JP7039374B2 - Shielded metal arc welding rod for low hydrogen fillet welding - Google Patents
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本発明は、プライマ塗装鋼板のすみ肉溶接において、特に耐ピット性に優れ、ヒューム発生量が少なく、良好なビード形状が得られるなど溶接作業性が良好で、溶接金属の機械的性質に優れ、かつ、生産性にも優れる低水素系すみ肉溶接用被覆アーク溶接棒に関する。 INDUSTRIAL APPLICABILITY The present invention has excellent pit resistance, a small amount of fume generation, good welding workability such as a good bead shape, and excellent mechanical properties of the weld metal in fillet welding of prime-coated steel plates. The present invention relates to a shielded metal arc welding rod for low hydrogen fillet welding, which is also excellent in productivity.
近年、建築、橋梁及び船舶などの溶接構造物の大型化に伴って490MPag級高張力鋼の厚板の鋼板が使用されているが、大気または海洋地域などの過酷な環境下で長時間使用される箇所では、鋼板表面に防錆を目的にプライマを塗装したプライマ塗装鋼板が広く使用されている。 In recent years, thick steel plates of 490 MPag class high-strength steel have been used due to the increase in size of welded structures such as buildings, bridges and ships, but they have been used for a long time in harsh environments such as air or marine areas. A prime-coated steel sheet in which the surface of the steel sheet is coated with a primer for the purpose of rust prevention is widely used.
このような厚板のプライマ塗装鋼板を用いた溶接構造物の溶接では、複雑な構造物の溶接が可能で溶接能率が高く、溶接部の機械的性質を確保できるグラビティ溶接での太径の低水素系すみ肉溶接用被覆アーク溶接棒が使用されることが多い。しかし、プライマ塗装鋼板のすみ肉溶接の場合では、溶接時に鋼板表面に塗装したプライマが蒸気化されてピットが多発しやすくなり、またヒューム発生量も多いなど溶接作業性が悪くなるという問題点がある。 In the welding of welded structures using such thick prima-coated steel plates, it is possible to weld complex structures, the welding efficiency is high, and the large diameter is low in gravity welding, which can ensure the mechanical properties of the welded part. Shielded metal arc welding rods for hydrogen-based fillet welding are often used. However, in the case of fillet welding of a primer-coated steel sheet, there is a problem that the primer coated on the surface of the steel sheet is vaporized at the time of welding, pits are likely to occur frequently, and welding workability is deteriorated due to a large amount of fume generation. be.
また、グラビティ溶接での低水素系すみ肉溶接用被覆アーク溶接棒は、1パス溶接での溶着量を確保するために通常の被覆アーク溶接棒に比べて太径心線で被覆外径が大きく長尺であるから、生産時に被覆割れなどが発生しやすいなど生産性が悪くなるという問題点もある。 In addition, the shielded metal arc welding rod for low hydrogen fillet welding in gravity welding has a larger outer diameter than the normal shielded metal arc welding rod in order to secure the welding amount in 1-pass welding. Since it is long, there is also a problem that productivity deteriorates, such as coating cracking easily occurring during production.
このような状況下において、グラビティ溶接で耐ピット性に優れ、ヒューム発生量が少ないなど溶接作業性が良好で、溶接部の機械的性質に優れ、かつ、生産性にも優れた低水素系すみ肉溶接用被覆アーク溶接棒が従来において提案されている。 Under such circumstances, gravity welding has excellent pit resistance, good welding workability such as a small amount of fume generation, excellent mechanical properties of the welded part, and excellent productivity. Conventionally, a shielded metal arc welding rod for fillet welding has been proposed.
例えば、特許文献1には、被覆剤中のTiO2、SiO2、MgCO3、MnCO3含有量の比を規定することで、耐ピット性など溶接作業性が改善された低水素系被覆アーク溶接棒が開示されている。特許文献1に記載された低水素系被覆アーク溶接棒によれば、通常のプライマ塗装鋼板の溶接における耐ピット性は改善できる。しかし、ウォッシュプライマ塗装鋼板を溶接した場合には十分な耐ピット性が得られなくなるという問題点がある。また、特許文献1の記載の技術では、ヒューム発生量の低減などの良好な溶接作業性は得られない。また特許文献1の記載の技術では、生産時に被覆割れが生じるなどの問題点もある。 For example, Patent Document 1 defines the ratio of the contents of TiO 2 , SiO 2 , MgCO 3 , and MnCO 3 in the coating agent to improve welding workability such as pit resistance by low hydrogen-based shielded metal arc welding. The stick is disclosed. According to the low hydrogen-based shielded metal arc welding rod described in Patent Document 1, the pit resistance in welding of a normal primer-coated steel sheet can be improved. However, when the wash primer coated steel sheet is welded, there is a problem that sufficient pit resistance cannot be obtained. Further, the technique described in Patent Document 1 cannot obtain good welding workability such as reduction of the amount of fume generated. Further, the technique described in Patent Document 1 has a problem that coating cracks occur during production.
また、特許文献2及び特許文献3には、被覆剤中にグラファイト、活性炭または炭素を含む合金鉄及び窒素化合物を適量添加することにより、溶接時にガス放出による溶融池中にバブリングを発生させて耐ピット性が改善できる被覆アーク溶接棒が開示されている。特許文献2及び特許文献3に記載された被覆アーク溶接棒によれば、通常のプライマ塗装鋼板の溶接における耐ピット性の改善が得られるものの、特許文献1と同様、ウォッシュプライマ塗装鋼板を溶接する場合には十分な耐ピット性が得られず、ヒューム発生量が多くなるなど良好な溶接作業性は得られない。また、生産時に被覆割れが生じるなど良好な生産性も得られない。 Further, in Patent Document 2 and Patent Document 3, by adding an appropriate amount of an alloy iron containing graphite, activated carbon or carbon and a nitrogen compound to the coating material, bubbling is generated in the molten pool due to gas release during welding to withstand bubbling. A shielded metal arc welding rod that can improve pitting properties is disclosed. According to the shielded metal arc welding rods described in Patent Documents 2 and 3, although the pit resistance in the welding of a normal primed coated steel sheet can be improved, the wash primed coated steel sheet is welded as in Patent Document 1. In some cases, sufficient pit resistance cannot be obtained, and good welding workability cannot be obtained due to an increase in the amount of fume generated. In addition, good productivity cannot be obtained due to cracks in the coating during production.
さらに、特許文献4には、被覆剤中に金属弗化物、MgO、TiO2、SiO2、弗素四ケイ素雲母を適量添加することで、スラグの流動性を向上させて溶接作業性、特にヒューム発生量を低減するとともに、金属炭酸塩及びTi、Al、Mg、Si及びSiCの1種以上を適量添加することで耐ピット性を改善できる低水素系被覆アーク溶接棒が開示されている。特許文献4に記載された低水素系被覆アーク溶接棒によれば、通常のプライマ塗装鋼板の溶接でヒューム発生量を低減しつつ耐ピット性が改善されるが、これも特許文献1と同様にウォッシュプライマ塗装鋼板を溶接する場合には十分な耐ピット性が得られない。また、生産時に被覆割れが生じるなど良好な生産性が得られなくなるという問題点があった。 Further, in Patent Document 4, by adding an appropriate amount of metal fluoride, MgO, TiO 2 , SiO 2 , and tetrasilicon fluoride mica to the coating material, the fluidity of slag is improved and welding workability, particularly fume generation, is generated. A low hydrogen-based shielded metal arc welding rod that can improve pit resistance by reducing the amount and adding an appropriate amount of one or more of metal carbonate and Ti, Al, Mg, Si, and SiC is disclosed. According to the low hydrogen-based shielded metal arc welding rod described in Patent Document 4, the pit resistance is improved while reducing the amount of fume generated by welding a normal primer-coated steel sheet, which is also the same as in Patent Document 1. Sufficient pit resistance cannot be obtained when welding wash-primer coated steel sheets. In addition, there is a problem that good productivity cannot be obtained, such as coating cracking during production.
そこで本発明は、上述した問題点に鑑みて案出されたものであり、低水素系すみ肉溶接用被覆アーク溶接棒によるプライマ塗装鋼板のすみ肉溶接において、優れた耐ピット性を確保しつつ、ヒューム発生量が少なく、良好なビード形状が得られるなど溶接作業性に優れるとともに、優れた溶接金属の機械的性質が得られ、かつ、生産時に被覆割れが生じることがなく生産性が良好な低水素系すみ肉溶接用被覆アーク溶接棒を提供することを目的とする。 Therefore, the present invention has been devised in view of the above-mentioned problems, and while ensuring excellent pit resistance in fillet welding of prime-coated steel sheets with a shielded metal arc welding rod for low hydrogen fillet welding. Welding workability is excellent, such as a small amount of fume generation and a good bead shape, and excellent mechanical properties of weld metal can be obtained, and coating cracks do not occur during production, resulting in good productivity. It is an object of the present invention to provide a shielded metal arc welding rod for low hydrogen fillet welding.
本発明の要旨は、鋼心線に被覆剤が塗布されている低水素系すみ肉溶接用被覆アーク溶接棒において、前記被覆剤は、当該被覆剤全質量に対する質量%で、金属炭酸塩の1種または2種以上の合計:5~15%、金属弗化物の2種以上の合計:3~8%、前記金属弗化物中のNaF:0.2~1.5%、Ti酸化物のTiO2換算値の合計:8~18%、Si酸化物のSiO2換算値の合計:10~20%、Al酸化物のAl2O3換算値の合計:1.5~4.0%、Fe酸化物のFeO換算値の合計:0.5~2.0%、MgO:6%超~10%、Si:0.5~2.0%、Mn:5~10%、Ni:0.3~2.0%、鉄粉:25~45%、Na酸化物及びK酸化物のNa2O換算値及びK2O換算値の合計:2~6%を含有し、残部は塗布剤、鉄合金からのFe分及び不可避不純物からなることを特徴とする低水素系すみ肉溶接用被覆アーク溶接棒にある。 The gist of the present invention is that in a coated arc welding rod for low hydrogen fillet welding in which a coating agent is applied to a steel core wire, the coating agent is 1 by mass% of the total mass of the coating material and is one of metal carbonates. Total of seeds or 2 or more species: 5 to 15%, Total of 2 or more species of metal fluoride: 3 to 8%, NaF in the metal fluoride: 0.2 to 1.5%, Tio of Ti oxide Total of 2 conversion values: 8 to 18%, total of SiO 2 conversion values of Si oxide: 10 to 20%, total of Al 2 O 3 conversion values of Al oxide: 1.5 to 4.0%, Fe Total FeO conversion value of oxide: 0.5 to 2.0%, MgO: more than 6% to 10%, Si: 0.5 to 2.0%, Mn: 5 to 10%, Ni: 0.3 ~ 2.0%, iron powder: 25 ~ 45%, total of Na 2 O conversion value and K 2 O conversion value of Na oxide and K oxide: 2 ~ 6%, the rest is coating agent, iron It is a coated arc welding rod for low hydrogen fillet welding, which is characterized by having Fe content from an alloy and unavoidable impurities.
本発明の低水素系すみ肉溶接用被覆アーク溶接棒によれば、プライマ塗装鋼板のすみ肉溶接において優れた耐ピット性を確保しつつ、ヒューム発生量が少なく、良好なビード形状が得られるなど溶接作業性が良好で、優れた溶接金属の機械的性質が得られ、かつ、生産性にも優れるので、溶接の高能率化及び品質向上が図れる。 According to the shielded metal arc welding rod for low hydrogen fillet welding of the present invention, excellent pit resistance is ensured in fillet welding of prime-coated steel sheets, the amount of fume generated is small, and a good bead shape can be obtained. Since the welding workability is good, the excellent mechanical properties of the weld metal can be obtained, and the productivity is also excellent, the efficiency and quality of welding can be improved.
本発明者らは、上述した課題を解決するため、プライマ塗装鋼板のすみ肉溶接で耐ピット性が不良になる原因などについて種々検討した。 In order to solve the above-mentioned problems, the present inventors have studied various causes of poor pit resistance in fillet welding of primer-coated steel sheets.
プライマ塗装鋼板のすみ肉溶接では、鋼板表面に塗装したプライマが溶接時に蒸気化してガスを発生してピットとなるため、被覆アーク溶接棒でプライマ塗装鋼板を溶接する場合、被覆剤中に金属炭酸塩を多く含有させてアークの吹付けを強くして溶融プール内を攪拌させることにより、溶融プール内に残留するガスを強制的に放出させて耐ピット性を改善する方法が知られている。しかし、グラビティ溶接は、1パス溶接での溶着量を確保する目的から被覆アーク溶接棒の心線径及び被覆外径が大きく、アークの集中性が悪くなってアークの吹付けが弱くなるため、特にピットが発生しやすいウォッシュプライマ塗装鋼板をすみ肉溶接した場合、溶融プール内を十分に攪拌できず、良好な耐ピット性が得られないことを突き止めた。 In fillet welding of prime-coated steel sheets, the prima coated on the surface of the steel sheet vaporizes during welding to generate gas and form pits. A method is known in which a large amount of salt is contained to intensify the spraying of an arc to stir the inside of the molten pool to forcibly release the gas remaining in the molten pool to improve the pit resistance. However, in gravity welding, the core wire diameter and the outer diameter of the shielded metal arc welding rod are large for the purpose of ensuring the welding amount in one-pass welding, and the concentration of the arc is deteriorated and the spraying of the arc is weakened. In particular, when a wash primer-coated steel plate, which is prone to pits, is fillet welded, it was found that the inside of the molten pool could not be sufficiently agitated and good pit resistance could not be obtained.
そこで、グラビティ溶接でのアークの吹付けを向上させるべく低水素系すみ肉溶接用被覆アーク溶接棒の被覆剤成分について種々試作して検討した結果、被覆剤中にNaF及び金属炭酸塩を適量添加することにより、強いアークの吹き付けを確保し、ウォッシュプライマ塗装鋼板のすみ肉溶接でも良好な耐ピット性が得られることを見出した。 Therefore, as a result of various trial trials and studies on the coating material components of the shielded metal arc welding rod for low hydrogen fillet welding in order to improve the arc spraying in gravity welding, NaF and metal carbonate were added in appropriate amounts to the coating material. By doing so, it was found that strong arc spraying was ensured and good pit resistance could be obtained even by fillet welding of wash prime coated steel sheets.
次に、その他溶接作業性を改善するべく検討した結果、アークの安定化及びスパッタ発生量の低減に関しては、被覆剤中にNa酸化物及びK酸化物、Ti酸化物、Al酸化物、及び鉄粉を適量添加することでアークを安定化させてスパッタ発生量を低減できるとともに、Na酸化物及びK酸化物の含有量の合計及び金属弗化物の合計量をさらに規定することで、ヒューム発生量を低減できることを見出した。 Next, as a result of studies to improve other welding workability, regarding the stabilization of the arc and the reduction of the amount of spatter generated, Na oxide and K oxide, Ti oxide, Al oxide, and iron were added to the coating material. By adding an appropriate amount of powder, the arc can be stabilized and the amount of spatter generated can be reduced, and by further specifying the total content of Na oxide and K oxide and the total amount of metal fluoride, the amount of fume generated. Was found to be able to be reduced.
また、スラグ被包性に関しては、被覆剤中にTi酸化物、Si酸化物を適量添加することで溶融プールを完全に被包できるスラグ量を生成するとともに、金属弗化物及びFe酸化物を適量添加することで溶融スラグの流動性を適正にしてビード表面にスラグを均一に被包させてスラグ被包性を改善してビード形状を改善できることを見出した。 Regarding the slag encapsulation property, by adding an appropriate amount of Ti oxide and Si oxide to the coating agent, an appropriate amount of slag that can completely enclose the molten pool is generated, and an appropriate amount of metal fluoride and Fe oxide are added. It has been found that by adding the slag, the fluidity of the molten slag can be made appropriate and the slag can be uniformly encapsulated on the bead surface to improve the slag encapsulation property and improve the bead shape.
さらに、Si酸化物、MgOを適量添加することで、スラグ剥離性を改善するとともに優れたビード形状が得られることを見出した。 Furthermore, it has been found that by adding an appropriate amount of Si oxide and MgO, the slag peelability is improved and an excellent bead shape can be obtained.
また、溶接金属の機械的性質に関しては、被覆剤中に金属炭酸塩を適量添加することで溶接時にCO2ガスを発生させて溶融プールをシールドして溶接金属の靭性を向上すること、脱酸効果のあるSi及びMnを適量添加するとともに、Niを適量添加することにより溶接金属の強度及び靭性を向上することができることを見出した。 Regarding the mechanical properties of the weld metal, by adding an appropriate amount of metal carbonate to the coating agent, CO 2 gas is generated during welding to shield the molten pool and improve the toughness of the weld metal, and deoxidation. It has been found that the strength and toughness of the weld metal can be improved by adding an appropriate amount of effective Si and Mn as well as an appropriate amount of Ni.
生産性に関しては、被覆アーク溶接棒は原材料に水ガラスを添加して混練した塗布剤を心線の周囲に塗布した後に乾燥させて製品とするが、グラビティ溶接に用いる低水素系すみ肉溶接用被覆アーク溶接棒は通常のものに比べて心線が太径であるため、塗布する被覆剤の肉厚が大きくなり、乾燥時に被覆割れなどの欠陥が発生しやすい。そこで本発明では、被覆剤中の水ガラスのNa酸化物及びK酸化物の添加量を限定することにより、乾燥時の被覆割れなどの欠陥を防止して生産性を改善できることを見出した。 In terms of productivity, shielded metal arc welding rods are made by adding water glass to the raw material, applying a kneaded coating agent around the core wire, and then drying it to make a product. Since the core wire of the shielded metal arc welding rod has a larger diameter than that of a normal one, the wall thickness of the coating agent to be applied becomes large, and defects such as coating cracks are likely to occur during drying. Therefore, in the present invention, it has been found that by limiting the amount of Na oxide and K oxide added to the water glass in the coating agent, defects such as coating cracks during drying can be prevented and productivity can be improved.
以下、本発明の低水素系すみ肉溶接用被覆アーク溶接棒の被覆剤の成分組成及び成分組成の限定理由について詳細に説明する。なお、各成分組成の含有量は、被覆剤全質量に対する質量%で表すこととし、その質量%を表すときには単に%と記載することとする。 Hereinafter, the component composition of the coating agent for the shielded metal arc welding rod for low hydrogen fillet welding of the present invention and the reason for limiting the component composition will be described in detail. The content of each component composition shall be expressed in mass% with respect to the total mass of the coating agent, and when expressing the mass%, it shall be simply described as%.
[金属炭酸塩の1種または2種以上の合計:5~15%]
金属炭酸塩は、MgCO3、CaCO3、BaCO3、MnCO3などから添加され、アーク中で分解してCO2ガスを発生して溶融プール及び溶融スラグを大気から保護して溶接金属の靭性を確保するとともに、アークの吹き付けを強くしてピットの発生を防止する効果がある。金属炭酸塩の1種または2種以上の合計が5%未満であると、シールド効果が不足して溶接金属の靭性が低下するとともに、アークの吹付けが弱くなってピットが発生しやすくなる。一方、金属炭酸塩の1種または2種以上の合計が15%を超えると、アークの吹付けが強くなりすぎてスパッタ発生量が多くなる。したがって、金属炭酸塩の1種または2種以上の合計は5~15%とする。
[Total of one or more metal carbonates: 5-15%]
Metallic carbonate is added from MgCO 3 , CaCO 3 , BaCO 3 , MnCO 3 , etc. and decomposes in an arc to generate CO 2 gas, which protects the molten pool and molten slag from the atmosphere and enhances the toughness of the weld metal. In addition to ensuring, it has the effect of strengthening the spraying of arcs and preventing the occurrence of pits. If the total of one or more of the metal carbonates is less than 5%, the shielding effect is insufficient, the toughness of the weld metal is lowered, and the arc spraying is weakened, so that pits are likely to occur. On the other hand, if the total of one or more of the metal carbonates exceeds 15%, the arc spraying becomes too strong and the amount of spatter generated increases. Therefore, the total of one or more metal carbonates is 5 to 15%.
[金属弗化物の2種以上の合計:3~8%]
金属弗化物は、CaF2、MgF2、BaF2、AlF3、Na3AlF6、NaF、LiFなどから2種以上にわたり添加され、溶融スラグの流動性を調整してビード形状を良好にする効果がある。金属弗化物の2種以上の合計が3%未満では、溶融スラグの流動性が悪くビード形状が凸状となる。一方、金属弗化物の2種以上の合計が8%を超えると、溶融スラグの流動性が著しく高くなりビードの下脚側が膨らんだ形状となり、またヒューム発生量も多くなる。したがって、金属弗化物の2種以上の合計は3~8%とする。
[Total of 2 or more types of metal fluoride: 3-8%]
Metal fluoride is added in two or more kinds from CaF 2 , MgF 2 , BaF 2 , AlF 3 , Na 3 AlF 6 , NaF, LiF, etc., and has the effect of adjusting the fluidity of molten slag to improve the bead shape. There is. When the total of two or more kinds of metal fluoride is less than 3%, the fluidity of the molten slag is poor and the bead shape becomes convex. On the other hand, when the total of two or more kinds of metal fluoride exceeds 8%, the fluidity of the molten slag becomes remarkably high, the lower leg side of the bead becomes a bulging shape, and the amount of fume generated also increases. Therefore, the total of two or more kinds of metal fluorides is 3 to 8%.
[金属弗化物中のNaF:0.2~1.5%]
金属弗化物中のNaFは、アークの吹付けを強くする効果が高く、ウォッシュプライマ塗装鋼板のすみ肉溶接であってもピットの発生を防ぐことができる。金属弗化物中のNaFが0.2%未満であると、十分なアークの吹付けが得られず、ウォッシュプライマ塗装鋼板のすみ肉溶接ではピットの発生を防止することができない。一方、金属弗化物中のNaFが1.5%を超えると、アークの吹付けが強くなりすぎてスパッタ発生量が多くなる。したがって、金属弗化物中のNaFは0.2~1.5%とする。
[NaF in metal fluoride: 0.2-1.5%]
NaF in the metal fluoride has a high effect of strengthening the spraying of the arc, and can prevent the generation of pits even in the fillet welding of the wash primer coated steel sheet. If the NaF in the metal fluoride is less than 0.2%, sufficient arc spraying cannot be obtained, and the formation of pits cannot be prevented by fillet welding of the wash primer coated steel sheet. On the other hand, when NaF in the metal fluoride exceeds 1.5%, the spraying of the arc becomes too strong and the amount of spatter generated increases. Therefore, NaF in the metal fluoride is 0.2 to 1.5%.
[Ti酸化物のTiO2換算値の合計:8~18%]
Ti酸化物は、ルチール、酸化チタン、チタン酸ソーダ、チタンスラグ、イルミナイトなどから添加され、アーク安定剤及びスラグ生成剤として作用し、アークを安定にしてスパッタ発生量を少なくし、スラグ被包性及びビード形状を良好にする効果がある。Ti酸化物のTiO2換算値の合計が8%未満では、アークが不安定となってスパッタ発生量が多くなる。またTi酸化物のTiO2換算値の合計が8%未満では、スラグ量が不足し、スラグ被包性が悪くなってビード形状が不良になる。一方、Ti酸化物のTiO2換算値の合計が18%を超えると、スラグ量が過多となってスラグの被包状態にムラができてビード形状が不良になる。したがって、Ti酸化物のTiO2換算値の合計は8~18%とする。
[Total TIO 2 conversion value of Ti oxide: 8-18%]
Ti oxide is added from rutile, titanium oxide, sodium titanate, titanium slag, illuminate, etc., acts as an arc stabilizer and slag generator, stabilizes the arc, reduces the amount of spatter generated, and slag encapsulation. It has the effect of improving the properties and bead shape. If the total TiO 2 conversion value of the Ti oxide is less than 8%, the arc becomes unstable and the amount of spatter generated increases. If the total TiO 2 conversion value of the Ti oxide is less than 8%, the amount of slag is insufficient, the slag encapsulation property is deteriorated, and the bead shape becomes poor. On the other hand, when the total of the TIO 2 conversion values of the Ti oxide exceeds 18%, the amount of slag becomes excessive, the slag encapsulation state becomes uneven, and the bead shape becomes poor. Therefore, the total TiO 2 conversion value of Ti oxide is set to 8 to 18%.
[Si酸化物のSiO2換算値の合計:10~20%]
Si酸化物は、珪砂、長石、水ガラスなどから添加され、スラグ剥離性の改善とビード形状を良好にする効果がある。Si酸化物のSiO2換算値の合計が10%未満では、スラグ剥離性及びビード形状が不良になる。一方、Si酸化物のSiO2換算値の合計が20%を超えると、スラグの粘性が高くなってビード表面をスラグが均一に被包できずビード形状が不良になる。またSi酸化物のSiO2換算値の合計が20%を超えると、溶融プール中のガスが放出されにくくなり、ピットが発生しやすくなる。したがって、Si酸化物のSiO2換算値の合計は10~20%とする。
[Total SiO 2 conversion value of Si oxide: 10 to 20%]
Si oxide is added from silica sand, feldspar, water glass, etc., and has the effect of improving the slag exfoliation property and improving the bead shape. If the total SiO 2 conversion value of the Si oxide is less than 10%, the slag peelability and the bead shape will be poor. On the other hand, when the total SiO 2 conversion value of the Si oxide exceeds 20%, the viscosity of the slag becomes high, the slag cannot uniformly cover the bead surface, and the bead shape becomes poor. Further, when the total SiO 2 conversion value of the Si oxide exceeds 20%, the gas in the molten pool is less likely to be released, and pits are likely to occur. Therefore, the total value of Si oxide converted to SiO 2 is 10 to 20%.
[Al酸化物のAl2O3換算値の合計:1.5~4.0%]
Al酸化物は、アルミナ、長石などから添加され、溶融スラグの粘度を調整するとともに、スラグ剥離性を改善する効果がある。Al酸化物のAl2O3換算値の合計が1.5%未満では、スラグ剥離性が悪く、溶融スラグの粘度が低くなってビード形状が不良になる。一方、Al酸化物のAl2O3換算値の合計が4.0%を超えると、スラグがガラス状となりスラグ剥離性が悪く、溶融スラグの粘度が高くなってビード形状が不良になる。したがって、Al酸化物のAl2O3換算値の合計は1.5~4.0%とする。
[Total Al 2 O 3 conversion value of Al oxide: 1.5 to 4.0%]
Al oxide is added from alumina, feldspar, etc., and has the effect of adjusting the viscosity of molten slag and improving the slag exfoliation property. If the total Al 2 O 3 conversion value of the Al oxide is less than 1.5%, the slag peelability is poor, the viscosity of the molten slag is low, and the bead shape is poor. On the other hand, when the total Al 2 O 3 conversion value of the Al oxide exceeds 4.0%, the slag becomes glassy and the slag peelability is poor, the viscosity of the molten slag is high, and the bead shape is poor. Therefore, the total Al 2 O 3 conversion value of Al oxide is 1.5 to 4.0%.
[Fe酸化物のFeO換算値の合計:0.5~2.0%]
Fe酸化物は、FeO、Fe2O3などから添加され、溶融スラグの流動性を調整してスラグ被包性を良好にしてビード形状を改善する効果がある。Fe酸化物のFeO換算値の合計が0.5%未満では、溶融スラグの流動性が悪くなってスラグ被包性が悪くビード形状が不良になる。一方、Fe酸化物のFeO換算値の合計が2.0%を超えると、スラグ量が過多となりスラグの被包状態にムラができてビード形状が不良になる。したがって、Fe酸化物のFeO換算値の合計は0.5~2.0%とする。
[Total FeO conversion value of Fe oxide: 0.5 to 2.0%]
Fe oxide is added from FeO, Fe 2 O 3 and the like, and has the effect of adjusting the fluidity of the molten slag to improve the slag encapsulation property and improve the bead shape. If the total FeO conversion value of the Fe oxide is less than 0.5%, the fluidity of the molten slag becomes poor, the slag encapsulation property becomes poor, and the bead shape becomes poor. On the other hand, when the total FeO conversion value of Fe oxide exceeds 2.0%, the amount of slag becomes excessive, the slag encapsulation state becomes uneven, and the bead shape becomes poor. Therefore, the total FeO conversion value of Fe oxide is set to 0.5 to 2.0%.
[MgO:6%超~10%]
MgOは、マグネシアクリンカーなどから添加され、スラグ剥離性及びビード形状を良好にする効果がある。MgOが6%以下では、その効果が得られず、スラグ剥離性及びビード形状が不良になる。一方、MgOが10%を超えると、スラグ量が過多となってスラグの被包状態にムラができてビード形状が不良になる。したがって、MgOは6%超~10%とする。
[MgO: Over 6% to 10%]
MgO is added from magnesia clinker and the like, and has an effect of improving slag peelability and bead shape. If the MgO content is 6% or less, the effect cannot be obtained, and the slag peelability and the bead shape become poor. On the other hand, when MgO exceeds 10%, the amount of slag becomes excessive, the slag encapsulation state becomes uneven, and the bead shape becomes poor. Therefore, MgO is set to more than 6% to 10%.
[Si:0.5~2.0%]
Siは、金属Si、Fe-Si、Fe-Si-Mnなどの合金粉などから添加され、脱酸剤として作用し、溶接金属の靭性を向上させるとともに、ピットの発生を防止する効果がある。Siが0.5%未満では、脱酸不足となって溶接金属の靭性が低下するとともに、ピットが発生しやすくなる。一方、Siが2.0%を超えると、溶接金属の粒界に低融点酸化物が析出して靭性が低下する。したがって、Siは0.5~2.0%とする。
[Si: 0.5-2.0%]
Si is added from alloy powders such as metallic Si, Fe—Si, and Fe—Si—Mn and acts as a deoxidizing agent to improve the toughness of the weld metal and prevent the generation of pits. If Si is less than 0.5%, deoxidation is insufficient, the toughness of the weld metal is lowered, and pits are likely to occur. On the other hand, when Si exceeds 2.0%, a low melting point oxide is deposited at the grain boundaries of the weld metal and the toughness is lowered. Therefore, Si is set to 0.5 to 2.0%.
[Mn:5~10%]
Mnは、金属Mn、Fe-Mn、Fe-Si-Mnなどの合金粉などから添加され、脱酸剤として作用し、溶接金属の強度及び靭性を向上させるとともに、ピットの発生を防止する効果がある。Mnが5%未満では、脱酸不足となって溶接金属の強度及び靭性が低下するとともに、ピットが発生しやすくなる。一方、Mnが10%を超えると、溶接金属の強度が高くなって靭性が低下する。したがって、Mnは5~10%とする。
[Mn: 5-10%]
Mn is added from alloy powders such as metal Mn, Fe-Mn, and Fe-Si-Mn and acts as a deoxidizing agent to improve the strength and toughness of the weld metal and prevent the formation of pits. be. If Mn is less than 5%, deoxidation is insufficient, the strength and toughness of the weld metal are lowered, and pits are likely to occur. On the other hand, when Mn exceeds 10%, the strength of the weld metal increases and the toughness decreases. Therefore, Mn is set to 5 to 10%.
[Ni:0.3~2.0%]
Niは、金属Ni、Fe-Niなどの合金粉などから添加され、溶接金属の強度及び靭性を向上させる効果がある。Niが0.3%未満では、必要な溶接金属の強度及び靭性が得られない。一方、Niが2.0%を超えると、溶接金属の強度が高くなって靭性が低下する。したがって、Niは0.3~2.0%とする。
[Ni: 0.3-2.0%]
Ni is added from alloy powders such as metallic Ni and Fe—Ni, and has the effect of improving the strength and toughness of the weld metal. If Ni is less than 0.3%, the required strength and toughness of the weld metal cannot be obtained. On the other hand, when Ni exceeds 2.0%, the strength of the weld metal increases and the toughness decreases. Therefore, Ni is set to 0.3 to 2.0%.
[鉄粉:25~45%]
鉄粉は、アーク状態をソフトにする効果を有する。鉄粉が25%未満では、アークが不安定になってスパッタ発生量が多くなる。一方、鉄粉が45%を超えると、アークの吹付けが弱くなり、ピットが発生しやすくなる。したがって、鉄粉は25~45%とする。
[Iron powder: 25-45%]
Iron powder has the effect of softening the arc state. If the iron powder is less than 25%, the arc becomes unstable and the amount of spatter generated increases. On the other hand, when the iron powder exceeds 45%, the spraying of the arc becomes weak and pits are likely to occur. Therefore, the iron powder is 25 to 45%.
[Na酸化物及びK酸化物のNa2O換算値及びK2O換算値の合計:2~6%]
Na酸化物及びK酸化物は、水ガラス中の珪酸ソーダ及び珪酸カリウム、カリ長石、カリガラス及びソーダ長石などから添加され、特にアークを安定にしてスパッタ発生量を少なくする効果がある。またNa酸化物及びK酸化物は、被覆アーク溶接棒を生産する際、塗布剤の粘度を調整して乾燥時の被覆割れを防止して生産性を向上する効果もある。Na酸化物及びK酸化物のNa2O換算値及びK2O換算値の合計が2%未満では、生産時に被覆割れが生じやすくなる。また、アークが不安定となってスパッタ発生量が多くなる。一方、Na酸化物及びK酸化物のNa2O換算値及びK2O換算値の合計が6%を超えると、アークの吹付けが強くなりすぎてスパッタ発生量が多くなるとともに、ヒューム発生量も多くなる。したがって、Na酸化物及びK酸化物のNa2O換算値及びK2O換算値の合計は2~6%とする。
[Total of Na 2 O conversion value and K 2 O conversion value of Na oxide and K oxide: 2 to 6%]
Na oxide and K oxide are added from sodium silicate and potassium silicate, potassium feldspar, potassium glass, soda feldspar and the like in water glass, and have an effect of stabilizing an arc and reducing the amount of spatter generated. Further, Na oxide and K oxide also have an effect of adjusting the viscosity of the coating agent to prevent coating cracking during drying and improving productivity when producing a shielded metal arc welding rod. If the total of the Na 2 O conversion value and the K 2 O conversion value of Na oxide and K oxide is less than 2%, coating cracks are likely to occur during production. In addition, the arc becomes unstable and the amount of spatter generated increases. On the other hand, when the total of the Na 2 O conversion value and the K 2 O conversion value of Na oxide and K oxide exceeds 6%, the arc spraying becomes too strong, the amount of spatter generated increases, and the amount of fume generated increases. Will also increase. Therefore, the total of the Na 2 O conversion value and the K 2 O conversion value of Na oxide and K oxide is 2 to 6%.
なお、本発明の低水素系すみ肉溶接用被覆アーク溶接棒の被覆剤中の残部は、上記の成分のほか、生産性の観点からアルギン酸ソーダ、セルロースなどの塗布剤が0.1~3%、Fe-Si、Fe-Mn、Fe-Si-Mnなどの鉄合金からのFe分及び不可避不純物である。また、使用する鋼心線は、JIS G 3523 SWY11を用いることが好ましい。さらに、鋼心線への被覆剤の被覆率は35~55%であることが好ましい。 In addition to the above components, the balance in the coating agent of the shielded metal arc welding rod for low hydrogen fillet welding of the present invention contains 0.1 to 3% of a coating agent such as sodium alginate and cellulose from the viewpoint of productivity. , Fe—Si, Fe—Mn, Fe—Si—Mn and other iron alloys with Fe content and unavoidable impurities. Further, it is preferable to use JIS G 3523 SWY11 as the steel core wire to be used. Further, the coverage of the coating agent on the steel core wire is preferably 35 to 55%.
以下、本発明の効果を実施例により更に詳細に説明する。 Hereinafter, the effects of the present invention will be described in more detail with reference to Examples.
表1に示す各種被覆剤を直径6.4mm、長さ700mmのJIS G 3523 SWY11の鋼心線に被覆率40~47%で塗布した後に400℃で焼成して溶接棒を各種試作し、生産性、溶接作業性及び機械的性質について調査した。 Various coating agents shown in Table 1 are applied to the steel core wire of JIS G 3523 SWY11 having a diameter of 6.4 mm and a length of 700 mm at a coverage of 40 to 47%, and then fired at 400 ° C. to produce various prototype welding rods. The properties, welding workability and mechanical properties were investigated.
生産性の評価は、各種試作溶接棒を500kg生産し、被覆割れなどの欠陥の有無を目視で確認し、被覆外観が良好で欠陥がないものを良好とした。 For the productivity evaluation, 500 kg of various prototype welding rods were produced, the presence or absence of defects such as coating cracks was visually confirmed, and those having a good coating appearance and no defects were considered to be good.
溶接作業性の評価は、各種試作溶接棒を用い、JIS G 3106 SM490A、板厚12mm×幅100mm×長さ1000mmの鋼板表面に膜厚25~35μmのウォッシュプライマを塗装したプライマ塗装鋼板をT字型に組んだT字試験体にて、交流溶接機を用いてグラビティ溶接で溶接電流300Aの水平すみ肉溶接を行い、アーク状態の良否、スパッタ発生量及びヒューム発生量、スラグ被包性、スラグ剥離性及びビード形状の良否を目視で調査した。なお、耐ピット性は、溶接ビード全長にピットが全く発生しなかったものを良好とした。 For the evaluation of welding workability, various prototype welding rods were used, and a primer-coated steel plate with a thickness of 12 mm x width 100 mm x length 1000 mm coated with a wash primer with a thickness of 25 to 35 μm was applied to a T-shape using JIS G 3106 SM490A. Horizontal fillet welding with a welding current of 300 A is performed by gravity welding using a T-shaped test piece assembled in a mold, and the quality of the arc state, spatter generation amount and fume generation amount, slag encapsulation, and slag are performed. The peelability and the quality of the bead shape were visually investigated. The pit resistance was good when no pits were generated in the entire length of the weld bead.
機械的性質の評価は、JIS G 3106 SM490Aの板厚20mmの鋼板を用い、JIS Z 3111に準じて交流溶接機で溶着金属試験を行い、引張試験片(A1号)と衝撃試験片(Vノッチ試験片)を採取して引張試験及び衝撃試験を行った。引張試験は引張強さが490~590MPa、衝撃試験は試験温度-20℃で各々繰り返し3回の吸収エネルギーの平均値が47J以上を良好とした。これらの調査結果を表2にまとめて示す。 For the evaluation of mechanical properties, a welded metal test was performed with an AC welder according to JIS Z 3111 using a steel plate with a thickness of 20 mm of JIS G 3106 SM490A, and a tensile test piece (A1) and an impact test piece (V notch). The test piece) was collected and subjected to a tensile test and an impact test. In the tensile test, the tensile strength was 490 to 590 MPa, and in the impact test, the average value of the absorbed energy three times was repeated at a test temperature of −20 ° C. and the average value was 47 J or more. The results of these surveys are summarized in Table 2.
表1及び表2中No.1~No.12が本発明例、No.13~No.24は比較例である。本発明であるNo.1~No.12は、被覆剤中の金属炭酸塩の合計、金属弗化物の2種以上の合計、金属弗化物中のNaF、Ti酸化物のTiO2換算値の合計、Si酸化物のSiO2換算値の合計、Al酸化物のAl2O3換算値の合計、Fe酸化物のFeO換算値の合計、MgO、Si、Mn、Ni、鉄粉、Na酸化物及びK酸化物のNa2O換算値及びK2O換算値の合計が適正であるので、被覆アーク溶接棒の生産時に被覆割れなどの欠陥がなく生産性が良好であった。また、ウォッシュプライマ塗装鋼板での水平すみ肉溶接でのアーク状態が良好で、スパッタ発生量、ヒューム発生量が少なく、スラグ被包性、スラグ剥離性及びビード形状が良好で、ピットは発生しなかった。さらに、溶着金属の引張強さ及び吸収エネルギーも適正であり、極めて満足な結果であった。 No. in Tables 1 and 2 1 to No. No. 12 is an example of the present invention. 13-No. 24 is a comparative example. No. 1 of the present invention. 1 to No. 12 is the total of metal carbonates in the coating agent, the total of two or more kinds of metal fluorides, the total of NaF in metal fluorides, the total of TiO 2 conversion values of Ti oxides, and the total of SiO 2 conversion values of Si oxides. Total, Al 2 O 3 conversion value of Al oxide, FeO conversion value of Fe oxide, Na 2 O conversion value of MgO, Si, Mn, Ni, iron powder, Na oxide and K oxide and Since the total of the K 2 O conversion values was appropriate, there were no defects such as coating cracks during the production of the coated arc welding rod, and the productivity was good. In addition, the arc state in horizontal fillet welding with wash primer coated steel sheet is good, the amount of spatter generation and fume generation is small, the slag encapsulation property, slag peelability and bead shape are good, and pits do not occur. rice field. Furthermore, the tensile strength and absorption energy of the weld metal were also appropriate, and the results were extremely satisfactory.
比較例中のNo.13は、金属弗化物中のNaFが少ないので、アークの吹付けが弱くピットが発生した。また、Al酸化物のAl2O3換算値の合計が少ないので、スラグ剥離性が悪くビード形状も不良であった。 No. in the comparative example. In No. 13, since the amount of NaF in the metal fluoride was small, the arc was weakly sprayed and pits were generated. In addition, since the total of Al 2 O 3 conversion values of Al oxide was small, the slag peelability was poor and the bead shape was also poor.
No.14は、Fe酸化物のFeO換算値の合計が少ないので、スラグ被包性が悪くビード形状が不良であった。また、Na酸化物及びK酸化物のNa2O換算値及びK2O換算値の合計が多いので、アークの吹付けが強くなりすぎてスパッタ発生量が多く、ヒューム発生量も多かった。 No. In No. 14, since the total FeO conversion value of Fe oxide was small, the slag encapsulation property was poor and the bead shape was poor. Further, since the total of the Na 2 O conversion value and the K 2 O conversion value of the Na oxide and the K oxide was large, the arc spraying became too strong, the amount of spatter generated was large, and the amount of fume generated was also large.
No.15は、Ti酸化物のTiO2換算値の合計が少ないので、アークが不安定でスパッタ発生量が多かった。また、スラグ被包性が悪くビード形状が不良であった。さらに、Niが少ないので、溶着金属の引張強さ及び吸収エネルギーが低かった。 No. In No. 15, since the total of the TiO 2 conversion values of the Ti oxide was small, the arc was unstable and the amount of spatter generated was large. In addition, the slag encapsulation was poor and the bead shape was poor. Furthermore, since the amount of Ni was small, the tensile strength and absorption energy of the weld metal were low.
No.16は、Al酸化物のAl2O3換算値の合計が多いので、スラグ剥離性が悪くビード形状も不良であった。また、鉄粉が少ないので、アークが不安定でスパッタ発生量が多かった。 No. In No. 16, since the total of Al 2 O 3 conversion values of Al oxide was large, the slag peelability was poor and the bead shape was also poor. In addition, since the amount of iron powder was small, the arc was unstable and the amount of spatter generated was large.
No.17は、MgOが少ないので、スラグ剥離性が悪くビード形状も不良であった。また、Niが多いので、溶着金属の引張強さが高く、吸収エネルギーが低かった。さらに、鉄粉が多いので、アークの吹付けが弱く、ピットが発生した。 No. In No. 17, since the amount of MgO was small, the slag peelability was poor and the bead shape was also poor. Moreover, since the amount of Ni was high, the tensile strength of the weld metal was high and the absorption energy was low. Furthermore, since there was a lot of iron powder, the arc was weakly sprayed and pits were generated.
No.18は、金属炭酸塩の合計が多いので、アークの吹き付けが強すぎてスパッタ発生量が多かった。また、Si酸化物のSiO2換算値の合計が多いので、スラグ被包性が悪くビード形状が不良でピットも発生した。 No. In No. 18, since the total amount of metal carbonate was large, the arc was sprayed too strongly and the amount of spatter generated was large. In addition, since the total value of Si oxide in terms of SiO 2 is large, the slag encapsulation property is poor, the bead shape is poor, and pits are also generated.
No.19は、金属炭酸塩の合計が少ないので、アークの吹付けが弱く、ピットが発生した。また、溶接金属の吸収エネルギーが低かった。また、MgOが多いので、スラグ被包性が悪くビード形状が不良であった。 No. In No. 19, since the total amount of metal carbonate was small, the arc was weakly sprayed and pits were generated. In addition, the absorbed energy of the weld metal was low. Further, since a large amount of MgO was present, the slag encapsulation property was poor and the bead shape was poor.
No.20は、金属弗化物の2種以上の合計が少ないので、ビード形状が凸状となった。また、Siが少ないので、ピットが発生し、溶着金属の吸収エネルギーが低かった。さらに、Na酸化物及びK酸化物のNa2O換算値及びK2O換算値の合計が少ないので、生産時に被覆表面に被覆割れが発生した。また、アークの吹付けが弱く不安定でスパッタ発生量が多かった。 No. In No. 20, since the total of two or more kinds of metal fluorides is small, the bead shape is convex. In addition, since the amount of Si was small, pits were generated and the absorption energy of the weld metal was low. Further, since the total of the Na 2 O conversion value and the K 2 O conversion value of Na oxide and K oxide is small, coating cracks occurred on the coating surface during production. In addition, the arc spraying was weak and unstable, and the amount of spatter generated was large.
No.21は、金属弗化物の2種以上の合計が多いので、ビード形状が不良でヒューム発生量も多かった。また、Siが多いので、溶着金属の吸収エネルギーが低かった。 No. In No. 21, since the total of two or more kinds of metal fluorides was large, the bead shape was poor and the amount of fume generated was large. Moreover, since the amount of Si was large, the absorption energy of the weld metal was low.
No.22は、Ti酸化物のTiO2換算値の合計が多いので、スラグ量が過多となってスラグの被包性及びビード形状が不良であった。また、Mnが多いので、溶着金属の引張強さが高く、吸収エネルギーが低かった。 No. In No. 22, since the total of the TIO 2 conversion values of the Ti oxide was large, the amount of slag was excessive and the slag encapsulation property and the bead shape were poor. Further, since the amount of Mn was large, the tensile strength of the weld metal was high and the absorption energy was low.
No.23は、Si酸化物のSiO2換算値の合計が少ないので、スラグ剥離性が悪くビード形状も不良であった。また、Mnが少ないので、ピットが発生し、溶着金属の引張強さ及び吸収エネルギーが低かった。 No. In No. 23, since the total value of Si oxides converted to SiO 2 was small, the slag peelability was poor and the bead shape was also poor. Further, since Mn was small, pits were generated, and the tensile strength and absorption energy of the weld metal were low.
No.24は、金属弗化物中のNaFが多いので、アークの吹付けが強すぎてスパッタ発生量が多かった。また、Fe酸化物のFeO換算値が多いので、スラグ被包性が悪くビード形状が不良であった。 No. In No. 24, since the amount of NaF in the metal fluoride was large, the arc was sprayed too strongly and the amount of spatter generated was large. Further, since the FeO conversion value of Fe oxide is large, the slag encapsulation property is poor and the bead shape is poor.
Claims (1)
前記被覆剤は、当該被覆剤全質量に対する質量%で、
金属炭酸塩の1種または2種以上の合計:5~15%、
金属弗化物の2種以上の合計:3~8%、
前記金属弗化物中のNaF:0.2~1.5%、
Ti酸化物のTiO2換算値の合計:8~18%、
Si酸化物のSiO2換算値の合計:10~20%、
Al酸化物のAl2O3換算値の合計:1.5~4.0%、
Fe酸化物のFeO換算値の合計:0.5~2.0%、
MgO:6%超~10%、
Si:0.5~2.0%、
Mn:5~10%、
Ni:0.3~2.0%、
鉄粉:25~45%、
Na酸化物及びK酸化物のNa2O換算値及びK2O換算値の合計:2~6%を含有し、
残部は、塗布剤、鉄合金からのFe分及び不可避不純物からなることを特徴とする低水素系すみ肉溶接用被覆アーク溶接棒。 In a shielded metal arc welding rod for low hydrogen fillet welding in which a coating agent is applied to the steel core wire.
The coating agent is a mass% based on the total mass of the coating agent.
Total of one or more metal carbonates: 5-15%,
Total of 2 or more types of metal fluoride: 3-8%,
NaF in the metal fluoride: 0.2-1.5%,
Total of TIO 2 conversion values of Ti oxide: 8-18%,
Total SiO 2 conversion value of Si oxide: 10 to 20%,
Total Al 2 O 3 conversion value of Al oxide: 1.5-4.0%,
Total FeO conversion value of Fe oxide: 0.5-2.0%,
MgO: Over 6% to 10%,
Si: 0.5-2.0%,
Mn: 5-10%,
Ni: 0.3-2.0%,
Iron powder: 25-45%,
Total of Na 2 O conversion value and K 2 O conversion value of Na oxide and K oxide: 2 to 6% is contained.
The balance is a shielded metal arc welding rod for low hydrogen fillet welding, which is composed of a coating agent, Fe content from an iron alloy, and unavoidable impurities.
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