JP7041882B2 - Manufacturing equipment and manufacturing method for wood-based building materials - Google Patents

Manufacturing equipment and manufacturing method for wood-based building materials Download PDF

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JP7041882B2
JP7041882B2 JP2017148761A JP2017148761A JP7041882B2 JP 7041882 B2 JP7041882 B2 JP 7041882B2 JP 2017148761 A JP2017148761 A JP 2017148761A JP 2017148761 A JP2017148761 A JP 2017148761A JP 7041882 B2 JP7041882 B2 JP 7041882B2
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洋嗣 関口
雅尚 尾川
公司 三浦
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Misawa Homes Co Ltd
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Description

本発明は、木質系建築材料の製造装置および製造方法に関する。 The present invention relates to a manufacturing apparatus and a manufacturing method for wood-based building materials.

従来、木材から製造された木質系建築材料として、例えばCLT(Cross Laminated Timber:直交集成板)や集成材、合板、LVL(Laminated Veneer Lumber:単板積層材)等が知られている(例えば特許文献1,2参照)。
これらの木質系建築材料は、複数の板材同士が重ねられ、接着剤によって貼り合わされることにより製造されている。また、木質系建築材料を製造するに当たっては、複数の板材同士を接着する接着剤として瞬間接着剤と硬化促進剤とが用いられ、極力短時間で接着する方法が採られていた。
Conventionally, as wood-based building materials manufactured from wood, for example, CLT (Cross Laminated Timber), laminated wood, plywood, LVL (Laminated Veneer Lumber), etc. are known (for example, patent). See Documents 1 and 2).
These wood-based building materials are manufactured by stacking a plurality of plate materials and adhering them with an adhesive. Further, in manufacturing a wood-based building material, an instant adhesive and a curing accelerator are used as an adhesive for adhering a plurality of plate materials to each other, and a method of adhering them in as short a time as possible has been adopted.

特開2015-086517号公報JP-A-2015-086517 特開2016-030445号公報JP-A-2016-030445

ところで、複数の板材同士を接着剤によって貼り合わせる場合、まずは一枚の板材と他の一枚の板材とを接着した後に、当該二枚分の板材と他の一枚の板材とを接着し、その後プレス機で圧縮する方法が採られていた。しかしながら、このような手順で木質系建築材料を製造すると、出来上がるまでに時間がかかるだけでなく、プレス機で圧縮する前に接着剤の硬化が始まり、品質の向上を図ることが難しい場合があった。 By the way, when a plurality of plate materials are bonded to each other with an adhesive, first, one plate material and another plate material are bonded, and then the two plate materials and the other plate material are bonded to each other. After that, the method of compressing with a press machine was adopted. However, when wood-based building materials are manufactured by such a procedure, not only it takes time to complete, but also the adhesive starts to harden before being compressed by a press machine, and it may be difficult to improve the quality. rice field.

本発明は上記事情に鑑みてなされたものであり、品質に優れた木質系建築材料を短時間で製造できる木質系建築材料の製造装置および製造方法を提供することを目的とする。 The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a wood-based building material manufacturing apparatus and a manufacturing method capable of manufacturing a wood-based building material having excellent quality in a short time.

請求項1に記載の発明は、例えば図1~図4に示すように、下層板材2と、中層板材3と、上層板材4とが下流側に移送されながら、互いに重ねられて貼り合わされてなる木質系建築材料1(100)の製造装置Lであって、
別々に移送された、上向き面に接着剤が付着した状態の前記下層板材2と、上向き面と下向き面に硬化促進剤が付着した状態の前記中層板材3と、上向き面に接着剤が付着した状態の前記上層板材4と、が重ねられる積載作業領域Aと、
前記積載作業領域Aの下流側に隣接し、互いに重ねられた前記下層板材2と前記中層板材3と前記上層板材4とが圧縮されるプレス作業部13と、
前記積載作業領域Aを通過するとともに、そのルート上に前記プレス作業部13が設けられ、かつ前記積載作業領域Aに含まれる箇所が前記下層板材2を一時的に留め置くスペースとされたメイン移送部10と、
前記メイン移送部10と平行するとともに前記積載作業領域Aまで続くように設けられた平行サブ移送部20と、
前記メイン移送部10から分岐するとともに前記積載作業領域Aまで続くように設けられた分岐サブ移送部30と、を備えており、
前記積載作業領域Aには、
前記中層板材3を、前記下層板材2の上に移動させて重ねる移動積載手段22と、
前記上層板材4を、前記下層板材2に重ねられた前記中層板材3の上に上下反転移動させて重ねる反転積載手段32と、が設けられており、
前記平行サブ移送部20には、前記積載作業領域Aに含まれる箇所に前記移動積載手段22が設けられており、
前記分岐サブ移送部30には、前記積載作業領域Aに含まれる箇所に前記反転積載手段32が設けられており、
前記メイン移送部10は、複数の板材(例えば下層板材2と中層板材3と上層板材4)が互いに重ねられて貼り合わされてなる複数層の木質系建築材料(例えば木質系建築材料1)を、前記下層板材2の代わりに当該メイン移送部10に対して投入する第三投入手段15を有することを特徴とする。
The invention according to claim 1 comprises, for example, as shown in FIGS. 1 to 4, the lower plate material 2, the middle layer plate material 3, and the upper layer plate material 4 are overlapped and bonded to each other while being transferred to the downstream side. A manufacturing apparatus L for wood-based building material 1 (100).
The lower plate material 2 with the adhesive attached to the upward surface, the middle layer plate material 3 with the curing accelerator attached to the upward surface and the downward surface, and the adhesive adhered to the upward surface, which were separately transferred. The loading work area A on which the upper plate material 4 in the state is overlapped, and
A pressing work unit 13 adjacent to the downstream side of the loading work area A and in which the lower plate material 2 and the middle layer plate material 3 and the upper layer plate material 4 are compressed.
The main transfer that passes through the loading work area A and is provided with the press work unit 13 on the route, and the portion included in the loading work area A is a space for temporarily holding the lower plate material 2. Part 10 and
A parallel sub-transfer unit 20 provided parallel to the main transfer unit 10 and continuing to the loading work area A,
It is provided with a branch sub-transfer unit 30 which is provided so as to branch from the main transfer unit 10 and continue to the loading work area A.
In the loading work area A,
A mobile loading means 22 for moving and stacking the middle layer plate material 3 on the lower plate material 2.
An inversion loading means 32 is provided, in which the upper plate material 4 is vertically inverted and stacked on the middle layer plate material 3 stacked on the lower plate material 2 .
The parallel sub-transfer unit 20 is provided with the mobile loading means 22 at a location included in the loading work area A.
The branch sub-transfer unit 30 is provided with the reverse loading means 32 at a location included in the loading work area A.
The main transfer unit 10 comprises a plurality of layers of wood-based building material (for example, wood-based building material 1) in which a plurality of plate materials (for example, lower-layer plate material 2, middle-layer plate material 3, and upper-layer plate material 4) are laminated and bonded to each other. It is characterized by having a third charging means 15 for charging to the main transfer unit 10 instead of the lower plate material 2 .

請求項1に記載の発明によれば、積載作業領域Aに別々に移送された、上向き面に接着剤が付着した状態の下層板材2と、上向き面と下向き面に硬化促進剤が付着した状態の中層板材3と、上向き面に接着剤が付着した状態の上層板材4が、移動積載手段22と反転積載手段32とを用いて同じ場所(すなわち、積載作業領域A)で重ねられるので、下層板材2と中層板材3と上層板材4を短時間で重ねてプレス作業部13へと移送することができる。
また、短時間で重ねられた下層板材2と中層板材3と上層板材4を、積載作業領域Aの下流側に隣接するプレス作業部13で圧縮することができるので、接着剤の硬化が進む前に、下層板材2と中層板材3と上層板材4を圧縮できるようになる。
これによって、品質に優れた木質系建築材料1を短時間で製造できる。
さらに、下層板材2と中層板材3と上層板材4とを重ねる作業を同じ場所で行うことができるとともに、積載作業領域Aで作業を行った直後にプレス作業部13でプレス作業を行うことができるような構成であるため、装置Lの大型化を防ぐことができる。
According to the first aspect of the invention, the lower plate material 2 separately transferred to the loading work area A with the adhesive attached to the upward surface and the curing accelerator attached to the upward surface and the downward surface. Since the middle layer plate material 3 and the upper layer plate material 4 with the adhesive attached to the upward surface are stacked at the same place (that is, the loading work area A) by using the mobile loading means 22 and the reversing loading means 32, the lower layer is formed. The plate material 2, the middle layer plate material 3, and the upper layer plate material 4 can be stacked in a short time and transferred to the pressing work unit 13.
Further, since the lower plate material 2, the middle layer plate material 3, and the upper layer plate material 4 stacked in a short time can be compressed by the press working portion 13 adjacent to the downstream side of the loading work area A, before the adhesive is cured. In addition, the lower plate material 2, the middle layer plate material 3, and the upper layer plate material 4 can be compressed.
As a result, the wood-based building material 1 having excellent quality can be manufactured in a short time.
Further, the work of stacking the lower layer plate material 2, the middle layer plate material 3, and the upper layer plate material 4 can be performed at the same place, and the press work can be performed by the press work unit 13 immediately after the work is performed in the loading work area A. With such a configuration, it is possible to prevent the device L from becoming large.

また、積載作業領域Aを通過するメイン移送部10と、メイン移送部10と平行する平行サブ移送部20と、メイン移送部10から分岐する分岐サブ移送部30と、を備えるので、下層板材2と中層板材3と上層板材4を、積載作業領域Aまで別々に移送することができる。また、下層板材2と中層板材3と上層板材4を別々に移送できれば、投入や移送のタイミングを調整することにより、下層板材2と中層板材3と上層板材4を効率よく移送でき、木質系建築材料1(100)を短時間で製造することが可能となる。
さらに、メイン移送部10が、複数の板材(例えば下層板材2と中層板材3と上層板材4)が互いに重ねられて貼り合わされてなる複数層の木質系建築材料(例えば木質系建築材料1)を、下層板材2の代わりに当該メイン移送部10に対して投入する第三投入手段15を有するので、この第三投入手段15から投入された木質系建築材料の上に中層板材3と上層板材4を重ねて接着することができる。これにより、板材が三層を超えて積層する木質系建築材料100を製造することができる。
Further , since the main transfer section 10 passing through the loading work area A, the parallel sub transfer section 20 parallel to the main transfer section 10, and the branch sub transfer section 30 branching from the main transfer section 10 are provided, the lower plate material 2 is provided. And the middle layer plate material 3 and the upper layer plate material 4 can be separately transferred to the loading work area A. Further, if the lower plate material 2, the middle layer plate material 3 and the upper layer plate material 4 can be transferred separately, the lower layer plate material 2, the middle layer plate material 3 and the upper layer plate material 4 can be efficiently transferred by adjusting the timing of loading and transfer, and the wood-based building. Material 1 (100) can be manufactured in a short time.
Further, the main transfer unit 10 provides a plurality of layers of wood-based building material (for example, wood-based building material 1) in which a plurality of plate materials (for example, lower layer plate material 2, middle layer plate material 3, and upper layer plate material 4) are laminated and bonded to each other. Since the third input means 15 is charged to the main transfer unit 10 instead of the lower plate material 2, the middle layer plate material 3 and the upper plate material 4 are placed on the wood-based building material input from the third input means 15. Can be stacked and bonded. As a result, it is possible to manufacture the wood-based building material 100 in which the plate materials are laminated in more than three layers.

請求項に記載の発明は、例えば図1~図4に示すように、請求項に記載の木質系建築材料1(100)の製造装置Lにおいて、
前記メイン移送部10は、当該メイン移送部10に対して前記下層板材2と前記上層板材4を順次投入する第一投入手段11を有しており、
前記平行サブ移送部20は、当該平行サブ移送部20に対して前記中層板材3を投入する第二投入手段21を有することを特徴とする。
The invention according to claim 2 is the invention according to claim 1, for example, in the manufacturing apparatus L for the wood-based building material 1 (100) according to claim 1 , as shown in FIGS. 1 to 4.
The main transfer unit 10 has a first input means 11 for sequentially inputting the lower layer plate material 2 and the upper layer plate material 4 to the main transfer unit 10.
The parallel sub-transfer unit 20 is characterized by having a second input means 21 for charging the middle layer plate material 3 into the parallel sub-transfer unit 20.

請求項に記載の発明によれば、下層板材2と上層板材4が第一投入手段11から投入され、中層板材3が第二投入手段21から投入されるため、これら各板材2,3,4は別々に移送されることになり、積載作業領域Aに移送されて下層板材2と中層板材3と上層板材4が重ねられるまでに接着剤と硬化促進剤とが接触しないようにすることができる。
また、下層板材2と上層板材4が同じ第一投入手段11から投入されるため、下層板材2専用の投入手段と上層板材4専用の投入手段を別個に用意する必要が無い。これにより、装置Lの大型化を防ぐことができるとともにコストの低減を図ることができる。
According to the invention of claim 2 , since the lower layer plate material 2 and the upper layer plate material 4 are input from the first input means 11 and the middle layer plate material 3 is input from the second input means 21, these plate materials 2, 3 4 is to be transferred separately, so that the adhesive and the curing accelerator do not come into contact with each other until the lower plate material 2, the middle layer plate material 3, and the upper layer plate material 4 are overlapped with each other by being transferred to the loading work area A. can.
Further, since the lower plate material 2 and the upper plate material 4 are input from the same first charging means 11, it is not necessary to separately prepare the charging means dedicated to the lower plate material 2 and the charging means dedicated to the upper plate material 4. As a result, it is possible to prevent the device L from becoming large in size and to reduce the cost.

請求項に記載の発明は、例えば図3,図4に示すように、請求項1または2に記載の木質系建築材料1(100)の製造装置Lにおいて、
前記下層板材2と前記上層板材4には同じ繊維方向の木材が材料として使用され、前記中層板材3には、前記下層板材2および前記上層板材4と交差する繊維方向の木材が材料として使用されていることを特徴とする。
The invention according to claim 3 is the invention according to claim 1 or 2 , for example, in the manufacturing apparatus L for the wood-based building material 1 (100) according to claim 1 or 2.
Wood in the same fiber direction is used as a material for the lower plate material 2 and the upper plate material 4, and wood in the fiber direction intersecting with the lower plate material 2 and the upper layer plate 4 is used as a material for the middle layer plate material 3. It is characterized by being.

請求項に記載の発明によれば、下層板材2と上層板材4には同じ繊維方向の木材(複数の材料用板2a,4a)が材料として使用され、中層板材3には、下層板材2および上層板材4と交差する繊維方向の木材(複数の材料用板3a)が材料として使用されているので、積載作業領域Aでこれらの材料を重ねてプレス作業部13でプレス作業を行うだけで、繊維直交タイプの木質系建築材料1(100)を容易に製造することができる。 According to the invention of claim 3 , wood in the same fiber direction (a plurality of material plates 2a, 4a) is used as a material for the lower plate material 2 and the upper plate material 4, and the lower plate material 2 is used for the middle layer plate material 3. And since the wood in the fiber direction (plurality of material plates 3a) intersecting with the upper layer plate 4 is used as the material, it is only necessary to stack these materials in the loading work area A and perform the pressing work in the pressing work unit 13. , The fiber orthogonal type wood-based building material 1 (100) can be easily manufactured.

請求項に記載の発明は、例えば図1~図5に示すように、請求項1から3のいずれか一項に記載の木質系建築材料の製造装置を用い、前記下層板材2と、前記中層板材3と、前記上層板材4とを移送しながら、互いに重ねて貼り合わせる木質系建築材料1(100)の製造方法であって、
上向き面に接着剤が付着した状態の前記下層板材2と、上向き面と下向き面に硬化促進剤が付着した状態の前記中層板材3と、上向き面に接着剤が付着した状態の前記上層板材4と、を前記積載作業領域Aに別々に移送する工程と、
前記積載作業領域Aに移送された前記中層板材3を、前記積載作業領域Aに移送された前記下層板材2の上に移動させて重ねる工程と、
前記積載作業領域Aに移送された前記上層板材4を、前記下層板材2に重ねられた前記中層板材3の上に上下反転移動させて重ねる工程と、
互いに重ねられた前記下層板材2と前記中層板材3と前記上層板材4とを、前記積載作業領域Aに隣接する前記プレス作業部13に移送して当該プレス作業部13で圧縮する工程と、を含むことを特徴とする。
The invention according to claim 4 uses the wood-based building material manufacturing apparatus according to any one of claims 1 to 3 , for example, as shown in FIGS. 1 to 5, the lower plate material 2 and the said . It is a manufacturing method of a wood-based building material 1 (100) in which a middle layer plate material 3 and the upper layer plate material 4 are transferred and laminated to each other while being transferred.
The lower plate material 2 with the adhesive attached to the upward surface, the middle layer plate material 3 with the curing accelerator attached to the upward surface and the downward surface, and the upper layer plate material 4 with the adhesive attached to the upward surface. And the process of separately transferring to the loading work area A,
A step of moving and stacking the middle layer plate material 3 transferred to the loading work area A onto the lower layer plate material 2 transferred to the loading work area A.
A step of upside down and stacking the upper plate material 4 transferred to the loading work area A on the middle layer plate material 3 stacked on the lower plate material 2.
A step of transferring the lower plate material 2, the middle layer plate material 3, and the upper layer plate material 4 stacked on each other to the press work unit 13 adjacent to the loading work area A and compressing them in the press work unit 13. It is characterized by including.

請求項に記載の発明によれば、上向き面に接着剤が付着した状態の下層板材2と、上向き面と下向き面に硬化促進剤が付着した状態の中層板材3と、上向き面に接着剤が付着した状態の上層板材4とを積載作業領域Aに別々に移送し、同じ場所(すなわち、積載作業領域A)で重ねるので、下層板材2と中層板材3と上層板材4を短時間で重ねてプレス作業部13へと移送することができる。
また、下層板材2と中層板材3と上層板材4を短時間で重ねた直後に、積載作業領域Aに隣接するプレス作業部13で圧縮することができるので、接着剤の硬化が進む前に、下層板材2と中層板材3と上層板材4を圧縮できる。
これによって、品質に優れた木質系建築材料を短時間で製造できる。
According to the invention according to claim 4 , the lower layer plate material 2 in which the adhesive is attached to the upward surface, the middle layer plate material 3 in the state where the curing accelerator is attached to the upward surface and the downward surface, and the adhesive on the upward surface. The upper plate material 4 in the state where the Can be transferred to the press work unit 13.
Further, immediately after the lower plate material 2, the middle layer plate material 3, and the upper layer plate material 4 are stacked in a short time, they can be compressed by the press working portion 13 adjacent to the loading work area A, so that the adhesive can be compressed before the curing proceeds. The lower plate material 2, the middle layer plate material 3, and the upper layer plate material 4 can be compressed.
As a result, it is possible to produce a wood-based building material having excellent quality in a short time.

本発明によれば、品質に優れた木質系建築材料を短時間で製造できる。 According to the present invention, a wood-based building material having excellent quality can be produced in a short time.

木質系建築材料の製造装置を示す平面図である。It is a top view which shows the manufacturing apparatus of a wood-based building material. 下層板材と中層板材と上層板材が載せられた状態の木質系建築材料の製造装置を示す平面図である。It is a top view which shows the manufacturing apparatus of the wood-based building material in the state which the lower-layer board material, the middle-layer board material, and the upper-layer board material are placed. 三層構造の木質系建築材料を示す分解斜視図である。It is an exploded perspective view which shows the wood-based building material of a three-layer structure. 五層構造の木質系建築材料を示す分解斜視図である。It is an exploded perspective view which shows the wood-based building material of a five-layer structure. 木質系建築材料の製造方法を説明するためのフローチャートである。It is a flowchart for demonstrating the manufacturing method of a wood-based building material.

以下、図面を参照して本発明の実施の形態について説明する。ただし、以下に述べる実施形態には、本発明を実施するために技術的に好ましい種々の限定が付されているが、本発明の技術的範囲を以下の実施形態および図示例に限定するものではない。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. However, although the embodiments described below are provided with various technically preferable limitations for carrying out the present invention, the technical scope of the present invention is not limited to the following embodiments and illustrated examples. do not have.

図3において符号1は、木質系建築材料を示す。この木質系建築材料1は、下層板材2と、中層板材3と、上層板材4とが互いに重ねられて貼り合わされて形成されるものであり、住宅等の建築材料として利用されている。
図3に示す木質系建築材料1は、三層構造となっているが、図4に示す木質系建築材料100のように、三層を超える層構造であってもよい。図4に示す木質系建築材料100は、五層構造となっている。この木質系建築材料100は、三層構造の木質系建築材料1に対して中層板材3と上層板材4が重ねられて貼り合わされたものである。
木質系建築材料1(100)としては、例えばCLT(Cross Laminated Timber:直交集成板)や集成材、合板、LVL(Laminated Veneer Lumber:単板積層材)が挙げられる。本実施形態における木質系建築材料1(100)は、CLTである。
In FIG. 3, reference numeral 1 indicates a wood-based building material. This wood-based building material 1 is formed by laminating and adhering a lower plate material 2, a middle layer plate material 3, and an upper layer plate material 4 to each other, and is used as a building material for a house or the like.
The wood-based building material 1 shown in FIG. 3 has a three-layer structure, but may have a layer structure of more than three layers as in the wood-based building material 100 shown in FIG. The wood-based building material 100 shown in FIG. 4 has a five-layer structure. The wood-based building material 100 is obtained by laminating and laminating a middle-layer board material 3 and an upper-layer board material 4 on a wood-based building material 1 having a three-layer structure.
Examples of the wood-based building material 1 (100) include CLT (Cross Laminated Timber), laminated wood, plywood, and LVL (Laminated Veneer Lumber). The wood-based building material 1 (100) in the present embodiment is CLT.

下層板材2と中層板材3と上層板材4は、複数の材料用板2a,3a,4aが並べられて、木質系建築材料1(100)における層を成すように形成されたものである。本実施形態における木質系建築材料1(100)はCLTであるため、材料用板2a,3a,4aとしては、挽き板が用いられている。
また、材料用板2a,4aは、木質系建築材料1の長さ方向に沿って長く形成されており、強軸材とも呼ばれている。さらに、材料用板3aは、木質系建築材料1の長さ方向と直交する幅方向に沿って長く形成されており、弱軸材とも呼ばれている。
なお、本実施形態では、下層板材2を構成する複数の材料用板2a同士、中層板材3を構成する複数の材料用板3a同士、上層板材4を構成する複数の材料用板4a同士は、特に接合されてはおらず、並べられた状態で製造装置Lに投入される。ただし、これに限られるものではなく、予め接合された状態で製造装置Lに投入されてもよい。
The lower plate material 2, the middle layer plate material 3, and the upper layer plate material 4 are formed by arranging a plurality of material plates 2a, 3a, and 4a so as to form a layer in the wood-based building material 1 (100). Since the wood-based building material 1 (100) in the present embodiment is CLT, a sawn board is used as the material boards 2a, 3a, 4a.
Further, the material plates 2a and 4a are formed long along the length direction of the wood-based building material 1, and are also called a strong shaft material. Further, the material plate 3a is formed long along the width direction orthogonal to the length direction of the wood-based building material 1, and is also called a weak shaft material.
In the present embodiment, the plurality of material plates 2a constituting the lower plate material 2, the plurality of material plates 3a constituting the middle layer plate material 3, and the plurality of material plates 4a constituting the upper layer plate material 4 are used. It is not particularly joined, and is put into the manufacturing apparatus L in an arranged state. However, the present invention is not limited to this, and may be charged into the manufacturing apparatus L in a state of being joined in advance.

材料用板2a,3a,4aは、12mm~50mmの範囲で、かつ、木質系建築材料1(100)における層ごとに均等な厚さに設定されている。すなわち、下層板材2と中層板材3と上層板材4は、それぞれ異なる厚さの層となるように形成されてもよいし、略等しい厚さの層となるように形成されてもよい。本実施形態における下層板材2と中層板材3と上層板材4は、略等しい厚さの層となるように形成されている。
また、材料用板2a,3a,4aの幅寸法(長さ方向および厚さ方向と直交する方向の寸法)は、一本一本が略等しくなるように設定されている。ただし、これに限られるものではなく、材料用板2a,3a,4aの幅寸法は一様でなくてもよい。すなわち、幅寸法は、木質系建築材料1(100)全体の長さ寸法と幅寸法に合わせて、それぞれ異なる幅寸法に設定されていてもよい。
The material plates 2a, 3a, 4a are set in the range of 12 mm to 50 mm and have a uniform thickness for each layer of the wood-based building material 1 (100). That is, the lower plate material 2, the middle layer plate material 3, and the upper layer plate material 4 may be formed so as to be layers having different thicknesses, or may be formed to be layers having substantially the same thickness. The lower plate material 2, the middle layer plate material 3, and the upper layer plate material 4 in the present embodiment are formed so as to be layers having substantially the same thickness.
Further, the width dimensions (dimensions in the length direction and the direction orthogonal to the thickness direction) of the material plates 2a, 3a, 4a are set so as to be substantially equal to each other. However, the present invention is not limited to this, and the width dimensions of the material plates 2a, 3a, 4a may not be uniform. That is, the width dimension may be set to a different width dimension according to the length dimension and the width dimension of the entire wood-based building material 1 (100).

また、本実施形態における木質系建築材料1(100)はCLTであるため、下層板材2と上層板材4には同じ繊維方向の材料用板2a,4aが材料として使用され、中層板材3には、下層板材2および上層板材4と交差する繊維方向の材料用板3aが材料として使用されている。また、材料用板2a,3a,4aの長さ方向と繊維方向は揃った状態となっている。 Further, since the wood-based building material 1 (100) in the present embodiment is CLT, the material plates 2a and 4a in the same fiber direction are used as the materials for the lower layer plate material 2 and the upper layer plate material 4, and the middle layer plate material 3 is used as the material. , The material plate 3a in the fiber direction intersecting the lower plate material 2 and the upper plate material 4 is used as the material. Further, the length direction and the fiber direction of the material plates 2a, 3a, 4a are aligned.

下層板材2と上層板材4は、木質系建築材料1(100)の製造装置Lに投入された後に、その上向き面に対して接着剤が塗布される。
また、中層板材3は、木質系建築材料1(100)の製造装置Lに投入される前に、その上向き面と下向き面に対して硬化促進剤が塗布される。製造装置Lに投入される時点で硬化促進剤は乾燥した状態となっており、硬化促進剤が製造装置Lに対して付着することはない。
下層板材2と中層板材3と上層板材4は、接着剤と硬化促進剤との作用により極めて短時間で強固に接着されることとなる。
After the lower plate material 2 and the upper plate material 4 are put into the manufacturing apparatus L of the wood-based building material 1 (100), an adhesive is applied to the upward surface thereof.
Further, the middle layer plate material 3 is coated with a curing accelerator on its upward surface and downward surface before being charged into the manufacturing apparatus L of the wood-based building material 1 (100). The curing accelerator is in a dry state at the time of being charged into the manufacturing apparatus L, and the curing accelerator does not adhere to the manufacturing apparatus L.
The lower plate material 2, the middle layer plate material 3, and the upper layer plate material 4 are firmly adhered to each other in an extremely short time due to the action of the adhesive and the curing accelerator.

このように構成された木質系建築材料1(100)は、例えば合板等に比して厚みのある製品であることから、高い断熱性や遮音性、耐火性を有しており、さらに木質材料に特有の反りや伸縮もしにくくなっている。そのため、通常の戸建て住宅はもちろんのこと、例えば中高層の集合住宅を始めとする比較的規模の大きい様々な建物の建築にも利用することができる。
なお、本実施形態における木質系建築材料1(100)は平面視において矩形状に形成されているが、平面視正方形に形成されてもよい。また、矩形状や正方形に形成された木質系建築材料1(100)を任意の形状にカットして建物の建築に用いてもよい。さらに、木質系建築材料1(100)を柱や梁のような長尺物として製造して建物の建築に用いてもよい。
Since the wood-based building material 1 (100) configured in this way is a product thicker than, for example, plywood, it has high heat insulation, sound insulation, and fire resistance, and further, it is a wood material. It is less likely to warp or stretch, which is peculiar to. Therefore, it can be used not only for ordinary detached houses but also for the construction of various relatively large-scale buildings such as middle-high-rise apartment houses.
Although the wood-based building material 1 (100) in the present embodiment is formed in a rectangular shape in a plan view, it may be formed in a square shape in a plan view. Further, the wood-based building material 1 (100) formed into a rectangular shape or a square shape may be cut into an arbitrary shape and used for building construction. Further, the wood-based building material 1 (100) may be manufactured as a long object such as a pillar or a beam and used for building construction.

図1は、以上のように構成された木質系建築材料1(100)を製造する装置L(製造ライン)を示すものであり、図2は、その製造装置Lに下層板材2と中層板材3と上層板材4が載せられた状態を示すものである。そして、図中に表示された矢印Yの方向に沿って各板材2,3,4を移送しながら互いに重ねて貼り合わせる作業が行われるようになっている。矢印Yの先端方向がラインの下流側であり、その反対が上流側となっている。
このような製造装置Lは、メイン移送部10と、平行サブ移送部20と、分岐サブ移送部30と、これらの各移送部10,20,30が含まれる位置であって、かつ下層板材2と中層板材3と上層板材4の積載作業が行われる積載作業領域Aと、を備える。
FIG. 1 shows an apparatus L (production line) for manufacturing the wood-based building material 1 (100) configured as described above, and FIG. 2 shows the lower plate material 2 and the middle layer plate material 3 in the production apparatus L. It shows the state where the upper layer plate material 4 is placed. Then, while transferring the plate materials 2, 3 and 4 along the direction of the arrow Y displayed in the drawing, the work of superimposing and laminating each other is performed. The tip direction of the arrow Y is the downstream side of the line, and the opposite is the upstream side.
Such a manufacturing apparatus L is at a position including a main transfer unit 10, a parallel sub-transfer unit 20, a branch sub-transfer unit 30, and each of these transfer units 10, 20, 30 and is a lower plate material 2. And a loading work area A in which the loading work of the middle layer plate material 3 and the upper layer plate material 4 is performed.

積載作業領域Aは、メイン移送部10の途中箇所と、平行サブ移送部20および分岐サブ移送部30それぞれの最下流側の箇所とを含んだ領域を指している。 The loading work area A refers to an area including an intermediate portion of the main transfer portion 10 and a portion on the most downstream side of each of the parallel sub-transfer portion 20 and the branch sub-transfer portion 30.

メイン移送部10は、装置L全体の上流側から下流側にかけて、かつ積載作業領域Aを通過するようにして設けられており、ベルトコンベアやローラコンベア等の運搬用装置が採用されている。この運搬用装置は動力源を有する駆動コンベアであり、載せられた各板材2,4(材料用板2a,4a)を自動で下流に向かって移送することができる。
このメイン移送部10は、第一投入装置11と、接着剤塗布装置12と、プレス装置13と、積み取り装置14と、第三投入装置15と、を有する。
The main transfer unit 10 is provided from the upstream side to the downstream side of the entire device L so as to pass through the loading work area A, and a transport device such as a belt conveyor or a roller conveyor is adopted. This transport device is a drive conveyor having a power source, and each of the mounted plate materials 2, 4 (material plates 2a, 4a) can be automatically transferred downstream.
The main transfer unit 10 includes a first loading device 11, an adhesive coating device 12, a pressing device 13, a stacking device 14, and a third loading device 15.

第一投入装置11は、下層板材2と上層板材4をメイン移送部10に順次投入するための手段であり、メイン移送部10の上流側に配置され、かつメイン移送部10のルート外部からメイン移送部10にかけて設けられている。
木質系建築材料1を製造するに当たっては、上層板材4が先に投入され、下層板材2が後から投入される。換言すれば、先に投入されたものが上層板材4であり、後から投入されたものが下層板材2である。つまり、下層板材2と上層板材4のサイズ(材料用板2aと材料用板4aのサイズ)が略等しく設定されていれば、下層板材2と上層板材4の区別なく、第一投入装置11に材料用板2a,4aを用意しておくことができ、順次投入していくことができる。
なお、この第一投入装置11から投入された複数の材料用板2aは並べられた状態で下層板材2として下流側へ移送される。複数の材料用板4aも同様に、並べられた状態で上層板材4として下流側へ移送される。
The first charging device 11 is a means for sequentially charging the lower plate material 2 and the upper plate material 4 into the main transfer unit 10, is arranged on the upstream side of the main transfer unit 10, and is main from outside the route of the main transfer unit 10. It is provided over the transfer unit 10.
In manufacturing the wood-based building material 1, the upper plate material 4 is charged first, and the lower plate material 2 is charged later. In other words, the one introduced first is the upper layer plate material 4, and the one introduced later is the lower layer plate material 2. That is, if the sizes of the lower plate material 2 and the upper layer plate 4 (the sizes of the material plate 2a and the material plate 4a) are set to be substantially equal, the first input device 11 can be used without distinction between the lower plate material 2 and the upper plate material 4. Material plates 2a and 4a can be prepared and can be sequentially charged.
The plurality of material plates 2a charged from the first charging device 11 are transferred to the downstream side as the lower plate material 2 in an arranged state. Similarly, the plurality of material plates 4a are also transferred to the downstream side as the upper plate material 4 in an arranged state.

接着剤塗布装置12は、メイン移送部10のルート上において第一投入装置11の下流側に配置されており、第一投入装置11から投入されて当該接着剤塗布装置12を通過する下層板材2(複数の材料用板2a)および上層板材4(複数の材料用板4a)の上向き面に接着剤を塗布するものである。
なお、この接着剤塗布装置12による接着剤の塗布は、筋状に流下塗布する場合や、刷毛やブラシ、ヘラ等のアタッチメントにより直接的に塗り付ける場合、吹き付ける場合等を含むものとする。また、接着剤塗布装置12によって塗布される接着剤は瞬間接着剤である。
The adhesive coating device 12 is arranged on the downstream side of the first charging device 11 on the route of the main transfer unit 10, and is a lower plate material 2 that is charged from the first charging device 11 and passes through the adhesive coating device 12. An adhesive is applied to the upward surfaces of the (plurality of material plates 2a) and the upper layer plate material 4 (plurality of material plates 4a).
The application of the adhesive by the adhesive application device 12 includes a case of flowing down in a streak, a case of directly applying with an attachment such as a brush, a brush, and a spatula, and a case of spraying. The adhesive applied by the adhesive application device 12 is an instant adhesive.

プレス装置13は、メイン移送部10のルート上において積載作業領域Aの下流側に隣接して配置されており、積載作業領域Aで互いに重ねられた下層板材2と中層板材3と上層板材4のプレス作業を行うものである。プレス装置13によって高圧のプレス作業を行うことで接着剤と硬化促進剤とが混合され、その分だけ早く接着することができる。
なお、プレス装置13は、メイン移送部10のルート上に配置されてはいるものの、メイン移送部10を構成する駆動コンベアからは独立した状態で設置されている。そのため、プレス装置13で下層板材2と中層板材3と上層板材4のプレス作業を行いながら、次に製造される木質系建築材料1の下層板材2と中層板材3と上層板材4の移送・積載作業を行うことができる。すなわち、木質系建築材料1の連続生産が可能となっている。
The press device 13 is arranged adjacent to the downstream side of the loading work area A on the route of the main transfer unit 10, and the lower plate material 2, the middle layer plate material 3, and the upper layer plate material 4 that are overlapped with each other in the loading work area A. It is for pressing work. By performing a high-pressure pressing operation with the pressing device 13, the adhesive and the curing accelerator are mixed, and the adhesive can be bonded faster by that amount.
Although the press device 13 is arranged on the route of the main transfer unit 10, it is installed in a state independent of the drive conveyor constituting the main transfer unit 10. Therefore, while the lower plate material 2, the middle layer plate material 3, and the upper layer plate material 4 are pressed by the press device 13, the lower layer plate material 2, the middle layer plate material 3, and the upper layer plate material 4 to be manufactured next are transferred and loaded. You can do the work. That is, continuous production of the wood-based building material 1 is possible.

積み取り装置14は、プレス装置13の下流側に隣接し、かつメイン移送部10のルートからルート外部にかけて配置されている。この積み取り装置14によって、プレス装置13で圧縮された下層板材2と中層板材3と上層板材4からなる木質系建築材料1を、メイン移送部10のルートから外して、図示しない台車や運搬用パレット等の上に積み重ねることができる。 The loading device 14 is adjacent to the downstream side of the press device 13 and is arranged from the root of the main transfer unit 10 to the outside of the route. By this loading device 14, the wood-based building material 1 composed of the lower plate material 2, the middle layer plate material 3, and the upper layer plate material 4 compressed by the press device 13 is removed from the route of the main transfer unit 10, and is used for a trolley or transportation (not shown). It can be stacked on a pallet or the like.

第三投入装置15は、三層を超える層構造の木質系建築材料(例えば木質系建築材料100)を製造する場合に用いられる手段である。本実施形態においては、下層板材2と中層板材3と上層板材4が互いに重ねられて貼り合わされてなる三層構造の木質系建築材料1を、下層板材2の代わりに、下層板材としてメイン移送部10に対して投入することができる。また、このような第三投入装置15は、メイン移送部10の、第一投入装置11よりも上流側に配置され、かつメイン移送部10のルート外部からメイン移送部10にかけて設けられている。
なお、第三投入装置15から複数層の木質系建築材料1が下層板材としてメイン移送部10に投入される場合、第一投入装置11からは上層板材4のみが先に投入される。
The third input device 15 is a means used when manufacturing a wood-based building material having a layer structure of more than three layers (for example, a wood-based building material 100). In the present embodiment, the wood-based building material 1 having a three-layer structure in which the lower plate material 2, the middle layer plate material 3, and the upper layer plate material 4 are laminated and bonded to each other is used as a lower layer plate material as a main transfer unit instead of the lower layer plate material 2. It can be thrown against 10. Further, such a third input device 15 is arranged on the upstream side of the main transfer unit 10 with respect to the first input device 11, and is provided from the outside of the route of the main transfer unit 10 to the main transfer unit 10.
When the plurality of layers of wood-based building material 1 are charged into the main transfer unit 10 as the lower plate material from the third charging device 15, only the upper plate material 4 is charged first from the first charging device 11.

平行サブ移送部20は、中層板材3を移送するものであり、メイン移送部10と平行するとともに積載作業領域Aまで続くように設けられている。また、この平行サブ移送部20には、メイン移送部10と同様に、自動式の、ベルトコンベアやローラコンベア等の運搬用装置が採用されている。
このような平行サブ移送部20は、当該平行サブ移送部20に対して中層板材3を投入する第二投入装置21と、積載作業領域Aに含まれる箇所に設けられた移動積載装置22と、を有する。
The parallel sub-transfer unit 20 transfers the middle layer plate material 3, and is provided so as to be parallel to the main transfer unit 10 and continue to the loading work area A. Further, in the parallel sub-transfer unit 20, as in the main transfer unit 10, an automatic transport device such as a belt conveyor or a roller conveyor is adopted.
Such a parallel sub-transfer unit 20 includes a second loading device 21 for charging the middle layer plate material 3 into the parallel sub-transfer unit 20, a mobile loading device 22 provided at a location included in the loading work area A, and the like. Have.

第二投入装置21は、平行サブ移送部20に対して中層板材3を投入するための手段であり、平行サブ移送部20の上流側に配置され、かつ平行サブ移送部20のルート外部から平行サブ移送部20にかけて設けられている。
なお、平行サブ移送部20に投入される中層板材3は、それ以前に硬化促進剤が塗布され、かつ乾燥された状態となっている。
また、この第二投入装置21から投入された複数の材料用板3aは並べられた状態で中層板材3として下流側へ移送される。
The second charging device 21 is a means for charging the middle layer plate material 3 to the parallel sub-transfer unit 20, is arranged on the upstream side of the parallel sub-transfer unit 20, and is parallel from the outside of the route of the parallel sub-transfer unit 20. It is provided over the sub transfer unit 20.
The middle layer plate material 3 charged into the parallel sub-transfer portion 20 is in a state where the curing accelerator is applied and dried before that.
Further, the plurality of material plates 3a input from the second charging device 21 are transferred to the downstream side as the middle layer plate material 3 in an arranged state.

移動積載装置22は、中層板材3を平行サブ移送部20からメイン移送部10へと移動させて、下層板材2の上に重ねるための手段であり、平行サブ移送部20の最下流側に設けられている。
移動積載装置22は、中層板材3を構成する複数の材料用板3aをいっぺんに挟み込んで保持することが可能な保持手段としてクランプ部22aを備える。すなわち、このクランプ部22aは、中層板材3の長さ方向に沿って長尺に形成されるとともに、中層板材3を構成する複数の材料用板3aにおける長さ方向一端部側と他端部側とに配置されており、並べられた状態で移送されてきた複数の材料用板3aを同時に挟むことができるようになっている。
また、この移動積載装置22は、図示しないクランプ部移動手段を備えており、クランプ部22aによって挟み込まれた複数の材料用板3aを、メイン移送部10に移送された下層板材2の上まで移動させることができる。下層板材2の上まで移動した複数の材料用板3aは、クランプ部22aによる挟み込みを解除することで、下層板材2の上に重ねられることになる。
なお、本実施形態における移動積載装置22は、複数の材料用板3aをいっぺんに保持する保持手段としてクランプ部22aを備えるものとしたが、これに代えて、例えば複数の材料用板3aに吸着する吸盤等のような他の保持手段を採用してもよい。
The mobile loading device 22 is a means for moving the middle layer plate material 3 from the parallel sub-transfer unit 20 to the main transfer unit 10 and stacking it on the lower layer plate material 2, and is provided on the most downstream side of the parallel sub-transfer unit 20. Has been done.
The mobile loading device 22 includes a clamp portion 22a as a holding means capable of sandwiching and holding a plurality of material plates 3a constituting the middle layer plate material 3 at the same time. That is, the clamp portion 22a is formed to be long along the length direction of the middle layer plate material 3, and is one end side and the other end side in the length direction of the plurality of material plates 3a constituting the middle layer plate material 3. It is possible to simultaneously sandwich a plurality of material plates 3a that have been transferred in an arranged state.
Further, the mobile loading device 22 is provided with a clamp portion moving means (not shown), and moves a plurality of material plates 3a sandwiched by the clamp portions 22a onto the lower layer plate material 2 transferred to the main transfer portion 10. Can be made to. The plurality of material plates 3a that have moved to the top of the lower plate material 2 are stacked on the lower plate material 2 by releasing the sandwiching by the clamp portion 22a.
The mobile loading device 22 in the present embodiment is provided with a clamp portion 22a as a holding means for holding the plurality of material plates 3a at the same time, but instead of the clamp portion 22a, the mobile loading device 22 is attracted to, for example, the plurality of material plates 3a. Other holding means such as a suction cup may be adopted.

分岐サブ移送部30は、メイン移送部10から分岐して上層板材4を移送するものであり、メイン移送部10から分岐した先の部分は、メイン移送部10と平行するとともに積載作業領域Aまで続くように設けられている。また、この分岐サブ移送部30には、メイン移送部10と同様に、自動式の、ベルトコンベアやローラコンベア等の運搬用装置が採用されている。
このような分岐サブ移送部30は、メイン移送部10から当該分岐サブ移送部30に向かって上層板材4を移動させる分岐移動装置31と、積載作業領域Aに含まれる箇所に設けられた反転積載装置32と、を有する。
The branch sub-transfer unit 30 branches from the main transfer unit 10 to transfer the upper plate material 4, and the portion branched from the main transfer unit 10 is parallel to the main transfer unit 10 and reaches the loading work area A. It is provided to continue. Further, in the branch sub-transfer unit 30, an automatic transport device such as a belt conveyor or a roller conveyor is adopted as in the main transfer unit 10.
Such a branch sub-transfer unit 30 includes a branch transfer device 31 that moves the upper layer plate material 4 from the main transfer unit 10 toward the branch sub-transfer unit 30, and reverse loading provided at a location included in the loading work area A. It has a device 32 and.

分岐移動装置31は、メイン移送部10における接着剤塗布装置12の下流側から分岐サブ移送部30の上流側にかけて設けられており、接着剤塗布装置12によって接着剤が塗布された後の上層板材4を分岐サブ移送部30へと移動させることができる。
この分岐移動装置31には、分岐サブ移送部30と同様に自動式の、ベルトコンベアやローラコンベア等の運搬用装置が採用されている。
また、図示はしないが、この分岐移動装置31は、下層板材2と上層板材4とを仕分けて、かつ上層板材4をメイン移送部10から当該分岐移動装置31へと載せる仕分け手段を備えるものとする。
The branch moving device 31 is provided from the downstream side of the adhesive coating device 12 in the main transfer section 10 to the upstream side of the branch sub transfer section 30, and is an upper layer plate material after the adhesive is applied by the adhesive coating device 12. 4 can be moved to the branch sub-transfer unit 30.
Similar to the branch sub-transfer unit 30, the branch moving device 31 employs an automatic transport device such as a belt conveyor or a roller conveyor.
Further, although not shown, the branch moving device 31 is provided with a sorting means for sorting the lower layer plate material 2 and the upper layer plate material 4 and mounting the upper layer plate material 4 from the main transfer unit 10 to the branch moving device 31. do.

反転積載装置32は、上層板材4を分岐サブ移送部30からメイン移送部10へと上下反転させながら移動させて、下層板材2に重ねられた中層板材3の上に重ねるための手段であり、分岐サブ移送部30の最下流側に設けられている。
反転積載装置32は、分岐サブ移送部30とメイン移送部10との間に位置し、かつ上層板材4の長さ方向に沿って長尺に形成された回転軸部32aと、この回転軸部32aと一体的に設けられるとともに回転軸部32aの軸方向と直交する方向に突出する複数のアーム部32bと、上層板材4を構成する複数の材料用板4aを保持する保持手段(図示せず)と、を備える。
複数のアーム部32bは、下流側から移送されてきた上層板材4の下面側に配置されており、回転軸部32aの回転に伴って上層板材4の下面に接触する。回転軸部32aをさらに回転させることで、複数のアーム部32bによって上層板材4を持ち上げることができる。上層板材4を反転させる場合には、上層板材4を保持手段によって保持しておき、その状態で回転軸部32aをさらに回転させることによって、上層板材4を上下反転させながらメイン移送部10側に移動させることができる。
また、反転積載装置32における保持手段としては、図示はしないが、移動積載装置22と同様にクランプ部を備えるものとしてもよいし、例えば複数の材料用板4aに吸着する吸盤等のような他の保持手段を採用してもよい。
The reversing loading device 32 is a means for moving the upper layer plate material 4 from the branch sub transfer unit 30 to the main transfer unit 10 while turning it upside down, and stacking it on the middle layer plate material 3 stacked on the lower layer plate material 2. It is provided on the most downstream side of the branch sub-transfer unit 30.
The reversing loading device 32 is located between the branch sub-transfer portion 30 and the main transfer portion 10, and has a rotary shaft portion 32a formed long along the length direction of the upper plate material 4 and the rotary shaft portion. Holding means (not shown) for holding a plurality of arm portions 32b provided integrally with the 32a and projecting in a direction orthogonal to the axial direction of the rotating shaft portion 32a, and a plurality of material plates 4a constituting the upper layer plate material 4. ) And.
The plurality of arm portions 32b are arranged on the lower surface side of the upper layer plate material 4 transferred from the downstream side, and come into contact with the lower surface of the upper layer plate material 4 as the rotation shaft portion 32a rotates. By further rotating the rotation shaft portion 32a, the upper plate material 4 can be lifted by the plurality of arm portions 32b. When the upper plate material 4 is inverted, the upper plate material 4 is held by the holding means, and the rotary shaft portion 32a is further rotated in that state, so that the upper plate material 4 is turned upside down and moved to the main transfer portion 10 side. Can be moved.
Further, although not shown, the holding means in the reversing loading device 32 may be provided with a clamp portion like the mobile loading device 22, and may be, for example, a suction cup or the like that adsorbs to a plurality of material plates 4a. Holding means may be adopted.

以上のような製造装置Lの構成を踏まえ、積載作業領域Aについて、より詳細に説明すると、この積載作業領域Aは、メイン移送部10のうち分岐サブ移送部30が分岐する箇所とプレス装置13との間の箇所と、平行サブ移送部20の最下流側に設けられた移動積載装置22と、分岐サブ移送部30の最下流側に設けられた反転積載装置32と、が含まれる領域を指している。
メイン移送部10のうち分岐サブ移送部30が分岐する箇所とプレス装置13との間の箇所は、下層板材2を一時的に留め置くスペースとされており、このスペースに移送された下層板材2に対して中層板材3と上層板材4が重ねられる。すなわち、積載作業領域Aでは、別々に移送された、上向き面に接着剤が付着した状態の下層板材2と、上向き面と下向き面に硬化促進剤が付着した状態の中層板材3と、上向き面に接着剤が付着した状態の上層板材4と、が重ねられる。
The loading work area A will be described in more detail based on the configuration of the manufacturing apparatus L as described above. The loading work area A includes a portion of the main transfer unit 10 where the branch sub-transfer unit 30 branches and the press device 13. A region including a portion between the two, a mobile loading device 22 provided on the most downstream side of the parallel sub-transfer unit 20, and an inverted loading device 32 provided on the most downstream side of the branch sub-transfer unit 30. pointing.
The portion of the main transfer portion 10 where the branch sub-transfer portion 30 branches and the portion between the press device 13 is a space for temporarily holding the lower layer plate material 2, and the lower layer plate material 2 transferred to this space is used. On the other hand, the middle layer plate material 3 and the upper layer plate material 4 are overlapped with each other. That is, in the loading work area A, the lower plate material 2 in a state where the adhesive is attached to the upward surface, the middle layer plate material 3 in the state where the curing accelerator is attached to the upward surface and the downward surface, and the upward surface are separately transferred. The upper plate material 4 with the adhesive adhered to the upper layer plate material 4 is overlapped with the upper layer plate material 4.

また、メイン移送部10や平行サブ移送部20、分岐サブ移送部30を始め、製造装置Lを構成する各部・各装置等は、図示しない制御装置によってその動作が制御されているものとする。
特に、下層板材2と中層板材3と上層板材4とを重ねる際は、移送のタイミングを合わせたり、移送方向における位置を正確に合わせたりする必要がある。このような制御を可能とするため、製造装置Lには、図示はしないが、各板材2,3,4の位置を検知するセンサーや、各板材2,3,4の移送中の向きを規制して真っすぐに移送できるようにするためのガイド・規制手段等が具備されているものとする。
さらに、制御装置は、三層構造の木質系建築材料1を製造するモードと、三層を超える層構造の木質系建築材料100を製造するモードで、異なる制御ができるように設定されている。
Further, it is assumed that the operation of each unit, each device, etc. constituting the manufacturing apparatus L, including the main transfer unit 10, the parallel sub-transfer unit 20, the branch sub-transfer unit 30, and the like, is controlled by a control device (not shown).
In particular, when the lower plate material 2, the middle layer plate material 3, and the upper layer plate material 4 are overlapped with each other, it is necessary to match the timing of transfer and accurately align the positions in the transfer direction. In order to enable such control, although not shown, the manufacturing apparatus L regulates the sensor that detects the position of each plate material 2, 3 and 4 and the orientation of each plate material 2, 3 and 4 during transfer. Guides, regulatory measures, etc. shall be provided to enable straight transfer.
Further, the control device is set so that different control can be performed in the mode for manufacturing the wood-based building material 1 having a three-layer structure and the mode for manufacturing the wood-based building material 100 having a layer structure exceeding three layers.

次に、以上のような構成の製造装置Lによって木質系建築材料1を製造する方法について説明する。 Next, a method of manufacturing the wood-based building material 1 by the manufacturing apparatus L having the above configuration will be described.

まずは準備段階として、中層板材3を構成する材料用板3aの上向き面と下向き面に硬化促進剤を付着させて乾燥させておく。
また、材料用板2a,4aを第一投入装置11に用意しておき、材料用板3aを第二投入装置21に用意しておく。
First, as a preparatory step, a curing accelerator is attached to the upward surface and the downward surface of the material plate 3a constituting the middle layer plate material 3 and dried.
Further, the material plates 2a and 4a are prepared in the first charging device 11, and the material plates 3a are prepared in the second charging device 21.

続いて、上層板材4を構成する複数の材料用板4aを第一投入装置11からメイン移送部10に投入する(ステップS1)。メイン移送部10に投入された複数の材料用板4aは、一本一本の長さ方向が移送方向と揃うように並べられた状態で下流側に移送される。
また、複数の材料用板4aが接着剤塗布装置12を通過する際には、これら複数の材料用板4aの上向き面に接着剤が塗布される(ステップS2)。
接着剤が塗布された複数の材料用板4aは、図示しない仕分け手段によってメイン移送部10から分岐移動装置31を経て、分岐サブ移送部30へと移動させられる(ステップS3)。
分岐サブ移送部30へと移動した複数の材料用板4aは、分岐サブ移送部30に沿って積載作業領域Aまで移送され、積載作業を行うための所定の位置でストップし、待機状態となる(ステップS4)。
Subsequently, a plurality of material plates 4a constituting the upper plate material 4 are charged from the first charging device 11 into the main transfer unit 10 (step S1). The plurality of material plates 4a charged into the main transfer unit 10 are transferred to the downstream side in a state of being arranged so that the length direction of each plate is aligned with the transfer direction.
Further, when the plurality of material plates 4a pass through the adhesive coating device 12, the adhesive is applied to the upward surfaces of the plurality of material plates 4a (step S2).
The plurality of material plates 4a coated with the adhesive are moved from the main transfer unit 10 to the branch sub-transfer unit 30 via the branch transfer device 31 by a sorting means (not shown) (step S3).
The plurality of material plates 4a that have moved to the branch sub-transfer section 30 are transferred to the loading work area A along the branch sub-transfer section 30, stop at a predetermined position for loading work, and enter a standby state. (Step S4).

続いて、中層板材3を構成する複数の材料用板3aを第二投入装置21から平行サブ移送部20に投入する(ステップS5)。平行サブ移送部20に投入された複数の材料用板3aは、一本一本の長さ方向が移送方向と直交するように並べられた状態で下流側に移送される。
複数の材料用板3aは、平行サブ移送部20に沿って積載作業領域Aまで移送され、積載作業を行うための所定の位置でストップし、待機状態となる(ステップS6)。
Subsequently, a plurality of material plates 3a constituting the middle layer plate material 3 are charged from the second charging device 21 into the parallel sub-transfer unit 20 (step S5). The plurality of material plates 3a charged into the parallel sub-transfer unit 20 are transferred to the downstream side in a state in which the length direction of each plate is arranged so as to be orthogonal to the transfer direction.
The plurality of material plates 3a are transferred to the loading work area A along the parallel sub-transfer unit 20, stopped at a predetermined position for performing the loading work, and enter a standby state (step S6).

続いて、下層板材2を構成する複数の材料用板2aを第一投入装置11からメイン移送部10に投入する(ステップS7)。メイン移送部10に投入された複数の材料用板2aは、一本一本の長さ方向が移送方向と揃うように並べられた状態で下流側に移送される。
また、複数の材料用板2aが接着剤塗布装置12を通過する際には、これら複数の材料用板2aの上向き面に接着剤が塗布される(ステップS8)。
複数の材料用板2aは、メイン移送部10に沿って積載作業領域Aまで移送され、積載作業を行うための所定の位置(一時的に留め置くスペース)でストップし、待機状態となる(ステップS9)。
Subsequently, a plurality of material plates 2a constituting the lower plate material 2 are charged from the first charging device 11 to the main transfer unit 10 (step S7). The plurality of material plates 2a charged into the main transfer unit 10 are transferred to the downstream side in a state of being arranged so that the length direction of each plate is aligned with the transfer direction.
Further, when the plurality of material plates 2a pass through the adhesive coating device 12, the adhesive is applied to the upward surfaces of the plurality of material plates 2a (step S8).
The plurality of material plates 2a are transferred to the loading work area A along the main transfer unit 10, stop at a predetermined position (temporary holding space) for performing the loading work, and enter a standby state (step). S9).

なお、本実施形態では、上層板材4を構成する複数の材料用板4aを移送して積載作業領域Aで待機状態となってから中層板材3を構成する複数の材料用板3aの移送を開始し、中層板材3を構成する複数の材料用板3aが積載作業領域Aで待機状態となってから下層板材2を構成する複数の材料用板2aの移送を開始するステップとなっている、これに限られるものではない。
例えば、上層板材4が待機状態となる前に中層板材3の移送を開始してもよいし、上層板材4と中層板材3の移送開始を同時に行ってもよい。また、中層板材3が待機状態となる前に下層板材2の移送を開始してもよいし、中層板材3と下層板材2の移送開始を同時に行ってもよい。さらに、上層板材4が分岐サブ移送部30に移送されるタイミングで、下層板材2が接着剤塗布装置12を通過するように移送されれば、上層板材4と下層板材2とがメイン移送部10上で接触することがない。すなわち、各板材2,3,4が積載作業領域Aまで移送される時間を可能な限り短縮できるように投入・移送のタイミングを制御装置によって制御することが望ましい。
In this embodiment, after the plurality of material plates 4a constituting the upper plate material 4 are transferred and the loading work area A is in a standby state, the transfer of the plurality of material plates 3a constituting the middle layer plate material 3 is started. Then, after the plurality of material plates 3a constituting the middle layer plate material 3 are in the standby state in the loading work area A, the transfer of the plurality of material plates 2a constituting the lower layer plate material 2 is started. It is not limited to.
For example, the transfer of the middle layer plate material 3 may be started before the upper layer plate material 4 is in the standby state, or the transfer of the upper layer plate material 4 and the middle layer plate material 3 may be started at the same time. Further, the transfer of the lower layer plate material 2 may be started before the middle layer plate material 3 is in the standby state, or the transfer of the middle layer plate material 3 and the lower layer plate material 2 may be started at the same time. Further, if the lower layer plate 2 is transferred so as to pass through the adhesive coating device 12 at the timing when the upper plate 4 is transferred to the branch sub-transfer portion 30, the upper plate 4 and the lower plate 2 are transferred to the main transfer portion 10. Never touch on. That is, it is desirable that the timing of loading and transfer is controlled by the control device so that the time required for the plates 2, 3 and 4 to be transferred to the loading work area A can be shortened as much as possible.

続いて、中層板材3を、移動積載装置22によって下層板材2の上に移動させて重ねる(ステップS10)。
より詳細には、中層板材3を構成する複数の材料用板3aをクランプ部22aによって挟み込み、図示しない移動手段によってクランプ部22aおよびクランプ部22aによって挟み込まれた複数の材料用板3aを、下層板材2を構成する複数の材料用板2aの上に移動させる。すなわち、複数の材料用板3aを平行サブ移送部20からメイン移送部10に移動させる。そして、複数の材料用板2aの上まで移動した複数の材料用板3aを、クランプ部22aによる挟み込みを解除して下層板材2の上に重ねる。
Subsequently, the middle layer plate material 3 is moved onto the lower layer plate material 2 by the mobile loading device 22 and stacked (step S10).
More specifically, the plurality of material plates 3a constituting the middle layer plate material 3 are sandwiched by the clamp portion 22a, and the plurality of material plates 3a sandwiched by the clamp portion 22a and the clamp portion 22a by a moving means (not shown) are used as the lower layer plate material. It is moved onto a plurality of material plates 2a constituting 2. That is, the plurality of material plates 3a are moved from the parallel sub-transfer section 20 to the main transfer section 10. Then, the plurality of material plates 3a that have moved to the top of the plurality of material plates 2a are released from being sandwiched by the clamp portion 22a and stacked on the lower plate material 2.

続いて、上層板材4を、反転積載装置32によって、下層板材2に重ねられた中層板材3の上に上下反転移動させて重ねる(ステップS11)。
より詳細には、上層板材4を構成する複数の材料用板4aを保持手段(図示せず)によって保持した状態で回転軸部32aを回転させ、これに伴って、複数のアーム部32bによって複数の材料用板4aを持ち上げる。そして、さらに回転軸部32aを回転させることによって、上層板材4を構成する複数の材料用板4aを、下層板材2を構成する複数の材料用板2aの上に移動させる。すなわち、複数の材料用板4aを分岐サブ移送部30からメイン移送部10に移動させる。そして、複数の材料用板2aの上まで移動した複数の材料用板4aを、保持手段による挟み込みを解除して下層板材2の上に重ねる。
Subsequently, the upper plate material 4 is vertically inverted and stacked on the middle layer plate material 3 stacked on the lower plate material 2 by the reversing loading device 32 (step S11).
More specifically, the rotary shaft portion 32a is rotated while the plurality of material plates 4a constituting the upper plate material 4 are held by the holding means (not shown), and a plurality of arm portions 32b are used accordingly. Lift the material plate 4a of. Then, by further rotating the rotation shaft portion 32a, the plurality of material plates 4a constituting the upper layer plate material 4 are moved onto the plurality of material plates 2a constituting the lower layer plate material 2. That is, the plurality of material plates 4a are moved from the branch sub-transfer section 30 to the main transfer section 10. Then, the plurality of material plates 4a that have moved to the top of the plurality of material plates 2a are released from being sandwiched by the holding means and stacked on the lower plate material 2.

続いて、互いに重ねられた下層板材2と中層板材3と上層板材4とをプレス装置13まで移送する(ステップS12)。
そして、プレス装置13によって互いに重ねられた下層板材2と中層板材3と上層板材4のプレス作業を行う(ステップS13)。プレス装置13によって高圧のプレス作業が行われることにより、接着剤と硬化促進剤とが混合され、下層板材2と中層板材3と上層板材4の接着が素早く行われる。
なお、下層板材2と中層板材3と上層板材4とをプレス装置13まで移送した後に、次の木質系建築材料1の製造を開始することができるので、木質系建築材料1の連続生産が可能となる。
Subsequently, the lower plate material 2, the middle layer plate material 3, and the upper layer plate material 4 that are overlapped with each other are transferred to the press device 13 (step S12).
Then, the lower plate material 2, the middle layer plate material 3, and the upper layer plate material 4 that are overlapped with each other by the press device 13 are pressed (step S13). By performing the high-pressure pressing operation by the pressing device 13, the adhesive and the curing accelerator are mixed, and the lower layer plate material 2, the middle layer plate material 3, and the upper layer plate material 4 are quickly bonded.
After the lower plate material 2, the middle layer plate material 3, and the upper layer plate material 4 are transferred to the press device 13, the production of the next wood-based building material 1 can be started, so that the wood-based building material 1 can be continuously produced. Will be.

プレス作業を終えた状態の下層板材2と中層板材3と上層板材4は、木質系建築材料1として下流側の積み取り装置14が設けられた位置まで移送される(ステップS14)。
そして、木質系建築材料1を、積み取り装置14によってメイン移送部10のルートから外して、図示しない台車や運搬用パレット等の上に積み重ねる(ステップS15)。
以上のようにして、一つの木質系建築材料1を製造することができる。
The lower plate material 2, the middle layer plate material 3, and the upper layer plate material 4 in the state where the pressing work is completed are transferred to the position where the loading device 14 on the downstream side is provided as the wood-based building material 1 (step S14).
Then, the wood-based building material 1 is removed from the route of the main transfer unit 10 by the loading device 14 and stacked on a trolley, a transport pallet, or the like (step S15) (not shown).
As described above, one wood-based building material 1 can be manufactured.

このような木質系建築材料1の製造方法によれば、上向き面に接着剤が付着した状態の下層板材2と、上向き面と下向き面に硬化促進剤が付着した状態の中層板材3と、上向き面に接着剤が付着した状態の上層板材4とを積載作業領域Aに別々に移送し、移動積載手段22と反転積載手段32とを用いて同じ場所(すなわち、積載作業領域A)で重ねるので、下層板材2と中層板材3と上層板材4を短時間で重ねてプレス作業部13へと移送することができる。
また、下層板材2と中層板材3と上層板材4を短時間で重ねた直後に、積載作業領域Aの下流側に隣接するプレス作業部13で圧縮することができるので、接着剤の硬化が進む前に、下層板材2と中層板材3と上層板材4を圧縮できる。
これによって、品質に優れた木質系建築材料を短時間で製造できる。
なお、以上のような製造方法においては、移動積載手段22と反転積載手段23を用いずに手作業で各板材2,3,4を積み重ねる作業を行ってもよい。
According to the method for producing the wood-based building material 1, the lower plate material 2 in which the adhesive is attached to the upward surface, the middle layer plate material 3 in which the curing accelerator is attached to the upward surface and the downward surface, and the upward direction. Since the upper plate material 4 with the adhesive adhered to the surface is separately transferred to the loading work area A and stacked at the same place (that is, the loading work area A) by using the mobile loading means 22 and the reversing loading means 32. The lower plate material 2, the middle layer plate material 3, and the upper layer plate material 4 can be stacked and transferred to the pressing work unit 13 in a short time.
Further, immediately after stacking the lower plate material 2, the middle layer plate material 3, and the upper layer plate material 4 in a short time, the adhesive can be compressed by the press working portion 13 adjacent to the downstream side of the loading work area A, so that the adhesive is hardened. Before, the lower plate material 2, the middle layer plate material 3, and the upper layer plate material 4 can be compressed.
As a result, it is possible to produce a wood-based building material having excellent quality in a short time.
In the manufacturing method as described above, the work of manually stacking the plate materials 2, 3 and 4 may be performed without using the mobile loading means 22 and the reversing loading means 23.

五層構造の木質系建築材料100を製造する場合は、下層板材2と中層板材3と上層板材4が互いに重ねられて貼り合わされてなる木質系建築材料1を、下層板材2の代わりに、第三投入装置15からメイン移送部10に対して投入する。
すなわち、図5に示すステップS7において下層板材2の代わりに、木質系建築材料1を投入して移送する。その後は、木質系建築材料1を製造する場合と同様のステップで製造を進める。これによって、五層構造の木質系建築材料100を製造することができる。
なお、五層構造の木質系建築材料100に限らず、三層を超える層構造の木質系建築材料を製造する場合も同様のステップで容易に製造することができる。
In the case of manufacturing the five-layered wood-based building material 100, the wood-based building material 1 in which the lower-layer plate material 2, the middle-layer plate material 3, and the upper-layer plate material 4 are laminated and bonded to each other is used instead of the lower-layer plate material 2. (3) Loading is performed from the charging device 15 to the main transfer unit 10.
That is, in step S7 shown in FIG. 5, the wood-based building material 1 is charged and transferred instead of the lower plate material 2. After that, the production proceeds in the same steps as in the case of producing the wood-based building material 1. Thereby, the wood-based building material 100 having a five-layer structure can be manufactured.
It should be noted that not only the five-layered wood-based building material 100 but also a three-layered wood-based building material having more than three layers can be easily produced by the same steps.

本実施の形態によれば、積載作業領域Aに別々に移送された、上向き面に接着剤が付着した状態の下層板材2と、上向き面と下向き面に硬化促進剤が付着した状態の中層板材3と、上向き面に接着剤が付着した状態の上層板材4が、移動積載手段22と反転積載手段32とを用いて同じ場所(すなわち、積載作業領域A)で重ねられるので、下層板材2と中層板材3と上層板材4を短時間で重ねてプレス作業部13へと移送することができる。
また、短時間で重ねられた下層板材2と中層板材3と上層板材4を、積載作業領域Aの下流側に隣接するプレス作業部13で圧縮することができるので、接着剤の硬化が進む前に、下層板材2と中層板材3と上層板材4を圧縮できるようになる。
これによって、品質に優れた木質系建築材料1を短時間で製造できる。
さらに、下層板材2と中層板材3と上層板材4とを重ねる作業を同じ場所で行うことができるとともに、積載作業領域Aで作業を行った直後にプレス作業部13でプレス作業を行うことができるような構成であるため、装置Lの大型化を防ぐことができる。
According to the present embodiment, the lower layer plate material 2 in which the adhesive is attached to the upward surface and the middle layer plate material in which the curing accelerator is attached to the upward surface and the downward surface, which are separately transferred to the loading work area A. 3 and the upper layer plate material 4 with the adhesive adhered to the upward surface are stacked at the same place (that is, the loading work area A) by using the mobile loading means 22 and the reversing loading means 32, so that the lower layer plate material 2 and the lower layer plate material 2 are stacked. The middle-layer plate material 3 and the upper-layer plate material 4 can be stacked and transferred to the pressing work unit 13 in a short time.
Further, since the lower plate material 2, the middle layer plate material 3, and the upper layer plate material 4 stacked in a short time can be compressed by the press working portion 13 adjacent to the downstream side of the loading work area A, before the adhesive is cured. In addition, the lower plate material 2, the middle layer plate material 3, and the upper layer plate material 4 can be compressed.
As a result, the wood-based building material 1 having excellent quality can be manufactured in a short time.
Further, the work of stacking the lower layer plate material 2, the middle layer plate material 3, and the upper layer plate material 4 can be performed at the same place, and the press work can be performed by the press work unit 13 immediately after the work is performed in the loading work area A. With such a configuration, it is possible to prevent the device L from becoming large.

また、積載作業領域Aを通過するメイン移送部10と、メイン移送部10と平行する平行サブ移送部20と、メイン移送部10から分岐する分岐サブ移送部30と、を備えるので、下層板材2と中層板材3と上層板材4を、積載作業領域Aまで別々に移送することができる。また、下層板材2と中層板材3と上層板材4を別々に移送できれば、投入や移送のタイミングを調整することにより、下層板材2と中層板材3と上層板材4を効率よく移送でき、木質系建築材料1,100を短時間で製造することが可能となる。 Further, since the main transfer section 10 passing through the loading work area A, the parallel sub transfer section 20 parallel to the main transfer section 10, and the branch sub transfer section 30 branching from the main transfer section 10 are provided, the lower plate material 2 is provided. And the middle layer plate material 3 and the upper layer plate material 4 can be separately transferred to the loading work area A. Further, if the lower plate material 2, the middle layer plate material 3 and the upper layer plate material 4 can be transferred separately, the lower layer plate material 2, the middle layer plate material 3 and the upper layer plate material 4 can be efficiently transferred by adjusting the timing of loading and transfer, and the wood-based building. Materials 1,100 can be manufactured in a short time.

また、下層板材2と上層板材4が第一投入手段11から投入され、中層板材3が第二投入手段21から投入されるため、これら各板材2,3,4は別々に移送されることになり、積載作業領域Aに移送されて下層板材2と中層板材3と上層板材4が重ねられるまでに接着剤と硬化促進剤とが接触しないようにすることができる。
また、下層板材2と上層板材4が同じ第一投入手段11から投入されるため、下層板材2専用の投入手段と上層板材4専用の投入手段を別個に用意する必要が無い。これにより、装置Lの大型化を防ぐことができるとともにコストの低減を図ることができる。
Further, since the lower plate material 2 and the upper plate material 4 are input from the first input means 11 and the middle layer plate material 3 is input from the second input means 21, these plate materials 2, 3 and 4 are transferred separately. Therefore, it is possible to prevent the adhesive and the curing accelerator from coming into contact with each other until the lower plate material 2, the middle layer plate material 3, and the upper layer plate material 4 are overlapped with each other by being transferred to the loading work area A.
Further, since the lower plate material 2 and the upper plate material 4 are input from the same first charging means 11, it is not necessary to separately prepare the charging means dedicated to the lower plate material 2 and the charging means dedicated to the upper plate material 4. As a result, it is possible to prevent the device L from becoming large in size and to reduce the cost.

下層板材2と上層板材4には同じ繊維方向の材料用板2a,4aが使用され、中層板材3には、下層板材2および上層板材4と交差する繊維方向の材料用板3aが使用されているので、積載作業領域Aでこれらの材料を重ねてプレス作業部13でプレス作業を行うだけで、繊維直交タイプの木質系建築材料1,100を容易に製造することができる。 The material plates 2a and 4a in the same fiber direction are used for the lower plate material 2 and the upper plate material 4, and the material plates 3a in the fiber direction intersecting the lower plate material 2 and the upper plate material 4 are used for the middle layer plate material 3. Therefore, the fiber orthogonal type wood-based building materials 1, 100 can be easily manufactured only by stacking these materials in the loading work area A and performing the pressing work in the pressing work unit 13.

また、メイン移送部10が、下層板材2と中層板材3と上層板材4が互いに重ねられて貼り合わされてなる木質系建築材料1を、下層板材2の代わりに当該メイン移送部10に対して投入する第三投入手段15を有するので、この第三投入手段15から投入された木質系建築材料の上に中層板材3と上層板材4を重ねて接着することができる。これにより、板材が三層を超えて積層する木質系建築材料100を製造することができる。 Further, the main transfer unit 10 inputs the wood-based building material 1 in which the lower layer plate material 2, the middle layer plate material 3, and the upper layer plate material 4 are overlapped and bonded to each other to the main transfer unit 10 instead of the lower layer plate material 2. Since the third input means 15 is provided, the middle layer plate material 3 and the upper layer plate material 4 can be overlapped and adhered on the wood-based building material input from the third input means 15. As a result, it is possible to manufacture the wood-based building material 100 in which the plate materials are laminated in more than three layers.

1 木質系建築材料
2 下層板材
2a 材料用板
3 中層板材
3a 材料用板
4 上層板材
4a 材料用板
10 メイン移送部
11 第一投入装置
12 接着剤塗布装置
13 プレス装置
14 積み取り装置
20 平行サブ移送部
21 第二投入装置
22 移動積載装置
30 分岐サブ移送部
32 反転積載装置
100 木質系建築材料
L 製造装置
A 積載作業領域
1 Wood-based building material 2 Lower plate material 2a Material plate 3 Middle layer plate material 3a Material plate 4 Upper plate material 4a Material plate 10 Main transfer unit 11 First input device 12 Adhesive application device 13 Press device 14 Stacking device 20 Parallel sub Transfer section 21 Second loading device 22 Mobile loading device 30 Branch sub transfer section 32 Reverse loading device 100 Wood-based building material L Manufacturing device A Loading work area

Claims (4)

下層板材と、中層板材と、上層板材とが下流側に移送されながら、互いに重ねられて貼り合わされてなる木質系建築材料の製造装置であって、
別々に移送された、上向き面に接着剤が付着した状態の前記下層板材と、上向き面と下向き面に硬化促進剤が付着した状態の前記中層板材と、上向き面に接着剤が付着した状態の前記上層板材と、が重ねられる積載作業領域と、
前記積載作業領域の下流側に隣接し、互いに重ねられた前記下層板材と前記中層板材と前記上層板材とが圧縮されるプレス作業部と、
前記積載作業領域を通過するとともに、そのルート上に前記プレス作業部が設けられ、かつ前記積載作業領域に含まれる箇所が前記下層板材を一時的に留め置くスペースとされたメイン移送部と、
前記メイン移送部と平行するとともに前記積載作業領域まで続くように設けられた平行サブ移送部と、
前記メイン移送部から分岐するとともに前記積載作業領域まで続くように設けられた分岐サブ移送部と、を備えており、
前記積載作業領域には、
前記中層板材を、前記下層板材の上に移動させて重ねる移動積載手段と、
前記上層板材を、前記下層板材に重ねられた前記中層板材の上に上下反転移動させて重ねる反転積載手段と、が設けられており、
前記平行サブ移送部には、前記積載作業領域に含まれる箇所に前記移動積載手段が設けられており、
前記分岐サブ移送部には、前記積載作業領域に含まれる箇所に前記反転積載手段が設けられており、
前記メイン移送部は、複数の板材が互いに重ねられて貼り合わされてなる複数層の木質系建築材料を、前記下層板材の代わりに当該メイン移送部に対して投入する第三投入手段を有することを特徴とする木質系建築材料の製造装置。
It is a manufacturing device for wood-based building materials in which a lower-layer plate material, a middle-layer plate material, and an upper-layer plate material are transferred to the downstream side and are overlapped and bonded to each other.
The lower layer plate material with the adhesive attached to the upward surface, the middle layer plate material with the curing accelerator attached to the upward surface and the downward surface, and the adhesive attached to the upward surface, which were separately transferred. A loading work area on which the upper plate material is stacked, and
A press work unit adjacent to the downstream side of the loading work area, in which the lower plate material, the middle layer plate material, and the upper layer plate material that are overlapped with each other are compressed.
A main transfer section that passes through the loading work area, is provided with the press working section on the route, and the portion included in the loading work area is a space for temporarily holding the lower layer plate material.
A parallel sub-transfer unit that is parallel to the main transfer unit and is provided so as to continue to the loading work area.
It is provided with a branch sub-transfer section provided so as to branch from the main transfer section and continue to the loading work area .
In the loading work area,
A mobile loading means for moving and stacking the middle layer plate material on the lower layer plate material.
An inversion loading means is provided, in which the upper plate material is moved upside down and stacked on the middle layer plate material stacked on the lower plate material .
The parallel sub-transfer unit is provided with the mobile loading means at a location included in the loading work area.
The branch sub-transfer unit is provided with the reverse loading means at a location included in the loading work area.
The main transfer unit has a third input means for inputting a plurality of layers of wood-based building materials, which are formed by stacking and laminating a plurality of plate materials to each other, into the main transfer unit instead of the lower plate material. A characteristic wood-based building material manufacturing equipment.
請求項1に記載の木質系建築材料の製造装置において、
前記メイン移送部は、当該メイン移送部に対して前記下層板材と前記上層板材を順次投入する第一投入手段を有しており、
前記平行サブ移送部は、当該平行サブ移送部に対して前記中層板材を投入する第二投入手段を有することを特徴とする木質系建築材料の製造装置。
In the wood-based building material manufacturing apparatus according to claim 1.
The main transfer unit has a first input means for sequentially inputting the lower layer plate material and the upper layer plate material to the main transfer unit.
The parallel sub-transfer unit is an apparatus for manufacturing a wood-based building material, which comprises a second input means for charging the middle-layer plate material into the parallel sub-transfer unit .
請求項1または2に記載の木質系建築材料の製造装置において、
前記下層板材と前記上層板材には同じ繊維方向の木材が材料として使用され、前記中層板材には、前記下層板材および前記上層板材と交差する繊維方向の木材が材料として使用されていることを特徴とする木質系建築材料の製造装置。
In the wood-based building material manufacturing apparatus according to claim 1 or 2.
The lower layer plate material and the upper layer plate material are made of wood in the same fiber direction, and the middle layer plate material is made of wood in the fiber direction that intersects the lower layer plate material and the upper layer plate material. Equipment for manufacturing wood-based building materials.
請求項1から3のいずれか一項に記載の木質系建築材料の製造装置を用い、前記下層板材と、前記中層板材と、前記上層板材とを移送しながら、互いに重ねて貼り合わせる木質系建築材料の製造方法であって、
上向き面に接着剤が付着した状態の前記下層板材と、上向き面と下向き面に硬化促進剤が付着した状態の前記中層板材と、上向き面に接着剤が付着した状態の前記上層板材と、を前記積載作業領域に別々に移送する工程と、
前記積載作業領域に移送された前記中層板材を、前記積載作業領域に移送された前記下層板材の上に移動させて重ねる工程と、
前記積載作業領域に移送された前記上層板材を、前記下層板材に重ねられた前記中層板材の上に上下反転移動させて重ねる工程と、
互いに重ねられた前記下層板材と前記中層板材と前記上層板材とを、前記積載作業領域に隣接する前記プレス作業部に移送して当該プレス作業部で圧縮する工程と、を含むことを特徴とする木質系建築材料の製造方法。
Using the wood-based building material manufacturing apparatus according to any one of claims 1 to 3, the lower-layer board, the middle-layer board, and the upper-layer board are transferred and laminated to each other. It ’s a method of manufacturing materials.
The lower layer plate material in which the adhesive is attached to the upward surface, the middle layer plate material in which the curing accelerator is attached to the upward surface and the downward surface, and the upper layer plate material in which the adhesive is attached to the upward surface. The process of separately transferring to the loading work area and
A step of moving and stacking the middle layer plate material transferred to the loading work area onto the lower layer plate material transferred to the loading work area.
A step of upside down and stacking the upper layer plate material transferred to the loading work area on the middle layer plate material overlapped with the lower layer plate material.
It is characterized by including a step of transferring the lower layer plate material, the middle layer plate material, and the upper layer plate material stacked on each other to the press work unit adjacent to the loading work area and compressing them in the press work unit. Manufacturing method of wood-based building materials.
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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005074863A (en) 2003-09-02 2005-03-24 Meinan Mach Works Inc Apparatus and method for producing laminated material
JP2005297492A (en) 2004-04-15 2005-10-27 Misawa Homes Co Ltd Coating apparatus and apparatus for manufacturing laminated wood

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005074863A (en) 2003-09-02 2005-03-24 Meinan Mach Works Inc Apparatus and method for producing laminated material
JP2005297492A (en) 2004-04-15 2005-10-27 Misawa Homes Co Ltd Coating apparatus and apparatus for manufacturing laminated wood

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