JP7055498B1 - Manufacturing method of compacted products of agarwood leaves and agarwood buds by high frequency - Google Patents
Manufacturing method of compacted products of agarwood leaves and agarwood buds by high frequency Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
- B27N3/10—Moulding of mats
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
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Abstract
【課題】高周波による沈香葉と沈香芽の圧密製品の製造方法を提供する。【解決手段】圧密製品の製造方法は、S1:沈香葉と沈香芽の泥砂を取り除き、沈香葉の含水率が7.5-9%、沈香芽の含水率が5-7%になるまで乾燥するステップと、S2:各原料を所定の質量比とし、それぞれ粉砕し、均一に混合するステップと、S3:混練された各原料を高周波加熱した後、プレス成形し、圧密製品を得るステップと、を含み、本発明にて提供される沈香葉と沈香芽による圧密製品は、廃棄された沈香葉と沈香芽を十分に利用して、製造した圧密製品は、嵩密度が高く、体積が大きく、輸送、貯蔵を容易にする。【選択図】なしPROBLEM TO BE SOLVED: To provide a method for producing a compacted product of agarwood leaves and agarwood buds by high frequency. SOLUTION: The method for producing a consolidated product is as follows: S1: The muddy sand of the agarwood leaves and the agarwood buds is removed, and the agarwood leaves are dried until the water content of the agarwood leaves is 7.5-9% and the water content of the agarwood buds is 5-7%. S2: Each raw material has a predetermined mass ratio, each is crushed and uniformly mixed, and S3: each kneaded raw material is heated at a high frequency and then press-molded to obtain a consolidated product. In the consolidated product using agarwood leaves and agarwood buds provided in the present invention, the consolidated product produced by fully utilizing the discarded agarwood leaves and agarwood buds has a high bulk density and a large volume. Facilitates transportation and storage. [Selection diagram] None
Description
本発明は、圧密生産技術の分野に属し、特に、高周波による沈香葉と沈香芽の圧密製品の製造方法に関するものである。 The present invention belongs to the field of consolidation production technology, and particularly relates to a method for producing a consolidated product of agarwood leaves and agarwood buds by high frequency.
天然の沈香は非常に高価であり、人工的に沈香を得るために、従来技術では大量の沈香木を植栽しているが、いくらかの人工的介入技術を採取しても沈香が得られる沈香木は依然として非常に少ないので、大量の沈香木が発生するとともに、大量の沈香葉及び沈香芽が廃棄され、このような報告は見られないが、これらの廃棄物を技術的手段によって利用し、且つ沈香が得られるのに近い経済的効果を維持することができる。 Natural agarwood is very expensive, and in order to artificially obtain agarwood, a large amount of agarwood is planted in the conventional technique, but agarwood can be obtained even if some artificial intervention technique is collected. Since the trees are still very few, a large amount of agarwood is generated, and a large amount of agarwood leaves and agarwood buds are discarded. Moreover, it is possible to maintain an economic effect close to that of obtaining agarwood.
本発明は、沈香葉と沈香芽の使用範囲を広げるために、高周波による沈香葉と沈香芽の圧密製品の製造方法を提供する。 The present invention provides a method for producing a compacted product of agarwood leaves and agarwood buds by high frequency in order to expand the range of use of agarwood leaves and agarwood buds.
本発明の具体的な技術的解決手段は、圧密製品を製造するための原料が主に、沈香葉と沈香芽を含み、沈香葉と沈香芽の質量比が5-10:2-4であり、
圧密製品の製造方法は、
S1:沈香葉と沈香芽の泥砂を取り除き、沈香葉の含水率が7.5-9%、沈香芽の含水率が5-7%になるまで乾燥するステップと、
S2:各原料を所定の質量比とし、それぞれ粉砕し、均一に混合するステップと、
S3:混練された各原料を高周波加熱した後、プレス成形し、圧密製品を得るステップと、を含む、ことである。
The specific technical solution of the present invention mainly contains agarwood leaves and agarwood buds as raw materials for producing a compacted product, and the mass ratio of the agarwood leaves to the agarwood buds is 5-10: 2-4. ,
The manufacturing method of consolidated products is
S1: A step of removing the muddy sand of the agarwood leaves and the agarwood buds and drying until the water content of the agarwood leaves is 7.5-9% and the water content of the agarwood buds is 5-7%.
S2: A step of setting each raw material to a predetermined mass ratio, crushing each raw material, and uniformly mixing them.
S3: Each kneaded raw material is heated at a high frequency and then press-molded to obtain a compacted product.
本発明にて提供される圧密製品は、廃棄された沈香葉と沈香芽を利用して、嵩密度が高く、輸送、貯蔵を容易にし、ここで、嵩密度ρ=m/vであり、mは圧密製品の質量であり、vは圧密製品の体積であり、バイオマス成型燃料の燃焼性能や物理的性能は、原料の種類、粉砕粒度、圧密製品の体積などと直接関係することは周知であり、従来技術では、木葉や藁などの原料を圧密製品に製造していたが、圧密製品の燃焼性能や物性を両立させるためには、通常、製造される圧密製品の単位体積が小さく、使用に際しては、大量の圧密製品を一度に投入する必要があり、操作しにくく、本発明は、数多くの実験研究により、単独で沈香葉と沈香芽をブロックにプレスして得られた圧密製品が、プレス時に高い温度を必要とするか、又は物理的特性が良くないことを見出し、研究過程で驚くべきことに、両者を混合してプレスして得られた圧密製品が、燃焼性能と物理的性能を両立させることができ、且つ両者の比率を限定することにより、プレス時の温度を低下させ、省資源化を図ることができ、民生用の圧密製品及び産業用ボイラーの圧密製品として使用できることを見出した。 The consolidated product provided in the present invention utilizes discarded scented leaves and scented buds to have a high bulk density and facilitate transportation and storage, where the bulk density ρ = m / v, m. Is the mass of the consolidated product, v is the volume of the consolidated product, and it is well known that the combustion performance and physical performance of the biomass molded fuel are directly related to the type of raw material, crushed grain size, volume of the consolidated product, etc. In the conventional technology, raw materials such as leaves and straw were manufactured into a consolidated product, but in order to achieve both the combustion performance and physical properties of the consolidated product, the unit volume of the consolidated product usually manufactured is usually small, and when used. It is difficult to operate because it is necessary to put a large amount of consolidated products at once, and the present invention is a consolidated product obtained by independently pressing the consolidated leaves and the consolidated buds on the block by many experimental studies. It was found that sometimes high temperature was required or the physical properties were not good, and surprisingly in the research process, the consolidated product obtained by mixing and pressing both produced combustion performance and physical performance. We have found that it is possible to achieve both, and by limiting the ratio of both, it is possible to lower the temperature during pressing and save resources, and it can be used as a consolidated product for consumer use and a consolidated product for industrial boilers. rice field.
さらに、ステップS2において沈香葉の粉砕後の粒度は5-20mmであり、沈香芽の粉砕後の粒度は5mm未満である。 Further, in step S2, the particle size of the agarwood leaves after crushing is 5 to 20 mm, and the particle size of the agarwood buds after crushing is less than 5 mm.
沈香葉の粒径を沈香芽の粒径よりも大きく制限することにより、それに含まれる茎は、圧縮中に複数回曲げられ、他の沈香葉の茎と絡み合って引きかかり、粒径が小さい沈香芽としっかり固定すると同時に、沈香芽の粒径が小さいため、粒径が大きいために圧密製品が緩むという問題を回避できる。 By limiting the particle size of the incense leaf to be larger than the particle size of the incense bud, the stem contained therein is bent multiple times during compression, entangled with the stems of other incense leaves and caught, and the incense having a small particle size. At the same time as firmly fixing to the buds, the small particle size of the incense buds avoids the problem of loosening of the compacted product due to the large particle size.
さらに、沈香葉の粉砕後の粒度は15-20mmであり、沈香芽の粉砕後の粒度は2mm未満である。 Further, the grain size of the agarwood leaves after crushing is 15-20 mm, and the particle size of the agarwood buds after crushing is less than 2 mm.
沈香葉及び沈香芽の粒径をさらに限定することにより、圧密製品ブロックの飛散抵抗性を顕著に向上させることができる。 By further limiting the particle size of the agarwood leaves and the agarwood buds, the scattering resistance of the consolidated product block can be significantly improved.
さらに、前記圧密製品の製造原料は、木屑をさらに含み、木屑と沈香葉及び沈香芽との質量比は、1-2:5-10:2-4である。 Further, the raw material for producing the consolidated product further contains wood chips, and the mass ratio of the wood chips to the agarwood leaves and the agarwood buds is 1-2: 5-10: 2-4.
さらに、ステップS1は、木屑を、含水率が6-7%になるまで乾燥し、粒度が10mm未満になるまで粉砕することをさらに含む。 Further, step S1 further comprises drying the wood chips to a moisture content of 6-7% and grinding them to a particle size of less than 10 mm.
好ましくは、この木屑は、沈香木屑であり、本発明では、圧密製品に木屑を添加することにより、廃棄された木屑を再利用することができるが、その際、木屑の質量割合を上記範囲に限定しなければ圧密製品の成形性や飛散抵抗性に影響を与えることが、多くの実験により判明している。 Preferably, the wood chips are agarwood waste, and in the present invention, the discarded wood chips can be reused by adding the wood chips to the consolidated product, but in that case, the mass ratio of the wood chips is within the above range. Many experiments have shown that it affects the formability and scattering resistance of compacted products if not limited.
さらに、ステップS3において、混練された沈香葉及び沈香芽を高周波加熱した後、プレス成形することは、具体的には、
S31加温ステップにおいて、混練された各原料を金型に平らに敷き、80-100℃に高周波加熱し、2-6minの保温時間で保温するステップと、
S32高温ステップにおいて、金型内の沈香葉及び沈香芽を150-160℃に高周波加熱し、10-20minの保温時間であるステップと、
S33高圧ステップにおいて、金型内の沈香葉及び沈香芽を15-20minの保圧時間で加圧するステップと、を含む。
Further, in step S3, the kneaded agarwood leaves and agarwood buds are heated at a high frequency and then press-molded.
In the S31 heating step, each kneaded raw material is spread flat on a mold, heated at a high frequency of 80-100 ° C., and kept warm for a heat retention time of 2-6 min.
In the S32 high temperature step, the agarwood leaves and agarwood buds in the mold are heated at a high frequency of 150-160 ° C., and the heat retention time is 10-20 min.
The S33 high pressure step includes a step of pressurizing the agarwood leaves and agarwood buds in the mold with a holding time of 15 to 20 min.
本発明は、まずステップS31により各原料を80-100℃に加熱し、各原料内部の水分子を十分に運動させて各原料内部及び各原料間に均一に分布させ、ステップS32により各原料を150-160℃に加熱し、各原料中のリグニンを軟化させ、10-20min保温した後リグニンが完全に軟化し、ステップS33により加圧、保圧を行い、各原料をプレス成型し、金型は大型で、プレス成型後に、圧密製品を、目標とする体積の大きさに切断してもよく、単位体積に切断してもよく、プレス成型後の圧密製品は再び切断する必要がなく、金型の体積は設備の大きさに応じて選択することができる。 In the present invention, first, each raw material is heated to 80-100 ° C. in step S31, water molecules inside each raw material are sufficiently moved to be uniformly distributed inside each raw material and between each raw material, and each raw material is distributed in step S32. Heat to 150-160 ° C to soften the lignin in each raw material, keep it warm for 10-20 minutes, then the lignin is completely softened, pressurize and hold in step S33, press-mold each raw material, and mold. Is large, and after press molding, the compacted product may be cut to a target volume size or a unit volume, and the compacted product after press molding does not need to be cut again, and is gold. The volume of the mold can be selected according to the size of the equipment.
さらに、金型と加熱プレス機の上板及び下板は、いずれも熱伝導性材質で作製され、ステップS3のプレス成形の後に、内部圧密製品を常温に下げるまでに、木板、上板及び下板に冷水を当てるというS4急冷ステップをさらに含む。 Further, the upper plate and the lower plate of the die and the heating press machine are both made of a heat conductive material, and after the press molding in step S3, the wooden plate, the upper plate and the lower plate are before the internal consolidation product is lowered to room temperature. It further includes an S4 quenching step of applying cold water to the board.
さらに、冷水の温度は20℃未満である。 Moreover, the temperature of the cold water is less than 20 ° C.
本発明は、ステップS4により、金型内の圧密製品を常温に降温した後、高温条件下で圧密製品を取り出した時の表面の水分の多量の蒸発による圧密製品の表面の乾燥を回避するとともに、圧密製品の内部と外部の含水率差を低減することができる。 The present invention avoids drying of the surface of the consolidated product due to evaporation of a large amount of water on the surface when the consolidated product is taken out under high temperature conditions after the temperature of the consolidated product in the mold is lowered to room temperature by step S4. , It is possible to reduce the difference in water content between the inside and outside of the consolidated product.
さらに、ステップS3のプレス成形の後に、プレス成形された沈香葉及び沈香芽を複数の立方体に切断するというステップS5をさらに含む。 Further, after the press molding of step S3, step S5 of cutting the press-molded agarwood leaves and agarwood buds into a plurality of cubes is further included.
さらに、この圧密製品の嵩密度は1g.cm-3-1.3g.cm-3である。 Further, the bulk density of this consolidated product is 1 g. cm -3-1.3 g. cm -3 .
本発明にて提供される方法で製造された高周波による沈香葉と沈香芽の圧密製品は、廃棄された沈香葉と沈香芽を十分に使用し、製造された圧密製品は、嵩密度が大きく、体積が大きく、輸送、貯蔵を容易にし、中規模の試験により、大量生産に使用可能であることが示され、より重要なことは、経済的利益と環境的利益の両方のバランスをとることに達し、本発明の圧密製品は、燃料ブロックとしての使用の他に、圧密製品の優れた飛散抵抗性、成形性に基づいて、家庭用又は建築用の板材、複合材料のサンドイッチ構造のコア材などとしての使用にも適している。 The high-frequency consolidating products of scented leaves and scented buds produced by the method provided in the present invention fully use the discarded scented leaves and scented buds, and the consolidated products produced have a large bulk density. Large volume, easy to transport and store, medium-scale testing shows that it can be used for mass production, and more importantly, to balance both economic and environmental benefits. In addition to being used as a fuel block, the consolidated product of the present invention can be used as a board material for household or construction, a core material of a sandwich structure of composite materials, etc. based on the excellent scattering resistance and formability of the consolidated product. Also suitable for use as.
実施例1は、高周波による沈香葉と沈香芽の圧密製品を提供し、この圧密製品の製造方法は、
S1:沈香葉と沈香芽の泥砂を取り除き、沈香葉の含水率が7.5%、沈香芽の含水率が7%になるまで乾燥するステップと、
S2:沈香葉16000g、沈香芽14000gを採取し、沈香葉を平均粒径5mmに粉砕し、沈香芽を平均粒径4mmに粉砕し、均一に混合するステップと、
S3:混練された各原料を高周波加熱した後、プレス成形するステップと、を含み、
ステップS3は、
S31加温ステップにおいて、混練された各原料を金型に平らに敷き、80℃に高周波加熱し、6minの保温時間で保温するステップと、
S32高温ステップにおいて、金型内の沈香葉及び沈香芽を150℃に高周波加熱し、20minの保温時間であるステップと、
S33高圧ステップにおいて、金型内の沈香葉及び沈香芽を15minの保圧時間で加圧するステップと、
S4急冷ステップにおいて、内部圧密製品を常温に下げるために、木板、上板及び下板に温度20℃の冷水を当てるステップと、
S5切断ステップにおいて、プレス成形された沈香葉及び沈香芽を10個の20cm×15cm×10cmのそれぞれ3kgの質量を有する立方体に切断するステップと、を含み、
本実施例で製造された圧密製品の嵩密度は1g.cm-3である。
Example 1 provides a consolidated product of agarwood leaves and agarwood buds by high frequency, and the method for producing this consolidated product is as follows.
S1: A step of removing the muddy sand of the agarwood leaves and the agarwood buds and drying until the water content of the agarwood leaves is 7.5% and the water content of the agarwood buds is 7%.
S2: A step of collecting 16000 g of agarwood leaves and 14,000 g of agarwood buds, crushing the agarwood leaves to an average particle size of 5 mm, crushing the agarwood buds to an average particle size of 4 mm, and uniformly mixing them.
S3: Includes a step of press-molding each kneaded raw material after high-frequency heating.
Step S3 is
In the S31 heating step, each kneaded raw material is spread flat on a mold, heated at a high frequency of 80 ° C., and kept warm for a heat retention time of 6 min.
In the S32 high temperature step, the agarwood leaves and the agarwood buds in the mold are heated to 150 ° C. at a high frequency, and the heat retention time is 20 min.
In the S33 high pressure step, the step of pressurizing the agarwood leaves and the agarwood buds in the mold with a holding time of 15 min, and
In the S4 quenching step, in order to lower the internal consolidation product to room temperature, a step of applying cold water at a temperature of 20 ° C. to the wooden board, upper board and lower board, and
The S5 cutting step comprises cutting 10 press-molded agarwood leaves and agarwood buds into 10 20 cm × 15 cm × 10 cm cubes each having a mass of 3 kg.
The bulk density of the consolidated product produced in this example is 1 g. cm -3 .
実施例2は、高周波による沈香葉と沈香芽の圧密製品を提供し、この圧密製品の製造方法は、
S1:沈香葉と沈香芽の泥砂を取り除き、沈香葉の含水率が8%、沈香芽の含水率が6%になるまで乾燥するステップと、
S2:沈香葉25000g、沈香芽5000gを採取し、沈香葉を平均粒径15mmに粉砕し、沈香芽を平均粒径2mmに粉砕し、均一に混合するステップと、
S3:混練された各原料を高周波加熱した後、プレス成形するステップと、を含み、
ステップS3は、
S31加温ステップにおいて、混練された各原料を金型に平らに敷き、90℃に高周波加熱し、4minの保温時間で保温するステップと、
S32高温ステップにおいて、金型内の沈香葉及び沈香芽を155℃に高周波加熱し、15minの保温時間であるステップと、
S33高圧ステップにおいて、金型内の沈香葉及び沈香芽を18minの保圧時間で加圧するステップと、
S4急冷ステップにおいて、内部圧密製品を常温に下げるために、木板、上板及び下板に温度20℃の冷水を当てるステップと、
S5切断ステップにおいて、プレス成形された沈香葉及び沈香芽を10個の20cm×15cm×10cmのそれぞれ3kgの質量を有する立方体に切断するステップと、を含み、
本実施例で製造された圧密製品の嵩密度は1g.cm-3である。
Example 2 provides a consolidated product of agarwood leaves and agarwood buds by high frequency, and the method for producing this consolidated product is as follows.
S1: A step of removing the muddy sand of the agarwood leaves and the agarwood buds and drying until the water content of the agarwood leaves is 8% and the water content of the agarwood buds is 6%.
S2: A step of collecting 25,000 g of agarwood leaves and 5000 g of agarwood buds, crushing the agarwood leaves to an average particle size of 15 mm, crushing the agarwood buds to an average particle size of 2 mm, and uniformly mixing them.
S3: Includes a step of press-molding each kneaded raw material after high-frequency heating.
Step S3 is
In the S31 heating step, each kneaded raw material is spread flat on a mold, heated at a high frequency of 90 ° C., and kept warm for a heat retention time of 4 minutes.
In the S32 high temperature step, the agarwood leaves and the agarwood buds in the mold are heated to 155 ° C. at a high frequency, and the heat retention time is 15 minutes.
In the S33 high pressure step, the step of pressurizing the agarwood leaves and the agarwood buds in the mold with a holding time of 18 min, and
In the S4 quenching step, in order to lower the internal consolidation product to room temperature, a step of applying cold water at a temperature of 20 ° C. to the wooden board, upper board and lower board, and
The S5 cutting step comprises cutting 10 press-molded agarwood leaves and agarwood buds into 10 20 cm × 15 cm × 10 cm cubes each having a mass of 3 kg.
The bulk density of the consolidated product produced in this example is 1 g. cm -3 .
実施例3は、高周波による沈香葉と沈香芽の圧密製品を提供し、この圧密製品の製造方法は、
S1:沈香葉と沈香芽の泥砂を取り除き、沈香葉の含水率が9%、沈香芽の含水率が5%になるまで乾燥するステップと、
S2:沈香葉20000g、沈香芽1000gを採取し、沈香葉を平均粒径20mmに粉砕し、沈香芽を平均粒径4mmに粉砕し、均一に混合するステップと、
S3:混練された各原料を高周波加熱した後、プレス成形するステップと、を含み、
ステップS3は、
S31加温ステップにおいて、混練された各原料を金型に平らに敷き、100℃に高周波加熱し、2minの保温時間で保温するステップと、
S32高温ステップにおいて、金型内の沈香葉及び沈香芽を160℃に高周波加熱し、10minの保温時間であるステップと、
S33高圧ステップにおいて、金型内の沈香葉及び沈香芽を20minの保圧時間で加圧するステップと、
S4急冷ステップにおいて、内部圧密製品を常温に下げるために、木板、上板及び下板に温度20℃の冷水を当てるステップと、
S5切断ステップにおいて、プレス成形された沈香葉及び沈香芽を10個の20cm×15cm×10cmのそれぞれ3kgの質量を有する立方体に切断するステップと、を含み、
本実施例で製造された圧密製品の嵩密度は1g.cm-3である。
Example 3 provides a consolidated product of agarwood leaves and agarwood buds by high frequency, and the method for producing this consolidated product is as follows.
S1: A step of removing the muddy sand of the agarwood leaves and the agarwood buds and drying until the water content of the agarwood leaves is 9% and the water content of the agarwood buds is 5%.
S2: A step of collecting 20000 g of agarwood leaves and 1000 g of agarwood buds, crushing the agarwood leaves to an average particle size of 20 mm, crushing the agarwood buds to an average particle size of 4 mm, and uniformly mixing them.
S3: Includes a step of press-molding each kneaded raw material after high-frequency heating.
Step S3 is
In the S31 heating step, each kneaded raw material is spread flat on a mold, heated at a high frequency of 100 ° C., and kept warm for a heat retention time of 2 min.
In the S32 high temperature step, the agarwood leaves and the agarwood buds in the mold are heated to 160 ° C. at a high frequency, and the heat retention time is 10 min.
In the S33 high pressure step, the step of pressurizing the agarwood leaves and the agarwood buds in the mold with a holding time of 20 min, and
In the S4 quenching step, in order to lower the internal consolidation product to room temperature, a step of applying cold water at a temperature of 20 ° C. to the wooden board, upper board and lower board, and
The S5 cutting step comprises cutting 10 press-molded agarwood leaves and agarwood buds into 10 20 cm × 15 cm × 10 cm cubes each having a mass of 3 kg.
The bulk density of the consolidated product produced in this example is 1 g. cm -3 .
実施例4は、高周波による沈香葉と沈香芽の圧密製品を提供し、この圧密製品の製造方法は、
S1:沈香葉と沈香芽の泥砂を取り除き、沈香葉の含水率が7.5%、沈香芽の含水率が7%になるまで乾燥し、木屑を含水率6%まで乾燥し、粒度5mmまで粉砕したステップと、
S2:木屑3000g、沈香葉15000g、沈香芽12000gを採取し、沈香葉を平均粒径5mmに粉砕し、沈香芽を平均粒径4mmに粉砕し、均一に混合するステップと、
S3:混練された各原料を高周波加熱した後、プレス成形するステップと、を含み、
ステップS3において、混練された沈香葉と沈香芽を高周波加熱した後、プレス成形することは、具体的には、
S31加温ステップにおいて、混練された各原料を金型に平らに敷き、80℃に高周波加熱し、6minの保温時間で保温するステップと、
S32高温ステップにおいて、金型内の沈香葉及び沈香芽を150℃に高周波加熱し、20minの保温時間であるステップと、
S33高圧ステップにおいて、金型内の沈香葉及び沈香芽を15minの保圧時間で加圧するステップと、
S4急冷ステップにおいて、内部圧密製品を常温に下げるために、木板、上板及び下板に温度20℃の冷水を当てるステップと、
S5切断ステップにおいて、プレス成形された沈香葉及び沈香芽を10個の20cm×15cm×10cmのそれぞれ3kgの質量を有する立方体に切断するステップと、を含み、
本発明の実施例における木屑は、いずれも沈香木屑であり、
本実施例で製造された圧密製品の嵩密度は1g.cm-3である。
Example 4 provides a consolidated product of agarwood leaves and agarwood buds by high frequency, and the method for producing this consolidated product is as follows.
S1: Remove the muddy sand of the agarwood leaves and the agarwood buds, dry until the water content of the agarwood leaves is 7.5% and the water content of the agarwood buds is 7%, and dry the wood chips to the water content of 6% and the grain size to 5 mm. With the crushed steps,
S2: A step of collecting 3000 g of wood chips, 15000 g of agarwood leaves, and 12000 g of agarwood buds, crushing the agarwood leaves to an average particle size of 5 mm, crushing the agarwood buds to an average particle size of 4 mm, and uniformly mixing them.
S3: Includes a step of press-molding each kneaded raw material after high-frequency heating.
Specifically, in step S3, the kneaded agarwood leaves and agarwood buds are heated at a high frequency and then press-molded.
In the S31 heating step, each kneaded raw material is spread flat on a mold, heated at a high frequency of 80 ° C., and kept warm for a heat retention time of 6 min.
In the S32 high temperature step, the agarwood leaves and the agarwood buds in the mold are heated to 150 ° C. at a high frequency, and the heat retention time is 20 min.
In the S33 high pressure step, the step of pressurizing the agarwood leaves and the agarwood buds in the mold with a holding time of 15 min, and
In the S4 quenching step, in order to lower the internal consolidation product to room temperature, a step of applying cold water at a temperature of 20 ° C. to the wooden board, upper board and lower board, and
The S5 cutting step comprises cutting 10 press-molded agarwood leaves and agarwood buds into 10 20 cm × 15 cm × 10 cm cubes each having a mass of 3 kg.
The wood chips in the examples of the present invention are all agarwood wood chips.
The bulk density of the consolidated product produced in this example is 1 g. cm -3 .
実施例5は、高周波による沈香葉と沈香芽の圧密製品を提供し、この圧密製品の製造方法は、
S1:沈香葉と沈香芽の泥砂を取り除き、沈香葉の含水率が8%、沈香芽の含水率が6%になるまで乾燥し、木屑を含水率6.5%まで乾燥し、粒度6mmまで粉砕したステップと、
S2:木屑4000g、沈香葉19000g、沈香芽7000gを採取し、沈香葉を平均粒径15mmに粉砕し、沈香芽を平均粒径2mmに粉砕し、均一に混合するステップと、
S3:混練された各原料を高周波加熱した後、プレス成形するステップと、を含み、
ステップS3は、
S31加温ステップにおいて、混練された各原料を金型に平らに敷き、80℃に高周波加熱し、6minの保温時間で保温するステップと、
S32高温ステップにおいて、金型内の沈香葉及び沈香芽を150℃に高周波加熱し、20minの保温時間であるステップと、
S33高圧ステップにおいて、金型内の沈香葉及び沈香芽を15minの保圧時間で加圧するステップと、
S4急冷ステップにおいて、内部圧密製品を常温に下げるために、木板、上板及び下板に温度20℃の冷水を当てるステップと、
S5切断ステップにおいて、プレス成形された沈香葉及び沈香芽を10個の20cm×15cm×10cmのそれぞれ3kgの質量を有する立方体に切断するステップと、を含み、
本実施例で製造された圧密製品の嵩密度は1g.cm-3である。
Example 5 provides a consolidated product of agarwood leaves and agarwood buds by high frequency, and the method for producing this consolidated product is as follows.
S1: Remove the muddy sand of the agarwood leaves and the agarwood buds, dry until the water content of the agarwood leaves is 8% and the water content of the agarwood buds is 6%, and dry the wood chips to the water content of 6.5% and the grain size to 6 mm. With the crushed steps,
S2: A step of collecting 4000 g of wood chips, 19000 g of agarwood leaves, and 7000 g of agarwood buds, crushing the agarwood leaves to an average particle size of 15 mm, crushing the agarwood buds to an average particle size of 2 mm, and uniformly mixing them.
S3: Includes a step of press-molding each kneaded raw material after high-frequency heating.
Step S3 is
In the S31 heating step, each kneaded raw material is spread flat on a mold, heated at a high frequency of 80 ° C., and kept warm for a heat retention time of 6 min.
In the S32 high temperature step, the agarwood leaves and the agarwood buds in the mold are heated to 150 ° C. at a high frequency, and the heat retention time is 20 min.
In the S33 high pressure step, the step of pressurizing the agarwood leaves and the agarwood buds in the mold with a holding time of 15 min, and
In the S4 quenching step, in order to lower the internal consolidation product to room temperature, a step of applying cold water at a temperature of 20 ° C. to the wooden board, upper board and lower board, and
The S5 cutting step comprises cutting 10 press-molded agarwood leaves and agarwood buds into 10 20 cm × 15 cm × 10 cm cubes each having a mass of 3 kg.
The bulk density of the consolidated product produced in this example is 1 g. cm -3 .
実施例6は、高周波による沈香葉と沈香芽の圧密製品を提供し、この圧密製品の製造方法は、
S1:沈香葉と沈香芽の泥砂を取り除き、沈香葉の含水率が9%、沈香芽の含水率が5%になるまで乾燥し、木屑を含水率7%まで乾燥し、粒度8mmまで粉砕したステップと、
S2:木屑4500g、沈香葉20000g、沈香芽5500gを採取し、それぞれ粉砕し、均一に混合するステップと、
S3:混練された各原料を高周波加熱した後、プレス成形するステップと、を含み、
ステップS2において、沈香葉を平均粒径5-20mmに粉砕し、沈香芽を粒径5mm未満に粉砕し、
ステップS3において、混練された沈香葉と沈香芽を高周波加熱した後、プレス成形することは、具体的には、
S31加温ステップにおいて、混練された各原料を金型に平らに敷き、100℃に高周波加熱し、2minの保温時間で保温するステップと、
S32高温ステップにおいて、金型内の沈香葉及び沈香芽を160℃に高周波加熱し、10minの保温時間であるステップと、
S33高圧ステップにおいて、金型内の沈香葉及び沈香芽を20minの保圧時間で加圧するステップと、
S4急冷ステップにおいて、内部圧密製品を常温に下げるために、木板、上板及び下板に温度20℃の冷水を当てるステップと、
S5切断ステップにおいて、プレス成形された沈香葉及び沈香芽を10個の20cm×15cm×10cmのそれぞれ3kgの質量を有する立方体に切断するステップと、を含み、
本発明の6つの実施例で使用される金型は下板の上面に固定され、金型は長方形の枠であり、枠の内壁の寸法は縦75cm、横40cm、高さ100cm超であり、上板は縦75cm、横40cm、高さ10cmであり、下板の縦及び横はそれぞれ100cm及び50cmであり、
本実施例で製造された圧密製品の嵩密度は1g.cm-3である。
Example 6 provides a consolidated product of agarwood leaves and agarwood buds by high frequency, and the method for producing this consolidated product is as follows.
S1: The muddy sand of the agarwood leaves and the agarwood buds was removed, dried until the water content of the agarwood leaves was 9% and the water content of the agarwood buds was 5%, and the wood chips were dried to the water content of 7% and crushed to a particle size of 8 mm. Steps and
S2: A step of collecting 4500 g of wood chips, 20000 g of agarwood leaves, and 5500 g of agarwood buds, crushing them, and mixing them uniformly.
S3: Includes a step of press-molding each kneaded raw material after high-frequency heating.
In step S2, the agarwood leaves are crushed to an average particle size of 5-20 mm, and the agarwood buds are crushed to a particle size of less than 5 mm.
Specifically, in step S3, the kneaded agarwood leaves and agarwood buds are heated at a high frequency and then press-molded.
In the S31 heating step, each kneaded raw material is spread flat on a mold, heated at a high frequency of 100 ° C., and kept warm for a heat retention time of 2 min.
In the S32 high temperature step, the agarwood leaves and the agarwood buds in the mold are heated to 160 ° C. at a high frequency, and the heat retention time is 10 min.
In the S33 high pressure step, the step of pressurizing the agarwood leaves and the agarwood buds in the mold with a holding time of 20 min, and
In the S4 quenching step, in order to lower the internal consolidation product to room temperature, a step of applying cold water at a temperature of 20 ° C. to the wooden board, upper board and lower board, and
The S5 cutting step comprises cutting 10 press-molded agarwood leaves and agarwood buds into 10 20 cm × 15 cm × 10 cm cubes each having a mass of 3 kg.
The mold used in the six embodiments of the present invention is fixed to the upper surface of the lower plate, the mold is a rectangular frame, and the dimensions of the inner wall of the frame are 75 cm in length, 40 cm in width, and more than 100 cm in height. The upper plate is 75 cm in length, 40 cm in width, and 10 cm in height, and the length and width of the lower plate are 100 cm and 50 cm, respectively.
The bulk density of the consolidated product produced in this example is 1 g. cm -3 .
(対照例1)
対照例1は、圧密製品を提供し、実施例2との相違点として、沈香葉25000gと沈香芽5000gを沈香葉30000gに代え、沈香葉の粉砕後の粒度が15mmのことである。
(Control Example 1)
Control Example 1 provides a consolidated product, and the difference from Example 2 is that 25,000 g of agarwood leaves and 5000 g of agarwood buds are replaced with 30,000 g of agarwood leaves, and the particle size of the agarwood leaves after crushing is 15 mm.
(対照例2)
対照例2は、圧密製品を提供し、実施例2との相違点として、沈香葉25000gと沈香芽5000gを沈香芽30000gに代え、沈香芽の粉砕後の粒度が2mmのことである。
(Control Example 2)
Control Example 2 provides a consolidated product, and the difference from Example 2 is that 25,000 g of agarwood leaves and 5000 g of agarwood buds are replaced with 30,000 g of agarwood buds, and the particle size of the agarwood buds after crushing is 2 mm.
(対照例3)
対照例3は、圧密製品を提供し、実施例2との相違点として、沈香葉及び沈香芽の使用量を、沈香葉5000gと沈香芽25000gに修正したことである。
(Control Example 3)
Control Example 3 provided a consolidated product, and the difference from Example 2 was that the amount of agarwood leaves and agarwood buds used was modified to 5000 g of agarwood leaves and 25,000 g of agarwood buds.
(対照例4)
対照例4は、圧密製品を提供し、実施例2との相違点として、沈香葉及び沈香芽の使用量を、沈香葉5000gと沈香芽25000gに修正し、高温ステップにおいて、金型内の沈香葉と沈香芽を200℃まで高周波加熱し、保温時間を15minとしたことである。
(Control Example 4)
Control Example 4 provides a compacted product, and the difference from Example 2 is that the amount of agarwood leaves and agarwood buds used is modified to 5000 g of agarwood leaves and 25,000 g of agarwood buds, and the agarwood in the mold is subjected to the high temperature step. The leaves and agarwood buds were heated to a high frequency of 200 ° C., and the heat retention time was set to 15 min.
(対照例5)
対照例5は、圧密製品を提供し、実施例2との相違点として、沈香葉及び沈香芽の破砕粒度が15cmのことである。
(Control Example 5)
Control Example 5 provides a consolidated product, and the difference from Example 2 is that the crushed particle size of the agarwood leaves and the agarwood buds is 15 cm.
(対照例6)
対照例6は、圧密製品を提供し、実施例2との相違点として、沈香葉及び沈香芽の破砕粒度が2cmのことである。
(Control Example 6)
Control Example 6 provides a consolidated product, and the difference from Example 2 is that the crushed particle size of the agarwood leaves and the agarwood buds is 2 cm.
(対照例7)
対照例7は、圧密製品を提供し、実施例4との相違点として、木屑10000g、沈香葉15000g、沈香芽5000gを各成分として用いたことである。
(Control Example 7)
Control Example 7 provided a consolidated product, and the difference from Example 4 was that 10000 g of wood chips, 15000 g of agarwood leaves, and 5000 g of agarwood buds were used as each component.
(対照例8)
対照例8は、圧密製品を提供し、実施例2との相違点として、急冷ステップを削除したことである。
(Control Example 8)
Control Example 8 provided a consolidated product, and the difference from Example 2 was that the quenching step was removed.
(対照例9)
対照例9は、圧密製品を提供し、実施例2との相違点として、ステップS3が、
高温ステップにおいて、金型内の沈香葉及び沈香芽を155℃に高周波加熱し、15minの保温時間であるステップと、
高圧ステップにおいて、金型内の沈香葉及び沈香芽を18minの保圧時間で加圧するステップと、を含む、ことである。
(Control Example 9)
Control Example 9 provides a consolidated product, and the difference from Example 2 is that step S3
In the high temperature step, the agarwood leaves and the agarwood buds in the mold are heated to 155 ° C. at a high frequency, and the heat retention time is 15 minutes.
The high pressure step comprises pressurizing the agarwood leaves and agarwood buds in the mold with a holding time of 18 min.
(対照例10)
対照例10は、圧密製品を提供し、実施例2との相違点として、ステップS3が、
S31加温ステップにおいて、混練された各原料を金型に平らに敷き、70℃に高周波加熱し、4minの保温時間で保温するステップと、
S32高温ステップにおいて、金型内の沈香葉及び沈香芽を150℃に高周波加熱し、15minの保温時間であるステップと、
S33高圧ステップにおいて、金型内の沈香葉及び沈香芽を15minの保圧時間で加圧するステップと、を含む、ことである。
(Control Example 10)
Control Example 10 provides a consolidated product, and the difference from Example 2 is that step S3
In the S31 heating step, each kneaded raw material is spread flat on a mold, heated at a high frequency of 70 ° C., and kept warm for a heat retention time of 4 minutes.
In the S32 high temperature step, the agarwood leaves and the agarwood buds in the mold are heated to 150 ° C. at a high frequency, and the heat retention time is 15 minutes.
The S33 high pressure step includes a step of pressurizing the agarwood leaves and agarwood buds in the mold with a holding time of 15 min.
(試験例1)圧密製品の燃焼性能の測定
実施例1-6及び対照例1-10で製造した圧密製品の発熱量を国際規格GB/T213-2003及びGB5186-85の条件で測定し、具体的な方法は、各圧密製品の発熱量の測定はSXHW-2型デジタルディスプレイサーモスタット熱量計により測定したものであり、試料(圧密製品を立方体1個ずつ、質量3kg)を耐食性ステンレス製のるつぼに入れ、るつぼをカートリッジに入れ、キャップをねじ込んで水を入れた楕円筒にカートリッジを入れ、カートリッジを水没させ、カートリッジを入れた楕円筒を熱量計の二重の水ジャケットに入れ、通電してカートリッジ内で点火した試料後の燃焼による発熱を、カートリッジ壁からバケツの水に伝導し、水温の上昇及び熱量系の熱容量を算出し、試料の発熱量を各群6個の平行サンプルとして平均した試験結果を表1に示した。
(Test Example 1) Measurement of combustion performance of compacted product The calorific value of the compacted product manufactured in Example 1-6 and Control Example 1-10 was measured under the conditions of international standards GB / T213-2003 and GB5186-85, and concretely. The method is to measure the calorific value of each compacted product with an SXHW-2 type digital display thermostat calorimeter, and put the sample (one cubic product of the compacted product, mass 3 kg) into a corrosion-resistant stainless steel pot. Put the cartridge in the cartridge, screw the cap into the elliptical cylinder filled with water, submerge the cartridge, put the elliptical cylinder containing the cartridge in the double water jacket of the calorimeter, and energize the cartridge. A test in which the heat generated by combustion after the sample ignited inside is conducted from the cartridge wall to the water in the bucket, the rise in water temperature and the heat capacity of the calorific value system are calculated, and the calorific value of the sample is averaged as 6 parallel samples in each group. The results are shown in Table 1.
表1から明らかなように、実施例1-3は低位発熱量が15000J/gを上回っているのに対し、実施例4-6は低位発熱量が実施例1-3に対して顕著に向上し、対照例1はすべてが沈香葉を使用し、対照例2はすべてが沈香芽を使用しており、いずれも低位発熱量が低下しているのに対し、対照例3は実施例2に対して2成分の使用量を変え、低位発熱量が若干低下しているのに対し、対照例4は2成分の使用量を変え、高温ステップの温度を高めているが、その低位発熱量は実施例2と類似しているが、必要な温度が高く、資源を無駄にしている。 As is clear from Table 1, the low calorific value of Example 1-3 exceeds 15,000 J / g, whereas the low calorific value of Example 4-6 is significantly improved as compared with Example 1-3. However, control example 1 all used agarwood leaves, and control example 2 all used agarwood buds, and the low calorific value was reduced in both cases, whereas control example 3 was in Example 2. On the other hand, the amount of low calorific value was slightly reduced by changing the amount of two components used, whereas in Control Example 4, the amount of two components used was changed to raise the temperature of the high temperature step, but the low calorific value was Similar to Example 2, but the required temperature is high and resources are wasted.
(試験例2)圧密製品の飛散抵抗性試験
実施例1-6及び対照例1-10の石炭を参照した飛散抵抗強度の測定方法で、GB/T15459-1995に準拠して各組の圧密製品の飛散抵抗強度を測定し、各組の圧密製品を2mの高さから床に自由落下させ、落下した圧密製品を再び2mの高さから自由落下させて3回行い、破砕後の体積が1000mm3を超える圧密製品の元の圧密製品の質量に占める百分率を、圧密製品の飛散抵抗強度を各群6個の平行サンプルとして平均した試験結果を表2に示した。
(Test Example 2) Consolidation resistance test for consolidated products Each set of consolidated products is a method for measuring the scattering resistance strength with reference to the coal of Examples 1-6 and Control Example 1-10, in accordance with GB / T15459-1995. The scattering resistance strength of each set was measured and the consolidated products of each set were freely dropped from a height of 2 m to the floor, and the consolidated products that had fallen were freely dropped again from a height of 2 m and performed three times, and the volume after crushing was 1000 mm. Table 2 shows the test results obtained by averaging the percentage of the weight of the original consolidated product of the consolidated product exceeding 3 and the scattering resistance strength of the consolidated product as 6 parallel samples in each group.
表2から明らかなように、実施例4-6は、実施例1-3に加えて木屑を増加させて飛散抵抗性を低下させたが、依然として85%以上であり、対照例1は全て沈香葉を用いて飛散抵抗性を増大させたものであり、対照例2は全て沈香芽を用いて飛散抵抗性を顕著に低下させたものであり、対照例3は沈香葉と沈香芽の配合比率を変更して飛散抵抗性を低下させたものであり、対照例4は沈香葉と沈香芽の配合比率を調整して高温ステップの温度を高くして飛散抵抗性を実施例2よりも若干低くしたが、製造時に温度を高くする必要があり、資源を浪費したものであり、対照例5は沈香芽の粒径を高くして飛散抵抗性を顕著に変更しなかったものであり、対照例6は沈香葉の粒径を小さくように調整して飛散抵抗性を顕著に低下させたものであり、対照例7は木屑の使用量を高くして飛散抵抗性を15%程度低下させたものであり、対照例8は急冷ステップを削除して飛散抵抗性を顕著に低下させたものであり、対照例9は加温ステップを削除して、高温ステップを直接行って、飛散抵抗性を顕著に低下させたものであり、対照例10は加温ステップ及び高温ステップの温度を低くように調整して飛散抵抗性を10%程度低下させたものであり、これらの結果により、本発明の処方、比率及び方法に基づいて調整して得られた圧密製品の飛散抵抗性を低下させ、対照例1の飛散抵抗性を向上させたが、表1から、その燃焼性能が低く、採用できないことが示唆された。 As is clear from Table 2, in Examples 4-6, wood chips were increased in addition to Examples 1-3 to reduce the scattering resistance, but the percentage was still 85% or more, and Control Example 1 was all agarwood. The scattering resistance was increased by using leaves, and in Control Example 2, the scattering resistance was significantly decreased by using agarwood buds, and in Control Example 3, the mixing ratio of agarwood leaves and agarwood buds was increased. In Control Example 4, the mixing ratio of agarwood leaves and agarwood buds was adjusted to raise the temperature of the high temperature step, and the scattering resistance was slightly lower than that of Example 2. However, it was necessary to raise the temperature during production, which wasted resources. In Control Example 5, the particle size of the agarwood buds was increased and the scattering resistance was not significantly changed. In No. 6, the particle size of the agarwood leaves was adjusted to be small to significantly reduce the scattering resistance, and in Control Example 7, the amount of wood chips used was increased to reduce the scattering resistance by about 15%. In Control Example 8, the quenching step was deleted to significantly reduce the scattering resistance, and in Control Example 9, the heating step was deleted and the high temperature step was directly performed to significantly reduce the scattering resistance. In Control Example 10, the temperature of the heating step and the high temperature step was adjusted to be low to reduce the scattering resistance by about 10%. Based on these results, the formulation of the present invention was obtained. , The scattering resistance of the compacted product obtained by adjusting based on the ratio and the method was lowered, and the scattering resistance of Control Example 1 was improved. However, from Table 1, the combustion performance is low and it cannot be adopted. It was suggested.
(試験例3)成形性試験
実施例1-3及び対照例1-10の圧密製品について、0日間放置、及び30日間放置、90日間放置後の各組の圧密製品を肉眼で観察した結果を表3に示す。
(Test Example 3) Moldability Test The results of visual observation of each set of consolidated products after being left for 0 days, 30 days, and 90 days for the consolidated products of Examples 1-3 and Control Examples 1-10. It is shown in Table 3.
表3から明らかなように、実施例1-3の圧密製品は30日以内で成形効果が高く、緊密で、90日目までは小さな割れがあったが、対照例1は全てが沈香葉を用いたものであり、成形効果が悪く、割れがあり、時間の経過と共に割れが大きくなるものであり、対照例2は全てが沈香芽を用いたものであり、0日目で成形効果が良く、緊密であったが、30日目から割れが始まり、その後は大きくなるものであり、対照例3は沈香葉と沈香芽の配合比率を変化させて成形性が良く、緊密であったが、時間の経過と共に割れが大きくなり、対照例4は沈香葉と沈香芽の配合比率を調整し、同時に高温ステップの温度を高めて実施例1-3と同様の効果を得たが、製造過程での温度を高くして、資源の無駄があるものであり、対照例5は沈香芽の粒径を高めて成形性が悪く、緊密でなく、30日目から割れがあり、90日目での滓の落下があるものであり、対照例6は沈香葉の粒径を小さくように調整して成形性が良く、緊密であったが、30日目から割れがあり、90日目で細かい滓の落下があるものであり、対照例7は木屑の使用量を増やして成形性が良く、緊密であったが、30日目から割れがあり、時間の経過と共に割れが大きくなり、対照例8は急冷ステップを削除して成形性が悪く、割れが大きくなり、対照例9は加温ステップを削除して、高温ステップを直接行って、成形性が悪く、緊密でなく、90日目での滓の落下があるものであり、対照例10は加温ステップ及び高温ステップの温度を低くように調整して、成形性が悪く、緊密でなく、90日目での滓の落下があるものであり、以上の結果により、本発明の処方、比率及び方法に基づいて調整して得られた圧密製品の成形性が悪く、対照例4の成形効果が実施例1-3に類似しているが、資源をもっと無駄したことが示唆された。 As is clear from Table 3, the compacted products of Example 1-3 had a high molding effect within 30 days, were tight, and had small cracks until the 90th day, but in Control Example 1, all of them had agarwood leaves. It was used, and the molding effect was poor, there were cracks, and the cracks became larger with the passage of time. In Control Example 2, all of them used agarwood buds, and the molding effect was good on the 0th day. Although it was close, cracking started on the 30th day and then became large. In Control Example 3, the mixing ratio of agarwood leaves and agarwood buds was changed to improve moldability and tightness. The cracks became larger with the passage of time, and in Control Example 4, the mixing ratio of the agarwood leaves and the agarwood buds was adjusted, and at the same time, the temperature of the high temperature step was increased to obtain the same effect as in Example 1-3, but in the manufacturing process. In Control Example 5, the particle size of the agarwood buds was increased and the formability was poor, the agarwood buds were not tight, and there were cracks from the 30th day, and the 90th day. There was a drop of slag, and in Control Example 6, the particle size of the agarwood leaves was adjusted to be small, and the formability was good and the slag was tight. In Control Example 7, the amount of wood chips used was increased and the formability was good and the texture was tight. The quenching step was deleted and the moldability was poor and the cracks became large. In Control Example 9, the heating step was deleted and the high temperature step was directly performed. There is a drop of slag, and in Control Example 10, the temperature of the heating step and the high temperature step is adjusted to be low, the moldability is poor, the slag is not tight, and the slag falls on the 90th day. Based on the above results, the compactability of the compacted product obtained by adjusting based on the formulation, ratio and method of the present invention is poor, and the molding effect of Control Example 4 is similar to that of Example 1-3. It was suggested that more resources were wasted.
以上、本発明の好ましい実施例を説明したが、これらは本発明の範囲を限定するものではなく、本発明の特許範囲及び明細書内容に基づいた等価な変化と修飾は、いずれも本発明の権利範囲内にある。 Although the preferred embodiments of the present invention have been described above, these do not limit the scope of the present invention, and the equivalent changes and modifications based on the claims of the present invention and the contents of the specification are all of the present invention. It is within the scope of rights.
Claims (10)
S1:沈香葉と沈香芽の泥砂を取り除き、沈香葉の含水率が7.5-9%、沈香芽の含水率が5-7%になるまで乾燥するステップと、
S2:各原料を所定の質量比とし、それぞれ粉砕し、均一に混合するステップと、
S3:混練された各原料を高周波加熱した後、プレス成形し、高周波による沈香葉と沈香芽の圧密製品を得るステップと、を含む、
ことを特徴とする高周波による沈香葉と沈香芽の圧密製品の製造方法。 A method for producing an agarwood leaf and agarwood bud compaction product by high frequency, the raw material for producing the agarwood product mainly contains agarwood leaf and agarwood bud, and the mass ratio of the agarwood leaf to the agarwood bud is 5. -10: 2-4, and the method for producing a compacted product of agarwood leaves and agarwood buds by the high frequency is
S1: A step of removing the muddy sand of the agarwood leaves and the agarwood buds and drying until the water content of the agarwood leaves is 7.5-9% and the water content of the agarwood buds is 5-7%.
S2: A step of setting each raw material to a predetermined mass ratio, crushing each raw material, and uniformly mixing them.
S3: Includes a step of heating each kneaded raw material at a high frequency and then press-molding to obtain a compacted product of agarwood leaves and agarwood buds by high frequency.
A method for producing a consolidated product of agarwood leaves and agarwood buds by high frequency.
S31加温ステップにおいて、混練された各原料を金型に平らに敷き、80-100℃に高周波加熱し、2-6minの保温時間で保温するステップと、
S32高温ステップにおいて、金型内の沈香葉及び沈香芽を150-160℃に高周波加熱し、10-20minの保温時間であるステップと、
S33高圧ステップにおいて、金型内の沈香葉及び沈香芽を15-20minの保圧時間で加圧するステップと、を含む、
ことを特徴とする請求項2-5のいずれか1項に記載の高周波による沈香葉と沈香芽の圧密製品の製造方法。 Specifically, in step S3, the kneaded agarwood leaves and agarwood buds are heated at a high frequency and then press-molded.
In the S31 heating step, each kneaded raw material is spread flat on a mold, heated at a high frequency of 80-100 ° C., and kept warm for a heat retention time of 2-6 min.
In the S32 high temperature step, the agarwood leaves and agarwood buds in the mold are heated at a high frequency of 150-160 ° C., and the heat retention time is 10-20 min.
In the S33 high pressure step, the step of pressurizing the agarwood leaves and agarwood buds in the mold with a holding time of 15 to 20 min is included.
The method for producing a consolidated product of agarwood leaves and agarwood buds by high frequency according to any one of claims 2-5.
The bulk density of the consolidated product is 1 g. cm -3-1.3 g. The method for producing a consolidated product of agarwood leaves and agarwood buds by high frequency according to claim 1, wherein the compacted product is cm -3 and is any of a fuel, a consolidated plate material, and a decorative plate material.
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