JP7101078B2 - Contact members, their manufacturing methods, and push button switch members - Google Patents

Contact members, their manufacturing methods, and push button switch members Download PDF

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JP7101078B2
JP7101078B2 JP2018150953A JP2018150953A JP7101078B2 JP 7101078 B2 JP7101078 B2 JP 7101078B2 JP 2018150953 A JP2018150953 A JP 2018150953A JP 2018150953 A JP2018150953 A JP 2018150953A JP 7101078 B2 JP7101078 B2 JP 7101078B2
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contact
precious metal
contact member
rubber
metal layer
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泰寛 武藤
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Shin Etsu Polymer Co Ltd
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Description

本発明は、接点部材および当該接点部材の製造方法、ならびに当該接点部材を備える押釦スイッチ用部材に関する。 The present invention relates to a contact member, a method for manufacturing the contact member, and a push button switch member provided with the contact member.

従来から、回路基板上の接点に対して接離可能な押釦スイッチ用部材として、金めっき接点を備えたものが知られている(特許文献1を参照)。また、金めっき接点と回路基板上の接点との間に異物が存在することによる導通不良が生じることを防止するため、金めっき接点に孔を備えた押釦スイッチ用部材も知られている(特許文献2を参照)。さらに、回路基板上のダストやオイルステインの影響を受けにくい低コストで長寿命な押釦スイッチ用部材を得るため、金属シート状にアイランド状に金めっきを施し、金めっきの領域以外をエッチングして凹部となした押釦スイッチ用部材も知られている(特許文献3を参照)。 Conventionally, as a member for a push button switch that can be attached to and detached from a contact on a circuit board, a member provided with a gold-plated contact has been known (see Patent Document 1). Further, in order to prevent conduction failure due to the presence of foreign matter between the gold-plated contact and the contact on the circuit board, a push button switch member having a hole in the gold-plated contact is also known (patented). See Document 2). Furthermore, in order to obtain a low-cost, long-life push button switch member that is not easily affected by dust and oil stains on the circuit board, the metal sheet is gold-plated in an island shape and the areas other than the gold-plated area are etched. A member for a push button switch having a concave portion is also known (see Patent Document 3).

特開平07-014454号公報Japanese Unexamined Patent Publication No. 07-014454 特開2010-113936号公報Japanese Unexamined Patent Publication No. 2010-11936 US2016/0372276A1US2016 / 0372276A1

しかし、上記公知の押釦スイッチ用部材には、次のような問題がある。特許文献1に開示される押釦スイッチ用部材は、上述したように、回路基板上の異物によって導通不良が生じやすい。特許文献2に開示される押釦スイッチ用部材は、接点の面内に孔が開いているので、ゴムと接点とを接着したときに、接着剤が孔を埋めてしまい、異物に対する導通不良の効果が失われてしまう。さらに、特許文献2に開示される押釦スイッチ用部材は、孔を有する分だけ接点の面積が少なくなるので、導通不良を生じるリスクが高い。 However, the above-mentioned known push button switch member has the following problems. As described above, the push button switch member disclosed in Patent Document 1 is prone to conduction failure due to foreign matter on the circuit board. Since the push button switch member disclosed in Patent Document 2 has a hole in the surface of the contact, when the rubber and the contact are adhered, the adhesive fills the hole, and the effect of poor continuity to foreign matter is obtained. Will be lost. Further, since the push button switch member disclosed in Patent Document 2 has a hole, the contact area is reduced, so that there is a high risk of conduction failure.

本発明は、上記課題を解決すること、すなわち、回路基板上の異物の影響を受けにくく、接点の面積を減らすことなく高い導通を実現可能な接点部材および当該接点部材を備える押釦スイッチ用部材を提供することを目的とする。 The present invention solves the above-mentioned problems, that is, a contact member which is not easily affected by foreign matter on a circuit board and can realize high conduction without reducing the contact area, and a push button switch member provided with the contact member. The purpose is to provide.

(1)上記目的を達成するための一実施形態に係る接点部材は、一端に凹凸状の表面を有する導電接点を備え、前記凹凸状の表面を構成する複数個の凸部は、外方向に突出して、かつ先端を曲面若しくは平面とする凸部であって、前記先端が前記平面の部分を有する場合に、前記平面の部分の面積は、前記導電接点の平面投射面積から前記平面の部分の面積を除く領域の面積よりも小さい。 (1) The contact member according to the embodiment for achieving the above object is provided with a conductive contact having an uneven surface at one end, and a plurality of convex portions constituting the uneven surface are outwardly oriented. When it is a convex portion that protrudes and has a curved or flat tip, and the tip has a flat portion, the area of the flat portion is from the plane projection area of the conductive contact to the flat portion. It is smaller than the area of the area excluding the area.

(2)別の実施形態に係る接点部材では、好ましくは、前記導電接点は貴金属の層である。 (2) In the contact member according to another embodiment, the conductive contact is preferably a layer of a precious metal.

(3)別の実施形態に係る接点部材は、好ましくは、前記貴金属の層における前記凸部の反対側の面に、非貴金属体、ゴム状弾性体を順に備える (3) The contact member according to another embodiment preferably includes a non-precious metal body and a rubber-like elastic body in this order on the surface of the precious metal layer opposite to the convex portion.

(4)別の実施形態に係る接点部材では、好ましくは、前記ゴム状弾性体と前記非貴金属体との第1接合面、および前記非貴金属体と前記貴金属の層との第2接合面がともに凹凸状である (4) In the contact member according to another embodiment, preferably, the first joint surface between the rubber-like elastic body and the non-precious metal body and the second joint surface between the non-precious metal body and the noble metal layer are formed. Both are uneven

(5)本発明の一実施形態に係る接点部材の製造方法は、上述のいずれかの接点部材を製造する方法であって、導電接点に凹凸状の表面を形成するための金型を、前記導電接点の表面にプレスして前記凹凸状の表面を形成するプレス工程を含む。 (5) The method for manufacturing a contact member according to an embodiment of the present invention is a method for manufacturing any of the above-mentioned contact members, wherein a mold for forming an uneven surface on a conductive contact is formed. It includes a pressing step of pressing on the surface of a conductive contact to form the uneven surface.

(6)別の実施形態に係る接点部材の製造方法は、好ましくは、前記プレス工程に先立ち、非貴金属体の表面に、前記導電接点としての貴金属の層を形成する貴金属層形成工程と、前記非貴金属体とゴム状弾性体とを接合する接合工程とを、さらに行う。 (6) The method for manufacturing a contact member according to another embodiment preferably includes a noble metal layer forming step of forming a noble metal layer as the conductive contact on the surface of a non-noble metal body prior to the pressing step, and the above-mentioned. Further, a joining step of joining the non-precious metal body and the rubber-like elastic body is performed.

(7)別の実施形態に係る接点部材の製造方法は、好ましくは、前記プレス工程より後に、前記接点部材の外形に打ち抜く打ち抜き工程を、さらに含む。 (7) The method for manufacturing a contact member according to another embodiment preferably further includes a punching step of punching the outer shape of the contact member after the pressing step.

(8)本発明の一実施形態に係る押釦スイッチ用部材は、上述のいずれかの接点部材を備える。 (8) The push button switch member according to the embodiment of the present invention includes any of the above-mentioned contact members.

本発明によれば、回路基板上の異物の影響を受けにくく、接点の面積を減らすことなく高い導通を実現できる。 According to the present invention, it is not easily affected by foreign matter on the circuit board, and high conduction can be realized without reducing the contact area.

図1は、本発明の第1実施形態に係る接点部材の斜視図(1A)および該接点部材の平面図(1B)をそれぞれ示す。FIG. 1 shows a perspective view (1A) of a contact member according to the first embodiment of the present invention and a plan view (1B) of the contact member, respectively. 図2は、図1(1B)のA-A線で接点部材を切断した際のA-A線断面図およびその拡大図を示す。FIG. 2 shows a cross-sectional view taken along the line AA and an enlarged view thereof when the contact member is cut along the line AA of FIG. 1 (1B). 図3は、回路基板の接点の表面に異物が存在する場合に、接点部材の貴金属の層が接点に接触する状況を示す。FIG. 3 shows a situation in which a layer of precious metal of a contact member comes into contact with a contact when a foreign substance is present on the surface of the contact of the circuit board. 図4は、本発明の第2実施形態に係る接点部材の図1(1B)と同視の平面図(4A)および当該平面図において凸部およびその先端に存在する平面の部分を区別可能に表した図(4B)をそれぞれ示す。FIG. 4 is a plan view (4A) of the contact member according to the second embodiment of the present invention, which is the same as that of FIG. The figure (4B) is shown. 図5は、図4(4A)のA-A線で接点部材を切断した際のA-A線断面図を示す。FIG. 5 shows a cross-sectional view taken along the line AA when the contact member is cut along the line AA of FIG. 4 (4A). 図6は、図1の接点部材の変形例1(6A)および変形例2(6B)の図2と同視の断面図をそれぞれ示す。FIG. 6 shows a cross-sectional view of the contact member of FIG. 1 in the same view as FIG. 2 of the modified example 1 (6A) and the modified example 2 (6B), respectively. 図7は、本発明の実施形態に係る接点部材を製造する主な工程のフローを示す。FIG. 7 shows a flow of a main process for manufacturing a contact member according to an embodiment of the present invention. 図8は、図7のフローにおける各工程を断面図で示す。FIG. 8 is a cross-sectional view showing each step in the flow of FIG. 7. 図9は、図1の接点部材を備える押釦スイッチ用部材の縦断面図を示す。FIG. 9 shows a vertical cross-sectional view of a push button switch member including the contact member of FIG.

次に、本発明の実施形態について、図面を参照して説明する。なお、以下に説明する実施形態は、特許請求の範囲に係る発明を限定するものではなく、また、実施形態の中で説明されている諸要素及びその組み合わせの全てが本発明の解決手段に必須であるとは限らない。 Next, an embodiment of the present invention will be described with reference to the drawings. It should be noted that the embodiments described below do not limit the invention according to the claims, and all of the elements and combinations thereof described in the embodiments are indispensable for the means for solving the present invention. It is not always the case.

1.接点部材
(第1実施形態)
図1は、本発明の第1実施形態に係る接点部材の斜視図(1A)および該接点部材の平面図(1B)をそれぞれ示す。図2は、図1(1B)のA-A線で接点部材を切断した際のA-A線断面図およびその拡大図を示す。
1. 1. Contact member (first embodiment)
FIG. 1 shows a perspective view (1A) of a contact member according to the first embodiment of the present invention and a plan view (1B) of the contact member, respectively. FIG. 2 shows a cross-sectional view taken along the line AA and an enlarged view thereof when the contact member is cut along the line AA of FIG. 1 (1B).

本実施形態に係る接点部材1は、一端に凹凸状の表面31を有する導電接点を備える。凹凸状の表面31を構成する複数個の凸部32は、外方向に突出して、かつ先端を曲面とする凸部である。ここでいう「外方向」は、凹凸状の表面31から外に向かう方向をいう。接点部材1の導電接点は、好ましくは、貴金属の層30である。また、接点部材1は、好ましくは、貴金属の層30における凹凸状の表面31と反対側の面に、非貴金属体20、ゴム状弾性体10を順に備える。貴金属の層30、非貴金属体20およびゴム状弾性体10は、好ましくは、ゴム状弾性体10から貴金属の層30に向かって厚さが薄くなるが、ゴム状弾性体10より非貴金属体20の方が厚くても良い。 The contact member 1 according to the present embodiment includes a conductive contact having an uneven surface 31 at one end. The plurality of convex portions 32 constituting the uneven surface 31 are convex portions that project outward and have a curved surface at the tip. The "outward direction" here means a direction toward the outside from the uneven surface 31. The conductive contact of the contact member 1 is preferably a precious metal layer 30. Further, the contact member 1 preferably includes a non-precious metal body 20 and a rubber-like elastic body 10 in this order on a surface of the noble metal layer 30 opposite to the uneven surface 31. The noble metal layer 30, the non-precious metal body 20, and the rubber-like elastic body 10 preferably become thinner from the rubber-like elastic body 10 toward the noble metal layer 30, but the non-precious metal body 20 is more than the rubber-like elastic body 10. May be thicker.

この実施形態において、凹凸状の表面31は、好ましくは、平坦面(接点部材1を、凹凸状の表面31を上向きに静置したときに水平となる面)に、半球面状の凸部32を複数個備える。凸部32の形状は、半球面以外の如何なる突出曲面でも良い。凸部32は、凹凸状の表面31が接触する平面に対して点接触を可能とする構成部である。凸部32の周囲に存在する平坦面は、凹凸状の表面31における凹部33を意味する。なお、凹部33は、平坦面には限定されず、水平に対して所定の鋭角で傾斜する傾斜面、波面、半球状の内凹面、円錐状あるいは角錐状の凹部等の如何なる形状の部位でも良い。 In this embodiment, the concave-convex surface 31 is preferably a hemispherical convex portion 32 on a flat surface (a surface in which the contact member 1 becomes horizontal when the concave-convex surface 31 is allowed to stand upward). Is provided with a plurality of. The shape of the convex portion 32 may be any protruding curved surface other than the hemispherical surface. The convex portion 32 is a constituent portion that enables point contact with a flat surface to which the uneven surface 31 contacts. The flat surface existing around the convex portion 32 means the concave portion 33 on the uneven surface 31. The concave portion 33 is not limited to a flat surface, and may be a portion having any shape such as an inclined surface inclined at a predetermined acute angle with respect to the horizontal surface, a wave surface, a hemispherical inner concave surface, a conical or pyramidal concave portion, or the like. ..

図2に示すように、凸部32同士の間隔P(凸部32,32の頂点間の距離)は、好ましくは、凸部32の底部直径Dより大きい。凹部33が所定の間隔をもった領域だからである。ただし、後述するように、凹部33をライン状の谷間とし、P=Dの凹凸状の表面31を構成しても良い。凹凸状の表面31は、例えば、P=0.5~2.0mm、D=0.2~0.6mm、凸部32の平坦面(ここでは凹部33)からの高さ=0.1~1.0mmになるように形成できる。凸部32は、凹凸状の表面31内において、どのように配置されていても良い。例えば、凸部32は、凹凸状の表面31の平面視において、格子状、同心円状のような規則正しい配置構造にて形成されても良く、それとは逆に不規則な配置構造にて形成されていても良い。さらに、複数個の凸部32は、互いに同じ形状あるいは同じ寸法を有していても良く、それとは逆に少なくとも1つの凸部32が他の凸部32と異なる形状あるいは寸法を有していても良い。 As shown in FIG. 2, the distance P between the convex portions 32 (distance between the vertices of the convex portions 32, 32) is preferably larger than the bottom diameter D of the convex portions 32. This is because the recesses 33 are regions having a predetermined interval. However, as will be described later, the recess 33 may be a line-shaped valley to form a concave-convex surface 31 with P = D. The uneven surface 31 has, for example, P = 0.5 to 2.0 mm, D = 0.2 to 0.6 mm, and the height of the convex portion 32 from the flat surface (here, the concave portion 33) = 0.1 to. It can be formed to be 1.0 mm. The convex portion 32 may be arranged in any way within the uneven surface 31. For example, the convex portion 32 may be formed in a regular arrangement structure such as a grid pattern or a concentric circle shape in a plan view of the uneven surface 31, and conversely, the convex portion 32 is formed in an irregular arrangement structure. May be. Further, the plurality of convex portions 32 may have the same shape or the same dimensions as each other, and conversely, at least one convex portion 32 has a different shape or dimension from the other convex portions 32. Is also good.

接点部材1において、好ましくは、ゴム状弾性体10と非貴金属体20との第1接合面15、および非貴金属体20と貴金属の層30との第2接合面25は、共に凹凸状である。かかる構成は、後述する接点部材1の製造工程に主に起因する。ただし、当該製造方法に依らず、凹凸状の第1接合面15および第2接合面25を形成することもできる。例えば、次のような製造方法を用いて、第1接合面15および第2接合面25を有する接点部材1を製造することもできる。一端の面を凹凸状にしたゴム状弾性体10と、ゴム状弾性体10の当該一端の面に密着可能な凹凸状の面を持つ非貴金属体20とを互いの凹凸状の面にて接合し、非貴金属体20の他端に別の凹凸状の面を形成しておき、そこに貴金属の層30をコートする。 In the contact member 1, preferably, the first joint surface 15 between the rubber-like elastic body 10 and the non-precious metal body 20 and the second joint surface 25 between the non-precious metal body 20 and the noble metal layer 30 are both uneven. .. This configuration is mainly due to the manufacturing process of the contact member 1 described later. However, it is also possible to form the uneven first joint surface 15 and the second joint surface 25 regardless of the manufacturing method. For example, the contact member 1 having the first joint surface 15 and the second joint surface 25 can be manufactured by using the following manufacturing method. A rubber-like elastic body 10 having an uneven surface at one end and a non-precious metal body 20 having an uneven surface that can be in close contact with the surface of the one end of the rubber-like elastic body 10 are joined to each other on the uneven surface. Then, another uneven surface is formed on the other end of the non-precious metal body 20, and the precious metal layer 30 is coated there.

(1)ゴム状弾性体
ゴム状弾性体10は、弾性変形可能な材料、いわゆるエラストマーであれば、天然ゴム、合成ゴム、さらには合成樹脂であっても良い。ゴム状弾性体10の好ましい材料は、シリコーンゴム、ウレタンゴム、イソプレンゴム、エチレンプロピレンゴム、天然ゴム、エチレンプロピレンジエンゴム、ニトリルゴム(NBR)あるいはスチレンブタジエンゴム(SBR)等の熱硬化性エラストマー; ウレタン系、エステル系、スチレン系、オレフィン系、ブタジエン系、フッ素系等の熱可塑性エラストマー、あるいはそれらの複合物等を含む。これらの中でも、ゴム状弾性体10の材料としては、シリコーンゴムあるいはウレタンゴムがより好ましい。
(1) Rubber-like elastic body The rubber-like elastic body 10 may be a material that can be elastically deformed, that is, a natural rubber, a synthetic rubber, or a synthetic resin as long as it is an elastomer. Preferred materials for the rubber-like elastic body 10 are thermosetting elastomers such as silicone rubber, urethane rubber, isoprene rubber, ethylene propylene rubber, natural rubber, ethylene propylene diene rubber, nitrile rubber (NBR) or styrene butadiene rubber (SBR); Includes urethane-based, ester-based, styrene-based, olefin-based, butadiene-based, fluorine-based and other thermoplastic elastomers, or composites thereof. Among these, silicone rubber or urethane rubber is more preferable as the material of the rubber-like elastic body 10.

ゴム状弾性体10は、この実施形態では、直径より厚さの小さい円板形状であるが、円板以外の形態、例えば、直径以上の厚さを持つ円柱、あるいは一端面を三角形あるいは四角形以上の多角形とする多角形の板若しくは多角柱の形状を有する部材でも良い。 In this embodiment, the rubber-like elastic body 10 has a disk shape having a thickness smaller than the diameter, but has a form other than the disk, for example, a cylinder having a thickness equal to or larger than the diameter, or a triangle or a polygon having one end surface thereof. A member having the shape of a polygonal plate or a polygonal column may be used.

(2)非貴金属体
非貴金属体20は、貴金属の層30と異なる材料であって、好ましくは貴金属を主材としないものであれば、特に制約はないが、ニッケル(Ni)、銅(Cu)、亜鉛(Zn)、錫(Sn)、タングステン(W)、ステンレススチール(SUS)のいずれ一種あるいはそれらの任意の合金から好適に成る。非貴金属体20の一例としては、Cu、Ni、Znを主とする合金(いわゆる「洋白」と称する合金)からより好適に構成される。また、非貴金属体20(例えば、Cuあるいは洋白)の表面に、下地めっき層(Niを主とするめっき層)を形成してから、下記の貴金属の層30を形成することもできる。下地めっき層を構成する好適な金属としては、Cu、Zn、Sn、Cr、NiおよびAgを含む合金を例示でき、非貴金属体20として洋白を用いる場合には、洋白の表面に、Zn、CuおよびCrを含む合金から成る下地めっき層を形成するのが好ましく、Ni、AgおよびSnを含む合金(ただし、Agは主材ではない。)から成る下地めっき層を形成するのがより好ましい。また、貴金属の層30としてAuを用いる場合には、下地めっき層として、CuあるいはNiが好ましく、特にNiが好ましい。このとき、CuあるいはNi以外の金属がわずかに含まれていても良い。非貴金属体20は、ゴム状弾性体10と同様に、直径より厚さの小さい円板形状であるが、円板以外の形態でも良い。
(2) Non-precious metal body The non-precious metal body 20 is not particularly limited as long as it is a material different from the noble metal layer 30 and preferably does not contain a noble metal as a main material, but is not particularly limited, but is nickel (Ni) or copper (Cu). ), Zinc (Zn), tin (Sn), tungsten (W), stainless steel (SUS), or any alloy thereof. As an example of the non-precious metal body 20, it is more preferably composed of an alloy mainly composed of Cu, Ni and Zn (a so-called “nickel silver” alloy). Further, it is also possible to form a base plating layer (plating layer mainly composed of Ni) on the surface of the non-precious metal body 20 (for example, Cu or nickel silver), and then form the following noble metal layer 30. As a suitable metal constituting the base plating layer, an alloy containing Cu, Zn, Sn, Cr, Ni and Ag can be exemplified, and when Western white is used as the non-precious metal body 20, Zn is displayed on the surface of Western white. It is preferable to form a base plating layer made of an alloy containing Cu and Cr, and more preferably to form a base plating layer made of an alloy containing Ni, Ag and Sn (however, Ag is not the main material). .. When Au is used as the noble metal layer 30, Cu or Ni is preferable as the base plating layer, and Ni is particularly preferable. At this time, a metal other than Cu or Ni may be slightly contained. Like the rubber-like elastic body 10, the non-precious metal body 20 has a disk shape having a thickness smaller than the diameter, but may have a form other than the disk.

(3)貴金属の層
貴金属の層30は、金(Au)、白金(Pt)、銀(Ag)、パラジウム(Pd)、ロジウム(Rh)、イリジウム(Ir)、ルテニウム(Ru)またはオスミウム(Os)の一種若しくは複数、あるいはこれら例示の金属を主とする合金から成る。貴金属の層30は、好ましくは、導電性に優れ、低硬度で塑性変形しやすく、薄膜形成容易な材料から構成され、例えば、Auからより好ましく構成される。また、Auにコバルト(Co)あるいはNiを添加した硬質金めっきの他、Pd-Ni合金(Pdに対して少量のNiを添加した合金)も好適に例示できる。
(3) Precious metal layer The precious metal layer 30 is composed of gold (Au), platinum (Pt), silver (Ag), palladium (Pd), rhodium (Rh), iridium (Ir), ruthenium (Ru) or osmium (Os). ), Or an alloy mainly composed of these exemplified metals. The noble metal layer 30 is preferably made of a material having excellent conductivity, low hardness, easy plastic deformation, and easy thin film formation, and is more preferably made of, for example, Au. Further, in addition to hard gold plating in which cobalt (Co) or Ni is added to Au, a Pd—Ni alloy (an alloy in which a small amount of Ni is added to Pd) can be preferably exemplified.

図3は、回路基板の接点の表面に異物が存在する場合に、接点部材の貴金属の層が接点に接触する状況を示す。 FIG. 3 shows a situation in which a layer of precious metal of a contact member comes into contact with a contact when a foreign substance is present on the surface of the contact of the circuit board.

回路基板40上に形成された接点41の上に、接点部材1と接点41との電気的な接続を阻害する異物M(絶縁性若しくは絶縁性とまでは言えないまでも接点41やそれと接触する導電接点よりも電気抵抗の大きな異物)が存在する場合、接点部材1の貴金属の層30の凹凸状の表面31の形状が異物Mを凹部33に導くのに寄与する。貴金属の層30の凹凸状の表面31に形成されている複数個の凸部32は半球面の形状を有しており、接点41に対して点接触を可能とするからである。異物Mは、凸部32の頂部近傍にて接点41と凸部32との間に挟まれると、図3の上方の図中の矢印で示すように凹部33に強制的に動かされる。この結果、凸部32と接点41とが電気的に接続容易になる。凸部32は、接点41の方向に突出する曲面で形成されている。このため、異物Mは、凸部32と接点41との間に挟まれない凹部32内の任意位置までスムーズに移動可能である。なお、ここでいう異物Mの一般的な大きさは、凹部33の内部に収まる大きさである。 On the contact 41 formed on the circuit board 40, a foreign substance M (insulation or contact, if not insulating) that hinders the electrical connection between the contact member 1 and the contact 41 comes into contact with the contact 41 or the contact 41. When a foreign substance having an electric resistance larger than that of the conductive contact is present, the shape of the uneven surface 31 of the noble metal layer 30 of the contact member 1 contributes to guiding the foreign substance M to the recess 33. This is because the plurality of convex portions 32 formed on the uneven surface 31 of the precious metal layer 30 have a hemispherical shape and enable point contact with the contact 41. When the foreign matter M is sandwiched between the contact point 41 and the convex portion 32 near the top of the convex portion 32, the foreign matter M is forcibly moved to the concave portion 33 as shown by an arrow in the upper part of FIG. As a result, the convex portion 32 and the contact 41 can be easily electrically connected. The convex portion 32 is formed by a curved surface protruding in the direction of the contact 41. Therefore, the foreign matter M can smoothly move to an arbitrary position in the concave portion 32 that is not sandwiched between the convex portion 32 and the contact point 41. The general size of the foreign matter M referred to here is a size that fits inside the recess 33.

(第2実施形態)
次に、第2実施形態に係る接点部材について説明する。なお、第1実施形態と共通する部分については、重複した説明を省略することがある。
(Second Embodiment)
Next, the contact member according to the second embodiment will be described. It should be noted that duplicate explanations may be omitted for the parts common to the first embodiment.

図4は、本発明の第2実施形態に係る接点部材の図1(1B)と同視の平面図(4A)および当該平面図において凸部およびその先端に存在する平面の部分を区別可能に表した図(4B)をそれぞれ示す。 FIG. 4 is a plan view (4A) of the contact member according to the second embodiment of the present invention, which is the same as that of FIG. The figure (4B) is shown.

第2実施形態に係る接点部材1aは、凸部32の先端に平面の部分32aを備える点で第1実施形態に係る接点部材1と異なり、その他の部分を共通とする。凹凸状の表面31を構成する複数個の凸部32は、外方向に突出して、かつ先端を平面とする凸部である。平面の部分32aの面積(S1)は、貴金属の層30の凹凸状の表面31の平面投射面積(S)から平面の部分32aの面積(S1)を除く領域の面積(S2)よりも小さい。「平面投射面積」は、平面視面積とも称し、例えば、接点部材1,1aを回路基板40上に投影するときの対象部分(凹凸状の表面31、凹部33など)の投射面積(若しくは投影面積とも称しても良い)をいう。凸部32は、その先端に平面の部分32aを備えているため、接点41に面接触可能である。 The contact member 1a according to the second embodiment is different from the contact member 1 according to the first embodiment in that a flat portion 32a is provided at the tip of the convex portion 32, and other portions are common. The plurality of convex portions 32 constituting the uneven surface 31 are convex portions that project outward and have a flat tip. The area (S1) of the flat portion 32a is smaller than the area (S2) of the region excluding the area (S1) of the flat portion 32a from the plane projection area (S) of the uneven surface 31 of the noble metal layer 30. The "planar projection area" is also referred to as a plan view area, and for example, the projection area (or projection area) of the target portion (concave-convex surface 31, concave portion 33, etc.) when the contact members 1, 1a are projected onto the circuit board 40. It may also be called). Since the convex portion 32 is provided with a flat portion 32a at its tip, it can be surface-contacted with the contact 41.

図4では、平坦面である凹部33を白色、凸部32の先端にある平面の部分32a(F)を黒色、凸部32の曲面(C)を黒点の分散でそれぞれ示している。曲面(C)は、異物Mと接したときに凹部33に導きやすい部分である。平面の部分32a(F)は、異物Mを接点41との間で挟む可能性のある領域である。黒色で示す平面(F)の総面積(S1)を、凹凸状の表面31の平面投射面積(S)に対して50%未満にする、すなわち、曲面(C)と凹部33の平面上投射面積(=S2)よりS1を小さくすることにより、凹部33に収まる大きさの1個の異物Mが凹凸状の表面31の中に存在したときでも、接点41に対する導通不良になる確率を50%未満に低減するという目的を達成することができる。 In FIG. 4, the concave portion 33, which is a flat surface, is shown in white, the flat portion 32a (F) at the tip of the convex portion 32 is shown in black, and the curved surface (C) of the convex portion 32 is shown by dispersion of black dots. The curved surface (C) is a portion that easily leads to the recess 33 when it comes into contact with the foreign matter M. The flat portion 32a (F) is a region where the foreign matter M may be sandwiched between the contact point 41 and the foreign matter M. The total area (S1) of the plane (F) shown in black is less than 50% of the plane projection area (S) of the uneven surface 31, that is, the projection area on the plane of the curved surface (C) and the recess 33. By making S1 smaller than (= S2), even when one foreign matter M having a size that fits in the recess 33 is present in the uneven surface 31, the probability of poor continuity to the contact 41 is less than 50%. The purpose of reducing the area can be achieved.

図5は、図4(4A)のA-A線で接点部材を切断した際のA-A線断面図を示す。 FIG. 5 shows a cross-sectional view taken along the line AA when the contact member is cut along the line AA of FIG. 4 (4A).

図5に示すように、凸部32同士の間隔P(平面の部分32a,32aの面内中心間の距離)は、好ましくは、凸部32の底部直径Dより大きい。なお、後述するように、凹部33をライン状の谷間とし、P=Dの凹凸状の表面31を構成しても良い。凹凸状の表面31は、第1実施形態と同様、P=0.5~2.0mm、D=0.2~0.6mm、凸部32の平坦面(ここでは凹部33)からの高さ=0.1~1.0mmになるように形成できる。 As shown in FIG. 5, the distance P between the convex portions 32 (distance between the in-plane centers of the flat portions 32a and 32a) is preferably larger than the bottom diameter D of the convex portions 32. As will be described later, the recess 33 may be a line-shaped valley to form a concave-convex surface 31 with P = D. Similar to the first embodiment, the uneven surface 31 has P = 0.5 to 2.0 mm, D = 0.2 to 0.6 mm, and the height of the convex portion 32 from the flat surface (here, the concave portion 33). It can be formed so as to be 0.1 to 1.0 mm.

(変形例)
図6は、図1の接点部材の変形例1(6A)および変形例2(6B)の図2と同視の断面図をそれぞれ示す。なお、変形例1,2は、図4に示す接点部材1aのように凸部32の先端に平面の部分32aを有するものにも適用できる。
(Modification example)
FIG. 6 shows a cross-sectional view of the contact member of FIG. 1 in the same view as FIG. 2 of the modified example 1 (6A) and the modified example 2 (6B), respectively. The modifications 1 and 2 can also be applied to a contact member 1a shown in FIG. 4 having a flat portion 32a at the tip of the convex portion 32.

変形例1に係る接点部材1bは凹部33bを有する。凹部33bの内の一部若しくは全部は、非貴金属体20側に曲面状に窪む形状を有する。図6(6A)では、凹部33bの内の一部が曲面状に窪む形状となっている。凹部33bは、凸部32を逆さにした形状であるのが好ましい。凹部33bの底部を曲面とすると、図3に示す接点41への接触の際に、異物Mが凹部33bから接点41上に落下しやすく、凹部33bに異物Mが挟まるリスクを低減できる。このような凹部33bの形状以外については、前述の接点部材1と同様であるため、重複した説明を省略する。 The contact member 1b according to the first modification has a recess 33b. A part or all of the recess 33b has a curved shape recessed on the non-precious metal body 20 side. In FIG. 6 (6A), a part of the recess 33b is recessed in a curved surface shape. The concave portion 33b preferably has a shape in which the convex portion 32 is inverted. When the bottom of the recess 33b is curved, the foreign matter M easily falls from the recess 33b onto the contact 41 when the contact 41 is contacted as shown in FIG. 3, and the risk of the foreign matter M being caught in the recess 33b can be reduced. Since the shape of the recess 33b is the same as that of the contact member 1 described above, duplicate description will be omitted.

変形例2に係る接点部材1cは凹部33cを有する。凹部33cの内の一部若しくは全部は、非貴金属体20側にライン状に窪む谷の形状を有する。図6(6B)では、凹部33cの全部がライン状の谷の形状となっている。このため、凸部32同士の間隔P=凸部32の底部直径Dである。このような凹部33cの形状以外については、前述の接点部材1と同様であるため、重複した説明を省略する。 The contact member 1c according to the second modification has a recess 33c. Part or all of the recess 33c has the shape of a valley recessed in a line on the non-precious metal body 20 side. In FIG. 6 (6B), all of the recesses 33c are in the shape of a line-shaped valley. Therefore, the distance P between the convex portions 32 = the bottom diameter D of the convex portions 32. Since the shape of the recess 33c is the same as that of the contact member 1 described above, duplicate description will be omitted.

上記変形例1,2のように、凹部33b,33cの形状を凹部33の形状(平坦面)と異なる形状としても、凸部32の先端を凸状の曲面若しくは第2実施形態のように小さな平面とすることによって、異物Mを容易に凹部33b,33cに導き、接点41との間で導通不良を生じにくくできる。 Even if the shape of the concave portions 33b and 33c is different from the shape of the concave portions 33 (flat surface) as in the first and second modifications, the tip of the convex portion 32 is small as in the convex curved surface or the second embodiment. By making it flat, the foreign matter M can be easily guided to the recesses 33b and 33c, and the conduction failure with the contact 41 can be less likely to occur.

2.接点部材の製造方法
次に、本発明の実施形態に係る接点部材の製造方法について説明する。
2. 2. Method for Manufacturing Contact Member Next, a method for manufacturing the contact member according to the embodiment of the present invention will be described.

図7は、本発明の実施形態に係る接点部材を製造する主な工程のフローを示す。図8は、図7のフローにおける各工程を断面図で示す。 FIG. 7 shows a flow of a main process for manufacturing a contact member according to an embodiment of the present invention. FIG. 8 is a cross-sectional view showing each step in the flow of FIG. 7.

接点部材の製造方法の一例は、図7(7A)に示すように、非貴金属体20の表面に、導電接点としての貴金属の層30を形成する貴金属層形成工程(S110)と、非貴金属体20とゴム状弾性体10とを接合する接合工程(S120)と、導電接点としての貴金属の層30に凹凸状の表面31を形成するための金型を、貴金属の層30の表面にプレスして凹凸状の表面31を形成するプレス工程(S130)と、接点部材1の外形に打ち抜く打ち抜き工程(S140)と、を含む。なお、接点部材1の大きさを減じる必要が無い場合には、S140を省略することもできる。それは、以下の図7(7B)に示すフローでも同様である。 As shown in FIG. 7A, an example of a method for manufacturing a contact member includes a noble metal layer forming step (S110) for forming a noble metal layer 30 as a conductive contact on the surface of the non-precious metal body 20, and a non-precious metal body. A joining step (S120) for joining the rubber-like elastic body 10 and the rubber-like elastic body 10 and a mold for forming an uneven surface 31 on the noble metal layer 30 as a conductive contact are pressed on the surface of the noble metal layer 30. It includes a pressing step (S130) for forming the uneven surface 31 and a punching step (S140) for punching the outer shape of the contact member 1. If it is not necessary to reduce the size of the contact member 1, S140 may be omitted. The same applies to the flow shown in FIG. 7 (7B) below.

また、接点部材の製造方法の別の例は、図7(7B)に示すように、非貴金属体20とゴム状弾性体10とを接合する接合工程(S100)と、非貴金属体20の表面に、導電接点としての貴金属の層30を形成する貴金属層形成工程(S110)と、導電接点としての貴金属の層30に凹凸状の表面31を形成するための金型を、貴金属の層30の表面にプレスして凹凸状の表面31を形成するプレス工程(S130)と、接点部材1の外形に打ち抜く打ち抜き工程(S140)と、を含む。 Further, as another example of the method for manufacturing the contact member, as shown in FIG. 7 (7B), a joining step (S100) for joining the non-precious metal body 20 and the rubber-like elastic body 10 and the surface of the non-precious metal body 20 In addition, a noble metal layer forming step (S110) for forming the noble metal layer 30 as a conductive contact, and a mold for forming an uneven surface 31 on the noble metal layer 30 as a conductive contact are provided on the noble metal layer 30. It includes a pressing step (S130) of pressing on the surface to form an uneven surface 31 and a punching step (S140) of punching the outer shape of the contact member 1.

以下、図7(7A)のフローを例に、図8に基づいて各製造工程を詳述する。 Hereinafter, each manufacturing process will be described in detail with reference to FIG. 8 by taking the flow of FIG. 7 (7A) as an example.

(1)貴金属層形成工程(S110)
この工程は、非貴金属体20の表面に、導電接点としての貴金属の層30を形成する工程である。この工程では、貴金属層付き非貴金属体50が得られる(a1を参照)。貴金属の層30を形成する方法は、めっき(電解めっき、無電解めっきのいずれでも可)、蒸着、スパッタリング、CVD、貴金属を含む溶剤の塗布(刷毛塗り、スプレーなどのいずれも可)、インクジェット方式等による印刷などを例示でき、特に、めっきをより好適に例示できる。
(1) Precious metal layer forming step (S110)
This step is a step of forming a noble metal layer 30 as a conductive contact on the surface of the non-precious metal body 20. In this step, a non-precious metal body 50 with a noble metal layer is obtained (see a1). The method for forming the noble metal layer 30 is plating (either electrolytic plating or electroless plating is possible), vapor deposition, sputtering, CVD, application of a solvent containing noble metal (brush coating, spraying, etc.), and an inkjet method. The printing by the above can be exemplified, and in particular, the plating can be more preferably exemplified.

(2)接合工程(S120)
この工程は、非貴金属体20とゴム状弾性体10とを接合する工程である。非貴金属体20は、ここでは、貴金属層付き非貴金属体50の一部である。この工程を実施することにより、ゴム状弾性体10、非貴金属体20および貴金属の層30の三層構造の接合体51が得られる(a2を参照)。
(2) Joining step (S120)
This step is a step of joining the non-precious metal body 20 and the rubber-like elastic body 10. The non-precious metal body 20 is here a part of the non-precious metal body 50 with a noble metal layer. By carrying out this step, a bonded body 51 having a three-layer structure of a rubber-like elastic body 10, a non-precious metal body 20, and a noble metal layer 30 is obtained (see a2).

(3)プレス工程(S130)
この工程は、貴金属の層30に凹凸状の表面31を形成するための金型62を、貴金属の層30の表面にプレスして凹凸状の表面31を形成する工程である。金型62は、より具体的には、パンチと称する凸状の金型である。この工程では、凹状の金型60の内部に、貴金属の層30が上になるように接合体51を入れ、接合体51の上方の空間61に金型62を入れた後に、両金型60,62の型締めが行われる。金型62における接合体51と接触する面には、凹凸状の表面31を形成可能な凹凸面63が形成されている(a3を参照)。
(3) Pressing process (S130)
This step is a step of pressing the mold 62 for forming the uneven surface 31 on the noble metal layer 30 onto the surface of the noble metal layer 30 to form the uneven surface 31. More specifically, the mold 62 is a convex mold called a punch. In this step, the bonded body 51 is placed inside the concave mold 60 so that the precious metal layer 30 is on top, and the mold 62 is placed in the space 61 above the bonded body 51, and then both molds 60 are inserted. , 62 is molded. An uneven surface 63 capable of forming an uneven surface 31 is formed on the surface of the mold 62 that comes into contact with the bonded body 51 (see a3).

プレス工程後に、貴金属の層30に凹凸状の表面31が形成された成形体70が得られる(a4を参照)。ゴム状弾性体10がプレス工程時にクッション材として機能するため、ゴム状弾性体10と非貴金属体20との第1接合面15、および非貴金属体20と貴金属の層30との第2接合面25が共に凹凸状になる。このような接合面15,25は、ゴム状弾性体10、非貴金属体20および貴金属の層30が強固に接合するのに寄与する。 After the pressing step, a molded body 70 having an uneven surface 31 formed on the precious metal layer 30 is obtained (see a4). Since the rubber-like elastic body 10 functions as a cushioning material during the pressing process, the first joint surface 15 between the rubber-like elastic body 10 and the non-precious metal body 20 and the second joint surface between the non-precious metal body 20 and the noble metal layer 30 Both 25 become uneven. Such joint surfaces 15 and 25 contribute to the firm bonding of the rubber-like elastic body 10, the non-precious metal body 20, and the noble metal layer 30.

(4)打ち抜き工程(S140)
この工程は、プレス工程より後に、接点部材1の外形に打ち抜く工程である。具体的には、貫通穴81を備えた治具80上に成形体70を載せて、成形体70の上方から、パンチ85の軸部86が貫通穴81に向けて押し込まれる(a5を参照)。軸部86の外方向の一端には、好ましくは、軸部86より大径のフランジ部87が形成されている。この工程を経て、接点部材1が得られる(a6を参照)。
(4) Punching process (S140)
This step is a step of punching the outer shape of the contact member 1 after the pressing step. Specifically, the molded body 70 is placed on the jig 80 provided with the through hole 81, and the shaft portion 86 of the punch 85 is pushed toward the through hole 81 from above the molded body 70 (see a5). .. A flange portion 87 having a diameter larger than that of the shaft portion 86 is preferably formed at one end of the shaft portion 86 in the outward direction. Through this step, the contact member 1 is obtained (see a6).

なお、成形体70をそのまま接点部材1として使用可能であれば、打ち抜き工程(S140)を行わなくても良い。さらに、図8では、貫通穴81および軸部86が1個ずつしか描かれていないが、複数個の貫通穴81を備えた治具80に、貫通穴81の数と同数の軸部86を備えたパンチ85を押し込んで、成形体70から複数個の接点部材1を打ち抜くこともできる。 If the molded body 70 can be used as it is as the contact member 1, the punching step (S140) may not be performed. Further, in FIG. 8, only one through hole 81 and one shaft portion 86 are drawn, but the jig 80 having a plurality of through holes 81 is provided with the same number of shaft portions 86 as the number of through holes 81. It is also possible to push in the provided punch 85 to punch out a plurality of contact members 1 from the molded body 70.

接点部材の製造方法は、少なくともプレス工程(S130)を有していれば、必ずしも他の工程を要しない。例えば、導電性に優れる導電接点の一端に凹凸状の表面31を形成する際には、非貴金属体20の表面に貴金属の層30を形成する必要はない。さらには、ゴム状弾性体10を非貴金属体20に接合する必要もない。上述の製造方法は、接点部材1のみならず、接点部材1a,1b,1cにも同様に適用できる。 The method for manufacturing the contact member does not necessarily require another step as long as it has at least a pressing step (S130). For example, when forming the uneven surface 31 at one end of the conductive contact having excellent conductivity, it is not necessary to form the noble metal layer 30 on the surface of the non-precious metal body 20. Furthermore, it is not necessary to join the rubber-like elastic body 10 to the non-precious metal body 20. The above-mentioned manufacturing method can be similarly applied not only to the contact member 1 but also to the contact members 1a, 1b, 1c.

3.押釦スイッチ用部材
次に、本発明の実施形態に係る押釦スイッチ用部材について説明する。
3. 3. Push button switch member Next, the push button switch member according to the embodiment of the present invention will be described.

図9は、図1の接点部材を備える押釦スイッチ用部材の縦断面図を示す。 FIG. 9 shows a vertical cross-sectional view of a push button switch member including the contact member of FIG.

図9に示すように、押釦スイッチ用部材90は、回路基板40上に配置され、回路基板40の方向(図9の下方向)及びその逆方向(図9の上方向)に弾性的に往復可動する部材である。押釦スイッチ用部材90は、好ましくは、略直方体若しくは略円柱形状のキートップ91と、キートップ91の径方向外側にスカート形状に接続されるドーム部93と、ドーム部93よりも上記径方向外側に接続されていて回路基板40に固定されるフランジ部94とを備える。キートップ91は、回路基板40と対向する下面に、回路基板40の方向に突出する下方突出部92を備える。回路基板40は、下方突出部92と対向する位置に、互いに非接触状態の複数の接点41,41を備える。一方、下方突出部92は、その先端であって接点41,41と接触可能な位置に、接点部材1を備える。接点部材1は、凹凸状の表面31を接点41,41に対向させるように下方突出部92に接合されている。接合方法は、接着、熱融着、嵌め込み、ねじ込み等の如何なる方法をも含み得る。 As shown in FIG. 9, the push button switch member 90 is arranged on the circuit board 40 and elastically reciprocates in the direction of the circuit board 40 (downward in FIG. 9) and vice versa (upward in FIG. 9). It is a movable member. The push button switch member 90 preferably has a key top 91 having a substantially rectangular cuboid or a substantially cylindrical shape, a dome portion 93 connected in a skirt shape to the radial outside of the key top 91, and a radial outer side of the dome portion 93. It is provided with a flange portion 94 which is connected to and fixed to the circuit board 40. The key top 91 is provided with a downward projecting portion 92 projecting in the direction of the circuit board 40 on the lower surface facing the circuit board 40. The circuit board 40 includes a plurality of contacts 41, 41 in a non-contact state with each other at positions facing the downward protrusion 92. On the other hand, the downward projecting portion 92 includes the contact member 1 at the tip thereof and at a position where it can come into contact with the contacts 41 and 41. The contact member 1 is joined to the downward projecting portion 92 so that the uneven surface 31 faces the contacts 41 and 41. The joining method may include any method such as adhesion, heat fusion, fitting, screwing and the like.

キートップ91の上方から押圧していないときには、接点部材1と接点41,41とは非接触状態を維持している。キートップ91をその上から押圧していき、その押圧がある閾値を超えたときには、ドーム部93が急激に変形(座屈)して、接点部材1が接点41,41に接触する。この接触によって、接点41から接点部材1を通じてもう一方の接点41へと通電経路が形成されるので、スイッチがON(若しくはOFF)となる。キートップ91への押圧を解除すると、ドーム部93は自身の弾性力によって元の形状に戻るため、キートップ91は上昇する。この結果、接点部材1は、接点41,41と離れる。 When not pressed from above the key top 91, the contact member 1 and the contacts 41, 41 maintain a non-contact state. The key top 91 is pressed from above, and when the pressing exceeds a certain threshold value, the dome portion 93 is suddenly deformed (buckled) and the contact member 1 comes into contact with the contacts 41 and 41. By this contact, an energization path is formed from the contact 41 to the other contact 41 through the contact member 1, so that the switch is turned ON (or OFF). When the pressure on the key top 91 is released, the dome portion 93 returns to its original shape due to its own elastic force, so that the key top 91 rises. As a result, the contact member 1 is separated from the contacts 41 and 41.

押釦スイッチ用部材90は、この実施形態では、ゴム材料にて一体成形された部材である。しかし、押釦スイッチ用部材90は、ゴム材料にて一体成形された部材ではなく、少なくともドーム部93のみをゴム材料で形成されていれば、如何なる材料で構成されていても良い。押釦スイッチ用部材90を構成するゴム材料としては、シリコーンゴム、ウレタンゴム、イソプレンゴム、エチレンプロピレンゴム、天然ゴム、エチレンプロピレンジエンゴム、ニトリルゴム(NBR)あるいはスチレンブタジエンゴム(SBR)等の熱硬化性エラストマー; ウレタン系、エステル系、スチレン系、オレフィン系、ブタジエン系、フッ素系等の熱可塑性エラストマー、あるいはそれらの複合物等を用いるのが好ましい。上記材料の候補の内では、特に、シリコーンゴムが好ましい。また、ドーム部93の形状は、縦断面視にて、外側に突出する逆椀形状、あるいはドーム部93の内側に突出する逆扇形状であっても良い。さらに、ドーム部93は、円錐台状、角錐台状といった如何なる形状を有する部材でも良い。 In this embodiment, the push button switch member 90 is a member integrally molded of a rubber material. However, the push button switch member 90 is not a member integrally molded of a rubber material, and may be made of any material as long as at least the dome portion 93 is made of the rubber material. The rubber material constituting the push button switch member 90 is heat-cured such as silicone rubber, urethane rubber, isoprene rubber, ethylene propylene rubber, natural rubber, ethylene propylene diene rubber, nitrile rubber (NBR) or styrene butadiene rubber (SBR). Sexual elastomer; It is preferable to use a thermoplastic elastomer such as urethane-based, ester-based, styrene-based, olefin-based, butadiene-based, and fluorine-based, or a composite thereof. Among the candidates for the above materials, silicone rubber is particularly preferable. Further, the shape of the dome portion 93 may be a reverse bowl shape protruding outward or a reverse fan shape protruding inward of the dome portion 93 in a vertical cross-sectional view. Further, the dome portion 93 may be a member having any shape such as a truncated cone shape or a truncated cone shape.

4.その他の実施形態
以上、本発明の好適な実施形態について説明したが、本発明は、これらに限定されることなく、種々変形して実施可能である。
4. Other Embodiments Although the preferred embodiments of the present invention have been described above, the present invention is not limited to these, and can be variously modified and implemented.

例えば、貴金属以外の導電性に優れる層を備える部材を導電接点に用いても良い。例えば、アルミニウムあるいはタングステンから成る導電接点を用いても良い。導電接点の凹凸状の表面31と反対側の面に、非貴金属体20、ゴム状弾性体10を順に備えるのではなく、非貴金属体20のみ、ゴム状弾性体10のみを備えても良い。さらには、導電接点のみを接点部材1としても良い。 For example, a member having a layer having an excellent conductivity other than a precious metal may be used for the conductive contact. For example, conductive contacts made of aluminum or tungsten may be used. Instead of sequentially providing the non-precious metal body 20 and the rubber-like elastic body 10 on the surface opposite to the uneven surface 31 of the conductive contact, only the non-precious metal body 20 and the rubber-like elastic body 10 may be provided. Further, only the conductive contact may be used as the contact member 1.

上述の各実施形態の複数の構成要素は、互いに組み合わせ不可能な場合を除いて、自由に組み合わせ可能である。例えば、押釦スイッチ用部材90は、接点部材1a、接点部材1bあるいは接点部材1cを備えても良い。 The plurality of components of each of the above-described embodiments can be freely combined except when they cannot be combined with each other. For example, the push button switch member 90 may include a contact member 1a, a contact member 1b, or a contact member 1c.

本発明に係る接点部材は、例えば、スイッチの電気接点に利用できる。 The contact member according to the present invention can be used, for example, as an electric contact of a switch.

1,1a,1b,1c・・・接点部材、10・・・ゴム状弾性体、15・・・第1接合面、20・・・非貴金属体、25・・・第2接合面、30・・・貴金属の層(導電接点の一例)、31・・・凹凸状の表面、32・・・凸部、32a・・・平面の部分、62・・・金型、90・・・押釦スイッチ用部材、S1・・・平面の部分の面積、S・・・導電接点の平面投射面積、S2・・・平面の部分の面積を除く領域の面積。 1,1a, 1b, 1c ... contact member, 10 ... rubber-like elastic body, 15 ... first joint surface, 20 ... non-precious metal body, 25 ... second joint surface, 30 ... .. Precious metal layer (an example of conductive contact), 31 ... Concavo-convex surface, 32 ... Convex part, 32a ... Flat part, 62 ... Mold, 90 ... For push button switch Member, S1 ... Area of a flat surface portion, S ... Planar projection area of a conductive contact, S2 ... Area of a region excluding the area of a flat surface portion.

Claims (4)

一端に凹凸状の表面を有する導電接点を備え、
前記凹凸状の表面を構成する複数個の凸部は、外方向に突出して、かつ先端を曲面若しくは平面とする凸部であって、
前記先端が前記平面の部分を有する場合に、前記平面の部分の面積は、前記導電接点の平面投射面積から前記平面の部分の面積を除く領域の面積よりも小さく、
前記導電接点は貴金属の層であり、
前記貴金属の層における前記凸部の反対側の面に、非貴金属体、ゴム状弾性体を順に備え、
前記ゴム状弾性体と前記非貴金属体との第1接合面、および前記非貴金属体と前記貴金属の層との第2接合面がともに凹凸状である接点部材。
Equipped with conductive contacts with an uneven surface at one end
The plurality of convex portions constituting the uneven surface are convex portions that protrude outward and have a curved or flat tip.
When the tip has the plane portion, the area of the plane portion is smaller than the area of the region excluding the area of the plane portion from the plane projection area of the conductive contact.
The conductive contact is a layer of precious metal and
A non-precious metal body and a rubber-like elastic body are sequentially provided on the surface of the precious metal layer on the opposite side of the convex portion.
A contact member in which the first joint surface between the rubber-like elastic body and the non-precious metal body and the second joint surface between the non-precious metal body and the noble metal layer are both uneven .
請求項1に記載の接点部材を製造する方法であって、
導電接点に凹凸状の表面を形成するための金型を、前記導電接点の表面にプレスして前記凹凸状の表面を形成するプレス工程と、
前記プレス工程に先立ち、
非貴金属体の表面に、前記導電接点としての貴金属の層を形成する貴金属層形成工程と、
前記非貴金属体とゴム状弾性体とを接合する接合工程と、
を、さらに行う接点部材の製造方法。
The method for manufacturing the contact member according to claim 1 .
A pressing step of pressing a die for forming an uneven surface on a conductive contact onto the surface of the conductive contact to form the uneven surface.
Prior to the press process,
A noble metal layer forming step of forming a noble metal layer as a conductive contact on the surface of a non-precious metal body,
The joining step of joining the non-precious metal body and the rubber-like elastic body,
A method for manufacturing contact members.
前記プレス工程より後に、前記接点部材の外形に打ち抜く打ち抜き工程を、さらに含む請求項に記載の接点部材の製造方法。 The method for manufacturing a contact member according to claim 2 , further comprising a punching step of punching the outer shape of the contact member after the pressing step. 請求項1に記載の接点部材を備える押釦スイッチ用部材。 A member for a push button switch including the contact member according to claim 1 .
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Citations (4)

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JP2002008469A (en) 2000-06-20 2002-01-11 Nagano Fujitsu Component Kk Electric contact and switchgear
JP2004134241A (en) 2002-10-10 2004-04-30 Shin Etsu Polymer Co Ltd Push-button switch member and its manufacturing method
JP2010113936A (en) 2008-11-06 2010-05-20 Polymatech Co Ltd Push-button switch device, key sheet, and manufacturing method of the key sheet
JP2017045629A (en) 2015-08-27 2017-03-02 株式会社フジクラ switch

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JPS5953717U (en) * 1982-09-30 1984-04-09 松下電工株式会社 contact switching device
JPH03110725A (en) * 1989-09-22 1991-05-10 Tanaka Kikinzoku Kogyo Kk Rivet contact
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JP2002008469A (en) 2000-06-20 2002-01-11 Nagano Fujitsu Component Kk Electric contact and switchgear
JP2004134241A (en) 2002-10-10 2004-04-30 Shin Etsu Polymer Co Ltd Push-button switch member and its manufacturing method
JP2010113936A (en) 2008-11-06 2010-05-20 Polymatech Co Ltd Push-button switch device, key sheet, and manufacturing method of the key sheet
JP2017045629A (en) 2015-08-27 2017-03-02 株式会社フジクラ switch

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