JP7043747B2 - Propylene resin composition for artificial dialysis member and its molded product - Google Patents

Propylene resin composition for artificial dialysis member and its molded product Download PDF

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JP7043747B2
JP7043747B2 JP2017121892A JP2017121892A JP7043747B2 JP 7043747 B2 JP7043747 B2 JP 7043747B2 JP 2017121892 A JP2017121892 A JP 2017121892A JP 2017121892 A JP2017121892 A JP 2017121892A JP 7043747 B2 JP7043747 B2 JP 7043747B2
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昌和 鈴木
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Japan Polypropylene Corp
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Description

本発明は、人工透析用部材に関し、詳しくは、透析型人工腎臓装置承認基準のうち、透析液供給部及び透析液回路の品質及び試験法 1(2)を満足し、かつ剛性、成形性、耐熱性、耐衝撃性、透明性、金型汚染性、さらには製品の外観性に優れた人工透析用部材に関する。 The present invention relates to a member for artificial dialysis, and more specifically, among the criteria for approval of a dialysis-type artificial kidney device, the quality and test method 1 (2) of a dialysate supply unit and a dialysate circuit are satisfied, and rigidity and moldability are satisfied. The present invention relates to an artificial dialysis member having excellent heat resistance, impact resistance, transparency, mold stain resistance, and product appearance.

腎臓の機能が低下すると、人工腎臓と呼ばれる装置で、血液から水分や老廃物を取り出すとともに、血液が酸性にならないような調節が行なわれる。一般に、これを人工透析と言う。その概念を図1に、血液をきれいにするダイアライザーの詳細を図2に示す。
図1及び2において、まず、透析を受ける人の腕1の血管に針を刺し、血液ポンプ3で連続的に血液を取り出す。この血液ポンプ3は、ローラーを柔らかいチューブ2に押しつけながら回転することによって血液を一方向へ送ることができる。また、血液をきれいにする部分が、ダイアライザー5と呼ばれる用具である。このダイアライザー5に空気が入ると効率が悪くなったり、透析を受ける人の安全を守るために、空気が入らないようにエアートラップ4と呼ばれる筒がダイアライザーの前後に取り付けられている。ダイアライザー5では、半透膜を介して、血液から過剰な水や老廃物を排出し、血液をきれいにすることができる。その際、コンソール6という調節装置によって、透析液が正確にダイアライザー5へ送られ、内部の水や老廃物が混じった透析液が外部へ運び出される。コンソール6にはいろいろな警報も付いており、安全に人工透析ができるようになっている。
When the function of the kidney deteriorates, a device called an artificial kidney removes water and waste products from the blood and regulates the blood so that it does not become acidic. Generally, this is called dialysis. The concept is shown in FIG. 1 and the details of the dialyzer for cleaning blood are shown in FIG.
In FIGS. 1 and 2, first, a needle is pierced into a blood vessel of the arm 1 of a person undergoing dialysis, and blood is continuously taken out by a blood pump 3. The blood pump 3 can send blood in one direction by rotating while pressing the roller against the soft tube 2. Further, the part that cleans the blood is a tool called a dialyzer 5. If air enters the dialyzer 5, the efficiency will deteriorate, and in order to protect the safety of the person undergoing dialysis, cylinders called air traps 4 are attached to the front and back of the dialyzer to prevent air from entering. The dialyzer 5 can clean the blood by draining excess water and waste products from the blood through the semipermeable membrane. At that time, the dialysate is accurately sent to the dialyzer 5 by the adjusting device called the console 6, and the dialysate mixed with water and waste products inside is carried out. The console 6 is also equipped with various alarms so that artificial dialysis can be performed safely.

ダイアライザー5は、長さが30cmほどの円筒状のプラスチック製容器で構成されており、その中に、半透膜であるホローファイバー11という極めて細い糸が1万本程度、該容器に対し平行に束ねて収められている。ホローファイバー11はマカロニのように中心部に穴があいており、その穴の中を血液が流れ、ホローファイバー11の外側を透析液が流れている。ホローファイバー11は水や老廃物を、透析液へと通すように作られているので、連続的に血液を送ることによって血液をきれいにすることができる。
また、ダイアライザー5は、円筒状の外筒12と外筒12に蓋をするためのヘッダー13とから構成されている。両側のヘッダー13同士は、ホローファイバー11と結合しており、一方のヘッダー13の血液流入口7から血液が流れ込み、ホローファイバー11の中を血液が流れる際、血液中の水や老廃物がホローファイバー11の外側である透析液へ排出され、その後、もう一方のヘッダー13の血液流出口8から血液が流れ出る構造となっている。また、外筒12には、透析液の流入口9と透析液の流出口10が設けられており、ダイアライザー5内に透析液を循環させることにより水や老廃物を取り出す構造となっている。
The dialyzer 5 is composed of a cylindrical plastic container having a length of about 30 cm, in which about 10,000 extremely fine threads called hollow fibers 11 which are semipermeable membranes are parallel to the container. It is bundled and stored. The hollow fiber 11 has a hole in the center like macaroni, blood flows through the hole, and dialysate flows outside the hollow fiber 11. Since the hollow fiber 11 is made to pass water and waste products through the dialysate, the blood can be cleaned by continuously sending blood.
Further, the dialyzer 5 is composed of a cylindrical outer cylinder 12 and a header 13 for covering the outer cylinder 12. The headers 13 on both sides are connected to the hollow fiber 11, and when blood flows from the blood inlet 7 of one header 13 and the blood flows through the hollow fiber 11, water and waste products in the blood are hollow. The structure is such that the blood is discharged to the dialysate outside the fiber 11 and then the blood flows out from the blood outlet 8 of the other header 13. Further, the outer cylinder 12 is provided with an inlet 9 for dialysate and an outlet 10 for dialysate, and has a structure in which water and waste products are taken out by circulating the dialysate in the dialyzer 5.

現在、人工透析用部材であるこの様なダイアライザーの外筒やヘッダー部分は、ポリカーボネート(以下、PCと言う場合もある。)やポリプロピレン(以下、PPと言う場合もある。)を素材とするものがある(例えば、特許文献1参照)。従来、主流はPC製であり、PC製は、透明性や耐衝撃性に優れているため、ダイアライザーが稼動中、内部の状態が見えやすく安心して使用できる点、運搬や使用時において壊れ難いという点で優位な製品であった。しかし、その反面、PCは、成形する前に乾燥工程を必要とするため作業効率が悪かったり、融点が高いため成形温度が高くエネルギー効率が悪いといった問題や、原料に起因する化学物質の溶出による悪影響の懸念、また高価格であるという問題も含んでいた。そのため、PCに代わる、優れた耐衝撃性、透明性及び成形性を有し、透析型人工腎臓装置承認基準のうち、透析液供給部及び透析液回路の品質及び試験法 1(2)を満足し得る素材が望まれているのが現状であり、最近、これにかわる素材のダイアライザーとしてPP製が流通している。
しかし、PP製は、収縮率が大きい為による成形時離型性不具合や成形性、ドライタイプのダイアライザーで必要となる熱風乾燥工程時の変形、また、クリーン性が求められる本用途において、汚染につながる成分の低減、また割れない為の耐衝撃性など課題があり、優れたPP材が求められている。
Currently, the outer cylinder and header of such a dialyzer, which is a member for artificial dialysis, are made of polycarbonate (hereinafter, may be referred to as PC) or polypropylene (hereinafter, may be referred to as PP). (See, for example, Patent Document 1). Conventionally, the mainstream is made of PC, and since PC made is excellent in transparency and impact resistance, it is said that the internal state is easy to see while the dialyzer is in operation and it can be used with confidence, and it is hard to break during transportation and use. It was an advantageous product in terms of points. However, on the other hand, PC requires a drying process before molding, resulting in poor work efficiency, high melting point, high molding temperature, and poor energy efficiency, and elution of chemical substances caused by raw materials. It also included concerns about adverse effects and the high price. Therefore, it has excellent impact resistance, transparency, and moldability in place of PC, and satisfies the quality and test method 1 (2) of the dialysate supply unit and dialysate circuit among the approval criteria for dialysis-type artificial kidney devices. Currently, there is a demand for a material that can be used, and recently, PP products have been distributed as dialyzer for alternative materials.
However, PP products are resistant to mold release problems and moldability due to their large shrinkage, deformation during the hot air drying process required for dry type dialyzer, and contamination in this application where cleanliness is required. There are problems such as reduction of connected components and impact resistance to prevent cracking, and an excellent PP material is required.

特開2002-219169号公報Japanese Unexamined Patent Publication No. 2002-219169

本発明の目的は、上記問題点に鑑み、透析型人工腎臓装置承認基準のうち、透析液供給部及び透析液回路の品質及び試験法 1(2)を満足し、かつ、剛性、成形性、耐熱性、耐衝撃性、透明性、金型汚染性、さらには製品の外観性に優れた人工透析用部材を提供することにある。 In view of the above problems, an object of the present invention is to satisfy the quality and test method 1 (2) of the dialysate supply unit and the dialysate circuit among the criteria for approval of the dialysis-type artificial kidney device, and to provide rigidity and moldability. It is an object of the present invention to provide a member for artificial dialysis which is excellent in heat resistance, impact resistance, transparency, mold stain resistance, and product appearance.

本発明者は、上記課題を解決するために鋭意研究の結果、特定のプロピレン系重合体を基材とし、特定の造核剤を特定量含有し、特定の範囲内にあるプロピレン系樹脂組成物は、透析型人工腎臓装置承認基準のうち、透析液供給部及び透析液回路の品質及び試験法 1(2)を満足し、剛性、成形性、耐熱性、耐衝撃性、透明性、金型汚染性、さらには優れた製品の外観性を有する人工透析用部材として好適であることを見出し、本発明を完成するに至った。 As a result of diligent research to solve the above problems, the present inventor has made a propylene-based resin composition using a specific propylene-based polymer as a base material, containing a specific amount of a specific nucleating agent, and within a specific range. Satisfies the quality of the dialysate supply unit and the dialysate circuit and the test method 1 (2) among the approval criteria for the dialysate type artificial kidney device, and has rigidity, moldability, heat resistance, impact resistance, transparency, and a mold. We have found that it is suitable as a member for artificial dialysis having stain resistance and excellent product appearance, and have completed the present invention.

すなわち、本発明は、以下のプロピレン系樹脂組成物及び成形品を提供するもので、特に、人工透析用部材用に適したプロピレン系樹脂組成物及び成形品として人工透析部材用成形品を提供するものである。 That is, the present invention provides the following propylene-based resin composition and molded product, and particularly provides a molded product for artificial dialysis member as a propylene-based resin composition and molded product suitable for a member for artificial dialysis. It is a thing.

[1]エチレン含有量が1.5~2.4重量%であるチーグラー系プロピレン-エチレン共重合体100重量部に対して、下記式(1)で表される造核剤(A)を0.1~0.3重量部含有してなり、下記特性(i)~(ix)を有する組成物であって、10~60kGyの電子線又はガンマ線で処理して使用される人工透析部材用プロピレン系樹脂組成物。
(i)JIS K7161に準拠した引張降伏応力が30~40MPa
(ii)JIS K7121に準拠した示差走査型熱量計により得られる結晶化温度(ピーク値)が110~130℃
(iii)JIS K7171に準拠した曲げ強さが35~50MPa
(iv)JIS K7191に準拠した荷重たわみ温度(0.45MPa)が90~110℃
(v)JIS K7111に準拠したシャルピー衝撃強度(23℃)が3.0~5.5kJ/m
(vi)JIS K7136に準拠したヘイズ(肉厚1mm)が8~25%
(vii)揮発性成分含有量が60重量ppm以下
(viii)オルトジクロロベンゼンを溶媒として使用した昇温溶出分別(TREF)の測定において、40℃以下の温度で溶出する成分が3.5重量%以下
(ix)135℃デカリン中で測定した極限粘度[η]が1.3~1.8dl/g
[1] To 100 parts by weight of the Ziegler-based propylene-ethylene copolymer having an ethylene content of 1.5 to 2.4% by weight, the nucleating agent (A) represented by the following formula (1) is 0. .Propylene for artificial dialysis members, which is a composition containing 1 to 0.3 parts by weight and having the following characteristics (i) to (ix) and is used by treating with an electron beam or gamma ray of 10 to 60 kGy. Based resin composition.
(I) The tensile yield stress according to JIS K7161 is 30 to 40 MPa.
(Ii) The crystallization temperature (peak value) obtained by a differential scanning calorimeter based on JIS K7121 is 110 to 130 ° C.
(Iii) Flexural strength according to JIS K7171 is 35 to 50 MPa
(Iv) Deflection temperature under load (0.45 MPa) according to JIS K7191 is 90 to 110 ° C.
(V) Charpy impact strength (23 ° C.) conforming to JIS K7111 is 3.0 to 5.5 kJ / m 2
(Vi) Haze (thickness 1 mm) conforming to JIS K7136 is 8 to 25%.
(Vii) Volatile component content is 60 ppm by weight or less (viii) In the measurement of temperature elution fractionation (TREF) using orthodichlorobenzene as a solvent, 3.5% by weight of the component elutes at a temperature of 40 ° C. or lower. Below (ix), the ultimate viscosity [η] measured in decalin at 135 ° C. is 1.3 to 1.8 dl / g.

Figure 0007043747000001
(式中、Rは、水素原子又は炭素数1~4のアルキル基であり、R及びRは、同一又は異なって、それぞれ水素原子又は炭素数1~12のアルキル基であり、Mは、周期表第3族又は第4族の金属原子であり、Xは、Mが周期表第3族の金属原子である場合には、HO-であり、Mが周期表第4族の金属原子である場合には、O=又は(HO)-である。)
Figure 0007043747000001
(In the formula, R 1 is a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, and R 2 and R 3 are the same or different alkyl groups having a hydrogen atom or 1 to 12 carbon atoms, respectively, and M. Is a metal atom of Group 3 or 4 of the Periodic Table, X is HO- when M is a metal atom of Group 3 of the Periodic Table, and M is a metal of Group 4 of the Periodic Table. In the case of an atom, O = or (HO) 2- ).

[2]人工透析部材用プロピレン系樹脂組成物を用いてなる10cm×10cm×1mmの射出成形品において、直径0.1mm以上の白色異物が3個以下である請求項1に記載の人工透析部材用プロピレン系樹脂組成物。 [2] The artificial dialysis member according to claim 1, wherein the injection-molded product having a diameter of 0.1 mm or more and having 3 or less white foreign substances in a 10 cm × 10 cm × 1 mm injection molded product using a propylene resin composition for an artificial dialysis member. Propylene resin composition for.

[3] [1]又は[2]に記載の人工透析部材用プロピレン系樹脂組成物を用いてなる人工透析部材用成形品。 [3] A molded product for an artificial dialysis member using the propylene-based resin composition for an artificial dialysis member according to [1] or [2].

[4] [3]に記載の人工透析部材用成形品がダイアライザーの外筒及び/又はヘッダーである人工透析部材用成形品。 [4] A molded product for an artificial dialysis member according to [3], wherein the molded product for an artificial dialysis member is an outer cylinder and / or a header of a dialyzer.

本発明のプロピレン系樹脂組成物を用いて製造した成形品、特に人工透析部材用成形品は、人工透析部材用成形品に求められる特性、すなわち、製造工程における不具合発生防止や透析装置にセットして使用できる剛性、より効率的な成形性、中空糸の乾燥工程に必要な耐熱性、輸送時や使用時の割れ防止につながる耐衝撃性、中空糸の不具合を確認できる透明性、よりクリーン性が求められる用途であるための低金型汚染性、異物混入と誤判定の要因となる添加剤由来の異物がない高外観性を有する人工透析用部材として有用である。特にダイアライザーの外筒及び/又はヘッダーである人工透析部材用成形品として非常に有用である。 The molded product manufactured by using the propylene-based resin composition of the present invention, particularly the molded product for an artificial dialysis member, has the characteristics required for the molded product for an artificial dialysis member, that is, it is set in a dialysis device to prevent defects in the manufacturing process. Rigidity that can be used for dialysis, more efficient moldability, heat resistance required for the drying process of hollow yarn, impact resistance that prevents cracking during transportation and use, transparency that can confirm defects in hollow yarn, and cleanerness. It is useful as a member for artificial dialysis having low mold contamination for the required application and high appearance without foreign matter derived from additives that cause foreign matter contamination and misjudgment. In particular, it is very useful as a molded product for an artificial dialysis member which is an outer cylinder and / or a header of a dialyzer.

人工透析の概念図である。It is a conceptual diagram of artificial dialysis. ダイアライザーの要部断面図である。It is sectional drawing of the main part of the dialyzer.

本発明のプロピレン系樹脂組成物は、特定のプロピレン系重合体を基材とし、特定の造核剤を特定量用い、特定の範囲内にあるプロピレン系樹脂組成物であり、透析型人工腎臓装置承認基準のうち、透析液供給部及び透析液回路の品質及び試験法 1(2)を満足し、剛性、成形性、耐熱性、耐衝撃性、透明性、金型汚染性、さらには製品の外観性が優れることを特徴とする。
以下、本発明のプロピレン系樹脂組成物及び成形品について、詳細に説明する。
The propylene-based resin composition of the present invention is a propylene-based resin composition using a specific propylene-based polymer as a base material, using a specific amount of a specific nucleating agent, and within a specific range, and is a dialysis-type artificial kidney apparatus. Among the approval criteria, the quality of the dialysate supply unit and the dialysate circuit and the test method 1 (2) are satisfied, and the rigidity, moldability, heat resistance, impact resistance, transparency, mold stain resistance, and the product It is characterized by its excellent appearance.
Hereinafter, the propylene-based resin composition and the molded product of the present invention will be described in detail.

[1] プロピレン系樹脂組成物
(1) チーグラー系プロピレン-エチレン共重合体
(i)チーグラー系プロピレン-エチレン共重合体のエチレン含有量
本発明のプロピレン系樹脂組成物に用いられるチーグラー系プロピレン-エチレン共重合体は、エチレンとの共重合体が良く、例えば、他のα-オレフィンであるブテン-1との共重合体では、剛性見合いの耐熱性が低下するなど本用途には好ましくない。エチレン含有量が1.5~2.4重量%であり、好ましくは、1.7~2.2重量%であり、この範囲であると剛性、成形性、耐熱性、耐衝撃性、透明性、金型汚染性等のバランスの優れたプロピレン系樹脂組成物が得られる。
ここで、プロピレン及びエチレンの含有量は、後述の実施例に記載の測定方法、すなわち13C-NMR法により組成を検定した基準物質を用いて、赤外分光法により作成した検量線に基づき赤外分光法によって計測される値である。
[1] Propylene-based resin composition (1) Cheegler-based propylene-ethylene copolymer (i) Ethylene content of Cheegler-based propylene-ethylene copolymer The Cheegler-based propylene-ethylene used in the propylene-based resin composition of the present invention. The copolymer is preferably a copolymer with ethylene, and for example, a copolymer with butene-1 which is another α-olefin is not preferable for this application because the heat resistance of the rigidity is lowered. The ethylene content is 1.5 to 2.4% by weight, preferably 1.7 to 2.2% by weight, and in this range, rigidity, moldability, heat resistance, impact resistance, and transparency. , A propylene-based resin composition having an excellent balance of mold contamination and the like can be obtained.
Here, the contents of propylene and ethylene are red based on the calibration curve prepared by infrared spectroscopy using the measuring method described in Examples described later, that is, the reference material whose composition has been verified by the 13 C-NMR method. It is a value measured by external spectroscopy.

(ii)JIS K7161に準拠した引張降伏応力
本発明で用いられるプロピレン系樹脂組成物は、JIS K7161に準拠した引張降伏応力が30~40MPaの範囲のものであり、30~38MPaが好ましく、30~35MPaがさらに好ましい。引張降伏応力が40MPa以上では、耐衝撃性が充分ではなくなる懸念があり、また、30MPa以下であると、製造工程の成形時において裂けるなどの不具合が発生する懸念や透析装置に組み込んで使用する際に不具合が生じる懸念がある。
引張降伏応力は、チーグラー系プロピレン-エチレン共重合体のエチレン含有量と造核剤(A)の添加量で調整を行なうことができる。
(Ii) Tensile yield stress according to JIS K7161 The propylene-based resin composition used in the present invention has a tensile yield stress in the range of 30 to 40 MPa, preferably 30 to 38 MPa, and 30 to 38 MPa. 35 MPa is more preferable. If the tensile yield stress is 40 MPa or more, there is a concern that the impact resistance will not be sufficient, and if it is 30 MPa or less, there is a concern that problems such as tearing will occur during molding in the manufacturing process, and when used in a dialysis machine. There is a concern that problems will occur.
The tensile yield stress can be adjusted by adjusting the ethylene content of the Ziegler-based propylene-ethylene copolymer and the amount of the nucleating agent (A) added.

(iii)JIS K7121に準拠した示差走査型熱量計により得られる結晶化温度(ピーク値)
本発明で用いられるプロピレン系樹脂組成物は、JIS K7121に準拠した示差走査型熱量計により得られる結晶化温度(ピーク値)が110~130℃の範囲のものであり、115~130℃が好ましく、115~125℃がさらに好ましい。結晶化温度が130℃以上では、耐衝撃性が充分ではなくなる懸念があり、また、110℃以下であると、人工透析部材用成形品の成形時の成形サイクルが悪化する等で生産性が悪くなる懸念が生じる。
結晶化温度は、チーグラー系プロピレン-エチレン共重合体のエチレン含有量と造核剤(A)の添加量で調整を行なうことができる。
(Iii) Crystallization temperature (peak value) obtained by a differential scanning calorimeter based on JIS K7121.
The propylene-based resin composition used in the present invention has a crystallization temperature (peak value) in the range of 110 to 130 ° C., preferably 115 to 130 ° C., obtained by a differential scanning calorimeter based on JIS K7121. , 115-125 ° C. is more preferable. If the crystallization temperature is 130 ° C or higher, there is a concern that the impact resistance will not be sufficient, and if it is 110 ° C or lower, the molding cycle during molding of the molded product for dialysis members will deteriorate, resulting in poor productivity. Concerns arise.
The crystallization temperature can be adjusted by adjusting the ethylene content of the Ziegler-based propylene-ethylene copolymer and the amount of the nucleating agent (A) added.

(iv)JIS K7171に準拠した曲げ強さ
本発明で用いられるプロピレン系樹脂組成物は、JIS K7171に準拠した曲げ強さが35~50MPaの範囲のものであり、38~48MPaが好ましく、40~45MPaがさらに好ましい。曲げ強さが50MPa以上では、耐衝撃性が充分ではなくなる懸念があり、また、35MPa以下であると、透析装置に組み込んで使用する際に不具合が生じる懸念や、耐熱変形性が悪く、生産工程時に変形してしまう懸念が生じる。
曲げ強さは、チーグラー系プロピレン-エチレン共重合体のエチレン含有量と造核剤(A)の添加量で調整を行なうことができる。
(Iv) Flexural strength according to JIS K7171 The propylene-based resin composition used in the present invention has a bending strength in the range of 35 to 50 MPa, preferably 38 to 48 MPa, preferably 40 to 40 MPa, according to JIS K7171. 45 MPa is more preferable. If the bending strength is 50 MPa or more, there is a concern that the impact resistance will not be sufficient, and if it is 35 MPa or less, there is a concern that problems will occur when the product is used by incorporating it into a dialysis machine, and the heat resistance and deformation will be poor, resulting in a production process. There is a concern that it will sometimes be deformed.
The bending strength can be adjusted by adjusting the ethylene content of the Ziegler-based propylene-ethylene copolymer and the amount of the nucleating agent (A) added.

(v)JIS K7191に準拠した荷重たわみ温度(0.45MPa)
本発明で用いられるプロピレン系樹脂組成物は、JIS K7191に準拠した荷重たわみ温度が90~110℃の範囲のものであり、90~105℃が好ましく、90~100℃がさらに好ましい。荷重たわみ温度が110℃以上では、耐衝撃性が充分ではなくなる懸念があり、また、90℃以下であると、製造時の中空糸熱風乾燥時に変形してしまう懸念が生じる。
荷重たわみ温度は、チーグラー系プロピレン-エチレン共重合体のエチレン含有量と造核剤(A)の添加量で調整を行なうことができる。
(V) Deflection temperature under load (0.45 MPa) in accordance with JIS K7191
The propylene-based resin composition used in the present invention has a deflection temperature under load in the range of 90 to 110 ° C., preferably 90 to 105 ° C., more preferably 90 to 100 ° C., in accordance with JIS K7191. If the deflection temperature under load is 110 ° C or higher, there is a concern that the impact resistance will not be sufficient, and if it is 90 ° C or lower, there is a concern that the hollow fiber will be deformed during hot air drying during manufacturing.
The deflection temperature under load can be adjusted by adjusting the ethylene content of the Ziegler-based propylene-ethylene copolymer and the amount of the nucleating agent (A) added.

(vi)JIS K7111に準拠したシャルピー衝撃強度(23℃)
本発明で用いられるプロピレン系樹脂組成物は、JIS K7111に準拠したシャルピー衝撃強度(23℃)が3.0~5.5kJ/mの範囲のものであり、3.5~5.0kJ/mが好ましく、4.0~4.5kJ/mがさらに好ましい。シャルピー衝撃強度(23℃)が5.5kJ/m以上では、耐熱性や成形性などが充分ではなくなる懸念があり、また、3.0kJ/m以下であると、製品搬送時や使用時に割れる懸念が生じる。
シャルピー衝撃強度(23℃)は、チーグラー系プロピレン-エチレン共重合体のエチレン含有量と造核剤(A)の添加量で調整を行なうことができる。
(Vi) Charpy impact strength (23 ° C) conforming to JIS K7111
The propylene-based resin composition used in the present invention has a Charpy impact strength (23 ° C.) in the range of 3.0 to 5.5 kJ / m 2 and 3.5 to 5.0 kJ / m 2 in accordance with JIS K7111. m 2 is preferable, and 4.0 to 4.5 kJ / m 2 is more preferable. If the Charpy impact strength (23 ° C) is 5.5 kJ / m 2 or more, there is a concern that heat resistance and moldability will not be sufficient, and if it is 3.0 kJ / m 2 or less, there is a concern that the product will be transported or used. There is a concern that it will crack.
The shearpy impact strength (23 ° C.) can be adjusted by adjusting the ethylene content of the Ziegler-based propylene-ethylene copolymer and the amount of the nucleating agent (A) added.

(vii)JIS K7136に準拠したヘイズ(肉厚1mm)
本発明で用いられるプロピレン系樹脂組成物は、JIS K7136に準拠したヘイズ(肉厚1mm)が8~25%の範囲のものであり、8~20%が好ましく、8~15%がさらに好ましい。ヘイズ(肉厚1mm)が25%以上では、中空糸や中の状態が充分に確認できない懸念があり、また、8%以下であると、耐熱変形性に問題が生じる懸念がある。
ヘイズ(肉厚1mm)は、チーグラー系プロピレン-エチレン共重合体のエチレン含有量と造核剤(A)の添加量で調整を行なうことができる。
(Vii) Haze (thickness 1 mm) conforming to JIS K7136
The propylene-based resin composition used in the present invention has a haze (thickness of 1 mm) in the range of 8 to 25% according to JIS K7136, preferably 8 to 20%, and more preferably 8 to 15%. If the haze (thickness 1 mm) is 25% or more, there is a concern that the hollow fiber and the state inside may not be sufficiently confirmed, and if it is 8% or less, there is a concern that heat resistance deformability may occur.
The haze (thickness 1 mm) can be adjusted by adjusting the ethylene content of the Ziegler-based propylene-ethylene copolymer and the amount of the nucleating agent (A) added.

(viii)揮発性成分含有量
本発明で用いられるプロピレン系樹脂組成物は、揮発性成分含有量が60重量ppm以下の範囲のものであり、50重量ppm以下が好ましく、40重量ppm以下がさらに好ましい。揮発性成分含有量が前記上限以下であることにより、プロピレン系樹脂組成物を成形しクリーン性の高い人工透析部材用の成形品とした際、揮発性成分の人工透析部材用成形品への付着による汚染を抑制し、性能の不具合発生頻度を減少させることが可能となる。また、汚染だけでなく、金型清掃頻度が多くなることによる生産性低下などの懸念もある。
揮発性成分含有量は、触媒の違いや、チーグラー系プロピレン-エチレン共重合体の生産方法の工夫で調整を行なうことができる。
(Viii) Volatile component content The propylene-based resin composition used in the present invention has a volatile component content in the range of 60 wt ppm or less, preferably 50 wt ppm or less, and further 40 wt ppm or less. preferable. When the volatile component content is not more than the above upper limit, when the propylene-based resin composition is molded into a molded product for a highly clean artificial dialysis member, the volatile component adheres to the molded product for the artificial dialysis member. It is possible to suppress pollution caused by dialysis and reduce the frequency of performance defects. In addition to contamination, there are concerns about a decrease in productivity due to the increased frequency of mold cleaning.
The content of the volatile component can be adjusted by adjusting the catalyst and devising the production method of the Ziegler-based propylene-ethylene copolymer.

(ix)オルトジクロロベンゼンを溶媒として使用した昇温溶出分別(TREF)
昇温溶出分別(TREF)測定によって得られる溶出曲線において、40℃以下の温度で溶出する成分が3.5重量%以下である。
40℃以下の温度で溶出する成分は、低結晶性成分であり、この成分の量が多いと、製品全体の結晶性が低下し、製品の剛性といった機械的強度が低下してしまう。また、成形品の表面にブリードしてくる懸念があり、クリーン性が求められる製品には好ましくない。
したがって、この量が3.5重量%以下である必要があり、好ましくは3.0重量%以下であり、さらに好ましくは2.5重量%以下あり、非常に好ましくは2.3重量%以下である。
(Ix) Heat-temperature elution fractionation (TREF) using orthodichlorobenzene as a solvent
In the elution curve obtained by the temperature elution fractionation (TREF) measurement, the component elution at a temperature of 40 ° C. or lower is 3.5% by weight or less.
The component that elutes at a temperature of 40 ° C. or lower is a low crystallinity component, and if the amount of this component is large, the crystallinity of the entire product is lowered, and the mechanical strength such as the rigidity of the product is lowered. In addition, there is a concern that the surface of the molded product may bleed, which is not preferable for products that require cleanliness.
Therefore, this amount needs to be 3.5% by weight or less, preferably 3.0% by weight or less, more preferably 2.5% by weight or less, and very preferably 2.3% by weight or less. be.

ここで、昇温溶出分別(TREF)による溶出成分の測定法の詳細は、以下のとおりである。
試料を140℃でオルトジクロロベンゼンに溶解し溶液とする。これを140℃のTREFカラムに導入した後8℃/分の降温速度で100℃まで冷却し、引き続き4℃/分の降温速度で40℃まで冷却後、10分間保持する。その後、溶媒であるオルトジクロロベンゼンを1mL/分の流速でカラムに流し、TREFカラム中で40℃のオルトジクロロベンゼンに溶解している成分を10分間溶出させ、次に昇温速度100℃/時間にてカラムを140℃までリニアに昇温し、溶出曲線を得る。
Here, the details of the method for measuring the elution component by the temperature-increasing elution separation (TREF) are as follows.
The sample is dissolved in orthodichlorobenzene at 140 ° C. to prepare a solution. After introducing this into a TREF column at 140 ° C., the mixture is cooled to 100 ° C. at a temperature lowering rate of 8 ° C./min, subsequently cooled to 40 ° C. at a temperature lowering rate of 4 ° C./min, and then held for 10 minutes. Then, the solvent orthodichlorobenzene was flowed through the column at a flow rate of 1 mL / min, and the components dissolved in orthodichlorobenzene at 40 ° C. were eluted in the TREF column for 10 minutes, and then the temperature rise rate was 100 ° C./hour. The column is linearly heated to 140 ° C. to obtain an elution curve.

カラムサイズ:4.3mmφ×150mm
カラム充填材:100μm表面不活性処理ガラスビーズ
溶媒:オルトジクロロベンゼン
試料濃度:5mg/mL
試料注入量:0.1mL
溶媒流速:1mL/分
検出器:波長固定型赤外検出器、FOXBORO社製、MIRAN、1A
測定波長:3.42μm
Column size: 4.3 mm φ x 150 mm
Column filler: 100 μm Surface-inert treated glass beads Solvent: Ortodichlorobenzene Sample concentration: 5 mg / mL
Sample injection volume: 0.1 mL
Solvent flow rate: 1 mL / min Detector: Fixed wavelength infrared detector, FOXBORO, MIRAN, 1A
Measurement wavelength: 3.42 μm

(x)135℃デカリン中で測定した極限粘度[η]
射出成形時の金型内での樹脂の充填を考慮すると、物性を損なわない範囲で低分子量(即ち極限粘度が小さいこと)化が成形加工の観点から望まれる。一方、極端に低分子量化すると、力学物性に悪影響を及ぼすこと、又はベトツキの問題が発生する。以上の観点から、チーグラー系プロピレン-エチレン共重合体の極限粘度([η])としては、1.3~1.8dl/gの範囲が好ましい。ここで、極限粘度([η])は、デカリン中、135℃で測定した値である。
(X) Extreme viscosity measured in decalin at 135 ° C. [η]
Considering the filling of the resin in the mold at the time of injection molding, it is desired from the viewpoint of molding processing to reduce the molecular weight (that is, the ultimate viscosity is small) within a range that does not impair the physical characteristics. On the other hand, if the molecular weight is extremely reduced, the mechanical properties may be adversely affected or the problem of stickiness may occur. From the above viewpoint, the ultimate viscosity ([η]) of the Ziegler-based propylene-ethylene copolymer is preferably in the range of 1.3 to 1.8 dl / g. Here, the ultimate viscosity ([η]) is a value measured at 135 ° C. in decalin.

(xi)チーグラー系プロピレン-エチレン共重合体の触媒
本発明に用いるチーグラー系プロピレン-エチレン共重合体は、用いる触媒としては、特に限定されないが、立体規則性触媒を使用する方が好ましい。一例としては、三塩化チタン、四塩化チタン、トリクロロエトキシチタン等のハロゲン化チタン化合物、前記ハロゲン化チタン化合物とハロゲン化マグネシウムに代表されるマグネシウム化合物との接触物等の遷移金属成分とアルキルアルミニウム化合物又はそれらのハロゲン化物、水素化物、アルコキシド等の有機金属成分との2成分系触媒、さらにそれらの成分に窒素、炭素、リン、硫黄、酸素、ケイ素等を含む電子供与性化合物を加えた3成分系触媒が挙げられる。
(Xi) Catalyst of Cheegler-based propylene-ethylene copolymer The Cheegler-based propylene-ethylene copolymer used in the present invention is not particularly limited as a catalyst, but it is preferable to use a stereoregular catalyst. As an example, a transition metal component such as a titanium halide compound such as titanium trichloride, titanium tetrachloride, or trichloroethoxytitanium, a contact material between the titanium halide compound and a magnesium compound typified by magnesium halide, and an alkylaluminum compound. Alternatively, a two-component catalyst with organic metal components such as halogenated substances, hydrides, and alkoxides, and three components obtained by adding an electron-donating compound containing nitrogen, carbon, phosphorus, sulfur, oxygen, silicon, etc. to those components. A system catalyst can be mentioned.

(2) 造核剤
本発明のプロピレン系樹脂組成物は、チーグラー系プロピレン-エチレン共重合体100重量部に対して、造核剤(A)を0.1~0.3重量部含有する。造核剤の含有量が0.1重量部以上であると透明性の発現が期待でき、0.3重量部以下であると、成形品表面へのブリードの懸念が少なくなる。
造核剤を用いることにより、透明性が向上でき、プロピレン系樹脂の結晶が緻密に生成され、人工透析部材用成形品が含有する揮発性成分が成形品の外部へ漏れ出ることを抑制できるとともに、プロピレン系樹脂の結晶化を促進することで生産性を向上することが出来る。さらに、人工透析部材用成形品にはリブ部等、他の部分よりも肉厚の厚い部分があり、薄肉部と比べて冷却が遅れ成形品内部にボイドが発生しやすいものであるが、造核剤の含有により、ボイドの発生を大きく抑制することができる。
造核剤(A)
(2) Nucleating Agent The propylene-based resin composition of the present invention contains 0.1 to 0.3 parts by weight of the nucleating agent (A) with respect to 100 parts by weight of the Ziegler-based propylene-ethylene copolymer. When the content of the nucleating agent is 0.1 parts by weight or more, transparency can be expected, and when it is 0.3 parts by weight or less, there is less concern about bleeding on the surface of the molded product.
By using a nucleating agent, transparency can be improved, crystals of propylene resin are densely generated, and volatile components contained in the molded product for artificial dialysis members can be suppressed from leaking to the outside of the molded product. , Productivity can be improved by promoting the crystallization of the propylene resin. Furthermore, the molded product for artificial dialysis members has a thicker part such as a rib part than other parts, and cooling is delayed compared to the thin part, and voids are likely to occur inside the molded product. The inclusion of the nucleating agent can greatly suppress the generation of voids.
Nucleating agent (A)

Figure 0007043747000002
(式中、Rは、水素原子又は炭素数1~4のアルキル基であり、R及びRは、同一又は異なって、それぞれ水素原子又は炭素数1~12のアルキル基であり、Mは、周期表第3族又は第4族の金属原子であり、Xは、Mが周期表第3族の金属原子である場合には、HO-であり、Mが周期表第4族の金属原子である場合には、O=又は(HO)-である。)
Figure 0007043747000002
(In the formula, R 1 is a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, and R 2 and R 3 are the same or different alkyl groups having a hydrogen atom or 1 to 12 carbon atoms, respectively, and M. Is a metal atom of Group 3 or 4 of the Periodic Table, X is HO- when M is a metal atom of Group 3 of the Periodic Table, and M is a metal of Group 4 of the Periodic Table. In the case of an atom, O = or (HO) 2- ).

造核剤(A)以外の造核剤は中には未溶融による白色異物が人工透析用成形品中に発生し好ましくないものや、透明性など性能が充分ではないものがあり、造核剤(A)が適している。
この様な造核剤(A)としては、市販のものを用いることができる。具体的には、(株)ADEKA製 商品名「アデカスタブNA-21」を挙げることができる。
Some nucleating agents other than the nucleating agent (A) are unfavorable because white foreign matter due to unmelting is generated in the molded product for dialysis, and some have insufficient performance such as transparency. (A) is suitable.
As such a nucleating agent (A), a commercially available one can be used. Specifically, the product name "ADEKA STAB NA-21" manufactured by ADEKA CORPORATION can be mentioned.

(3)その他添加剤
本発明のプロピレン系樹脂組成物においては、上述した成分に加えて、プロピレン系重合体の安定剤などとして使用されている各種酸化防止剤や、紫外線吸収剤、光安定剤、中和剤等の添加剤を配合することができる。
具体的には、酸化防止剤としては、ビス(2,6-ジ-t-ブチル-4-メチルフェニル)ペンタエリスリトール-ジ-フォスファイト、ジ-ステアリル-ペンタエリスリトール-ジ-フォスファイト、ビス(2,4-ジ-t-ブチルフェニル)ペンタエリスリトール-ジ-フォスファイト、トリス(2,4-ジ-t-ブチルフェニル)フォスファイト、テトラキス(2,4-ジ-t-ブチルフェニル)-4,4’-ビフェニレン-ジ-フォスフォナイト、テトラキス(2,4-ジ-t-ブチル-5-メチルフェニル)-4,4’-ビフェニレン-ジ-フォスフォナイト等のリン系酸化防止剤、2,6-ジ-t-ブチル-p-クレゾール、テトラキス[メチレン(3,5-ジ-t-ブチル-4-ヒドロキシヒドロシンナメート)]メタン、1,3,5-トリメチル-2,4,6-トリス(3,5-ジ-t-ブチル-4-ハイドロキシベンジル)ベンゼン、トリス(3,5-ジ-t-ブチル-4-ハイドロキシベンジル)イソシアヌレート等のフェノール系酸化防止剤、ジ-ステアリル-β,β’-チオ-ジ-プロピオネート、ジ-ミリスチル-β,β’-チオ-ジ-プロピオネート、ジ-ラウリル-β,β’-チオ-ジ-プロピオネート等のチオ系酸化防止剤等が挙げられる。
(3) Other Additives In the propylene-based resin composition of the present invention, in addition to the above-mentioned components, various antioxidants used as stabilizers for propylene-based polymers, ultraviolet absorbers, and light stabilizers are used. , Additives such as neutralizers can be added.
Specifically, as the antioxidant, bis (2,6-di-t-butyl-4-methylphenyl) pentaerythritol-di-phosphite, di-stearyl-pentaerythritol-di-phosphite, bis ( 2,4-di-t-butylphenyl) pentaerythritol-di-phosphite, tris (2,4-di-t-butylphenyl) phosphite, tetrakis (2,4-di-t-butylphenyl) -4 , 4'-biphenylene-di-phosphonite, tetrakis (2,4-di-t-butyl-5-methylphenyl) -4,4'-biphenylene-di-phosphonite and other phosphorus antioxidants, 2,6-di-t-butyl-p-cresol, tetrakis [methylene (3,5-di-t-butyl-4-hydroxyhydrocin namemate)] methane, 1,3,5-trimethyl-2,4 Penyl antioxidants such as 6-tris (3,5-di-t-butyl-4-hydroxybenzyl) benzene, tris (3,5-di-t-butyl-4-hydroxybenzyl) isocyanurate, di- Thio-based antioxidants such as stearyl-β, β'-thio-di-propionate, di-myristyl-β, β'-thio-di-propionate, di-lauryl-β, β'-thio-di-propionate, etc. Can be mentioned.

紫外線吸収剤としては、2-ヒドロキシ-4-n-オクトキシベンゾフェノン、2-(2’-ヒドロキシ-3’,5’-ジ-t-ブチルフェニル)-5-クロロベンゾトリアゾール、2-(2’-ヒドロキシ-3’-t-ブチル-5’-メチルフェニル)-5-クロロベンゾトリアゾール等の紫外線吸収剤等が挙げられる。 Examples of the UV absorber include 2-hydroxy-4-n-octoxybenzophenone, 2- (2'-hydroxy-3', 5'-di-t-butylphenyl) -5-chlorobenzotriazole, 2- (2). Examples thereof include an ultraviolet absorber such as'-hydroxy-3'-t-butyl-5'-methylphenyl) -5-chlorobenzotriazole.

光安定剤としては、n-ヘキサデシル-3,5-ジ-t-ブチル-4-ヒドロキシベンゾエート、2,4-ジ-t-ブチルフェニル-3’,5’-ジ-t-ブチル-4’-ヒドロキシベンゾエート、ビス(2,2,6,6-テトラメチル-4-ピぺリジル)セバケート、コハク酸ジメチル-2-(4-ヒドロキシ-2,2,6,6-テトラメチル-1-ピペリジル)エタノール縮合物、ポリ{[6-〔(1,1,3,3-テトラメチルブチル)アミノ〕-1,3,5-トリアジン-2,4ジイル]〔(2,2,6,6-テトラメチル-4-ピペリジル)イミノ〕ヘキサメチレン〔(2,2,6,6-テトラメチル-4-ピペリジル)イミノ〕}、N,N’-ビス(3-アミノプロピル)エチレンジアミン-2,4-ビス〔N-ブチル-N-(1,2,2,6,6-ペンタメチル-4-ピペリジル)アミノ〕-6-クロロ-1,3,5-トリアジン縮合物等の光安定剤を挙げることができる。 Examples of the light stabilizer include n-hexadecyl-3,5-di-t-butyl-4-hydroxybenzoate, 2,4-di-t-butylphenyl-3', 5'-di-t-butyl-4'. -Hydroxybenzoate, bis (2,2,6,6-tetramethyl-4-piperidyl) sebacate, dimethyl-2-succinate (4-hydroxy-2,2,6,6-tetramethyl-1-piperidyl) ) Ethanol condensate, poly {[6-[(1,1,3,3-tetramethylbutyl) amino] -1,3,5-triazine-2,4diyl] [(2,2,6,6-) Tetramethyl-4-piperidyl) imino] Hexamethylene [(2,2,6,6-tetramethyl-4-piperidyl) imino]}, N, N'-bis (3-aminopropyl) ethylenediamine-2,4- Bis [N-butyl-N- (1,2,2,6,6-pentamethyl-4-piperidyl) amino] -6-chloro-1,3,5-triazine condensate and other photostabilizers can be mentioned. can.

さらに、耐NOxガス変色性が良好な下記式(2)や下記式(3)で表されるアミン系酸化防止剤、5,7-ジ-t-ブチル-3-(3,4-ジ-メチル-フェニル)-3H-ベンゾフラン-2-オン等のラクトン系酸化防止剤、下記式(4)等のビタミンE系酸化防止剤を挙げることができる。 Further, an amine-based antioxidant represented by the following formula (2) and the following formula (3), which has good NOx gas discoloration resistance, 5,7-di-t-butyl-3- (3,4-di-) Examples thereof include a lactone-based antioxidant such as methyl-phenyl) -3H-benzofuran-2-one, and a vitamin E-based antioxidant such as the following formula (4).

Figure 0007043747000003
Figure 0007043747000003

Figure 0007043747000004
Figure 0007043747000004

Figure 0007043747000005
Figure 0007043747000005

中和剤としては、ステアリン酸カルシウム、ステアリン酸亜鉛、ステアリン酸マグネシウムなどの金属脂肪酸塩、ハイドロタルサイト(商品名:DHT-4A、協和化学工業(株)製のマグネシウムアルミニウム複合水酸化物塩)、ミズカラック(商品名、水澤化学工業(株)製のリチウムアルミニウム複合水酸化物塩)などが挙げられるが、ステアリン酸カルシウムが経済的であり、成形性向上にも寄与し、最も好ましい。 As the neutralizing agent, metal fatty acid salts such as calcium stearate, zinc stearate, magnesium stearate, hydrotalcite (trade name: DHT-4A, magnesium aluminum composite hydroxide salt manufactured by Kyowa Chemical Industry Co., Ltd.), Mizukarak (trade name, lithium-aluminum composite hydroxide salt manufactured by Mizusawa Chemical Industry Co., Ltd.) can be mentioned, but calcium stearate is economical and contributes to the improvement of moldability, and is most preferable.

さらに、その他に、既知の各種添加剤、例えば、滑剤、脂肪酸金属塩等の分散剤、染料、顔料等を本発明の目的を損なわない範囲で配合することができる。
なお、本発明のプロピレン系樹脂組成物の性質、機能、透明性などの特性を損なわない範囲で、チーグラー系プロピレン-エチレン共重合体以外の他の重合体、例えば、ポリエチレン、エチレン-プロピレン共重合体、エチレン-プロピレン-ジエン共重合体、エチレン-ブテン-1共重合体、エチレン-酢酸ビニル共重合体、エチレン-アクリレート共重合体、アクリレート重合体、のような単独重合体、又は二元若しくは三元共重合体を、チーグラー系プロピレン-エチレン共重合体100重量部に対して、0~30重量部を任意に添加することもできる。同様に、天然ゴム、ブチルゴム、ジエン系ゴム、EPR、EPDMのような、エラストマーをブレンドすることも可能である。さらに、タルク、炭酸カルシウム、シリカ、アルミナ、石膏、マイカ、のような汎用の無機フィラーを併用することも可能である。
Furthermore, various known additives such as lubricants, dispersants such as fatty acid metal salts, dyes, pigments and the like can be blended within a range that does not impair the object of the present invention.
It should be noted that, as long as the properties, functions, transparency and other properties of the propylene-based resin composition of the present invention are not impaired, polymers other than the Cheegler-based propylene-ethylene copolymer, for example, polyethylene and ethylene-propylene co-weight. Couplings, homopolymers such as ethylene-propylene-diene copolymers, ethylene-butene-1 copolymers, ethylene-vinyl acetate copolymers, ethylene-acrylate copolymers, acrylate polymers, or binary or The ternary copolymer may be optionally added in an amount of 0 to 30 parts by weight with respect to 100 parts by weight of the Cheegler-based propylene-ethylene copolymer. Similarly, elastomers such as natural rubber, butyl rubber, diene rubber, EPR and EPDM can be blended. Furthermore, general-purpose inorganic fillers such as talc, calcium carbonate, silica, alumina, gypsum, and mica can be used in combination.

[2]チーグラー系プロピレン-エチレン共重合体の製造方法
チーグラー系プロピレン-エチレン共重合体の製造方法としては、上記触媒の存在下に、不活性溶媒を用いたスラリー重合法、溶液重合法、実質的に溶媒を用いない気相重合法、重合モノマーを溶媒とするバルク重合法等が挙げられる。
例えば、スラリー重合法の場合には、n-ブタン、イソブタン、n-ペンタン、イソペンタン、ヘキサン、ヘプタン、オクタン、シクロヘキサン、ベンゼン、トルエン、キシレン等の不活性炭化水素中で行うことができる。バルク重合法の場合には、液状の重合モノマー中で行うことができる。重合温度は、通常-80~150℃であり、好ましくは40~120℃である。重合圧力は、1~60気圧(0.10~6.08MPa)が好ましく、また得られるチーグラー系プロピレン-エチレン共重合体の分子量の調節は、水素又は他の公知の分子量調整剤で行うことができる。重合は連続式又はバッチ式反応で行い、その条件は通常用いられている条件でよい。さらに重合反応は一段で行ってもよく、多段で行ってもよい。
[2] Method for producing Ziegler-based propylene-ethylene copolymer As a method for producing the Ziegler-based propylene-ethylene copolymer, a slurry polymerization method using an inert solvent, a solution polymerization method, and a substance in the presence of the above catalyst. Examples thereof include a vapor phase polymerization method that does not use a solvent, and a bulk polymerization method that uses a polymerization monomer as a solvent.
For example, in the case of the slurry polymerization method, it can be carried out in an inert hydrocarbon such as n-butane, isobutane, n-pentane, isopentane, hexane, heptane, octane, cyclohexane, benzene, toluene and xylene. In the case of the bulk polymerization method, it can be carried out in a liquid polymerization monomer. The polymerization temperature is usually −80 to 150 ° C., preferably 40 to 120 ° C. The polymerization pressure is preferably 1 to 60 atm (0.10 to 6.08 MPa), and the molecular weight of the obtained Ziegler-based propylene-ethylene copolymer can be adjusted with hydrogen or another known molecular weight adjusting agent. can. The polymerization is carried out by a continuous reaction or a batch reaction, and the conditions may be the conditions usually used. Further, the polymerization reaction may be carried out in one stage or in multiple stages.

[3]プロピレン系樹脂組成物の製造方法
本発明のプロピレン系樹脂組成物は、チーグラー系プロピレン-エチレン共重合体、及び造核剤(A)、並びに、必要に応じて他の添加剤の各所定量を、ヘンシェルミキサー(商品名)、スーパーミキサー、リボンブレンダー等に投入して混合した後、通常の単軸押出機、二軸押出機、バンバリーミキサー、プラベンダー、ロール等で190~260℃の温度範囲で溶融混練することにより得ることができる。
[3] Method for Producing Propylene-based Resin Composition The propylene-based resin composition of the present invention contains a Cheegler-based propylene-ethylene copolymer, a nucleating agent (A), and other additives as necessary. After the fixed amount is put into a Henshell mixer (trade name), a super mixer, a ribbon blender, etc. and mixed, the temperature is 190 to 260 ° C. using a normal single-screw extruder, twin-screw extruder, vanbury mixer, plastic bender, roll, etc. It can be obtained by melt-kneading in a temperature range.

[4]人工透析部材用成形品
本発明の人工透析部材用成形品は、上記プロピレン系樹脂組成物を公知の方法である射出成形法によって成形することにより得られる。
本発明の人工透析部材用成形品としては、ダイアライザーの外筒やヘッダー、及びその関連部材を挙げることができる。
本発明の人工透析部材用成形品は、放射線滅菌が施されたものである。放射線としては、ガンマ線や電子線を挙げることができ、本発明の人工透析部材用成形品には、10~60kGyの照射が行われていることが好ましく、15~30kGyの照射がされていることがより好ましい。照射量が、10kGy以上であれば十分な効果が得られ、一方、60kGy以下であれば、放射線照射後の物性低下が少なく、良好な製品が得られる。
[4] Molded Product for Artificial Dialysis Member The molded product for artificial dialysis member of the present invention is obtained by molding the propylene-based resin composition by an injection molding method, which is a known method.
Examples of the molded product for an artificial dialysis member of the present invention include an outer cylinder and a header of a dialyzer, and related members thereof.
The molded article for an artificial dialysis member of the present invention has been subjected to radiation sterilization. Examples of the radiation include gamma rays and electron beams, and the molded product for an artificial dialysis member of the present invention is preferably irradiated with 10 to 60 kGy, and is irradiated with 15 to 30 kGy. Is more preferable. When the irradiation amount is 10 kGy or more, a sufficient effect can be obtained, while when it is 60 kGy or less, the deterioration of physical properties after irradiation is small and a good product can be obtained.

以下、本発明を実施例及び比較例を挙げて、詳細に説明するが、本発明はこれらの実施例で限定されるものではない。
なお、各実施例及び比較例において用いた物性測定法、並びにプロピレン系重合体、造核剤、ステアリン酸カルシウム酸及び公知の樹脂用配合剤は、以下のとおりである。
Hereinafter, the present invention will be described in detail with reference to Examples and Comparative Examples, but the present invention is not limited to these Examples.
The physical characteristic measurement methods used in each Example and Comparative Example, as well as propylene-based polymers, nucleating agents, calcium stearate, and known compounding agents for resins are as follows.

<1.測定の方法>
(1)エチレン含有量
13C-NMRにより組成を検定したエチレン・プロピレンランダムコポリマーを基準物質として733cm-1の特性吸収帯を用いる赤外分光法により、ランダムコポリマー中のエチレン含有量を測定した(検量線作成)。作成した検量線に基づき、プロピレン系樹脂組成物のペレット試料をプレス成形により約500μmの厚さのフィルムとしたものを用いて、赤外分光法によりエチレン含有量を測定した。
ここで、検量線作成用の基準物質のプロピレン及びエチレンの含有量は、下記の条件の13C-NMR法によって計測される値である。13C-NMRのスペクトルの解析は特開2006-307120号公報に記載の解析方法に従って行い、プロピレン及びエチレンの含有量を算出した。
装置:日本電子社製 JEOL-GSX270
濃度:300mg/2mL
溶媒:オルソジクロロベンゼン
(2)極限粘度
ウベローデ型粘度計を用いてデカリンを溶媒として用い、温度135℃でプロピレン系樹脂組成物のペレット試料を測定した。
<1. Measurement method>
(1) Ethylene content
13 The ethylene content in the random copolymer was measured by infrared spectroscopy using the characteristic absorption band of 733 cm -1 using the ethylene-propylene random copolymer whose composition was verified by C-NMR as a reference material (calibration curve preparation). Based on the prepared calibration curve, the ethylene content of the pellet sample of the propylene resin composition was measured by infrared spectroscopy using a film having a thickness of about 500 μm by press molding.
Here, the contents of propylene and ethylene as reference substances for preparing a calibration curve are values measured by the 13 C-NMR method under the following conditions. 13 The spectrum of C-NMR was analyzed according to the analysis method described in JP-A-2006-307120, and the contents of propylene and ethylene were calculated.
Equipment: JEOL-GSX270 manufactured by JEOL Ltd.
Concentration: 300 mg / 2 mL
Solvent: Orthodichlorobenzene (2) Extreme viscosity Using a Ubbelohde viscometer as a solvent, decalin was used, and pellet samples of the propylene-based resin composition were measured at a temperature of 135 ° C.

(3)溶出成分(TREF)
プロピレン系樹脂組成物のペレット試料を140℃でo-ジクロロベンゼン(0.5mg/mlのBHTを含む)に溶解し溶液とする。これを140℃のTREFカラムに導入した後に8℃/分の降温速度で100℃まで冷却し、引き続き4℃/分の降温速度で-15℃まで冷却し、60分間保持する。その後、溶媒であるo-ジクロロベンゼン(0.5mg/mlのBHTを含む)を1ml/分の流速でカラムに流し、TREFカラム中で-15℃のo-ジクロロベンゼンに溶解している成分を10分間溶出させ、次に昇温速度100℃/時間にてカラムを140℃までリニアに昇温し、溶出曲線を得る。
〔装置〕
(TREF部)
TREFカラム:4.3mmφ × 150mmステンレスカラム
カラム充填材:100μm 表面不活性処理ガラスビーズ
加熱方式:アルミヒートブロック
冷却方式:ペルチェ素子(ペルチェ素子の冷却は水冷)
温度分布:±0.5℃
温調器:(株)チノー デジタルプログラム調節計KP1000(バルブオーブン)
加熱方式:空気浴式オーブン
測定時温度:140℃
温度分布:±1℃
バルブ:6方バルブ 4方バルブ
(試料注入部)
注入方式:ループ注入方式
注入量:ループサイズ 0.1ml
注入口加熱方式:アルミヒートブロック
測定時温度:140℃
(検出部)
検出器:波長固定型赤外検出器 FOXBORO社製 MIRAN 1A
検出波長:3.42μm
高温フローセル:LC-IR用ミクロフローセル 光路長1.5mm 窓形状2φ×4mm長丸 合成サファイア窓板
測定時温度:140℃
(ポンプ部)
送液ポンプ:センシュウ科学社製 SSC-3461ポンプ
〔測定条件〕
溶媒:o-ジクロロベンゼン(0.5mg/mlのBHTを含む)
試料濃度:5mg/ml
試料注入量:0.1ml
溶媒流速 :1ml/分
(3) Eluted component (TREF)
A pellet sample of the propylene resin composition is dissolved in o-dichlorobenzene (containing 0.5 mg / ml BHT) at 140 ° C. to prepare a solution. After introducing this into a TREF column at 140 ° C., it is cooled to 100 ° C. at a temperature lowering rate of 8 ° C./min, followed by cooling to −15 ° C. at a temperature lowering rate of 4 ° C./min, and held for 60 minutes. Then, the solvent o-dichlorobenzene (including 0.5 mg / ml BHT) was flowed through the column at a flow rate of 1 ml / min, and the components dissolved in o-dichlorobenzene at -15 ° C. in the TREF column were added. Elute for 10 minutes, then linearly heat the column to 140 ° C. at a heating rate of 100 ° C./hour to obtain an elution curve.
〔Device〕
(TREF section)
TREF column: 4.3 mmφ x 150 mm Stainless steel column Column filler: 100 μm Surface-inactivated glass beads Heating method: Aluminum heat block Cooling method: Pelche element (Cooling of Pelche element is water cooling)
Temperature distribution: ± 0.5 ° C
Temperature controller: Chino Digital Program Controller KP1000 (valve oven)
Heating method: Air bath oven Measurement temperature: 140 ° C
Temperature distribution: ± 1 ° C
Valve: 6-way valve 4-way valve (sample injection part)
Injection method: Loop injection method Injection amount: Loop size 0.1 ml
Injection inlet heating method: Aluminum heat block measurement temperature: 140 ° C
(Detection unit)
Detector: Fixed wavelength infrared detector FOXBORO MIRAN 1A
Detection wavelength: 3.42 μm
High temperature flow cell: Micro flow cell for LC-IR Optical path length 1.5 mm Window shape 2φ x 4 mm Oval synthetic sapphire Window plate Measurement temperature: 140 ° C
(Pump section)
Liquid feed pump: SSC-3461 pump manufactured by Senshu Kagaku Co., Ltd. [Measurement conditions]
Solvent: o-dichlorobenzene (containing 0.5 mg / ml BHT)
Sample concentration: 5 mg / ml
Sample injection amount: 0.1 ml
Solvent flow rate: 1 ml / min

(4)揮発性成分含有量の測定
プロピレン系樹脂組成物中から発生する揮発性成分含有量(炭素数30以下のオリゴマー量)は、ダイナミックヘッドスペース(DHS)-GC/MSによって測定をした。揮発性成分含有量は、プロピレン系樹脂組成物に対する揮発性成分含有量の割合(単位:重量ppm)である。以下に測定法を示す。
(4) Measurement of Volatile Component Content The volatile component content (oligomer amount having 30 or less carbon atoms) generated from the propylene resin composition was measured by Dynamic Headspace (DHS) -GC / MS. The volatile component content is the ratio of the volatile component content to the propylene-based resin composition (unit: ppm by weight). The measurement method is shown below.

(4.1)測定及び評価概要
プロピレン系樹脂組成物のペレット試料を100℃に加熱し、そこで発生する揮発性成分を-150℃で捕集した後、ガスクロマトグラフ(GC)/マススペクトロメーター(MS)で各揮発性成分の分離・検出及び同定を行った。検量線は、炭素数10~32まで炭素数2毎の脂肪族直鎖炭化水素を、n-ヘプタン溶媒で濃度1000μg/mlの標準混合溶液とし、試料と同条件で測定を行ってガスクロマトグラム/質量分析法で測定し作成した。定量はn-エイコサンを標準とした値で計算した。
(4.1) Outline of measurement and evaluation After heating a pellet sample of a propylene resin composition to 100 ° C and collecting the volatile components generated there at -150 ° C, a gas chromatograph (GC) / mass spectrometer (GC) / mass spectrometer ( MS) was used to separate, detect and identify each volatile component. For the calibration curve, an aliphatic linear hydrocarbon having 10 to 32 carbon atoms and 2 carbon atoms was used as a standard mixed solution having a concentration of 1000 μg / ml in an n-heptane solvent, and the measurement was performed under the same conditions as the sample to obtain a gas chromatogram /. It was measured and prepared by mass spectrometry. The quantification was calculated using the standard value of n-icosane.

(4.2)装置及び測定方法
(i)加熱追出し(ダイナミックヘッドスペース)装置:
プロピレン系樹脂組成物のペレット試料を約50mg精秤して、加熱追出し管(GERSTEL社製TDS管)に充填し、その両端に約10mgの石英ウール(GL Sciences社製、Cat.No.3001-12404)を詰めた。先のTDS管を40℃の加熱抽出装置(GERSTEL社製 TDS-A)に装入した後、管内をヘリウムで置換し、60℃/分の速度で100℃まで昇温し、100℃で30分間加熱した。この加熱期間中、石英ウール(GL Sciences社製)を充填したGC注入口(GERSTEL社製 CIS4)を-150℃に冷却することにより、試料より発生した揮発性成分を捕集した。捕集した成分は、捕集部分を320℃まで急速に加熱することにより、気化させてGCカラムに導入し、GC/MS分析した。
(ii)ガスクロマトグラフ(GC):
アジレント社製 HP6890
カラム:DB-5ms
カラムの昇温条件:40℃×5min~10℃/min~300℃×15min
(iii)マススペクトロメーター(MS):
アジレント社製 Mass Sensitive Detector 5973N
測定成分のイオン化には、電子衝撃(EI)法を用いた。
(4.2) Equipment and measurement method
(I) Heat expulsion (dynamic headspace) device:
Approximately 50 mg of a pellet sample of a propylene-based resin composition is precisely weighed and filled in a heat-discharging tube (TDS tube manufactured by GRESTEL), and approximately 10 mg of quartz wool (GL Sciences, Cat. No. 3001-) is placed on both ends thereof. 12404) was packed. After charging the above TDS tube into a heating and extracting device (TDS-A manufactured by GERSTEL) at 40 ° C, the inside of the tube is replaced with helium, the temperature is raised to 100 ° C at a rate of 60 ° C / min, and 30 at 100 ° C. Heated for minutes. During this heating period, the GC inlet (CIS4 manufactured by GL STEL) filled with quartz wool (manufactured by GL Sciences) was cooled to −150 ° C. to collect volatile components generated from the sample. The collected components were vaporized by rapidly heating the collected portion to 320 ° C. and introduced into a GC column for GC / MS analysis.
(Ii) Gas chromatograph (GC):
Agilent HP6890
Column: DB-5ms
Column temperature rise conditions: 40 ° C x 5 min to 10 ° C / min to 300 ° C x 15 min
(Iii) Mass spectrometer (MS):
Agilent Mass Sensitive Detector 5973N
The electron impact (EI) method was used for ionization of the measured components.

(5)結晶化温度
JIS K7121に準拠した示差走査型熱量計により測定した。
セイコー社製DSCを用い、プロピレン系樹脂組成物のペレット試料5.0mgを採り、200℃で5分間保持した後、40℃まで10℃/分の降温速度で結晶化させたときの結晶化温度(ピーク値)をTcとした(単位:℃)。
(5) Crystallization temperature Measured with a differential scanning calorimeter according to JIS K7121.
Crystallization temperature when 5.0 mg of pellet sample of propylene resin composition was taken using DSC manufactured by Seiko, held at 200 ° C. for 5 minutes, and then crystallized to 40 ° C. at a temperature lowering rate of 10 ° C./min. (Peak value) was Tc (unit: ° C.).

(6)引張降伏応力
JIS K7161に準拠して測定した。
(6) Tensile yield stress Measured according to JIS K7161.

(7)曲げ強さ
JIS K7171に準拠して測定した。
(7) Flexural strength Measured according to JIS K7171.

(8)荷重たわみ温度
JIS K7191に準拠して測定した。
(8) Deflection temperature under load Measured according to JIS K7191.

(9)シャルピー衝撃強度(ガンマ線25kGy照射前と照射2週間後)
JIS K7111に準拠して23℃のシャルピー衝撃強度を測定した。
(9) Charpy impact intensity (before and 2 weeks after irradiation with gamma ray 25 kGy)
The Charpy impact strength at 23 ° C. was measured according to JIS K7111.

(10)ヘイズ(ガンマ線25kGy照射前と照射2週間後)
JIS K7136に準拠して肉厚1mmのヘイズを測定した。
(10) Haze (before and 2 weeks after irradiation with gamma ray 25 kGy)
The haze with a wall thickness of 1 mm was measured according to JIS K7136.

(11)外観
10cm×10cm×1mmの射出成形品において、直径0.1mm以上の白色異物を目視で確認した。
(11) Appearance In an injection-molded product having a diameter of 10 cm × 10 cm × 1 mm, a white foreign substance having a diameter of 0.1 mm or more was visually confirmed.

(12)透析型人工腎臓装置の関連部材への適合性(ガンマ線25kGy照射後)
昭和58年6月20日に薬審第401号として各都道府県衛生主管部(局)長あての厚生省薬務局審査課長通知により示された透析型人工腎臓装置承認基準のうち、透析液供給部及び透析液回路の品質及び試験法 1(2)に従って、測定を実施した。なお、溶出試験結果の基準は、以下のとおりである。
(i)外観:無色燈明、異物なし
(ii)あわだち:3分以内に消失
(iii)pH:ブランクとの差が1.5以下
(iv)亜鉛:標準溶液以下
(v)過マンガン酸カリウム還元性物質:標準溶液との過マンガン酸カリウム消費量の差1.0ml以下
(vi)蒸発残留物:1.0mg以下
(vii)紫外吸収スペクトル:0.1以下
(12) Compatibility with related members of dialysis type artificial kidney device (after irradiation with gamma ray 25 kGy)
Of the dialysis-type artificial kidney device approval criteria indicated by the notification of the Chief of the Examination Division, Pharmaceutical Affairs Bureau, Ministry of Health and Welfare, to the head of each prefecture's hygiene department (bureau) as Pharmaceutical Trial No. 401 on June 20, 1983, dialysate supply Measurements were carried out according to the quality of the part and dialysate circuit and the test method 1 (2). The criteria for the dissolution test results are as follows.
(I) Appearance: colorless lamp, no foreign matter (ii) Awadachi: disappears within 3 minutes (iii) pH: difference from blank is 1.5 or less (iv) Zinc: standard solution or less (v) Potassium permanganate reduction Sex substance: Difference in potassium permanganate consumption from standard solution 1.0 ml or less (vi) Evaporation residue: 1.0 mg or less (vii) Ultraviolet absorption spectrum: 0.1 or less

<2. 樹脂、添加剤>
2-1.チーグラー系プロピレン系重合体の製造
(1)製造例1 RPP1
<固体チタン触媒成分の製造>
無水塩化マグネシウム700gに、デカン3.7L及び2-エチルヘキシルアルコール3.5Lを130℃で2時間加熱反応を行い均一溶液とした後、この溶液中に無水フタル酸165gを添加し、130℃にてさらに1時間攪拌混合を行い、無水フタル酸を該均一溶液に溶解させる。このようにして得られた均一溶液を室温まで冷却した後、-20℃に保たれた30gの四塩化チタン中に1時間に亘って全量滴下装入する。装入終了後、この混合液の温度を4時間かけて110℃に昇温し、110℃に達したところでジイソブチルフタレート0.4Lを添加し、これより2時間同温度にて攪拌下で保持する。2時間の反応終了後、熱濾過にて固体部を採取し、110℃デカン及びヘキサンにて、洗液中に遊離チタン化合物が検出されなくなるまで十分に洗浄をする。以上の製造方法にて合成されたチタン触媒成分をドライヤーにて乾燥した。このようにして得られたチタン触媒成分の組成(主成分)は、チタン2.3重量%、塩素58.0重量%、マグネシウム18.0重量%及びジイソブチルフタレート14.0重量%であった。
<2. Resins, additives>
2-1. Production of Ziegler-based propylene-based polymer (1) Production example 1 RPP1
<Manufacturing of solid titanium catalyst component>
3.7 L of decane and 3.5 L of 2-ethylhexyl alcohol were heated and reacted at 130 ° C. for 2 hours to make a uniform solution with 700 g of anhydrous magnesium chloride, and then 165 g of phthalic anhydride was added to this solution at 130 ° C. Further, stirring and mixing is performed for 1 hour to dissolve phthalic anhydride in the uniform solution. After cooling the uniform solution thus obtained to room temperature, the entire amount is added dropwise to 30 g of titanium tetrachloride kept at −20 ° C. over 1 hour. After the charging is completed, the temperature of this mixed solution is raised to 110 ° C. over 4 hours, 0.4 L of diisobutylphthalate is added when the temperature reaches 110 ° C., and the mixture is kept at the same temperature for 2 hours under stirring. .. After the reaction for 2 hours is completed, the solid part is collected by hot filtration and thoroughly washed with 110 ° C. decane and hexane until no free titanium compound is detected in the washing liquid. The titanium catalyst component synthesized by the above production method was dried with a dryer. The composition (main component) of the titanium catalyst component thus obtained was 2.3% by weight of titanium, 58.0% by weight of chlorine, 18.0% by weight of magnesium and 14.0% by weight of diisobutylphthalate.

<予備重合されたチタン触媒成分>
窒素置換された400mlのガラス製反応器に精製ヘキサン200mlを入れ、トリエチルアルミニウム20ミリモル、ジシクロペンチルジメトキシシラン4ミリモル及び前記チタン触媒成分をチタン原子換算で2ミリモル投入した後、5.9Nl/時間の速度でプロピレンを1時間供給し、Ti触媒成分1g当たり、2.8gのプロピレンを重合させた。
この予備重合終了後、濾過にて液相部を除去し、分離した固体部(予備重合触媒)をデカンに再び分散させた。
<Prepolymerized titanium catalyst component>
200 ml of purified hexane was placed in a 400 ml glass reactor substituted with nitrogen, 20 mmol of triethylaluminum, 4 mmol of dicyclopentyldimethoxysilane, and 2 mmol of the titanium catalyst component were added in terms of titanium atom, and then 5.9 Nl / hour. Propylene was supplied at a rate for 1 hour to polymerize 2.8 g of propylene per 1 g of Ti catalyst component.
After the completion of this prepolymerization, the liquid phase portion was removed by filtration, and the separated solid portion (prepolymerization catalyst) was dispersed again in the decan.

<プロピレン-エチレン共重合体の製造>
内容積200リットルの撹拌式オートクレーブ内をプロピレンで十分に置換した後、液化プロピレン45kgを導入した。これにエチレン0.3kg、トリエチルアルミニウム・n-ヘプタン溶液470ml(トリエチルアルミニウムの濃度は50g/l)、シクロヘキシルメチルジメトキシシラン1.9gを加え、内部温度30℃に維持した。次いで、水素300L(標準状態の体積として)、上記予備重合触媒3.8gをアルゴンで圧入して重合を開始すると同時に、40分を掛けて70℃に昇温した。重合温度を70℃に維持し1.0時間が経過後、エタノール100mlを添加して反応を停止、残ガスをパージした。得られた重合体の固体触媒1g当たりの収量は27kg、MFRは20.0g/10分、エチレン含有量は1.9重量%であった。これをRPP1とした。
<Manufacturing of propylene-ethylene copolymer>
After sufficiently replacing the inside of the stirring autoclave having an internal volume of 200 liters with propylene, 45 kg of liquefied propylene was introduced. To this, 0.3 kg of ethylene, 470 ml of a triethylaluminum / n-heptane solution (concentration of triethylaluminum was 50 g / l) and 1.9 g of cyclohexylmethyldimethoxysilane were added, and the internal temperature was maintained at 30 ° C. Next, 300 L of hydrogen (as a standard volume) and 3.8 g of the prepolymerization catalyst were press-fitted with argon to start the polymerization, and at the same time, the temperature was raised to 70 ° C. over 40 minutes. After 1.0 hour had passed while the polymerization temperature was maintained at 70 ° C., 100 ml of ethanol was added to stop the reaction, and the residual gas was purged. The yield of the obtained polymer per 1 g of the solid catalyst was 27 kg, the MFR was 20.0 g / 10 minutes, and the ethylene content was 1.9% by weight. This was designated as RPP1.

(2)製造例2 RPP2
RPP1の製造例である製造例1<プロピレン-エチレン共重合体の製造>において、エチレン0.24kg、水素200Lとした以外は同様にして製造したところ、収量は23kg、MFRは15.0g/10分、エチレン含有量は1.5重量%であった。これをRPP2とした。
(2) Production Example 2 RPP2
In Production Example 1 <Production of Propylene-Ethylene Copolymer>, which is an example of production of RPP1, the same production was performed except that ethylene was 0.24 kg and hydrogen was 200 L. The yield was 23 kg and the MFR was 15.0 g / 10. The ethylene content was 1.5% by weight. This was designated as RPP2.

(3)製造例3 RPP3
RPP1の製造例である製造例1<プロピレン-エチレン共重合体の製造>において、エチレン0.44kg、水素500Lとした以外は同様にして製造したところ、収量は27kg、MFRは35.0g/10分、エチレン含有量は2.4重量%であった。これをRPP3とした。
(3) Production Example 3 RPP3
In Production Example 1 <Production of Propylene-Ethylene Copolymer>, which is an example of production of RPP1, the same production was performed except that ethylene was 0.44 kg and hydrogen was 500 L. The yield was 27 kg and the MFR was 35.0 g / 10. The ethylene content was 2.4% by weight. This was designated as RPP3.

なお、本発明のプロピレン-エチレン共重合体のエチレン含有量は、エチレンの仕込み量で調整でき、仕込みのエチレン量を増やせば、プロピレン-エチレン共重合体のエチレン含有量も増やすことができ、仕込みのエチレン量を減らせば、プロピレン-エチレン共重合体のエチレン含有量も減らすことができる。エチレン量を減らすことで、引張降伏応力、曲げ強さ、荷重たわみ温度を高く調整することができ、一方、エチレン量を増やすことで、シャルピー衝撃強度を高く調整することができる。さらに触媒性能と造核剤(A)の組み合わせのなか、エチレン量の調整にてヘイズを調整でき、さらに水素の量で揮発性成分、昇温溶出分別の溶出成分を調整できる。また、極限粘度[η]は水素の量で調整でき、水素量を多くすると極限粘度[η]を低くすることができる。 The ethylene content of the propylene-ethylene copolymer of the present invention can be adjusted by the amount of ethylene charged, and if the amount of ethylene charged is increased, the ethylene content of the propylene-ethylene copolymer can also be increased. By reducing the amount of ethylene in the propylene-ethylene copolymer, the ethylene content of the propylene-ethylene copolymer can also be reduced. By reducing the amount of ethylene, the tensile yield stress, bending strength, and deflection temperature under load can be adjusted high, while by increasing the amount of ethylene, the Charpy impact strength can be adjusted high. Further, in the combination of the catalytic performance and the nucleating agent (A), the haze can be adjusted by adjusting the amount of ethylene, and the volatile component and the elution component of the temperature-raising elution fraction can be adjusted by the amount of hydrogen. Further, the ultimate viscosity [η] can be adjusted by the amount of hydrogen, and the ultimate viscosity [η] can be lowered by increasing the amount of hydrogen.

(4)製造例4 RPP4
<固体触媒成分の製造>
特許第4644352号公報の実施例1(1)に記載の触媒(固体触媒成分)を製造した。
<プロピレン-エチレンランダム共重合体の製造>
内容積0.9mの撹拌装置付き液相重合槽及び1.9mの撹拌式気相重合槽からなる連続重合槽を用いプロピレン-エチレンランダム共重合体を製造した。
液相重合槽に、液化プロピレンを115kg/Hrで連続的にフィードし、水素とエチレンをプロピレンに対しそれぞれ13.0モル%、2.2モル%となるよう連続的にフィードした。またトリエチルアルミニウムを30.6g/Hrで、tert-ブチル-エチルジメトキシシランを1.3g/Hrで連続的にフィードした。さらに、特許第4644352号公報の実施例1(1)に記載の触媒(固体触媒成分)を、0.30g/Hrで連続的にフィードをし、重合槽内の圧力が3.02MPaG、内部温度61℃、滞留時間1.5Hrとなるよう調節をし、プロピレン-エチレンランダム共重合体(I)を製造した。
液相重合槽で得られたプロピレン-エチレンランダム共重合体(I)は、MFRが35.3g/10分、エチレン含有量が3.0重量%、触媒効率は125,000g/gであった。
液相重合で得られたパウダーは、その後気相重合槽に移送されるが、その間に同伴される液化プロピレンはフラッシングより気化し、ガスとパウダーとを分離する工程を経る。
次いで、得られた共重合体(I)は気相重合槽に移送されそこで、プロピレン-エチレンランダム共重合体(II)が製造される。製造条件として、水素(/プロピレン+エチレン)とエチレン(/プロピレン+エチレン)をそれぞれ5.3モル%、3.8モル%となるよう連続的にフィードし、重合槽内の圧力が1.75MPaG、内部温度75℃、滞留時間0.9Hrとなるよう調節をし、前記共重合体(I)及び共重合体(II)からなる多段重合体であるプロピレン-エチレンランダム共重合体(III)を得た。また、プロピレン-エチレンランダム共重合体(II)の重合量を調整するための重合活性抑制剤としてエタノールを、エタノール/Al=0.3モル比で、気相重合槽に連続的に供給した。
プロピレン-エチレンランダム共重合体(III)は、MFRは30g/10分、エチレン含有量は3.8重量%であった。尚、プロピレン-エチレンランダム共重合体(II)の比率は22重量%であり、プロピレン-エチレンランダム共重合体(II)は、MFR=16.9g/10分、エチレン含有量=6.6重量%と算出された。このプロピレン-エチレンランダム共重合体(III)をRPP4とした。
(4) Production Example 4 RPP4
<Manufacturing of solid catalyst components>
The catalyst (solid catalyst component) described in Example 1 (1) of Japanese Patent No. 4644352 was produced.
<Manufacturing of propylene-ethylene random copolymer>
A propylene-ethylene random copolymer was produced using a continuous polymerization tank consisting of a liquid phase polymerization tank with an internal volume of 0.9 m 3 and a stirring type gas phase polymerization tank of 1.9 m 3 .
Liquefied propylene was continuously fed to the liquid phase polymerization tank at 115 kg / Hr, and hydrogen and ethylene were continuously fed so as to be 13.0 mol% and 2.2 mol%, respectively, with respect to propylene. Further, triethylaluminum was continuously fed at 30.6 g / Hr, and tert-butyl-ethyldimethoxysilane was continuously fed at 1.3 g / Hr. Further, the catalyst (solid catalyst component) described in Example 1 (1) of Japanese Patent No. 4644352 is continuously fed at 0.30 g / Hr, the pressure in the polymerization tank is 3.02 MPaG, and the internal temperature. The propylene-ethylene random copolymer (I) was produced by adjusting the temperature to 61 ° C. and the residence time to 1.5 Hr.
The propylene-ethylene random copolymer (I) obtained in the liquid phase polymerization tank had an MFR of 35.3 g / 10 minutes, an ethylene content of 3.0% by weight, and a catalytic efficiency of 125,000 g / g. ..
The powder obtained by the liquid phase polymerization is then transferred to the gas phase polymerization tank, and the liquefied propylene accompanying during that time is vaporized by flushing and undergoes a step of separating the gas and the powder.
Then, the obtained copolymer (I) is transferred to a gas phase polymerization tank, where a propylene-ethylene random copolymer (II) is produced. As a production condition, hydrogen (/ propylene + ethylene) and ethylene (/ propylene + ethylene) are continuously fed so as to be 5.3 mol% and 3.8 mol%, respectively, and the pressure in the polymerization tank is 1.75 MPaG. The propylene-ethylene random copolymer (III), which is a multi-stage polymer composed of the copolymer (I) and the copolymer (II), is prepared by adjusting the internal temperature to 75 ° C. and the residence time to 0.9 Hr. Obtained. Further, ethanol was continuously supplied to the gas phase polymerization tank at an ethanol / Al = 0.3 mol ratio as a polymerization activity inhibitor for adjusting the polymerization amount of the propylene-ethylene random copolymer (II).
The propylene-ethylene random copolymer (III) had an MFR of 30 g / 10 minutes and an ethylene content of 3.8% by weight. The ratio of the propylene-ethylene random copolymer (II) was 22% by weight, and the propylene-ethylene random copolymer (II) had an MFR of 16.9 g / 10 minutes and an ethylene content of 6.6% by weight. Was calculated as%. This propylene-ethylene random copolymer (III) was designated as RPP4.

(5)製造例5 HPP
<固体触媒成分の製造>
十分に窒素置換した内容積50リットル(L)の攪拌機付槽に、脱水及び脱酸素したn-ヘプタン20Lを導入し、次いで塩化マグネシウム(MgCl)を10モル、テトラブトキシチタン〔Ti(O-n-C〕を20モル導入し、95℃で2時間反応させた。反応終了後、40℃に温度を下げ、メチルヒドロポリシロキサン〔動粘度:20センチストークス(cSt)=2×10-5/sのもの〕を12L導入し、3時間反応させた。生成した固体成分をn-ヘプタンで洗浄した。
続いて、前記攪拌機付槽を用いて該槽に、上記と同様に精製したn-ヘプタンを5L導入し、上記で合成した固体成分をMg原子換算で3モル導入した。次いでn-ヘプタン2.5Lにテトラクロロシラン(SiCl)5モルを混合して30℃、30分間でフラスコへ導入し、70℃で3時間反応させた。反応終了後、n-ヘプタンで洗浄した。
次に、前記攪拌機付槽へn-ヘプタン2.5L導入し、フタル酸クロライド0.3モルを混合して、70℃、30分間で導入し、90℃で1時間反応させた。反応終了後、n-ヘプタンで洗浄した。続いて、テトラクロロチタン(TiCl)を2L導入して110℃で3時間反応させた。反応終了後、n-ヘプタンで洗浄して固体触媒成分(a)を製造するための固体成分(a1)を得た。この固体成分のチタン含有量は、2.0重量%であった。
その後、窒素置換した前記攪拌機付槽にn-ヘプタンを8L、上記で合成した固体成分(a1)を400g導入し、成分(a2)としてSiClを0.6L導入して、90℃で2時間反応させた。反応終了後、さらに成分(a3)としてビニルトリメチルシラン〔(CH=CH)Si(CH〕を0.54モル、成分(a4)としてt-ブチルメチルジメトキシシラン〔(t-C)(CH)Si(OCH〕0.27モル及び成分(a5)としてトリエチルアルミニウム〔Al(C〕1.5モルを順次導入して、30℃で2時間接触させた。
接触終了後、n-ヘプタンで十分に洗浄し、塩化マグネシウムを主体とする固体触媒成分(a)390gを得た。この固体触媒成分(a)のチタン含有量は、1.8重量%であった。
(5) Production Example 5 HPP
<Manufacturing of solid catalyst components>
20 L of dehydrated and deoxidized n-heptane was introduced into a tank with a stirrer having an internal volume of 50 liters (L) sufficiently substituted with nitrogen, and then 10 mol of magnesium chloride (MgCl 2 ) and tetrabutoxytitanium [Ti (O-). 20 mol of n-C 4H 9 ) 4 ] was introduced and reacted at 95 ° C. for 2 hours. After completion of the reaction, the temperature was lowered to 40 ° C., 12 L of methylhydropolysiloxane [kinematic viscosity: 20 centistokes (cSt) = 2 × 10-5 m 2 / s] was introduced, and the reaction was carried out for 3 hours. The solid component produced was washed with n-heptane.
Subsequently, using the tank with a stirrer, 5 L of n-heptane purified in the same manner as above was introduced into the tank, and 3 mol of the solid component synthesized above was introduced in terms of Mg atoms. Next, 5 mol of tetrachlorosilane (SiCl 4 ) was mixed with 2.5 L of n-heptane, introduced into a flask at 30 ° C. for 30 minutes, and reacted at 70 ° C. for 3 hours. After completion of the reaction, the cells were washed with n-heptane.
Next, 2.5 L of n-heptane was introduced into the tank with a stirrer, 0.3 mol of phthalic acid chloride was mixed, introduced at 70 ° C. for 30 minutes, and reacted at 90 ° C. for 1 hour. After completion of the reaction, the cells were washed with n-heptane. Subsequently, 2 L of tetrachlorotitanium (TiCl 4 ) was introduced and reacted at 110 ° C. for 3 hours. After completion of the reaction, the solid component (a1) for producing the solid catalyst component (a) was obtained by washing with n-heptane. The titanium content of this solid component was 2.0% by weight.
Then, 8 L of n-heptane and 400 g of the solid component (a1) synthesized above were introduced into the nitrogen-substituted tank with a stirrer, 0.6 L of SiCl4 was introduced as the component (a2), and the temperature was 90 ° C. for 2 hours. It was reacted. After completion of the reaction, 0.54 mol of vinyltrimethylsilane [(CH 2 = CH) Si (CH 3 ) 3 ] as the component (a3) and t-butylmethyldimethoxysilane [(t-C 4 ) as the component (a4). H 9 ) (CH 3 ) Si (OCH 3 ) 2 ] 0.27 mol and 1.5 mol of triethylaluminum [Al (C 2 H 5 ) 3 ] as component (a5) were sequentially introduced and 2 at 30 ° C. Contacted for hours.
After the contact was completed, the mixture was thoroughly washed with n-heptane to obtain 390 g of a solid catalyst component (a) mainly composed of magnesium chloride. The titanium content of this solid catalyst component (a) was 1.8% by weight.

<プロピレン単独重合体の製造>
内容積230Lの流動床式反応器を連続反応装置として用いて重合を行った。反応器が、重合温度85℃、プロピレン分圧1.8MPa(絶対圧)、分子量制御剤としての水素を、水素/プロピレンのモル比で0.010となるように、連続的に供給した。さらに、トリエチルアルミニウムを5.25g/hr、固体触媒成分(a)として上記記載の触媒をポリマー重合速度が20kg/hrになるように供給し、プロピレン単独重合体を製造した。
反応器で重合したパウダーは、反応器内のパウダー保有量を60kgとなるように連続的にベッセルに抜き出した。水分を含んだ窒素ガスを供給して反応を停止させ、プロピレン単独重合体を得た。
このプロピレン単独重合体のMFRは11g/10分、融点(Tm)は160℃であった。これをHPPとした。
<Manufacturing of propylene homopolymer>
Polymerization was carried out using a fluidized bed reactor having an internal volume of 230 L as a continuous reactor. The reactor was continuously supplied with a polymerization temperature of 85 ° C., a propylene partial pressure of 1.8 MPa (absolute pressure), and hydrogen as a molecular weight control agent so that the molar ratio of hydrogen / propylene was 0.010. Further, triethylaluminum was supplied at 5.25 g / hr and the catalyst described above was supplied as the solid catalyst component (a) so that the polymer polymerization rate was 20 kg / hr to produce a propylene homopolymer.
The powder polymerized in the reactor was continuously withdrawn into a vessel so that the amount of powder retained in the reactor was 60 kg. A nitrogen gas containing water was supplied to terminate the reaction, and a propylene homopolymer was obtained.
The MFR of this propylene homopolymer was 11 g / 10 min, and the melting point (Tm) was 160 ° C. This was designated as HPP.

2-2.造核剤
(NA-21)造核剤(A)であるヒドロキシアルミニウムビス(2,4,8,10-テトラ-トランス-ブチル-6-ヒドロキシ-12-ジベンゾ[d,g][1.3.2]ジオキサフォスフォシン-6-オキサイド(前記式(1)で表される化合物(Rが水素原子、R及びRがtert-ブチル基、Mがアルミニウム、Xが水酸基である。))を主成分とした混合物からなる複合型造核剤。 (株)ADEKA製 商品名「アデカスタブNA-21」
(GAMD)1・3,2・4-ビス(p-メチルベンジリデン)ソルビトール。 新日本理化(株)製 商品名「ゲルオールMD」
2-2. Hydroxylating agent (NA-21) Hydroxyaluminum bis (2,4,8,10-tetra-trans-butyl-6-hydroxy-12-dibenzo [d, g] [1.3], which is a nucleating agent (A) .2] Dioxaphosphosin-6-oxide (compound represented by the above formula (1) (R 1 is a hydrogen atom, R 2 and R 3 are tert-butyl groups, M is aluminum, and X is a hydroxyl group). A complex nucleating agent consisting of a mixture containing)) as the main component. Made by ADEKA Co., Ltd. Product name "Adecastab NA-21"
(GAMD) 1,3,2.4-bis (p-methylbenzylidene) sorbitol. Made by New Japan Rika Co., Ltd. Product name "Gelall MD"

2-3.その他添加剤
(IF168)トリス(2,4-ジ-t-ブチルフェニル)フォスファイト。BASF社製 商品名:「Irgafos168」
(TNV622)コハク酸ジメチル・1-(2-ヒドロキシエチル)-4-ヒドロキシ-2,2,6,6-テトラメチルピペリジン重縮合物。BASF社製 商品名;「TINUVIN622LD」
(CAST)ステアリン酸カルシウム。日油(株)製
2-3. Other Additives (IF168) Tris (2,4-di-t-butylphenyl) phosphite. Made by BASF Product name: "Irgafos 168"
(TNV622) Dimethyl succinate 1- (2-hydroxyethyl) -4-hydroxy-2,2,6,6-tetramethylpiperidine polycondensate. Product name manufactured by BASF; "TINUVIN622LD"
(CAST) Calcium stearate. Made by NOF CORPORATION

<3.実施例1~3、比較例1~3>
重合体及び添加剤を表1に記載の配合割合(重量部)で準備し、スーパーミキサーでドライブレンドした後、東芝機械(株)製TEM-35B二軸押出機を用いて、ダイ出口部温度220℃で溶融混練し、ペレット化した。得られたペレットを東芝機械(株)製EC100SX射出成形機により、樹脂温度200及び金型温度40℃で射出成形し、試験片を作製した。得られたペレット又は試験片をそれぞれ用いて、前記各物性を測定した。それらの評価結果を表1に示す。
<3. Examples 1 to 3, Comparative Examples 1 to 3>
The polymer and additives are prepared at the blending ratios (parts by weight) shown in Table 1, dry-blended with a super mixer, and then the die outlet temperature using a TEM-35B twin-screw extruder manufactured by Toshiba Machine Co., Ltd. It was melt-kneaded at 220 ° C. and pelletized. The obtained pellets were injection molded by an EC100SX injection molding machine manufactured by Toshiba Machine Co., Ltd. at a resin temperature of 200 and a mold temperature of 40 ° C. to prepare test pieces. Each of the obtained physical properties was measured using the obtained pellets or test pieces. The evaluation results are shown in Table 1.

Figure 0007043747000006
Figure 0007043747000006

表1から明らかなように、実施例1~3は、本発明にかかわるエチレン含有量が1.5~2.4重量%であるチーグラー系プロピレン-エチレン共重合体、及び造核剤(A)を規定量含有したもので、剛性、成形性、耐熱性、耐衝撃性、透明性、金型汚染性、さらには製品の外観性に優れたものであることがわかる。
比較例1は、揮発性成分が多いために金型汚染性が悪く、また、比較例3は、異物があり、クリーン性が求められる本発明の用途には好ましくないことがわかる。また、比較例2は、剛性、耐熱性は優れるものの、ガンマ線処理後の衝撃強度が低く、割れることが許容されない本発明用途では適切ではない。
As is clear from Table 1, in Examples 1 to 3, a Ziegler-based propylene-ethylene copolymer having an ethylene content of 1.5 to 2.4% by weight according to the present invention, and a nucleating agent (A) It can be seen that the product contains a specified amount of ethylene, and is excellent in rigidity, moldability, heat resistance, impact resistance, transparency, mold stain resistance, and product appearance.
It can be seen that Comparative Example 1 has poor mold contamination due to a large amount of volatile components, and Comparative Example 3 has foreign substances and is not preferable for the application of the present invention in which cleanliness is required. Further, Comparative Example 2 is not suitable for the application of the present invention, which is excellent in rigidity and heat resistance, but has low impact strength after gamma ray treatment and is not allowed to crack.

本発明の人工透析用部材は、透析型人工腎臓装置承認基準のうち、透析液供給部及び透析液回路の品質及び試験法 1(2)を満足し、かつ、剛性、成形性、耐熱性、耐衝撃性、透明性、金型汚染性、さらには製品の外観性に優れたものであることがわかる。また、本発明の人工透析用部材は、放射線滅菌が施されているが、放射線照射による物性低下が極めて少ない。さらに、ダイアライザーの外筒やヘッダーに関しては、その優れた透明性から、使用時の内部状態を外部からはっきりと観察することができ、溶出特性にも優れていることから、人工透析用として、安心して実用に供することができる。 The artificial dialysis member of the present invention satisfies the quality of the dialysate supply unit and the dialysate circuit and the test method 1 (2) among the approval criteria for the dialysis-type artificial kidney device, and has rigidity, moldability, and heat resistance. It can be seen that the product is excellent in impact resistance, transparency, mold stain resistance, and product appearance. Further, although the artificial dialysis member of the present invention is sterilized by radiation, the deterioration of physical properties due to irradiation is extremely small. Furthermore, regarding the outer cylinder and header of the dialyzer, the excellent transparency allows the internal state during use to be clearly observed from the outside, and the elution characteristics are also excellent, so it is safe for artificial dialysis. It can be put to practical use with all your heart.

1 透析を受ける人の腕
2 チューブ
3 血液ポンプ
4 エアートラップ
5 ダイアライザー
6 コンソール
7 血液流入口
8 血液流出口
9 透析液流入口
10 透析液流出口
11 ホローファイバー
12 ダイアライザーの外筒
13 ダイアライザーのヘッダー
1 Arm of the person undergoing dialysis 2 Tube 3 Blood pump 4 Air trap 5 Dializer 6 Console 7 Blood inlet 8 Blood outlet 9 Dialysis fluid inlet 10 Dialysis fluid outlet 10 Hollow fiber 12 Dializer outer cylinder 13 Dializer header

Claims (4)

エチレン含有量が1.5~2.4重量%であるチーグラー系プロピレン-エチレン共重合体100重量部に対して、下記式(1)で表される造核剤(A)を0.1~0.3重量部含有し、シリコーンを配合しない、下記特性(i)~(ix)を有する組成物であって、10~60kGyの電子線又はガンマ線で処理して使用される人工透析部材用プロピレン系樹脂組成物。
(i)JIS K7161に準拠した引張降伏応力が30~40MPa
(ii)JIS K7121に準拠した示差走査型熱量計により得られる結晶化温度(ピーク値)が110~130℃
(iii)JIS K7171に準拠した曲げ強さが35~50MPa
(iv)JIS K7191に準拠した荷重たわみ温度(0.45MPa)が90~110℃
(v)JIS K7111に準拠したシャルピー衝撃強度(23℃)が3.0~5.5kJ/m
(vi)JIS K7136に準拠したヘイズ(肉厚1mm)が8~25%
(vii)揮発性成分含有量が60重量ppm以下
(viii)オルトジクロロベンゼンを溶媒として使用した昇温溶出分別(TREF)の測定において、40℃以下の温度で溶出する成分が3.5重量%以下
(ix)135℃デカリン中で測定した極限粘度[η]が1.3~1.8dl/g
Figure 0007043747000007
・・・(1)
(式中、Rは、水素原子又は炭素数1~4のアルキル基であり、R及びRは、同一又は異なって、それぞれ水素原子又は炭素数1~12のアルキル基であり、Mは、周期表第3族又は第4族の金属原子であり、Xは、Mが周期表第3族の金属原子である場合には、HO-であり、Mが周期表第4族の金属原子である場合には、O=又は(HO)-である。)
The nucleating agent (A) represented by the following formula (1) is added from 0.1 to 100 parts by weight of the Ziegler-based propylene-ethylene copolymer having an ethylene content of 1.5 to 2.4% by weight. A composition having the following characteristics (i) to (ix), which contains 0.3 parts by weight and does not contain silicone, and is used by treating with an electron beam or gamma ray of 10 to 60 kGy for an artificial dialysis member. Silicone resin composition.
(I) The tensile yield stress according to JIS K7161 is 30 to 40 MPa.
(Ii) The crystallization temperature (peak value) obtained by a differential scanning calorimeter based on JIS K7121 is 110 to 130 ° C.
(Iii) Flexural strength according to JIS K7171 is 35 to 50 MPa
(Iv) Deflection temperature under load (0.45 MPa) according to JIS K7191 is 90 to 110 ° C.
(V) Charpy impact strength (23 ° C.) conforming to JIS K7111 is 3.0 to 5.5 kJ / m 2
(Vi) Haze (thickness 1 mm) conforming to JIS K7136 is 8 to 25%.
(Vii) Volatile component content is 60 ppm by weight or less (viii) In the measurement of temperature elution fractionation (TREF) using orthodichlorobenzene as a solvent, 3.5% by weight of the component elutes at a temperature of 40 ° C. or lower. Below (ix), the ultimate viscosity [η] measured in decalin at 135 ° C. is 1.3 to 1.8 dl / g.
Figure 0007043747000007
... (1)
(In the formula, R 1 is a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, and R 2 and R 3 are the same or different alkyl groups having a hydrogen atom or 1 to 12 carbon atoms, respectively, and M. Is a metal atom of Group 3 or 4 of the Periodic Table, X is HO- when M is a metal atom of Group 3 of the Periodic Table, and M is a metal of Group 4 of the Periodic Table. In the case of an atom, O = or (HO) 2- ).
人工透析部材用プロピレン系樹脂組成物を用いてなる10cm×10cm×1mmの射出成形品において、直径0.1mm以上の白色異物が3個以下である請求項1に記載の人工透析部材用プロピレン系樹脂組成物 The propylene-based product for an artificial dialysis member according to claim 1, wherein the injection-molded product having a diameter of 0.1 mm or more and having 3 or less white foreign substances in a 10 cm × 10 cm × 1 mm injection-molded product using a propylene-based resin composition for an artificial dialysis member is used. Resin composition 請求項1又は2に記載の人工透析部材用プロピレン系樹脂組成物を用いてなる人工透析部材用成形品。 A molded product for an artificial dialysis member using the propylene-based resin composition for an artificial dialysis member according to claim 1 or 2. 請求項3に記載の人工透析部材用成形品がダイアライザーの外筒及び/又はヘッダーである人工透析部材用成形品。 A molded product for an artificial dialysis member according to claim 3, wherein the molded product for an artificial dialysis member is an outer cylinder and / or a header of a dialyzer.
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007301353A (en) 2006-04-12 2007-11-22 Japan Polypropylene Corp Member for artificial dialysis
JP2008150571A (en) 2006-04-26 2008-07-03 Japan Polypropylene Corp Injection molded article
JP2008150580A (en) 2006-11-22 2008-07-03 Japan Polypropylene Corp Dialysis member
JP2009082698A (en) 2007-09-10 2009-04-23 Japan Polypropylene Corp Member for dialysis
JP2012087263A (en) 2010-10-22 2012-05-10 Japan Polypropylene Corp Molded article using propylene-based resin composition

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007301353A (en) 2006-04-12 2007-11-22 Japan Polypropylene Corp Member for artificial dialysis
JP2008150571A (en) 2006-04-26 2008-07-03 Japan Polypropylene Corp Injection molded article
JP2008150580A (en) 2006-11-22 2008-07-03 Japan Polypropylene Corp Dialysis member
JP2009082698A (en) 2007-09-10 2009-04-23 Japan Polypropylene Corp Member for dialysis
JP2012087263A (en) 2010-10-22 2012-05-10 Japan Polypropylene Corp Molded article using propylene-based resin composition

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