JP7043238B2 - 複合部品を形成するためのシステム及び方法 - Google Patents
複合部品を形成するためのシステム及び方法 Download PDFInfo
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- JP7043238B2 JP7043238B2 JP2017234833A JP2017234833A JP7043238B2 JP 7043238 B2 JP7043238 B2 JP 7043238B2 JP 2017234833 A JP2017234833 A JP 2017234833A JP 2017234833 A JP2017234833 A JP 2017234833A JP 7043238 B2 JP7043238 B2 JP 7043238B2
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- 239000002131 composite material Substances 0.000 title claims description 82
- 238000000034 method Methods 0.000 title claims description 64
- 238000005259 measurement Methods 0.000 claims description 108
- 238000004519 manufacturing process Methods 0.000 claims description 99
- 239000000463 material Substances 0.000 claims description 36
- 238000013507 mapping Methods 0.000 claims description 3
- 239000010410 layer Substances 0.000 description 364
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- 239000000835 fiber Substances 0.000 description 2
- 238000011065 in-situ storage Methods 0.000 description 2
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- 230000002787 reinforcement Effects 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
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- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 239000003562 lightweight material Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 230000000116 mitigating effect Effects 0.000 description 1
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- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
- B29C43/10—Isostatic pressing, i.e. using non-rigid pressure-exerting members against rigid parts or dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
- B29C70/541—Positioning reinforcements in a mould, e.g. using clamping means for the reinforcement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/06—Fibrous reinforcements only
- B29C70/10—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres
- B29C70/16—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
- B29C70/38—Automated lay-up, e.g. using robots, laying filaments according to predetermined patterns
- B29C70/386—Automated tape laying [ATL]
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
- B29C70/44—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using isostatic pressure, e.g. pressure difference-moulding, vacuum bag-moulding, autoclave-moulding or expanding rubber-moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
- B29C70/545—Perforating, cutting or machining during or after moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
- B29C70/546—Measures for feeding or distributing the matrix material in the reinforcing structure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2793/00—Shaping techniques involving a cutting or machining operation
- B29C2793/0081—Shaping techniques involving a cutting or machining operation before shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2045/00—Use of polymers of unsaturated cyclic compounds having no unsaturated aliphatic groups in a side-chain, e.g. coumarone-indene resins or derivatives thereof, as moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2063/00—Use of EP, i.e. epoxy resins or derivatives thereof, as moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/06—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
- B29K2105/08—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts of continuous length, e.g. cords, rovings, mats, fabrics, strands or yarns
- B29K2105/0872—Prepregs
- B29K2105/089—Prepregs fabric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/25—Solid
- B29K2105/253—Preform
- B29K2105/256—Sheets, plates, blanks or films
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Robotics (AREA)
- Textile Engineering (AREA)
- Moulding By Coating Moulds (AREA)
- Prostheses (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US15/412,674 | 2017-01-23 | ||
| US15/412,674 US10562244B2 (en) | 2017-01-23 | 2017-01-23 | Systems and methods for forming a composite part based on volume |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| JP2018149795A JP2018149795A (ja) | 2018-09-27 |
| JP2018149795A5 JP2018149795A5 (enExample) | 2021-01-28 |
| JP7043238B2 true JP7043238B2 (ja) | 2022-03-29 |
Family
ID=60117523
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2017234833A Active JP7043238B2 (ja) | 2017-01-23 | 2017-12-07 | 複合部品を形成するためのシステム及び方法 |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US10562244B2 (enExample) |
| EP (1) | EP3351370B1 (enExample) |
| JP (1) | JP7043238B2 (enExample) |
| CN (1) | CN108340593B (enExample) |
| BR (1) | BR102017025010B1 (enExample) |
| RU (1) | RU2755714C2 (enExample) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11472139B2 (en) * | 2020-05-15 | 2022-10-18 | The Boeing Company | Automated composite fabrication systems and methods |
| CN111775301B (zh) * | 2020-06-18 | 2021-07-02 | 中民筑友有限公司 | 预制件生产线上的模台定位方法 |
| CN112102397B (zh) * | 2020-09-10 | 2021-05-11 | 敬科(深圳)机器人科技有限公司 | 一种多层零件的定位方法、设备、系统及可读存储介质 |
| DE102021109699A1 (de) * | 2021-04-16 | 2022-10-20 | Airbus Operations Gmbh | Verfahren zum Herstellen von Verbundbauteilen mit einer nicht-abwickelbaren Oberfläche |
| CN113899333A (zh) * | 2021-09-29 | 2022-01-07 | 苏州佳祺仕信息科技有限公司 | 一种距离测量方法、装置、电子设备及存储介质 |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2012529999A (ja) | 2009-06-16 | 2012-11-29 | ザ・ボーイング・カンパニー | ユーザ支援による複合材構造からの材料除去 |
| WO2016186682A1 (en) | 2015-05-18 | 2016-11-24 | Flightware, Inc. | Systems and methods for automated composite layup quality assurance |
| WO2016199038A1 (en) | 2015-06-08 | 2016-12-15 | National Research Council Of Canada | Real-time inspection of automated ribbon placement |
Family Cites Families (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61290038A (ja) * | 1985-06-19 | 1986-12-20 | Agency Of Ind Science & Technol | Frpテ−プの自動貼着方法および装置 |
| KR100414961B1 (ko) * | 1994-12-19 | 2004-06-24 | 세피텍 파운데이션 | 섬유강화열가소성재료로제조된부품의제조방법및그방법에의해제조된부품 |
| US5954917A (en) | 1997-06-02 | 1999-09-21 | Boeing North American, Inc. | Automated material delivery system |
| US6562436B2 (en) | 2000-02-25 | 2003-05-13 | The Boeing Company | Laminated composite radius filler |
| US7966855B2 (en) * | 2006-02-01 | 2011-06-28 | Saint-Gobain Ceramics & Plastics, Inc. | Shaped composites and method of making thereof |
| US7879177B2 (en) | 2006-11-20 | 2011-02-01 | The Boeing Company | Apparatus and method for composite material trim-on-the-fly |
| US9034128B2 (en) | 2007-12-17 | 2015-05-19 | The Boeing Company | Fitting doublers using gap mapping |
| US8180479B2 (en) | 2008-02-05 | 2012-05-15 | The Boeing Company | Adaptive control of composite plycutting |
| GB0813785D0 (en) * | 2008-07-29 | 2008-09-03 | Airbus Uk Ltd | Method of manufacturing a composite element |
| US8568545B2 (en) * | 2009-06-16 | 2013-10-29 | The Boeing Company | Automated material removal in composite structures |
| US10169492B2 (en) * | 2011-06-20 | 2019-01-01 | The Boeing Company | Fiber placement optimization for steered-fiber plies |
| US9969131B2 (en) * | 2011-06-22 | 2018-05-15 | The Boeing Company | Automated ply layup system |
| RU133773U1 (ru) * | 2013-02-20 | 2013-10-27 | Российская Федерация, От Имени Которой Выступает Министерство Промышленности И Торговли Российской Федерации | Система автоматического изготовления сложных прототипов деталей методом послойного отверждения полимеров |
| US9524356B2 (en) * | 2013-10-16 | 2016-12-20 | General Electric Company | System and methods of generating a computer model of composite component |
| US9897440B2 (en) * | 2014-01-17 | 2018-02-20 | The Boeing Company | Method and system for determining and verifying ply orientation of a composite laminate |
| US9606527B2 (en) * | 2014-06-30 | 2017-03-28 | Caterpillar Inc. | Automated fabrication system implementing 3-D void modeling |
| ES2705076T3 (es) * | 2014-07-08 | 2019-03-21 | Nissan Motor | Dispositivo de detección de defectos y sistema de producción |
| US9645095B2 (en) * | 2014-10-06 | 2017-05-09 | The Boeing Company | System and method for inspecting a composite part during manufacture |
| US10668673B2 (en) * | 2015-05-18 | 2020-06-02 | Flightware, Inc. | Systems and methods for automated composite layup quality assurance |
-
2017
- 2017-01-23 US US15/412,674 patent/US10562244B2/en active Active
- 2017-10-13 EP EP17196303.6A patent/EP3351370B1/en active Active
- 2017-10-18 RU RU2017136732A patent/RU2755714C2/ru active
- 2017-11-22 BR BR102017025010-5A patent/BR102017025010B1/pt active IP Right Grant
- 2017-12-07 JP JP2017234833A patent/JP7043238B2/ja active Active
- 2017-12-25 CN CN201711419124.3A patent/CN108340593B/zh active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2012529999A (ja) | 2009-06-16 | 2012-11-29 | ザ・ボーイング・カンパニー | ユーザ支援による複合材構造からの材料除去 |
| WO2016186682A1 (en) | 2015-05-18 | 2016-11-24 | Flightware, Inc. | Systems and methods for automated composite layup quality assurance |
| WO2016199038A1 (en) | 2015-06-08 | 2016-12-15 | National Research Council Of Canada | Real-time inspection of automated ribbon placement |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2018149795A (ja) | 2018-09-27 |
| CN108340593B (zh) | 2021-08-06 |
| RU2755714C2 (ru) | 2021-09-20 |
| BR102017025010A2 (pt) | 2018-08-14 |
| US20180207891A1 (en) | 2018-07-26 |
| RU2017136732A (ru) | 2019-04-18 |
| US10562244B2 (en) | 2020-02-18 |
| BR102017025010B1 (pt) | 2022-11-22 |
| CN108340593A (zh) | 2018-07-31 |
| RU2017136732A3 (enExample) | 2021-07-14 |
| EP3351370B1 (en) | 2022-05-18 |
| EP3351370A1 (en) | 2018-07-25 |
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