JP7040265B2 - Shielded flat cable - Google Patents

Shielded flat cable Download PDF

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JP7040265B2
JP7040265B2 JP2018086400A JP2018086400A JP7040265B2 JP 7040265 B2 JP7040265 B2 JP 7040265B2 JP 2018086400 A JP2018086400 A JP 2018086400A JP 2018086400 A JP2018086400 A JP 2018086400A JP 7040265 B2 JP7040265 B2 JP 7040265B2
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ground conductor
line
flat cable
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layer
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JP2019192573A (en
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千明 小島
龍男 松田
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Sumitomo Electric Industries Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/02Disposition of insulation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/08Flat or ribbon cables
    • H01B7/0823Parallel wires, incorporated in a flat insulating profile
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring

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Description

本発明は、シールドフラットケーブルに関する。 The present invention relates to a shielded flat cable.

フレキシブルフラットケーブル(FFC)は、CDやDVDプレーヤ等のAV機器、コピー機やプリンタ等のOA機器、その他電子・情報機器の内部配線等の多くの分野で、省スペース化と簡便な接続を目的として用いられている。また、機器の使用周波数が高くなるとノイズの影響が大きくなることから、シールドされたシールドフラットケーブルが用いられる。 Flexible flat cables (FFCs) are intended for space saving and easy connection in many fields such as AV equipment such as CDs and DVD players, OA equipment such as copiers and printers, and internal wiring of other electronic and information equipment. It is used as. Further, since the influence of noise increases as the frequency used by the device increases, a shielded flat cable is used.

シールドフラットケーブルのシールドは、例えば、FFCの外側にシールド層を設けることにより行われる。また、シールドフラットケーブルは、端部にコネクタに接続される端末部を有している。この端末部で、シールド層をコネクタに備えられたグランドパッドへ接地接続するための構造が必要となる。例えば、特許文献1には、シールド層に電気的に接続されたグランド導体を有するシールドフラットケーブルが開示されている。 Shielding of a shielded flat cable is performed, for example, by providing a shield layer on the outside of the FFC. Further, the shielded flat cable has a terminal portion connected to the connector at the end portion. This terminal portion requires a structure for grounding and connecting the shield layer to the ground pad provided in the connector. For example, Patent Document 1 discloses a shielded flat cable having a ground conductor electrically connected to a shield layer.

特開2010-153191号公報Japanese Unexamined Patent Publication No. 2010-153191

FFCが接続される基板側には、通常、FFCの平行に配列された複数本の平形導体の露出面に接触する複数の端子を備えたコネクタが設けられている。特許文献1に開示されたシールドフラットケーブルでは、平行に配列された複数本の平形導体の端子部の露出面と、グランド導体の露出面とは厚み方向の高さ位置が異なる。このため、グランド導体を接地させるために、グランド導体をコネクタの金属シェルに接触させたり、平形導体用の端子とは異なる厚み方向の高さ位置にグランド用端子を別途設けたりする必要が生じる。また、コネクタによっては、構造の自由度を増すために、金属シェルや、グランド用端子を設けない場合がある。 On the substrate side to which the FFC is connected, a connector having a plurality of terminals that come into contact with the exposed surfaces of a plurality of flat conductors arranged in parallel of the FFC is usually provided. In the shielded flat cable disclosed in Patent Document 1, the height position in the thickness direction is different between the exposed surface of the terminal portion of a plurality of flat conductors arranged in parallel and the exposed surface of the ground conductor. Therefore, in order to ground the ground conductor, it is necessary to bring the ground conductor into contact with the metal shell of the connector, or to separately provide a ground terminal at a height position in the thickness direction different from the terminal for the flat conductor. Further, depending on the connector, a metal shell or a ground terminal may not be provided in order to increase the degree of freedom of the structure.

本発明は、これらの実情に鑑みてなされたものであり、簡単な構造で、複数本の平形導体とともにシールド層を、基板側の端子に確実に接続することができるシールドフラットケーブルを提供することをその目的とする。 The present invention has been made in view of these circumstances, and provides a shielded flat cable having a simple structure and capable of reliably connecting a shield layer together with a plurality of flat conductors to terminals on the substrate side. Is the purpose.

本発明の一態様に係るシールドフラットケーブルは、隣接する複数対の信号ラインと、各対の信号ラインの間に設けられた複数の接地ラインと、前記信号ライン及び前記接地ラインの並列面の両面に貼り合わされた一対の絶縁層と、該絶縁層の少なくとも一方を覆うシールド層を有し、一方の前記絶縁層の長さ方向の端部で前記信号ライン及び前記接地ラインが露出したケーブル端末部が形成されたシールドフラットケーブルであって、
一方の前記絶縁層の前記ケーブル端末部側の外周側に金属箔と導電性接着層を有する2層構造のグランド導体が設けられ、該グランド導体が前記各接地ラインと前記シールド層に電気的に接続され、前記グランド導体が、前記各接地ラインと前記導電性接着層を介して電気的に接続される複数の接触片を、一体に有し、前記各対の信号ラインが、差動伝送に用いられる。
The shielded flat cable according to one aspect of the present invention includes a plurality of adjacent pairs of signal lines, a plurality of grounding lines provided between each pair of signal lines, and both sides of the signal line and the parallel surface of the grounding line. A cable terminal portion having a pair of insulating layers bonded to each other and a shield layer covering at least one of the insulating layers, and the signal line and the grounding line are exposed at the end portion of one of the insulating layers in the length direction. Is a shielded flat cable formed by
A ground conductor having a two-layer structure having a metal foil and a conductive adhesive layer is provided on the outer peripheral side of the insulating layer on the cable end side, and the ground conductor electrically attaches to each grounding line and the shield layer. The ground conductor is integrally provided with a plurality of contact pieces connected to each ground line and electrically connected via the conductive adhesive layer, and each pair of signal lines is used for differential transmission. Used.

本発明によれば、グランド導体を介してシールド層を各接地ラインに電気的に接続できるため、信号ライン及び接地ラインとともにシールド層を、基板側のコネクタの端子に確実に電気的接続することができる。また、隣接する複数対の信号ラインを差動伝送に用いることができる。 According to the present invention, since the shield layer can be electrically connected to each ground line via the ground conductor, the shield layer can be reliably electrically connected to the terminal of the connector on the board side together with the signal line and the ground line . can. Further, a plurality of pairs of adjacent signal lines can be used for differential transmission.

本発明の第1の実施形態に係るシールドフラットケーブルの概略を示す図である。It is a figure which shows the outline of the shield flat cable which concerns on 1st Embodiment of this invention. 本発明の第1の実施形態に係るシールドフラットケーブルの製造過程の一例を説明するための図である。It is a figure for demonstrating an example of the manufacturing process of the shielded flat cable which concerns on 1st Embodiment of this invention. 本発明の第1の実施形態に係るシールドフラットケーブルの製造過程の一例を説明するための図である。It is a figure for demonstrating an example of the manufacturing process of the shielded flat cable which concerns on 1st Embodiment of this invention. 本発明の第1の実施形態に係るシールドフラットケーブルの製造過程の一例を説明するための図である。It is a figure for demonstrating an example of the manufacturing process of the shielded flat cable which concerns on 1st Embodiment of this invention. 本発明の第1の実施形態に係るシールドフラットケーブルの製造過程の一例を説明するための図である。It is a figure for demonstrating an example of the manufacturing process of the shielded flat cable which concerns on 1st Embodiment of this invention. 本発明の第2の実施形態に係るシールドフラットケーブルの概略を示す図である。It is a figure which shows the outline of the shield flat cable which concerns on 2nd Embodiment of this invention.

(本願発明の実施形態の説明)
最初に本願発明の実施態様を列記して説明する。
(1)本発明の一態様に係るシールドフラットケーブルは、隣接する複数対の信号ラインと、各対の信号ラインの間に設けられた複数の接地ラインと、前記信号ライン及び前記接地ラインの並列面の両面に貼り合わされた一対の絶縁層と、該絶縁層の少なくとも一方を覆うシールド層を有し、一方の前記絶縁層の長さ方向の端部で前記信号ライン及び前記接地ラインが露出したケーブル端末部が形成されたシールドフラットケーブルであって、一方の前記絶縁層の前記ケーブル端末部側の外周側に金属箔と導電性接着層を有する2層構造のグランド導体が設けられ、該グランド導体が前記各接地ラインと前記シールド層に電気的に接続され、前記グランド導体が、前記各接地ラインと前記導電性接着層を介して電気的に接続される複数の接触片を、一体に有し、前記各対の信号ラインが、差動伝送に用いられる。
(Explanation of Embodiment of the present invention)
First, embodiments of the present invention will be described in a list.
(1) The shielded flat cable according to one aspect of the present invention includes a plurality of adjacent pairs of signal lines, a plurality of grounding lines provided between each pair of signal lines, and the signal lines and the grounding lines in parallel. It has a pair of insulating layers bonded to both sides of a surface and a shield layer covering at least one of the insulating layers, and the signal line and the grounding line are exposed at the end portion of one of the insulating layers in the length direction. A shielded flat cable on which a cable terminal portion is formed, wherein a ground conductor having a two-layer structure having a metal foil and a conductive adhesive layer is provided on the outer peripheral side of one of the insulating layers on the cable terminal portion side, and the ground is provided. The conductor is electrically connected to each grounding line and the shield layer, and the ground conductor integrally has a plurality of contact pieces electrically connected to each grounding line via the conductive adhesive layer. Then, each pair of signal lines is used for differential transmission.

この構成により、グランド導体を介してシールド層を各接地ラインに電気的に接続できるため、信号ライン及び接地ラインとともにシールド層を、基板側のコネクタの端子に確実に電気的接続することができる。また、隣接する複数対の信号ラインを差動伝送に用いることができる。さらに、グランド導体が、各接地ラインと電気的に接続される接触片を一体に有することにより、グランド導体と接地ラインとを確実に電気接続することができる。 With this configuration, since the shield layer can be electrically connected to each ground line via the ground conductor, the shield layer can be reliably electrically connected to the terminal of the connector on the substrate side together with the signal line and the ground line. Further, a plurality of pairs of adjacent signal lines can be used for differential transmission. Further, since the ground conductor integrally has a contact piece that is electrically connected to each ground line, the ground conductor and the ground line can be reliably electrically connected.

(2)本発明の他の態様に係るシールドフラットケーブルは、隣接する複数対の信号ラインと、各対の信号ラインの間に設けられた複数の接地ラインと、前記信号ライン及び前記接地ラインの並列面の両面に貼り合わされた一対の絶縁層と、該絶縁層を覆うシールド層を有し、一方の前記絶縁層の長さ方向の端部で前記信号ライン及び前記接地ラインが露出したケーブル端末部が形成されたシールドフラットケーブルであって、一方の前記絶縁層の前記ケーブル端末部側の外周側にグランド導体が設けられ、前記グランド導体が一対の前記絶縁層の外周側に全周にわたって設けられると共に、前記グランド導体が前記各接地ラインと前記シールド層に電気的に接続され、前記シールド層が、一対の前記絶縁層のそれぞれの外周側で前記グランド導体に接して設けられ、前記信号ライン及び前記接地ラインの配列が、一側端にて前記信号ラインとなり、他側端にて前記接地ラインとなり、前記各対の信号ラインが、差動伝送に用いられる。
この構成により、グランド導体を介してシールド層を各接地ラインに電気的に接続できるため、信号ライン及び接地ラインとともにシールド層を、基板側のコネクタの端子に確実に電気的接続することができる。また、隣接する複数対の信号ラインを差動伝送に用いることができる。また、グランド導体が、一対の前記絶縁層の周囲に設けられ、シールド層が、絶縁層の外周側でグランド導体に接して設けられていることにより、絶縁層を介して信号ライン及び接地ラインの並列面を挟むようにシールド層を設けることができるため、良好なシールド効果を得ることができる。
(2) The shielded flat cable according to another aspect of the present invention includes a plurality of adjacent pairs of signal lines, a plurality of grounding lines provided between each pair of signal lines, and the signal line and the grounding line. A cable terminal having a pair of insulating layers bonded to both sides of a parallel surface and a shield layer covering the insulating layer, and the signal line and the grounding line are exposed at the end of one of the insulating layers in the length direction. A shielded flat cable having a portion formed thereof, in which a ground conductor is provided on the outer peripheral side of one of the insulating layers on the cable terminal side, and the ground conductor is provided on the outer peripheral side of the pair of insulating layers over the entire circumference. The ground conductor is electrically connected to each of the grounding lines and the shield layer, and the shield layer is provided in contact with the ground conductor on the outer peripheral side of each of the pair of insulating layers, and the signal line is provided. And the arrangement of the grounding lines becomes the signal line at one side end and the grounding line at the other side end, and each pair of signal lines is used for differential transmission.
With this configuration, since the shield layer can be electrically connected to each ground line via the ground conductor, the shield layer can be reliably electrically connected to the terminal of the connector on the substrate side together with the signal line and the ground line. Further, a plurality of pairs of adjacent signal lines can be used for differential transmission. Further, the ground conductor is provided around the pair of the insulating layers, and the shield layer is provided in contact with the ground conductor on the outer peripheral side of the insulating layer, so that the signal line and the grounding line can be connected via the insulating layer. Since the shield layer can be provided so as to sandwich the parallel surfaces, a good shielding effect can be obtained.

(3)前記グランド導体が、前記各接地ラインと電気的に接続される接触片を一体に有する。この構成により、グランド導体と接地ラインとを確実に電気接続することができる。 (3) The ground conductor integrally has a contact piece electrically connected to each of the ground lines. With this configuration, the ground conductor and the grounding line can be reliably electrically connected.

(4)前記グランド導体が、前記絶縁層と前記シールド層との間に位置していてもよい。この構成により、接地ラインとグランド導体との厚み方向の段差を小さくすることができ、接地ラインとグランド導体との電気的接続が容易に行える。 (4) The ground conductor may be located between the insulating layer and the shield layer. With this configuration, the step in the thickness direction between the grounding line and the ground conductor can be reduced, and the electrical connection between the grounding line and the ground conductor can be easily performed.

(5)前記グランド導体が、前記シールド層の外周側に位置してもよい。これにより、絶縁層の外周側にシールド層が位置することになるため、シールド層と、信号ライン及び接地ラインとの距離を一定にできる。 (5) The ground conductor may be located on the outer peripheral side of the shield layer. As a result, the shield layer is located on the outer peripheral side of the insulating layer, so that the distance between the shield layer and the signal line and the ground line can be made constant.

(本発明の実施形態の詳細)
以下、図面を参照しながら、本発明のシールドフラットケーブルに係る好適な実施形態について説明する。以下の説明において、異なる図面においても同じ符号を付した構成は同様のものであるとして、その説明を省略する場合がある。なお、本発明はこれらの実施形態での例示に限定されるものではなく、特許請求の範囲に記載された事項の範囲内および均等の範囲内におけるすべての変更を含む。また、複数の実施形態について組み合わせが可能である限り、本発明は任意の実施形態を組み合わせたものを含む。
(Details of Embodiment of the present invention)
Hereinafter, a preferred embodiment of the shielded flat cable of the present invention will be described with reference to the drawings. In the following description, the configurations with the same reference numerals may be omitted because the configurations with the same reference numerals are the same in different drawings. It should be noted that the present invention is not limited to the examples in these embodiments, but includes all modifications within the scope of the matters described in the claims and within the scope of equality. Further, as long as a combination of a plurality of embodiments is possible, the present invention includes a combination of arbitrary embodiments.

(第1の実施形態)
図1は、本発明の第1の実施形態に係るシールドフラットケーブルの概略を示す図であり、図1(A)は斜視図、図1(B)は、図1(A)の1B-1Bにおける断面図である。
(First Embodiment)
1A and 1B are views showing an outline of a shielded flat cable according to a first embodiment of the present invention, FIG. 1A is a perspective view, FIG. 1B is a perspective view, and FIG. 1B is 1B-1B of FIG. 1A. It is a cross-sectional view in.

本実施形態によるシールドフラットケーブル1は、複数本の平形導体11、絶縁層21,22、グランド導体31、および、シールド層41から構成される。シールドフラットケーブル1は、例えば、断面が平形形状でX軸方向に延びる平形導体11をY軸方向に複数本平行に並べ、平形導体11の並列面(XY平面)と直交する方向(Z方向)の両面を絶縁層21.22により挟んで被覆したフラットケーブルが用いられる。シールドフラットケーブル1の少なくとも一方の端部には、図中のZ軸方向上側にある絶縁層22を除去してケーブル端末部(幅Aの部分)が形成され、平形導体11が露出されている。このケーブル端末部が、シールドフラットケーブル1をコネクタと接続した際の接続端子部となる。なお、ケーブル端末部は、端部の絶縁層22を始めから存在させず、接続端子部となる平形導体11を露出させて形成してもよい。 The shield flat cable 1 according to the present embodiment is composed of a plurality of flat conductors 11, insulating layers 21 and 22, ground conductors 31, and a shield layer 41. In the shield flat cable 1, for example, a plurality of flat conductors 11 having a flat cross section and extending in the X-axis direction are arranged in parallel in the Y-axis direction, and the direction orthogonal to the parallel plane (XY plane) of the flat conductor 11 (Z direction). A flat cable is used in which both sides of the above are sandwiched and covered with an insulating layer 21.22. At least one end of the shielded flat cable 1 is formed with a cable terminal portion (a portion having a width A) by removing the insulating layer 22 on the upper side in the Z-axis direction in the drawing, and the flat conductor 11 is exposed. .. This cable terminal portion serves as a connection terminal portion when the shield flat cable 1 is connected to the connector. The cable terminal portion may be formed by exposing the flat conductor 11 serving as the connection terminal portion without the insulating layer 22 at the end portion existing from the beginning.

平形導体11は、例えば、銅箔、錫メッキ軟銅箔等の金属からなり、信号伝送の電流値にもよるが、例えば、厚さが10μm~100μmで、幅が0.2~0.8mm程度であり、ピッチPが0.4~2.0mmの適宜の大きさで配列される。この平形導体11の配列状態は、絶縁層21,22により挟まれて保持される。平形導体11は信号伝送用として用いられるが、所定の平形導体11は、基板側のコネクタ端子に接続された際に、接地されるようになっている。例えば、平形導体11は、信号ラインをS、接地ラインをGとした場合、並列方向(Y軸方向)に、G-S-S-G-S-S-G-S-S-G・・・のように、2本の信号ラインSと1本の接地ラインGとが繰り返されるように配列される。ここで、隣接する2本の信号ラインは差動伝送に用いられる。 The flat conductor 11 is made of a metal such as a copper foil or a tin-plated annealed copper foil, and although it depends on the current value of signal transmission, for example, it has a thickness of 10 μm to 100 μm and a width of about 0.2 to 0.8 mm. The pitch P is arranged with an appropriate size of 0.4 to 2.0 mm. The arrangement state of the flat conductors 11 is sandwiched and held by the insulating layers 21 and 22. The flat conductor 11 is used for signal transmission, but the predetermined flat conductor 11 is grounded when connected to the connector terminal on the substrate side. For example, when the signal line is S and the grounding line is G, the flat conductor 11 is in the parallel direction (Y-axis direction). The two signal lines S and the one ground line G are arranged so as to be repeated. Here, two adjacent signal lines are used for differential transmission.

図1(A)、図1(B)に示すように、上側の絶縁層22のケーブル端末部側の外周側には、グランド導体31が設けられている。このグランド導体31には、グランド導体31から一体に延びる複数の接触片32が設けられており、各接触片32が接地ラインGとなる平形導体11の露出面に電気的に接続されている。また、グランド導体31と絶縁層22の外周側には、シールド層41が設けられている。なお、グランド導体31とシールド層41の配置は逆でもよく、グランド導体31がシールド層41の外周側に配置されるようにしてもよい。この場合、グランド導体31の下面(絶縁層22側)がシールド層41と電気的に接続される。なお、本発明において、外周側とは、平形導体11を内側として、平形導体11の並列面の上下両面の外側方向および左右端面の外側方向のいずれか一方または両方を意味している。 As shown in FIGS. 1A and 1B, a ground conductor 31 is provided on the outer peripheral side of the upper insulating layer 22 on the cable terminal side. The ground conductor 31 is provided with a plurality of contact pieces 32 integrally extending from the ground conductor 31, and each contact piece 32 is electrically connected to the exposed surface of the flat conductor 11 serving as the ground line G. Further, a shield layer 41 is provided on the outer peripheral side of the ground conductor 31 and the insulating layer 22. The arrangement of the ground conductor 31 and the shield layer 41 may be reversed, and the ground conductor 31 may be arranged on the outer peripheral side of the shield layer 41. In this case, the lower surface (insulating layer 22 side) of the ground conductor 31 is electrically connected to the shield layer 41. In the present invention, the outer peripheral side means one or both of the outer direction of both the upper and lower sides of the parallel surface of the flat conductor 11 and the outer direction of the left and right end faces with the flat conductor 11 as the inside.

絶縁層21,22は、その内面(接合面)に接着層(図示省略)を有する。絶縁層21,22自体は、柔軟性に優れた一般的な樹脂フィルムが使用され、例えば、ポリエステル樹脂、ポリフェニレンサルファイド樹脂、ポリイミド樹脂等の汎用性のある樹脂フィルムを用いることができる。この樹脂フィルムの厚さとしては、9μm~100μmのものが用いられる。ポリエステル樹脂としては、ポリエチレンテレフタレート樹脂、ポリエチレンナフタレート樹脂、ポリブチレンナフタレート樹脂等の樹脂材料が挙げられる。なお、これらの樹脂フィルムのうち、電気的特性、機械的特性、コスト等の観点からは、ポリエチレンテレフタレート樹脂の使用が好ましい。 The insulating layers 21 and 22 have an adhesive layer (not shown) on the inner surface (joining surface) thereof. As the insulating layers 21 and 22 themselves, a general resin film having excellent flexibility is used, and for example, a versatile resin film such as a polyester resin, a polyphenylene sulfide resin, or a polyimide resin can be used. As the thickness of this resin film, one having a thickness of 9 μm to 100 μm is used. Examples of the polyester resin include resin materials such as polyethylene terephthalate resin, polyethylene naphthalate resin, and polybutylene naphthalate resin. Of these resin films, polyethylene terephthalate resin is preferably used from the viewpoint of electrical properties, mechanical properties, cost, and the like.

また、絶縁層21,22の接着層としては、樹脂材料からなるものが使用され、例えば、ポリエステル系樹脂やポリオレフィン系樹脂に難燃剤を添加した接着剤などが挙げられる。この接着層は、10μm~150μmの範囲の適宜の厚さで形成される。絶縁層21,22は、平形導体11を挟んで接着層を向き合わせ、加熱ローラで熱を加えながら接合することにより貼り合わされ一体化される。なお、ケーブル端末部の平形導体11の露出面とは反対側に、補強板を設けてもよい。さらに、絶縁層21,22は、接着層を用いずに、例えば、ポリエチレン、ポリプロピレン、ポリイミド、ポリエチレンテレフタレート、ポリエステル、あるいはポリフェニレンサルファイド等の単層の樹脂等で形成してもよい。この場合、樹脂の厚さは例えば300μm程度にしてもよい。 Further, as the adhesive layer of the insulating layers 21 and 22, one made of a resin material is used, and examples thereof include an adhesive obtained by adding a flame retardant to a polyester resin or a polyolefin resin. The adhesive layer is formed with an appropriate thickness in the range of 10 μm to 150 μm. The insulating layers 21 and 22 are bonded and integrated by facing the adhesive layers with the flat conductor 11 interposed therebetween and joining them while applying heat with a heating roller. A reinforcing plate may be provided on the side of the cable terminal portion opposite to the exposed surface of the flat conductor 11. Further, the insulating layers 21 and 22 may be formed of, for example, a single-layer resin such as polyethylene, polypropylene, polyimide, polyethylene terephthalate, polyester, or polyphenylene sulfide without using an adhesive layer. In this case, the thickness of the resin may be, for example, about 300 μm.

グランド導体31は、例えば、アルミニウム箔や銅箔等の金属箔に導電性接着層を有する2層構造のものが使用される。グランド導体31には、平形導体11の接地ラインGの位置に応じて接触片32が一体に設けられており、接触片32に設けた導電性接着層によって、接地ラインGとなる平形導体11に電気接続される。なお、接触片32と接地ラインGとの電気接続は、導電性接着材によるほか、半田、超音波溶着、レーザ溶接等であっても構わない。 As the ground conductor 31, for example, a ground conductor 31 having a two-layer structure having a conductive adhesive layer on a metal foil such as an aluminum foil or a copper foil is used. The ground conductor 31 is integrally provided with a contact piece 32 according to the position of the ground line G of the flat conductor 11, and the conductive adhesive layer provided on the contact piece 32 provides the flat conductor 11 to be the ground line G. It is electrically connected. The electrical connection between the contact piece 32 and the ground line G may be made of a conductive adhesive, solder, ultrasonic welding, laser welding, or the like.

シールド層41は、全体の厚さが30μm程度で、例えば、グランド導体31の外周側に設ける場合は、金属層と導電性接着層の2層構造からなるものが用いられ、その導電性接着層を内側にしてグランド導体31と絶縁層22に貼付される。貼り付けの形態としては、図1(A)、図1(B)に示すように、平形導体11の露出面側の片面で、少なくとも平形導体11の外周側を全て覆うように設けられているが、フラットケーブルの全周にわたって設けてもよい。また、シールド層41の外周側にグランド導体31を設ける場合は、金属層と接着層の2層構造からなるものが用いられる。例えば、アルミニウム箔の表面にPET等の絶縁層を設け、端末のグランド導体31との接続部のアルミニウム箔を露出させ、この露出部分をグランド導体31に接続してもよい。さらに、シールド層41としては、平形導体11との距離を調節するために、金属箔と接着層との間に樹脂層を入れた3層構造のものでもよい。 The shield layer 41 has an overall thickness of about 30 μm, and when provided on the outer peripheral side of the ground conductor 31, for example, a shield layer 41 having a two-layer structure of a metal layer and a conductive adhesive layer is used, and the conductive adhesive layer thereof is used. Is attached to the ground conductor 31 and the insulating layer 22 with the inside facing. As a form of pasting, as shown in FIGS. 1 (A) and 1 (B), one side of the flat conductor 11 on the exposed surface side is provided so as to cover at least the outer peripheral side of the flat conductor 11. However, it may be provided over the entire circumference of the flat cable. When the ground conductor 31 is provided on the outer peripheral side of the shield layer 41, one having a two-layer structure of a metal layer and an adhesive layer is used. For example, an insulating layer such as PET may be provided on the surface of the aluminum foil to expose the aluminum foil at the connection portion with the ground conductor 31 of the terminal, and this exposed portion may be connected to the ground conductor 31. Further, the shield layer 41 may have a three-layer structure in which a resin layer is inserted between the metal foil and the adhesive layer in order to adjust the distance from the flat conductor 11.

次に、本実施形態のシールドフラットケーブルの製造方法の一例について説明する。図2から図5は、それぞれ本発明の第1の実施形態に係るシールドフラットケーブルの製造過程の一例を説明するための図である。図2から図5において、それぞれ(A)は上方から見た図、(B)は断面図を示し、例えば、図2(B)は、図2(A)における2B-2Bでの断面図である。 Next, an example of the method for manufacturing the shielded flat cable of the present embodiment will be described. 2 to 5 are diagrams for explaining an example of a manufacturing process of a shielded flat cable according to the first embodiment of the present invention, respectively. 2 to 5, respectively, (A) is a view seen from above, (B) is a cross-sectional view, and FIG. 2 (B) is, for example, a cross-sectional view taken along the line 2B-2B in FIG. 2 (A). be.

図2(A)、図2(B)に示すように、複数本の平形導体11を平行に並べ、その並列面の上下を、内側に接着層を設けた絶縁層21,22の間に挟み込み、加熱ローラで熱を加えながら接合することにより、平形導体11の両面に絶縁層21,22を貼り合わされ一体化された長尺のフラットケーブルを作製する。 As shown in FIGS. 2A and 2B, a plurality of flat conductors 11 are arranged in parallel, and the upper and lower sides of the parallel surfaces are sandwiched between the insulating layers 21 and 22 having an adhesive layer inside. By joining while applying heat with a heating roller, a long flat cable in which insulating layers 21 and 22 are bonded to both sides of a flat conductor 11 and integrated is produced.

次に、図3(A)とその3B-3Bでの断面図である図3(B)に示すように、フラットケーブルの端子となる部分の一方の絶縁層、ここでは、上側の絶縁層22をケーブル端末部の端子となる幅Aだけ、例えばレーザ加工によって除去し、複数本の平形導体11を露出させる。なお、複数本のシールドフラットケーブルを作製する場合は、製造効率を高める点から、1本目のシールドフラットケーブルの後端の端子部とこのシールドフラットケーブルに続く2本目のシールドフラットケーブルの前端の端子部を同時に形成し、最後に図3(A)に示す2点鎖線で示す分割線C-Cに沿って分割している。このため、図3(A)では、複数本の平形導体11の露出面は、ケーブル端末部の端子となる幅Aの2倍の幅になるように形成される。 Next, as shown in FIG. 3 (A) and FIG. 3 (B) which is a cross-sectional view taken along the line 3B-3B, one insulating layer of the portion serving as a terminal of the flat cable, here, the upper insulating layer 22 Is removed only by the width A which becomes the terminal of the cable terminal portion by, for example, laser processing, and a plurality of flat conductors 11 are exposed. When manufacturing multiple shielded flat cables, the terminal at the rear end of the first shielded flat cable and the terminal at the front end of the second shielded flat cable following this shielded flat cable are used to improve manufacturing efficiency. The portions are formed at the same time, and finally divided along the dividing line CC shown by the two-dot chain line shown in FIG. 3 (A). Therefore, in FIG. 3A, the exposed surface of the plurality of flat conductors 11 is formed so as to have a width twice the width A which is the terminal of the cable terminal portion.

一方の絶縁層22から所定の形状に平形導体11を露出させる方法としては、上記のようにレーザ加工によって絶縁層22に開口部を設ける方法の他に、予め絶縁層22の所定位置に開口部を設けておく方法でもよい。後者の場合、平形導体11を絶縁層21と開口部を設けた絶縁層22の間に挟み込んで、フラットケーブルを作製し、その後、開口部の連結部を除去すればよい。 As a method of exposing the flat conductor 11 from one of the insulating layers 22 to a predetermined shape, in addition to the method of providing an opening in the insulating layer 22 by laser processing as described above, an opening is previously provided at a predetermined position of the insulating layer 22. It may be a method of providing. In the latter case, the flat conductor 11 may be sandwiched between the insulating layer 21 and the insulating layer 22 provided with the opening to form a flat cable, and then the connecting portion of the opening may be removed.

次に、図4(A)とその4B-4Bでの断面図である図4(B)に示すように、グランド導体31を上側の絶縁層22のケーブル端末部側の外周側に貼り付ける。この場合、グランド導体31の接触片32が接地ラインGとなる平形導体11の露出面に位置するように位置決めし、接触片32が平形導体11の露出面に貼り付ける。その際、平形導体11の露出面と絶縁層22の上面とには段差があるため、接触片32は、曲げられた状態で平形導体11の露出面に導電性接着層によって固着される。接触片32を有するグランド導体31は、導電性接着層を設けた金属箔をプレス加工することによって得ることができる。 Next, as shown in FIG. 4A and FIG. 4B, which is a cross-sectional view taken along the line 4B-4B, the ground conductor 31 is attached to the outer peripheral side of the upper insulating layer 22 on the cable terminal portion side. In this case, the contact piece 32 of the ground conductor 31 is positioned so as to be located on the exposed surface of the flat conductor 11 which is the grounding line G, and the contact piece 32 is attached to the exposed surface of the flat conductor 11. At that time, since there is a step between the exposed surface of the flat conductor 11 and the upper surface of the insulating layer 22, the contact piece 32 is fixed to the exposed surface of the flat conductor 11 by the conductive adhesive layer in a bent state. The ground conductor 31 having the contact piece 32 can be obtained by pressing a metal foil provided with a conductive adhesive layer.

次に、図5(A)とその5B-5Bでの断面図である図5(B)に示すように、シールド層41を、その導電性接着層をグランド導体31側に向けて、グランド導体31と絶縁層22の上面に貼り付ける。本実施形態では、シールド層41は、シールドフラットケーブル1の絶縁層22側の片面だけに設けているが、上下面を含む全周にわたって巻き付けるようにしてもよい。その後、前後のシールドフラットケーブルを分離するために、分割線C-Cに沿って、フレキシブルフラットケーブルを切断する。なお、フレキシブルフラットケーブルの切断は、グランド導体31を貼り付ける前に行ってもよい。 Next, as shown in FIG. 5A and FIG. 5B, which is a cross-sectional view taken along the line 5B-5B, the shield layer 41 is provided with the conductive adhesive layer directed toward the ground conductor 31 and the ground conductor. It is attached to the upper surface of 31 and the insulating layer 22. In the present embodiment, the shield layer 41 is provided only on one side of the shield flat cable 1 on the insulating layer 22 side, but it may be wound around the entire circumference including the upper and lower surfaces. Then, in order to separate the front and rear shield flat cables, the flexible flat cable is cut along the dividing line CC. The flexible flat cable may be cut before the ground conductor 31 is attached.

以上、グランド導体31の外周側にシールド層41を設ける場合について説明したが、シールド層41の外周側にグランド導体31を設けるようにしてもよい。この場合、図3(A)に示す工程の後、シールド層41を絶縁層22の上側に貼り、さらに、シールド層41の上側にグランド導体31を電気的に接続した状態で設ける。 Although the case where the shield layer 41 is provided on the outer peripheral side of the ground conductor 31 has been described above, the ground conductor 31 may be provided on the outer peripheral side of the shield layer 41. In this case, after the step shown in FIG. 3A, the shield layer 41 is attached to the upper side of the insulating layer 22, and the ground conductor 31 is electrically connected to the upper side of the shield layer 41.

(第2の実施形態)
図6は、本発明の第2の実施形態に係るシールドフラットケーブルの概略を示す図であり、図6(A)は斜視図、図6(B)は、図6(A)の6B-6Bにおける断面図である。
第1の実施形態では、シールド層41は、シールドフラットケーブル1の片面側に設けているが、本実施形態で示すように、シールド層を両面に設けてもよい。この場合、図6(A)に示すように、グランド導体31’は、絶縁層22側だけでなく、反対側の絶縁層21側にも位置するように、絶縁層21,22の外周を取り囲むように設ける。そして、シールド層41,42をそれぞれ絶縁層22,21の外周側に設ける。これによって、対ノイズ特性の向上を図ることができる。なお、シールド層41,42を絶縁層21,22のそれぞれに設ける代わりに、フラットケーブルの全周を囲むように設けてもよい。その他の構成については、第1の実施形態と同様であるので、その説明を省略する。
(Second embodiment)
6A and 6B are views showing an outline of a shielded flat cable according to a second embodiment of the present invention, FIG. 6A is a perspective view, FIG. 6B is a perspective view, and FIG. 6B is 6B-6B of FIG. 6A. It is a cross-sectional view in.
In the first embodiment, the shield layer 41 is provided on one side of the shield flat cable 1, but as shown in this embodiment, the shield layer may be provided on both sides. In this case, as shown in FIG. 6A, the ground conductor 31'surrounds the outer periphery of the insulating layers 21 and 22 so as to be located not only on the insulating layer 22 side but also on the opposite insulating layer 21 side. To be provided. Then, the shield layers 41 and 42 are provided on the outer peripheral sides of the insulating layers 22 and 21, respectively. This makes it possible to improve the noise resistance characteristics. Instead of providing the shield layers 41 and 42 on each of the insulating layers 21 and 22, they may be provided so as to surround the entire circumference of the flat cable. Since other configurations are the same as those of the first embodiment, the description thereof will be omitted.

なお、ケーブル端末部において平形導体を露出させる方法としては、絶縁層を除去する以外に、予め、平形導体を露出させる部分を除いて絶縁層を設けてもよい。 As a method of exposing the flat conductor in the cable terminal portion, in addition to removing the insulating layer, an insulating layer may be provided in advance except for the portion where the flat conductor is exposed.

1…シールドフラットケーブル、11…平形導体、21,22…絶縁層、31,31'…グランド導体、32…接触片、41,42…シールド層。 1 ... Shielded flat cable, 11 ... Flat conductor, 21,22 ... Insulating layer, 31, 31'... Ground conductor, 32 ... Contact piece, 41, 42 ... Shielding layer.

Claims (5)

隣接する複数対の信号ラインと、各対の信号ラインの間に設けられた複数の接地ラインと、前記信号ライン及び前記接地ラインの並列面の両面に貼り合わされた一対の絶縁層と、該絶縁層の少なくとも一方を覆うシールド層を有し、一方の前記絶縁層の長さ方向の端部で前記信号ライン及び前記接地ラインが露出したケーブル端末部が形成されたシールドフラットケーブルであって、
一方の前記絶縁層の前記ケーブル端末部側の外周側に金属箔と導電性接着層を有する2層構造のグランド導体が設けられ、
該グランド導体が前記各接地ラインと前記シールド層に電気的に接続され、
前記グランド導体が、前記各接地ラインと前記導電性接着層を介して電気的に接続される複数の接触片を、一体に有し、
前記各対の信号ラインが、差動伝送に用いられるシールドフラットケーブル。
A pair of adjacent signal lines, a plurality of grounding lines provided between each pair of signal lines, a pair of insulating layers bonded to both sides of the signal line and a parallel surface of the grounding line, and the insulation. A shielded flat cable having a shield layer covering at least one of the layers, and a cable terminal portion having a cable terminal portion in which the signal line and the grounding line are exposed at the end portion of one of the insulating layers in the length direction.
A ground conductor having a two-layer structure having a metal foil and a conductive adhesive layer is provided on the outer peripheral side of one of the insulating layers on the cable terminal side.
The ground conductor is electrically connected to each of the ground lines and the shield layer.
The ground conductor integrally has a plurality of contact pieces electrically connected to each ground line via the conductive adhesive layer.
Each pair of signal lines is a shielded flat cable used for differential transmission.
隣接する複数対の信号ラインと、各対の信号ラインの間に設けられた複数の接地ラインと、前記信号ライン及び前記接地ラインの並列面の両面に貼り合わされた一対の絶縁層と、該絶縁層を覆うシールド層を有し、一方の前記絶縁層の長さ方向の端部で前記信号ライン及び前記接地ラインが露出したケーブル端末部が形成されたシールドフラットケーブルであって、
一方の前記絶縁層の前記ケーブル端末部側の外周側にグランド導体が設けられ、
前記グランド導体が一対の前記絶縁層の外周側に全周にわたって設けられると共に、前記グランド導体が前記各接地ラインと前記シールド層に電気的に接続され、
前記シールド層が、一対の前記絶縁層のそれぞれの外周側で前記グランド導体に接して設けられ、
前記信号ライン及び前記接地ラインの配列が、一側端にて前記信号ラインとなり、他側端にて前記接地ラインとなり、
前記各対の信号ラインが、差動伝送に用いられるシールドフラットケーブル。
A pair of adjacent signal lines, a plurality of grounding lines provided between each pair of signal lines, a pair of insulating layers bonded to both sides of the signal line and a parallel surface of the grounding line, and the insulation. A shielded flat cable having a shield layer covering the layer, and a cable terminal portion in which the signal line and the ground line are exposed at the end portion in the length direction of one of the insulating layers.
A ground conductor is provided on the outer peripheral side of one of the insulating layers on the cable terminal side.
The ground conductor is provided on the outer peripheral side of the pair of insulating layers over the entire circumference, and the ground conductor is electrically connected to each grounding line and the shield layer.
The shield layer is provided in contact with the ground conductor on the outer peripheral side of each of the pair of insulating layers.
The arrangement of the signal line and the grounding line becomes the signal line at one side end and the grounding line at the other side end.
Each pair of signal lines is a shielded flat cable used for differential transmission.
前記グランド導体が、前記各接地ラインと電気的に接続される接触片を一体に有する請求項に記載のシールドフラットケーブル。 The shielded flat cable according to claim 2 , wherein the ground conductor integrally has a contact piece electrically connected to each of the grounding lines. 前記グランド導体が、前記絶縁層と前記シールド層との間に位置する請求項1~3のいずれか1項に記載のシールドフラットケーブル。 The shield flat cable according to any one of claims 1 to 3 , wherein the ground conductor is located between the insulating layer and the shield layer. 前記グランド導体が、前記シールド層の外周側に位置する請求項1~3のいずれか1項に記載のシールドフラットケーブル。 The shield flat cable according to any one of claims 1 to 3 , wherein the ground conductor is located on the outer peripheral side of the shield layer.
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