JP7027251B2 - Knocking sensor - Google Patents

Knocking sensor Download PDF

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JP7027251B2
JP7027251B2 JP2018100276A JP2018100276A JP7027251B2 JP 7027251 B2 JP7027251 B2 JP 7027251B2 JP 2018100276 A JP2018100276 A JP 2018100276A JP 2018100276 A JP2018100276 A JP 2018100276A JP 7027251 B2 JP7027251 B2 JP 7027251B2
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weight
knocking sensor
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JP2019203843A (en
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克樹 青井
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NGK Spark Plug Co Ltd
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Description

本発明は、圧電素子を用いたノッキングセンサに関する。 The present invention relates to a knocking sensor using a piezoelectric element.

自動車等の内燃機関のノッキング現象を検出するノッキングセンサが知られており、ノッキングセンサの検出に応じて点火プラグの点火時期の遅角制御が行われている。
上記したノッキングセンサとして、内燃機関のシリンダブロック等へ取付けるための取付孔を中心部に有する、いわゆるセンターホール式非共振型のノッキングセンサが知られている。このノッキングセンサは、筒状部と筒状部の一端に位置する鍔部とを有する主体金具を備え、筒状部の外周に鍔部側から順に、それぞれ環状の絶縁部材、圧電素子、ウェイト、及びナットを嵌め込んで構成されている。そして、筒状部の外周面の雄ネジ部にナットを螺合することによりウェイトを係止し、鍔部とウェイトとの間に圧電素子を挟んで固定している。さらに、主体金具に絶縁部材、圧電素子、ウェイト等を組み付けた内部部品全体が樹脂によって被覆されることで、ノッキングセンサは構成されている。なお、筒状部の内面が上記した取付孔となっている(特許文献1)。
又、筒状部の外周面を塑性変形して突出させ、ウェイトを筒状部に係止する技術も開示されている(特許文献2)。
A knocking sensor that detects a knocking phenomenon of an internal combustion engine of an automobile or the like is known, and the retard angle control of the ignition timing of the spark plug is performed according to the detection of the knocking sensor.
As the knocking sensor described above, a so-called center hole type non-resonant type knocking sensor having a mounting hole for mounting on a cylinder block or the like of an internal combustion engine at the center is known. This knocking sensor is provided with a main metal fitting having a cylindrical portion and a flange portion located at one end of the tubular portion, and an annular insulating member, a piezoelectric element, and a weight are provided on the outer periphery of the tubular portion in order from the flange portion side. And a nut is fitted. Then, the weight is locked by screwing a nut into the male screw portion on the outer peripheral surface of the tubular portion, and the piezoelectric element is sandwiched and fixed between the flange portion and the weight. Further, the knocking sensor is configured by covering the entire internal component in which the insulating member, the piezoelectric element, the weight, etc. are assembled to the main metal fitting with the resin. The inner surface of the tubular portion is the mounting hole described above (Patent Document 1).
Further, there is also disclosed a technique of plastically deforming and projecting the outer peripheral surface of the tubular portion to lock the weight to the tubular portion (Patent Document 2).

特開2010-101696号公報Japanese Unexamined Patent Publication No. 2010-101696 特許第6175149号公報Japanese Patent No. 6175149

ところで、近年、ノッキングセンサの検出出力の向上が求められており、その方策として、ウェイトの重量増で振動を大きくさせることや、圧電素子の材料に鉛を含ませて検出値を増大させることが考えられる。
しかしながら、更に高い出力を求める場合、これらの方策では不十分である。
そこで、本発明は、検出出力を向上させたノッキングセンサの提供を目的とする。
By the way, in recent years, improvement of the detection output of the knocking sensor has been required, and as a countermeasure, it is possible to increase the vibration by increasing the weight of the weight or to increase the detection value by including lead in the material of the piezoelectric element. Conceivable.
However, these measures are not sufficient when higher output is required.
Therefore, an object of the present invention is to provide a knocking sensor with improved detection output.

上記課題を解決するため、本発明の第1の態様のノッキングセンサは、軸線方向に延び、筒状部と該筒状部の一端側に位置し、筒状部の周方向外側に向かって突出する鍔部とを有する主体金具と、前記筒状部の外周に嵌め込まれ、前記鍔部に面する側と反対側に天面を有する環状のウェイトと、前記筒状部の外周に嵌め込まれ、前記鍔部と前記ウェイトとの間に挟まれる環状の圧電素子と、前記鍔部と前記圧電素子との間に介在する絶縁体とを備えたノッキングセンサであって、前記筒状部の外周面には、前記筒状部の内面から周方向外側に向かって塑性変形しつつ突出し、前記ウェイトの天面に直接又は他部材を介して接して該ウェイトを係止する突出部が設けられ、前記筒状部は、前記突出部と前記鍔部との間に前記軸線方向に延びる延設部を有し、該延設部には最大厚みを有する最大厚み部と、前記最大厚みよりも厚みが薄い薄肉部が形成され、前記延設部と前記ウェイトとの間には合成樹脂が充填されてなる In order to solve the above problems, the knocking sensor according to the first aspect of the present invention extends in the axial direction, is located on the cylindrical portion and one end side of the tubular portion, and protrudes outward in the circumferential direction of the tubular portion. A main metal fitting having a flange portion, an annular weight having a top surface on the side opposite to the side facing the flange portion, and an annular weight fitted on the outer periphery of the tubular portion. A knocking sensor including an annular piezoelectric element sandwiched between the flange portion and the weight and an insulator interposed between the flange portion and the piezoelectric element, and is an outer peripheral surface of the cylindrical portion. Is provided with a protruding portion that protrudes from the inner surface of the tubular portion toward the outside in the circumferential direction while being plastically deformed, and is in contact with the top surface of the weight directly or via another member to lock the weight. The tubular portion has an extension portion extending in the axial direction between the protrusion portion and the flange portion, and the extension portion has a maximum thickness portion having a maximum thickness and a thickness greater than the maximum thickness. A thin thin-walled portion is formed , and a synthetic resin is filled between the extended portion and the weight .

このノッキングセンサによれば、筒状部のウェイトの固定位置である突出部と、鍔部との間の延設部に、最大厚み部と、これよりも厚みが薄く剛性の低い薄肉部が介在し、ウェイトが振動すると薄肉部が撓んで振動を増幅するので、ウェイトを重量増しなくても検出出力を向上させることができる。又、低出力の圧電素子(例えば、鉛フリー圧電素子)を使用したセンサの出力を向上させることができる。 According to this knocking sensor, a maximum thickness portion and a thin portion thinner and less rigid are interposed in the extending portion between the protruding portion, which is the fixed position of the weight of the tubular portion, and the flange portion. However, when the weight vibrates, the thin portion bends and the vibration is amplified, so that the detection output can be improved without increasing the weight of the weight. Further, it is possible to improve the output of the sensor using a low output piezoelectric element (for example, a lead-free piezoelectric element).

又、本発明の第2の態様のノッキングセンサは、軸線方向に延び、筒状部と該筒状部の一端側に位置し、筒状部の周方向外側に向かって突出する鍔部とを有する主体金具と、前記筒状部の外周に嵌め込まれ、前記鍔部に面する側と反対側に天面を有する環状のウェイトと、前記筒状部の外周に嵌め込まれ、前記鍔部と前記ウェイトとの間に挟まれる環状の圧電素子と、前記鍔部と前記圧電素子との間に介在する絶縁体とを備えたノッキングセンサであって、前記筒状部の外周面には、雄ネジ部が設けられ、さらに該雄ネジ部にネジ止めされて前記ウェイトの天面に接することで該ウェイトを係止するナットを備え、前記筒状部は、前記雄ネジ部において前記軸線方向に最も前記鍔部側の部位である雄ネジ部先端と前記鍔部との間に前記軸線方向に延びる延設部を有し、該延設部には最大厚みを有する最大厚み部と、前記最大厚みよりも厚みが薄い薄肉部が形成され、前記延設部と前記ウェイトとの間には合成樹脂が充填されてなる。


Further, the knocking sensor of the second aspect of the present invention extends in the axial direction and has a cylindrical portion and a flange portion located on one end side of the tubular portion and projecting outward in the circumferential direction of the tubular portion. The main metal fitting to be held, an annular weight fitted on the outer periphery of the tubular portion and having a top surface on the side opposite to the side facing the flange portion, and an annular weight fitted on the outer periphery of the tubular portion, the flange portion and the said A knocking sensor including an annular piezoelectric element sandwiched between a weight and an insulator interposed between the flange portion and the piezoelectric element, and a male screw is formed on the outer peripheral surface of the cylindrical portion. A portion is provided, further provided with a nut that is screwed to the male screw portion and is screwed to the top surface of the weight to lock the weight, and the cylindrical portion is the most axially oriented in the male screw portion. An extension portion extending in the axial direction is provided between the tip of the male screw portion, which is a portion on the flange portion side, and the flange portion, and the extension portion has a maximum thickness portion having a maximum thickness and a maximum thickness portion. A thin-walled portion having a thickness thinner than that is formed , and a synthetic resin is filled between the extending portion and the weight .


このノッキングセンサによれば、筒状部のウェイトの固定位置近傍の雄ネジ部先端と、鍔部との間の延設部に、最大厚み部と、これよりも厚みが薄く剛性の低い薄肉部が介在し、ウェイトが振動すると薄肉部が撓んで振動を増幅するので、ウェイトを重量増しなくても検出出力を向上させることができる。又、低出力の圧電素子(例えば、鉛フリー圧電素子)を使用したセンサの出力を向上させることができる。 According to this knocking sensor, there is a maximum thickness part and a thin part that is thinner and less rigid than the maximum thickness part in the extension part between the tip of the male screw part near the fixed position of the weight of the tubular part and the flange part. When the weight vibrates, the thin portion bends and the vibration is amplified, so that the detection output can be improved without increasing the weight of the weight. Further, it is possible to improve the output of the sensor using a low output piezoelectric element (for example, a lead-free piezoelectric element).

本発明のノッキングセンサにおいて、前記薄肉部が前記鍔部に繋がってもよい。
このノッキングセンサによれば、筒状部から切削等の加工で薄肉部を形成する場合に、鍔部の上面を位置合わせに利用できるので、加工が容易になる。
In the knocking sensor of the present invention, the thin-walled portion may be connected to the flange portion.
According to this knocking sensor, when a thin-walled portion is formed from a tubular portion by cutting or the like, the upper surface of the flange portion can be used for alignment, so that the machining becomes easy.

本発明のノッキングセンサにおいて、前記薄肉部の厚みが前記最大厚みの1/2以上であってもよい。
このノッキングセンサによれば、薄肉部の強度や耐久性の確保が要求される場合に対応できる。
In the knocking sensor of the present invention, the thickness of the thin portion may be ½ or more of the maximum thickness.
According to this knocking sensor, it is possible to cope with a case where it is required to secure the strength and durability of the thin-walled portion.

本発明のノッキングセンサにおいて、前記延設部の前記軸線方向の長さに対し、前記薄肉部の前記軸線方向の長さが1/2以下であってもよい。
このノッキングセンサによれば、薄肉部の強度や耐久性の確保が要求される場合に対応できる。
In the knocking sensor of the present invention, the length of the thin-walled portion in the axial direction may be ½ or less with respect to the length of the extended portion in the axial direction.
According to this knocking sensor, it is possible to cope with a case where it is required to secure the strength and durability of the thin-walled portion.

この発明によれば、検出出力を向上させたノッキングセンサが得られる。 According to the present invention, a knocking sensor having an improved detection output can be obtained.

本発明の第1の態様の実施形態に係るノッキングセンサの外観を示す正面図である。It is a front view which shows the appearance of the knocking sensor which concerns on embodiment of 1st Embodiment of this invention. 本発明の第1の態様の実施形態に係るノッキングセンサの断面図である。It is sectional drawing of the knocking sensor which concerns on embodiment of 1st Embodiment of this invention. 本発明の第1の態様の実施形態に係るノッキングセンサの内部構造の分解図である。It is an exploded view of the internal structure of the knocking sensor which concerns on embodiment of 1st Embodiment of this invention. 本発明の第1の態様の実施形態に係るノッキングセンサの変形例の部分拡大断面図である。It is a partially enlarged sectional view of the modification of the knocking sensor which concerns on embodiment of 1st Embodiment of this invention. 本発明の第2の態様の実施形態に係るノッキングセンサの断面図である。It is sectional drawing of the knocking sensor which concerns on embodiment of the 2nd Embodiment of this invention. 本発明の第2の態様の実施形態に係るノッキングセンサの内部構造の分解図である。It is an exploded view of the internal structure of the knocking sensor which concerns on embodiment of the 2nd aspect of this invention. 本発明の第1の態様の実施形態に係るノッキングセンサの製造方法の一例を示す工程図である。It is a process drawing which shows an example of the manufacturing method of the knocking sensor which concerns on embodiment of 1st Embodiment of this invention. 本発明の第1の態様の実施形態に係るノッキングセンサの出力電圧と薄肉部の厚みとの関係を示す図である。It is a figure which shows the relationship between the output voltage of the knocking sensor which concerns on embodiment of 1st Embodiment of this invention, and the thickness of a thin-walled portion. 本発明の第2の態様の実施形態に係るノッキングセンサの出力電圧と薄肉部の厚みとの関係を示す図である。It is a figure which shows the relationship between the output voltage of the knocking sensor which concerns on embodiment of the 2nd Embodiment of this invention, and the thickness of a thin-walled portion.

まず、図1~図4を参照し、本発明の第1の態様の実施形態に係るノッキングセンサ1Aについて説明する。
図1はノッキングセンサ1Aの外観を示し、図2はノッキングセンサ1Aを軸方向に破断した断面図を示し、図3はノッキングセンサ1Aの内部構造の分解図を示し、図4はノッキングセンサ1Aの変形例の部分拡大断面図を示している。
図1において、ノッキングセンサ1Aは、内燃機関のシリンダブロック等へ取付けるための取付孔11(図2参照)を中心部に有する、いわゆるセンターホール式非共振型のノッキングセンサである。ノッキングセンサ1Aは、樹脂モールド材料である合成樹脂(例えばナイロン66)製のケース3により覆われている。このケース3は、上部がテーパ状に成形された円柱形状の素子収納部5と、図示しない点火時期制御装置からのコネクタを接続するコネクタ部7とから構成されている。
First, the knocking sensor 1A according to the embodiment of the first aspect of the present invention will be described with reference to FIGS. 1 to 4.
FIG. 1 shows the appearance of the knocking sensor 1A, FIG. 2 shows a cross-sectional view of the knocking sensor 1A broken in the axial direction, FIG. 3 shows an exploded view of the internal structure of the knocking sensor 1A, and FIG. 4 shows the knocking sensor 1A. A partially enlarged cross-sectional view of a modified example is shown.
In FIG. 1, the knocking sensor 1A is a so-called center hole type non-resonant knocking sensor having a mounting hole 11 (see FIG. 2) for mounting on a cylinder block or the like of an internal combustion engine in the center. The knocking sensor 1A is covered with a case 3 made of a synthetic resin (for example, nylon 66) which is a resin mold material. The case 3 is composed of a cylindrical element accommodating portion 5 having a tapered upper portion and a connector portion 7 for connecting a connector from an ignition timing control device (not shown).

図2及び図3に示すように、ノッキングセンサ1Aは、軸線O方向に延び、金属材料(例えばSPHD、SWCH25K)からなる主体金具9を備えており、主体金具9は、ボルトを挿通するための取付孔11を有する円筒形状の筒状部13と、筒状部13の一端側(図1の下側)にて外周面から周方向外側に張り出す鍔部15とを有している。
この主体金具9の鍔部15の厚み方向の一面(図1の上面)側には、筒状部13の外周に嵌められる環状(円筒形状)で、圧電セラミックス(例えばPZT)からなる圧電素子17が載置されている。
また、圧電素子17の上面側には、筒状部13の外周に嵌められる環状(円筒形状)で、錘としての効果を発揮する比重を有する金属材料(例えばSMF4050)からなるウェイト19が載置されている。
As shown in FIGS. 2 and 3, the knocking sensor 1A extends in the axis O direction and includes a main metal fitting 9 made of a metal material (for example, SPHD, SWCH25K), and the main metal fitting 9 is for inserting a bolt. It has a cylindrical tubular portion 13 having a mounting hole 11 and a flange portion 15 extending outward in the circumferential direction from the outer peripheral surface on one end side (lower side of FIG. 1) of the tubular portion 13.
On one side (upper surface in FIG. 1) of the flange portion 15 of the main metal fitting 9 in the thickness direction, a piezoelectric element 17 made of piezoelectric ceramics (for example, PZT) having an annular shape (cylindrical shape) fitted to the outer periphery of the tubular portion 13. Is placed.
Further, on the upper surface side of the piezoelectric element 17, a weight 19 made of a metal material (for example, SMF4050), which is an annular shape (cylindrical shape) fitted to the outer periphery of the tubular portion 13 and has a specific gravity that exerts an effect as a weight, is placed. Has been done.

鍔部15と圧電素子17との間、及びウェイト19と圧電素子17との間、即ち圧電素子17の厚み方向の両側には、導電材料(例えば黄銅)からなる出力端子21、23が、それぞれ圧電素子17と接するように配置されている。なお、出力端子21、23のうち圧電素子17と接する部分は環状である。
また、鍔部15と出力端子21との間、及び出力端子23とウェイト19との間には、絶縁性を有するフィルム状の合成樹脂(例えばPET)からなる環状の絶縁体25、27がそれぞれ配置され、出力端子21、23が主体金具9の鍔部15やウェイト19と短絡しないようにされている。
Output terminals 21 and 23 made of a conductive material (for example, brass) are provided between the flange portion 15 and the piezoelectric element 17, and between the weight 19 and the piezoelectric element 17, that is, on both sides of the piezoelectric element 17 in the thickness direction, respectively. It is arranged so as to be in contact with the piezoelectric element 17. The portion of the output terminals 21 and 23 in contact with the piezoelectric element 17 is annular.
Further, between the flange portion 15 and the output terminal 21, and between the output terminal 23 and the weight 19, annular insulators 25 and 27 made of a film-like synthetic resin (for example, PET) having an insulating property are respectively. It is arranged so that the output terminals 21 and 23 are not short-circuited with the flange portion 15 and the weight 19 of the main metal fitting 9.

なお、圧電素子17とウェイト19と出力端子21、23(環状部分)と絶縁体25、27との内周面と、筒状部13の外周面との間には、環状の空間20が形成されており、この環状の空間20にも上記合成樹脂が充填されている。更に、主体金具9には、金属材料(例えばSK-5M)からなり、ウェイト19を鍔部15方向(同図下方)へ押圧する環状の板バネ29が取り付けられている。
板バネ29は、外周面から円錐台状に斜めに立ち上がり、径方向内側へ向かって水平に延びる形状になっていて、この水平部の中央が開口する。
なお、ウェイト19の上面(図1の上面)19aに板バネ29の下面の少なくとも一部が接しており、ウェイト19の上面19aが特許請求の範囲の「天面」に相当する。又、板バネ29が特許請求の範囲の「他部材」に相当する。又、鍔部15と出力端子21との間の絶縁体25が特許請求の範囲の「絶縁体」に相当する。
An annular space 20 is formed between the inner peripheral surface of the piezoelectric element 17, the weight 19, the output terminals 21, 23 (annular portion), the insulators 25, 27, and the outer peripheral surface of the tubular portion 13. The annular space 20 is also filled with the synthetic resin. Further, the main metal fitting 9 is attached with an annular leaf spring 29 made of a metal material (for example, SK-5M) and pressing the weight 19 in the flange portion 15 direction (lower part of the figure).
The leaf spring 29 has a shape that rises diagonally from the outer peripheral surface in a truncated cone shape and extends horizontally inward in the radial direction, and the center of the horizontal portion opens.
At least a part of the lower surface of the leaf spring 29 is in contact with the upper surface (upper surface of FIG. 1) 19a of the weight 19, and the upper surface 19a of the weight 19 corresponds to the "top surface" in the claims. Further, the leaf spring 29 corresponds to the "other member" in the claims. Further, the insulator 25 between the flange portion 15 and the output terminal 21 corresponds to the "insulator" in the claims.

さらに、板バネ29の上側の位置において、筒状部13の外周面には、筒状部13の内面13aから周方向外側に向かって塑性変形して突出する突出部13pが設けられている。又、突出部13pに対応する筒状部13の内面13aには凹部13rが形成されている。
そして、突出部13pが板バネ29の上面に接することによって、板バネ29が下方に押圧され、さらに板バネ29の弾性力によりウェイト19が係止され、ウェイト19と鍔部15との間の積層構造体(圧電素子17、出力端子21、23、絶縁体25、27)が主体金具9に固定される。
つまり、本実施形態においては、突出部13pが板バネ29を介してウェイト19の天面19aに接し、主体金具9の鍔部15に向けてウェイト19を押圧するようにして、ウェイト19を間接的に主体金具9に係止している。
なお、突出部13pは、筒状部13の外周面から0.1~0.2mm程度突出していればよい。
Further, at the position above the leaf spring 29, the outer peripheral surface of the tubular portion 13 is provided with a protruding portion 13p that plastically deforms and protrudes from the inner surface 13a of the tubular portion 13 toward the outside in the circumferential direction. Further, a recess 13r is formed on the inner surface 13a of the tubular portion 13 corresponding to the protruding portion 13p.
Then, when the protruding portion 13p comes into contact with the upper surface of the leaf spring 29, the leaf spring 29 is pressed downward, and the weight 19 is further locked by the elastic force of the leaf spring 29, and the weight 19 is between the weight 19 and the flange portion 15. The laminated structure (piezoelectric element 17, output terminals 21, 23, insulators 25, 27) is fixed to the main metal fitting 9.
That is, in the present embodiment, the protruding portion 13p is in contact with the top surface 19a of the weight 19 via the leaf spring 29, and the weight 19 is indirectly pressed toward the flange portion 15 of the main metal fitting 9. It is locked to the main metal fitting 9.
The protruding portion 13p may protrude from the outer peripheral surface of the tubular portion 13 by about 0.1 to 0.2 mm.

以上のように、ナットを用いず、筒状部13に設けた突出部13pによってウェイト19を主体金具9に係止することで、ナットの部品コストを削減し、ノッキングセンサ1Aのコストを低下することができる。 As described above, by locking the weight 19 to the main metal fitting 9 by the protruding portion 13p provided on the tubular portion 13 without using the nut, the cost of the nut parts is reduced and the cost of the knocking sensor 1A is reduced. be able to.

ここで、図2に示すように、筒状部13は、突出部13pの下面と、鍔部15の上面との間に軸線O方向に延びる延設部R1を有している。そして、延設部R1には最大厚みt1を有する最大厚み部W1と、最大厚みt1よりも厚みt2が薄い薄肉部W2が形成されている。
このようにすると、筒状部13のウェイト19の固定位置である突出部13pと、鍔部15との間の延設部R1に、最大厚み部W1とこれよりも厚みt2が薄く剛性の低い薄肉部W2が介在し、ウェイト19が振動すると薄肉部W2が撓んで振動を増幅するので、ウェイト19を重量増しなくても検出出力を向上させることができる。又、低出力の圧電素子(例えば、鉛フリー圧電素子)を使用したセンサの出力を向上させることができる。
なお、延設部R1は、軸線O方向に沿って突出部13pのうち最も鍔部15側の位置と、鍔部15のうち最も突出部13p側の位置との間の領域である。
Here, as shown in FIG. 2, the tubular portion 13 has an extending portion R1 extending in the axis O direction between the lower surface of the protruding portion 13p and the upper surface of the flange portion 15. The extended portion R1 is formed with a maximum thickness portion W1 having a maximum thickness t1 and a thin portion W2 having a thickness t2 thinner than the maximum thickness t1.
By doing so, the maximum thickness portion W1 and the thickness t2 are thinner and the rigidity is lower in the extending portion R1 between the protruding portion 13p, which is the fixed position of the weight 19 of the tubular portion 13, and the flange portion 15. When the thin-walled portion W2 intervenes and the weight 19 vibrates, the thin-walled portion W2 bends and amplifies the vibration, so that the detection output can be improved without increasing the weight of the weight 19. Further, it is possible to improve the output of the sensor using a low output piezoelectric element (for example, a lead-free piezoelectric element).
The extending portion R1 is a region along the axis O direction between the position of the protruding portion 13p on the most protruding portion 15 side and the position of the flange portion 15 on the most protruding portion 13p side.

なお、本実施形態では、薄肉部W2の厚みt2が最大厚みt1の1/2以上である。このようにすると、薄肉部W2の強度や耐久性の確保が要求される場合に対応できる。
また、本実施形態では、延設部R1の軸線O方向の長さに対し、薄肉部W2の軸線O方向の長さが1/2以下である。このようにすると、薄肉部W2の強度や耐久性の確保が要求される場合に対応できる。
In this embodiment, the thickness t2 of the thin portion W2 is ½ or more of the maximum thickness t1. By doing so, it is possible to cope with the case where it is required to secure the strength and durability of the thin-walled portion W2.
Further, in the present embodiment, the length of the thin portion W2 in the axis O direction is ½ or less with respect to the length of the extension portion R1 in the axis O direction. By doing so, it is possible to cope with the case where it is required to secure the strength and durability of the thin-walled portion W2.

なお、図2の薄肉部W2は、延設部R1の軸線O方向の中央部付近で筒状部13の外周面から段状に縮径し、薄肉部W2が軸線O方向のどの位置でも同径となっている。
但し、例えば図4の変形例に示すように、延設部R1の厚みが軸線O方向に沿って変化してもよく、この場合は、最小厚みt2を有する部位を薄肉部W2とみなす。
The thin-walled portion W2 in FIG. 2 has a stepwise reduced diameter from the outer peripheral surface of the tubular portion 13 near the central portion of the extension portion R1 in the axis O direction, and the thin-walled portion W2 is the same at any position in the axis O direction. It has a diameter.
However, for example, as shown in the modified example of FIG. 4, the thickness of the extending portion R1 may change along the axis O direction, and in this case, the portion having the minimum thickness t2 is regarded as the thin-walled portion W2.

次に、図5~図6を参照し、本発明の第2の態様の実施形態に係るノッキングセンサ1Bについて説明する。
図5はノッキングセンサ1Bを軸方向に破断した断面図を示し、図6はノッキングセンサ1Bの内部構造の分解図を示している。
なお、第2の態様の実施形態に係るノッキングセンサ1Bは、突出部13pを設けるのではなく、主体金具9Bの筒状部13Bに雄ネジ部13sを設けると共に、雄ネジ部13sにネジ止めされるナット31を設けた点が、第1の態様の実施形態に係るノッキングセンサ1Aと異なるが、その他の構成は同一であるので同一構成部分については同一の符号を付して説明を省略する。
Next, the knocking sensor 1B according to the second embodiment of the present invention will be described with reference to FIGS. 5 to 6.
FIG. 5 shows a cross-sectional view of the knocking sensor 1B broken in the axial direction, and FIG. 6 shows an exploded view of the internal structure of the knocking sensor 1B.
The knocking sensor 1B according to the second embodiment is not provided with a protruding portion 13p, but is provided with a male screw portion 13s on the tubular portion 13B of the main metal fitting 9B and is screwed to the male screw portion 13s. The point that the nut 31 is provided is different from the knocking sensor 1A according to the first embodiment, but since the other configurations are the same, the same components are designated by the same reference numerals and the description thereof will be omitted.

図5において、主体金具9Bの筒状部13Bの後端側の外面に雄ネジ部13sが設けられている。そして、板バネ29の上部にナット31が配置され、ナット31は雄ネジ部13sにネジ止めされている。
従って、ナット31を締め付けることで、板バネ29が下方に押圧され、さらに板バネ29の弾性力によりウェイト19が係止され、ウェイト19と鍔部15Bとの間の積層構造体(圧電素子17、出力端子21、23、絶縁体25、27)が主体金具9に固定される。
このように、ナットを用いてウェイト19を主体金具9Bに係止することで、突出部13pを形成するための特別な装置や治具を用いずに、組み付けができる。
In FIG. 5, a male screw portion 13s is provided on the outer surface of the tubular portion 13B of the main metal fitting 9B on the rear end side. A nut 31 is arranged on the upper portion of the leaf spring 29, and the nut 31 is screwed to the male screw portion 13s.
Therefore, by tightening the nut 31, the leaf spring 29 is pressed downward, the weight 19 is further locked by the elastic force of the leaf spring 29, and the laminated structure (piezoelectric element 17) between the weight 19 and the flange portion 15B is engaged. , Output terminals 21, 23, insulators 25, 27) are fixed to the main metal fitting 9.
In this way, by locking the weight 19 to the main metal fitting 9B using a nut, it can be assembled without using a special device or jig for forming the protruding portion 13p.

ここで、図5に示すように、筒状部13Bは、雄ネジ部13sにおいて軸線O方向に最も鍔部15B側の部位である雄ネジ部先端と、鍔部15Bの上面との間の延設部R1に、雄ネジ部13sにおける最小厚みをなす最大厚みt3よりも厚みt4が薄い薄肉部W3が形成されている。
この場合も、筒状部13Bのウェイト19の固定位置近傍の雄ネジ部13s先端と、鍔部15Bの上面との間に、軸線O方向に延びる延設部R1を有している。そして、延設部R1には最大厚みt3を有する最大厚み部W3と、最大厚みt3よりも厚みt4が薄い薄肉部W4が形成されている。
このようにすると、延設部R1に、最大厚み部W3と、これよりも厚みt4が薄く剛性の低い薄肉部W4が介在し、ウェイト19が振動すると薄肉部W4が撓んで振動を増幅するので、ウェイト19を重量増しなくても検出出力を向上させることができる。又、低出力の圧電素子(例えば、鉛フリー圧電素子)を使用したセンサの出力を向上させることができる。
Here, as shown in FIG. 5, the tubular portion 13B extends between the tip of the male screw portion, which is the portion closest to the flange portion 15B in the axial O direction in the male screw portion 13s, and the upper surface of the flange portion 15B. A thin portion W3 having a thickness t4 thinner than the maximum thickness t3 forming the minimum thickness in the male screw portion 13s is formed on the setting portion R1.
Also in this case, there is an extension portion R1 extending in the axis O direction between the tip of the male screw portion 13s near the fixed position of the weight 19 of the tubular portion 13B and the upper surface of the flange portion 15B. The extension portion R1 is formed with a maximum thickness portion W3 having a maximum thickness t3 and a thin portion W4 having a thickness t4 thinner than the maximum thickness t3.
In this way, the maximum thickness portion W3 and the thin-walled portion W4 having a thinner thickness t4 and lower rigidity are interposed in the extending portion R1, and when the weight 19 vibrates, the thin-walled portion W4 bends and amplifies the vibration. The detection output can be improved without increasing the weight of the weight 19. Further, it is possible to improve the output of the sensor using a low output piezoelectric element (for example, a lead-free piezoelectric element).

なお、最大厚みt3は、雄ネジ部13sの谷部の厚みである。
又、本実施形態では、薄肉部W4が鍔部15Bの上面に繋がっている。このようにすると、筒状部13Bから切削等の加工で薄肉部W4を形成する場合に、鍔部15Bの上面を位置合わせに利用できるので、加工が容易になる。
又、振れ幅を大きくしてセンサの出力を向上させる点からは、図5のように、延設部R1においてウェイト19から一番離れた鍔部15との境目に薄肉部W4が位置するのが良い。
The maximum thickness t3 is the thickness of the valley portion of the male screw portion 13s.
Further, in the present embodiment, the thin-walled portion W4 is connected to the upper surface of the flange portion 15B. By doing so, when the thin-walled portion W4 is formed from the tubular portion 13B by processing such as cutting, the upper surface of the flange portion 15B can be used for alignment, so that the processing becomes easy.
Further, from the viewpoint of increasing the swing width to improve the output of the sensor, as shown in FIG. 5, the thin-walled portion W4 is located at the boundary between the extension portion R1 and the flange portion 15 farthest from the weight 19. Is good.

次に、図7を参照し、本発明の第1の態様の実施形態に係るノッキングセンサ1Aの製造方法の一例を説明する。
まず、主体金具粗形材9xを用意する。この主体金具粗形材9xは、内面13aに凹部13rが形成されず、外周面に突出部13pが形成されていない筒状部13xと、筒状部13xの一端側(下側)に上述の鍔部15とを有している(図3参照)。そして、筒状部13xの外周側に嵌めるようにして、鍔部15上に、絶縁部材25、出力端子21、圧電素子17、出力端子23、絶縁部材27、ウェイト19、板バネ29を順次載置する。
さらに、筒状部13xの内面に、鍔部15側(下方)からプレス治具110を挿入する(図7(a))。プレス治具110は、4つの切り欠き部によって4つに分割された個片から構成され、各個片の下端側に位置する張出部110fを1つの環状保持リング140によって保持させた集合体より形成されており、内側に後述するピストン130を内挿可能な略円形の孔を有する略円筒状の形態をなしている。なお、プレス治具110を構成する各個片の張出部110fが鍔部15の下面に当接して挿入深さを位置決めするようになっている。
Next, with reference to FIG. 7, an example of a method for manufacturing the knocking sensor 1A according to the embodiment of the first aspect of the present invention will be described.
First, the main metal fitting rough shape material 9x is prepared. The main metal fitting rough material 9x has a tubular portion 13x in which a recess 13r is not formed on the inner surface 13a and a protruding portion 13p is not formed on the outer peripheral surface, and the above-mentioned above-mentioned one end side (lower side) of the tubular portion 13x. It has a collar 15 (see FIG. 3). Then, the insulating member 25, the output terminal 21, the piezoelectric element 17, the output terminal 23, the insulating member 27, the weight 19, and the leaf spring 29 are sequentially mounted on the flange portion 15 so as to be fitted on the outer peripheral side of the tubular portion 13x. Place.
Further, the press jig 110 is inserted into the inner surface of the tubular portion 13x from the flange portion 15 side (lower side) (FIG. 7A). The press jig 110 is composed of individual pieces divided into four by four notches, and the overhanging portion 110f located on the lower end side of each piece is held by one annular holding ring 140. It is formed and has a substantially cylindrical shape having a substantially circular hole into which a piston 130 described later can be inserted. The overhanging portion 110f of each piece constituting the press jig 110 abuts on the lower surface of the flange portion 15 to position the insertion depth.

又、プレス治具110(各個片)の上端側には周方向外側に突出する凸部110pと、軸方向に延びる4つの切り欠き部(図示せず)とが形成されており、凸部110pは切り欠き部で周方向に4つに分離されている。従って、切り欠き部が閉じたり開いたりすることにより、凸部110pが周方向に縮径及び拡径可能になっていて、プレス治具110を筒状部13xの内面に挿入した際には筒状部13xの内面に押圧されて凸部110pが周方向に縮径する。 Further, on the upper end side of the press jig 110 (each piece), a convex portion 110p protruding outward in the circumferential direction and four notches (not shown) extending in the axial direction are formed, and the convex portion 110p is formed. Is separated into four in the circumferential direction at the notch. Therefore, by closing or opening the notch portion, the convex portion 110p can be reduced in diameter and expanded in the circumferential direction, and when the press jig 110 is inserted into the inner surface of the tubular portion 13x, the cylinder is formed. Pressed against the inner surface of the shaped portion 13x, the convex portion 110p is reduced in diameter in the circumferential direction.

次に、円筒ピン120を上方から下ろし、円筒ピン120の下面にて板バネ29を押圧し、板バネ29の上面が水平になるように弾性変形させる(図7(b))。
次に、円筒ピン120を下ろした状態で、プレス治具110の上端側(プレス治具110の内側の孔)に、上方からピストン130を挿入する(図7(c))。ピストン130は先端に向かって狭まるテーパ状をなし、プレス治具110にピストン130を挿入すると、プレス治具110の上端側が押し広げられ、各個片が周方向外側に向かって移動し、凸部110pが拡径する(図7(d))。
Next, the cylindrical pin 120 is lowered from above, and the leaf spring 29 is pressed by the lower surface of the cylindrical pin 120 to be elastically deformed so that the upper surface of the leaf spring 29 becomes horizontal (FIG. 7 (b)).
Next, with the cylindrical pin 120 lowered, the piston 130 is inserted from above into the upper end side (hole inside the press jig 110) of the press jig 110 (FIG. 7 (c)). The piston 130 has a tapered shape that narrows toward the tip, and when the piston 130 is inserted into the press jig 110, the upper end side of the press jig 110 is expanded, each piece moves outward in the circumferential direction, and the convex portion 110p. Expands the diameter (FIG. 7 (d)).

このため、凸部110pに接する筒状部13xの内面が周方向外側に向かって塑性変形して突出し、凹部13rを形成する。この際、凹部13rの位置(すなわち、凸部110pの位置)は、押圧された状態の板バネ29の上面とほぼ同一であるので、板バネ29の上面側に突出部13pが形成される。そして、円筒ピン120を離すと、板バネ29が弾性的に戻り、突出部13pに接しながら板バネ29の弾性力によりウェイト19の天面19aを鍔部15側へ押圧し、上述の積層構造体が主体金具9に固定される。
このようにしてノッキングセンサ1Aを組み立てた後、主体金具9を含む上述の積層構造体を覆うように樹脂モールド材料(合成樹脂)を射出し固化させることにより、ケース3を形成し、ノッキングセンサ1Aが完成する。
Therefore, the inner surface of the tubular portion 13x in contact with the convex portion 110p is plastically deformed and protrudes toward the outside in the circumferential direction to form the concave portion 13r. At this time, since the position of the concave portion 13r (that is, the position of the convex portion 110p) is substantially the same as the upper surface of the leaf spring 29 in the pressed state, the protruding portion 13p is formed on the upper surface side of the leaf spring 29. Then, when the cylindrical pin 120 is released, the leaf spring 29 elastically returns, and the top surface 19a of the weight 19 is pressed toward the flange portion 15 by the elastic force of the leaf spring 29 while in contact with the protruding portion 13p, and the above-mentioned laminated structure is formed. The body is fixed to the main metal fitting 9.
After assembling the knocking sensor 1A in this way, the case 3 is formed by injecting and solidifying a resin mold material (synthetic resin) so as to cover the above-mentioned laminated structure including the main metal fitting 9, and the knocking sensor 1A is formed. Is completed.

本発明は上記実施形態に限定されず、本発明の思想と範囲に含まれる様々な変形及び均等物に及ぶことはいうまでもない。
薄肉部の断面形状や厚みは特に限定されない。
絶縁体の種類としては、上述のフィルム状の合成樹脂の他、セラミック材でもよく、絶縁性接着剤を塗布してもよい。又、上記実施形態では、突出部13pが板バネ29を介してウェイト19の天面19aに接し、ウェイト19を係止したが、これは合成樹脂製の絶縁体25、27が熱クリープにより薄くなって軸方向に隙間が生じることから、この隙間を板バネ29の弾性変形で埋めるためである。一方、熱クリープが生じないセラミック等の絶縁体を用いる場合には、板バネ29を用いず、突出部13pをウェイト19の天面19aに直接接しさせてウェイト19を係止してもよい。
板バネ29に代えて、環状の皿バネを他部材に用いてもよい。
It goes without saying that the present invention is not limited to the above embodiments and extends to various modifications and equivalents included in the idea and scope of the present invention.
The cross-sectional shape and thickness of the thin-walled portion are not particularly limited.
As the type of the insulator, in addition to the above-mentioned film-shaped synthetic resin, a ceramic material may be used, or an insulating adhesive may be applied. Further, in the above embodiment, the protruding portion 13p is in contact with the top surface 19a of the weight 19 via the leaf spring 29, and the weight 19 is locked. This is because the insulators 25 and 27 made of synthetic resin are thinned by thermal creep. This is because a gap is generated in the axial direction, and this gap is filled with the elastic deformation of the leaf spring 29. On the other hand, when an insulator such as ceramic that does not cause thermal creep is used, the weight 19 may be locked by directly contacting the protruding portion 13p with the top surface 19a of the weight 19 without using the leaf spring 29.
Instead of the leaf spring 29, an annular disc spring may be used for another member.

図2に示す構造の第1の態様の実施形態に係るノッキングセンサ1A、及び図5に示す構造の第2の態様の実施形態に係るノッキングセンサ1Bを、それぞれ薄肉部W2,W4の厚みt2、t4を変えて複数製造した。
又、比較のため、それぞれ薄肉部W2,W4を設けない従来のノッキングセンサを製造した。
得られた各ノッキングセンサにつき、一定の振動を与えてセンサの出力電圧を測定した。
そして、センサの出力電圧を、従来のノッキングセンサの出力電圧を1としたときの相対値で求めた。
The knocking sensor 1A according to the first embodiment of the structure shown in FIG. 2 and the knocking sensor 1B according to the second embodiment of the structure shown in FIG. 5 are provided with the thickness t2 of the thin portion W2 and W4, respectively. A plurality of products were manufactured by changing t4.
Further, for comparison, a conventional knocking sensor without thin-walled portions W2 and W4, respectively, was manufactured.
For each of the obtained knocking sensors, a constant vibration was applied and the output voltage of the sensor was measured.
Then, the output voltage of the sensor was obtained as a relative value when the output voltage of the conventional knocking sensor was 1.

図8は、第1の態様の実施形態に係るノッキングセンサ1Aの(最大厚みt1/薄肉部W2の厚みt2)を横軸とし、センサの出力電圧の相対値を縦軸としたときのデータを示す。なお、薄肉部が無い従来のノッキングセンサの場合、t1/t2=1である。
同様に、図9は、第2の態様の実施形態に係るノッキングセンサ1Bの(最大厚みt3/薄肉部W3の厚みt4)を横軸とし、センサの出力電圧の相対値を縦軸としたときのデータを示す。なお、薄肉部が無い従来のノッキングセンサの場合、t3<t4であるので、t1/t2<1である。
図8、図9から明らかなように、薄肉部を設けることで、薄肉部の無い従来のセンサに比べ、センサの出力電圧が向上することがわかる。又、薄肉部の厚みを薄くするほど、センサの出力電圧がさらに向上することがわかる。
(t1/t2)≦1.3、かつ(t3/t4)≦1.3であると、センサの出力電圧が確実に向上する。
FIG. 8 shows data when the (maximum thickness t1 / thickness t2 of the thin portion W2) of the knocking sensor 1A according to the first embodiment is the horizontal axis and the relative value of the output voltage of the sensor is the vertical axis. show. In the case of a conventional knocking sensor without a thin wall portion, t1 / t2 = 1.
Similarly, FIG. 9 shows the case where the (maximum thickness t3 / thickness t4 of the thin portion W3) of the knocking sensor 1B according to the second embodiment is the horizontal axis and the relative value of the output voltage of the sensor is the vertical axis. The data of is shown. In the case of a conventional knocking sensor having no thin wall portion, t3 <t4, so t1 / t2 <1.
As is clear from FIGS. 8 and 9, it can be seen that the output voltage of the sensor is improved by providing the thin-walled portion as compared with the conventional sensor having no thin-walled portion. Further, it can be seen that the output voltage of the sensor is further improved as the thickness of the thin portion is reduced.
When (t1 / t2) ≦ 1.3 and (t3 / t4) ≦ 1.3, the output voltage of the sensor is surely improved.

1A、1B ノッキングセンサ
9、9B 主体金具
13、13B 筒状部
13p 突出部
13s 雄ネジ部
15、15B 鍔部
17 圧電素子
19 ウェイト
19a ウェイトの天面
25 絶縁体
29 他部材
31 ナット
O 軸線
P1、P2 接点の最先端の部位
R1 延設部
W1、W3 最大厚み部
W2、W4 薄肉部
t1、t3 最大厚み
t2、t4 薄肉部の厚み
1A, 1B Knocking sensor 9, 9B Main metal fitting 13, 13B Cylindrical part 13p Protruding part 13s Male thread part 15, 15B flange part 17 Piezoelectric element 19 Weight 19a Weight top surface 25 Insulator 29 Other member 31 Nut O Axis line P1, Cutting-edge part of P2 contact point R1 Extension part W1, W3 Maximum thickness part W2, W4 Thin-walled part t1, t3 Maximum thickness t2, t4 Thin-walled part thickness

Claims (5)

軸線方向に延び、筒状部と該筒状部の一端側に位置し、筒状部の周方向外側に向かって突出する鍔部とを有する主体金具と、
前記筒状部の外周に嵌め込まれ、前記鍔部に面する側と反対側に天面を有する環状のウェイトと、
前記筒状部の外周に嵌め込まれ、前記鍔部と前記ウェイトとの間に挟まれる環状の圧電素子と、
前記鍔部と前記圧電素子との間に介在する絶縁体とを備えたノッキングセンサであって、
前記筒状部の外周面には、前記筒状部の内面から周方向外側に向かって塑性変形しつつ突出し、前記ウェイトの天面に直接又は他部材を介して接して該ウェイトを係止する突出部が設けられ、
前記筒状部は、前記突出部と前記鍔部との間に前記軸線方向に延びる延設部を有し、該延設部には最大厚みを有する最大厚み部と、前記最大厚みよりも厚みが薄い薄肉部が形成され
前記延設部と前記ウェイトとの間には合成樹脂が充填されてなるノッキングセンサ。
A main metal fitting that extends in the axial direction and has a cylindrical portion and a flange portion that is located on one end side of the tubular portion and protrudes outward in the circumferential direction of the tubular portion.
An annular weight that is fitted around the outer circumference of the tubular portion and has a top surface on the side opposite to the side facing the flange portion.
An annular piezoelectric element fitted to the outer periphery of the tubular portion and sandwiched between the flange portion and the weight.
A knocking sensor provided with an insulator interposed between the flange portion and the piezoelectric element.
The outer peripheral surface of the tubular portion protrudes from the inner surface of the tubular portion while being plastically deformed toward the outside in the circumferential direction, and is in contact with the top surface of the weight directly or via another member to lock the weight. Protruding part is provided,
The tubular portion has an extension portion extending in the axial direction between the protrusion portion and the flange portion, and the extension portion has a maximum thickness portion having a maximum thickness and a thickness greater than the maximum thickness. A thin thin part is formed ,
A knocking sensor in which a synthetic resin is filled between the extension portion and the weight .
軸線方向に延び、筒状部と該筒状部の一端側に位置し、筒状部の周方向外側に向かって突出する鍔部とを有する主体金具と、
前記筒状部の外周に嵌め込まれ、前記鍔部に面する側と反対側に天面を有する環状のウェイトと、
前記筒状部の外周に嵌め込まれ、前記鍔部と前記ウェイトとの間に挟まれる環状の圧電素子と、
前記鍔部と前記圧電素子との間に介在する絶縁体とを備えたノッキングセンサであって、
前記筒状部の外周面には、雄ネジ部が設けられ、さらに該雄ネジ部にネジ止めされて前記ウェイトの天面に接することで該ウェイトを係止するナットを備え、
前記筒状部は、前記雄ネジ部において前記軸線方向に最も前記鍔部側の部位である雄ネジ部先端と前記鍔部との間に前記軸線方向に延びる延設部を有し、該延設部には最大厚みを有する最大厚み部と、前記最大厚みよりも厚みが薄い薄肉部が形成され
前記延設部と前記ウェイトとの間には合成樹脂が充填されてなるノッキングセンサ。
A main metal fitting that extends in the axial direction and has a cylindrical portion and a flange portion that is located on one end side of the tubular portion and protrudes outward in the circumferential direction of the tubular portion.
An annular weight that is fitted around the outer circumference of the tubular portion and has a top surface on the side opposite to the side facing the flange portion.
An annular piezoelectric element fitted to the outer periphery of the tubular portion and sandwiched between the flange portion and the weight.
A knocking sensor provided with an insulator interposed between the flange portion and the piezoelectric element.
A male screw portion is provided on the outer peripheral surface of the tubular portion, and a nut that is screwed to the male screw portion and is in contact with the top surface of the weight to lock the weight is provided.
The tubular portion has an extension portion extending in the axial direction between the tip of the male screw portion, which is the portion of the male screw portion closest to the flange portion in the axial direction, and the flange portion. A maximum thickness portion having a maximum thickness and a thin wall portion thinner than the maximum thickness are formed in the setting portion.
A knocking sensor in which a synthetic resin is filled between the extension portion and the weight .
前記薄肉部が前記鍔部に繋がる請求項1又は2に記載のノッキングセンサ。 The knocking sensor according to claim 1 or 2, wherein the thin-walled portion is connected to the flange portion. 前記薄肉部の厚みが前記最大厚みの1/2以上である請求項1~3のいずれか一項に記載のノッキングセンサ。 The knocking sensor according to any one of claims 1 to 3, wherein the thickness of the thin portion is ½ or more of the maximum thickness. 前記延設部の前記軸線方向の長さに対し、前記薄肉部の前記軸線方向の長さが1/2以下である請求項1~4のいずれか一項に記載のノッキングセンサ。 The knocking sensor according to any one of claims 1 to 4, wherein the length of the thin portion in the axial direction is ½ or less with respect to the length of the extended portion in the axial direction.
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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016053594A (en) 2012-09-20 2016-04-14 日本特殊陶業株式会社 Knocking sensor

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JP3711739B2 (en) * 1998-03-19 2005-11-02 株式会社デンソー Knock detection device

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016053594A (en) 2012-09-20 2016-04-14 日本特殊陶業株式会社 Knocking sensor

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