBAT BASF), polyethylene. Either terephthalate succinate (PETS) or poly (3-hydroxybutyrate-co-3-hydroxyhexanoate (PHBH)) is used.
(4) It is useful for reusing pieces of wood and paper that were conventionally disposed of, and can contribute to resource recycling in society as biomass.

本発明に用いられる水酸化カルシウムからなる粉末抗菌剤微粉末の抗菌効果の試験結果を示す図表である。It is a chart which shows the test result of the antibacterial effect of the powder antibacterial agent fine powder made of calcium hydroxide used in this invention. 本発明に基づく多機能性粉末含有複合非生分解性樹脂組成物の抗菌性試験結果を示す図表である。It is a chart which shows the antibacterial property test result of the composite non-biodegradable resin composition containing a multifunctional powder based on this invention. 本発明に基づく多機能性粉末含有複合非生分解性樹脂組成物の消臭性試験を示す図表である。It is a chart which shows the deodorant property test of the composite non-biodegradable resin composition containing a multifunctional powder based on this invention.

以下、本発明を実施するための最良の形態である実施例について、本願の明細書に添付した各図面を参照しつつ以下に説明を行う。 Hereinafter, examples, which are the best mode for carrying out the present invention, will be described below with reference to the drawings attached to the specification of the present application.

(1)酸化カルシウム又は水酸化カルシウムからなる粉末抗菌剤微粉末の生成
本発明に基づく酸化カルシウム又水酸化カルシウムは、その主原料として生物由来である卵殻や貝殻(海産)もしくは陸生貝殻等の炭酸カルシウムを使用する。それらの主原料から本発明において使用される抗菌・防腐・消臭性能が高い水酸化カルシウム微粉末の生成方法の説明を行う。
(1) Generation of powdered antibacterial agent fine powder composed of calcium oxide or calcium hydroxide Calcium oxide or calcium hydroxide based on the present invention is a carbon dioxide of eggshells, shells (marine) or terrestrial shells derived from living organisms as its main raw material. Use calcium. A method for producing fine calcium hydroxide powder having high antibacterial, antiseptic and deodorant performance used in the present invention from these main raw materials will be described.

(1-1)主原料として貝殻(海産)を使用する場合
本発明に用いられる酸化カルシウム微粉末は、生物由来の炭酸カルシウムを高温焼成したカルシウムで水酸化カルシウム微粉末は前記酸化カルシウムに、加水を施しこれを所定の微粉砕方法によって微細粉末化したものである。
(1-1) When shells (marine products) are used as the main raw material The calcium oxide fine powder used in the present invention is calcium obtained by baking biological calcium carbonate at a high temperature, and the calcium hydroxide fine powder is added to the calcium oxide. This is finely pulverized by a predetermined fine pulverization method.

ここで生物由来の炭酸カルシウムとしては、天然或いは養殖を問わず、例えばホタテの貝殻、ハマグリ貝殻、アサリ貝殻、ホッキ貝殻等の二枚貝の貝殻を利用することができるが、その他の珊瑚などを用いてもよい。但し、貝殻の組成分が均一であること、並びに供給量が極めて安定していることなどの点に鑑みれば、養殖用のホタテの貝殻を用いることが最も望ましい。 Here, as the biological calcium carbonate, bivalve shells such as scallop shells, clam shells, lajonkairia lajon shells, and hokki shells can be used regardless of whether they are natural or cultured, but other coral and the like can be used. May be good. However, it is most desirable to use scallop shells for aquaculture in view of the fact that the composition of the shells is uniform and the supply amount is extremely stable.

生物由来の炭酸カルシウムを用いて焼成し生成された酸化カルシウムやそれに加水を施した水酸化カルシウムには殺菌力、防腐、消臭等の効果があることは周知の事実である。係る効果を最大限に発揮させるには、その焼成方法並びに粉砕方法が極めて重要な要素となる。すなわち、生物由来の炭酸カルシウムを焼成、粉砕して生成された水酸化カルシウム微粉末のアルカリイオン還元能力は、その焼成方法並びに微粉末化工程によって得られる粉末粒径によって大きく異なる。 It is a well-known fact that calcium oxide produced by firing using biological calcium carbonate and calcium hydroxide obtained by adding water to it have bactericidal, antiseptic, and deodorant effects. In order to maximize the effect, the firing method and the crushing method are extremely important factors. That is, the alkali ion reduction ability of calcium hydroxide fine powder produced by firing and crushing biological calcium carbonate varies greatly depending on the firing method and the powder particle size obtained by the fine powdering step.

因みに、水酸化カルシウムではなく、水酸化カルシウム生成前の酸化カルシウムを使用すると、酸化カルシウムはその水和時に発熱を起こす特性を有するので、生分解性樹脂混錬。において膨張加熱を起こし、成型および成型後に樹脂劣化の不具合が生じるため、本発明に酸化カルシウムを使用することはあまり好ましくないが、製造コスト面からあえて使用する場合は、含有率を4.0質量%以下とする。含有率を4.0質量%以下であれば混錬時の発熱量が樹脂成型温度に影響はない。 By the way, if calcium oxide before calcium hydroxide production is used instead of calcium hydroxide, calcium oxide has the property of causing heat generation during its hydration, so biodegradable resin kneading is performed. It is not very preferable to use calcium oxide in the present invention because it causes expansion and heating in the above and causes problems of resin deterioration after molding and molding. However, when it is intentionally used from the viewpoint of manufacturing cost, the content is 4.0 mass. % Or less. If the content is 4.0% by mass or less, the calorific value during kneading does not affect the resin molding temperature.

本実施例では、生物由来の炭酸カルシウム(具体的にはホタテ貝殻を用いる)を単に焼成するだけではなく、特殊高温焼成分解炉において摂氏825~1,150度の範囲内において焼成を施し、その焼成時間は1時間以上が望ましい。なお本発明における焼成温度は、825~1,200度程度の範囲内であれば問題はなく、通常では摂氏1,000度程度の設定温度で、約1時間にわたり高温焼成を行うことが望ましい。但し、最適には摂氏1,000度程度の設定温度で、約1時間から2時間までの高温焼成が最も好ましい。 In this embodiment, not only biological calcium carbonate (specifically, scallop shells are used) is calcined, but also calcined in a special high-temperature calcining decomposition furnace within a range of 825 to 1,150 degrees Celsius. The firing time is preferably 1 hour or more. There is no problem if the firing temperature in the present invention is in the range of about 825 to 1,200 degrees Celsius, and it is usually desirable to perform high-temperature firing at a set temperature of about 1,000 degrees Celsius for about 1 hour. However, optimally, high-temperature firing at a set temperature of about 1,000 degrees Celsius for about 1 to 2 hours is most preferable.

このような高温焼成処理は、空気中で行なってもよいが、或いは、窒素や炭酸ガス等の不活性ガスの範囲気内で行うようにしても良い。因みに、係る高温焼成処理を施すことによって、生物由来の炭酸カルシウム中に含まれる炭酸カルシウム以外の有機物などが熱分解により除去されることになる。 Such a high-temperature firing treatment may be carried out in the air, or may be carried out within the range of an inert gas such as nitrogen or carbon dioxide. Incidentally, by performing the high temperature firing treatment, organic substances other than calcium carbonate contained in the calcium carbonate derived from the living body are removed by thermal decomposition.

生物由来の炭酸カルシウムの組成は(CaCO)であり、これを高温焼成(825度以上で1時間以上)することによって酸化カルシウム(CaO)が得られる。本実施例においては、前記酸化カルシウム(CaO)。またその酸化カルシウムに所定の水和処理を施すことにより変性されて得ることができる。The composition of biological calcium carbonate is (CaCO 3 ), and calcium oxide (CaO) can be obtained by high-temperature firing (at 825 ° C. or higher for 1 hour or longer). In this example, the calcium oxide (CaO). Further, the calcium oxide can be modified and obtained by subjecting the calcium oxide to a predetermined hydration treatment.

水酸化カルシウム(Ca(OH))は、アルカリイオン還元能力が極めて高く、そのpH(ペーハー)は、12.0~13.8にも及ぶものである。係る強アルカリ(強塩基)性によって、抗菌効果や防腐、消臭効果等の性能が発揮されることになる。Calcium hydroxide (Ca (OH) 2 ) has an extremely high ability to reduce alkaline ions, and its pH (pH) ranges from 12.0 to 13.8. Due to the strong alkalinity (strong base) property, performances such as antibacterial effect, antiseptic effect, and deodorant effect are exhibited.

本実施例では、高温焼成及びその焼成時間、ならびに水和時の水分添加量、水分添加方法によって上記アルカリ性pH(ペーハー)に大きな相違が生じる。また、粉末の粒径(微細化)によってもアルカリ性pH(ペーハー)に大きな影響あることが確認・実証されている。 In this example, the alkaline pH (pH) differs greatly depending on the high-temperature firing and the firing time thereof, the amount of water added during hydration, and the method of adding water. It has also been confirmed and demonstrated that the particle size (miniaturization) of the powder also has a large effect on the alkaline pH (pH).

また、上記において、水和時の水分添加量及び添加方法によって、生物由来の炭酸カルシウムが、焼成によって生成された酸化カルシウム(CaO)から水酸化カルシウム(Ca(OH))への変性確率が大きく異なる。本発明においては、水酸化カルシウム(Ca(OH))の濃度が極めて重要なポイントになり、アルカリ性pH(ペーハー)に大きな影響あることが確認・実証されている。Further, in the above, the probability of conversion of biological calcium carbonate from calcium oxide (CaO) produced by firing to calcium hydroxide (Ca (OH) 2 ) depends on the amount of water added during hydration and the method of addition. to differ greatly. In the present invention, it has been confirmed and demonstrated that the concentration of calcium hydroxide (Ca (OH) 2 ) is an extremely important point and has a great influence on the alkaline pH (pH).

以上の処理を施すことによって、強アルカリ(強塩基)性pH(ペーハー)は13.8程度までに上昇し、抗菌効果や防腐、消臭効果等が極めて強力に発揮され、しかも、銀系抗菌剤等と比較して極めて低コストで生成することができる。 By performing the above treatment, the strong alkaline (strong base) pH (pH) rises to about 13.8, and the antibacterial effect, antiseptic effect, deodorant effect, etc. are exhibited extremely strongly, and moreover, silver-based antibacterial. It can be produced at an extremely low cost as compared with agents and the like.

また、粉砕工程において、粒子の微細化は粉砕された微粒子の粒径が5μm以下になると粉砕中に微粒子同士の再結合が頻繁に発生し、微粒子の粒径が不揃いとなり粒子径の均一化が図れない等不具合が生ずる。そのため本実施例では、高温焼成・水和後の水酸化カルシウム(Ca(OH))の粉砕処理において、微粒子同士の再結合を防止すべく、シリカ微粉末(SiO)を水酸化カルシウム(Ca(OH))の総質量に対して0.1~1.0質量%(好適には、0.3~0.6質量%)配合する。これによって、粉砕処理後の粒子の平均粒径を0.3~3.0μmに均一化することができる。Further, in the pulverization step, when the particle size of the crushed fine particles becomes 5 μm or less, recombination of the fine particles frequently occurs during pulverization, and the particle size of the fine particles becomes uneven and the particle size becomes uniform. Problems such as failure occur. Therefore, in this embodiment, in the pulverization treatment of calcium hydroxide (Ca (OH) 2 ) after high-temperature firing and hydration, silica fine powder (SiO 2 ) is converted to calcium hydroxide (SiO 2) in order to prevent recombination between fine particles. 0.1 to 1.0% by mass (preferably 0.3 to 0.6% by mass) is blended with respect to the total mass of Ca (OH) 2 ). Thereby, the average particle size of the particles after the pulverization treatment can be made uniform to 0.3 to 3.0 μm.

前述の工程による粒径の均一化工程を特に望まない場合は、高温焼成・水和後の水酸化カルシウム(Ca(OH))の粉砕処理において、微粒子同士の再結合を防止すべく、同粉体の含水率を2,000ppm~3,500ppmの範囲になるよう強制乾燥機にて3~4時間乾燥工程を再度行うことが好ましく、最適には同粉体の含水率が、2,800ppmが望ましい。If the step of homogenizing the particle size by the above-mentioned step is not particularly desired, in the pulverization treatment of calcium hydroxide (Ca (OH) 2 ) after high-temperature firing and hydration, in order to prevent recombination between the fine particles, the same shall be applied. It is preferable to repeat the drying step for 3 to 4 hours with a forced dryer so that the water content of the powder is in the range of 2,000 ppm to 3,500 ppm, and the water content of the powder is optimally 2,800 ppm. Is desirable.

本実施例においては、上記の処理によって生成された水酸化カルシウムを、特殊微粉砕機(例えば、エアジェットミル装置)にセットして、平均粒径が0.5~3.0μm程度の微細粉末を生成する。 In this embodiment, the calcium hydroxide produced by the above treatment is set in a special fine pulverizer (for example, an air jet mill device), and a fine powder having an average particle size of about 0.5 to 3.0 μm is set. To generate.

(1-2)主原料として卵殻を使用する場合
主原料として卵殻を用いた場合の水酸化カルシウム粉末の製造プロセスも、上記に示した貝殻(海産)を主原料として用いた場合の製造プロセスとほぼ同様である。但し、卵殻の場合は前述の貝殻(海産)の場合と異なり、殻の厚みが非常に薄く質量も小さいため、焼成温度を低く設定し、また焼成時間も短く設定する。本実施例において主原料として卵殻を用いた場合は、焼成温度を摂氏825~950度程度にし、焼成時間は5~25分間程度(好適には6~8分間程度)とすることが望ましい。
(1-2) When eggshell is used as the main raw material The production process of calcium hydroxide powder when eggshell is used as the main raw material is also the same as the production process when the shell (seafood) shown above is used as the main raw material. It is almost the same. However, in the case of eggshell, unlike the case of the above-mentioned shell (seafood), the thickness of the shell is very thin and the mass is small, so the firing temperature is set low and the firing time is also set short. When eggshell is used as the main raw material in this example, it is desirable that the firing temperature is about 825 to 950 degrees Celsius and the firing time is about 5 to 25 minutes (preferably about 6 to 8 minutes).

また、卵殻の場合は貝殻(海産)と異なり原材料に含まれる不純物が少ないため、前述の貝殻の場合に比較して、ほぼ純粋な水酸化カルシウムを得ることが可能となる。なお、焼成後における微粉砕工程や、粉砕粒径などの各種のパラメータに関しては、前述した貝殻の場合の製造プロセスと同様であるが、卵殻内側膜は、たんぱく質のためこの卵殻内側膜を焼成前に取り除き卵殻のみの状態での焼成が望ましい。 Further, in the case of eggshell, unlike the case of shells (marine products), the amount of impurities contained in the raw materials is small, so that it is possible to obtain almost pure calcium hydroxide as compared with the case of the above-mentioned shells. The fine crushing process after firing and various parameters such as crushed particle size are the same as the manufacturing process for shells described above, but since the eggshell inner membrane is a protein, this eggshell inner membrane is before firing. It is desirable to bake only the eggshell after removing it.

(1-3)主原料として陸生貝を使用する場合
ここで生物由来の炭酸カルシウムとしては、天然或いは養殖を問わず、分類は腹足網有肺亜網柄眼目科の食用エスカルゴ(Escargot)(ブルゴーニュ種、トルコ種、プティ・グリ種)であり、養殖エスカルゴ殻を用いる。
(1-3) When terrestrial shellfish is used as the main raw material Here, the biological calcium carbonate is classified as edible escargot of gastropod pulmonary subretinal stylommatophora regardless of whether it is natural or aquaculture. Burgundy, Turkish, Petit Guri), using cultured escargot shells.

陸生貝殻を用いた水酸化カルシウム粉末の製造プロセスも、上記に示した貝殻(海産)を主原料として用いた場合の製造プロセスとほぼ同様である。但し、陸生貝殻の場合は前述の貝殻(海産)の場合と異なり、殻の厚みが非常に薄く質量も小さいため、焼成温度を低く設定し、また焼成時間も短く設定する。本実施例において主原料として陸生貝殻を用いた場合は、焼成温度を摂氏825~950度程度にし、焼成時間は5~25分間程度(好適には6~8分間程度)とすることが望ましい。 The production process of calcium hydroxide powder using terrestrial shells is almost the same as the production process when the shells (marine products) shown above are used as the main raw material. However, in the case of terrestrial shells, unlike the case of the above-mentioned shells (marine products), the thickness of the shells is very thin and the mass is small, so the firing temperature is set low and the firing time is also set short. When terrestrial shells are used as the main raw material in this example, it is desirable that the firing temperature is about 825 to 950 degrees Celsius and the firing time is about 5 to 25 minutes (preferably about 6 to 8 minutes).

(2)炭酸カルシウム微粉末の生成
本発明に基づく炭酸カルシウムは、その主原料として生物由来である卵殻や貝殻(海産)または、陸生貝殻等の炭酸カルシウムである。以下に、その炭酸カルシウム微粉末の生成方法の説明を行う。
(2-1)主原料として貝殻(海産)を使用する場合
本発明に用いられる炭酸カルシウム微粉末は、生物由来の炭酸カルシウムを所定の微粉砕方法によって微細粉末化したものである。
(2) Generation of Calcium Carbonate Fine Powder Calcium carbonate based on the present invention is calcium carbonate such as eggshells and shells (marine products) or terrestrial shells, which are of biological origin, as the main raw material thereof. The method for producing the calcium carbonate fine powder will be described below.
(2-1) When shells (marine products) are used as the main raw material The calcium carbonate fine powder used in the present invention is obtained by finely pulverizing biological calcium carbonate by a predetermined fine pulverization method.

ここで生物由来の炭酸カルシウムとしては、天然或いは養殖を問わず、例えばホタテの貝殻、ハマグリ貝殻、アサリ貝殻、ホッキ貝殻等の二枚貝との貝殻を利用することができるが、その他の珊瑚などを用いてもよい。但し、貝殻の組成物が均一であること、並びに供給量が極めて安定していることなどの点に鑑みれば、バイオマスである養殖用のホタテの貝殻を用いることが好ましい。 Here, as the biological calcium carbonate, shells with bivalves such as scallop shells, clam shells, lajonkairia lajon shells, and hokki shells can be used regardless of whether they are natural or cultured, but other coral and the like can be used. You may. However, in view of the fact that the composition of the shell is uniform and the supply amount is extremely stable, it is preferable to use the scallop shell for aquaculture, which is a biomass.

生物由来の炭酸カルシウムの組成は(CaCO)であり、本発明に用いられる炭酸カルシウム微粉末は、これをミル粉砕装置等により粒径を10~80μm程度に粉砕することによって得ることができる。The composition of biological calcium carbonate is (CaCO 3 ), and the calcium carbonate fine powder used in the present invention can be obtained by pulverizing the calcium carbonate fine powder to a particle size of about 10 to 80 μm with a mill pulverizer or the like.

(2-2)主原料として卵殻を使用する場合
本発明に用いられる炭酸カルシウム微粉末は、生物由来の炭酸カルシウムを所定の微粉砕方法によって微細粉末化したものである。
(2-2) When Eggshell is Used as the Main Raw Material The calcium carbonate fine powder used in the present invention is obtained by finely pulverizing biological calcium carbonate by a predetermined fine pulverization method.

主原料として卵殻を用いた場合の炭酸カルシウム粉末の製造プロセスも、上記に示した貝殻を主原料として用いた場合の微粉砕工程や、粉砕粒径などの各種のパラメータに関しても、上記した貝殻の場合の製造プロセスと同様であるが、卵殻内側膜を取り除き卵殻のみの状態で上記工程を行うのが望ましい。 Regarding the manufacturing process of calcium carbonate powder when eggshell is used as the main raw material, the fine crushing process when the shell is used as the main raw material, and various parameters such as the crushed particle size, the above-mentioned shell It is the same as the manufacturing process in the case, but it is desirable to perform the above step with the inner membrane of the eggshell removed and only the eggshell.

(2-3)主原料として陸生貝殻を使用する場合
主原料として陸生貝殻を用いた場合の炭酸カルシウム粉末の製造プロセスも、上記に示した貝殻を主原料として用いた場合の微粉砕工程や、粉砕粒径などの各種のパラメータに関しても、上記した貝殻の場合の製造プロセスと同様であるが、主原料である卵殻、貝殻(海産)陸生貝殻等に付着している微生物や雑菌、汚れ等の除去を行う。また、その微生物雑菌除去に本発明の水酸化カルシウムからなる粉末抗菌剤微粉末水溶液を用いる。その水溶液濃度は2%で約10分間浸透を行うのが望ましい。
(2-3) When terrestrial shells are used as the main raw material The manufacturing process of calcium carbonate powder when terrestrial shells are used as the main raw material also includes the fine pulverization process when the shells shown above are used as the main raw material. Various parameters such as crushed particle size are the same as the manufacturing process for shells described above, but the main raw materials such as eggshells, shells (marine), terrestrial shells, and other microorganisms, germs, and dirt are attached. Perform removal. Further, a fine powder aqueous solution of a powder antibacterial agent composed of calcium hydroxide of the present invention is used for removing the microbial germs. It is desirable that the aqueous solution has a concentration of 2% and permeates for about 10 minutes.

(3)木片(竹片を含む)及び紙(パルプ)等のセルロース質素材微粉末の生成
本発明に用いられるセルロース質素材微粉末は、主原料に特定性を持たず安全・安心である物質であればその使用が可能である。ここでは、木片、及び紙(パルプ)微粉末の生成方法の説明を行う。
(3) Generation of fine powder of cellulosic material such as wood chips (including bamboo pieces) and paper (pulp) The fine powder of cellulosic material used in the present invention is a safe and secure substance with no specific main raw material. If so, it can be used. Here, a method for producing wood chips and fine paper (pulp) powder will be described.

(3-1)主原料として木片(竹片を含む)を使用する場合
本発明に用いられるセルロース質素材微粉末において、木片を使用する場合は木片チップの乾燥工程が重要になる。木片の含水率は、一般に極めて高く乾燥材を除いては80%を超えるものがほとんどである。含水率が高いままの木片チップ等を用いての微粉砕化は困難であり、粉砕された木片粉をそのまま樹脂へ混錬すると、樹脂の物性を低下させる等の不具合を生ずるため強制的な乾燥工程が必要とされる。
(3-1) When a piece of wood (including a piece of bamboo) is used as the main raw material In the fine powder of the cellulosic material used in the present invention, when a piece of wood is used, the step of drying the piece of wood is important. The moisture content of wood chips is generally extremely high, and most of them exceed 80% except for desiccants. It is difficult to pulverize using wood chips with a high water content, and if the crushed wood powder is kneaded into resin as it is, problems such as deterioration of the physical properties of the resin will occur, so forced drying A process is required.

木片の乾燥は、強制的な乾燥機において含水率を15~35%まで低下させるべく強制乾燥を行う。因みに、好適な含水率は15~25%である。木材の樹種により異なるが、約30%以下が木片の繊維飽和点であることから含水率が30%以下のものを使用する。因みに、木片は繊維飽和点に達すると力学的性能(縦圧縮・横圧縮・硬さ縦引張・横引張・曲げ・せん断)が著しく向上する。 Wood chips are forcibly dried in a compulsory dryer to reduce the moisture content to 15 to 35%. Incidentally, the preferable water content is 15 to 25%. Although it depends on the type of wood, about 30% or less is the fiber saturation point of the piece of wood, so the one with a moisture content of 30% or less is used. By the way, when the wood piece reaches the fiber saturation point, its mechanical performance (longitudinal compression, lateral compression, hardness longitudinal tension, lateral tension, bending, shearing) is remarkably improved.

木片の粉砕においては、上記乾燥工程を経た木片をミル粉砕装置等により、粒径80~100μm程度に粉砕することによって、木片を主原料とした繊維質素材微粉末を得ることができる。 In crushing a piece of wood, a fine powder of a fibrous material using the piece of wood as a main raw material can be obtained by crushing the piece of wood that has undergone the above drying step to a particle size of about 80 to 100 μm with a mill crushing device or the like.

(3-2)主原料として紙片(パルプ)を使用する場合
本発明に用いられる繊維質素材微粉末として、紙片(パルプ)を使用する場合、紙片の乾燥工程は木片と比較して少なく、その含水率は保存状態により異なるが、通常で保存の場合は含水率が8~20%である。この場合、やはり強制的に乾燥機において含水率を8~10%まで乾燥を行う。粉砕においては、上記乾燥工程を得た紙片をミル粉砕装置等により、粒径を80~100μmに粉砕することによって繊維質素材微粉末を得ることができる。
(3-2) When a piece of paper (pulp) is used as the main raw material When a piece of paper (pulp) is used as the fine powder of the fibrous material used in the present invention, the drying step of the piece of paper is less than that of the piece of wood. The water content varies depending on the storage state, but in the case of normal storage, the water content is 8 to 20%. In this case, the moisture content is also forcibly dried in the dryer to 8 to 10%. In the pulverization, the fibrous material fine powder can be obtained by pulverizing the paper piece obtained in the above drying step to a particle size of 80 to 100 μm by a mill pulverizer or the like.

(4)農作物非食用部等のセルロース質素材微粉末の生成
本発明に用いられるセルロース質素材微粉末は、主原料にバイオマスである農作物非食用部の使用が可能である。ここでは、もみ殻微粉末の生成方法の説明を行う。
(4) Generation of Cellulose Material Fine Powder for Inedible Agricultural Products, etc. The cellulosic material fine powder used in the present invention can use an inedible part for agricultural products, which is biomass as the main raw material. Here, a method for producing fine rice husk powder will be described.

本発明に用いられるセルロース質素材微粉末として、バイオマスである農作物非食用部であるもみ殻を使用する場合の乾燥工程であるが、農作物非食用部のもみ殻は木片と比較して含水率が少なく、その含水率は保存状態により異なるが、通常で保存の場合は含水率が8.5~13.5%である。この場合、やはり含水率の安定化を図るために、強制的に乾燥機において含水率を8~10%まで乾燥を行う。粉砕においては、上記乾燥工程を得た農作物非食用部等のもみ殻をミル粉砕装置等により、粒径を80~100μmに粉砕することによって農作物非食用部のもみ殻セルロース質素材微粉末を得ることができる。 This is a drying process when using rice husks, which are inedible parts of agricultural products, which are biomass, as the fine powder of the cellulosic material used in the present invention. The water content is low, and the water content varies depending on the storage state, but in the case of normal storage, the water content is 8.5 to 13.5%. In this case, in order to stabilize the moisture content, the dryer is forcibly dried to a moisture content of 8 to 10%. In crushing, the rice husks of the non-edible part of the agricultural product obtained from the above drying step are crushed to a particle size of 80 to 100 μm by a mill crushing device or the like to obtain a fine powder of the cellulosic material of the rice husk of the non-edible part of the agricultural product. be able to.

(5)本発明に基づく粉末含有複合非分解性樹脂組成物
上記(1)の製造プロセスで得られた水酸化カルシウムからなる粉末抗菌剤微粉末と、(2)の製造プロセスで得られた炭酸カルシウム微粉末、あるいは(3)(4)の製造プロセスで得られた木片(竹片を含む)及び紙(パルプ)、農作物非食用部のもみ殻等のセルロース質素材微末を樹脂に混合することにより、抗菌性を有し、なおかつ樹脂の配合割合を減らし(樹脂を減少させた分は、(2)(3)(4)の製造プロセスで得られた炭酸カルシウム微粉末や、木片(竹片を含む)及び紙(パルプ)等のセルロース質素材微粉末で補う。)、製造コストを減少させた粉末含有複合非分解性樹脂組成物を得ることができる。
(5) Powder-containing composite non-decomposable resin composition based on the present invention Powder antibacterial agent fine powder made of calcium hydroxide obtained in the production process of (1) above, and carbon dioxide obtained in the production process of (2). Mixing fine powder of calcium carbonate or fine powder of cellulose material such as wood pieces (including bamboo pieces) and paper (pulp) obtained in the manufacturing process of (3) and (4), rice husks of non-edible parts of agricultural products with resin. As a result, it has antibacterial properties and the resin compounding ratio is reduced (the amount of reduced resin is the calcium carbonate fine powder obtained in the manufacturing processes of (2), (3) and (4) and wood pieces (bamboo pieces). (Including) and supplemented with fine powder of a cellulose material such as paper (pulp)), and a powder-containing composite non-decomposable resin composition with reduced production cost can be obtained.

本実施例においては、何れの原料をベースとした場合であっても、水酸化カルシウムからなる粉末抗菌剤微粉末の含有比率は、粉末含有樹脂組成物の総質量に対して0.5質量%~10.0質量%の範囲内に設定するが、更に好適な含有比率は、粉末含有樹脂組成物の総質量に対して3質量%~8.0質量%が最も望ましく、酸化カルシウム微粉末を用いる場合の含有量は、粉末含有複合非生分解性樹脂組成物の総質量に対して4.0質量%以下とする。 In this example, the content ratio of the powder antibacterial agent fine powder composed of calcium hydroxide is 0.5% by mass with respect to the total mass of the powder-containing resin composition, regardless of which raw material is used as the base. It is set in the range of about 10.0% by mass, but a more preferable content ratio is 3% by mass to 8.0% by mass with respect to the total mass of the powder-containing resin composition, and the calcium oxide fine powder is used. The content when used is 4.0% by mass or less with respect to the total mass of the powder-containing composite non-biodegradable resin composition.

また、他の混合物である微粉末は(2)の製造プロセスで得られた炭酸カルシウム微粉末、或いは(3)の製造プロセスで得られた木片及び紙(パルプ)等の繊維質素材微粉末又は、(4)の製造プロセスで得られた農作物非食用部のもみ殻セルロース質素材微粉末の一方、或いはその両方を含むものであっても良い。なお、各微粉末の含有比率は、粉末含有複合非分解性樹脂組成物の総質量に対して5.0質量%~60.0質量%の範囲内に設定することが好ましい。更に好適な含有比率は、粉末含有複合非分解性樹脂組成物の総質量に対して45.0質量%~52.0質量%が最も望ましい。樹脂において特にPP(ポリプロピレン)は耐衝撃性が低いが炭酸カルシウムを添加することにより耐衝撃性が高くなる論文もある。しかし、(2)、(3)、(4)の含有比率が60.0質量%を超えると混合する樹脂組成物の物性強度(引張強度・曲げ強度)を著しく低下させ、化学的性質変化の吸水性を高めてしまう。 The fine powder, which is another mixture, is the calcium carbonate fine powder obtained in the manufacturing process of (2), or the fine powder of fibrous material such as wood pieces and paper (pulp) obtained in the manufacturing process of (3). , (4) The rice husk cellulosic material fine powder of the non-edible portion of the agricultural product obtained in the production process may contain one or both of them. The content ratio of each fine powder is preferably set in the range of 5.0% by mass to 60.0% by mass with respect to the total mass of the powder-containing composite non-decomposable resin composition. A more preferable content ratio is most preferably 45.0% by mass to 52.0% by mass with respect to the total mass of the powder-containing composite non-decomposable resin composition. Among the resins, PP (polypropylene) has a low impact resistance, but there is a paper that the impact resistance is increased by adding calcium carbonate. However, when the content ratios of (2), (3), and (4) exceed 60.0% by mass, the physical strength (tensile strength / bending strength) of the mixed resin composition is significantly lowered, and the chemical properties change. It increases water absorption.

本実施例で用いられる樹脂組成物としては、バイオプラスチックであるポリ乳酸(PLA)、ポリグリコール酸(PGA)、ポリブチレンサクシネート(PBS)、ポリブチレンサクシネートアジペート(PBSA)、ポリブチレンアジペートテレフタレート(PBAT BASF)、ポリエチレンテレフタレートサクシネート(PETS)、ポリ(3‐ヒドロキシブチレート‐コ‐3‐ヒドロキシヘキサノエート(PHBH)の生分解性樹脂を用いることが可能であり、特に樹脂の選別は問わない。また、樹脂の性質に関しても特に限定するものではなく、各生分解性樹脂の混合樹脂も使用することが可能である。 The resin composition used in this example includes bioplastics such as polylactic acid (PLA), polyglycolic acid (PGA), polybutylene succinate (PBS), polybutylene succinate adipate (PBSA), and polybutylene adipate terephthalate. Biodegradable resins of (PBAT BASF), polyethylene terephthalate succinate (PETS), poly (3-hydroxybutyrate-co-3-hydroxyhexanoate (PHBH)) can be used, especially for resin selection. In addition, the properties of the resin are not particularly limited, and a mixed resin of each biodegradable resin can also be used.

(6)本発明に基づく粉末含有複合非生分解性樹脂組成物の応用製品
前述のように、本発明に基づく粉末含有複合非生分解性樹脂組成物は、強力な抗菌性・消臭性を有し、かつ人体に対し極めて高い安全性を有しているので、既存樹脂日用品に限らず、箸、スプーン、フォーク、ナイフ、皿、トレー、カップ等の食器として用いることが最適である。
(6) Applied Product of Powder-Containing Composite Non-Biodegradable Resin Composition Based on the Present Invention As described above, the powder-containing composite non-biodegradable resin composition based on the present invention has strong antibacterial and deodorant properties. Since it has and has extremely high safety to the human body, it is most suitable for use as tableware such as chopsticks, spoons, forks, knives, plates, trays, cups, etc., not limited to existing resin daily necessities.

例えば、現在、外食産業や仕出し弁当、コンビニ弁当においては、ワンウエイの割り箸が主流となっている。一部には、木製や竹製といった素材によるものも見受けられるが、雑菌消毒処理として危険性の高いケミカル処理がなされている。本発明による多機能性粉末含有複合非生分解性樹脂組成物の応用製品を利用すれば、コストパフォーマンスに優れ、同等の価格帯で安全性が高く、かつ可燃物としても廃棄処理が容易な様々の食器類を提供することができる。 For example, at present, one-way disposable chopsticks are the mainstream in the restaurant industry, catered lunches, and convenience store lunches. Some of them are made of materials such as wood and bamboo, but they are treated with highly dangerous chemicals as a disinfectant for germs. If the application product of the multifunctional powder-containing composite non-biodegradable resin composition according to the present invention is used, it is excellent in cost performance, highly safe in the same price range, and easy to dispose of as a combustible material. Tableware can be provided.

また、本発明に基づく粉末含有複合非生分解性樹脂組成物から成る箸は、その物性強度も十分に兼ね備えており、かつ高い抗菌性能も有しているため、外食産業において、現在の樹脂製箸の代わりとしても使用が可能である。 Further, the chopsticks made of the powder-containing composite non-biodegradable resin composition based on the present invention have sufficient physical strength and antibacterial performance, and therefore are made of the current resin in the food service industry. It can also be used as a substitute for chopsticks.

(7)本発明に用いられる水酸化カルシウムからなる粉末抗菌剤微粉末の抗菌・消臭効果
次に、本発明に基づく生物由来からなる水酸化カルシウムの抗菌・消臭効果の実証例について説明を行う。添付図面の図1(A)に(1)の製造プロセスで得られた水酸化カルシウムからなる粉末抗菌剤微粉末の抗菌効果に関する抗菌性試験(JIS-Z 1902:2015、菌液吸収法、準用)の結果を示す。
(7) Antibacterial / deodorant effect of fine powder of powdered antibacterial agent made of calcium hydroxide used in the present invention Next, a demonstration example of the antibacterial / deodorant effect of biologically derived calcium hydroxide based on the present invention will be described. conduct. FIG. 1 (A) of the attached drawing shows an antibacterial property test (JIS-Z 1902: 2015, bacterial solution absorption method, mutatis mutandis) regarding the antibacterial effect of a powder antibacterial agent fine powder composed of calcium hydroxide obtained in the manufacturing process of (1). ) Is shown.

図1の図表によれば、(1)の製造プロセスで得られた水酸化カルシウムは、黄色ブドウ球菌に対しては、その抗菌活性値が5.7、を示し、大腸菌に対しては、その抗菌活性値が6.1、という極めて高い数値を有することが示されており、その抗菌・防腐効果が有効であると認証されている。 According to the chart of FIG. 1, the calcium hydroxide obtained in the production process of (1) shows an antibacterial activity value of 5.7 against Staphylococcus aureus and its antibacterial activity against Escherichia coli. It has been shown to have an extremely high antibacterial activity value of 6.1, and its antibacterial and antiseptic effects have been certified to be effective.

また、本発明に基づく多機能性粉末含有複合非生分解性樹脂組成物の細菌類に対する繁殖抑止効果を視認できるデータとして、JIS・Z 2801:2010の抗菌性試験による試験結果を図2に示す。 Further, as data capable of visually recognizing the growth-suppressing effect of the multifunctional powder-containing composite non-biodegradable resin composition based on the present invention on bacteria, the test results by the antibacterial test of JIS · Z 2801: 2010 are shown in FIG. ..

図2の図表によれば、本発明の製造プロセスで得られた多機能性粉末含有複合非生分解性樹脂組成物は、黄色ブドウ球菌に対しては、その抗菌活性値が>4.7、を示し、大腸菌に対しては、その抗菌活性値が>5.9、という極めて高い数値を有することが示されており、その抗菌効果が有効であると認証されなお、同図表の数値は、一般財団法人「カケンテストセンター」(大阪府)による平成29年2月10日付の試験報告書の記載に基づいている。抗菌活性値とは、抗菌剤の細菌類に対する繁殖抑止効果を表したパラメータであり、一般に、抗菌活性値≧2.0であれば、その抗菌・防腐効果が有効であると認証されている。 According to the chart of FIG. 2, the multifunctional powder-containing composite non-biodegradable resin composition obtained in the production process of the present invention has an antibacterial activity value of> 4.7 against Staphylococcus aureus. It is shown that the antibacterial activity value of Escherichia coli has an extremely high value of> 5.9, and it is certified that the antibacterial effect is effective. It is based on the description of the test report dated February 10, 2017 by the general foundation "Kaken Test Center" (Osaka Prefecture). The antibacterial activity value is a parameter expressing the reproductive inhibitory effect of the antibacterial agent on bacteria, and generally, when the antibacterial activity value ≥ 2.0, the antibacterial / antiseptic effect is certified to be effective.

本発明の製造プロセスで得られた粉末含有複合非生分解性樹脂組成物の、消臭効果の実証例について説明を行う。添付図面の図3に消臭効果に関するガス除去性能評価試験の結果を示す。 An example of demonstrating the deodorizing effect of the powder-containing composite non-biodegradable resin composition obtained in the production process of the present invention will be described. FIG. 3 of the attached drawing shows the result of the gas removal performance evaluation test regarding the deodorizing effect.

図3の図表によれば、本発明の製造プロセスで得られた粉末含有複合非生分解性樹脂組成物の消臭効果は、イソ吉草酸ガスに対して24時間後のガス濃度減少率が、≧99%を示し、硫化水素ガスに対しては、6時間後のガス濃度減少率が、≧97%と極めて高い減少率を示し、その消臭効果が有効であると認証される。 According to the chart of FIG. 3, the deodorizing effect of the powder-containing composite non-biodegradable resin composition obtained in the production process of the present invention is that the gas concentration decrease rate after 24 hours with respect to isovaleric acid gas is determined. It shows ≧ 99%, and for hydrogen sulfide gas, the gas concentration reduction rate after 6 hours shows an extremely high reduction rate of ≧ 97%, and it is certified that the deodorizing effect is effective.

以上に説明したように本発明に基づく粉末含有樹脂組成物は、貝殻(海産)や卵殻、陸生貝殻などの天然生物由来の原料とした酸化カルシウム又は水酸化カルシウムからなる粉末抗菌剤微粉末を用いるので、人体に対しても有害な副作用やアレルギー反応を引き起こすことなく、食品類に対して優れた抗菌・消臭効果が実現できる。また、使用される樹脂組成物の比率も少ないため、製品のコストパフォーマンスが高く、かつ、その廃棄時における燃焼焼却処理においてもCO排出量が少なく環境に対する配慮がなされている。As described above, the powder-containing resin composition based on the present invention uses a powder antibacterial agent fine powder composed of calcium oxide or calcium hydroxide as a raw material derived from natural organisms such as shells (marine), eggshells, and terrestrial shells. Therefore, excellent antibacterial and deodorant effects on foods can be realized without causing harmful side effects or allergic reactions to the human body. In addition, since the ratio of the resin composition used is small, the cost performance of the product is high, and the CO 2 emission is small even in the combustion incinerator treatment at the time of disposal, so that consideration is given to the environment.

本実施形態では、生分解性樹脂組成物を使用しているため、化石等由来の従来の樹脂に比べて、環境負荷が少ない。具体的には、環境中に放置することによって分解されていくため除去の手間も不要であるし、焼却又は埋め立て等も不要である。このように、生分解性樹脂にしたことによって、従来に比べて極めて大きな利点がある。 In this embodiment, since the biodegradable resin composition is used, the environmental load is smaller than that of the conventional resin derived from fossils and the like. Specifically, since it is decomposed by being left in the environment, there is no need to take the trouble of removing it, and there is no need to incinerate or landfill it. As described above, the biodegradable resin has an extremely large advantage as compared with the conventional one.

なお、本発明の実施形態は、以上に説明した実施例に限定されるものではなく、例えば、各々の実施例を構成する各部位の形状や配置、或いはその素材などは、本発明の趣旨を逸脱することなく、現実の実施形態様に即して適宣変更ができるものであることは言うまでもない。 It should be noted that the embodiment of the present invention is not limited to the examples described above, and for example, the shape and arrangement of each part constituting each embodiment, the material thereof, and the like are the same as the gist of the present invention. It goes without saying that the invention can be changed according to the actual embodiment without deviation.

以上に説明した本発明の構成並びに方法は日用品や食器類の分野に限らず、抗菌・消臭効果を必要とする分野においてその利用が可能である。 The configuration and method of the present invention described above can be used not only in the fields of daily necessities and tableware, but also in fields requiring antibacterial and deodorant effects.

Claims (3)

卵殻もしくは貝殻(海産)または陸生貝殻を高温焼成し加水を施した水酸化カルシウムからなる粉末抗菌剤微粉末と、
卵殻もしくは貝殻(海産)または陸生貝殻の炭酸カルシウム微粉末と、
生分解性樹脂組成物と
を含む粉末含有複合非生分解性樹脂組成物であって、
前記水酸化カルシウム微粉末の含有量は、粉末含有複合非生分解性樹脂組成物の総質量に対して3.0質量%~7.0質量%であり、
前記炭酸カルシウム微粉末の含有量は、粉末含有複合非生分解性樹脂組成物の総質量に対して45.0質量%~52.0質量%であることを特徴とする
粉末含有複合非生分解性樹脂組成物。
Eggshell or shell (marine) or terrestrial shell is calcined at high temperature and watered with calcium hydroxide powder antibacterial agent fine powder,
Calcium carbonate fine powder of eggshell or shell (seafood) or terrestrial shell,
A powder-containing composite non-biodegradable resin composition containing a biodegradable resin composition.
The content of the calcium hydroxide fine powder is 3.0% by mass to 7.0% by mass with respect to the total mass of the powder-containing composite non-biodegradable resin composition.
The content of the calcium carbonate fine powder is 45.0% by mass to 52.0% by mass with respect to the total mass of the powder-containing composite non-biodegradable resin composition. Sex resin composition.
卵殻もしくは貝殻(海産)または陸生貝殻を高温焼成し加水を施した水酸化カルシウムからなる粉末抗菌剤微粉末と、
木片または紙繊維質素材微粉末と、
生分解性樹脂組成物と
を含む粉末含有複合非生分解性樹脂組成物であって、
前記水酸化カルシウム微粉末の含有量は、粉末含有複合非生分解性樹脂組成物の総質量に対して3.0質量%~7.0質量%であり、
前記繊維質素材微粉末の含有量は、粉末含有複合非生分解性樹脂組成物の総質量に対して45.0質量%~52.0質量%であることを特徴とする
粉末含有複合非生分解性樹脂組成物。
Eggshell or shell (marine) or terrestrial shell is calcined at high temperature and watered with calcium hydroxide powder antibacterial agent fine powder,
With a piece of wood or fine powder of paper fibrous material,
A powder-containing composite non-biodegradable resin composition containing a biodegradable resin composition.
The content of the calcium hydroxide fine powder is 3.0% by mass to 7.0% by mass with respect to the total mass of the powder-containing composite non-biodegradable resin composition.
The content of the fibrous material fine powder is 45.0% by mass to 52.0% by mass with respect to the total mass of the powder-containing composite non-biodegradable resin composition. Degradable resin composition.
卵殻もしくは貝殻(海産)または陸生貝殻を高温焼成し加水を施した水酸化カルシウムからなる粉末抗菌剤微粉末と、
農作物非食用部であるもみ殻の繊維質素材微粉末と、
生分解性樹脂組成物と
を含む粉末含有複合非生分解性樹脂組成物であって、
前記水酸化カルシウム微粉末の含有量は、粉末含有複合非生分解性樹脂組成物の総質量に対して3.0質量%~7.0質量%であり、
前記繊維質素材微粉末の含有量は、粉末含有複合非生分解性樹脂組成物の総質量に対して45.0質量%~52.0質量%であることを特徴とする
粉末含有複合非生分解性樹脂組成物。
Eggshell or shell (marine) or terrestrial shell is calcined at high temperature and watered with calcium hydroxide powder antibacterial agent fine powder,
Fine powder of fibrous material of rice husk, which is an inedible part of agricultural products,
A powder-containing composite non-biodegradable resin composition containing a biodegradable resin composition.
The content of the calcium hydroxide fine powder is 3.0% by mass to 7.0% by mass with respect to the total mass of the powder-containing composite non-biodegradable resin composition.
The content of the fibrous material fine powder is 45.0% by mass to 52.0% by mass with respect to the total mass of the powder-containing composite non-biodegradable resin composition. Degradable resin composition.
JP2019550102A 2017-11-02 2017-11-02 Powder-containing composite non-biodegradable resin composition, antibacterial tableware and antibacterial packaging material Active JP7104058B2 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/JP2017/039794 WO2019087363A1 (en) 2017-11-02 2017-11-02 Powder-containing composite non-biodegradable resin composition, antibacterial tableware, and antibacterial packaging material

Publications (2)

Publication Number Publication Date
JPWO2019087363A1 JPWO2019087363A1 (en) 2020-11-26
JP7104058B2 true JP7104058B2 (en) 2022-07-20

Family

ID=66333108

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2019550102A Active JP7104058B2 (en) 2017-11-02 2017-11-02 Powder-containing composite non-biodegradable resin composition, antibacterial tableware and antibacterial packaging material

Country Status (2)

Country Link
JP (1) JP7104058B2 (en)
WO (1) WO2019087363A1 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6802242B2 (en) * 2018-11-26 2020-12-16 Wm株式会社 Method for producing biodegradable resin composition
KR102544739B1 (en) * 2022-10-27 2023-06-20 주식회사 에쓰큐씨 Plastic Composition Comprising Using Calcium Carbonate From the Shell

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006219567A (en) 2005-02-09 2006-08-24 Mitsui Chemicals Inc Polyester resin composition
JP2008106171A (en) 2006-10-26 2008-05-08 Takahashi Gensaku Resin composition
JP2012111923A (en) 2010-11-22 2012-06-14 Shigeaki Maruo Insect/bird-proof biodegradable resin composition and method for producing the same
JP2013237764A (en) 2012-05-14 2013-11-28 Utsunomiya Univ Multifunctional biodegradable composite material
JP2018062579A (en) 2016-10-13 2018-04-19 茂明 丸尾 Multifunctional powder-containing resin composition

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08134361A (en) * 1994-09-13 1996-05-28 Tokuyama Corp Composite resin composition
JPH0959424A (en) * 1995-08-22 1997-03-04 Tokuyama Corp Resin composition
JP3579699B2 (en) * 1996-01-17 2004-10-20 チッソ株式会社 Thermoplastic polymer composition
JP3579700B2 (en) * 1996-01-17 2004-10-20 チッソ株式会社 Thermoplastic polymer composition
JPH09208742A (en) * 1996-02-06 1997-08-12 Chisso Corp Thermoplastic polymer composition
JPH09208741A (en) * 1996-02-06 1997-08-12 Chisso Corp Thermoplastic polymer composition
JPH1148436A (en) * 1997-08-05 1999-02-23 Shin Etsu Polymer Co Ltd Agricultural biodegradation sheet

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006219567A (en) 2005-02-09 2006-08-24 Mitsui Chemicals Inc Polyester resin composition
JP2008106171A (en) 2006-10-26 2008-05-08 Takahashi Gensaku Resin composition
JP2012111923A (en) 2010-11-22 2012-06-14 Shigeaki Maruo Insect/bird-proof biodegradable resin composition and method for producing the same
JP2013237764A (en) 2012-05-14 2013-11-28 Utsunomiya Univ Multifunctional biodegradable composite material
JP2018062579A (en) 2016-10-13 2018-04-19 茂明 丸尾 Multifunctional powder-containing resin composition

Also Published As

Publication number Publication date
JPWO2019087363A1 (en) 2020-11-26
WO2019087363A1 (en) 2019-05-09

Similar Documents

Publication Publication Date Title
WO2018070086A1 (en) Multifunctional powder-containing resin composition
US8852335B2 (en) Compostable container for storing fluids
KR20080080317A (en) Antifungal/antibacterial agent comprising two-step baked shell powder
JP7104058B2 (en) Powder-containing composite non-biodegradable resin composition, antibacterial tableware and antibacterial packaging material
AU2017361120B2 (en) A compostable tableware
Gupta et al. A review on biodegradable packaging films from vegetative and food waste
Sain Production of bioplastics and sustainable packaging materials from rice straw to eradicate stubble burning: A Mini-Review
WO2007142161A1 (en) Solid fuel and process for producing the same
Tabassum et al. Recent trends in nanocomposite packaging films utilising waste generated biopolymers: Industrial symbiosis and its implication in sustainability
KR102163944B1 (en) Complex decomposable sheet or vacuum formed product capable of maintaining freshness
US11608429B2 (en) Disposable eggshell eco-friendly material and manufacturing method
JP2012017401A (en) Antimicrobial coating and method for producing the same
CN106386523A (en) Fragrant type cat litter added with hyacinthus orientalis and processing technology thereof
KR101895794B1 (en) Functional polymer plastic comprising fullerene and phytoncide, and preparation method thereof
JP2014012752A (en) Multifunctional resin inclusion paper composition
KR102167839B1 (en) Composition for biomass sheet and functional biomass sheet using thereof
Dada et al. Production of biodegradable composites from agricultural waste
KR101545288B1 (en) Eco friendly material pellet having good maintenance effect of freshness, and manufacturing method thereof
JPWO2004018555A1 (en) Biodegradable resin composition
KR100768067B1 (en) Method for preparing natural antibacterial container made by foaming
JP5389470B2 (en) Preservation method for high water content organic matter and solid fuel produced from high water content organic matter
CN202496875U (en) Environment-protective lunchbox
Mielcarek¹ et al. Biodegradable and bio-based thermoplastics as sustainable materials for packaging production
Kumar et al. Agro-Waste Derived Biopolymers and Biocomposites: Innovations and Sustainability in Food Packaging
EP4374981A1 (en) Method of producing containers or packaging

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20200928

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20210831

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20211012

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20220201

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20220221

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20220705

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20220707

R150 Certificate of patent or registration of utility model

Ref document number: 7104058

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150