JP7027767B2 - Floor laying ceramic plate - Google Patents

Floor laying ceramic plate Download PDF

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JP7027767B2
JP7027767B2 JP2017189903A JP2017189903A JP7027767B2 JP 7027767 B2 JP7027767 B2 JP 7027767B2 JP 2017189903 A JP2017189903 A JP 2017189903A JP 2017189903 A JP2017189903 A JP 2017189903A JP 7027767 B2 JP7027767 B2 JP 7027767B2
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drainage
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賢治 井上
雄介 中公
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Toto Ltd
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本発明は、便器下の床面に敷設される陶板に関し、さらに詳しくは、排水管用および固定具用の貫通孔が設けられ、かつ裏足が設けられた、便器下の床面に敷設される陶板に関する。 The present invention relates to a ceramic plate laid on the floor under the toilet bowl, and more specifically, it is laid on the floor under the toilet bowl provided with through holes for drainage pipes and fixtures and provided with back legs. Regarding ceramic plates.

大便器、小便器の床面への設置にあたり、便器回りの意匠および汚れ防止のために、陶板を置くことが行われている。この陶板には、排水管用の貫通孔が設けられる。さらに、このような陶板の床面への固定は、モルタル、接着剤などにより行われるが、固定をより確実にするため、連結部材を固定するため、ビスなどの固定具用の貫通孔が設けられることがある。さらにこの貫通孔は、排水管と便器とを接続するソケット等と呼ばれる連結部材を固定するため固定具用の貫通孔を兼ねることがある。 When installing toilet bowls and urinals on the floor, ceramic plates are placed to prevent stains and the design around the toilet bowls. The porcelain plate is provided with a through hole for a drainage pipe. Further, such a ceramic plate is fixed to the floor surface by mortar, an adhesive, etc., but in order to secure the fixing more securely, a through hole for a fixing tool such as a screw is provided in order to fix the connecting member. May be Further, this through hole may also serve as a through hole for a fixative in order to fix a connecting member called a socket or the like that connects the drain pipe and the toilet bowl.

このような排水管用および固定具用の貫通孔は、陶板の製造工程の過程(好ましくは最終段階)で、便器の種類に応じて、あらかじめ設けられることが一般的である。これにより、現場での敷設作業が迅速に行える。 Such through holes for drainage pipes and fixtures are generally provided in advance in the process of manufacturing a ceramic plate (preferably in the final stage) according to the type of toilet bowl. As a result, on-site laying work can be performed quickly.

また、このような陶板には、モルタル、接着剤による床面への固定を確実にするために、その裏面に凹凸が設けられることがある。 Further, such a ceramic plate may be provided with irregularities on the back surface thereof in order to ensure fixing to the floor surface by a mortar or an adhesive.

特開平06-006576号公報Japanese Unexamined Patent Publication No. 06-006576

本発明者らの得た知見によれば、排水管用および固定具用の貫通孔が設けられた陶板を実際に敷設する際、固定具の締め付けにより陶板が欠けたり、割れたりすることが観察された。本発明は、このような欠損がし難い陶板を提供する。すなわち、本発明は、敷設の際に割れなどの欠損が生じにくい陶板の提供をその目的としている。 According to the findings obtained by the present inventors, when actually laying a porcelain plate provided with through holes for drainage pipes and fixtures, it was observed that the porcelain plate was chipped or cracked due to the tightening of the fixture. rice field. The present invention provides a ceramic plate that is not easily damaged. That is, an object of the present invention is to provide a ceramic plate which is less likely to be damaged such as cracked during laying.

そして、本発明による陶板は、
便器下に床面に敷設され、前記床面に接する側に、縦横に複数の裏足が直交して形成されてなる陶板であって、
排水管を通すための貫通孔と、当該陶板および/または前記排水管に接続される連結部材を、前記床面に固定する固定具を通すための貫通孔とを有してなり、
前記裏足が、前記排水管用貫通孔の周辺部において、前記排水管用貫通孔周辺部以外の領域よりも、その間隔が狭く配置されてなることを特徴とするものである。
And the ceramic plate according to the present invention
It is a ceramic plate that is laid on the floor under the toilet bowl and has a plurality of back legs orthogonally formed vertically and horizontally on the side in contact with the floor.
It has a through hole for passing a drain pipe and a through hole for passing a fixture for fixing the ceramic plate and / or a connecting member connected to the drain pipe to the floor surface.
The back foot is characterized in that the space between the back legs is narrower in the peripheral portion of the through hole for drainage pipe than in the region other than the peripheral portion of the through hole for drainage pipe.

陶板1を小便器下に敷設する態様の図である。It is a figure of the mode in which the ceramic plate 1 is laid under the urinal. 陶板1の床面2への固定の態様の図である。It is a figure of the mode of fixing the ceramic plate 1 to the floor surface 2. 陶板1の床面2と接する面の模式図である。It is a schematic diagram of the surface of a ceramic plate 1 in contact with the floor surface 2. 図3に示される陶板1の一部拡大図であり、凸部11、すなわち裏足が縦横に複数直交していており、その裏足に囲まれて形成されたマス目に閉じた凹部12を備える。FIG. 3 is a partially enlarged view of the ceramic plate 1 shown in FIG. 3, in which a convex portion 11, that is, a concave portion 12 having a plurality of orthogonal back legs vertically and horizontally and being surrounded by the back legs and closed to a square is formed. Be prepared. 陶板1を敷設しながら、小便器を設置する説明図である。It is explanatory drawing which installs a urinal while laying a ceramic plate 1. 排水ソケット7の固定用ビス穴73に、固定ビス8を貫通させて、床面2に打ち付け、陶板1と排水ソケット7を固定した状態を示す図である。It is a figure which shows the state which the fixing screw 8 is passed through the fixing screw hole 73 of the drainage socket 7 and is struck against the floor surface 2 and the ceramic plate 1 and the drainage socket 7 are fixed. 裏足11が、排水管用貫通孔13の周辺部においても、排水管用貫通孔12の周辺部以外の領域においても同様の広い間隔で設けられた陶板の模式図である。It is a schematic diagram of a ceramic plate in which the back foot 11 is provided at the same wide space in the peripheral portion of the drainage pipe through hole 13 and in the region other than the peripheral portion of the drainage pipe through hole 12. 図7に示される陶板を、排水ソケット7の固定用ビス穴73に、固定ビス8を貫通させて、床面2に打ち付け、排水ソケット7とともに固定した状態を示す図である。It is a figure which shows the state which the fixing screw 8 is passed through the fixing screw hole 73 of the drainage socket 7, the fixing screw 8 is struck against the floor surface 2, and fixed together with drainage socket 7.

本発明において「陶板」は、陶磁器からなるものであり、大便器または小便器下に床面に敷設されて使用される。図1は、小便器下に敷設される陶板の説明図である。図において、本発明による陶板1は、排水口21のある床面2と、給水口31のある壁面3との間に小便器4を設置するにあたり、床面2と小便器4の間に置かれる。なお、図にあるように、壁面3と小便器4との間にパネル5が設置されることがあるが任意である。図2は、陶板1の床面2への固定の態様を示す図であり、床面2にモルタル、接着剤等により固着される。図2が示すように、陶板1の便器と接する側の面は平坦であり、場合により化粧が施される、あるいは防汚のための加工、処理がなされていてよい。 In the present invention, the "pottery plate" is made of pottery and is used by laying it on the floor under a toilet bowl or a urinal. FIG. 1 is an explanatory diagram of a ceramic plate laid under a urinal. In the figure, the porcelain plate 1 according to the present invention is placed between the floor surface 2 and the urinal 4 when the urinal 4 is installed between the floor surface 2 having the drainage port 21 and the wall surface 3 having the water supply port 31. Toilet. As shown in the figure, the panel 5 may be installed between the wall surface 3 and the urinal 4, but it is optional. FIG. 2 is a diagram showing an aspect of fixing the ceramic plate 1 to the floor surface 2, and is fixed to the floor surface 2 with mortar, an adhesive, or the like. As shown in FIG. 2, the surface of the ceramic plate 1 on the side in contact with the toilet bowl is flat, and may be subjected to makeup, or may be processed or treated for antifouling.

他方、陶板1の床面2と接する側の面には、凹凸が設けられ、凹部にモルタル、接着剤などが入り込み、床面への固定をより確実にするよう機能する。図3は、陶板1の床面2と接する面の模式図であり、縦横に複数直交している部分が凸部11、すなわち裏足であり、マス目に閉じた部分が凹部12および15である。図4は、図3に示される陶板1の一部拡大図であり、凸部11、すなわち裏足が縦横に複数直交していており、その裏足に囲まれて形成されたマス目に閉じた凹部12を備える。さらに、図3に示されるように、陶板1の中央には、排水管を通すための貫通孔13と、この態様にあっては、この貫通孔13と連続した孔としての、固定具を通すための貫通孔14が設けられてなる。この図の態様にあっては、貫通孔14は二か所に設けられてなる。 On the other hand, the surface of the porcelain plate 1 on the side in contact with the floor surface 2 is provided with irregularities, and mortar, an adhesive or the like enters the concave portions, and functions to ensure fixing to the floor surface. FIG. 3 is a schematic view of a surface of the ceramic plate 1 in contact with the floor surface 2, in which the portions orthogonal to each other in the vertical and horizontal directions are the convex portions 11, that is, the back legs, and the portions closed to the squares are the concave portions 12 and 15. be. FIG. 4 is a partially enlarged view of the ceramic plate 1 shown in FIG. 3, in which the convex portions 11, that is, the back legs are orthogonal to each other in a plurality of vertical and horizontal directions, and are closed to the squares formed by being surrounded by the back legs. It is provided with a recess 12. Further, as shown in FIG. 3, in the center of the ceramic plate 1, a through hole 13 for passing a drainage pipe and, in this embodiment, a fixing tool as a hole continuous with the through hole 13 are passed. A through hole 14 is provided for this purpose. In the aspect of this figure, the through holes 14 are provided at two places.

本発明にあっては、図3に示されるように、この裏足11が、排水管用貫通孔13の周辺部において、排水管用貫通孔13の周辺部以外の領域よりも、その間隔が狭く配置されてなる。すなわち、図が示すように、排水管用貫通孔13の周辺部における凹部15は、排水管用貫通孔12の周辺部以外の領域の凹部12よりも小さいものとなる。 In the present invention, as shown in FIG. 3, the back legs 11 are arranged in the peripheral portion of the drainage pipe through hole 13 at a narrower interval than the region other than the peripheral portion of the drainage pipe through hole 13. Being done. That is, as shown in the figure, the recess 15 in the peripheral portion of the drainage pipe through hole 13 is smaller than the recess 12 in the region other than the peripheral portion of the drainage pipe through hole 12.

本発明の好ましい態様によれば、貫通孔14は、本来、裏足11が存在する箇所に設けられず、裏足が存在しない凹部15の箇所に設けられる。図3は、貫通孔14は、裏足11が存在しない凹部15の箇所に設けられた態様を示す According to a preferred embodiment of the present invention, the through hole 14 is not originally provided in the place where the back foot 11 is present, but is provided in the place where the back foot 15 is not present. FIG. 3 shows an embodiment in which the through hole 14 is provided in the recess 15 where the back foot 11 does not exist.

図5は、本発明による陶板を敷設しながら、小便器を設置する際の説明図である。図5に示されるように、陶板1を、床面2に設けられた排水口21に、貫通孔13を合わせて固定する。続いて、排水口21と小便器の排水口(図示せず)とを、シール材6を介して、排水ソケット7により接続する。排水ソケット7は、小便器の排水口に接続する小便器側接続口71と、リム部72とを備え、リム部72には、この排水ソケット7と陶板1とを床面2に固定するビスが通る、固定用ビス穴73が設けられてなる。 FIG. 5 is an explanatory view when installing a urinal while laying a ceramic plate according to the present invention. As shown in FIG. 5, the ceramic plate 1 is fixed to the drainage port 21 provided on the floor surface 2 by aligning the through hole 13. Subsequently, the drainage port 21 and the drainage port (not shown) of the urinal are connected by the drainage socket 7 via the sealing material 6. The drainage socket 7 includes a urinal side connection port 71 connected to the drainage port of the urinal and a rim portion 72, and the rim portion 72 has a screw for fixing the drainage socket 7 and the ceramic plate 1 to the floor surface 2. A fixing screw hole 73 is provided through which the toilet can pass.

図6は、排水ソケット7の固定用ビス穴73に、固定ビス8を貫通させて、床面2に打ち付け、陶板1と排水ソケット7を固定した状態を示す図である。本発明による陶板にあっては、上記のとおり、裏足11が、排水管用貫通孔13の周辺部において間隔が狭く配置されてなる。その結果、固定ビス8を打ち付けて、力が加わっても陶板1の変形は小さい。本発明によるこの効果は、間隔が狭く配置された複数の裏足11が取り囲む凹部15の位置に固定具用貫通孔14が存在するよう構成されることで奏される。この効果は、凹部15を取り囲む裏足11の少なくとも一部が存在しない場合であっても期待でき、例えば図3に記載の態様にあっては、排水管用貫通孔13と固定具用貫通孔14は連続、連結して一体となっており、この連結部分の裏足11が存在しない状態にあるが、少なくとも対向する一対の裏足11が(図6の断面視方向に)存在するため、固定ビス8を打ち付け力が加わっても陶板1の変形は小さい。 FIG. 6 is a diagram showing a state in which the fixing screw 8 is passed through the fixing screw hole 73 of the drainage socket 7 and hit against the floor surface 2 to fix the ceramic plate 1 and the drainage socket 7. In the ceramic plate according to the present invention, as described above, the back legs 11 are arranged at a narrow space around the drainage pipe through hole 13. As a result, even if the fixing screw 8 is struck and a force is applied, the deformation of the ceramic plate 1 is small. This effect according to the present invention is achieved by configuring the fixing tool through hole 14 to exist at the position of the recess 15 surrounded by the plurality of back legs 11 arranged at a narrow interval. This effect can be expected even when at least a part of the back foot 11 surrounding the recess 15 is not present. For example, in the embodiment shown in FIG. 3, the drainage pipe through hole 13 and the fixture through hole 14 can be expected. Is continuously connected and integrated, and the back legs 11 of this connected portion do not exist, but at least a pair of opposite back legs 11 exist (in the cross-sectional view direction of FIG. 6), so that they are fixed. Even if the screw 8 is hit and the force is applied, the deformation of the ceramic plate 1 is small.

他方、図7は、本発明による陶板と異なり、裏足11が、排水管用貫通孔13の周辺部においても、排水管用貫通孔13の周辺部以外の領域においても同様の広い間隔で設けられた、従来知られた陶板の模式図である。さらにこの態様にあっては、固定具を通すための貫通孔14が、本来裏足が存在する位置にある。そのため、図6と同様に、固定ビス8を貫通させて、床面2に打ち付け、陶板1と排水ソケット7を固定すると、図8に示されるように、固定ビス8からの応力により陶板1がたわみ(図中の点線は、たわみを強調したものである)、場合よって割れにつながるおそれがある。図6に示されるように、本発明による陶板にあっては、固定ビス8からの応力は、裏足の間隔が狭いため、陶板1のたわみが小さく(図中の点線は、同様にたわみを強調したものである)、その割れにつながるおそれが小さい。 On the other hand, in FIG. 7, unlike the porcelain plate according to the present invention, the back legs 11 are provided at the same wide intervals in the peripheral portion of the drainage pipe through hole 13 and in the region other than the peripheral portion of the drainage pipe through hole 13. , It is a schematic diagram of a conventionally known ceramic plate. Further, in this embodiment, the through hole 14 for passing the fixing tool is originally located at the position where the back foot is present. Therefore, as in FIG. 6, when the fixing screw 8 is penetrated and hit against the floor surface 2 to fix the porcelain plate 1 and the drainage socket 7, the porcelain plate 1 is released by the stress from the fixing screw 8 as shown in FIG. Deflection (dotted line in the figure emphasizes deflection) and may lead to cracking in some cases. As shown in FIG. 6, in the porcelain plate according to the present invention, the stress from the fixing screw 8 has a small deflection of the porcelain plate 1 because the distance between the back legs is narrow (the dotted line in the figure is similarly the deflection. It is emphasized), and there is little risk of it leading to cracking.

本発明の一つの態様によれば、陶板には複数の排水管用貫通孔と、固定具用貫通孔とを備え、その結果、1枚で複数の便器の下に敷設できる大型または長尺の形状としてもよい。また、図3にあっては排水管用貫通孔と固定具用貫通孔とが一体化されて設けられた態様を示したが、これら排水管用貫通孔と固定具用貫通孔とは別々に独立ものとして設けられてもよい。 According to one aspect of the present invention, the porcelain plate is provided with a plurality of through holes for drainage pipes and through holes for fixtures, and as a result, a large or long shape that can be laid under a plurality of toilet bowls with one sheet. May be. Further, in FIG. 3, a mode in which the through hole for the drain pipe and the through hole for the fixture are integrally provided is shown, but the through hole for the drain pipe and the through hole for the fixture are separately and independently provided. It may be provided as.

本発明による陶板は、金型を使用したプレス成形により一般的には製造される。本発明による陶板にあっては、排水管用貫通孔の周辺部において、排水管用貫通孔周辺部以外の領域よりも、裏足同士の間隔が狭く配置された構造を有する。排水管用貫通孔および固定具用貫通孔は、陶板の成形後の加工により設けられることが好ましい。従って、陶板の成形にあたっては、排水管用貫通孔および固定具用貫通孔が設けられるであろう一定の領域において、裏足の間隔を狭くした構造とする。このような一定の領域において裏足の間隔を狭くしておくことで、多様な形状、構造の便器に、裏足の配置を変更させること無く対応でき、また陶板の軽量化と強度とを両立できる。
The ceramic plate according to the present invention is generally manufactured by press molding using a mold. The ceramic plate according to the present invention has a structure in which the distance between the hind legs is narrower in the peripheral portion of the through hole for drainage pipe than in the region other than the peripheral portion of the through hole for drainage pipe. It is preferable that the through hole for the drainage pipe and the through hole for the fixture are provided by processing after molding the ceramic plate. Therefore, when molding the porcelain plate, the structure is such that the distance between the back legs is narrowed in a certain area where the through hole for the drainage pipe and the through hole for the fixture will be provided. By narrowing the distance between the back legs in such a certain area, it is possible to handle toilet bowls of various shapes and structures without changing the arrangement of the back legs, and also to achieve both weight reduction and strength of the ceramic plate. can.

1…陶板、11…裏足、12…排水管用貫通孔13の周辺部以外の領域の凹部、13…排水管を通すための貫通孔、14…固定具を通すための貫通孔、15…排水管用貫通孔13の周辺部の領域の凹部、2…床面、21…排水口、3…壁面、4…小便器、5…パネル、6…シール材、7…排水ソケット、71…小便器側接続口、72…リム部、73…固定用ビス穴

1 ... Ceramic plate, 11 ... Back foot, 12 ... Recessed area other than the peripheral part of the drainage pipe through hole 13, 13 ... Through hole for passing the drainage pipe, 14 ... Through hole for passing the fixture, 15 ... Drainage Recessed area in the peripheral area of the pipe through hole 13, 2 ... floor surface, 21 ... drainage port, 3 ... wall surface, 4 ... urinal, 5 ... panel, 6 ... sealing material, 7 ... drainage socket, 71 ... urinal side Connection port, 72 ... Rim part, 73 ... Fixing screw hole

Claims (2)

便器下に床面に敷設され、前記床面に接する側に、縦横に複数の裏足が直交して形成されてなる陶板であって、
排水管を通すための貫通孔と、当該陶板および/または前記排水管に接続される連結部材を、前記床面に固定する固定具を通すための貫通孔とを有してなり、
前記裏足が、前記排水管用貫通孔の周辺部において、前記排水管用貫通孔周辺部以外の領域よりも、その間隔が狭く配置されてなることを特徴とする、陶板。
It is a ceramic plate that is laid on the floor under the toilet bowl and has a plurality of back legs orthogonally formed vertically and horizontally on the side in contact with the floor.
It has a through hole for passing a drain pipe and a through hole for passing a fixture for fixing the ceramic plate and / or a connecting member connected to the drain pipe to the floor surface.
A porcelain plate characterized in that the back legs are arranged in a peripheral portion of the drainage pipe through hole at a narrower interval than in a region other than the drainage pipe through hole peripheral portion.
固定具用貫通孔が、裏足が存在しない場所に設けられてなる、請求項1に記載の陶板。

The ceramic plate according to claim 1, wherein a through hole for a fixative is provided in a place where a back foot does not exist.

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KR101551339B1 (en) * 2014-03-24 2015-09-08 한국과학기술원 Rotary type specimen preparation apparatus

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