JP7072816B1 - Machining waste cutting equipment - Google Patents

Machining waste cutting equipment Download PDF

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JP7072816B1
JP7072816B1 JP2020204306A JP2020204306A JP7072816B1 JP 7072816 B1 JP7072816 B1 JP 7072816B1 JP 2020204306 A JP2020204306 A JP 2020204306A JP 2020204306 A JP2020204306 A JP 2020204306A JP 7072816 B1 JP7072816 B1 JP 7072816B1
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blade
rotary shaft
suction port
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JP2022091460A (en
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英喜 菊池
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有限会社キックス
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

【課題】ろ過装置等を備えることなく、工作液を圧送ポンプにより正常に工作機械に供給することが可能な加工屑切断装置を提供する。【解決手段】加工屑切断装置1は、圧送ポンプ2の工作液の吸込口8から外部に延び、圧送ポンプ2に設けられた電動モータ5の回転軸6の回転に伴って回転する回転シャフト12と、該回転シャフト12に連結される第1切断刃13と、を備え、第1切断刃13は、回転シャフト12が回転自在に挿通される共に圧送ポンプ2に固定され、複数の小孔46を有する第1固定刃44と、該第1固定刃44よりも吸込口8側とは反対側に配置され、回転シャフト12に相対回転不能に連結される第1回転刃45と、を備えている。これにより、ろ過装置等を備えることなく、工作液を圧送ポンプ2により正常に工作機械に供給することができる。【選択図】図1PROBLEM TO BE SOLVED: To provide a machine tool cutting device capable of normally supplying a machine tool to a machine tool by a pressure pump without providing a filtration device or the like. SOLUTION: A machine waste cutting device 1 extends from a suction port 8 of a working liquid of a pressure feed pump 2 to the outside, and rotates with the rotation of a rotary shaft 6 of an electric motor 5 provided in the pressure feed pump 2. A first cutting blade 13 connected to the rotary shaft 12 is provided, and the first cutting blade 13 is rotatably inserted through the rotary shaft 12 and is fixed to the pump 2 and has a plurality of small holes 46. A first fixed blade 44 having a There is. As a result, the work liquid can be normally supplied to the machine tool by the pressure feed pump 2 without providing a filtration device or the like. [Selection diagram] Fig. 1

Description

本発明は、自動車の部品製造工場等に設置される工作機械へ工作液を供給する圧送ポンプに一体的に備えられ、該圧送ポンプの吸込口に吸い込まれる工作液に含まれる加工屑を細かく切断するための加工屑切断装置に関するものである。 The present invention is integrally provided in a pressure feed pump that supplies a machining fluid to a machine tool installed in an automobile parts manufacturing factory or the like, and finely cuts work chips contained in the machining fluid sucked into the suction port of the pressure feed pump. It relates to a machine tool cutting device for cutting.

一般に、自動車の部品製造工場等には、例えば、切削盤、研削盤やマシニングセンタなどの工作機械が多数設置され、当該工作機械には、切削油、研削油や主軸潤滑油等の工作液が使用される。この工作液は、圧送ポンプにより工作機械に供給され循環しているが、工作機械から戻ってきた加工屑を含む汚濁した工作液(懸濁液)を、再び圧送ポンプにより工作機械に供給すると、工作液に含まれる加工屑が、圧送ポンプの吸込口やポンプ本体の内部に詰まり、圧送ポンプにより正常に工作液を圧送できないなどの不都合が生じる。 In general, a large number of machine tools such as cutting machines, grinding machines and machining centers are installed in automobile parts manufacturing factories, and working fluids such as cutting oil, grinding oil and spindle lubricating oil are used in the machine tools. Will be done. This working fluid is supplied to the machine tool by a pressure pump and circulates. The machining debris contained in the working fluid clogs the suction port of the pump and the inside of the pump body, causing inconveniences such as the pump not being able to pump the working fluid normally.

これに対処するするために、一般的には、ろ過装置等を使用して、工作機械から戻ってきた、加工屑を含む工作液から加工屑を取り除いたうえで、再び圧送ポンプにより工作機械に供給するようにしている。例えば、当該ろ過装置として、サイクロンろ過器(特許文献1参照)が採用される。 In order to deal with this, generally, a filtration device or the like is used to remove the machine tool from the work liquid containing the machine tool returned from the machine tool, and then the machine tool is again pumped. I try to supply it. For example, a cyclone filter (see Patent Document 1) is adopted as the filtration device.

特許第6385539号公報Japanese Patent No. 6385539

上述したように、工作機械から戻ってきた、加工屑を含む汚濁した工作液を、再び圧送ポンプにより工作機械に供給すると、工作液に含まれる加工屑が、圧送ポンプの吸込口やポンプ本体の内部に詰まり、圧送ポンプにより正常に工作液を圧送できないなどの不都合が生じることがある。そこで、工作液に含まれる加工屑を取り除くろ過装置等を備えることは可能であるが、ろ過装置を備えることで、ろ過装置を設置するための設置場所の問題や、設備費が高騰する可能性があり、しかも、ろ過装置のメンテナンスをも必要であり、多くの問題が発生する。 As described above, when the polluted machining fluid containing the machining debris returned from the machine tool is supplied to the machine tool again by the pumping pump, the machining debris contained in the machining fluid is transferred to the suction port of the pumping pump and the pump body. Inconveniences such as clogging inside and the work fluid cannot be pumped normally by the pressure pump may occur. Therefore, it is possible to equip a filtration device or the like for removing the processing waste contained in the working liquid, but by equipping the filtration device, there is a possibility that the installation location problem for installing the filtration device and the equipment cost will rise. Moreover, maintenance of the filtration device is also required, which causes many problems.

本発明は、かかる点に鑑みてなされたものであり、ろ過装置等を備えることなく、工作液を圧送ポンプにより正常に工作機械に供給することが可能な加工屑切断装置を提供することを目的とする。 The present invention has been made in view of this point, and an object of the present invention is to provide a machine tool cutting device capable of normally supplying a machine tool to a machine tool by a pressure pump without providing a filtration device or the like. And.

上記課題を解決するための手段として、請求項1の加工屑切断装置に係る発明は、工作液を圧送する圧送ポンプに一体的に備えられ、該圧送ポンプの吸込口に吸い込まれる工作液に含まれる加工屑を切断するための加工屑切断装置であって、前記圧送ポンプの工作液の吸込口から外部に延び、前記圧送ポンプに設けられたモータの回転軸の回転に伴って回転する回転シャフトと、該回転シャフトに連結される第1切断刃と、を備え、該第1切断刃は、前記回転シャフトが回転自在に挿通される共に前記圧送ポンプに固定され、複数の工作液通過孔を有する第1固定刃と、該第1固定刃よりも前記吸込口側とは反対側に配置され、前記回転シャフトに相対回転不能に連結される第1回転刃と、を備え、前記第1切断刃よりも前記吸込口とは反対側に連設され、前記回転シャフトに連結される第2切断刃を備え、該第2切断刃は、前記回転シャフトが回転自在に挿通されると共に前記圧送ポンプに固定され、複数の工作液通過孔を有する第2固定刃と、該第2固定刃よりも前記吸込口側とは反対側に配置され、前記回転シャフトに相対回転不能に連結される第2回転刃と、を備え、前記第1固定刃の工作液通過孔の大きさは、前記第2固定刃の工作液通過孔の大きさより小さく、前記第2切断刃よりも前記吸込口とは反対側に連設され、前記回転シャフトに連結される第3切断刃を備え、該第3切断刃は、前記回転シャフトが回転自在に挿通される共に前記圧送ポンプに固定され、複数の工作液通過孔を有する第3固定刃と、該第3固定刃よりも前記吸込口とは反対側に配置され、前記回転シャフトに相対回転不能に連結される第3回転刃と、を備え、第3回転刃は、前記吸込口とは反対側に向かって突設される刃部を有する断面コ字状に形成されることを特徴とするものである。 As a means for solving the above problems, the invention according to the machined waste cutting device according to claim 1 is integrally provided in a pressure feed pump that pumps the work liquid, and is included in the work liquid sucked into the suction port of the pressure feed pump. A rotary shaft that extends outward from the suction port of the working liquid of the pump and rotates with the rotation of the rotary shaft of the motor provided in the pump. The first cutting blade is provided with a first cutting blade connected to the rotary shaft, and the rotary shaft is rotatably inserted and fixed to the pressure feed pump to provide a plurality of working fluid passage holes. It is provided with a first fixed blade having a first fixed blade, and a first rotary blade arranged on the side opposite to the suction port side of the first fixed blade and connected to the rotary shaft so as to be relatively non-rotatable, and the first cutting. It is provided with a second cutting blade that is connected to the rotary shaft on the side opposite to the suction port and is connected to the rotary shaft. The second cutting blade is such that the rotary shaft is rotatably inserted and the pump. A second fixed blade that is fixed to and has a plurality of working fluid passage holes, and a second fixed blade that is arranged on the side opposite to the suction port side of the second fixed blade and is connected to the rotary shaft so as to be relatively non-rotatable. A rotary blade is provided, and the size of the working fluid passing hole of the first fixed blade is smaller than the size of the working liquid passing hole of the second fixed blade, and is opposite to the suction port of the second cutting blade. It is provided with a third cutting blade that is connected to the rotary shaft and is connected to the rotary shaft. A third fixed blade having a hole and a third rotating blade arranged on the side opposite to the suction port from the third fixed blade and connected to the rotating shaft so as to be relatively non-rotatable are provided, and the third rotation is provided. The blade is characterized in that it is formed in a U-shaped cross section having a blade portion projecting toward the side opposite to the suction port .

請求項1の発明では、圧送ポンプが作動すると、モータの回転軸の回転により、圧送ポンプの吸込口から工作液が吸い込まれると同時に、第1切断刃の第1回転刃が回転する。そして、工作液に含まれる、第1固定刃に設けた各工作液通過孔よりも大きい加工屑は、第1固定刃に設けた各工作液通過孔を通過できず、その各工作液通過孔に留まった状態となり、各工作液通過孔に留まっている加工屑は第1切断刃の第1回転刃により細かく切断される。そして、この細かく切断された加工屑は、第1固定刃の各工作液通過孔を通過して、圧送ポンプを介して工作液と共に外部に圧送される。
なお、第1固定刃に設けた工作液通過孔の大きさは、この工作液通過孔を通過できる加工屑が圧送ポンプの吸込口やポンプ本体の内部に詰まりを生じさせない程度の大きさに設定される。
According to the first aspect of the present invention, when the pressure feed pump is operated, the working liquid is sucked from the suction port of the pressure feed pump by the rotation of the rotary shaft of the motor, and at the same time, the first rotary blade of the first cutting blade is rotated. Then, the machining debris contained in the working fluid, which is larger than the working fluid passing holes provided in the first fixed blade, cannot pass through the working fluid passing holes provided in the first fixed blade, and the working fluid passing holes thereof. The work chips remaining in each working liquid passage hole are finely cut by the first rotary blade of the first cutting blade. Then, the finely cut work chips pass through each working liquid passage hole of the first fixed blade and are pressure-fed to the outside together with the working liquid via a pressure pump.
The size of the working fluid passage hole provided in the first fixed blade is set so that the machining debris that can pass through the working fluid passage hole does not clog the suction port of the pump and the inside of the pump body. Will be done.

また、請求項1の発明では、圧送ポンプが作動すると、モータの回転軸の回転により、圧送ポンプの吸込口から工作液が吸い込まれると同時に、第1及び第2切断刃の第1及び第2回転刃が回転する。そして、工作液に含まれる、第2固定刃の工作液通過孔よりも大きい比較的大きな加工屑は、第2固定刃の各工作通過孔に留まった状態となり、その加工屑は第2切断刃の第2回転刃により大まかに切断される。続いて、第2固定刃の各工作液通過孔を通過できたものの第1固定刃の各工作液通過孔よりも大きい加工屑は、第1固定刃の各工作通過孔に留まった状態となり、その加工屑は第1切断刃の第1回転刃により細かく切断される。その後、この細かく切断された加工屑は、第1固定刃の各工作液通過孔を通過して、圧送ポンプを介して外部に工作液と共に圧送される。要するに、請求項2の発明では、第1切断刃に加えて第2切断刃を備えているので、工作液に含まれる比較的大きな加工屑を、まず、第2切断刃により粗切断して、その後、第1切断刃により細かく切断することができる。 Further , in the invention of claim 1, when the pressure feed pump is operated, the working fluid is sucked from the suction port of the pressure feed pump by the rotation of the rotary shaft of the motor, and at the same time, the first and second cutting blades of the first and second cutting blades are sucked. The rotary blade rotates. Then, relatively large work chips contained in the work liquid, which are larger than the work liquid passage holes of the second fixed blade, remain in each work passage hole of the second fixed blade, and the work chips are the second cutting blade. It is roughly cut by the second rotary blade of. Subsequently, the machining debris that could pass through each machining fluid passage hole of the second fixed blade but was larger than each machining fluid passage hole of the first fixed blade remained in each machining passage hole of the first fixed blade. The work chips are finely cut by the first rotary blade of the first cutting blade. After that, the finely cut work chips pass through each working liquid passage hole of the first fixed blade and are pressure-fed to the outside together with the working liquid via a pressure pump. In short, in the invention of claim 2, since the second cutting blade is provided in addition to the first cutting blade, relatively large work chips contained in the working liquid are first roughly cut by the second cutting blade. After that, it can be finely cut by the first cutting blade.

さらに、請求項1の発明では、圧送ポンプが作動すると、モータの回転軸の回転により、圧送ポンプの吸込口から工作液が吸い込まれると同時に、第1~第3切断刃の第1~第3回転刃が回転する。なお、工作液に含まれる加工屑には、多数の細長い加工屑が互いに絡み合って綿状態となっているものがある。そして、特に、第3切断刃の第3回転刃が回転することで、第3回転刃の刃部により綿状の加工屑をばらばらに解すことができる。その後、第3切断刃の第3回転刃により解された加工屑は、第3固定刃の各工作液通過孔を通過した後、第2切断刃により粗切断され、その後、第1切断刃により細かく切断される。
なお、第3切断刃の第3固定刃に設けた工作液通過孔の大きさは、第2切断刃の第2固定刃に設けた工作液通過孔の大きさよりも大きい、あるいは略同じである。
Further, in the invention of claim 1, when the pressure feed pump is operated, the working fluid is sucked from the suction port of the pressure feed pump by the rotation of the rotary shaft of the motor, and at the same time, the first to third cutting blades of the first to third cutting blades are sucked. The rotary blade rotates. In addition, some of the work chips contained in the working liquid are in a cotton state in which a large number of elongated work chips are entangled with each other. Then, in particular, by rotating the third rotary blade of the third cutting blade, the cotton-like work chips can be separated by the blade portion of the third rotary blade. After that, the machining debris melted by the third rotary blade of the third cutting blade passes through each working liquid passage hole of the third fixed blade, is roughly cut by the second cutting blade, and then is roughly cut by the first cutting blade. It is cut into small pieces.
The size of the working fluid passage hole provided in the third fixed blade of the third cutting blade is larger than or substantially the same as the size of the working fluid passing hole provided in the second fixed blade of the second cutting blade. ..

本発明に係る加工屑切断装置により、工作液に含まれる加工屑を、圧送ポンプの吸込口から吸い込む手前にて、圧送ポンプの吸込口及びポンプ本体内に詰まりが生じない程度にまで細かく切断することができる。その結果、ろ過装置等を備えることなく、工作液を圧送ポンプにより正常に工作機械に供給することができる。 The machined waste cutting device according to the present invention finely cuts the machined waste contained in the working liquid to the extent that the suction port of the pressure feed pump and the inside of the pump body are not clogged before being sucked from the suction port of the pressure feed pump. be able to. As a result, the work liquid can be normally supplied to the machine tool by the pressure pump without providing a filtration device or the like.

図1は、本発明の実施形態に係る、圧送ポンプに一体的に備えられる加工屑切断装置の分解図である。FIG. 1 is an exploded view of a machining waste cutting device integrally provided in a pressure feed pump according to an embodiment of the present invention. 図2は、本発明の実施形態に係る加工屑切断装置に採用された、整流板にブラケットを一体化した平面図である。FIG. 2 is a plan view in which a bracket is integrated with a straightening vane, which is adopted in the machining waste cutting device according to the embodiment of the present invention. 図3は、本発明の実施形態に係る加工屑切断装置に採用されたブラケットの平面図である。FIG. 3 is a plan view of a bracket adopted in the machining waste cutting device according to the embodiment of the present invention. 図4は、本発明の実施形態に係る加工屑切断装置に採用された整流板の平面図である。FIG. 4 is a plan view of a straightening vane adopted in the machining waste cutting device according to the embodiment of the present invention. 図5は、本発明の実施形態に係る加工屑切断装置に採用された第1切断刃の第1固定刃の平面図である。FIG. 5 is a plan view of the first fixed blade of the first cutting blade adopted in the machining waste cutting device according to the embodiment of the present invention. 図6の(a)は、本発明の実施形態に係る加工屑切断装置に採用された第1切断刃の第1回転刃の平面図であり、(b)は、他の実施形態に係る第1回転刃の平面図であり、(c)は、さらに他の実施形態に係る第1回転刃の断面図である。FIG. 6A is a plan view of the first rotary blade of the first cutting blade adopted in the machined waste cutting apparatus according to the embodiment of the present invention, and FIG. 6B is a plan view of the first rotary blade according to another embodiment. It is a plan view of one rotary blade, and (c) is a cross-sectional view of the 1st rotary blade which concerns on still another Embodiment. 図7は、本発明の実施形態に係る加工屑切断装置に採用された第2切断刃の第2固定刃の平面図である。FIG. 7 is a plan view of the second fixed blade of the second cutting blade adopted in the machining waste cutting device according to the embodiment of the present invention. 図8は、本発明の実施形態に係る加工屑切断装置に採用された第2切断刃の第2回転刃の平面図である。FIG. 8 is a plan view of the second rotary blade of the second cutting blade adopted in the machining waste cutting device according to the embodiment of the present invention. 図9は、本発明の実施形態に係る加工屑切断装置に採用された第3切断刃の第3固定刃の平面図である。FIG. 9 is a plan view of the third fixed blade of the third cutting blade adopted in the machining waste cutting device according to the embodiment of the present invention. 図10は、本発明の実施形態に係る加工屑切断装置に採用された第3切断刃の第3回転刃の断面図である。FIG. 10 is a cross-sectional view of the third rotary blade of the third cutting blade adopted in the machining waste cutting device according to the embodiment of the present invention.

以下、本発明を実施するための形態を図1~図10に基づいて詳細に説明する。
本発明の実施形態に係る加工屑切断装置1は、図1に示すように、工作液を工作機械に圧送(供給)する圧送ポンプ2に一体的に備えられるものである。本実施形態に係る加工屑切断装置1は、圧送ポンプ2により工作液を圧送する際、該工作液に含まれる加工屑を、圧送ポンプ2の吸込口8から吸い込む手前にて、圧送ポンプ2の吸込口8及びポンプ本体7内に詰まりが生じない程度にまで細かく切断するものである。なお、図1に示すように、圧送ポンプ2は、電動モータ5と、該電動モータ5から延びる回転軸6と、該回転軸6に一体的に連結されるインペラ(図示略)を含むポンプ本体7と、工作液の吸込口8と、工作液の吐出口9と、を備えている。そして、圧送ポンプ2は、電動モータ5の回転軸6の回転駆動に伴ってインペラが回転することで、工作液を吸込口8から吸い込み、ポンプ本体7内を経由して、吐出口9から吐出されるように構成される。
Hereinafter, embodiments for carrying out the present invention will be described in detail with reference to FIGS. 1 to 10.
As shown in FIG. 1, the machine tool cutting apparatus 1 according to the embodiment of the present invention is integrally provided with a pressure feeding pump 2 for pressure feeding (supplying) working liquid to a machine tool. When the machining fluid is pumped by the pressure feed pump 2, the machining waste cutting device 1 according to the present embodiment is a pump 2 before sucking the machining fluid contained in the machining fluid from the suction port 8 of the pump 2. It is cut into small pieces to the extent that the suction port 8 and the pump main body 7 are not clogged. As shown in FIG. 1, the pressure feed pump 2 is a pump main body including an electric motor 5, a rotary shaft 6 extending from the electric motor 5, and an impeller (not shown) integrally connected to the rotary shaft 6. A work liquid suction port 8 and a work liquid discharge port 9 are provided. Then, the pressure feed pump 2 sucks the work liquid from the suction port 8 by rotating the impeller with the rotational drive of the rotary shaft 6 of the electric motor 5, and discharges the work liquid from the discharge port 9 via the inside of the pump body 7. Is configured to be.

本実施形態に係る加工屑切断装置1は、詳しく説明すると、図1に示すように、圧送ポンプ2に設けられた電動モータ5の回転軸6に相対回転不能に連結され、圧送ポンプ2の吸込口8から外部に延びる回転シャフト12と、該回転シャフト12に連結される第1切断刃13と、該第1切断刃13よりも他端側、すなわち圧送ポンプ2の吸込口8とは反対側に連設され、回転シャフト12に連結される第2切断刃14と、該第2切断刃14よりも他端側、すなわち圧送ポンプ2の吸込口8とは反対側に連設され、回転シャフト12に連結される第3切断刃15と、を備えている。回転シャフト12は、その一端部が、圧送ポンプ2に設けられた電動モータ5の回転軸6の先端部に相対回転不能に連結されて、回転軸6の回転に伴って回転する。回転シャフト12は、その先端部(他端部)が圧送ポンプ2の吸込口8から外部に延びる。回転シャフト12は、電動モータ5の回転軸6に着脱自在に連結される。なお、本実施形態では、回転シャフト12が回転軸6と別体で構成されているが、圧送ポンプ2の電動モータ5の回転軸6をその吸込口8から外部に延びるように構成してもよい。 The machined waste cutting device 1 according to the present embodiment will be described in detail. As shown in FIG. 1, the machined waste cutting device 1 is connected to the rotating shaft 6 of the electric motor 5 provided in the pressure feeding pump 2 so as to be relatively non-rotatable, and sucks the pumping pump 2. The rotary shaft 12 extending outward from the port 8, the first cutting blade 13 connected to the rotary shaft 12, and the other end side of the first cutting blade 13, that is, the side opposite to the suction port 8 of the pump 2. The second cutting blade 14 connected to the rotary shaft 12 and the other end side of the second cutting blade 14, that is, the side opposite to the suction port 8 of the pump 2 is connected to the rotary shaft. It is provided with a third cutting blade 15 connected to 12. One end of the rotary shaft 12 is connected to the tip of the rotary shaft 6 of the electric motor 5 provided in the pressure feed pump 2 so as not to rotate relative to each other, and rotates with the rotation of the rotary shaft 6. The tip (the other end) of the rotary shaft 12 extends outward from the suction port 8 of the pressure feed pump 2. The rotary shaft 12 is detachably connected to the rotary shaft 6 of the electric motor 5. In the present embodiment, the rotary shaft 12 is formed separately from the rotary shaft 6, but the rotary shaft 6 of the electric motor 5 of the pressure feed pump 2 may be configured to extend outward from the suction port 8. good.

図1に示すように、圧送ポンプ2の吸込口8側には、ブラケット18を介して整流板25が固定れている。ブラケット18は、薄厚の円板状に形成されている。図3も参照して、ブラケット18の外周部には、整流板25と一体化するための整流板用取付孔19が周方向に間隔を置いて複数形成される(本実施形態では4箇所)。ブラケット18には、径方向中央に開口部20が形成される。開口部20は、回転シャフト12が挿通されると共に工作液の流通孔として機能するものである。 As shown in FIG. 1, a straightening vane 25 is fixed to the suction port 8 side of the pressure feed pump 2 via a bracket 18. The bracket 18 is formed in the shape of a thin disk. With reference to FIG. 3, a plurality of straightening vane mounting holes 19 for integrating with the straightening vane 25 are formed on the outer peripheral portion of the bracket 18 at intervals in the circumferential direction (four locations in the present embodiment). .. The bracket 18 is formed with an opening 20 in the center in the radial direction. The opening 20 is a hole through which the rotary shaft 12 is inserted and also functions as a flow hole for the working liquid.

なお、当該開口部20の内径は、圧送ポンプ2の吸込口8の内径より小径となる。ブラケット18の開口部20の周りには、圧送ポンプ2とのポンプ用取付孔21が周方向に間隔を置いて複数形成される(本実施形態では4箇所)。図1、図2及び図4に示すように、整流板25は、全体として、ブラケット18よりも厚いに円板状に形成される。整流板25は、外円筒状部27と、外円筒状部27の内側で径方向中央に外円筒状部27と同心状に配置される内円筒状部28と、該内円筒状部28と外円筒状部27とを接続する複数の区画壁部29と、から構成される。外円筒状部27の外径とブラケット18の外径とは一致する。 The inner diameter of the opening 20 is smaller than the inner diameter of the suction port 8 of the pressure feed pump 2. A plurality of pump mounting holes 21 for the pressure feed pump 2 are formed around the opening 20 of the bracket 18 at intervals in the circumferential direction (four locations in the present embodiment). As shown in FIGS. 1, 2 and 4, the straightening vane 25 is formed in a disk shape to be thicker than the bracket 18 as a whole. The straightening vane 25 includes an outer cylindrical portion 27, an inner cylindrical portion 28 arranged concentrically with the outer cylindrical portion 27 in the radial center inside the outer cylindrical portion 27, and the inner cylindrical portion 28. It is composed of a plurality of partition wall portions 29 connecting the outer cylindrical portion 27. The outer diameter of the outer cylindrical portion 27 and the outer diameter of the bracket 18 match.

外円筒状部27には、ブラケット18と一体化するためのブラケット用取付孔33が周方向に沿って間隔を置いて複数形成される(本実施形態では4箇所)。ブラケット用取付孔33は軸方向に延びる。また、外円筒状部27には、第1、第2、第3切断刃13、14、15の第1、第2、第3固定刃44、62、73を取り付けるための固定刃用取付孔34が周方向に沿って間隔を置いて複数形成される(本実施形態では4箇所)。固定刃用取付孔34も軸方向に延びる。 A plurality of bracket mounting holes 33 for being integrated with the bracket 18 are formed in the outer cylindrical portion 27 at intervals along the circumferential direction (four locations in the present embodiment). The bracket mounting hole 33 extends in the axial direction. Further, the outer cylindrical portion 27 has mounting holes for fixed blades for mounting the first, second, and third fixed blades 44, 62, 73 of the first, second, and third cutting blades 13, 14, and 15. A plurality of 34s are formed at intervals along the circumferential direction (4 locations in the present embodiment). The fixing blade mounting hole 34 also extends in the axial direction.

内円筒状部28内の支持孔37が、回転シャフト12を、軸受38を介して回転自在に支持する。図1を参照して、内円筒状部28の吸込口8側の軸方向一端面が、外円筒状部27の吸込口8側の軸方向一端面より低く形成される。一方、内円筒状部28の軸方向他端面は、外円筒状部27の軸方向他端面と同一平面上に位置する。図4を参照して、内円筒状部28と外円筒状部27との間の環状空間部40は、互いに直交するように延びる区画壁部29、29にて4箇所に区画される。これら区画された4箇所の空間部がそれぞれ工作液通過孔41、41として機能する。 The support hole 37 in the inner cylindrical portion 28 rotatably supports the rotary shaft 12 via the bearing 38. With reference to FIG. 1, the axial end surface of the inner cylindrical portion 28 on the suction port 8 side is formed lower than the axial end surface of the outer cylindrical portion 27 on the suction port 8 side. On the other hand, the other end surface in the axial direction of the inner cylindrical portion 28 is located on the same plane as the other end surface in the axial direction of the outer cylindrical portion 27. With reference to FIG. 4, the annular space portion 40 between the inner cylindrical portion 28 and the outer cylindrical portion 27 is partitioned into four locations by partition wall portions 29, 29 extending so as to be orthogonal to each other. These four partitioned spaces function as working liquid passage holes 41 and 41, respectively.

図1を参照して、区画壁部29の一端面、すなわち吸込口8に近接する側の面は、外円筒状部27から内円筒状部28に向かって下方傾斜している。一方、区画壁部29の他端面、すなわち吸込口8から離間する側の面は、内円筒状部28及び外円筒状部27の軸方向他端面と同一平面上に位置する。図4を参照して、工作液通過孔41は、扇形状に類似した形状に形成される。なお、本実施形態では、整流板25には、工作液通過孔41が4箇所形成されているが、この限りではなく、2箇所または3箇所でもよく、5箇所以上でもよい。 With reference to FIG. 1, one end surface of the partition wall portion 29, that is, a surface on the side close to the suction port 8, is inclined downward from the outer cylindrical portion 27 toward the inner cylindrical portion 28. On the other hand, the other end surface of the partition wall portion 29, that is, the surface on the side separated from the suction port 8, is located on the same plane as the other end surface in the axial direction of the inner cylindrical portion 28 and the outer cylindrical portion 27. With reference to FIG. 4, the working fluid passage hole 41 is formed in a shape similar to a fan shape. In the present embodiment, the straightening vane 25 is formed with four work liquid passage holes 41, but the present invention is not limited to this, and the straightening plate 25 may be formed at two or three places, or at five or more places.

そして、図1及び図2を参照して、ブラケット18と整流板25とを一体化する際には、整流板25の外円筒状部27の一端面にブラケット18を当接させた後、ブラケット18の整流板用取付孔19と、整流板25のブラケット用取付孔33とを一致させた後、取付ボルトやピン(図示略)等をそれぞれに挿通することで両者を一体化する。このとき、ブラケット18の開口部20と、整流板25の各工作液通過孔41とが連通する。続いて、図1を参照して、圧送ポンプ2の吸込口8から外部に延びる回転シャフト12を、ブラケット18の開口部20、及び整流板25の支持孔37に軸受38を介して挿通すると共に、ブラケット18を圧送ポンプ2の吸込口8を覆うように配置する。 Then, referring to FIGS. 1 and 2, when integrating the bracket 18 and the straightening vane 25, the bracket 18 is brought into contact with one end surface of the outer cylindrical portion 27 of the straightening vane 25, and then the bracket is attached. After matching the mounting hole 19 for the straightening vane 18 with the mounting hole 33 for the bracket of the straightening vane 25, the two are integrated by inserting mounting bolts, pins (not shown) or the like into each of them. At this time, the opening 20 of the bracket 18 and the working fluid passage holes 41 of the straightening vane 25 communicate with each other. Subsequently, with reference to FIG. 1, the rotary shaft 12 extending outward from the suction port 8 of the pressure feed pump 2 is inserted into the opening 20 of the bracket 18 and the support hole 37 of the straightening vane 25 via the bearing 38. , The bracket 18 is arranged so as to cover the suction port 8 of the pressure feed pump 2.

続いて、図1及び図2を参照して、圧送ポンプ2の吸込口8周辺の面に予め形成されてある複数の雌ねじ部(図示略)と、ブラケット18に設けた各ポンプ用取付孔21とをそれぞれ一致させる。続いて、各取付ボルト(図示略)を、ブラケット18の各ポンプ用取付孔21に挿通させると共に圧送ポンプ2の各雌ねじ部に螺合することで、圧送ポンプ2の吸込口8の他端面にブラケット18を介して整流板25を連結することができる。このとき、回転シャフト12は、整流板25の他端面から外部に突出された状態となる。また、ブラケット18の開口部20と、圧送ポンプ2の吸込口8とが連通する。 Subsequently, with reference to FIGS. 1 and 2, a plurality of female screw portions (not shown) formed in advance on the surface around the suction port 8 of the pump 2 and the mounting holes 21 for each pump provided in the bracket 18. And each match. Subsequently, each mounting bolt (not shown) is inserted into each pump mounting hole 21 of the bracket 18 and screwed into each female thread portion of the pressure feed pump 2, so that the other end surface of the suction port 8 of the pressure feed pump 2 is reached. The rectifying plate 25 can be connected via the bracket 18. At this time, the rotary shaft 12 is in a state of protruding outward from the other end surface of the straightening vane 25. Further, the opening 20 of the bracket 18 and the suction port 8 of the pressure feed pump 2 communicate with each other.

図1を参照して、整流板25の他端側、すなわち圧送ポンプ2の吸込口8側とは反対側に第1切断刃13が配置される。図5及び図6も参照して、第1切断刃13は、回転シャフト12が回転自在に挿通される共に圧送ポンプ2に固定され、多数の小孔46を有する第1固定刃44と、該第1固定刃44よりも他端側、すなわち圧送ポンプ2の吸込口8側とは反対側に配置され、回転シャフト12に相対回転不能に連結される第1回転刃45と、を備えている。図1及び図5を参照して、第1固定刃44は、薄厚の円板状に形成される。該第1固定刃44の径方向中央には、回転シャフト12を、軸受49を介して回転自在に支持する支持孔48が形成される。 With reference to FIG. 1, the first cutting blade 13 is arranged on the other end side of the straightening vane 25, that is, on the side opposite to the suction port 8 side of the pressure feed pump 2. With reference to FIGS. 5 and 6, the first cutting blade 13 includes a first fixed blade 44 having a large number of small holes 46, in which a rotary shaft 12 is rotatably inserted and fixed to a pressure pump 2. It is provided with a first rotary blade 45 that is arranged on the other end side of the first fixed blade 44, that is, on the side opposite to the suction port 8 side of the pressure feed pump 2 and is connected to the rotary shaft 12 so as to be relatively non-rotatable. .. With reference to FIGS. 1 and 5, the first fixed blade 44 is formed in the shape of a thin disk. A support hole 48 for rotatably supporting the rotary shaft 12 via a bearing 49 is formed in the radial center of the first fixed blade 44.

図5を参照して、第1固定刃44の外周部には、整流板25との整流板用取付孔52が周方向に沿って間隔を置いて複数形成されている(本実施形態では4箇所)。各整流板用取付孔52は軸方向に延びる。これら整流板用取付孔52は、整流板25に設けた各固定刃用取付孔34に対応して形成される。第1固定刃44の支持孔48周辺には、小孔46が互いに近接して多数形成されている。小孔46が形成される全範囲は、上述した整流板25の内円筒状部28と外円筒状部27との間の環状空間部40内に位置する。各小孔46の大きさは、これら小孔46を通過できる加工屑が圧送ポンプ2の吸込口8やポンプ本体7の内部に詰まりを生じさせない程度の大きさに設定される。各小孔46が工作液通過孔に相当する。 With reference to FIG. 5, a plurality of mounting holes 52 for the straightening vane with the straightening vane 25 are formed on the outer peripheral portion of the first fixed blade 44 at intervals along the circumferential direction (4 in the present embodiment). part). The mounting holes 52 for each straightening vane extend in the axial direction. These straightening vane mounting holes 52 are formed corresponding to the fixed blade mounting holes 34 provided in the straightening vane 25. A large number of small holes 46 are formed in close proximity to each other around the support hole 48 of the first fixed blade 44. The entire range in which the small holes 46 are formed is located in the annular space portion 40 between the inner cylindrical portion 28 and the outer cylindrical portion 27 of the straightening vane 25 described above. The size of each small hole 46 is set to such a size that the processing debris that can pass through the small hole 46 does not clog the inside of the suction port 8 of the pump 2 and the pump body 7. Each small hole 46 corresponds to a working fluid passage hole.

図1及び図6(a)を参照して、第1回転刃45は、細長い板状であって、長手方向中央を境とした一対の回転刃部54、54を有する。各回転刃部54は、回転方向に若干湾曲して延びる。各回転刃部54は、回転方向一端縁に切断刃部55を有している。各回転刃部54(切断刃部55)の回転軌跡の範囲は、上述した整流板25の内円筒状部28と外円筒状部27との間の環状空間部40内に位置する。第1回転刃45の中央部(一対の回転刃部54、54間)に連結孔57が形成される。該連結孔57に回転シャフト12が互いに相対回転不能に連結される。その結果、第1回転刃45は、回転シャフト12の回転に伴って回転する。回転シャフト12と第1回転刃45とを互いに相対回転不能に連結するために、回転シャフト12の外周面と第1回転刃45の連結孔57の内周面との間にスプライン構造やキー溝構造等を採用してもよい。 With reference to FIGS. 1 and 6 (a), the first rotary blade 45 has an elongated plate shape and has a pair of rotary blade portions 54, 54 with a center in the longitudinal direction as a boundary. Each rotary blade portion 54 is slightly curved and extends in the rotational direction. Each rotary blade portion 54 has a cutting blade portion 55 at one end edge in the rotation direction. The range of the rotation locus of each rotary blade portion 54 (cutting blade portion 55) is located in the annular space portion 40 between the inner cylindrical portion 28 and the outer cylindrical portion 27 of the straightening vane 25 described above. A connecting hole 57 is formed in the central portion of the first rotary blade 45 (between the pair of rotary blade portions 54 and 54). The rotating shafts 12 are connected to the connecting hole 57 so as not to rotate relative to each other. As a result, the first rotary blade 45 rotates with the rotation of the rotary shaft 12. In order to connect the rotary shaft 12 and the first rotary blade 45 to each other so that they cannot rotate relative to each other, a spline structure or a key groove is formed between the outer peripheral surface of the rotary shaft 12 and the inner peripheral surface of the connecting hole 57 of the first rotary blade 45. A structure or the like may be adopted.

なお、第1回転刃45の他の実施形態を図6(b)に示す。他の実施形態に係る第1回転刃45’は、整流板25の外円筒状部27の内径と外径が略一致する円板状に形成される。他の実施形態に係る第1回転刃45’には、切断刃として作用する切断用小孔58が互いに近接して多数形成されている。これら切断用小孔58の内径は、第1固定刃44に設けた小孔46の内径よりも大きく設定される。他の実施形態に係る第1回転刃45’の径方向中央に連結孔57が形成される。該連結孔57に回転シャフト12が互いに相対回転不能に連結される。 In addition, another embodiment of the 1st rotary blade 45 is shown in FIG. 6 (b). The first rotary blade 45'according to the other embodiment is formed in a disk shape in which the inner diameter and the outer diameter of the outer cylindrical portion 27 of the straightening vane 25 substantially match. A large number of small cutting holes 58 acting as cutting blades are formed in the first rotary blade 45'according to the other embodiment in close proximity to each other. The inner diameter of these cutting small holes 58 is set to be larger than the inner diameter of the small holes 46 provided in the first fixed blade 44. A connecting hole 57 is formed in the radial center of the first rotary blade 45'according to another embodiment. The rotating shafts 12 are connected to the connecting hole 57 so as not to rotate relative to each other.

また、第1回転刃45のさらに他の実施形態を図6(c)に示す。さらに他の実施形態に係る第1回転刃45’’は、図6(a)に示す第1回転刃45の他端側、すなわち吸込口8とは反対側に回転刃部59を一体的に備えて構成される。回転刃部59は、平面視略円形状の底壁部60と、底壁部60の外周端から軸方向に突設される円筒状刃部61と、からなる断面コ字状に形成される。円筒状刃部61は他端側(吸込口8とは反対側)に突設される。底壁部60の径方向中央に連結孔57が形成される。該連結孔57に回転シャフト12が互いに相対回転不能に連結される。なお、図6(a)に示す第1回転刃45の他端面から直接円筒状刃部61を突設させてもよい。
この第1回転刃45’’は、本実施形態に係る加工屑切断装置1が第1切断刃13だけ(後で詳述する第2切断刃14及び第3切断刃15を備えていない)を備えている際に有効となる。すなわち、多数の細長い加工屑が互いに絡み合ってなる綿状の加工屑を、第1回転刃45’’の回転刃部59が回転することで、その円筒状刃部61によりばらばらに解すことができる。
Further, still another embodiment of the first rotary blade 45 is shown in FIG. 6 (c). In the first rotary blade 45 ″ according to still another embodiment, the rotary blade portion 59 is integrally provided on the other end side of the first rotary blade 45 shown in FIG. 6A, that is, on the side opposite to the suction port 8. Be prepared for it. The rotary blade portion 59 is formed in a U-shaped cross section including a bottom wall portion 60 having a substantially circular shape in a plan view and a cylindrical blade portion 61 projecting from the outer peripheral end of the bottom wall portion 60 in the axial direction. .. The cylindrical blade portion 61 is projected on the other end side (the side opposite to the suction port 8). A connecting hole 57 is formed in the radial center of the bottom wall portion 60. The rotating shafts 12 are connected to the connecting hole 57 so as not to rotate relative to each other. The cylindrical blade portion 61 may be directly projected from the other end surface of the first rotary blade 45 shown in FIG. 6A.
In this first rotary blade 45'', the machining waste cutting device 1 according to the present embodiment has only the first cutting blade 13 (not provided with the second cutting blade 14 and the third cutting blade 15 which will be described in detail later). It becomes effective when preparing. That is, the cotton-like work chips formed by entwining a large number of elongated work chips with each other can be separated by the cylindrical blade portion 61 when the rotary blade portion 59 of the first rotary blade 45 ″ rotates. ..

図1、図7及び図8を参照して、第1切断刃13の他端側、すなわち圧送ポンプ2の吸込口8側とは反対側に第2切断刃14が配置される。第2切断刃14は、回転シャフト12が回転自在に挿通されると共に圧送ポンプ2に固定され、複数の大孔70を有する第2固定刃62と、該第2固定刃62よりも他端側、すなわち圧送ポンプ2の吸込口8側とは反対側に配置され、回転シャフト12に相対回転不能に連結される第2回転刃63と、を備えている。図7を参照して、第2固定刃62は、薄厚の円板状に形成される。該第2固定刃62の径方向中央には、回転シャフト12を、軸受67を介して回転自在に支持する支持孔66が形成される。第2固定刃62の外周部には、整流板25との整流板用取付孔69が周方向に沿って間隔を置いて複数形成されている(本実施形態では4箇所)。各整流板用取付孔69は軸方向に延びる。これら整流板用取付孔69は、整流板25に設けた各固定刃用取付孔34に対応して形成される。 With reference to FIGS. 1, 7 and 8, the second cutting blade 14 is arranged on the other end side of the first cutting blade 13, that is, on the side opposite to the suction port 8 side of the pressure feed pump 2. In the second cutting blade 14, the rotary shaft 12 is rotatably inserted and fixed to the pressure pump 2, the second fixed blade 62 having a plurality of large holes 70 and the other end side of the second fixed blade 62. That is, a second rotary blade 63, which is arranged on the side opposite to the suction port 8 side of the pressure feed pump 2 and is connected to the rotary shaft 12 so as to be relatively non-rotatable, is provided. With reference to FIG. 7, the second fixed blade 62 is formed in the shape of a thin disk. A support hole 66 that rotatably supports the rotary shaft 12 via the bearing 67 is formed at the center of the second fixed blade 62 in the radial direction. A plurality of mounting holes 69 for the straightening vane with the straightening vane 25 are formed on the outer peripheral portion of the second fixed blade 62 at intervals along the circumferential direction (four locations in the present embodiment). The mounting holes 69 for each straightening vane extend in the axial direction. These straightening vane mounting holes 69 are formed corresponding to the fixed blade mounting holes 34 provided in the straightening vane 25.

第2固定刃62の支持孔66周辺には、大孔70が周方向に間隔を置いて複数形成される(本実施形態では大孔70は3箇所形成される)。大孔70は、幅を持って周方向に沿って延び、その幅が途中から次第に小さくなる形状に形成されている。各大孔70は、上述した、整流板25の内円筒状部28と外円筒状部27との間の環状空間部40内に位置する。第2固定刃62(第2切断刃14)の大孔70の大きさは、第1固定刃44(第1切断刃13)の小孔46の大きさよりもはるかに大きく設定される。大孔70が工作液通過孔に相当する。図8を参照して、第2切断刃14の第2回転刃63は、第1切断刃13に備えた第1回転刃45(図6(a)参照)と同じ構造であるので、ここでの説明を省略する。 A plurality of large holes 70 are formed around the support hole 66 of the second fixed blade 62 at intervals in the circumferential direction (in the present embodiment, three large holes 70 are formed). The foramen magnum 70 has a width and extends along the circumferential direction, and is formed in a shape in which the width gradually decreases from the middle. Each foramen magnum 70 is located in the annular space 40 between the inner cylindrical portion 28 and the outer cylindrical portion 27 of the straightening vane 25 described above. The size of the large hole 70 of the second fixed blade 62 (second cutting blade 14) is set to be much larger than the size of the small hole 46 of the first fixed blade 44 (first cutting blade 13). The large hole 70 corresponds to the work liquid passage hole. With reference to FIG. 8, the second rotary blade 63 of the second cutting blade 14 has the same structure as the first rotary blade 45 (see FIG. 6A) provided in the first cutting blade 13. The explanation of is omitted.

図1、図9及び図10を参照して、第2切断刃14の他端側、すなわち圧送ポンプ2の吸込口8側とは反対側に第3切断刃15が配置されている。該第3切断刃15は、回転シャフト12が回転自在に挿通される共に圧送ポンプ2に固定され、複数の大孔70を有する第3固定刃73と、該第3固定刃73よりも他端側、すなわち圧送ポンプ2の吸込口8とは反対側に配置され、回転シャフト12に相対回転不能に連結される第3回転刃74と、を備えている。図9を参照して、第3切断刃15の第3固定刃73は、第2切断刃14に備えた第2固定刃62(図7参照)と同じ構造であるので、ここでの説明を省略する。なお、第3切断刃15の第3固定刃73の各大孔70の大きさを、第2切断刃14の第2固定刃62の各大孔70の大きさよりも大きく設定してもよい。 With reference to FIGS. 1, 9 and 10, the third cutting blade 15 is arranged on the other end side of the second cutting blade 14, that is, on the side opposite to the suction port 8 side of the pressure feed pump 2. The third cutting blade 15 has a third fixed blade 73 having a plurality of large holes 70, in which a rotary shaft 12 is rotatably inserted and fixed to the pressure pump 2, and the other end of the third fixed blade 73. It is provided with a third rotary blade 74, which is arranged on the side, that is, on the side opposite to the suction port 8 of the pressure feed pump 2, and is connected to the rotary shaft 12 so as to be relatively non-rotatable. With reference to FIG. 9, the third fixed blade 73 of the third cutting blade 15 has the same structure as the second fixed blade 62 (see FIG. 7) provided in the second cutting blade 14, and thus the description thereof will be described here. Omit. The size of each large hole 70 of the third fixed blade 73 of the third cutting blade 15 may be set larger than the size of each large hole 70 of the second fixed blade 62 of the second cutting blade 14.

図1及び図10を参照して、第3回転刃74は、平面視略円形状の底壁部77と、底壁部77の外周端から軸方向に突設される円筒状刃部78と、からなる断面コ字状に形成される。底壁部77の径方向中央に連結孔80が形成される。該連結孔80に回転シャフト12が互いに相対回転不能に連結される。その結果、第3回転刃74は、回転シャフト12の回転に伴って回転する。回転シャフト12と第3回転刃74とを互いに相対回転不能に連結するために、回転シャフト12の外周面と第3回転刃74の連結孔80の内周面との間にスプライン構造やキー溝構造等を採用してもよい。また、第3切断刃15の第3回転刃74が回転シャフト12に連結されると、第3回転刃74の円筒状刃部78が、他端側、すなわち圧送ポンプ2の吸込口8側と反対側に向かって突設された状態となる。円筒状刃部78の外周は、第3固定刃73の各大孔70が形成される範囲よりも径方向内側に位置する。 With reference to FIGS. 1 and 10, the third rotary blade 74 includes a bottom wall portion 77 having a substantially circular shape in a plan view and a cylindrical blade portion 78 projecting axially from the outer peripheral end of the bottom wall portion 77. , Is formed in a U-shaped cross section. A connecting hole 80 is formed in the radial center of the bottom wall portion 77. The rotating shafts 12 are connected to the connecting hole 80 so as not to rotate relative to each other. As a result, the third rotary blade 74 rotates with the rotation of the rotary shaft 12. In order to connect the rotary shaft 12 and the third rotary blade 74 to each other so that they cannot rotate relative to each other, a spline structure or a key groove is formed between the outer peripheral surface of the rotary shaft 12 and the inner peripheral surface of the connecting hole 80 of the third rotary blade 74. A structure or the like may be adopted. Further, when the third rotary blade 74 of the third cutting blade 15 is connected to the rotary shaft 12, the cylindrical blade portion 78 of the third rotary blade 74 becomes the other end side, that is, the suction port 8 side of the pressure feed pump 2. It will be in a state of being projected toward the opposite side. The outer periphery of the cylindrical blade portion 78 is located radially inside the range in which each large hole 70 of the third fixed blade 73 is formed.

そして、図1を参照して、上述したように、圧送ポンプ2の吸込口8から外部に延びる回転シャフト12を、整流板25と一体化されたブラケット18の開口部20、及び整流板25の支持孔37に軸受38を介して挿通すると共に、ブラケット18を圧送ポンプ2の吸込口8を覆うように配置する。続いて、各取付ボルトを、ブラケット18のポンプ用取付孔2(図3参照)に挿通させると共に圧送ポンプ2の各雌ねじ部(図示略)に螺合することで、圧送ポンプ2の吸込口8側に整流板25を、ブラケット18を介して連結する。このとき、回転シャフト12は、整流板25の他端面から他端側に突出された状態となる。 Then, with reference to FIG. 1, as described above, the rotary shaft 12 extending outward from the suction port 8 of the pressure feed pump 2 is the opening 20 of the bracket 18 integrated with the straightening vane 25, and the straightening vane 25. The bracket 18 is inserted into the support hole 37 via the bearing 38, and the bracket 18 is arranged so as to cover the suction port 8 of the pressure feed pump 2. Subsequently, each mounting bolt is inserted into the pump mounting hole 2 (see FIG. 3) of the bracket 18 and screwed into each female thread portion (not shown) of the pressure feed pump 2, so that the suction port 8 of the pressure feed pump 2 is screwed. The rectifying plate 25 is connected to the side via the bracket 18. At this time, the rotary shaft 12 is in a state of protruding from the other end surface of the straightening vane 25 to the other end side.

続いて、整流板25の他端側、すなわち圧送ポンプ2の吸込口8側とは反対側に第1切断刃13の第1固定刃44及び第1回転刃45をこの順序で配置して、整流板25の支持孔37から他端側に突出された回転シャフト12を、第1固定刃44の支持孔48に軸受49を介して回転自在に挿通すると共に第1回転刃45の連結孔57に相対回転不能に連結する。続いて、第1切断刃13の他端側、すなわち圧送ポンプ2の吸込口8側とは反対側に第2切断刃14の第2固定刃62及び第2回転刃63をこの順序で配置して、第1切断刃13の第1回転刃45の連結孔57から他端側に突出された回転シャフト12を、第2固定刃62の支持孔66に軸受67を介して回転自在に挿通すると共に第2回転刃63の連結孔57に相対回転不能に連結する。 Subsequently, the first fixed blade 44 and the first rotary blade 45 of the first cutting blade 13 are arranged in this order on the other end side of the rectifying plate 25, that is, on the side opposite to the suction port 8 side of the pressure feed pump 2. The rotary shaft 12 protruding from the support hole 37 of the straightening vane 25 to the other end side is rotatably inserted into the support hole 48 of the first fixed blade 44 via the bearing 49, and the connecting hole 57 of the first rotary blade 45 is inserted. It is connected to the relative non-rotatable. Subsequently, the second fixed blade 62 and the second rotary blade 63 of the second cutting blade 14 are arranged in this order on the other end side of the first cutting blade 13, that is, on the side opposite to the suction port 8 side of the pressure feed pump 2. The rotary shaft 12 projecting from the connecting hole 57 of the first rotary blade 45 of the first cutting blade 13 to the other end side is rotatably inserted into the support hole 66 of the second fixed blade 62 via the bearing 67. At the same time, it is connected to the connecting hole 57 of the second rotary blade 63 so as to be relatively non-rotatable.

続いて、第2切断刃14の他端側、すなわち圧送ポンプ2の吸込口8側とは反対側に第3切断刃15の第3固定刃73及び第3回転刃74をこの順序で配置して、第2切断刃14の第2回転刃63の連結孔57から他端側に突出された回転シャフト12を、第3固定刃73の支持孔66に軸受67を介して回転自在に挿通すると共に第3回転刃74の連結孔80に相対回転不能に連結する。そして、第3切断刃15の第3回転刃74の連結孔80から他端側に突出した回転シャフト12の先端(他端部)に、ナット(図示略またはC字状抜止リング(図示略)等を装着して一体化する。 Subsequently, the third fixed blade 73 and the third rotary blade 74 of the third cutting blade 15 are arranged in this order on the other end side of the second cutting blade 14, that is, on the side opposite to the suction port 8 side of the pressure feed pump 2. The rotary shaft 12 projecting from the connecting hole 57 of the second rotary blade 63 of the second cutting blade 14 to the other end side is rotatably inserted into the support hole 66 of the third fixed blade 73 via the bearing 67. At the same time, it is connected to the connecting hole 80 of the third rotary blade 74 so as to be relatively non-rotatable. Then, a nut (not shown) or a C-shaped retaining ring (not shown) is attached to the tip (the other end) of the rotary shaft 12 protruding toward the other end from the connecting hole 80 of the third rotary blade 74 of the third cutting blade 15. Etc. are attached and integrated.

また、第1切断刃13の第1固定刃44に設けた各整流板用取付孔52、第2切断刃14の第2固定刃62に設けた各整流板用取付孔69、及び第3切断刃15の第3固定刃73に設けた各整流板用取付孔69にそれぞれ取付ボルト(図示略)を挿通すると共に、各取付ボルトを整流板25に向けた各固定刃用取付孔34に螺合する。その結果、第1切断刃13の第1固定刃44、第2切断刃14の第2固定刃62、及び第3切断刃15の第3固定刃73が、各取付ボルトにより、整流板25、ひいては整流板25及びブラケット18を介して圧送ポンプ2にそれぞれ固定される。 Further, the mounting holes 52 for each straightening vane provided in the first fixed blade 44 of the first cutting blade 13, the mounting holes 69 for each straightening vane provided in the second fixed blade 62 of the second cutting blade 14, and the third cutting. A mounting bolt (not shown) is inserted into each straightening blade mounting hole 69 provided in the third fixed blade 73 of the blade 15, and each mounting bolt is screwed into each fixed blade mounting hole 34 facing the straightening plate 25. It fits. As a result, the first fixed blade 44 of the first cutting blade 13, the second fixed blade 62 of the second cutting blade 14, and the third fixed blade 73 of the third cutting blade 15 are provided with the straightening vane 25 by each mounting bolt. As a result, it is fixed to the pressure feed pump 2 via the straightening vane 25 and the bracket 18.

次に、本実施形態に係る加工屑切断装置1の作用を説明する。
圧送ポンプ2により工作液を工作機械に圧送する際に、電動モータ5を駆動させると、その回転軸6の回転に伴って回転シャフト12が回転すると共に、第1切断刃13の第1回転刃45、第2切断刃14の第2回転刃63、及び第3切断刃15の第3回転刃74がそれぞれ回転する。
まず、工作液に含まれる加工屑には、多数の細長い加工屑が互いに絡み合って綿状態となっているものがある。そして、特に、このような綿状の加工屑を、第3切断刃15の第3回転刃74が回転することで、円筒状刃部78によりばらばらに解すことができる。その後、第3切断刃15の第3回転刃74により解された加工屑は、第3固定刃73の各大孔70を通過した後、第2切断刃14に吸い込まれる。続いて、特に、複雑に絡み合っていない加工屑は、第3切断刃15の第3固定刃73の各大孔70を通過して、第2切断刃14に吸い込まれる。
Next, the operation of the machined waste cutting device 1 according to the present embodiment will be described.
When the electric motor 5 is driven when the work liquid is pumped to the machine tool by the pressure feed pump 2, the rotary shaft 12 rotates with the rotation of the rotary shaft 6, and the first rotary blade of the first cutting blade 13 is rotated. 45, the second rotary blade 63 of the second cutting blade 14, and the third rotary blade 74 of the third cutting blade 15 rotate, respectively.
First, some of the work chips contained in the work liquid are in a cotton state due to a large number of elongated work chips being entangled with each other. In particular, such cotton-like work chips can be disintegrated by the cylindrical blade portion 78 by rotating the third rotary blade 74 of the third cutting blade 15. After that, the work chips dissected by the third rotary blade 74 of the third cutting blade 15 pass through each of the large holes 70 of the third fixed blade 73, and then are sucked into the second cutting blade 14. Subsequently, in particular, the work chips that are not intricately entangled pass through each large hole 70 of the third fixed blade 73 of the third cutting blade 15 and are sucked into the second cutting blade 14.

続いて、第2切断刃14に吸い込まれた加工屑において、第3固定刃73の各大孔70は通過したものの、第2固定刃62の各大孔70(第3固定刃73の各大孔70とその大きさが同じである)に留まった状態となるものがあり、その加工屑は、第2回転刃63により大まかに切断されて、第2固定刃62の各大孔70を通過して、第1切断刃13に吸い込まれる。一方、第3及び第2固定刃73、62の各大孔70、70よりも小さい加工屑は、当該各大孔70、70を通過して第1切断刃13に吸い込まれる。 Subsequently, in the machining debris sucked into the second cutting blade 14, although each large hole 70 of the third fixed blade 73 passed, each large hole 70 of the second fixed blade 62 (each large of the third fixed blade 73). (The size of the hole 70 is the same as that of the hole 70), and the machining waste is roughly cut by the second rotary blade 63 and passes through each large hole 70 of the second fixed blade 62. Then, it is sucked into the first cutting blade 13. On the other hand, the work chips smaller than the large holes 70 and 70 of the third and second fixed blades 73 and 62 pass through the large holes 70 and 70 and are sucked into the first cutting blade 13.

続いて、第2固定刃62の各大孔70を通過できたものの第1固定刃44の各小孔46よりも大きい加工屑は、第1固定刃44の各小孔46に留まった状態となり、その加工屑は、第1切断刃13の第1回転刃45により細かく切断される。その後、この細かく切断された加工屑は工作液と共に、第1切断刃13の第1固定刃44の各小孔46を通過して、整流板25の各工作液通過孔41に吸い込まれる。そして、細かく切断された加工屑を含む工作液は、整流板25の各工作液通過孔41からブラケット18の開口部20を経由して、圧送ポンプ2の吸込口8、ポンプ本体7内を介して吐出孔9から外部に吐出される。すなわち、第3固定刃73の各大孔70を通過した比較的大きな加工屑は、第2切断刃14により粗切断された後、第1切断刃13により細かく切断されて、圧送ポンプ2を経由して外部に圧送される。 Subsequently, the work chips that could pass through the large holes 70 of the second fixed blade 62 but were larger than the small holes 46 of the first fixed blade 44 remained in the small holes 46 of the first fixed blade 44. The work chips are finely cut by the first rotary blade 45 of the first cutting blade 13. After that, the finely cut work chips pass through the small holes 46 of the first fixed blade 44 of the first cutting blade 13 together with the work liquid, and are sucked into the work liquid passage holes 41 of the straightening vane 25. Then, the working fluid containing the finely cut machining chips is passed through the suction port 8 of the pressure feed pump 2 and the inside of the pump body 7 from each working fluid passage hole 41 of the straightening vane 25 via the opening 20 of the bracket 18. Is discharged to the outside from the discharge hole 9. That is, the relatively large work chips that have passed through each of the large holes 70 of the third fixed blade 73 are roughly cut by the second cutting blade 14, then finely cut by the first cutting blade 13, and then passed through the pressure feed pump 2. And it is pumped to the outside.

以上説明したように、本実施形態に係る加工屑切断装置1では、圧送ポンプ2に設けられた電動モータ5の回転軸6に相対回転不能に連結され該回転軸6の回転に伴って回転し、圧送ポンプ2の吸込口8から外部に延びる回転シャフト12と、該回転シャフト12に連結される第1切断刃13と、を備え、該第1切断刃13は、回転シャフト12が回転自在に挿通される共に圧送ポンプ2に固定され、複数の小孔46(工作液通過孔)を有する第1固定刃44と、該第1固定刃44よりも他端側(圧送ポンプ2の吸込口8側とは反対側)に配置され、回転シャフト12に相対回転不能に連結される第1回転刃45と、を備えている。 As described above, in the machined waste cutting device 1 according to the present embodiment, the machine waste cutting device 1 is connected to the rotating shaft 6 of the electric motor 5 provided in the pressure feed pump 2 so as to be relatively non-rotatable, and rotates with the rotation of the rotating shaft 6. A rotary shaft 12 extending outward from the suction port 8 of the pressure feed pump 2 and a first cutting blade 13 connected to the rotary shaft 12 are provided, and the rotary shaft 12 of the first cutting blade 13 is rotatable. A first fixed blade 44 that is inserted and fixed to the pressure feed pump 2 and has a plurality of small holes 46 (working liquid passage holes), and the other end side of the first fixed blade 44 (suction port 8 of the pressure feed pump 2). It is provided with a first rotary blade 45, which is arranged on the side opposite to the side) and is connected to the rotary shaft 12 so as not to rotate relative to each other.

そして、工作液に含まれる、第1固定刃44に設けた各小孔46よりも大きい加工屑は、第1固定刃44に設けた各小孔46に留まった状態となり、その状態にて第1切断刃13の第1回転刃45により細かく切断される。この細かく切断された加工屑は、第1固定刃44の各小孔46を通過して、圧送ポンプ2を介して工作液と共に外部に圧送される。この、本実施形態に係る加工屑切断装置1を採用することで、工作液に含まれる加工屑を、圧送ポンプ2の吸込口8から吸い込む手前にて、圧送ポンプ2の吸込口8及びポンプ本体7内に詰まりが生じない程度にまで細かく切断することができる。その結果、ろ過装置等を備えることなく、工作液を圧送ポンプ2により正常に工作機械に供給することができる。これにより、ろ過装置等を備えることによる、設置場所、設備費及びメンテナンスの問題など、多くの問題を解消することができる。また、本実施形態に係る加工屑切断装置1は、その回転シャフト12が圧送ポンプ2の回転軸6に相対回転不能に着脱自在に連結されているので、本実施形態に係る加工屑切断装置1を、既存の圧送ポンプ2に容易に一体的に取り付けることができ、しかも、容易にメンテナンスすることも可能である。 Then, the work chips contained in the working liquid, which are larger than the small holes 46 provided in the first fixed blade 44, stay in the small holes 46 provided in the first fixed blade 44, and in that state, the first 1 It is finely cut by the first rotary blade 45 of the cutting blade 13. The finely cut work chips pass through each small hole 46 of the first fixed blade 44 and are pressure-fed to the outside together with the working fluid via the pressure-feeding pump 2. By adopting the machining waste cutting device 1 according to the present embodiment, the suction port 8 of the pumping pump 2 and the pump main body are before sucking the machining waste contained in the working liquid from the suction port 8 of the pumping pump 2. It can be cut into small pieces to the extent that the inside of 7 is not clogged. As a result, the work liquid can be normally supplied to the machine tool by the pressure feed pump 2 without providing a filtration device or the like. As a result, many problems such as installation location, equipment cost, and maintenance problems can be solved by providing the filtration device and the like. Further, since the rotary shaft 12 of the machined waste cutting device 1 according to the present embodiment is detachably connected to the rotating shaft 6 of the pressure feed pump 2 so as not to be relatively rotatable, the machined waste cutting device 1 according to the present embodiment. Can be easily integrally attached to the existing pressure feed pump 2 and can be easily maintained.

また、本実施形態に係る加工屑切断装置1では、第1切断刃13よりも他端側(圧送ポンプ2の吸込口8とは反対側)に連設され、回転シャフト12に連結される第2切断刃14を備え、該第2切断刃14は、回転シャフト12が回転自在に挿通されると共に圧送ポンプ2に固定され、複数の大孔70(工作液通過孔)を有する第2固定刃62と、該第2固定刃62よりも他端側(圧送ポンプ2の吸込口8側とは反対側)に配置され、回転シャフト12に相対回転不能に連結される第2回転刃63と、を備えている。また、第1固定刃44の小孔46の大きさは、第2固定刃62の大孔70の大きさより小さく設定される。 Further, in the machined waste cutting device 1 according to the present embodiment, the machine waste cutting device 1 is continuously provided on the other end side (the side opposite to the suction port 8 of the pressure feed pump 2) from the first cutting blade 13 and is connected to the rotary shaft 12. The second cutting blade 14 is provided with two cutting blades 14, in which the rotary shaft 12 is rotatably inserted and fixed to the pressure feed pump 2, and the second fixed blade has a plurality of large holes 70 (working liquid passage holes). 62, and a second rotary blade 63 which is arranged on the other end side of the second fixed blade 62 (the side opposite to the suction port 8 side of the pressure feed pump 2) and is connected to the rotary shaft 12 so as to be relatively non-rotatable. It is equipped with. Further, the size of the small hole 46 of the first fixed blade 44 is set smaller than the size of the large hole 70 of the second fixed blade 62.

これにより、工作液に含まれる、第2固定刃62の各大孔70よりも大きい比較的大きな加工屑は、第2固定刃62の各大孔70に留まった状態となり、その加工屑を第2切断刃14の第2回転刃63により大まかに切断することができる。要するに、本実施形態に係る加工屑切断装置1では、第1切断刃13に加えて第2切断刃14を備えていることにより、工作液に含まれる比較的大きな加工屑を、まず、第2切断刃14により粗切断して、その後、第1切断刃13により細かく切断することができる。 As a result, the relatively large work chips contained in the working liquid, which are larger than the large holes 70 of the second fixed blade 62, remain in the large holes 70 of the second fixed blade 62, and the work chips are placed in the large holes 70 of the second fixed blade 62. 2 The second rotary blade 63 of the cutting blade 14 can roughly cut. In short, the machining waste cutting apparatus 1 according to the present embodiment includes the second cutting blade 14 in addition to the first cutting blade 13, so that relatively large machining chips contained in the working liquid can be first removed. It can be roughly cut by the cutting blade 14, and then finely cut by the first cutting blade 13.

さらに、本実施形態に係る加工屑切断装置1では、第2切断刃14よりも他端側(圧送ポンプ2の吸込口8側とは反対側)に連設され、回転シャフト12に連結される第3切断刃15を備え、該第3切断刃15は、回転シャフト12が回転自在に挿通される共に圧送ポンプ2に固定され、複数の大孔70(工作液通過孔)を有する第3固定刃73と、該第3固定刃73よりも他端側(圧送ポンプ2の吸込口8とは反対側)に配置され、回転シャフト12に相対回転不能に連結される第3回転刃74と、を備え、第3回転刃74は、吸込口8とは反対側に向かって突設される円筒状刃部78を有する断面コ字状に形成される。 Further, in the machined waste cutting device 1 according to the present embodiment, it is continuously provided on the other end side of the second cutting blade 14 (the side opposite to the suction port 8 side of the pressure feed pump 2) and connected to the rotary shaft 12. The third cutting blade 15 is provided, and the rotary shaft 12 is rotatably inserted and fixed to the pressure feed pump 2, and the third fixing blade 15 has a plurality of large holes 70 (working liquid passage holes). The blade 73, the third rotary blade 74 arranged on the other end side of the third fixed blade 73 (the side opposite to the suction port 8 of the pressure feed pump 2) and connected to the rotary shaft 12 so as to be relatively non-rotatable. The third rotary blade 74 is formed in a U-shaped cross section having a cylindrical blade portion 78 projecting toward the side opposite to the suction port 8.

これにより、工作液に含まれる加工屑には、多数の細長い加工屑が互いに絡み合って綿状態となっているものがあり、特に、第3切断刃15の第3回転刃74が回転することで、第3回転刃74の円筒状刃部78により綿状の加工屑をばらばらに解すことができる。 As a result, some of the work chips contained in the work liquid are in a cotton state due to the large number of elongated work chips being entangled with each other, and in particular, the rotation of the third rotary blade 74 of the third cutting blade 15 causes the work chips to rotate. The cylindrical blade portion 78 of the third rotary blade 74 can disintegrate cotton-like work chips.

なお、本実施形態に係る加工屑切断装置1では、第1切断刃13、第2切断刃14及び第3切断刃15を全て備え、最も良好な形態であるが、第1切断刃13だけを備えてもよいし、第1切断刃13及び第2切断刃14だけを備えてもよい。また、第1切断刃13及び第3切断刃15だけを備えてもよい。 The machined waste cutting device 1 according to the present embodiment includes all the first cutting blade 13, the second cutting blade 14, and the third cutting blade 15, which is the best form, but only the first cutting blade 13. It may be provided, or only the first cutting blade 13 and the second cutting blade 14 may be provided. Further, only the first cutting blade 13 and the third cutting blade 15 may be provided.

1 加工屑切断装置,2 圧送ポンプ,5 電動モータ,6 回転軸,8 吸込口,12 回転シャフト,13 第1切断刃,14 第2切断刃,15 第3切断刃,44 第1固定刃,45 第1回転刃,46 小孔(工作液通過孔),62 第2固定刃,63 第2回転刃,70 大孔(工作液通過孔),78 円筒状刃部(刃部) 1 Machining waste cutting device, 2 Pressure pump, 5 Electric motor, 6 Rotating shaft, 8 Suction port, 12 Rotating shaft, 13 1st cutting blade, 14 2nd cutting blade, 15 3rd cutting blade, 44 1st fixed blade, 45 1st rotary blade, 46 small hole (working liquid passage hole), 62 2nd fixed blade, 63 2nd rotary blade, 70 large hole (working liquid passage hole), 78 Cylindrical blade part (blade part)

Claims (1)

工作液を圧送する圧送ポンプに一体的に備えられ、該圧送ポンプの吸込口に吸い込まれる工作液に含まれる加工屑を切断するための加工屑切断装置であって、
前記圧送ポンプの工作液の吸込口から外部に延び、前記圧送ポンプに設けられたモータの回転軸の回転に伴って回転する回転シャフトと、
該回転シャフトに連結される第1切断刃と、を備え、
該第1切断刃は、前記回転シャフトが回転自在に挿通される共に前記圧送ポンプに固定され、複数の工作液通過孔を有する第1固定刃と、該第1固定刃よりも前記吸込口側とは反対側に配置され、前記回転シャフトに相対回転不能に連結される第1回転刃と、を備え
前記第1切断刃よりも前記吸込口とは反対側に連設され、前記回転シャフトに連結される第2切断刃を備え、
該第2切断刃は、前記回転シャフトが回転自在に挿通されると共に前記圧送ポンプに固定され、複数の工作液通過孔を有する第2固定刃と、該第2固定刃よりも前記吸込口側とは反対側に配置され、前記回転シャフトに相対回転不能に連結される第2回転刃と、を備え、
前記第1固定刃の工作液通過孔の大きさは、前記第2固定刃の工作液通過孔の大きさより小さく、
前記第2切断刃よりも前記吸込口とは反対側に連設され、前記回転シャフトに連結される第3切断刃を備え、
該第3切断刃は、前記回転シャフトが回転自在に挿通される共に前記圧送ポンプに固定され、複数の工作液通過孔を有する第3固定刃と、該第3固定刃よりも前記吸込口とは反対側に配置され、前記回転シャフトに相対回転不能に連結される第3回転刃と、を備え、
第3回転刃は、前記吸込口とは反対側に向かって突設される刃部を有する断面コ字状に形成されることを特徴とする加工屑切断装置。
It is a machining waste cutting device that is integrally provided in the pressure feed pump that pumps the machining fluid and for cutting the machining chips contained in the machining fluid that is sucked into the suction port of the pressure feed pump.
A rotary shaft that extends outward from the suction port of the working fluid of the pump and rotates with the rotation of the rotary shaft of the motor provided in the pump.
A first cutting blade, which is connected to the rotary shaft, is provided.
The first cutting blade is a first fixed blade having a plurality of working liquid passage holes, and the rotary shaft is rotatably inserted and fixed to the pressure feed pump, and the suction port side of the first fixed blade. It is provided with a first rotary blade, which is arranged on the opposite side to the rotary shaft and is connected to the rotary shaft so as to be relatively non-rotatable .
It is provided with a second cutting blade that is connected to the rotary shaft and is connected to the side opposite to the suction port from the first cutting blade.
The second cutting blade has a second fixed blade which is fixed to the pressure feed pump while the rotary shaft is rotatably inserted and has a plurality of working liquid passage holes, and the suction port side of the second fixed blade. It is provided with a second rotary blade, which is arranged on the opposite side to the rotary shaft and is connected to the rotary shaft so as to be relatively non-rotatable.
The size of the working liquid passage hole of the first fixed blade is smaller than the size of the working liquid passing hole of the second fixed blade.
It is provided with a third cutting blade that is connected to the rotary shaft and is connected to the side opposite to the suction port from the second cutting blade.
The third cutting blade has a third fixed blade that is rotatably inserted through the rotary shaft and is fixed to the pressure feed pump and has a plurality of working liquid passage holes, and a suction port rather than the third fixed blade. Is provided with a third rotary blade, which is located on the opposite side and is non-rotatably connected to the rotary shaft.
The third rotary blade is a machined waste cutting device characterized in that it is formed in a U-shaped cross section having a blade portion projecting toward the side opposite to the suction port .
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JP2003011035A (en) 2001-06-29 2003-01-15 Makoto:Kk Submerged pump of coolant supply apparatus
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JP2003011035A (en) 2001-06-29 2003-01-15 Makoto:Kk Submerged pump of coolant supply apparatus
JP2008530426A (en) 2005-03-24 2008-08-07 ブリンクマン プンペン ケー.ハー.ブリンクマン ゲーエムベーハー ウント コー.ケーゲー Pump with cutting impeller and front chopper
JP2013092148A (en) 2011-10-26 2013-05-16 Alfredo A Ciotola Cutter assembly and high volume submersible shredder pump
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