JP7058866B2 - Anode for solid oxide fuel cell and solid oxide fuel cell using this anode - Google Patents

Anode for solid oxide fuel cell and solid oxide fuel cell using this anode Download PDF

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JP7058866B2
JP7058866B2 JP2018037124A JP2018037124A JP7058866B2 JP 7058866 B2 JP7058866 B2 JP 7058866B2 JP 2018037124 A JP2018037124 A JP 2018037124A JP 2018037124 A JP2018037124 A JP 2018037124A JP 7058866 B2 JP7058866 B2 JP 7058866B2
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anode
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oxide fuel
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利之 森
滋啓 伊藤
彰 鈴木
弘 大久保
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National Institute for Materials Science
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Description

本発明は低温でも高い発電性能を発揮するとともに安定動作可能な固体酸化物形燃料電池用アノード及び固体酸化物形燃料電池に関する。 The present invention relates to an anode for a solid oxide fuel cell and a solid oxide fuel cell capable of exhibiting high power generation performance even at low temperatures and capable of stable operation.

固体酸化物形燃料電池(SOFC)は通常は900℃を超える高温で動作する燃料電池である。このような動作中の高温に耐えるようにするため、その主要部品の一つであるインターコネクター(円筒型はこう呼ぶ)やセパレーター(平板型の場合はこう呼ぶ)に使用する材料として非常に高価なセラミックス材料(ラ ンタンクロマイト系または酸化チタン系セラミックス材料などが例示される)を使用する必要がある。これがSOFCの装置価格、ひいては単位発電量当たりのコスト低減を阻害する大きな要因の一つになっていた。この温度を700℃から800℃付近に抑えることができれば、インターコネクター(またはセパレーター)に安価なステンレスを使用できるうえ、900℃を超える高温動作故に不可避的に発生すると考えられるインターコネクター(またはセパレーター)と燃料電池セルとの反応による性能低下(劣化)の抑制も可能となり、上記問題、すなわち装置製造価格の低減という課題と、性能寿命の改善という課題の両面でのブレークスルーを与えることが期待される。そのため、このようないわゆる中温域で十分高い発電性能を引き出すための種々の研究がおこなわれてきた。具体的には、カソードにおいて酸素還元反応を通して空気中の酸素を還元して酸化物イオン(O2-)を生み出すが、それを固体電解質内部に送る反応が遅いと考えられるので、このカソード材料の検討やカソード/固体電解質界面における抵抗の低減に関する検討が多数なされてきた。 A solid oxide fuel cell (SOFC) is a fuel cell that normally operates at a high temperature of over 900 ° C. It is very expensive as a material used for interconnectors (cylindrical type is called this) and separators (flat plate type is called this), which are one of the main parts, in order to withstand the high temperature during such operation. It is necessary to use a ceramic material (eg, a lantern chromite-based or titanium oxide-based ceramic material is exemplified). This was one of the major factors that hindered the cost reduction of SOFC equipment price and, by extension, the cost per unit power generation amount. If this temperature can be suppressed to around 700 ° C to 800 ° C, inexpensive stainless steel can be used for the interconnector (or separator), and the interconnector (or separator) that is considered to be inevitably generated due to high temperature operation exceeding 900 ° C. It is also possible to suppress performance deterioration (deterioration) due to the reaction between the fuel cell and the fuel cell, and it is expected to give a breakthrough in both the above problems, that is, the problem of reducing the equipment manufacturing price and the problem of improving the performance life. To. Therefore, various studies have been conducted to bring out sufficiently high power generation performance in such a so-called medium temperature range. Specifically, oxygen in the air is reduced at the cathode through an oxygen reduction reaction to produce oxide ions (O 2- ), but the reaction of sending it to the inside of the solid electrolyte is considered to be slow, so this cathode material Many studies have been made on the reduction of resistance at the cathode / solid electrolyte interface.

更には、SOFCの動作温度を低減しても、なお高い発電効率を維持するという高い発電性能を引き出すためには、固体電解質の厚みを通常の300μm程度から20μm程度まで薄くした薄膜固体電解質を使用することが望ましいとされている。 Furthermore, in order to bring out the high power generation performance of maintaining high power generation efficiency even if the operating temperature of SOFC is reduced, a thin film solid electrolyte whose thickness is reduced from the usual 300 μm to 20 μm is used. It is desirable to do so.

しかしながら、酸化物セラミックスである固体電解質膜は自立膜として作製することができないため、通常は、多孔質なアノード(Niと固体電解質(YSZ)からなるサーメット)支持体の上に膜を成膜し、そのうえでサーメット組成の支持体とともに焼結を行う(共焼結とよぶ)プロセスをへて、燃料電池用の単セルを作製する。 However, since a solid electrolyte membrane, which is an oxide ceramic, cannot be produced as a self-standing film, a film is usually formed on a porous anode (cermet consisting of Ni and a solid electrolyte (YSZ)) support. Then, a single cell for a fuel cell is produced through a process of sintering (called co-sintering) together with a support having a cermet composition.

この時、アノード支持体の厚みは1~2mm程度は必要になる。固体電解質の厚みが300μm程度である場合には、固体電解質にアノードやカソードを塗布して焼き付けることで固体電解質支持形のセルを作製できることから、アノード自体の厚みはわずか40μm程度またはそれ以下でよいということになる。しかし、アノード支持形薄膜セルではアノード層の厚みが大変厚いので、アノード層内に存在するNiと8YSZ(8モル%イットリア安定化ジルコニア)との界面における抵抗成分の最小化が重要な課題となる。 At this time, the thickness of the anode support needs to be about 1 to 2 mm. When the thickness of the solid electrolyte is about 300 μm, the thickness of the anode itself may be only about 40 μm or less because a solid electrolyte-supported cell can be produced by applying an anode or a cathode to the solid electrolyte and baking it. It turns out that. However, since the anode layer is very thick in the anode-supported thin film cell, minimizing the resistance component at the interface between Ni and 8YSZ (8 mol% yttria-stabilized zirconia) existing in the anode layer becomes an important issue. ..

くわえてNiと8YSZとのサーメット組成をもつ電極のもう一つの大きな問題点は金属Niの粒成長の問題である。先ず、この種の電極中の電子及び酸化物イオンの伝導機構を説明する。Ni粒子同士、また8YSZ粒子同士がアノード層内においてつながりあい、Ni粒子同士の連結部を電子が移動し、8YSZ粒子同士の連結部を酸化物イオンが拡散するという状態をつくれれば、Niと8YSZの接点で電子、酸化物イオン、水素の3つがであうことができる(3相界面と呼ぶ)。これにより、多孔質なNi-8YSZサーメット内に数多くの活性サイトをつくることができる。 In addition, another major problem with electrodes having a cermet composition of Ni and 8YSZ is the problem of grain growth of metallic Ni. First, the conduction mechanism of electrons and oxide ions in this type of electrode will be described. If Ni particles and 8YSZ particles are connected to each other in the anode layer, electrons move at the connecting portion between Ni particles, and oxide ions are diffused at the connecting portion between 8YSZ particles, then Ni At the contact point of 8YSZ, three electrons, oxide ions, and hydrogen can be formed (called a three-phase interface). This makes it possible to create a large number of active sites in the porous Ni-8YSZ cermet.

ただし、その場合Niと8YSZの最適な組成は重量比でNi:8YSZ=3:2といわれているが、この場合には8YSZの重量比が多いこともあり、界面の抵抗成分は多めになり、その結果、燃料電池セルの内部抵抗を増加させ、発電性能の低下をもたらす。 However, in that case, the optimum composition of Ni and 8YSZ is said to be Ni: 8YSZ = 3: 2 in weight ratio, but in this case, the weight ratio of 8YSZ may be large, and the resistance component at the interface becomes large. As a result, the internal resistance of the fuel cell is increased, resulting in a decrease in power generation performance.

そこでNi成分を増加させることで電子伝導性を増加させ、界面の抵抗も低下させることができる。さらにNiOからNiへの変化に伴う体積収縮の効果から多孔性も高まり、発電性能向上にプラスにはなる。しかしながら、Ni成分の増加によりNiの粒成長が容易におこるようになる。700℃という動作温度においてもNi粒成長による発電性能の安定性低下が発生するという問題があるといわれている。 Therefore, by increasing the Ni component, the electron conductivity can be increased and the resistance at the interface can be reduced. Furthermore, the porosity is also increased due to the effect of volume shrinkage accompanying the change from NiO to Ni, which is a plus for improving power generation performance. However, the increase in the Ni component facilitates the growth of Ni grains. It is said that there is a problem that the stability of power generation performance is lowered due to the growth of Ni grains even at an operating temperature of 700 ° C.

なお、アノード材料に他の物質を添加することによってアノード性能の改善を図る研究がいくつか公表されている。非特許文献1~4はプロトン伝導体として知られるSr(Y,Ce)OまたはBa(Y,Ce)Oという組成のペロブスカイト化合物(ブラウンミラーライト関連化合物)を、アノードに4~5wt%添加し、800℃以上の温度で添加効果を確認している。しかしながら、これらの文献で添加効果が発現する温度はステンレスの使用可能な温度をこえた800℃になるので、インターコネクター等に使用可能な材料が非常に高価であるという問題を解決することはできない。また、非特許文献5においては、白金または白金族金属をSmドープセリア粒子に担持させて電子伝導性及び酸化物イオン伝導性をもたせることが開示されており、これらの金属をアノード層中に0.2から0.3wt%添加することで、800℃以上の動作温度においてアノード性能改善効果を見出したと報告されている。しかしながら、本文献に基づいたアノードもその動作温度が高いために、インターコネクター等にステンレスを使用することができない。 Several studies have been published to improve the anode performance by adding other substances to the anode material. In Non-Patent Documents 1 to 4, a perovskite compound (brown mirror light-related compound) having a composition of Sr ( Y , Ce) O3 or Ba (Y, Ce) O3 known as a proton conductor is used as an anode in an amount of 4 to 5 wt%. It is added and the effect of addition is confirmed at a temperature of 800 ° C. or higher. However, since the temperature at which the addition effect is exhibited in these documents is 800 ° C., which exceeds the usable temperature of stainless steel, the problem that the material that can be used for the interconnector or the like is very expensive cannot be solved. .. Further, Non-Patent Document 5 discloses that platinum or a platinum group metal is supported on Sm-doped ceria particles to have electron conductivity and oxide ion conductivity, and these metals are placed in the anode layer at 0. It is reported that the addition of 2 to 0.3 wt% has found an effect of improving the anode performance at an operating temperature of 800 ° C. or higher. However, since the operating temperature of the anode based on this document is also high, stainless steel cannot be used for the interconnector or the like.

よって、700℃から800℃において、高い発電効率(理論発電効率の54%以上)、で大きな電流密度を得るという高い性能が期待できる、いわゆる中温域動作温度において、高い発電効率における発電性能の向上と、その高い性能の安定性確保という2つを同時に満たすSOFCのアノード材料が強く望まれている。 Therefore, from 700 ° C to 800 ° C, high power generation efficiency (54% or more of the theoretical power generation efficiency) and high performance of obtaining a large current density can be expected. There is a strong demand for SOFC anode materials that simultaneously satisfy the two requirements of ensuring high performance stability.

本発明の課題は、700℃等の従来の通常のSOFCよりも低い動作温度領域における高い発電性能及び動作中のNi粒成長の抑制を達成するためのアノード、またこのようなアノードを使用したSOFCを提供することにある。 The subject of the present invention is an anode for achieving high power generation performance and suppression of Ni grain growth during operation in a region of operating temperature lower than that of a conventional ordinary SOFC such as 700 ° C., and an SOFC using such an anode. Is to provide.

本発明の一側面によれば、固体電解質と、金属ニッケル粒子と、ブラウンミラーライト構造を有するBaIn1.7(Zn0.5,Zr0.50.3、CaFe、SrFe、CaIn、SrIn、及びBaIn、並びに酸化物TiO、CeO、及びSnOからなる群から選択された少なくとも一からなるアノード反応助触媒とを含む固体酸化物形燃料電池用アノードが与えられる。
ここで、前記固体電解質はイットリア安定ジルコニア、セリア並びにSm、Y及びGdの少なくとも一の元素を10~20mol%固溶させたセリアからなる群から選択された少なくとも一であってよい。
また、前記アノード反応助触媒を0.1~1wt%含んでよい。
また、前記アノード反応助触媒はアモルファス化していなくてよい。
また、前記固体電解質と前記金属Ni粒子との粒界領域のうちの前記固体電解質側表面上に前記アノード反応触媒が存在し、前記固体電解質側表面上の前記アノード反応触媒の表面上において活性な酸素の拡散が促進されてよい。
また、この固体酸化物形燃料電池用アノードは焼成体であってよい。
本発明の他の側面によれば、上記何れかのアノードを使用した固体酸化物形燃料電池が与えられる。
According to one aspect of the present invention, a solid electrolyte, metallic nickel particles, and Ba 2 In 1.7 (Zn 0.5 , Zr 0.5 ) 0.3 O 5 , Ca 2 Fe having a brown mirror light structure. Select from the group consisting of 2 O 5 , Sr 2 Fe 2 O 5 , Ca 2 In 2 O 5 , Sr 2 In 2 O 5 , and Ba 2 In 2 O 5 , and oxides TIO 2 , CeO 2 , and SnO 2 . An anode for a solid oxide fuel cell comprising an anode reaction co-catalyst consisting of at least one of the above is provided.
Here, the solid electrolyte may be at least one selected from the group consisting of yttria-stable zirconia, ceria and ceria in which at least one element of Sm, Y and Gd is dissolved in a solid solution of 10 to 20 mol%.
Further, the anode reaction co-catalyst may be contained in an amount of 0.1 to 1 wt%.
Further, the anode reaction co-catalyst does not have to be amorphized.
Further, the anode reaction assisting catalyst is present on the surface of the solid electrolyte side in the grain boundary region of the solid electrolyte and the metal Ni particles, and on the surface of the anode reaction assisting catalyst on the surface of the solid electrolyte side. Diffusion of active oxygen may be promoted.
Further, the anode for the solid oxide fuel cell may be a fired body.
According to another aspect of the present invention, a solid oxide fuel cell using any of the above anodes is provided.

本発明によれば、低温領域においても高い発電性能を発揮するとともに粒成長を抑制できるSOFCを実現することができる。従来、アノードにおいては高い性能と安定性の向上とは互いにトレードオフの関係にあると言われていた。本発明によれば、プロモーターを添加することで、これら2つの課題の解決を両立させることができるという大きな効果が発揮される。 According to the present invention, it is possible to realize an SOFC capable of exhibiting high power generation performance and suppressing grain growth even in a low temperature region. In the past, it has been said that high performance and improved stability of anodes are in a trade-off relationship with each other. According to the present invention, the addition of a promoter has a great effect of being able to solve these two problems at the same time.

BaIn及びBaIn1.7(Zn0.5,Zr0.50.3のXRDパターンを示す図。The figure which shows the XRD pattern of Ba 2 In 2 O 5 and Ba 2 In 1.7 (Zn 0.5 , Zr 0.5 ) 0.3 O 5 . Hebb-Wagner法によるBaIn1.7(Zn0.5,Zr0.50.3の酸素分圧依存性の測定結果を示す図。The figure which shows the measurement result of the oxygen partial pressure dependence of Ba 2 In 1.7 (Zn 0.5 , Zr 0.5 ) 0.3 O 5 by the Hebb-Wagner method. 電流遮断法による本発明の実施例及び比較例の電極性能試験結果を示す図。The figure which shows the electrode performance test result of the Example and the comparative example of this invention by the current cutoff method. 本発明の実施例及び比較例のカソード・オーバーポテンシャル(過電圧)の測定結果を示す図。The figure which shows the measurement result of the cathode overpotential (overvoltage) of the Example and the comparative example of this invention. 本発明の実施例及び比較例のターフェル線を比較する図。The figure which compares the Tafel line of the Example and the comparative example of this invention. 本発明の実施例及び比較例における焼き付け温度及びBM添加量による電流密度の変化を示す図。The figure which shows the change of the current density by the baking temperature and the addition amount of BM in the Example and the comparative example of this invention. 本発明においてプロモーター添加により発電性能が向上するメカニズムを図式的に説明する図。The figure which graphically explains the mechanism which the power generation performance is improved by the addition of a promoter in this invention. 本発明の実施例の断面SEM像を示す図。The figure which shows the cross-sectional SEM image of the Example of this invention. 本発明の実施例及び比較例の断面SEM像及びこれら実施例及び比較例の断面の粒度分布を示す図。The figure which shows the cross-sectional SEM image of the Example and the comparative example of this invention, and the particle size distribution of the cross section of these Examples and a comparative example.

本発明のアノードは8YSZ等のイットリア安定ジルコニア(YSZ)及び金属Ni粒子を含む従来のアノードに、粒成長抑制とアノード過電圧低下の両方を可能にするプロモーター(アノード反応助触媒)を添加したものである。このプロモーターとして、以下の実施例ではブラウンミラーライト形化合物単一相からなるBaIn1.7(Zn0.5,Zr0.50.3(以下BMと称する)を使用する。本発明のアノードは、例えば、YSZ等の固体電解質粉末、Ni酸化物粉末及びプロモーターとなる固溶体微粉末を混合し、固体電解質焼結体の上に塗布して、その後、1200℃~1300℃程度の温度で焼き付ける処理を行うことにより作製することができる。これにより、アノードは固体電解質焼結体上に焼成体として形成される。ただし、このままではそのNi成分はNi酸化物として存在するので、これを金属Niの粒子に変化させる必要がある。これは、例えば水素雰囲気中で800℃程度に加熱することで実現できる。この水素還元処理過程でNiOは金属Niに変化し、またこの際にアノード層内に空孔が形成される。これと同時に、プロモーターが還元雰囲気中でYSZ等の固体電解質表面に拡散して行き、活性なサイトを形成すると考えられる。 The anode of the present invention is a conventional anode containing yttria-stabilized zirconia (YSZ) such as 8YSZ and metallic Ni particles, to which a promoter (anode reaction co-catalyst) that enables both suppression of grain growth and reduction of anode overvoltage is added. be. As this promoter, Ba 2 In 1.7 (Zn 0.5 , Zr 0.5 ) 0.3 O 5 (hereinafter referred to as BM) composed of a single phase of a brown mirror light type compound is used in the following examples. .. For the anode of the present invention, for example, a solid electrolyte powder such as YSZ, a Ni oxide powder, and a solid solution fine powder serving as a promoter are mixed and applied onto the solid electrolyte sintered body, and then about 1200 ° C to 1300 ° C. It can be produced by performing a baking process at the temperature of. As a result, the anode is formed as a fired body on the solid electrolyte sintered body. However, since the Ni component exists as a Ni oxide as it is, it is necessary to change it into metallic Ni particles. This can be achieved, for example, by heating to about 800 ° C. in a hydrogen atmosphere. In this hydrogen reduction treatment process, NiO is changed to metallic Ni, and at this time, pores are formed in the anode layer. At the same time, it is considered that the promoter diffuses to the surface of a solid electrolyte such as YSZ in a reducing atmosphere to form an active site.

このように、プロモーターがYSZとNiとの粒界付近に広がり、YSZの表面において酸化物イオン等が移動しやすい領域、すなわち新たな活性サイト領域、を形成することで、図7を参照して後述するように、Ni表面上で生成されYSZ側に移動してきた活性な水素がこの領域上で酸化物イオンと反応して水を生成する反応が促進される。これがアノード過電圧低下を引き起こすと考えられる。プロモーターのもう一つの作用であるNi粒成長抑制について説明すれば、ここでは金属分野で以前から知られているところの、第2相の共存による粒成長ピン止め効果を利用している。非特許文献6は金属についての説明であるが、p.614の式24が基本となる。簡単に言えば、母相中に第2相が共存した場合、粒成長の駆動力は空孔による粒成長抑制力と第2相による粒成長抑制力のバランスで決まり、第2相の粒子が微細なほど、第2相による粒成長抑制力は高まり、ち密化が進むということである。厳密な説明は非特許文献6を参照されたい。 In this way, the promoter spreads near the grain boundaries of YSZ and Ni, and forms a region on the surface of YSZ where oxide ions and the like can easily move, that is, a new active site region, so that FIG. 7 can be referred to. As will be described later, the reaction in which active hydrogen generated on the Ni surface and moved to the YSZ side reacts with oxide ions on this region to generate water is promoted. This is thought to cause a drop in anode overvoltage. Explaining the suppression of Ni grain growth, which is another action of the promoter, here, the grain growth pinning effect by the coexistence of the second phase, which has been known for a long time in the metal field, is used. Non-Patent Document 6 describes metal, but p. Equation 24 of 614 is the basis. Simply put, when the second phase coexists in the parent phase, the driving force for grain growth is determined by the balance between the grain growth inhibitory force due to the pores and the grain growth inhibitory force due to the second phase, and the particles in the second phase are determined. The finer the particles, the stronger the ability of the second phase to suppress grain growth, and the more dense the particles are. Please refer to Non-Patent Document 6 for a strict explanation.

これにより、本発明のアノードにおいては、YSZ等の固体電解質とNi粒子との粒界付近に広がるように形成された新たな活性サイト領域上で活性な酸素が表面拡散を起こしやすく、身軽に動きまわる。したがって、本発明のアノードでは、従来型のアノードに比べて水分子の形成も活発になり、使用開始時点から高い活性が発揮される。この高い活性による高い発電性能は、プロモーターのNi粒成長抑制により、長期間安定的に維持される。このように、プロモーターの添加により、従来はトレードオフの関係にあると認識されていたSOFCの初期性能の向上と粒成長抑制による性能低下の抑制との両者を同時に達成することができる。 As a result, in the anode of the present invention, active oxygen easily causes surface diffusion on a new active site region formed so as to spread near the grain boundary between a solid electrolyte such as YSZ and Ni particles, and moves lightly. Turn around. Therefore, in the anode of the present invention, the formation of water molecules becomes more active than in the conventional anode, and high activity is exhibited from the start of use. High power generation performance due to this high activity is stably maintained for a long period of time by suppressing the growth of Ni grains of the promoter. As described above, by adding the promoter, it is possible to simultaneously achieve both the improvement of the initial performance of the SOFC, which has been conventionally recognized as having a trade-off relationship, and the suppression of the performance deterioration due to the suppression of grain growth.

ここで、YSZに代えて、セリアあるいはSm、YやGdを10から20mol%固溶させたセリア等を使用することができる。また、プロモーターについては、その粒成長抑制の面では、上述したとおり、母相(この場合、NiまたはYSZ等)とは異なる第2相の微粒子であれば効果が期待できる。よって、BM粒子のように、イオンと電子とが同じように粒子内を流れ、かつNiまたはYSZとも異なる第2相であれば、上述したプロモーターとしての過電圧低下と粒成長抑制の両面でそれなりの効果が期待できる。したがって、BM以外にプロモーターとして使用可能な材料を例示すれば、BMと同じくブラウンミラーライト構造をもつ、CaFe、SrFe、CaIn、SrIn、BaIn、またTiO、CeO、SnOなどの酸化物が挙げられる。 Here, instead of YSZ, ceria or ceria in which 10 to 20 mol% of Sm, Y or Gd is dissolved can be used. As for the promoter, in terms of suppressing grain growth, as described above, an effect can be expected if the promoter is a second phase fine particle different from the parent phase (in this case, Ni, YSZ, etc.). Therefore, like BM particles, if the second phase has ions and electrons flowing in the particles in the same manner and is different from Ni or YSZ, the overvoltage reduction as the promoter and the suppression of grain growth described above are both reasonable. The effect can be expected. Therefore, to give an example of a material that can be used as a promoter other than BM, Ca 2 Fe 2 O 5 , Sr 2 Fe 2 O 5 , Ca 2 In 2 O 5 , and Sr 2 In, which have a brown mirror light structure like BM, are shown. Examples thereof include oxides such as 2 O 5 , Ba 2 In 2 O 5 , and TIO 2 , CeO 2 , and SnO 2 .

以下では本発明を実施例に基づいてさらに詳細に説明するが、当然ながら本発明は実施例に限定されるものではない。また、以下の説明では固体電解質として8YSZを、プロモーターとしてブラウンミラーライト形化合物単一相からなるBaIn1.7(Zn0.5,Zr0.50.3を使用しているが、これによって一般性を失うことはない。 Hereinafter, the present invention will be described in more detail based on examples, but of course, the present invention is not limited to the examples. Further, in the following description, 8YSZ is used as a solid electrolyte, and Ba 2 In 1.7 (Zn 0.5 , Zr 0.5 ) 0.3 O 5 composed of a single phase of a brown mirror light type compound is used as a promoter. However, this does not lose its generality.

本実施例では先ずブラウンミラーライト形化合物を作成した。具体的には、先ず出発原料としてBa(NO(99%以上,和光純薬工業製),In(NO・4.7HO(99.99%,高純度化学製),及び(NHCO(和光純薬工業製)の粉末を準備した。 In this example, a brown mirror light type compound was first prepared. Specifically, first, as starting materials, Ba (NO 3 ) 2 (99% or more, manufactured by Wako Pure Chemical Industries, Ltd.), In 2 (NO 3 ) 3.4.7H 2 O (99.99%, manufactured by high-purity chemicals) ) And (NH 4 ) 2 CO 3 (manufactured by Wako Pure Chemical Industries, Ltd.) were prepared.

そのうえで、Ba(NO粉末及びIn(NO・4.7HO粉末を、これら2つの物質に含まれているBaとInとのモル比がBaInO中のBaとInとのモル比1:1になるように秤量して、蒸留水中で混合した(更に具体的に説明すれば、5.8804gのBa(NO粉末及び5.7539gのIn(NO・4.7HO粉末をそれぞれ300mlの蒸留水中に溶解し、これらの水溶液を混合した)。43.2gの(NHCOを蒸留水300mlに溶解し45℃に加熱しておいた(NHCO水溶液中に上記混合水溶液を滴下して、均一沈殿を作製した。得られた沈殿は、おなじく45℃において24時間混合をつづけることで熟成処理を施したのち、沈殿と液体を分離し、水洗し、室温、窒素気流下において十分に乾燥した。なお、この熱熟成処理、すなわち沈殿を作成した後、同じ温度に維持しておく処理、を行うことで、ルシャトリェの法則が溶液と沈殿との間でも成り立つことから、両者の間で沈殿の溶解と再沈殿が繰り返される。この過程を適切な時間継続することによって、沈殿の粒子が微細化される。 In addition, Ba (NO 3 ) 2 powder and In 2 (NO 3 ) 3.4.7H 2 O powder are contained in these two substances in a molar ratio of Ba and In in BaInO3. Weighed to a molar ratio of 1: 1 and mixed in distilled water (more specifically, 5.8804 g of Ba (NO 3 ) 2 powder and 5.7539 g of In 2 (NO 3 ). ) 3.4.7H 2O powder was dissolved in 300 ml of distilled water, and these aqueous solutions were mixed). 43.2 g of (NH 4 ) 2 CO 3 was dissolved in 300 ml of distilled water and heated to 45 ° C., and the above mixed aqueous solution was added dropwise to the (NH 4 ) 2 CO 3 aqueous solution to prepare a uniform precipitate. The obtained precipitate was aged by continuing mixing at the same 45 ° C. for 24 hours, then the precipitate and the liquid were separated, washed with water, and sufficiently dried at room temperature under a nitrogen stream. By performing this heat aging treatment, that is, a treatment in which the precipitate is maintained at the same temperature after being prepared, the Ruchatry's law holds true between the solution and the precipitate, so that the precipitate is dissolved between the two. And reprecipitation are repeated. By continuing this process for an appropriate period of time, the particles of the precipitate are refined.

乾燥した粉末は、酸素気流下、450℃で2時間、酸素ガス流通下において仮焼することで、BaInO固溶体を合成した。そのXRDパターンを図1(a)に示す。この固溶体粉末に、ZnO粉末(純度:99.999%,高純度化学製)及びZrO粉末(TOSOH Company, 0Y grade)を所定量秤量して添加し、これに対してエタノール溶媒を用いてボールミル湿式混合を行うことで、上記BM組成となる混合物粉末を調製した。 The dried powder was calcined under an oxygen stream at 450 ° C. for 2 hours under oxygen gas flow to synthesize a BaInO 3 solid solution. The XRD pattern is shown in FIG. 1 (a). To this solid solution powder, ZnO powder (purity: 99.999%, manufactured by high-purity chemicals) and ZrO 2 powder (TOSOH Company, 0Y grade) are weighed and added in a predetermined amount, and a ball mill is used with respect to this. By performing wet mixing, a mixture powder having the above BM composition was prepared.

この混合粉末を1000℃で1時間空気中において仮焼することで、ブラウンミラーライト相単一相となるBaIn1.7(Zn0.5,Zr0.50.3化合物を合成した。最終的にこの合成プロセスによって得られたBaIn1.7(Zn0.5,Zr0.50.3化合物固溶体粉末をSEMで,観察した結果、その平均粒径は約0.1μm程度であった。この化合物固溶体粉末のXRDパターンを図1(b)に示す。 Ba 2 In 1.7 (Zn 0.5 , Zr 0.5 ) 0.3 O 5 compound which becomes a single phase of brown mirror light phase by calcining this mixed powder in air at 1000 ° C. for 1 hour. Was synthesized. As a result of observing the Ba 2 In 1.7 (Zn 0.5 , Zr 0.5 ) 0.3 O 5 compound solid solution powder finally obtained by this synthetic process with SEM, the average particle size is about 0. It was about 1 μm. The XRD pattern of this compound solid solution powder is shown in FIG. 1 (b).

本発明で求められるプロモーター、つまりアノード反応活性助触媒は、アノード層内の3相界面において電子の移動や酸化物イオンの拡散を促進する機能を持ち合わせている必要がある。 The promoter required in the present invention, that is, the anodic reaction activation co-catalyst, needs to have a function of promoting electron transfer and diffusion of oxide ions at the three-phase interface in the anodic layer.

そこで、BaIn1.7(Zn0.5,Zr0.50.3化合物が、そうした性質を持っているか否かを確かめる目的で、BaIn1.7(Zn0.5,Zr0.50.3化合物をペレット状に成形したのち、1350℃,6時間の条件で空気中において焼結を行い、焼結体を作製した。得られたペレット状焼結体の両面に白金電極を焼き付け、4端子法による直流伝導度測定を、酸素分圧を1atmから10-22atmまで変化させて行った。酸素分圧の制御は純酸素ガス、空気、窒素ガス及び湿潤水素ガスを用いて行い、酸素分圧は、電気伝導度測定装置のガス出口側に直結した酸素センサを用いてチェックした。 Therefore, for the purpose of confirming whether or not the Ba 2 In 1.7 (Zn 0.5 , Zr 0.5 ) 0.3 O 5 compound has such properties, Ba 2 In 1.7 (Zn 0. 5 , Zr 0.5 ) 0.3 O 5 compound was molded into pellets and then sintered in air at 1350 ° C. for 6 hours to prepare a sintered body. Platinum electrodes were baked on both sides of the obtained pellet-like sintered body, and DC conductivity measurement by the 4-terminal method was performed by changing the oxygen partial pressure from 1 atm to 10-22 atm. The oxygen partial pressure was controlled using pure oxygen gas, air, nitrogen gas and wet hydrogen gas, and the oxygen partial pressure was checked using an oxygen sensor directly connected to the gas outlet side of the electric conductivity measuring device.

700℃におけるBaIn1.7(Zn0.5,Zr0.50.3焼結体から記録された直流伝導度の酸素分圧依存性を図2に示す。図2から分かるように、燃料電池のアノード環境に相当する低酸素分圧領域では、測定された直流伝導度が酸素分圧の変化の-1/6乗に比例して変化(増加)する一方で、カソード環境に相当する高酸素分圧領域において測定された直流伝導度が酸素分圧の変化の+1/6乗に比例して変化(増加)することが判った。 FIG. 2 shows the oxygen partial pressure dependence of the DC conductivity recorded from the Ba 2 In 1.7 (Zn 0.5 , Zr 0.5 ) 0.3 O 5 sintered body at 700 ° C. As can be seen from FIG. 2, in the low oxygen partial pressure region corresponding to the anode environment of the fuel cell, the measured DC conductivity changes (increases) in proportion to the -1 / 6th power of the change in the oxygen partial pressure. It was found that the DC conductivity measured in the high oxygen partial pressure region corresponding to the cathode environment changes (increases) in proportion to the + 1/6 power of the change in oxygen partial pressure.

このことは、この材料が低酸素分圧領域(アノード環境に相当)では、格子欠陥が準格子位置に発生するフレンケル欠陥由来の半導体特性を示し、電子と酸化物イオンが伝導の主たるキャリアになっていることを示す。また、一方で、高酸素分圧領域(カソード環境に相当)では、フレンケル欠陥由来の半導体特性を示し、ホールと酸化物イオンが、伝導の主たるキャリアになっていることを示していると考えられる。 This means that in the low oxygen partial pressure region (corresponding to the anode environment), this material exhibits semiconductor characteristics derived from Frenkel defects in which lattice defects occur at quasi-lattice positions, and electrons and oxide ions become the main carriers of conduction. Show that it is. On the other hand, in the high oxygen partial pressure region (corresponding to the cathode environment), the semiconductor characteristics derived from Frenkel defects are exhibited, and it is considered that holes and oxide ions are the main carriers of conduction. ..

燃料電池のアノード環境において電子及び酸化物イオンが主たる伝導キャリアになることは好ましいことではあるが、電子と酸化物イオンのそれぞれがどの程度の割合で伝導に寄与しているかを知っておくことも必要である。そのため、白金カソードを塗布したペレット状焼結体試料の上に白金の板を敷き、カソード側における試料表面での酸素の出入りを最小にした(ブロッキング電極法)場合の直流伝導度も、あわせて測定した。 While it is preferable for electrons and oxide ions to be the main conduction carriers in the anode environment of the fuel cell, it is also possible to know the proportion of each of the electrons and oxide ions contributing to conduction. is necessary. Therefore, the DC conductivity when a platinum plate is laid on the pellet-shaped sintered sample coated with a platinum cathode to minimize the ingress and egress of oxygen on the sample surface on the cathode side (blocking electrode method) is also included. It was measured.

その結果、図2において黒塗のプロットで示す、酸素分圧に対して-1/6乗に比例する直流伝導度の酸素分圧依存性が観察された。そこで、酸素分圧3×10-22atmにおける,ブロッキング電極を用いて測定した直流伝導度と、多孔質な通常の白金電極を用いた導電率測定(ノンブロッキング電極法)に得られた直流伝導度との比を計算したところ、その比の値(酸化物イオンキャリアと電子キャリアの比に相当し、いわゆるイオン輸率に相当する)は約0.5となり、酸化物イオンと電子とがほぼ半分ずつの割合で試料内を拡散または移動する混合伝導体であることが判った。 As a result, the oxygen partial pressure dependence of the DC conductivity proportional to the oxygen partial pressure to the -1 / 6th power was observed, which is shown in the black-painted plot in FIG. Therefore, the DC conductivity measured using a blocking electrode at an oxygen partial pressure of 3 × 10-22 atm and the DC conductivity obtained by conducting a conductivity measurement using a porous ordinary platinum electrode (non-blocking electrode method). When the ratio with and was calculated, the value of the ratio (corresponding to the ratio of the oxide ion carrier and the electron carrier, which corresponds to the so-called ion transport number) was about 0.5, and the oxide ion and the electron were almost half. It was found to be a mixed conductor that diffuses or moves in the sample at a rate of each.

本発明では、アノード層中のNiと8YSZとの界面において電子と酸化物イオンとの両方が十分に行き来することを助ける材料が良いプロモーターになるとの考えの下、BaIn1.7(Zn0.5,Zr0.50.3粉末を、Ni-8YSZサーメット組成の電極粉末に、アノード組成全体の0.1wt%から1wt%の範囲になるように添加し、1300℃の温度において焼き付け処理を行った燃料電池単セルの発電性能を、電流遮断法(固体電解質のIR過電圧をとりのぞき、電極反応の過電圧のみを測定する方法)により、セル電圧(IR-フリー)を測定した。また比較例としてBaIn1.7(Zn0.5,Zr0.50.3粉末無添加のNi-8YSZ試料についても同じ測定を行った。図3にはBaIn1.7(Zn0.5,Zr0.50.3粉末の添加量がアノード組成全体の0.1wt%及び0.2wt%の2つの試料の測定結果、並びに比較例の無添加Ni-8YSZ試料の測定結果を示す。なお、ここでの測定条件を説明すれば、この燃料電池単セルのカソードはLa0.85Sr0.15MnO、また電解質は8YZA焼結体(厚さ0.5mm)であった。また、カソード側にはOガス流を80SCCMで、またアノード側には湿潤Hガス(+3%HO)を供給した。動作温度は700℃とした。図中、水平の破線は発電効率54%のレベルを示している。 In the present invention, Ba 2 In 1.7 (Zn) is based on the idea that a material that helps both electrons and oxide ions to and from each other sufficiently at the interface between Ni and 8YSZ in the anode layer is a good promoter. 0.5 , Zr 0.5 ) 0.3 O 5 powder was added to the electrode powder of Ni-8YSZ cermet composition so as to be in the range of 0.1 wt% to 1 wt% of the entire anode composition, and the temperature was 1300 ° C. The cell voltage (IR-free) is measured by the current cutoff method (a method of removing the IR overvoltage of the solid electrolyte and measuring only the overvoltage of the electrode reaction) for the power generation performance of the fuel cell single cell that has been baked at the temperature. bottom. As a comparative example, the same measurement was performed on a Ni-8YSZ sample containing no Ba 2 In 1.7 (Zn 0.5 , Zr 0.5 ) 0.3 O 5 powder. In FIG. 3, measurements of two samples in which the amount of Ba 2 In 1.7 (Zn 0.5 , Zr 0.5 ) 0.3 O 5 powder added is 0.1 wt% and 0.2 wt% of the entire anode composition are measured. The results and the measurement results of the additive-free Ni-8YSZ sample of the comparative example are shown. Explaining the measurement conditions here, the cathode of this fuel cell single cell was La 0.85 Sr 0.15 MnO 3 , and the electrolyte was an 8YZA sintered body (thickness 0.5 mm). Further, an O 2 gas flow of 80 SCCM was supplied to the cathode side, and a wet H 2 gas (+ 3% H 2 O) was supplied to the anode side. The operating temperature was 700 ° C. In the figure, the horizontal broken line indicates the level of power generation efficiency of 54%.

図3に示す比較では、酸素と水素を用いた燃料電池において、発電効率が54%に相当するセル電圧であるセル電圧0.8Vにおけるセル電流の値の変化から、電池性能改善効果を比較している。図3から、高い発電効率を示すセル電圧0.8Vにおいて、プロモーター無添加の場合に比して、プロモーターを微量に添加することで性能は大きく改善していることが分かる。 In the comparison shown in FIG. 3, in the fuel cell using oxygen and hydrogen, the effect of improving the battery performance is compared from the change in the value of the cell current at the cell voltage of 0.8 V, which is the cell voltage corresponding to the power generation efficiency of 54%. ing. From FIG. 3, it can be seen that at a cell voltage of 0.8 V, which shows high power generation efficiency, the performance is greatly improved by adding a small amount of promoter as compared with the case where no promoter is added.

ただし、この電流遮断法によりセル電圧(IR-フリー)の測定値にはカソード過電圧とアノード過電圧との両方が含まれている。そこで、白金線を参照極としてペレット状焼結体試料の側面に巻き付け、参照極も含めた3電極法を使用することにより、図3に結果を示したものと同じ試料についてカソード過電圧を分離して測定した結果を図4に示す。 However, the measured value of the cell voltage (IR-free) by this current cutoff method includes both the cathode overvoltage and the anode overvoltage. Therefore, by winding the platinum wire around the side surface of the pellet-shaped sintered body sample as the reference electrode and using the three-electrode method including the reference electrode, the cathode overvoltage is separated for the same sample as the one shown in FIG. The results of the measurement are shown in FIG.

カソード過電圧は、燃料電池測定装置内におけるアノード(湿潤水素で満たされた環境)とカソード(酸素により満たされた環境)とを仕切る固体電解質焼結体の両面に設けたガスシール部からのアノードで発生した水分子がカソード側に流入することで変化する可能があるといわれている。そのため、実験で塗布したカソード電極が同じ種類の電極であり、同じ量塗布してあるという場合でも、燃料電池性能測定に際して、どの程度のカソード過電圧の変動があるのかを確認しておくことで、図3において現れたプロモーターの微量添加効果を正確に評価することが可能になると考えられる。 The cathode overvoltage is the anode from the gas seals provided on both sides of the solid electrolyte sintered body that separates the anode (environment filled with wet hydrogen) and the cathode (environment filled with oxygen) in the fuel cell measuring device. It is said that the generated water molecules may change as they flow into the cathode side. Therefore, even if the cathode electrodes applied in the experiment are of the same type and the same amount is applied, it is necessary to confirm how much the cathode overvoltage fluctuates when measuring the fuel cell performance. It is considered that it will be possible to accurately evaluate the effect of the trace addition of the promoter appearing in FIG.

図4から、本実施例における性能測定実験では、60mAcm-2のセル電流において、0.06V以内にあるセル電圧(IR-フリー)の変化からは、それがプロモーター添加による性能向上効果であるかどうかは議論できないことになる。 From FIG. 4, in the performance measurement experiment in this example, from the change in the cell voltage (IR-free) within 0.06 V at the cell current of 60 mAcm -2 , is it the performance improvement effect by adding the promoter? I can't argue.

そこで、この点を明確にする目的で、図3において得られたセル電圧(IR-フリー)とセル電流との関係に関するデータを用いてターフェル線を描き、アノード層中への微量プロモーター添加効果をより正確に見積もることとした。 Therefore, for the purpose of clarifying this point, a Tafel line is drawn using the data on the relationship between the cell voltage (IR-free) and the cell current obtained in FIG. 3, and the effect of adding a trace promoter into the anode layer is shown. We decided to make a more accurate estimate.

図5には、プロモーターを微量添加した試料及び無添加の試料の燃料性能評価結果から得られたターフェル線の比較結果を示す。この図から、BMプロモーターを0.1wt%以上アノード層内に添加した場合、燃料電池性能に貢献するアノード過電圧性能低下効果が現れることが明らかになった。 FIG. 5 shows a comparison result of Tafel wires obtained from the fuel performance evaluation results of the sample to which a small amount of promoter was added and the sample to which no promoter was added. From this figure, it was clarified that when the BM promoter is added in the anode layer by 0.1 wt% or more, the anode overvoltage performance lowering effect that contributes to the fuel cell performance appears.

次に、このプロモーター添加効果が、電極焼き付け温度の違いによりどのような影響をうけるかを調べた。その結果を図6に示す。図6からは、電極焼き付け温度が1200℃の場合には、プロモーター添加効果がわずかしか現れないにもかかわらず、焼き付け温度を100℃高め1300℃とした場合に、大きなプロモーター添加効果が現れることが分かる。またこの図は、このBMプロモーター添加効果が、BMの添加量が0.1wt%から0.5wt%程度までの時、顕著になることも示している。 Next, we investigated how this promoter addition effect is affected by the difference in electrode baking temperature. The results are shown in FIG. From FIG. 6, although the promoter addition effect appears only slightly when the electrode baking temperature is 1200 ° C., a large promoter addition effect appears when the baking temperature is increased by 100 ° C. to 1300 ° C. I understand. This figure also shows that the effect of adding the BM promoter becomes remarkable when the amount of BM added is from about 0.1 wt% to about 0.5 wt%.

添加量が0.5wt%を超えた場合、BMと8YSZとの間に副生生成物(例えば、BaZrO化合物)が生成してしまい、プロモーター添加効果を抑制・阻害すると考えられる。しかし、当該添加量が0.5wt%を超えるが1wt%以下の範囲であれば、添加による効果は次第に低減するが、それでも無添加の場合に比べるとプロモーター添加効果が発現する。したがって、プロモーター添加量は、好ましくは0.1wt%~1wt%であり、更に好ましくは0.1wt%~0.5wt%であるとする。なお、プロモーター添加効果はその導電性(つまり、電子伝導性と酸化物イオン伝導性)の大小に対応して現れると考えられる。この点から見ても、x=0.3が最もこの効果が顕著かつ良好ということになる。一方、xの値が0.3からずれた場合には、このx=0.3の場合を頂点として効果が低減していくものの、広い範囲で無添加の場合に比べるとある程度の効果が発揮されると思われる。 When the addition amount exceeds 0.5 wt%, a by-product (for example, BaZrO3 compound) is generated between BM and 8YSZ, and it is considered that the promoter addition effect is suppressed / inhibited. However, if the addition amount exceeds 0.5 wt% but is in the range of 1 wt% or less, the effect of the addition is gradually reduced, but the promoter addition effect is still exhibited as compared with the case of no addition. Therefore, the amount of the promoter added is preferably 0.1 wt% to 1 wt%, more preferably 0.1 wt% to 0.5 wt%. It is considered that the promoter addition effect appears according to the magnitude of the conductivity (that is, electron conductivity and oxide ion conductivity). From this point as well, x = 0.3 means that this effect is most remarkable and good. On the other hand, when the value of x deviates from 0.3, the effect is reduced with the case of x = 0.3 as the apex, but a certain effect is exhibited in a wide range compared to the case where no additive is added. It seems to be done.

また、このように焼成温度によるBMプロモーター添加効果に差が生じる理由は、BMを構成するカチオンの拡散が1200℃以上1300℃程度の温度で大きくなることに理由があるとも考えられる。つまり、BM粒子は1350℃の焼結でほぼち密な焼結体になることからも、BMを構成する結晶の拡散が1300℃程度で大きくなると考えることは妥当であろうと考えられる。なお、焼き付け温度を1400℃まで上げると非晶質化が起こって多くの物性が変化するため、プロモーター添加した材料の電極焼き付けは1400℃よりも低い温度で行う必要がある。 Further, it is considered that the reason why the effect of adding the BM promoter differs depending on the firing temperature is that the diffusion of the cations constituting the BM increases at a temperature of about 1200 ° C. or higher and 1300 ° C. That is, since the BM particles become a nearly dense sintered body when sintered at 1350 ° C., it is considered reasonable to consider that the diffusion of the crystals constituting the BM increases at about 1300 ° C. When the baking temperature is raised to 1400 ° C, amorphization occurs and many physical properties change. Therefore, it is necessary to perform electrode baking of the promoter-added material at a temperature lower than 1400 ° C.

次に、BM化合物を構成する結晶がアノード層内を拡散してNiと8YSZとの粒界付近に広がることにより発電性能向上がもたらされるというプロ―モーター添加効果発現機構を、プロモーター添加と無添加について比較した。図7に、プロモーター(BM)添加なし(図7左側)及び添加あり(図7右側)の2つの場合の粒界近傍における反応の模式図を示す。 Next, the promoter addition and non-addition mechanism that the power generation performance is improved by diffusing the crystals constituting the BM compound in the anode layer and spreading near the grain boundaries of Ni and 8YSZ. Was compared. FIG. 7 shows a schematic diagram of the reaction near the grain boundaries in the two cases of no promoter (BM) addition (left side of FIG. 7) and addition (right side of FIG. 7).

図7に示すように、YSZ内部を拡散した酸化物イオンは、YSZ表面で活性な酸素になると考えられるが、この活性な酸素がYSZ表面を拡散する間に、Ni上で乖離した活性な水素と反応して、燃料電池アノード反応生成物である水分子の生成がおきると考えられている。 As shown in FIG. 7, the oxide ion diffused inside YSZ is considered to become active oxygen on the YSZ surface, and the active hydrogen diverged on Ni while this active oxygen diffuses on the YSZ surface. It is thought that the formation of water molecules, which are the fuel cell anode reaction product, occurs in response to.

アノード反応のプロセスにおいて、水分子の生成はYSZ表面における活性な酸素の遅い表面拡散によって律速されると考えられている。そこで、BMプロモーターを微量添加し、1300℃という焼結温度付近の焼き付け温度で電極の焼き付けを行うことで、BMを構成するBM結晶がYSZ表面に拡散していき、この表面を部分的に覆う。図7右側模式図(BM添加あり)中の左半分の水平面上に描かれた不規則な灰色領域で、このBM結晶によって部分的に覆われたYSZ表面上の領域を示す。この表面を覆っているBM格子の表面や内部を電子や酸化物イオンが動きやすい(混合伝導性)ことから、BM層上では活性な酸素の表面拡散はYSZ表面のみに比べ大幅に速くなると考えられる。 In the process of anodic reaction, the formation of water molecules is believed to be driven by the slow surface diffusion of active oxygen on the YSZ surface. Therefore, by adding a small amount of the BM promoter and baking the electrodes at a baking temperature near the sintering temperature of 1300 ° C., the BM crystals constituting the BM diffuse to the YSZ surface and partially cover this surface. .. FIG. 7 is an irregular gray region drawn on the horizontal plane of the left half in the right schematic diagram (with BM addition), showing a region on the YSZ surface partially covered by this BM crystal. Since electrons and oxide ions easily move on the surface and inside of the BM lattice covering this surface (mixed conductivity), it is considered that the surface diffusion of active oxygen on the BM layer is significantly faster than that on the YSZ surface alone. Be done.

その結果、YSZ表面における水分子の生成も活発化し、結果として燃料電池発電性能の向上が可能になったものと考えられる。 As a result, it is considered that the generation of water molecules on the surface of YSZ is also activated, and as a result, the fuel cell power generation performance can be improved.

次に、BMプロモーターをアノード層全体に対して、0.2wt%となるように添加し、1300℃において焼き付けを行い、燃料電池性能評価を実施した試料を用いたアノード層断面の走査形電子顕微鏡(SEM)観察した像及びEDXによる元素分析のための観察領域1~4を図8に示し、観察像中のこれらの領域のそれぞれにおける元素分析結果を以下の表に示す。図8及び下表により、観察領域1及び3にはBM粒子の存在を裏付けるBa元素やIn元素の存在は検出限界以下または検出限界近傍である一方、観察領域2及び4ではBMプロモーター粒子の主要構成成分であるBaとIn元素がはっきりと観察されることで、BMプロモーター粒子がそこに存在することが裏付けられた。 Next, a BM promoter was added to the entire anode layer so as to be 0.2 wt%, and the sample was baked at 1300 ° C. and the fuel cell performance was evaluated. (SEM) The observed image and the observation regions 1 to 4 for elemental analysis by EDX are shown in FIG. 8, and the elemental analysis results in each of these regions in the observation image are shown in the following table. According to FIGS. 8 and 2 below, the presence of Ba element and In element supporting the presence of BM particles in the observation regions 1 and 3 is below or near the detection limit, while in the observation regions 2 and 4, the main BM promoter particles are present. The clear observation of the constituents Ba and In elements confirmed the presence of BM promoter particles there.

Figure 0007058866000001
Figure 0007058866000001

また、本発明の課題に示すように、アノード活性向上(ひいては発電性能向上)だけではなく、その性能長期安定性も達成されることを明らかにするためには、BMプロモーター粒子の存在が裏付けられる領域ではアノード層を構成する粒子の粒成長も抑制されていることを示す必要がある。 Further, as shown in the subject of the present invention, the existence of BM promoter particles is supported in order to clarify that not only the anode activity is improved (and thus the power generation performance is improved) but also the long-term stability of the performance is achieved. It is necessary to show that the grain growth of the particles constituting the anode layer is also suppressed in the region.

そこで、1300℃の温度で焼き付け処理を行い、更に水素還元処理を行いアノード層中のNiOをNiに還元した試料を使い、BMプロモーター粒子の存在が元素分析により示された領域を中心とした範囲内でアノード層を構成する粒子の粒度分布を測定し、これをBMプロモーター粒子無添加の試料と比較した結果を図9に示す。粒径分布の測定は、400個の粒子を対象に、切片長さの分布から3次元的な粒径の分布をはかるインターセプト法により行った。 Therefore, using a sample obtained by reducing NiO in the anode layer to Ni by baking at a temperature of 1300 ° C. and further reducing hydrogen, the range centered on the region where the presence of BM promoter particles was shown by elemental analysis. FIG. 9 shows the results of measuring the particle size distribution of the particles constituting the anode layer in the sample and comparing this with the sample to which the BM promoter particles were not added. The particle size distribution was measured for 400 particles by the intercept method, which measures the three-dimensional particle size distribution from the intercept length distribution.

図9から分かるように、BMプロモーター粒子の存在が裏付けられた領域から観察された粒径分布は、BMプロモーター粒子の添加がない試料に比して、粒径の小さい側に平均粒径のピークがあることが見て取れる。ここで、粒度分布を測定した試料は何れも1300℃で電極焼き付け処理を行ったものである。この温度は本発明のアノードが想定している主要な動作温度である700℃から800℃といったいわゆる中温域よりも高い温度であることに注意する必要がある。すなわち、このような実際の想定動作温度よりも非常に高い温度に曝されたにもかかわらず本発明を適用したBM添加試料における粒成長がBMを添加していない試料に比べて粒成長が明確に抑制されていることは、それよりもはるかに低温である本発明のSOFCの想定動作温度においては粒成長速度が図9に示すものよりもはるかに遅くなることを示している。したがって、本発明のアノード層内粒成長抑制効果が明らかになった。 As can be seen from FIG. 9, the particle size distribution observed from the region supported by the presence of the BM promoter particles has a peak average particle size on the smaller particle size side as compared with the sample without the addition of the BM promoter particles. It can be seen that there is. Here, all the samples whose particle size distribution was measured were subjected to electrode baking treatment at 1300 ° C. It should be noted that this temperature is higher than the so-called medium temperature range of 700 ° C to 800 ° C, which is the main operating temperature assumed by the anode of the present invention. That is, the grain growth in the BM-added sample to which the present invention is applied is clearer than that in the sample to which BM is not added, even though the sample is exposed to a temperature much higher than the actual assumed operating temperature. It is shown that the grain growth rate is much slower than that shown in FIG. 9 at the assumed operating temperature of the SOFC of the present invention, which is much lower than that. Therefore, the effect of suppressing the growth of grains in the anode layer of the present invention has been clarified.

このBMプロモーター粒子のアノード層内粒成長抑制効果とYSZ粒子表面における活性な酸素の表面拡散促進効果とがあいまって、BMの微量添加により発電性能の向上が可能になったものと考えられる。また、一般にSOFCの動作中のNiの粒成長によって発電性能が低下していくが、上で説明したように、本発明のアノードを700℃程度で長時間動作させた場合には、そこに含まれているBMプロモーターによる粒成長抑制効果により、このような動作中の発電性能の低下も抑制され、従ってSOFCの長期安定性を阻害する主要な要因の一つが大きく軽減される。
It is considered that the effect of suppressing the growth of grains in the anode layer of the BM promoter particles and the effect of promoting the surface diffusion of active oxygen on the surface of the YSZ particles make it possible to improve the power generation performance by adding a small amount of BM. In addition, the power generation performance generally deteriorates due to the growth of Ni grains during the operation of the SOFC, but as explained above, when the anode of the present invention is operated at about 700 ° C. for a long time, it is included in the power generation performance. Due to the grain growth inhibitory effect of the BM promoter, such deterioration of power generation performance during operation is also suppressed, and therefore one of the major factors impairing the long-term stability of SOFC is greatly reduced.

以上詳細に説明したように、本発明によれば、図7を参照して説明したように、YSZ等の固体電解質とNi粒子との間の界面にプロモーターにより形成された新たな活性サイト領域上での活性な酸素の表面拡散の促進により、水分子の形成も活発になり、低温においても当初から高い発電性能を発揮するとともに、粒成長の抑制によって、使用開始時点からのこのような高い発電性能を長期間安定的に維持するSOFC用のアノード、及びこのアノードを使用したSOFCを提供することができるので、産業上大いに利用されることが期待される。 As described in detail above, according to the present invention, as described with reference to FIG. 7, on a new active site region formed by a promoter at the interface between a solid electrolyte such as YSZ and Ni particles. By promoting the surface diffusion of active oxygen in Yttria, the formation of water molecules becomes active, exhibiting high power generation performance from the beginning even at low temperatures, and by suppressing grain growth, such high power generation from the start of use. Since it is possible to provide an anode for SOFC that maintains stable performance for a long period of time and SOFC using this anode, it is expected to be widely used in industry.

Shimada, H.; Ohba, F.; Li, X.; Hagiwara, A.; Ihara, M. Electrochemical behaviors of Nickel/Yttria-stabilized Zirconia anodes with distribution controlled Yttrium-doped barium zirconate by Ink-jet technique. J. Electrochem. Soc. 2012, 159, F360-F367.Shimada, H .; Ohba, F .; Li, X .; Hagiwara, A .; Ihara, M. Electrochemical behaviors of Nickel / Yttria-stabilized Zirconia anodes with distribution controlled Yttrium-doped barium zirconate by Ink-jet technique. J. Electrochem. Soc. 2012, 159, F360-F367. Jin, Y.; Saito, H.; Yamahara, K.; Ihara, M. Improvement in durability and performance of Nickel cermet anode with SrZr0.95Y0.05O3-α in dry methane fuel. Electrochem. Solid-State Lett. 2009, 12, B8-B10.Jin, Y .; Saito, H .; Yamahara, K .; Ihara, M. Improvement in durability and performance of Nickel cermet anode with SrZr0.95Y0.05O3-α in dry methane fuel. Electrochem. Solid-State Lett. 2009, 12, B8-B10. Yano, S.; Nakamura, S.; Hasegawa, S.; Ihara, M.; Hanamura, K. Solid oxide fuel cell with anode using proton conductor (Barium-Cerium/Yttrium oxide). J. Therm. Sci. Technol. 2009, 4, 431-436.Yano, S .; Nakamura, S .; Hasegawa, S .; Ihara, M .; Hanamura, K. Solid oxide fuel cell with anode using proton conductor (Barium-Cerium / Yttrium oxide). J. Therm. Sci. Technol. 2009, 4, 431-436. Islam, S.; Hill, M. J. Barium oxide promoted Ni/YSZ solid-oxide fuel cells for direct utilization of methane. J. Mater. Chem. A. 2014, 2, 1922 -1929.Islam, S .; Hill, M. J. Barium oxide promoted Ni / YSZ solid-oxide fuel cells for direct utilization of methane. J. Mater. Chem. A. 2014, 2, 1922 -1929. Watanabe, M.; Uchida, H.; Shibata, M.; Mochizuki, N.; Amikura, K. High performance catalyzed-reaction layer for medium temperature operating solid oxide fuel cells. J. Electrochem. Soc. 1994, 141, 342-346.Watanabe, M .; Uchida, H .; Shibata, M .; Mochizuki, N .; Amikura, K. High performance catalyzed-reaction layer for medium temperature operating solid oxide fuel cells. J. Electrochem. Soc. 1994, 141, 342 -346. 宇高政道; 川嵜一博; 山崎隆雄; 梅本実 「Cu/AlN混合超微粒子の焼結における緻密化と粒成長」, 日本金属学会誌 第60巻 第6号(1996)607-615Masamichi Utaka; Kazuhiro Kawasaki; Takao Yamazaki; Minoru Umemoto "Condensation and Grain Growth in Sintering of Cu / AlN Mixed Ultrafine Particles", Journal of the Japan Institute of Metals, Vol. 60, No. 6 (1996) 607-615

Claims (7)

固体電解質と、
金属ニッケル粒子と、
ブラウンミラーライト構造を有するBaIn1.7(Zn0.5,Zr0.50.3、CaFe、SrFe、CaIn、SrIn、及びBaIn らなる群から選択された少なくとも一からなるアノード反応助触媒と
を含む
固体酸化物形燃料電池用アノード。
With solid electrolyte,
With metallic nickel particles,
Ba 2 In 1.7 (Zn 0.5 , Zr 0.5 ) 0.3 O 5 , Ca 2 Fe 2 O 5 , Sr 2 Fe 2 O 5 , Ca 2 In 2 O 5 , having a brown mirror light structure. Anode for solid oxide fuel cells comprising an anode reaction co-catalyst consisting of at least one selected from the group consisting of Sr 2 In 2 O 5 and Ba 2 In 2 O 5 .
前記固体電解質はイットリア安定ジルコニア、セリア並びにSm、Y及びGdの少なくとも一の元素を10~20mol%固溶させたセリアからなる群から選択された少なくとも一である、請求項1に記載の固体酸化物形燃料電池用アノード。 The solid oxide according to claim 1, wherein the solid electrolyte is at least one selected from the group consisting of yttria-stable zirconia, ceria and ceria in which at least one element of Sm, Y and Gd is dissolved in 10 to 20 mol%. Axide for physical fuel cells. 前記アノード反応助触媒を0.1~1wt%含む、請求項1または2に記載の固体酸化物形燃料電池用アノード。 The anode for a solid oxide fuel cell according to claim 1 or 2, which contains 0.1 to 1 wt% of the anode reaction co-catalyst. 前記アノード反応助触媒はアモルファス化していない、請求項1から3の何れかに記載の固体酸化物形燃料電池用アノード。 The anode for a solid oxide fuel cell according to any one of claims 1 to 3, wherein the anode reaction co-catalyst is not amorphized. 前記固体電解質と前記金属ニッケル粒子との粒界領域のうちの前記固体電解質側表面上に前記アノード反応触媒が存在し、
前記固体電解質側表面上の前記アノード反応触媒の表面上において活性な酸素の拡散が促進される
請求項1から4の何れかに記載の固体酸化物形燃料電池用アノード。
The anode reaction co -catalyst is present on the surface on the solid electrolyte side in the grain boundary region of the solid electrolyte and the metallic nickel particles.
The anode for a solid oxide fuel cell according to any one of claims 1 to 4, wherein the diffusion of active oxygen is promoted on the surface of the anode reaction assisting catalyst on the surface on the solid electrolyte side.
焼成体である、請求項1から5の何れかに記載の固体酸化物形燃料電池用アノード。 The anode for a solid oxide fuel cell according to any one of claims 1 to 5, which is a fired body. 請求項1から6の何れかに記載のアノードを使用した固体酸化物形燃料電池。 A solid oxide fuel cell using the anode according to any one of claims 1 to 6.
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005166563A (en) 2003-12-05 2005-06-23 Nippon Telegr & Teleph Corp <Ntt> Fuel electrode for sofc into which active fine particles are added, and its fabricating method
JP2008541336A (en) 2005-01-31 2008-11-20 テクニカル ユニバーシティ オブ デンマーク Redox stable anode
JP2014508372A (en) 2010-11-29 2014-04-03 サン−ゴバン サントル ド レシェルシュ エ デテュド ユーロペアン Yttria stabilized zirconia melted powder

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005166563A (en) 2003-12-05 2005-06-23 Nippon Telegr & Teleph Corp <Ntt> Fuel electrode for sofc into which active fine particles are added, and its fabricating method
JP2008541336A (en) 2005-01-31 2008-11-20 テクニカル ユニバーシティ オブ デンマーク Redox stable anode
JP2014508372A (en) 2010-11-29 2014-04-03 サン−ゴバン サントル ド レシェルシュ エ デテュド ユーロペアン Yttria stabilized zirconia melted powder

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