JP7051036B2 - Manufacturing method of bonded glass including double-sided mirror - Google Patents

Manufacturing method of bonded glass including double-sided mirror Download PDF

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JP7051036B2
JP7051036B2 JP2020091670A JP2020091670A JP7051036B2 JP 7051036 B2 JP7051036 B2 JP 7051036B2 JP 2020091670 A JP2020091670 A JP 2020091670A JP 2020091670 A JP2020091670 A JP 2020091670A JP 7051036 B2 JP7051036 B2 JP 7051036B2
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mirror
vacuum
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film layer
glass
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JP2021006498A (en
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ギョン リ，エ
サン ユン，テ
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ナイント カンパニー，リミテッド
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/10—Interconnection of layers at least one layer having inter-reactive properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47G—HOUSEHOLD OR TABLE EQUIPMENT
    • A47G1/00—Mirrors; Picture frames or the like, e.g. provided with heating, lighting or ventilating means
    • A47G1/02—Mirrors used as equipment
    • A47G1/04—Multi-part mirrors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/10009—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
    • B32B17/10036—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets comprising two outer glass sheets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/10—Removing layers, or parts of layers, mechanically or chemically
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00—Coating on the layer surface
    • B32B2255/20—Inorganic coating
    • B32B2255/205—Metallic coating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2551/00—Optical elements
    • B32B2551/08—Mirrors

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  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Joining Of Glass To Other Materials (AREA)
  • Mirrors, Picture Frames, Photograph Stands, And Related Fastening Devices (AREA)
  • Laminated Bodies (AREA)

Description

本発明は両面鏡を含む接合ガラスに関し、より詳しくは、最小限の簡単な接着または接合素材が要求されることは勿論、それによる製造工程が簡単になされると共に、必要とする多様な形状の両面鏡が形成されるようにした両面鏡を含む接合ガラス及びその製造方法に関する。 The present invention relates to a bonded glass including a double-sided mirror, and more specifically, it requires a minimum of simple bonding or a bonding material, which simplifies the manufacturing process and requires various shapes. The present invention relates to a bonded glass including a double-sided mirror from which a double-sided mirror is formed and a method for manufacturing the same.

一般に、接合ガラスということは、２枚以上の板ガラスの間に透明で、かつ接着力の強いポリビニルブチラール（ＰＶＢ）素材の接合フィルムを融着させて接合したガラスをいう。 Generally, the bonded glass refers to a glass obtained by fusing and bonding a bonding film made of polyvinyl butyral (PVB), which is transparent and has strong adhesive force, between two or more plate glasses.

このような接合ガラスは衝撃に対する吸収力が優れて簡単に破損されず、仮に板ガラスが破損されても接合フィルムにより破損された板ガラスの割れが飛散することを防止する役割をする。 Such a bonded glass has excellent shock absorbing power and is not easily damaged, and even if the plate glass is damaged, it plays a role of preventing the cracks of the plate glass damaged by the bonding film from scattering.

また、物体の貫通が容易でないので、盗難が防止できる条件によって、既存の一般強化ガラスに代えて建築材料、産業用及びその他の多様な用途に使われている。 In addition, since it is not easy for objects to penetrate, it is used for building materials, industrial use, and various other uses in place of existing general tempered glass, depending on the conditions under which theft can be prevented.

しかしながら、接合ガラスは安全性を確保することができたが、その以外の機能が期待できないという短所を有する。 However, although the bonded glass can ensure safety, it has a disadvantage that other functions cannot be expected.

前記の問題点を解決するために従来にも接合ガラスに鏡のような機能を有するようにする技術が提案されたことがある。 In order to solve the above-mentioned problems, a technique for making a bonded glass have a mirror-like function has been proposed in the past.

まず、韓国登録特許第１０－１２７３６０２号公報（以下、‘先行技術文献１’という）に掲示されたように、シャワーブース用ガラス壁体に鏡が設置されるように、２枚の板ガラス、２枚のＰＶＢ系接着シート、１枚の鏡手段を含んで安定性が向上した浴室シャワーブース用ガラス壁体及びその製作方法のような技術が提案されたことがある。 First, as published in Korean Registered Patent No. 10-1273602 (hereinafter referred to as'Prior Technical Document 1'), two flat glasses, 2 so that a mirror is installed on the glass wall for the shower booth, 2 Techniques such as a glass wall for a bathroom shower booth with improved stability including one PVB adhesive sheet and one mirror means and a method for manufacturing the same have been proposed.

また、韓国公開特許第１０－２０１８－００５６６４３号公報（以下、‘先行技術文献２’という）に掲示されたように、接合ガラスが両面鏡機能を有するようにアルミニウム真空蒸着により鏡層が形成されたシート紙をカッティングした両面鏡部材と、第１及び第２ガラス板を予熱後、第１ガラス板に第１接着シートを、前記第１接着シートに両面鏡部材を積層した後、その両面鏡部材に第２接着シートをまた積層し、第２ガラス板を積層して加熱と加圧して接合させて両面鏡を有する安全接合ガラス及びその製造方法のような技術も提案されたことがある。 Further, as published in Korean Publication No. 10-2018-0056643 (hereinafter referred to as'Prior Technical Document 2'), a mirror layer is formed by aluminum vacuum vapor deposition so that the bonded glass has a double-sided mirror function. After preheating the double-sided mirror member obtained by cutting the sheet paper and the first and second glass plates, the first adhesive sheet is laminated on the first glass plate, and the double-sided mirror member is laminated on the first adhesive sheet, and then the double-sided mirror thereof. Techniques such as a safety bonded glass having a double-sided mirror by laminating a second adhesive sheet on a member, laminating a second glass plate, and joining by heating and pressurizing, and a method for manufacturing the same have also been proposed.

韓国登録特許第１０－１２７３６０２号公報Korean Registered Patent No. 10-1273602 韓国公開特許第１０－２０１８－００５６６４３号公報Korean Published Patent No. 10-2018-0056643

しかしながら、先行技術文献１乃至２は、接合ガラスに鏡機能を有するようにするために、幾重の素材が積層または具備されるようにする形態で、製造が相当に面倒で、多様な素材が要求される短所を有する。 However, Prior Art Documents 1 and 2 have a form in which a plurality of materials are laminated or provided in order to allow the bonded glass to have a mirror function, which is considerably troublesome to manufacture and requires various materials. Has the disadvantages of being.

前記のような従来の諸問題点を解決するための本発明の具体的な技術的課題は、最小限の簡単な接着または接合素材が要求されることは勿論、それによる製造工程が簡単になされると共に、必要とする多様な形状の両面鏡が形成されるようにした両面鏡を含む接合ガラス及びその製造方法を提供することにある。 The specific technical problem of the present invention for solving the above-mentioned conventional problems is that a minimum simple bonding or bonding material is required, and the manufacturing process thereof is simplified. In addition, it is an object of the present invention to provide a bonded glass including a double-sided mirror so that a double-sided mirror having various shapes required can be formed, and a method for manufacturing the same.

前記のような具体的な技術的解決課題を解決するための具体的な技術的解決手段は、２～８ｍｍの厚さを有する一対のガラスを洗浄するステップ；前記洗浄された１つのガラス表面に形成しようとする鏡デザイン部分を除外したフィルム層を形成するステップ；前記鏡デザイン部分を含んでフィルム層の全体面にアルミニウム真空蒸着するステップ；前記鏡デザイン部分にアルミニウム真空蒸着された両面鏡層を除外したアルミニウム真空蒸着されたフィルム層を除去するステップ；及び前記フィルム層が除去されてアルミニウム真空蒸着された両面鏡層側に接着シートを載置した後、洗浄された他の１つのガラスを載置して１次と２次に経て接合するステップ；を含む。 A specific technical solution for solving a specific technical solution as described above is a step of cleaning a pair of glasses having a thickness of 2 to 8 mm; on the cleaned glass surface. A step of forming a film layer excluding the mirror design portion to be formed; a step of vacuum-depositing aluminum on the entire surface of the film layer including the mirror design portion; a double-sided mirror layer vacuum-deposited with aluminum on the mirror design portion. Steps to remove the excluded aluminum vacuum-deposited film layer; and place the adhesive sheet on the side of the aluminum vacuum-deposited double-sided mirror layer from which the film layer has been removed, and then place another washed glass. Includes a step of placing and joining via primary and secondary;

前記フィルム層は、３０～１００μｍの厚さを有するＰＥＴシートを付着すること、または印刷技法によりシリコンインキを印刷することのうち、いずれか１つである。 The film layer is either one of attaching a PET sheet having a thickness of 30 to 100 μm or printing silicon ink by a printing technique.

前記ＰＥＴシートに形成される鏡デザイン部分は、そのＰＥＴシートに鏡デザインをマーキング（ｍａｒｋｉｎｇ）した後、そのマーキングされた部分を除去すること、または印刷技法によりシリコンインキを印刷時、鏡デザイン部分を除外した部分を印刷することのうち、いずれか１つである。 The mirror design portion formed on the PET sheet is formed by marking the mirror design on the PET sheet and then removing the marked portion, or when printing silicon ink by a printing technique, the mirror design portion is formed. It is one of printing the excluded part.

前記接着シートは、ＰＶＢ、ＥＶＡ、またはＵＶ ｒｅｓｉｎのうち、いずれか１つであり、０．３８～１．２ｍｍの厚さを有する。 The adhesive sheet is any one of PVB, EVA, or UV resin and has a thickness of 0.38 to 1.2 mm.

前記１次接合は１８０～２００℃で３０～３００秒の熱乾燥の加圧によりなされて、前記２次接合は１００～３００℃の真空状態で３～５時間オートクレーブ（ａｕｔｏｃｌａｖｅ）内で加圧によりなされる。 The primary bonding is performed by heating and drying at 180 to 200 ° C. for 30 to 300 seconds, and the secondary bonding is performed by pressurizing in an autoclave for 3 to 5 hours in a vacuum state of 100 to 300 ° C. Will be done.

本発明は最小限の簡単な接着または接合素材が要求されることは勿論、それによる製造工程が簡単になされると共に、必要とする多様な形状の両面鏡が形成されるようにすることによって、接合ガラスの長所を含み、かつ両面鏡機能を含むことは勿論、短時間内に製造されることによって生産性が高いという効果と共に、優れる品質を有する製品が提供できる効果を有する。 The present invention requires a minimum of simple bonding or bonding materials, which simplifies the manufacturing process and allows the formation of double-sided mirrors of the various shapes required. In addition to having the advantages of bonded glass and including a double-sided mirror function, it also has the effect of high productivity by being manufactured within a short time, and also has the effect of being able to provide a product having excellent quality.

本発明の製造ステップを説明するためのブロック図である。It is a block diagram for demonstrating the manufacturing step of this invention. 本発明の製造過程を説明するための順序図である。It is a sequence diagram for demonstrating the manufacturing process of this invention.

以下、本発明の好ましい実施形態を添付の図面を参考してより詳細に説明すると、次の通りであり、本発明が実施形態により制限または限定されるのではない。 Hereinafter, preferred embodiments of the present invention will be described in more detail with reference to the accompanying drawings, and the present invention is not limited or limited by the embodiments.

図１は本発明の製造ステップを説明するためのブロック図であり、図２は本発明の製造過程を説明するための順序図である。 FIG. 1 is a block diagram for explaining the manufacturing steps of the present invention, and FIG. 2 is a sequence diagram for explaining the manufacturing process of the present invention.

図示したように、通常的な接合ガラスは衝撃に対する吸収力が優れて容易に破損されず、仮に板ガラスが破損されても接合フィルムにより破損された板ガラスの割れが飛散することを防止する機能を有する。 As shown in the figure, ordinary bonded glass has an excellent ability to absorb impact and is not easily damaged, and even if the plate glass is damaged, it has a function of preventing the cracks of the plate glass damaged by the bonding film from scattering. ..

また、物体の貫通が容易でないので、盗難が防止できる条件によって、既存の一般強化ガラスに代えて建築材料、産業用及びその他の多様な用途に使われている。 In addition, since it is not easy for objects to penetrate, it is used for building materials, industrial use, and various other uses in place of existing general tempered glass, depending on the conditions under which theft can be prevented.

しかしながら、接合ガラスは安全性を確保することができたが、その以外の機能が期待できないという短所を有する。 However, although the bonded glass can ensure safety, it has a disadvantage that other functions cannot be expected.

前記の問題点を解決するために従来にも接合ガラスに鏡のような機能を有するようにする技術が提案されたことがあるが、その多様な素材が要求されるだけでなく、それによって製造過程が相当に面倒で、不便であるという短所を有する。 In order to solve the above-mentioned problems, a technique for making a bonded glass have a mirror-like function has been proposed in the past, but not only the various materials are required, but also the manufacturing by the technique is required. It has the disadvantage that the process is quite cumbersome and inconvenient.

本発明は、最小限の簡単な接着または接合素材が要求されることは勿論、それによる製造工程が簡単になされると共に、必要とする多様な形状の両面鏡が形成されるようにすることにある。 The present invention seeks to simplify the manufacturing process and to form the required various shapes of double-sided mirrors, as well as requiring a minimum of simple bonding or joining materials. be.

本発明に従う接合ガラスの製造過程は、次の通りである。 The manufacturing process of the bonded glass according to the present invention is as follows.

まず、公知の方式により必要な用途に合うサイズに切断された２～８ｍｍの厚さを有する一対のガラス１０を通常的な方式により表面に汚染された部分を除去するように洗浄するステップ（Ｓ１）を遂行する。前記洗浄が完了した後には表面に水などを含む洗浄剤が残っていないように通常的な乾燥過程を通じて洗浄剤が残っていないようにする。 First, a step (S1) of cleaning a pair of glasses 10 having a thickness of 2 to 8 mm cut to a size suitable for a required application by a known method so as to remove a portion contaminated on the surface by a usual method. ). After the cleaning is completed, no cleaning agent remains on the surface through a normal drying process so that no cleaning agent containing water or the like remains on the surface.

次に、前記洗浄された１つのガラス１０の表面に形成しようとする鏡デザイン１２部分を除外したフィルム層２０を形成するステップ（Ｓ２）を行う。 Next, a step (S2) of forming the film layer 20 excluding the mirror design 12 portion to be formed on the surface of the washed glass 10 is performed.

前記において、鏡デザイン部分は適用される対象によって適正なデザインを選択して適用できるので、適用される対象に最も理想的なデザインが適用できるものである。 In the above, since the mirror design portion can select and apply an appropriate design depending on the object to be applied, the most ideal design can be applied to the object to be applied.

ここで、前記フィルム層２０は約３０～１００μｍの厚さを有する通常的なＰＥＴシートを付着すること、または公知の印刷技法によりシリコンインキを印刷することのうち、いずれか１つである。前記ＰＥＴシートは前記の範囲内の厚さのうち、生産性に優れるリムーブ（ｒｅｍｏｖｅ）粘着５０μｍフィルムが最も理想的なものであるが、一般的なシートを使用しても関係ない。しかしながら、一般的な粘着フィルムを使用時には接着剤による不良率が高いことがあるので、リムーブ（ｒｅｍｏｖｅ）粘着５０μｍフィルムを使用することが好ましい。 Here, the film layer 20 is either one of attaching a normal PET sheet having a thickness of about 30 to 100 μm, or printing silicon ink by a known printing technique. Of the thicknesses within the above range, the PET sheet is most ideally a remove adhesive 50 μm film having excellent productivity, but it does not matter even if a general sheet is used. However, when a general adhesive film is used, the defect rate due to the adhesive may be high, so it is preferable to use a remove adhesive 50 μm film.

合わせて、前記ＰＥＴシートに形成される鏡デザイン１２部分はそのＰＥＴシートに通常的な方式により鏡デザイン１２をマーキング（ｍａｒｋｉｎｇ）した後、そのマーキングされた部分を通常的なカッティングナイフを用いて除去すること、または通常的な印刷技法によりシリコンインキを印刷時、鏡デザイン１２部分を除外した部分を印刷することのうち、いずれか１つである。 At the same time, the mirror design 12 portion formed on the PET sheet is marked with the mirror design 12 by a usual method on the PET sheet, and then the marked portion is removed by using a normal cutting knife. This is one of the following, or when printing silicon ink by a normal printing technique, printing a portion excluding the 12 mirror design portions.

次に、前記鏡デザイン１２部分を含んでフィルム層２０の全体面に公知のアルミニウム真空蒸着３０するステップ（Ｓ３）を行う。 Next, a known step (S3) of vacuum-depositing aluminum 30 on the entire surface of the film layer 20 including the mirror design 12 portion is performed.

前記において、アルミニウム真空蒸着３０は通常的な真空チャンバー内での真空蒸着する方式よりは不良率が格段に少ないコンベヤー型真空蒸着方式を適用して真空蒸着することが好ましい。特に、アルミニウム真空蒸着での主要不良は、気泡、蒸着不良、鏡とガラスライン不良などが発生するところ、これを最小化できるようにコンベヤー型真空蒸着方式を適用することが好ましい。 In the above, it is preferable that the aluminum vacuum deposition 30 is vacuum-deposited by applying a conveyor-type vacuum deposition method having a significantly lower defect rate than the vacuum deposition method in a normal vacuum chamber. In particular, the main defects in aluminum vacuum deposition include bubbles, vapor deposition defects, mirror and glass line defects, and it is preferable to apply a conveyor type vacuum deposition method so as to minimize these.

また、アルミニウム真空蒸着は通常的な０．０５～０．１μｍの厚さを有する。 Also, aluminum vacuum deposition has a typical thickness of 0.05-0.1 μm.

その後、前記鏡デザイン１２部分にアルミニウム真空蒸着３０された両面鏡層４０を除外したアルミニウム真空蒸着されたフィルム層２０を通常的な方式により除去するステップ（Ｓ４）を行う。 Then, the step (S4) of removing the aluminum vacuum-deposited film layer 20 excluding the double-sided mirror layer 40 vacuum-deposited with aluminum on the mirror design 12 portion is performed by a usual method.

言い換えると、前記アルミニウム真空蒸着された部分は両面鏡に使用することができる部分である。 In other words, the aluminum vacuum-deposited portion is a portion that can be used for a double-sided mirror.

最後に、前記フィルム層が除去されてアルミニウム真空蒸着された両面鏡層４０側に通常的な接着シート５０を載置した後、洗浄された他の１つのガラスを載置して１次と２次に経て接合するステップ（Ｓ５）を遂行することによって接合ガラス１の全ての製造過程が完了する。 Finally, a normal adhesive sheet 50 is placed on the double-sided mirror layer 40 side from which the film layer has been removed and vacuum-deposited with aluminum, and then another washed glass is placed on the primary and second glass. Next, by carrying out the step (S5) of joining, the entire manufacturing process of the bonded glass 1 is completed.

前記において、接着シート５０は通常的なＰＶＢ、ＥＶＡ、またはＵＶ ｒｅｓｉｎのうちのいずれか１つであり、０．３８～１．２ｍｍの厚さを有することが好ましく、その中でもＰＶＢを適用することが好ましい。前記ＰＶＢはポリビニルアルコールに酸触媒下でブチルアルデヒドを反応させて合成される樹脂で、ガラス、金属、プラスチック、木材、皮革などの接着用に使われるものであるので、最も適正であるということができる。 In the above, the adhesive sheet 50 is any one of ordinary PVB, EVA, or UV resin, and preferably has a thickness of 0.38 to 1.2 mm, and PVB is applied among them. Is preferable. The PVB is a resin synthesized by reacting polyvinyl alcohol with butyraldehyde under an acid catalyst, and is used for adhering glass, metal, plastic, wood, leather, etc., so it is said to be the most appropriate. can.

前記接着シートが０．３８ｍｍ以下の場合には、気泡発生確率が高く、接着シートのレベリング問題によって揃う接着がなされず不良率が高いという短所を有し、接着シートが１．２ｍｍ以上の場合には、接着フィルムの価格が高いので経済性が落ちて、製造時間が相対的に長くなって生産効率性が落ちるので、前記の範囲内の接着シートを適用することが好ましい。 When the adhesive sheet is 0.38 mm or less, the probability of bubble generation is high, and there is a disadvantage that the adhesive sheet is not aligned due to the leveling problem and the defect rate is high. When the adhesive sheet is 1.2 mm or more. Since the price of the adhesive film is high, the economic efficiency is lowered, the production time is relatively long, and the production efficiency is lowered. Therefore, it is preferable to apply the adhesive sheet within the above range.

前記において、１次と２次に経て接合する方式を従来の通常的な接合ガラスを製造時に接合する方式と対応所有したものであって、前記１次接合は１８０～２００℃で３０～３００秒の熱乾燥によりなされて、前記２次接合は１００～３００℃の真空状態で３～５時間、通常的なオートクレーブ（ａｕｔｏｃｌａｖｅ）内で加圧によりなされる。 In the above, the method of joining through the primary and secondary is owned in correspondence with the conventional method of joining ordinary bonded glass at the time of manufacturing, and the primary joining is at 180 to 200 ° C. for 30 to 300 seconds. The secondary bonding is performed by pressurization in a normal autoclave for 3 to 5 hours in a vacuum state of 100 to 300 ° C.

前記の１次接合での前記温度と時間以下または以上の時には、ＰＶＢ接着シートの融点に到達できないので、接着力が落ちるか、または気泡発生及びレベリングが出られず不良率が高まり、物理及び化学的な信頼性を備えた製品が製造できないものであるので、前記の条件が適正である。 When the temperature and time are equal to or higher than the temperature and time in the primary bonding, the melting point of the PVB adhesive sheet cannot be reached, so that the adhesive strength is lowered or bubble generation and leveling are not generated and the defect rate is increased, and the physical and chemical properties and chemicals are increased. The above conditions are appropriate because it is not possible to manufacture a product with reliable reliability.

また、前記２次接合やはり前記温度と時間以下の時、電力消費は勿論、製造時間が長くなるので、生産効率が非常に低くなり、生産コストも高まり、温度と時間が以上の時にも接着シートの化学的物性が変化して接着力及び耐久性が落ちるので、前記の範囲内の条件が適正であるということができる。 Further, when the temperature and time of the secondary bonding are also lower than the above temperature and time, not only power consumption but also the manufacturing time becomes longer, so that the production efficiency becomes very low, the production cost increases, and the adhesive sheet also increases the temperature and time. Since the chemical physical characteristics of the above change and the adhesive strength and durability decrease, it can be said that the conditions within the above range are appropriate.

上記のように、本発明は接合ガラス１を製造する過程でその接合ガラスが有する安全性を確保する機能の以外に、両面鏡１Ａを形成する技術的構成も複雑または面倒でなく、簡単で、かつ速かになされることができるだけでなく、特に最小限の素材で所望の形態の両面鏡が形成できるものである。 As described above, in addition to the function of ensuring the safety of the bonded glass in the process of manufacturing the bonded glass 1, the technical configuration for forming the double-sided mirror 1A is not complicated or troublesome, and is simple. Not only can it be done quickly, but it is also possible to form a double-sided mirror of the desired form with a particularly minimal amount of material.

それによって生産性を高めることができるだけでなく、特に優れる品質を有する製品が提供できるものである。 As a result, not only can productivity be increased, but also products with particularly excellent quality can be provided.

１ 接合ガラス
１Ａ 両面鏡
１０ ガラス
１２ 鏡デザイン
２０ フィルム層
３０ アルミニウム真空蒸着
４０ 両面鏡層
５０ 接着シート 1 Bonded glass 1A Double-sided mirror 10 Glass 12 Mirror design 20 Film layer 30 Aluminum vacuum deposition 40 Double-sided mirror layer 50 Adhesive sheet

Claims (1)

２～８ｍｍの厚さを有する一対のガラスを洗浄するステップと、
洗浄された１つの前記ガラスの表面に形成しようとする鏡デザイン部分を除外したフィルム層を形成するステップと、
前記鏡デザイン部分を含んで前記フィルム層の全体面にアルミニウム真空蒸着するステップと、
前記鏡デザイン部分にアルミニウム真空蒸着された両面鏡層を除外したアルミニウム真空蒸着された前記フィルム層を除去するステップと、
前記フィルム層が除去されてアルミニウム真空蒸着された前記両面鏡層側に接着シートを載置した後、洗浄された他の１つの前記ガラスを載置して１次熱乾燥加圧と２次真空加圧を経て接合するステップとを含み、かつ
前記フィルム層は３０～１００μｍの厚さを有するＰＥＴシートを付着すること、または印刷技法によりシリコンインキを印刷することのうち、いずれか１つであり、
前記ＰＥＴシートに形成される前記鏡デザイン部分は前記ＰＥＴシートに鏡デザインをマーキング（ｍａｒｋｉｎｇ）した後、マーキングされた部分を除去すること、または前記印刷技法により前記シリコンインキを印刷時、前記鏡デザイン部分を除外した部分を印刷することのうち、いずれか１つであり、
前記接着シートはＰＶＢ、ＥＶＡ、またはＵＶ ｒｅｓｉｎのうち、いずれか１つであり、０．３８～１．２ｍｍの厚さを有する両面鏡を含む接合ガラス製造方法であって、
前記１次熱乾燥加圧は１８０～２００℃で３０～３００秒の熱乾燥の加圧によりなされて、前記２次真空加圧は１００～３００℃の真空状態で３～５時間オートクレーブ（ａｕｔｏｃｌａｖｅ）内で加圧によりなされる、両面鏡を含む接合ガラス製造方法。 A step of cleaning a pair of glasses with a thickness of 2-8 mm,
A step of forming a film layer excluding the mirror design portion to be formed on the surface of one washed glass.
A step of vacuum-depositing aluminum on the entire surface of the film layer including the mirror design portion,
A step of removing the aluminum vacuum-deposited film layer excluding the aluminum vacuum-deposited double-sided mirror layer on the mirror design portion.
After the adhesive sheet is placed on the double-sided mirror layer side where the film layer is removed and vacuum-deposited with aluminum, the other washed glass is placed on the primary heat-drying pressurization and the secondary vacuum. The film layer comprises a step of joining via pressurization, and the film layer is one of either attaching a PET sheet having a thickness of 30 to 100 μm or printing silicon ink by a printing technique. ,
The mirror design portion formed on the PET sheet may be used by marking the mirror design on the PET sheet and then removing the marked portion, or when printing the silicon ink by the printing technique, the mirror design. It is one of printing the part excluding the part,
The adhesive sheet is any one of PVB, EVA, and UV resin, and is a method for producing a bonded glass including a double-sided mirror having a thickness of 0.38 to 1.2 mm.
The primary heat-drying pressurization is performed by heat-drying pressurization at 180 to 200 ° C. for 30 to 300 seconds, and the secondary vacuum pressurization is performed by autoclaving in a vacuum state of 100 to 300 ° C. for 3 to 5 hours. A method for manufacturing bonded glass including a double-sided mirror, which is performed by applying pressure inside.
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