JP7096734B2 - Joint structure of concrete precast deck - Google Patents

Joint structure of concrete precast deck Download PDF

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JP7096734B2
JP7096734B2 JP2018156157A JP2018156157A JP7096734B2 JP 7096734 B2 JP7096734 B2 JP 7096734B2 JP 2018156157 A JP2018156157 A JP 2018156157A JP 2018156157 A JP2018156157 A JP 2018156157A JP 7096734 B2 JP7096734 B2 JP 7096734B2
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concrete precast
female joint
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幸嗣 可児
均 浅野
毅 柳楽
高志 関口
慎也 北原
徹 田中
岳 新谷
美由紀 加藤
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Toda Corp
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本発明は、間詰部の鉄筋の設置を無くし省力化を図り、間詰め材の低減などの効果の他、位置合わせの容易化等により施工効率の安定化を図り、大幅な工期短縮が図れるようにしたコンクリート製プレキャスト床版の継手構造に関する。 The present invention eliminates the installation of reinforcing bars in the filling portion to save labor, has the effect of reducing the filling material, stabilizes the construction efficiency by facilitating the alignment, etc., and can significantly shorten the construction period. Concerning the joint structure of concrete precast decks.

従来より、橋梁などの床版取替え工事では、工期の短縮を図るために工場や現場ヤードなどで製作されたコンクリート製プレキャスト床版が用いられている。このコンクリート製プレキャスト床版同士を接続する継手構造としては、従来から種々の構造のものが提案され実用化されている。 Conventionally, concrete precast floor slabs manufactured in factories, site yards, etc. have been used for floor slab replacement work for bridges and the like in order to shorten the construction period. As a joint structure for connecting the concrete precast decks to each other, various structures have been proposed and put into practical use.

最も一般的に多用されてきた継手構造は、所謂ループ継手である。このループ継手は、図26に示されるように、位置をずらして橋軸方向に突出する互いのループ状継手鉄筋51、52を適宜の間隔で配置し、このループ状継手51、52の直角方向から補強筋53を挿入して、プレキャスト床版本体間の間詰め部に場所打ちコンクリート54を打設して隣接するプレキャスト床版同士を接続する継手構造50である。 The most commonly used joint structure is the so-called loop joint. In this loop joint, as shown in FIG. 26, the loop-shaped joint reinforcing bars 51 and 52 protruding in the bridge axis direction are arranged at appropriate intervals, and the loop-shaped joints 51 and 52 are arranged in the direction perpendicular to each other. It is a joint structure 50 in which a reinforcing bar 53 is inserted from the above, and cast-in-place concrete 54 is placed in a padding portion between the precast floor slabs to connect adjacent precast floor slabs to each other.

また、前記ループ継手構造の適用は、床版厚が240mm以上であることが条件とされるため、床版厚がそれよりも薄い場合は、例えば下記特許文献1に示される、「合理化継手」と呼ばれる継手構造が用いられている。前記「合理化継手」は、ループ鉄筋を使用せずに、図27に示されるように、直線状の連結用鉄筋61の先端に連結用鉄筋の径より大径の定着用頭部62を形成し、これをプレキャスト床版本体の各継手側面において、その上縁側及び下縁側にそれぞれ水平方向に所定の間隔を隔てて多数突設させておき、継手用間隔内で、両プレキャスト床版本体の連結用鉄筋61、61…を互い違いに配置させて水平方向にオーバーラップさせ、補強鉄筋63を所定の位置に配置した後、継手用間隔内に場所打ちコンクリート64を打設した継手構造60である。 Further, the application of the loop joint structure is conditional on the floor slab thickness being 240 mm or more. Therefore, when the floor slab thickness is thinner than that, for example, the "rationalized joint" shown in Patent Document 1 below. A joint structure called is used. In the "rationalized joint", as shown in FIG. 27, a fixing head 62 having a diameter larger than the diameter of the connecting reinforcing bar is formed at the tip of the linear connecting reinforcing bar 61 without using the loop reinforcing bar. On each joint side surface of the precast floor slab body, a large number of these are projected horizontally at predetermined intervals on the upper edge side and the lower edge side, respectively, and the two precast floor slab bodies are connected within the joint interval. This is a joint structure 60 in which the reinforcing bars 61, 61 ... Are alternately arranged and overlapped in the horizontal direction, the reinforcing bars 63 are arranged at predetermined positions, and then cast-in-place concrete 64 is placed within the joint interval.

更に、間詰部の鉄筋の設置を無くして省力化を図るとともに、間詰め材の低減などにより工期短縮を図るようにした、機械式継手が従来から種々提案されている。例えば、溝型断面の雌継手金具に対して雄継手を嵌合させる最も単純な機械式継手の他、下記特許文献2には、コンクリート製プレキャスト床版等の版状のコンクリート構造物を、面方向に並べた状態で互いに接合させるための継手構造であって、少なくとも上方への上部開口と、その周部の一部に上部開口に連通する周部開口とが形成され、その内部が嵌合孔とされた、横断面が略U字状の筒状の第1の継手金具を、互いに接合する前記コンクリート構造物の双方の接合端部に、その軸線をコンクリート構造物の厚さ方向に沿わせるかあるいは厚さ方向に対して斜めに配するとともに、前記上部開口を上面に、前記周部開口を接合端面にそれぞれ臨ませて各開口より前記嵌合孔が外部に連通する状態で埋設し、これら第1の継手金具の前記周部開口を互いに対向させ、その対向状態において、これら第1の継手金具の周部開口にわたる連結部と、この連結部の両端に一体に形成され、第1の継手金具の内部に収納されて周部開口から離脱不能な嵌合部とを有する第2の継手金具を、前記各嵌合部を双方の第1の継手金具の嵌合孔に上部開口から挿入して接合する各コンクリート構造物を連結し、嵌合孔の内部に固化材を充填して第1の継手金具と第2の継手金具の嵌合部とを固着させてなることを特徴とするコンクリート構造物の継手構造が開示されている。 Further, various mechanical joints have been conventionally proposed in which labor saving is achieved by eliminating the installation of reinforcing bars in the filling portion and the construction period is shortened by reducing the filling material. For example, in addition to the simplest mechanical joint that fits a male joint to a female joint fitting with a groove-shaped cross section, Patent Document 2 below describes a plate-shaped concrete structure such as a concrete precast floor slab. It is a joint structure for joining to each other in a state of being arranged in a direction, and at least an upper opening upward and a peripheral opening communicating with the upper opening are formed in a part of the peripheral portion thereof, and the inside thereof is fitted. A tubular first joint fitting having a substantially U-shaped cross section, which is a hole, is joined to each other at the joint ends of both of the concrete structures, and the axis thereof is along the thickness direction of the concrete structure. The upper opening is placed on the upper surface and the peripheral opening faces the joint end face, and the fitting hole is embedded from each opening so as to communicate with the outside. The peripheral openings of these first joint fittings are opposed to each other, and in the facing state, the connecting portion extending over the peripheral opening of these first joint fittings and the connecting portion are integrally formed at both ends of the connecting portion. A second joint fitting having a fitting portion that is housed inside the joint fitting and cannot be detached from the peripheral opening, and each fitting portion is inserted into the fitting hole of both first joint fittings from the upper opening. It is characterized by connecting each concrete structure to be inserted and joined, filling the inside of the fitting hole with a solidifying material, and fixing the fitting portion of the first joint fitting and the second fitting. The joint structure of the concrete structure to be used is disclosed.

下記特許文献3には、断面リップ溝型の溝穴を有するC型継手金具を対峙させ、相互にH型状に合体した溝穴に断面H型のコッターを挿入して締結するコッター式継手装置に於て、該断面H型のコッターの左右のフランジ部の中央部近傍にボルト孔を開穿し、更に、該C型継手金具には所定の厚さを有する底面部を形成し、該底面部に該ボルト孔に挿入するボルトの係止部を設けることを特徴とするコッター式継手装置が開示されている。 In Patent Document 3 below, a cotter type joint device in which C-shaped joint fittings having a groove hole having a cross-section lip groove type are opposed to each other, and a cotter having an H-shaped cross section is inserted into the groove holes united in an H-shape and fastened. In the above, bolt holes are drilled in the vicinity of the central portion of the left and right flange portions of the cotter having an H-shaped cross section, and further, a bottom surface portion having a predetermined thickness is formed in the C-type joint fitting, and the bottom surface thereof is formed. A cotter type joint device is disclosed in which a locking portion for a bolt to be inserted into the bolt hole is provided in the portion.

特開2015-1045号公報Japanese Unexamined Patent Publication No. 2015-1045 特開平7-71195号公報Japanese Unexamined Patent Publication No. 7-71195 特開2001-214694号公報Japanese Unexamined Patent Publication No. 2001-214694

前述した機械式の継手構造は、工期短縮により車線規制や通行規制などによる制限を最小限に留め、周辺交通に与える影響を最小限化できる点で他よりも優れている。しかしながら、前記特許文献2,3のような所謂「コッター式継手」の場合は、H型のコッターを挿入するために床版架設に過度の精度を要求することになり、コッターの挿入が困難となるような事態が万が一発生すると、工程が大幅に遅延する原因となるなどの問題があった。 The above-mentioned mechanical joint structure is superior to others in that it can minimize the restrictions due to lane restrictions and traffic restrictions by shortening the construction period and minimize the influence on surrounding traffic. However, in the case of the so-called "cotter type joint" as in Patent Documents 2 and 3, excessive accuracy is required for the floor slab erection in order to insert the H-shaped cotter, which makes it difficult to insert the cotter. In the unlikely event that such a situation occurs, there is a problem that the process may be significantly delayed.

また、前記溝型断面の雌継手金具に対して雄継手を嵌合させる形式の機械式継手の場合、雄継手に過大な引張力が働いた際に、雌継手の縦溝は開口側が支持されていないため、開き方向に変形し易いという問題があった。更に、前記特許文献2,3のような所謂「コッター式継手」は、製作費が嵩み工費に与える影響が大きいという問題もあった。 Further, in the case of a mechanical joint in which a male joint is fitted to a female joint fitting having a groove-shaped cross section, the opening side of the vertical groove of the female joint is supported when an excessive tensile force is applied to the male joint. There was a problem that it was easily deformed in the opening direction because it was not used. Further, the so-called "cotter type joint" as in Patent Documents 2 and 3 has a problem that the manufacturing cost is high and the construction cost is greatly affected.

そこで本発明の主たる課題は、間詰部の鉄筋の設置を無くし省力化を図り、間詰め材の低減などの効果の他、位置合わせの容易化等により施工効率の安定化を図り、大幅な工期短縮が図れるようにするとともに、溝型断面の雌継手における縦溝の変形防止を図ったコンクリート製プレキャスト床版の機械式継手構造を提供することにある。 Therefore, the main problem of the present invention is to eliminate the installation of reinforcing bars in the filling portion to save labor, reduce the filling material, and stabilize the construction efficiency by facilitating the alignment. It is an object of the present invention to provide a mechanical joint structure of a concrete precast floor slab in which the construction period can be shortened and the vertical groove is prevented from being deformed in a female joint having a grooved cross section.

上記課題を解決するために請求項1に係る本発明として、コンクリート製プレキャスト床版同士を接合するための継手構造であって、
継手部を境に一方側のコンクリート製プレキャスト床版の接合端面に、水平方向に所定の間隔で、平面視で溝型断面の雌継手が縦溝を外部に臨ませた状態で埋設され、
継手部を境に他方側のコンクリート製プレキャスト床版の接合端面に、水平方向に所定の間隔で、橋軸方向鉄筋の先端が外部に突出形成されるとともに、これら橋軸方向鉄筋の先端に相対的に大径の定着部材が設置された雄継手が埋設され、
一方側のコンクリート製プレキャスト床版の雌継手に、他方側のコンクリート製プレキャスト床版の雄継手が係合し、コンクリート製プレキャスト床版同士を結合した状態とするとともに、前記雌継手に対して縦溝部の変形拘束材を設置した状態とし、前記雌継手の内部空間及び雌継手の上部側空間及び/又は下部側空間と、一方側のコンクリート製プレキャスト床版と他方側のコンクリート製プレキャスト床版との間隙部分にグラウト材が充填されていることを特徴とするコンクリート製プレキャスト床版の継手構造が提供される。
In order to solve the above problems, the present invention according to claim 1 is a joint structure for joining concrete precast decks to each other.
A female joint with a groove-shaped cross section in a plan view is buried in the joint end face of a concrete precast deck on one side of the joint at a predetermined interval in the horizontal direction, with the vertical groove facing the outside.
The tips of the bridge axial reinforcing bars are formed so as to protrude outward at predetermined intervals in the horizontal direction on the joint end face of the concrete precast floor slab on the other side of the joint, and are relative to the tips of these bridge axial reinforcing bars. A male joint with a large-diameter fixing member installed is buried.
The female joint of the concrete precast floor slab on one side is engaged with the male joint of the concrete precast floor slab on the other side, so that the concrete precast floor slabs are joined to each other and vertically to the female joint. With the deformation restraining material of the groove installed, the internal space of the female joint, the upper space and / or the lower space of the female joint, and the concrete precast floor slab on one side and the concrete precast floor slab on the other side. Provided is a joint structure of a concrete precast floor slab, characterized in that the gap portion of the concrete is filled with a grout material.

上記請求項1記載の発明では、継手部を境に一方側のコンクリート製プレキャスト床版に平面視で溝型断面の雌継手が縦溝を外部に臨ませた状態で埋設され、継手部を境に他方側のコンクリート製プレキャスト床版に雄継手が埋設され、これらの雌継手と雄継手とが係合し、コンクリート製プレキャスト床版同士を結合した状態とするとともに、前記雌継手に対して縦溝部の変形拘束材を設置した状態で、前記雌継手の内部空間及び雌継手の上部側空間及び/又は下部側空間と、一方側のコンクリート製プレキャスト床版と他方側のコンクリート製プレキャスト床版との間隙部分にグラウト材が充填されている。 In the invention according to claim 1, a female joint having a groove-shaped cross section is embedded in a concrete precast slab on one side of the joint portion with a vertical groove facing the outside in a plan view, and the joint portion is defined as a boundary. A male joint is embedded in the concrete precast slab on the other side, and these female joints and the male joint are engaged with each other to bring the concrete precast slabs together, and the female joint is vertically connected to the female joint. With the deformation restraining material of the groove installed, the internal space of the female joint, the upper space and / or the lower space of the female joint, and the concrete precast slab on one side and the concrete precast slab on the other side. The gap portion of the concrete is filled with the grout material.

前記溝型断面の雌継手と前記棒状の雄継手による単純な係合構造としているため、誤差の許容幅が大きく、製作誤差及び施工誤差を吸収して位置合わせが容易に行えるようになるため、工期の大幅な短縮が図れるようになる。また、前記雌継手に対して縦溝部の変形拘束材を設置した状態としているため、過大な引張力が作用した場合に、雌継手の縦溝部の変形を確実に防止することが可能となる。グラウト材の充填は、前記雌継手の内部空間及び雌継手の上部側空間及び/又は下部側空間と、一方側のコンクリート製プレキャスト床版と他方側のコンクリート製プレキャスト床版との間隙部分であり、グラウト材の充填量も低減でき、作業時間の短縮及び施工コストの削減が可能となる。 Since it has a simple engagement structure with the female joint having a groove-shaped cross section and the male joint having a rod shape, the allowable range of error is large, and it becomes possible to easily perform alignment by absorbing manufacturing errors and construction errors. The construction period can be significantly shortened. Further, since the deformation restraining material of the vertical groove portion is installed on the female joint, it is possible to surely prevent the deformation of the vertical groove portion of the female joint when an excessive tensile force is applied. The filling of the grout material is a gap between the internal space of the female joint, the upper space and / or the lower space of the female joint, and the concrete precast floor slab on one side and the concrete precast floor slab on the other side. The filling amount of grout material can also be reduced, and the working time can be shortened and the construction cost can be reduced.

請求項2に係る本発明として、前記縦溝部の変形拘束材は、前記雌継手の上面開口に設けた上蓋及び/又は前記雌継手の下面開口に設けた下蓋とする請求項1記載のコンクリート製プレキャスト床版の継手構造が提供される。 The concrete according to claim 1, wherein the deformation restraining material of the vertical groove portion is an upper lid provided in the upper surface opening of the female joint and / or a lower lid provided in the lower surface opening of the female joint. A precast floor slab joint structure is provided.

上記請求項2記載の発明は、前記縦溝部の変形拘束材としての具体例を規定したものである。具体的に前記縦溝部の変形拘束材としては、前記雌継手の上面開口に設けた上蓋及び/又は前記雌継手の下面開口に設けた下蓋とすることができる。 The invention according to claim 2 defines a specific example of the vertical groove portion as a deformation restraining material. Specifically, the deformation restraining material of the vertical groove portion may be an upper lid provided in the upper surface opening of the female joint and / or a lower lid provided in the lower surface opening of the female joint.

請求項3に係る本発明として、前記縦溝部の変形拘束材は、前記雌継手の両側壁面同士を連結するように設けた幅止め材とする請求項1記載のコンクリート製プレキャスト床版の継手構造が提供される。 According to the third aspect of the present invention, the deformation restraining material of the vertical groove portion is a width retaining material provided so as to connect both side walls of the female joint, and the joint structure of the concrete precast deck according to claim 1. Is provided.

上記請求項3記載の発明は、前記縦溝部の変形拘束材として他の具体例を規定したものである。具体的に前記縦溝部の変形拘束材としては、前記雌継手の両側壁面同士を連結するように設けた幅止め材とすることができる。 The invention according to claim 3 defines another specific example as a deformation restraining material for the vertical groove portion. Specifically, as the deformation restraining material of the vertical groove portion, a width fixing material provided so as to connect the wall surfaces on both sides of the female joint may be used.

請求項4に係る本発明として、前記縦溝部の変形拘束材は、前記雌継手の縦溝を跨ぐ両側辺部同士を連結するように設けた幅止め材とする請求項1記載のコンクリート製プレキャスト床版の継手構造が提供される。 The concrete precast according to claim 1, wherein the deformation restraining material of the vertical groove portion is a width retaining material provided so as to connect both side portions straddling the vertical groove of the female joint. A floor slab joint structure is provided.

上記請求項4記載の発明は、前記縦溝部の変形拘束材として他の具体例を規定したものである。具体的に前記縦溝部の変形拘束材としては、前記雌継手の縦溝を跨ぐ両側辺部同士を連結するように設けた幅止め材とすることができる。 The invention according to claim 4 defines another specific example as a deformation restraining material for the vertical groove portion. Specifically, as the deformation restraining material of the vertical groove portion, a width stopper material provided so as to connect both side portions straddling the vertical groove of the female joint may be used.

請求項5に係る本発明として、前記縦溝部の変形拘束材は、前記雌継手の縦溝を跨ぐ両側辺部をそれぞれ、表面側と裏面側とで挟持する側辺挟持部を備えた幅止め材とする請求項1記載のコンクリート製プレキャスト床版の継手構造が提供される。 According to the fifth aspect of the present invention, the deformation restraining material of the vertical groove portion is a width stopper provided with a side holding portion for sandwiching both side portions of the female joint across the vertical groove on the front surface side and the back surface side, respectively. The joint structure of the concrete precast deck according to claim 1 as a material is provided.

上記請求項5記載の発明は、前記縦溝部の変形拘束材として他の具体例を規定したものである。具体的に前記縦溝部の変形拘束材としては、前記雌継手の縦溝を跨ぐ両側辺部をそれぞれ、表面側と裏面側とで挟持する側辺挟持部を備えた幅止め材とすることができる。 The invention according to claim 5 defines another specific example as a deformation restraining material for the vertical groove portion. Specifically, as the deformation restraining material for the vertical groove portion, a width stopper material having side holding portions for sandwiching the vertical groove portions of the female joint between the front surface side and the back surface side, respectively, may be used. can.

請求項6に係る本発明として、前記雌継手は鋼製の形材又はダイキャストによって製作されている請求項1~5いずれかに記載のコンクリート製プレキャスト床版の継手構造が提供される。 As the present invention according to claim 6, the joint structure of the concrete precast deck according to any one of claims 1 to 5, wherein the female joint is manufactured by a steel profile or die casting is provided.

上記請求項6記載の発明では、前記雌部材の材質を規定している。雌部材としては鋼製の形材やダイキャストによって製作することが望ましい。 The invention according to claim 6 defines the material of the female member. As the female member, it is desirable to manufacture it by using a steel profile or die casting.

請求項7に係る本発明として、前記雄継手は、上下方向に2段配置で夫々設けられている請求項1~6いずれかに記載のコンクリート製プレキャスト床版の継手構造が提供される。 As the present invention according to claim 7, the male joint is provided with the joint structure of the concrete precast deck according to any one of claims 1 to 6, which is provided in two stages in the vertical direction.

上記請求項7記載の発明では、前記雄継手は、水平方向に所定間隔で配置されるが、それぞれの位置で、上下方向に2段配置で夫々設けるようにすることが望ましい。曲げによる圧縮力と引張力とに対処するためである。 In the invention according to claim 7, the male joints are arranged at predetermined intervals in the horizontal direction, but it is desirable to provide the male joints in two stages in the vertical direction at each position. This is to deal with the compressive force and tensile force due to bending.

請求項8に係る本発明として、前記雌継手の内部において、雌継手の縦溝と雄継手の定着部材との間にスペーサが配設されている請求項1~7いずれかに記載のコンクリート製プレキャスト床版の継手構造が提供される。 The concrete product according to claim 8, wherein a spacer is disposed between the vertical groove of the female joint and the fixing member of the male joint inside the female joint. A precast floor slab joint structure is provided.

上記請求項8記載の発明では、前記雌継手の内部において、雌継手の縦溝と雄継手の定着部材との間にスペーサが配設するようにしたものである。これにより雌継手と雄継手との間で力を確実に伝達できるようになる。 In the invention according to claim 8, a spacer is arranged inside the female joint between the vertical groove of the female joint and the fixing member of the male joint. This makes it possible to reliably transmit the force between the female joint and the male joint.

請求項9に係る本発明として、前記グラウト材に代えて、コンクリートが充填されている請求項1~8いずれかに記載のコンクリート製プレキャスト床版の継手構造が提供される。 As the present invention according to claim 9, the joint structure of the concrete precast deck according to any one of claims 1 to 8 is provided, in which concrete is filled in place of the grout material.

上記請求項9記載の発明は、施工コストの低減のために前記グラウト材に代えて、コンクリートを充填するようにしたものである。 The invention according to claim 9 is to fill concrete instead of the grout material in order to reduce the construction cost.

以上詳説のとおり本発明によれば、間詰部の鉄筋の設置を無くし省力化を図り、間詰め材の低減などの効果の他、位置合わせの容易化等により施工効率の安定化を図り、大幅な工期短縮が図れるようになるとともに、溝型断面の雌継手における縦溝の変形防止を図ったコンクリート製プレキャスト床版の機械式継手構造を提供することが可能となる。 As described in detail above, according to the present invention, labor saving is achieved by eliminating the installation of reinforcing bars in the filling portion, and in addition to the effects of reducing the filling material, the construction efficiency is stabilized by facilitating the alignment and the like. It is possible to significantly shorten the construction period and to provide a mechanical joint structure of a concrete precast floor slab that prevents deformation of vertical grooves in a female joint having a grooved cross section.

コンクリート製プレキャスト床版1A、1Bの継手部2を示す平面図である。It is a top view which shows the joint part 2 of the concrete precast floor slab 1A, 1B. その要部拡大図(図1のA部)である。It is an enlarged view of the main part (part A of FIG. 1). 継手部2の縦断面図(図1のIII-III断面図)である。It is a vertical sectional view (III-III sectional view of FIG. 1) of the joint part 2. FIG. 雌継手3を示す床版斜視図である。It is a floor slab perspective view which shows the female joint 3. 雌継手3を示す要部拡大平面図である。It is an enlarged plan view of the main part which shows the female joint 3. 雌継手3を示す要部拡大縦断面図である。It is an enlarged vertical sectional view of a main part which shows the female joint 3. 溝型断面部材3を示す、(A)は正面図、(B)は平面図、(C)は右側面図である。A groove-shaped cross-sectional member 3 is shown, (A) is a front view, (B) is a plan view, and (C) is a right side view. 雄継手4を示す床版斜視図である。It is a floor slab perspective view which shows the male joint 4. 雄継手4を示す要部拡大平面図である。It is an enlarged plan view of the main part which shows the male joint 4. コンクリート製プレキャスト床版の接続要領図(A)(B)である。It is connection procedure diagram (A) (B) of the concrete precast deck. プレキャスト床版の接合要領手順図(A)~(C)である。It is (A)-(C) of the procedure diagram of the joining procedure of the precast floor slab. 雌継手3の変形例(その1)を示す縦断面図である。It is a vertical sectional view which shows the modification (the 1) of the female joint 3. 雌継手3の変形例(その2)を示す縦断面図である。It is a vertical sectional view which shows the modification (the 2) of the female joint 3. 変形拘束材12の第1例(幅止め材18)を適用するための溝型断面部材3を示す斜視図である。It is a perspective view which shows the groove type cross-sectional member 3 for applying the 1st example (width stopper 18) of the deformation restraint material 12. 幅止め材18を示す斜視図である。It is a perspective view which shows the width stopper 18. 幅止め材18の取付け状態を示す、(A)は平面図、(B)は縦断面図である。(A) is a plan view and (B) is a vertical sectional view showing a mounting state of the width stopper 18. 変形拘束材12の第2例(幅止め材19)を適用するための溝型断面部材3を示す斜視図である。It is a perspective view which shows the groove type cross-sectional member 3 for applying the 2nd example (width stopper 19) of the deformation restraint material 12. 幅止め材19を示す斜視図である。It is a perspective view which shows the width stopper material 19. 幅止め材19の取付け状態を示す、(A)は平面図、(B)は縦断面図である。(A) is a plan view and (B) is a vertical sectional view showing a mounting state of the width stopper 19. 変形拘束材12の第3例(幅止め材20)を適用するための溝型断面部材3を示す斜視図である。It is a perspective view which shows the groove type cross-sectional member 3 for applying the 3rd example (width stopper 20) of the deformation restraint material 12. 変形拘束材12の第3例(幅止め材20)を示す斜視図である。It is a perspective view which shows the 3rd example (width stopper 20) of the deformation restraint material 12. 幅止め材20の取付け状態を示す、(A)は平面図、(B)は縦断面図である。(A) is a plan view and (B) is a vertical sectional view showing a mounting state of the width stopper 20. 変形拘束材12の第4例(幅止め材22)を適用するための溝型断面部材を示す斜視図である。It is a perspective view which shows the groove type cross-sectional member for applying the 4th example (width stopper material 22) of the deformation restraint material 12. 変形拘束材12の第4例(幅止め材22)を示す斜視図である。It is a perspective view which shows the 4th example (width stopper material 22) of the deformation restraint material 12. 幅止め材22の取付け状態を示す、(A)は平面図、(B)は縦断面図である。(A) is a plan view and (B) is a vertical sectional view showing a mounting state of the width stopper 22. 従来のループ継手を示す縦断面図である。It is a vertical sectional view which shows the conventional loop joint. 従来の合理化継手を示す縦断面図である。It is a vertical sectional view which shows the conventional rationalized joint.

以下、本発明の実施の形態について図面を参照しながら詳述する。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.

本発明は、コンクリート製プレキャスト床版同士(以下、単にプレキャスト床版という。)を接合するための機械式継手構造である。一般的に、機械式継手の場合、従来のループ継手や合理化継手に比べて、間詰部の鉄筋の設置を無くしたため省力化が図れるとともに、間詰め材の低減などにより大幅な工期短縮が図れるようになるが、継手自体が高価であり工費が嵩むとともに、位置合わせに高い精度が要求されるなどの欠点がある。そこで、本発明では、簡易的な構造の機械式継手にするとともに、所定量の誤差を吸収可能とし、位置合わせの施工性に優れた機械式継手構造を提案するものである。 The present invention is a mechanical joint structure for joining concrete precast decks (hereinafter, simply referred to as precast decks). In general, in the case of mechanical joints, compared to conventional loop joints and rationalized joints, labor can be saved by eliminating the installation of reinforcing bars in the filling part, and the construction period can be significantly shortened by reducing the number of filling materials. However, the joint itself is expensive, the construction cost is high, and high accuracy is required for alignment. Therefore, the present invention proposes a mechanical joint structure having a simple structure, capable of absorbing a predetermined amount of error, and excellent in alignment workability.

継手構造は、具体的には、図1に示されるように、継手部2を境に一方側のプレキャスト床版1Aの接合端面に、水平方向に所定の間隔で、平面視で溝型断面の雌継手3が縦溝3aを外部に臨ませた状態で埋設され、継手部2を境に他方側のプレキャスト床版1Bの接合端面に、水平方向に所定の間隔で、上下方向に少なくとも2段配置で橋軸方向鉄筋8の先端が外部に突出形成されるとともに、これら橋軸方向鉄筋8の先端にナット定着部材9が設置された雄継手4が埋設され、
図2及び図3に示されるように、一方側のプレキャスト床版1Aの雌継手3に、他方側のプレキャスト床版1Bの雄継手4を挿入して両床版を結合した状態とするとともに、前記雌継手3に対して縦溝部3aの変形拘束材12を設置した状態とし、前記雌継手3の内部空間IS及び雌継手3の上部側空間US及び/又は下部側空間LSと、一方側のプレキャスト床版1Aと他方側のプレキャスト床版1Bとの間隙部分Mにグラウト材17が充填されている継手構造である。
Specifically, as shown in FIG. 1, the joint structure has a groove-shaped cross section in a plan view at a predetermined interval in the horizontal direction on the joint end surface of the precast floor slab 1A on one side of the joint portion 2. The female joint 3 is embedded with the vertical groove 3a facing the outside, and at least two steps in the vertical direction at predetermined intervals in the horizontal direction on the joint end surface of the precast floor slab 1B on the other side of the joint portion 2. In the arrangement, the tip of the bridge axial reinforcing bar 8 is formed so as to protrude to the outside, and the male joint 4 in which the nut fixing member 9 is installed is embedded in the tip of the bridge axial reinforcing bar 8.
As shown in FIGS. 2 and 3, a male joint 4 of the precast deck 1B on the other side is inserted into the female joint 3 of the precast deck 1A on one side to bring the two decks together. A state in which the deformation restraining material 12 of the vertical groove portion 3a is installed in the female joint 3, the internal space IS of the female joint 3 and the upper space US and / or the lower space LS of the female joint 3 on one side. It is a joint structure in which the grout material 17 is filled in the gap portion M between the precast deck 1A and the precast deck 1B on the other side.

以下、さらに具体的に詳述する。 Hereinafter, the details will be described in more detail.

先ず、前記一方側のプレキャスト床版1Aに設けられた雌継手3について、図4~図7に基づいて詳述する。 First, the female joint 3 provided on the precast deck 1A on one side will be described in detail with reference to FIGS. 4 to 7.

前記雌継手3は、詳細には図7に示されるように、平面視で溝型断面を成す鋼製の形材かダイキャストによって製作されている部材(以下、溝型断面部材ともいう。)である。この溝型断面部材3の幅寸法B及び奥行き寸法Cは概ね80~150mm、好ましくは100~130mmとされる。また、溝型断面部材3の長さ寸法Hは、床版の厚みの60~90%、好ましくは70~85%の長さ寸法とされ、中央に形成された鉛直方向の縦溝3aの幅Sは15~30mm、好ましくは18~25mmとされ、後述する雄継手4を構成する橋軸方向鉄筋8の直径に対して110~150%、好ましくは120~140%の寸法とされる。雄継手4の直径に対する比率は、製作誤差ないし施工誤差の許容幅が密接に関係するため適切な寸値範囲とすることが望ましい。また、この比率を大きくし過ぎると雄継手4の定着部材9との掛かりが小さくなり、力の伝達効率が悪くなるため所定の比率で形成することが望ましい。 As shown in FIG. 7 in detail, the female joint 3 is a member made of a steel profile or die-cast having a groove-shaped cross section in a plan view (hereinafter, also referred to as a groove-shaped cross-section member). Is. The width dimension B and the depth dimension C of the groove-shaped cross-sectional member 3 are approximately 80 to 150 mm, preferably 100 to 130 mm. The length dimension H of the groove-shaped cross-sectional member 3 is 60 to 90%, preferably 70 to 85% of the thickness of the floor slab, and the width of the vertical groove 3a formed in the center. S is 15 to 30 mm, preferably 18 to 25 mm, and is 110 to 150%, preferably 120 to 140% of the diameter of the bridge axial reinforcing bar 8 constituting the male joint 4 described later. It is desirable that the ratio of the male joint 4 to the diameter be within an appropriate dimensional value range because the allowable range of manufacturing error or construction error is closely related. Further, if this ratio is made too large, the engagement of the male joint 4 with the fixing member 9 becomes small, and the force transmission efficiency deteriorates. Therefore, it is desirable to form the male joint 4 at a predetermined ratio.

同図7に示されるように、前記溝型断面部材3の奥側壁面3Cには図示例では上下2段配置で鉄筋が挿通するための通孔3b、3bが形成されている。また、上面及び下面にはそれぞれ、後述の上蓋13、下蓋14をビスで固定するためのビス螺入孔3c…、3d…が周方向に適宜の数だけ形成されている。縦溝3aの開き変形を防止するために、縦溝3aの両側辺部3A、3Aに2箇所、両側壁面3B、3Bに2箇所、奥側壁面3Cに2箇所の計6箇所程度設けるようにするのが望ましい。 As shown in FIG. 7, on the back side wall surface 3C of the groove-shaped cross-sectional member 3, in the illustrated example, through holes 3b and 3b for inserting the reinforcing bars are formed in an upper and lower two-stage arrangement. Further, on the upper surface and the lower surface, an appropriate number of screw screwing holes 3c ... 3d ... for fixing the upper lid 13 and the lower lid 14 described later with screws are formed, respectively. In order to prevent the opening deformation of the vertical groove 3a, two places are provided on both side portions 3A and 3A of the vertical groove 3a, two places are provided on both side wall surfaces 3B and 3B, and two places are provided on the back side wall surface 3C, for a total of about six places. It is desirable to do.

前記溝型断面部材3の設置は、図4に示されるように、プレキャスト床版1Aの製作時に、水平方向に所定間隔、具体的には100~300mm程度の間隔で、かつ前記縦溝3aを外部に臨ませるとともに、上部及び下部は夫々、外部に開放した状態で埋設される。好適には、図6に示されるように、床版の高さ方向に対して中央位置に設置され、図3に示されるように、前記雌継手3の内部空間IS及び雌継手3の上部側空間US及び下方側空間LSはそれぞれグラウト材17が充填される空間となっている。 As shown in FIG. 4, the groove-shaped cross-sectional member 3 is installed at a predetermined interval in the horizontal direction, specifically, at an interval of about 100 to 300 mm at the time of manufacturing the precast deck 1A, and the vertical groove 3a is installed. The upper part and the lower part are buried open to the outside while facing the outside. Preferably, as shown in FIG. 6, it is installed at the center position with respect to the height direction of the deck, and as shown in FIG. 3, the internal space IS of the female joint 3 and the upper side of the female joint 3 The space US and the lower space LS are spaces filled with the grout material 17, respectively.

図1に示されるように、前記溝型断面部材3は、床版内に埋設された鉄筋5によって堅固に固定されている。図5及び図6に示されるように、床版の躯体中に埋設された橋軸方向鉄筋5の端部が前記溝型断面部材3の通孔3b、3bに挿通され、溝型断面部材3の奥側壁面3Cを跨ぐ両側に夫々配設された、ワッシャ、ナット部材からなる締結具6によって固定されている。なお、前記溝型断面部材3に対する橋軸方向鉄筋5の連結は溶接によって行うようにしてもよい。 As shown in FIG. 1, the groove-shaped cross-sectional member 3 is firmly fixed by a reinforcing bar 5 embedded in a deck slab. As shown in FIGS. 5 and 6, the end portion of the bridge axial reinforcing bar 5 embedded in the frame of the deck is inserted into the through holes 3b and 3b of the groove-shaped cross-section member 3, and the groove-shaped cross-section member 3 is inserted. It is fixed by fasteners 6 made of washers and nut members, which are arranged on both sides of the back side wall surface 3C. The bridge axial reinforcing bar 5 may be connected to the groove-shaped cross-sectional member 3 by welding.

前記溝型断面部材3の埋設部近傍の床版躯体内には、図1に示されるように、溝型断面部材3を固定するための橋軸方向鉄筋5の他に、橋軸方向補強筋、橋軸直角方向補強筋、橋軸直角方向PC鋼線などを十字方向に配設して堅固に補強を行うようにしてもよい。 As shown in FIG. 1, in the deck skeleton near the buried portion of the groove-shaped cross-section member 3, in addition to the bridge axial reinforcing bar 5 for fixing the groove-shaped cross-sectional member 3, the bridge axial reinforcing bar , Reinforcing bars in the direction perpendicular to the bridge axis, PC steel wires in the direction perpendicular to the bridge axis, etc. may be arranged in the cross section to firmly reinforce the bridge.

前記溝型断面部材3を所定箇所数だけ精度良くかつ効率的に埋設するために、複数の溝型断面部材3,3…の背面側に図示例ではアングル7がこれらの溝型断面部材3,3…を連結するように設けられている。前記アングル7が定規の役目を果たし、複数の溝型断面部材3,3…を正確な位置に固定した状態で、コンクリートが打設されるようにしている。なお、前記アングル7については省略することも可能である。 In order to bury the groove-shaped cross-section member 3 accurately and efficiently by a predetermined number of locations, an angle 7 is provided on the back surface side of the plurality of groove-shaped cross-section members 3, 3 ... In the illustrated example. 3 ... Is provided so as to connect them. The angle 7 serves as a ruler, and concrete is cast in a state where a plurality of groove-shaped cross-sectional members 3, 3 ... Are fixed at accurate positions. The angle 7 can be omitted.

次に、前記他方側のプレキャスト床版1Bに設けられた雄継手4について、図8及び図9に基づいて詳述する。 Next, the male joint 4 provided on the precast deck 1B on the other side will be described in detail with reference to FIGS. 8 and 9.

前記雄継手4は、接合面より橋軸方向鉄筋8の先端が外部に突出形成されるとともに、これら橋軸方向鉄筋8の先端に定着部材9が設置されたものである。図示の例では、前記定着部材9は、ナット10とその隣接位置に設けられたワッシャ11とによって構成されている。なお、前記ワッシャ11については省略することが可能である。 In the male joint 4, the tip of the bridge axial reinforcing bar 8 is formed so as to project outward from the joint surface, and the fixing member 9 is installed at the tip of the bridge axial reinforcing bar 8. In the illustrated example, the fixing member 9 is composed of a nut 10 and a washer 11 provided at a position adjacent to the nut 10. The washer 11 can be omitted.

図8に示されるように、前記雄継手4は、水平方向に所定の間隔で、上下方向に少なくとも2段配置で設けられている。前記橋軸方向鉄筋8の直径は、概ねD16~D22程度とされ、かつ前記溝型断面部材3の縦溝3aの幅より小さくなっている。図10に示されるように、前記雄継手4を前記雌継手3の前記縦溝3aに上下方向から挿入させることによりプレキャスト床版同士が接続される。 As shown in FIG. 8, the male joints 4 are provided at a predetermined interval in the horizontal direction and at least in two stages in the vertical direction. The diameter of the bridge axial reinforcing bar 8 is approximately D16 to D22, and is smaller than the width of the vertical groove 3a of the groove-shaped cross-sectional member 3. As shown in FIG. 10, the precast decks are connected to each other by inserting the male joint 4 into the vertical groove 3a of the female joint 3 from above and below.

前記橋軸方向鉄筋8の埋設部近傍の床版躯体内には、図1に示されるように、橋軸方向鉄筋8の他に、橋軸方向補強筋、橋軸直角方向補強筋、橋軸直角方向PC鋼線などを十字方向に配設して堅固に補強を行うようにしてもよい。 As shown in FIG. 1, in the deck skeleton near the buried portion of the bridge axial reinforcing bar 8, in addition to the bridge axial reinforcing bar 8, the bridge axial reinforcing bar, the bridge axial perpendicular reinforcing bar, and the bridge shaft A PC steel wire in a perpendicular direction may be arranged in a cross direction to firmly reinforce the wire.

前述した雌継手3と雄継手4との連結は、図2及び図3に示されるように、雌継手3の縦溝3aに雄継手4の定着部材9を係合させた状態、すなわち定着部材9を雌継手3の内部に位置決めし、橋軸方向鉄筋8を縦溝3aに挿通させた状態として両プレキャスト床版1A、1Bを結合した状態とする。また、継手部2に引張力が作用した際、前記雌継手3の縦溝3aが開かないように、前記雌継手3に対して縦溝部3aの変形拘束材12を設置する。 As shown in FIGS. 2 and 3, the connection between the female joint 3 and the male joint 4 described above is a state in which the fixing member 9 of the male joint 4 is engaged with the vertical groove 3a of the female joint 3, that is, the fixing member. 9 is positioned inside the female joint 3, and both precast floor slabs 1A and 1B are connected to each other with the bridge axial reinforcing bar 8 inserted through the vertical groove 3a. Further, the deformation restraining material 12 of the vertical groove portion 3a is installed in the female joint 3 so that the vertical groove 3a of the female joint 3 does not open when a tensile force acts on the joint portion 2.

前記変形拘束材12としては、前記溝型断面部材3の上面開口を塞ぐように設けた上蓋13と、前記溝型断面部材3の下面開口を塞ぐように設けた下蓋14とされる。前記上蓋13及び下蓋14はそれぞれネジ15によって固定されている。前記上蓋13、下蓋14は、鋼板又はダイキャストによって製作されたものを用いている。 The deformation restraining material 12 includes an upper lid 13 provided so as to close the upper surface opening of the groove-shaped cross-sectional member 3 and a lower lid 14 provided so as to close the lower surface opening of the groove-shaped cross-sectional member 3. The upper lid 13 and the lower lid 14 are fixed by screws 15, respectively. The upper lid 13 and the lower lid 14 are made of steel plate or die-cast.

また、本形態例では、図2及び図3に示されるように、雌継手3の縦溝3aと定着部材9と間に、スペーサ16が設けられている。定着部材9と縦溝3aを形成している両側辺部分との重なり代が十分に確保されない場合は力の伝達が円滑に行われないことも想定されるため、スペーサ16を設置して縦溝3aを形成している両側辺部分とに十分な重なり代を確保することが望ましい。なお、前記スペーサ16は縦溝3aを形成している両側辺部分に必ずしも接触している必要はなく、間にグラウト材17が介在し、かつ縦溝3aが変形しないように前記変形拘束材12によって拘束されていればグラウト材17を介して十分に引張力が伝達されるようになると思われるが、グラウト材17が繰り返しのせん断力を受けて粉砕化するおそれもあるため、前記スペーサ16は縦溝3aを形成している両側辺部分に対して接触させておくことが望ましい。 Further, in this embodiment, as shown in FIGS. 2 and 3, a spacer 16 is provided between the vertical groove 3a of the female joint 3 and the fixing member 9. If the overlap margin between the fixing member 9 and the side portions forming the vertical groove 3a is not sufficiently secured, it is assumed that the force cannot be transmitted smoothly. Therefore, the spacer 16 is installed and the vertical groove is provided. It is desirable to secure a sufficient overlap margin with both side portions forming 3a. The spacer 16 does not necessarily have to be in contact with both side portions forming the vertical groove 3a, and the deformation restraining material 12 is provided so that the grout material 17 is interposed between the spacer 16 and the vertical groove 3a is not deformed. It is thought that the tensile force will be sufficiently transmitted through the grout material 17 if it is restrained by the grout material 17, but since the grout material 17 may be subjected to repeated shearing forces and crushed, the spacer 16 is used. It is desirable to keep them in contact with both side portions forming the vertical groove 3a.

前記上蓋13,下蓋14を設置した後、前記雌継手3の内部空間IS及び雌継手3の上部側空間US及び下部側空間LSと、一方側のプレキャスト床版と他方側のプレキャスト床版との間隙部分Mにグラウト材17が充填されている。
〔床版1の結合要領〕
上記形態例では、一方側のプレキャスト床版の接合端面に雌継手3が設けられ、他方側のプレキャスト床版の接合端面に雄継手4が設けられているとして説明を行ったが、プレキャスト床版を3連以上の接合する場合には、図10に示されるように、1つの矩形のプレキャスト床版1の対向する一方側の面に雌継手3が設けられ、対向する他方側の面に雄継手4が設けられ、各プレキャスト床版を順に接合していく手順でプレキャスト床版1,1…が設置される。
After installing the upper lid 13 and the lower lid 14, the internal space IS of the female joint 3, the upper space US and the lower space LS of the female joint 3, and the precast deck on one side and the precast deck on the other side. The grout material 17 is filled in the gap portion M of the above.
[How to combine floor slab 1]
In the above embodiment, it has been described that the female joint 3 is provided on the joint end surface of the precast deck on one side and the male joint 4 is provided on the joint end surface of the precast deck on the other side. In the case of joining three or more stations, as shown in FIG. 10, a female joint 3 is provided on one opposite side surface of one rectangular precast deck 1, and a male joint 3 is provided on the opposite side surface. The joint 4 is provided, and the precast decks 1, 1 ... Are installed in the procedure of joining the precast decks in order.

具体的には、図10及び図11(A)に示されるように、設置済みのプレキャスト床版1の雌継手3に対して、次順のプレキャスト床版1の雄継手4を上側から鉛直方向に落とし込むようにしながらプレキャスト床版1を設置し両者の位置合わせを行う。本願発明は、溝型断面部材を用いた雌継手3と、定着部材9を備えた橋軸方向鉄筋8とによる単純な嵌合構造としたため、誤差の許容値が大きく、製作誤差及び施工誤差を吸収して位置合わせが容易に行えるようになっている。 Specifically, as shown in FIGS. 10 and 11 (A), the male joint 4 of the precast deck 1 in the following order is vertically oriented from the upper side with respect to the female joint 3 of the installed precast deck 1. Install the precast floor slab 1 while dropping it into the floor, and align the two. Since the present invention has a simple fitting structure consisting of a female joint 3 using a groove-shaped cross-sectional member and a bridge axial reinforcing bar 8 provided with a fixing member 9, the permissible value of error is large, and manufacturing error and construction error are caused. It can be absorbed and aligned easily.

次に、図11(B)に示されるように、前記雌継手3の縦溝3aと定着部材9と間にスペーサ16を設置して縦溝3aを形成している両側辺部分とに十分な重なり代を確保したならば、前記雌継手3の下面と上面とに上蓋13、下蓋14を設置し、ネジ15によって堅固に固定する。前記上蓋13にはグラウト材17の充填のための空気孔を設けておくことが望ましい。 Next, as shown in FIG. 11B, sufficient for both side portions forming the vertical groove 3a by installing the spacer 16 between the vertical groove 3a of the female joint 3 and the fixing member 9. After securing the overlapping allowance, the upper lid 13 and the lower lid 14 are installed on the lower surface and the upper surface of the female joint 3, and are firmly fixed by the screws 15. It is desirable that the upper lid 13 is provided with an air hole for filling the grout material 17.

以上の手順までの作業が完了したならば、図11(C)に示されるように、前記雌継手3の内部空間IS及び雌継手3の上部側空間US及び下部側空間LSと、一方側のプレキャスト床版と他方側のプレキャスト床版との間隙部分Mにグラウト材17を充填する。なお、前記グラウト材17に代えて、コンクリートを充填するようにしてもよい。 When the work up to the above procedure is completed, as shown in FIG. 11C, the internal space IS of the female joint 3, the upper space US and the lower space LS of the female joint 3, and one side thereof. The grout material 17 is filled in the gap portion M between the precast deck and the precast deck on the other side. Instead of the grout material 17, concrete may be filled.

〔他の形態例〕
(1)上記形態例では、雌部材3の上面及び下面を共に開放空間としておき、雄継手4を結合させた後、雌継手3の下面と上面とに夫々、上蓋13、下蓋14を設置し、ネジ15によって堅固に固定するようにしたが、施工手順に合わせて雌部材3の上部側又は下部側の一方側に、プレキャスト床版の製作時に上蓋13(又は下蓋14)を設置するとともに、コンクリートを充填しておいてもよい。例えば、雄継手4を上方側から嵌合させる施工手順とする場合、図12に示されるように、予め、雌継手3の下方側は下蓋14で塞ぎ、下方側空間LSにコンクリートを充填してもよい。また、逆に雌継手3を上方側から嵌合させる施工手順とする場合、図13に示されるように、予め、雌継手3の上方側は上蓋13で塞ぎ、上部側空間USにコンクリートを充填してもよい。これらの場合、グラウト材17の充填空間は、雌継手3の上部側空間US及び下部側空間LSの内の一方側のみとなる。なお、予め下蓋14又は上蓋13を取り付ける場合、ネジではなく溶接によって取り付けるようにしてもよい。
(2)上記形態例では、上蓋13、下蓋14はネジ15によって堅固に固定するようにしたが、雌部材4をダイキャストで製作する場合は、一方側の上蓋13又は下蓋14は本体と一体的に成型するようにしてもよい。
[Examples of other forms]
(1) In the above embodiment, both the upper surface and the lower surface of the female member 3 are set as open spaces, and after the male joint 4 is connected, the upper lid 13 and the lower lid 14 are installed on the lower surface and the upper surface of the female joint 3, respectively. However, the upper lid 13 (or lower lid 14) is installed on one side of the upper side or the lower side of the female member 3 at the time of manufacturing the precast floor slab according to the construction procedure. At the same time, concrete may be filled. For example, in the case of a construction procedure in which the male joint 4 is fitted from the upper side, as shown in FIG. 12, the lower side of the female joint 3 is previously closed with a lower lid 14, and the lower space LS is filled with concrete. You may. On the contrary, when the construction procedure is to fit the female joint 3 from the upper side, as shown in FIG. 13, the upper side of the female joint 3 is closed with the upper lid 13 in advance, and the upper space US is filled with concrete. You may. In these cases, the filling space of the grout material 17 is only one side of the upper space US and the lower space LS of the female joint 3. When the lower lid 14 or the upper lid 13 is attached in advance, it may be attached by welding instead of screws.
(2) In the above embodiment, the upper lid 13 and the lower lid 14 are firmly fixed by the screws 15, but when the female member 4 is die-cast, the upper lid 13 or the lower lid 14 on one side is the main body. It may be integrally molded with.

〔変形拘束材12の他の形態例〕
上記形態例では、縦溝部3aの変形拘束材12として、溝型断面部材3の上面開口に設けた上蓋13と下面開口に設けた下蓋14との例を説明したが、この変形拘束材12としては種々のものを使用することができる。以下、それらの形態例(第1~第3例)を順に説明する。
[Examples of other forms of the deformation restraining material 12]
In the above embodiment, as the deformation restraining material 12 of the vertical groove portion 3a, an example of the upper lid 13 provided in the upper surface opening of the groove-shaped cross-sectional member 3 and the lower lid 14 provided in the lower surface opening has been described. Various things can be used as. Hereinafter, examples of these forms (first to third examples) will be described in order.

<第1例>
先ず、第1例について、図14~図16に基づいて詳述する。
<First example>
First, the first example will be described in detail with reference to FIGS. 14 to 16.

溝型断面部材3については、図14に示されるように、変形拘束材12の設置を上端側のみとするために、縦溝3aを下端まで連続させることなく、途中で止めてU字状の縦溝としている。また、変形拘束材12の設置のために、縦溝3aの両側辺部3A、3Aの上部に第1掛止凹部3f、3fが形成されているとともに、外面の曲面部に第2掛止凹部3e、3eが形成されている。 As for the groove-shaped cross-sectional member 3, as shown in FIG. 14, in order to install the deformation restraining material 12 only on the upper end side, the vertical groove 3a is not continuous to the lower end, but is stopped in the middle to form a U-shape. It is a vertical groove. Further, for the installation of the deformation restraining material 12, the first hooking recesses 3f and 3f are formed on the upper portions of the side portions 3A and 3A on both sides of the vertical groove 3a, and the second hooking recess is formed on the curved surface portion of the outer surface. 3e and 3e are formed.

前記変形拘束材12として、図15に示されるように、前記縦溝3aが開かないように、縦溝3aの両側部分を相互に連結するように設けた幅止め材18を用いるものである。具体的には、幅止め材18は、水平部材18Aと、この水平部材18Aの両端部からそれぞれ下側に垂下する第1掛止部材18a、18bを備えるとともに、水平部材18Aの2つの中間位置側面より逆L字状に下側に屈設する第2掛止部材18c、18dを備え、かつスペーサを兼用するために水平部材18Aの2つの中間位置下面より下方側に延在するスペーサ部材18B、18Cを一体的に備えた部材である。前記第1掛止部材18a、18b及び第2掛止部材18c、18dには前記掛止凹部3f、3eに係合するための掛止爪が設けられている。 As the deformation restraining material 12, as shown in FIG. 15, a width stopper 18 provided so as to connect both side portions of the vertical groove 3a to each other is used so that the vertical groove 3a does not open. Specifically, the width stopper 18 includes a horizontal member 18A and first hooking members 18a and 18b hanging downward from both ends of the horizontal member 18A, and two intermediate positions of the horizontal member 18A. The spacer member 18B is provided with the second hooking members 18c and 18d bent downward in an inverted L shape from the side surface, and extends downward from the lower surface of the two intermediate positions of the horizontal member 18A so as to also serve as a spacer. , 18C is a member integrally provided. The first hooking members 18a and 18b and the second hooking members 18c and 18d are provided with hooking claws for engaging with the hooking recesses 3f and 3e.

溝型断面部材3への取付けは、幅止め材18の前記第1掛止部材18a、18bを溝型断面部材3の第2掛止凹部3e、3eに掛止させるとともに、幅止め材18の前記第2掛止部材18c、18dを溝型断面部材3の第2掛止凹部3f、3fに掛止させるように、上側から嵌め込んで、図16に示される状態に設置する。なお、プレキャスト床版1Aの溝型断面部材3の両脇部には、前記幅止め材18の取付けのために、図16(A)に示すように、間隙部分M側に切欠き部1a、1aを設けておくようにする。 For attachment to the groove-shaped cross-section member 3, the first hooking members 18a and 18b of the width-stopping material 18 are hooked to the second hooking recesses 3e and 3e of the groove-shaped cross-section member 3, and the width-stopping material 18 is attached. The second hooking members 18c and 18d are fitted from above so as to be hooked on the second hooking recesses 3f and 3f of the groove-shaped cross-sectional member 3, and are installed in the state shown in FIG. As shown in FIG. 16A, notches 1a on both sides of the groove-shaped cross-sectional member 3 of the precast deck 1A are provided with a notch 1a on the gap M side for attaching the width stopper 18. Make sure to provide 1a.

前述した幅止め材型式の変形拘束材12とした場合には、溝型断面部材3の上面開口と下面開口とが形成された状態でグラウト材17の充填を行うため施工性が良好となる。前記スペーサ部材18B、18cは一体とすることなく、分離させてもよい。 In the case of the deformation restraining material 12 of the width fixing material type described above, the grout material 17 is filled in a state where the upper surface opening and the lower surface opening of the groove type cross-sectional member 3 are formed, so that the workability is improved. The spacer members 18B and 18c may be separated without being integrated.

<第2例>
次に、図17~図19に基づいて、第2例について詳述する。
<Second example>
Next, the second example will be described in detail with reference to FIGS. 17 to 19.

前記第1例は、掛止爪と掛止凹部との係合により幅止め材18の固定を行うようにしたが、本第2例は溝型断面部材3の切欠きに対する嵌め込みによって幅止め材の固定を行うようにしたものである。 In the first example, the width stopper 18 is fixed by engaging the hook claw and the hook recess, but in the second example, the width stopper is fitted by fitting the groove-shaped cross-sectional member 3 into the notch. It is designed to fix.

溝型断面部材3については、図17に示されるように、変形拘束材12の設置を上端側のみとするために、縦溝3aを下端まで連続させることなく、途中で止めてU字状の縦溝としている。また、変形拘束材12の設置のために、溝型断面部材3の曲面部には上面から窪むように切欠き部3g、3gが設けられている。 As for the groove-shaped cross-sectional member 3, as shown in FIG. 17, in order to install the deformation restraining material 12 only on the upper end side, the vertical groove 3a is not continuous to the lower end, but is stopped in the middle to form a U-shape. It is a vertical groove. Further, for the installation of the deformation restraining material 12, a notch portion 3g or 3g is provided on the curved surface portion of the groove-shaped cross-sectional member 3 so as to be recessed from the upper surface.

前記変形拘束材12として、図18に示されるように、前記縦溝3aが開かないように、縦溝3aの両側部分を相互に連結するように設けた幅止め材19を用いるものである。具体的には、幅止め材19は、水平部材19Aと、この水平部材19Aの両端部に設けられた第1止め部19a、19bを備えるとともに、水平部材18Aの中間位置側面部よりT字状の第2止め部19cを備え、かつスペーサを兼用するために水平部材19Aの2つの中間位置下面より下方側に延在するスペーサ部材19B、19Cを一体的に備えた部材である。 As the deformation restraining material 12, as shown in FIG. 18, a width fixing material 19 provided so as to connect both side portions of the vertical groove 3a to each other is used so that the vertical groove 3a does not open. Specifically, the width stopper 19 includes the horizontal member 19A and the first stoppers 19a and 19b provided at both ends of the horizontal member 19A, and is T-shaped from the intermediate position side surface portion of the horizontal member 18A. The member is provided with the second stop portion 19c of the above, and is integrally provided with the spacer members 19B and 19C extending downward from the lower surface of the two intermediate positions of the horizontal member 19A so as to also serve as a spacer.

溝型断面部材3への取付けは、幅止め材19の前記第1止め部19a、19bを溝型断面部材3の切欠き部3g、3gに係止させるとともに、幅止め材19の前記第2止め部19cを溝型断面部材3の縦溝3aに係止させるように、上側から嵌め込んで、図19に示される状態に設置する。なお、プレキャスト床版1Aの溝型断面部材3の両脇部には、前記幅止め材19の取付けのために、図19(A)に示すように、間隙部分M側に切欠き部1a、1aを設けておくようにする。 For attachment to the groove-shaped cross-section member 3, the first stopping portions 19a and 19b of the width-stopping material 19 are locked to the notches 3g and 3g of the groove-shaped cross-section member 3, and the width-stopping material 19 is attached to the second. The stopper 19c is fitted from above so as to be locked in the vertical groove 3a of the groove-shaped cross-sectional member 3, and is installed in the state shown in FIG. As shown in FIG. 19A, notches 1a on both sides of the groove-shaped cross-sectional member 3 of the precast deck 1A are provided with a notch 1a on the gap M side for attaching the width stopper 19. Make sure to provide 1a.

<第3例>
更に図20~図22に基づいて、第3例について詳述する。
<Third example>
Further, the third example will be described in detail with reference to FIGS. 20 to 22.

溝型断面部材3については、図20に示されるように、変形拘束材12の設置を上端側のみとするために、縦溝3aを下端まで連続させることなく、途中で止めてU字状の縦溝としている。また、変形拘束材12の設置のために、縦溝3aの両側辺部3A、3Aの上面にビス螺入孔3gが設けられている。 As for the groove-shaped cross-sectional member 3, as shown in FIG. 20, in order to install the deformation restraining material 12 only on the upper end side, the vertical groove 3a is not continuous to the lower end, but is stopped in the middle to form a U-shape. It is a vertical groove. Further, for the installation of the deformation restraining material 12, screw screwing holes 3g are provided on the upper surfaces of the side portions 3A and 3A on both sides of the vertical groove 3a.

前記変形拘束材12として、図21に示されるように、溝型断面部材3の縦溝3aを跨ぐ両側辺部3A,3A同士を連結するように設けた幅止め材20を用いるものである。具体的には、幅止め材20は、上板20Aの奥側に下方側に延在する2本のスペーサ部材18B、18Cを備えるとともに、前側に係止用垂下片20a、20bを有し、前記上板20Aの両側にそれぞれネジ挿通孔20c、20dを設けた部材である。 As the deformation restraining material 12, as shown in FIG. 21, a width fixing material 20 provided so as to connect both side portions 3A and 3A straddling the vertical groove 3a of the groove-shaped cross-sectional member 3 is used. Specifically, the width stopper 20 includes two spacer members 18B and 18C extending downward on the back side of the upper plate 20A, and also has locking hanging pieces 20a and 20b on the front side. It is a member provided with screw insertion holes 20c and 20d on both sides of the upper plate 20A, respectively.

溝型断面部材3への取付けは、図22に示されるように、縦溝3aを跨ぐようにしながら、スペーサ部材18B、18Cと係止用垂下片20a、20bとの間の空間に縦溝3aの両側辺部3A、3Aを嵌合させるように、上側から嵌め込んだならば、前記ネジ孔挿通20c、20dから貫通させたネジ21を溝型断面部材3のビス螺入孔3gに螺入させることによって固定を図るようにする。 As shown in FIG. 22, the vertical groove 3a is attached to the groove-shaped cross-sectional member 3 in the space between the spacer members 18B and 18C and the locking hanging pieces 20a and 20b while straddling the vertical groove 3a. When the screw holes 3A and 3A are fitted from above so as to be fitted, the screws 21 penetrated from the screw hole insertion 20c and 20d are screwed into the screw screw holes 3g of the groove-shaped cross-sectional member 3. Try to fix it by letting it.

<第4例>
最後に図23~図25に基づいて、第4例について詳述する。
<4th example>
Finally, the fourth example will be described in detail with reference to FIGS. 23 to 25.

溝型断面部材3については、図23に示されるように、変形拘束材12の設置を上端側のみとするために、縦溝3aを下端まで連続させることなく、途中で止めてU字状の縦溝としているものであり、前記変形拘束材12を取り付けるための加工は特に行っていない。 As for the groove-shaped cross-sectional member 3, as shown in FIG. 23, in order to install the deformation restraining material 12 only on the upper end side, the vertical groove 3a is not continuous to the lower end, but is stopped in the middle to form a U-shape. It is a vertical groove, and no particular processing is performed to attach the deformation restraining material 12.

前記変形拘束材12として、図24に示されるように、連結部23の両側にそれぞれ、溝型断面部材3の縦溝3aを跨ぐ両側辺部3A、3Aをそれぞれ、表面側と裏面側とで挟持するために、側辺部3Aの厚み分の隙間を空けて表面側挟持板24Aと裏面側挟持板24Bとによる側辺挟持部25を備えた幅止め材22を用いるものである。この幅止め材22の正面視形状は門型を成し、橋軸方向鉄筋8が挿通する空間26が形成されている。 As the deformation restraining material 12, as shown in FIG. 24, both side portions 3A and 3A straddling the vertical groove 3a of the groove-shaped cross-sectional member 3 are provided on both sides of the connecting portion 23, respectively, on the front surface side and the back surface side, respectively. For sandwiching, a width stopper 22 provided with a side holding portion 25 by the front side holding plate 24A and the back side holding plate 24B is used with a gap corresponding to the thickness of the side side portion 3A. The front view shape of the width stopper 22 is a gate shape, and a space 26 through which the bridge axial reinforcing bar 8 is inserted is formed.

溝型断面部材3への取付けは、図25に示されるように、溝型断面部材3の縦溝3aを跨ぐようにしながら、両側辺部3Aを幅止め材22の表面側挟持板24Aと裏面側挟持板24Bとの間の隙間に挿入しながら上側から嵌め込むようにする。幅止め材22の固定作業は不要であり、幅止め材22の空間26の上部が橋軸方向鉄筋8に当接する状態まで押し込むことで位置決めがなされる。また、雄継手4の定着部材9と幅止め材22(下段側は側辺部3A)との間にはスペーサ27が配設される。 As shown in FIG. 25, the groove type cross-section member 3 is attached to the front side holding plate 24A and the back surface side holding plate 24A of the width stopper 22 while straddling the vertical groove 3a of the groove type cross-section member 3. It is fitted from above while being inserted into the gap between the side holding plate 24B. The fixing work of the width stopper 22 is unnecessary, and positioning is performed by pushing the upper portion of the space 26 of the width stopper 22 until it comes into contact with the bridge axial reinforcing bar 8. Further, a spacer 27 is arranged between the fixing member 9 of the male joint 4 and the width stopper 22 (the lower side is the side side portion 3A).

1・1A・1B…コンクリート製プレキャスト床版、2…継手部、3…雌継手3a…縦溝、4…雄継手、5・8…橋軸方向鉄筋、6…締結具、7…アングル、9…定着部材、10…ナット、11…ワッシャ、12…変形拘束材、13…上蓋、14…下蓋、15…ネジ、16・27…スペーサ、17…グラウト材、18・19・20・22…幅止め材、21…ネジ、IS…雌継手の内部空間、US…雌継手の上部側空間、LS…雌継手の下部側空間、M…間隙部分 1.1A / 1B ... Concrete precast slab, 2 ... Fittings, 3 ... Female joints 3a ... Vertical grooves, 4 ... Male joints, 5.8 ... Bridge axial reinforcements, 6 ... Fasteners, 7 ... Angles, 9 ... Fixing member, 10 ... Nut, 11 ... Washer, 12 ... Deformation restraint material, 13 ... Upper lid, 14 ... Lower lid, 15 ... Screw, 16.27 ... Spacer, 17 ... Grout material, 18.19 / 20/22 ... Width stopper, 21 ... Screw, IS ... Internal space of female joint, US ... Upper space of female joint, LS ... Lower space of female joint, M ... Gap

Claims (9)

コンクリート製プレキャスト床版同士を接合するための継手構造であって、
継手部を境に一方側のコンクリート製プレキャスト床版の接合端面に、水平方向に所定の間隔で、平面視で溝型断面の雌継手が縦溝を外部に臨ませた状態で埋設され、
継手部を境に他方側のコンクリート製プレキャスト床版の接合端面に、水平方向に所定の間隔で、橋軸方向鉄筋の先端が外部に突出形成されるとともに、これら橋軸方向鉄筋の先端に相対的に大径の定着部材が設置された雄継手が埋設され、
一方側のコンクリート製プレキャスト床版の雌継手に、他方側のコンクリート製プレキャスト床版の雄継手が係合し、コンクリート製プレキャスト床版同士を結合した状態とするとともに、前記雌継手に対して縦溝部の変形拘束材を設置した状態とし、前記雌継手の内部空間及び雌継手の上部側空間及び/又は下部側空間と、一方側のコンクリート製プレキャスト床版と他方側のコンクリート製プレキャスト床版との間隙部分にグラウト材が充填されていることを特徴とするコンクリート製プレキャスト床版の継手構造。
It is a joint structure for joining concrete precast decks to each other.
A female joint with a groove-shaped cross section in a plan view is buried in the joint end face of a concrete precast deck on one side of the joint at a predetermined interval in the horizontal direction, with the vertical groove facing the outside.
The tips of the bridge axial reinforcing bars are formed so as to protrude outward at predetermined intervals in the horizontal direction on the joint end face of the concrete precast floor slab on the other side of the joint, and are relative to the tips of these bridge axial reinforcing bars. A male joint with a large-diameter fixing member installed is buried.
The female joint of the concrete precast floor slab on one side is engaged with the male joint of the concrete precast floor slab on the other side, so that the concrete precast floor slabs are joined to each other and vertically to the female joint. With the deformation restraining material of the groove installed, the internal space of the female joint, the upper space and / or the lower space of the female joint, and the concrete precast floor slab on one side and the concrete precast floor slab on the other side. A concrete precast floor slab joint structure characterized by the fact that the gaps between the two are filled with ground material.
前記縦溝部の変形拘束材は、前記雌継手の上面開口に設けた上蓋及び/又は前記雌継手の下面開口に設けた下蓋とする請求項1記載のコンクリート製プレキャスト床版の継手構造。 The joint structure of a concrete precast deck according to claim 1, wherein the deformation restraining material of the vertical groove portion is an upper lid provided in the upper surface opening of the female joint and / or a lower lid provided in the lower surface opening of the female joint. 前記縦溝部の変形拘束材は、前記雌継手の両側壁面同士を連結するように設けた幅止め材とする請求項1記載のコンクリート製プレキャスト床版の継手構造。 The joint structure of a concrete precast deck according to claim 1, wherein the deformation restraining material of the vertical groove portion is a width stopper provided so as to connect both side walls of the female joint. 前記縦溝部の変形拘束材は、前記雌継手の縦溝を跨ぐ両側辺部同士を連結するように設けた幅止め材とする請求項1記載のコンクリート製プレキャスト床版の継手構造。 The joint structure of a concrete precast deck according to claim 1, wherein the deformation restraining material of the vertical groove portion is a width retaining material provided so as to connect both side portions straddling the vertical groove of the female joint. 前記縦溝部の変形拘束材は、前記雌継手の縦溝を跨ぐ両側辺部をそれぞれ、表面側と裏面側とで挟持する側辺挟持部を備えた幅止め材とする請求項1記載のコンクリート製プレキャスト床版の継手構造。 The concrete according to claim 1, wherein the deformation restraining material of the vertical groove portion is a width retaining material having side holding portions for sandwiching both side portions of the female joint across the vertical grooves on the front surface side and the back surface side, respectively. Precast floor slab joint structure. 前記雌継手は鋼製の形材又はダイキャストによって製作されている請求項1~5いずれかに記載のコンクリート製プレキャスト床版の継手構造。 The joint structure of a concrete precast deck according to any one of claims 1 to 5, wherein the female joint is made of a steel profile or die cast. 前記雄継手は、上下方向に2段配置で夫々設けられている請求項1~6いずれかに記載のコンクリート製プレキャスト床版の継手構造。 The joint structure of a concrete precast deck according to any one of claims 1 to 6, wherein the male joint is provided in two stages in the vertical direction. 前記雌継手の内部において、雌継手の縦溝と雄継手の定着部材との間にスペーサが配設されている請求項1~7いずれかに記載のコンクリート製プレキャスト床版の継手構造。 The joint structure of a concrete precast deck according to any one of claims 1 to 7, wherein a spacer is disposed between the vertical groove of the female joint and the fixing member of the male joint inside the female joint. 前記グラウト材に代えて、コンクリートが充填されている請求項1~8いずれかに記載のコンクリート製プレキャスト床版の継手構造。 The joint structure of a concrete precast deck according to any one of claims 1 to 8, wherein the concrete is filled in place of the grout material.
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JP2009235850A (en) 2008-03-28 2009-10-15 Toda Constr Co Ltd Joint structure of precast concrete member
JP2011063984A (en) 2009-09-17 2011-03-31 Toda Constr Co Ltd Concrete joint structure
JP2015001045A (en) 2013-06-13 2015-01-05 川田建設株式会社 Joint structure of precast concrete floor slab

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JPS5291510A (en) * 1976-01-29 1977-08-02 Dekotsupu Enjiniyaringu Kk Connection method of precast concrete plate
JPS52144114A (en) * 1976-05-25 1977-12-01 Mitsuo Koji Connection method of assembly portion material
JPS5530027A (en) * 1978-08-23 1980-03-03 Shigeji Sugaya Method of coupling panels of assembled house

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JP2009235850A (en) 2008-03-28 2009-10-15 Toda Constr Co Ltd Joint structure of precast concrete member
JP2011063984A (en) 2009-09-17 2011-03-31 Toda Constr Co Ltd Concrete joint structure
JP2015001045A (en) 2013-06-13 2015-01-05 川田建設株式会社 Joint structure of precast concrete floor slab

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